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Cinética - Rate Data
Cinética - Rate Data
The kinetics of the CO2 reforming of methane was investigated on a Ni-Rh-Al2O3 catalyst. Twenty-seven
mechanistic models were considered and fitted to the experimental data by numerically integrating the rate
equation of the dry reforming of methane reaction. A thermodynamic analysis showed that the reverse water
gas shift reaction operates in or very close to thermodynamic equilibrium. A strategy of model discrimination
and parameter estimation led to a model that considers CO2 molecular adsorption, CH4 dissociative adsorption,
and its surface chemical reaction as the rate-determining step. The parameter estimates in the resulting model
are statistically significant and thermodynamically consistent.
[ ]
-∆H ln(1 + δpCH4/Pt)
Analysis Section. Effluent gases are analyzed in a Shimadzu
GC-3A gas chromatograph, which uses Ar as the carrier and a (∆T)max ≈ 0.7 (9)
Mmcp δ
Carbosphere 80/100 column. The results are then evaluated
automatically by a DeskJet Spectra-Physics 4600 integrator. The The conditions are as follows: T, 898 K; Pt, 1.1 atm; W, 0.1 g;
gas chromatograph was capable of separating the four reaction XCH4, 0.2935; γ, 1; pCH4, 0.1675 atm; Ft, 4 × 10-4 kmol/h; rCH4,
gases, as far as water was condensed before the analysis. 0.4193 kmol/(kgcat h); pCH4, 1.4351 atm; Sc, 0.0473; Mm, 19.58
Catalyst Preparation. Our group has been studying the kg/kmol; am, 33.47 m2/kgcat; G, 77.91 kg/(m2 h); Re, 0.121; JD,
behavior of catalysts obtained by Ni impregnation or inclusion 4.879; ∆H, 259.53 kJ/mol; and cp, 6.107 kJ/(kg K). The results
in γ-alumina, which are obtained by different preparation are as follows: ∆PCH4 ) 1.21 × 10-4 atm and (∆T)max ≈ 0.128
procedures that include new technologies such as sol-gel K.
methods. In this case, a nickel-rhodium-alumina catalyst was Internal Mass-Transfer Effect. For spherical particles and
prepared by thermal decomposition and subsequent hydrother- first-order reactions with respect to the CH4 component, the
mal treatment, according to the following procedure: 162.37 Weisz-Prater modulus can be written as18
mmol of aluminum sec-butoxide was added to 70.8 g of a
solution of Ni 1-metoxi 2-propoxide in 1-metoxi 2-propanol rCH4Fsrp2RT
(0.0697 mmol of Ni/g of solution or 4.936 mmol of total Ni). D) e1 (10)
The noble metal precursor, Rh(NO3)3·2H2O (Johnson & Mat- pCH4De
they; 0.4926 mmol of total Rh), was also added to the alcoholic
The conditions are as follows: Fs, 956 kg/m3; rp, 9.4 × 10-5
solution made from aluminum and nickel alcoxides. This
m; and De, 0.015 m2/h. The results is D ) 0.105.
solution was exposed to ambient humidity and was left until it
was completely dry (T ) 308 K). Afterward, it was dried at
423 K for 12 h. The sample, diluted in water, was placed in a Experimental Results
reactor under pressure at 293 K for 13 h. Finally, it was calcined The operation variables were studied at atmospheric pressure
at 1123 K for 100 h. in the following ranges: reaction temperature, 778-898 K;
A typical test consists of the in situ reduction of the catalyst space-time, W/FCH40 (catalyst weight to CH4 molar feed rate
under hydrogen flow at 1123 K for 14 h. Then, the H2 flow is ratio at the reactor inlet), 0.2-0.7 g h mol-1; and feed ratio
replaced by an equimolar mixture of CH4-CO2, and the CO2/CH4, (F), 1.0 molCO2/molCH4. The catalyst reached a
temperature is set to 1073 K until stationary conditions are constant activity level after 4-6 h on-stream, without showing
reached (4-6 h, approximately). The reaction temperature is signs of deactivation after 1 week of continuous operation.
lowered, and the composition of the reactor effluent is periodi- Exploratory tests varying the feed ratio of CO2/CH4 produced
cally measured until the minimum temperature is achieved. By deactivation, obtaining reproducible results only at stoichio-
changing the reactant flow rate, the space time, W/FCH40, is metric composition. Mark et al.,19 Bodrov et al.,20 and Erdöhelyi
changed from 0.2 to 0.7 g h mol-1. CH4 and CO2 conversions et al.21 obtained also reproducible results only at stoichiometric
are calculated using methane as the reference component, to feed ratios or with excess of CO2. Because of the reaction
which all the conversions are related. network described above and its dependence on feed composi-
The catalyst contains 14% of Ni and 1.4% of Rh. Its BET tion, the kinetics of the reforming reaction (eq 1) reported here
surface area is 173 m2/g, the pore volume is 0.57 cm3/g, and its have been studied only at stoichiometric feed composition under
mean pore radius is 119 Å. Catalyst loadings were grounded to integral conditions.
a particle size of 0.16-0.25 mm and loaded into the reactor Kinetic Analysis. The reaction equilibrium for the production
mixed with inert R-alumina of the same size. The reactor was of synthesis gas from CH4 reforming with CO2 (eq 1) is strongly
warmed up with H2 flow until 1123 K was reached, during a influenced by the simultaneous occurrence of the reverse water
period between 12 and 15 h. The study begins with a reference gas shift (RWGS) reaction (eq 2). Some authors have shown
test to check the catalyst activity (T ) 1053 K, P ) 1.0 atm, that the reverse water gas shift reaction operates very close to
feed ratio CO2/CH4 (F) ) 1, W/FCH40 ) 0.5 gcat h mol-1). thermodynamic equilibrium during CH4-CO2 reforming,11,15,22
Possible deactivation is checked by a periodic repetition of the while others have assumed that this reaction is at equilibrium
reference test. in the kinetic treatment to facilitate the analysis. Bradford and
The temperature profile along the catalyst bed was experi- Vannice11 have reported that the RWGS reaction is very close
mentally determined as isothermal, and the pressure drop was to thermodynamic equilibrium over a wide temperature range.
negligible. Our experimental results show CO2 conversions higher than
To investigate the absence of external and internal diffusional the corresponding CH4 conversions as a consequence of the
influences, a number of experimental tests were carried out, RWGS equilibrium.
concluding that their influence is negligible. Furthermore, The measured H2/CO ratios were always less than unity (see
calculations also proved that external mass and heat transfer Table 1) and showed good agreement with those calculated by
resistances were nonsignificant. Intraparticle diffusional limita- the stoichiometric demand given by eq 11, which means that
tions were ruled out using the Weisz-Prater criterion. The the reaction of dry reforming is influenced by the simultaneous
equations and results are shown in the following. occurrence of the RWGS reaction.12
External Mass and Heat Transfer Effects. The partial
pressure and temperature gradients between the flowing fluid H2/CO ) (3 - rCO2/rCH4)/(1 + rCO2/rCH4) (11)
and the exterior surface of the catalyst were evaluated through
the following equations and conditions from Froment and where rCH4 and rCO2 are the experimental rates of CH4 and CO2
Bischoff.17 conversions, respectively.
The converted CO/CO2 ratio ranges from 2 (i.e., the stoi-
rCH4MmPtSc2/3 chiometric value of DRM reaction) to 1 (i.e., the stoichiometric
∆PCH4 ) (8) value of RWGS reaction). In the absence of carbon deposition,
amGJD a CO/CO2 ratio ) 2 is possible only if the RWGS reaction does
Ind. Eng. Chem. Res., Vol. 46, No. 16, 2007 5267
not occur. In Table 1 our results show CO/CO2 ratios between carbon with CO2L and with OL. The selected models are by
1 and 2 suggesting the influence of the RWGS reaction. no means a complete survey of all possible kinetic equations.
Thermodynamic Analysis. The RWGS pressure ratio was Twenty-seven rate equations were formulated according to
determined to ascertain the extent of the RWGS equilibrium. the Langmuir-Hinshelwood-Hougen-Watson formalism for
Figure 1 shows this ratio as a function of temperature as well the DRM reaction.
as the corresponding thermodynamic equilibrium constant. Model Discrimination and Parameter Estimation. The
Despite the fact that the uncertainty in the calculation of the kinetic analysis of experimental results was carried out on the
water composition, as it was estimated from an overall material basis of the integral method. Estimated CH4 conversions were
balance, produces large confidence limits in the estimated obtained through integration of the continuity equation for the
RWGS pressure ratio, it can be concluded that the experimental reference component in a plug flow tubular reactor.
data are at or very close to equilibrium, over the entire So, for CH4
temperature range investigated. The same concept applied to
the DRM reaction showed that the DRM is significantly shifted dXCH4
toward the reaction products. ) rref (12)
Reaction Schemes. Elementary steps were considered, where d(W/FCH40)
CH4, CO2, CO, and H2 were associatively or dissociatively
adsorbed on the catalyst surface. Only one type of site was where rref ) f(Pj,θ) is the reaction rate of the DRM reaction; Pj
assumed where reactants compete for adsorption.6,9 represents the partial pressure vector, and θ is the parameter
Certain considerations were made for the proposed reaction vector.
elementary steps, to limit the number and steps of the reaction Parameter estimation was obtained by minimizing the objec-
mechanisms down to a reasonable value. These considerations tive function
are based on elementary steps that were considered to be
possible in the literature.11,14,23-26 n
1. Carbon dioxide is adsorbed on the catalyst surface as CO2L Φ) ∑ (xCH4,exp - xCH4,calc)2 (13)
or liberates CO, leaving an adsorbed oxygen atom. I)1
2. Methane is adsorbed on the catalyst surface. Adsorbed CH4
reacts with the adsorbed oxygen or dissociates to form chemi- where n represents the number of tests carried out, xCH4,exp are
sorbed radicals, such as CH3L, CH2L, CHL, and CL, liberating the experimental methane conversion values, and xCH4,calc are
hydrogen or forming HL. the methane conversion values estimated according to the model
3. The concentration of the carbon-containing radicals, CH3L, in each test and obtained through integration of the continuity
CH2L, CHL, and CL, is less than the total concentration of the equation for the reference component. A fourth-order Runge-
active sites. Kutta routine was applied.
4. Adsorbed oxygen reacts with the carbon-containing radicals Minimized values were estimated through a single response
to form COL or to liberate CO. routine applying Marquardt’s algorithm.27
5. Adsorbed hydrogen, HL, reacts with the other ones at The parameter estimation was implemented with all the data
adjacent sites to liberate H2. at all temperatures. To speed up the convergence of the
The combination of these elementary steps led to the proposal minimization procedure, the rate and adsorption parameters were
of 27 different mechanisms, considering the surface chemical reparameterized to increase the parameter search rate and
reaction as the rate-determining step. The proposed kinetic minimize the statistical correlation between the pre-exponential
scheme, Figure 2, shows two different forms of the parallel factor and the activation energy (or, for adsorption constants,
formation of CO: from the reaction of radicals that contain the heat of adsorption); the temperature-dependent constants
were reparametrized by
( (
k ) kTm exp -
Ea 1
-
R T Tm
1
)) (14)
Table 2. Reaction Scheme and Corresponding Steps in Figure 2
CO2 + L
CH4 + L
) CO2L
) CH4L
step 1
step 3
[ ( )]
CH4L ) CH3L + H2 step 4
∆Hi 1 1 CH3L + CO2L ) 2 CO + 2 H2 + 2 L step 18 r.d.s.
Ki ) Ki,Tm exp - - i ) CH4,CO2, etc.
R T Tm
(15) Table 3. Optimized Parameters for the Selected Modela
parameter activation energy or adsorption
where Tm is the average temperature for all the tests. parameter estimate enthalpy
The preexponential factors A(k) and A(Ki) can be calculated k1,Tm 14.13 A(k1) 3.59 × 1021 mol bar-2 g-1 h-1
from the kTm and Ea and Ki,Tm and ∆Hi values by the Arrhenius (t) (2.2)
E1 46.98 E1 3.32 × 105 J/mol
equation and van’t Hoff equation, respectively. (t) (12.7)
2.89 × 10-8 mol bar-2 g-1 h-1
( )
KCH4,Tm 0.16 A(KCH4)
Ea (t) (3.7)
A(k) ) kT exp (16) ∆HCH4 -15.52 ∆HCH4 -1.09 × 105 J/mol
RT (t) (-3.8)
( )
KCO2,Tm 1.79 A(KCO2) 3.52 × 10-8 mol bar-2 g-1 h-1
∆Hi (t) (2.3)
A(Ki) ) Ki,T exp (17) ∆HCO2 -177.44 ∆HCO2 -1.25 × 105 J/mol
RT (t) (-6.4)
k1KCH4KCO2(pCH4pCO4/pH20.5 - pH21.5pCO2/Kref)
rref )
(1 + pCH4/pH20.5KCH4 + pCO2KCO2)2
(25)
where
-109.68 ( 57.53
KCH4 ) 2.89 × 10-8 exp( ) (27)
RT Figure 4. Carbon dioxide conversion, XCO2, as a function of space time,
W/FCH40. Dots represent experimental values of XCO2 vs W/FCH40; full lines
-125.39 ( 39.11 are the estimated XCO2 of the selected model vs W/FCH40, at different
KCO2 ) 3.53 × 10-8 exp( ) (28) temperatures.
RT
The agreement between the model predictions and the formulated according to the Langmuir-Hinshelwood-Hougen-
experimentally measured conversions is shown in Figures 3 and Watson formalism.
4. When a strategy of model discrimination and parameter
estimation was applied, a model, which considers CH4 dissocia-
Conclusions tive adsorption, CO2 molecular adsorption, and their surface
chemical reaction, as the rate-determining step, was selected.
The kinetics of the CO2 reforming of methane was investi- The CO2 conversion values were calculated directly from CH4
gated at undiluted stoichiometric feed composition on a Ni- conversion values of the selected model.
Rh-Al2O3 catalyst, free of external and internal diffusional The selected model describes the system behavior under
limitations, in the temperature range 778-898 K, at atmospheric operating conditions, and its parameter values are statistically,
pressure. physicochemically, and thermodynamically consistent. The
No evidence of coke formation or deactivation was found obtained rate expression could be used in the design or
during the kinetic study. simulation of an industrial reactor.
On the basis of the kinetic and thermodynamic treatment of
the experimental data it was concluded that the RWGS reaction
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