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Strength Check Deck Welding
Strength Check Deck Welding
Introduction
In this calculation note the design of the high seafastening stoppers are described. These stoppers
are constructed out of 3 H-beams; base, vertical and brace.
Three load cases are evaluated, load applied at the top, at brace level and half way on the vertical
beam.
The strength check is set-up based on a unit load, which is scaled based on the highest utilized part.
This is done for all three load application levels.
The interface with the vessel is checked based on the point load compression capacity for the rear
side of the stopper, and the uplift capacity of the welds below deck at the front.
Uplift is transferred to deck with 2 sets of brackets, aligned with the structure below deck.
References
Rules & Guidelines:
[Ref.1] AISC Steel Construction Manual, Thirteenth Edition, Date: December, 2005
Vessel strength:
[Ref.2] RD0917-FJORD-ER-01, Vessel Strength Check FJORD - Deck Capacity
[Ref.3] QS739-190-1 - Welding Spec.
Material properties
For Nominal values of yield strength reference is made to EN 1993-1-1-2005.
For the new structure steel quality S355 or equivalent is used σy 355MPa
(thickness < 40mm). The specified minimum yield stress:
For the vessel structure interface the following yield stress is specified: σy_deck 235MPa
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Allowable stresses
The design is based on the following factors, that define the maximum percentage of
yield for stresses in several loading conditions (AISC 13th edition):
N
σt_allow_deck ζ a σy_deck σt_allow_deck 141
2
mm
N
σb_allow_deck ζ b σy_deck σb_allow_deck 155.1
2
mm
N
τallow_deck ζ τ σy_deck τallow_deck 94
2
mm
N
σp_allow_deck ζ p σy_deck σp_allow_deck 211.5
2
mm
N
σc_allow_deck ζ c σy_deck σc_allow_deck 155.1
2
mm
Allowable stresses
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Geometry
HEB data table
HEB_size 360
look up
Beam properties
kg
wt 142
specific weight m
tflange 22.5 mm
flange thickness
4 2
compression area A 1.8 10 mm
8 4
section moment of inertia Ix 4.3 10 mm
6 3
bending resistance Wx 2.4 10 mm
8 4
section moment of inertia Iy 1 10 mm
5 3
bending resistance Wy 6.8 10 mm
3 2
Ashear_y tweb hbeam 4.5 10 mm
Shear area:
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Beam properties
Frame dimensions
Welds on beam web aweb 6mm legweb 2 aweb 8.5 mm (double fillet)
Welds on beam flange aflange 10mm legflange 2 aflange 14.1 mm (double fillet)
Deck connection
Distance from bracket to rear drear 1800mm
support on hard point on deck
Distance between brackets dbrackets 750mm
Length on deck with seafastening bracket Lbracket 500mm
Plate thickness bracket tbracket 15mm
Weld bracket to deck
Height of bracket matches abracket 8mm (double fillet)
hbracket hbeam
Shear weld length to deck Lweld_deck 800mm
Weld to deck adeck 8mm
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Fmax_top
tbracket 15 mm (typ)
Fmax_brace
H 2250 mm
Lweld_deck 800 mm
adeck 8 mm
Fmax_mid
aweb 6 mm (typ)
aflange 10 mm(typ)
L 3000 mm
abracket 8 mm
hbracket 360 mm
Lbracket 500 mm
Total length
Vessel capacity
where t tonne 1000 kg
Pointload capacity rear side capdeck 429t
stopper
[Ref.2]
kN
Uplift capacity weld below deck per meter 620
[Appendix 1, Ref.3] m t
capweld_below_deck 63.2
g m
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P a
R 45.6 kN Fsweld_base R
Reaction loads: 1 l 1 1
P 3
R L 1 10 kN Fhbrace R
2 l 1 2
P a x
Bending moment: M top x if x l
l
P L x if x l x L
0 otherwise
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Fhbrace F g
2 2
Fsweld_base 0
2
P F g
3 Span length: Lspan H Htop 2hbeam
da h 0.7 m
3
P Lspan da
Reaction loads: R 490.3 kN
3 Lspan Fhbrace R
3 3
P da
R 490.3 kN Fsweld_base R
4 Lspan 3 4
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0 5 0
1 10
0
0
5
5 10
0 1 2
x
Brace checks
Brace checks
Geometry
Brace angle
H Htop
αbrace atan 48.7 deg
L hbeam
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86.1 T
Fnbrace
82.2 MPa
σnbrace
Normal stress σnbrace UC1 0.40 0.39 0.19
A σt_allow
41.1
Euler buckling
2
Buckling pinned both ends fb π (conservative constraint condition)
T
fb E min Ix Iy Fnbrace
Fbuckling 31015 kN UC2 0.05 0.05 0.02
Buckling load 2 Fbuckling
Lbrace
Brace checks
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40.9 T
Bending stress M max
0 MPa
σbvertical
σbvertical UC5 0.17 0.00 0.31
Wx σc_allow
72.5
Combined stress
391.9 T
σcvertical σnvertical σbvertical 2
3 τvertical
2
61.8 MPa UC6
σcvertical
1.67 0.26 0.92
σc_allow
215.2
"vertical beam normal stress"
4 "vertical beam shear stress"
UCvertical_beams stack UC3 UC4 UC5 UC6 UCvertical_beams
"vertical beam bending stress"
"vertical beam combined stress"
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100
F 100 t
2206
100
M deck F g h 2108 kN m
701
2250
h 2150 mm
FA FB 715
Compression strength
1 10 3 T
M deck Fvrear
Fvrear 969 kN UC7 0.24 0.23 0.08
dbrackets capdeck g
drear 322
2
Uplift force
Distance from rear for brackets A and B dA drear 1.8 m
dB drear dbrackets 2.6 m
985.2
M deck dA dB
Total uplift force over winch brackets A and B Fuplift 941.4 kN
2 2
dA dB 313.1
407.7
Rear uplift brackets dA
FA Fuplift 389.5 kN
dA dB
129.5
577.5
Front uplift brackets dB
FB Fuplift 551.9 kN
dA dB
183.5
T
FB
Uplift capacity deck UC8 0.93 0.89 0.30
capweld_below_deck g 2Lbracket
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Uplift brackets
Vertical section
hbracket 360 mm
Lbracket 500 mm
Section properties
3 2
Area vertical section Av tbracket hbracket 5.4 10 mm
3 2
Area vertical weld Av_weld 2abracket hbracket 5.8 10 mm
3 2
Area horizontal section Ah tbracket Lbracket 7.5 10 mm
3 2
Area horizontal weld Ah_weld 2abracket Lbracket 8 10 mm
2
tbracket hbracket 5 3
Bending resistance vertical section Wv 3.2 10 mm
6
2
tbracket Lbracket 5 3
Bending resistance horizontal section Wh 6.3 10 mm
6
2
2abracket Lbracket 5 3
Bending resistance horizontal weld Wh_weld 6.7 10 mm
6
2
2abracket hbracket 5 3
Bending resistance vertical weld Wv_weld 3.5 10 mm
6
Distribution of bending moment
33.6
Wh FA max hbracket Lbracket
M h 32.1 kN m
Wh Wv 2 2
10.7
17.4
Wv FA max hbracket Lbracket
M v 16.6 kN m
Wh Wv 2 2
5.5
Section checks - vertical
Bending stress in vertical section
53.7 T
Mv σb_bracket_v
σb_bracket_v 51.3 MPa UC9 0.23 0.22 0.07
Wv σb_allow
17.1
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53.5 T
FB
51.1 MPa
τbracket_v
τbracket_v UC10 0.38 0.36 0.12
2 Av τallow
17
50.1 T
FB
47.9 MPa
τbracket_weld
τbracket_weld UC12 0.35 0.34 0.11
2Av_weld τallow
15.9
Decomposed bending stress in vertical weld
35.6 T
Mv
34 MPa
σb_bracket_weld_v
σb_bracket_weld_v UC13 0.15 0.15 0.05
2 Wv_weld σb_allow
11.3
Combined shear stress in vertical weld
61.5
58.8 MPa
2 2
τc_bracket_weld_v τbracket_weld σb_bracket_weld_v
19.5
T
τc_bracket_weld_v
UC14 0.43 0.41 0.14
τallow
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38.5 T
FB
36.8 MPa
σn_bracket_h
σn_bracket_h UC16 0.18 0.17 0.06
2 Ah σt_allow
12.2
Bending stress in horizontal section
53.7 T
Mh σb_bracket_h
σb_bracket_h 51.3 MPa UC17 0.23 0.22 0.07
Wh σb_allow
17.1
25.5 T
FB
24.4 MPa
σn_bracket_weld
σn_bracket_weld UC19 0.18 0.17 0.06
2 2 Ah_weld min σt_allow σt_allow_deck
8.1
Decomposed bending stress in horizontal weld
35.6 T
Mh
34 MPa
σb_bracket_weld
σb_bracket_weld UC20 0.23 0.22 0.07
2 Wh_weld min σb_allow σb_allow_deck
11.3
Decomposed shear stress in horizontal weld
61.1
τc_bracket_weld σn_bracket_weld σb_bracket_weld 58.4 MPa
19.4
T
τc_bracket_weld
UC21 0.65 0.62 0.21
min τallow τallow_deck
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Shear stress
80.2 T
Fhbrace
76.6 MPa
τs_weld_deck
τs_weld_deck UC23 0.85 0.82 0.41
As_deck min τallow τallow_deck
38.3
UCdeck_interface. stack UC7 UC8 UC9 UC10 UC11 UC12 UC13 UC14 UC15 UC16 UC17
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Weld checks
Vertical beam to base
3 2
Shear area As_weld 2aweb hbeam 2tflange 3.8 10 mm
4 2
Cross section area An_weld 2aweb hbeam 2tflange 4aflange b 1.6 10 mm
Shear stress
12.1
Fsweld_base
τs_weld_v 0 MPa
As_weld
129.7
Combined shear stress
53.7
50 MPa
2 2 T
τc_weld_v τn_weld_v τs_weld_v τc_weld_v
UC21 0.38 0.35 0.93
132.1 τallow
Combined stress
106.7 T
100 MPa
2 2 σc_weld_v
σc_weld_v σn_weld_v 3 τc_weld_v UC22 0.46 0.43 0.98
σc_allow
230.2
Brace to base
Shear area
hbeam 2tflange 4 2
As_weld_b 2aweb lbr_internal 1.1 10 mm
sin brace
α
Cross section area
hbeam 2tflange 4 2
An_weld_b 2aweb 4aflange b 1.7 10 mm
sin αbrace
Normal stress decomposed along the weld throat
48.5 T
Fnvertical σn_weld_b
σn_weld_b 46.3 MPa UC23 0.23 0.22 0.11
2 An_weld_b σt_allow
23.2
τn_weld_b σn_weld_b
Shear stress
93
Fhbrace
τs_weld_b 88.9 MPa
As_weld_b
44.4
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188 T
179.7 MPa
2 2 σc_weld_b
σc_weld_b σn_weld_b 3 τc_weld_b UC25 0.80 0.77 0.38
σc_allow
89.8
"Beam-base normal"
"Beam-base shear"
"Beam-base combined"
UCstructure_welds 4
"Brace-base normal"
"Brace-base shear"
"Brace-base combined"
Structure weld checks
Conclusion
Maximum UC if the load is applied at the top, and maximum load:
max UC
1
1.67
Ftop_max
F
1
60 t
max UC 1
Maximum UC if the load is applied at brace level, and maximum load:
F
max UC
2
0.89 Fbrace_max
2
112 t
max UC 2
Maximum UC if the load is applied at mid span, and maximum load:
F
max UC
3
0.98 Fbrace_mid
3
102 t
max UC
3
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Appendix A
Capacity of weld below deck
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Geometry Input
Plate thickness: t= 15.0 mm
Length of weld: L= 1000 mm
Leg of single weld: leg = 6.2 mm
Throat of single weld: a= 4.4 mm
2
Total plate section area: Aplate = 15000 mm
2
Total weld section area: Aweld = 8768 mm
Weld volume per mm: Vweld = 38 mm3
Calculations
Stress in weld due to: Fx Fy Fz Mx My Mz total
2
Normal stress: 0 0 50 0 0 0 50 N/mm
Shear stress Perp.: 0 0 50 0 0 0 50 N/mm2
2
Normal (due to bend): 0 0 0 11 48 0 59 N/mm
Shear perp (due to bend): 0 0 0 11 48 0 59 N/mm2
2
Shear Parallel: 0 0 0 0 0 0 0 N/mm
Results
Total actual stress in weld: Allowable stress: Check: U.C.:
Normal stress: 50 N/mm2 188 N/mm
2
OK 0.27
2 2
Shear stress Perp.: 50 N/mm 125 N/mm OK 0.40
2 2
Normal (due to bend): 59 N/mm 207 N/mm OK 0.29
2 2
Shear perp (due to bend): 59 N/mm 125 N/mm OK 0.47
Shear Parallel: 0 N/mm2 125 N/mm
2
OK 0.00
N/mm2
2
Combined stress: 218 219 N/mm OK 1.00