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Experimental Investigations On The Use of Laterite Waste As Partial Replacement For Fine Aggregates in GGBS Blended Concrete
Experimental Investigations On The Use of Laterite Waste As Partial Replacement For Fine Aggregates in GGBS Blended Concrete
Abstract:
Concrete plays a v ital ro le in the develop ment of infrastructure globally and its applications are very significant in this a dvancing
world. Tradit ionally, the basic ingredients of concrete include cement, Fine aggregate a nd Coarse aggregate. In general, Ordin ary
Portland Cement (OPC) is utilized in the creat ion of civ il structures. This OPC can be rep laced by Ground Granulated Blast
furnace Slag (GGBS) wh ich is read ily availab le and costs lower than OPC. Th is study mainly focus on the strength and
workab ility characteristics of concrete, when the cement is replaced by GGBS part ially in fixed proportions, together with th e
replacement of river sand by laterite waste in various proportions. Cubes, cylinders and beams are cast ed for each p roportion and
tests are conducted for obtaining the compressive strength, split tensile strength and flexural strength of concrete. When compared
to control mix, maximu m value of slu mp was observed for complete river sand mix and for other rep lacements it reduced
gradually. When compared to control mix, maximu m strength of the mechanical p roperties i.e. co mpressive strength, split tensile
strength and flexu ral strength of laterized concrete was observed for co mp lete river sand mix and for other replacements it
reduced gradually. Fro m the investigations carried out it can be concluded that 25% rep lacement of laterite waste with river s and
in GGBS blended concrete is optimu m as reduction in strengths was min imu m and this results can be used for fu rther
applications.
I. INTRODUCTION the laboratory tests using laterite soil that is collected fro m a
quarry in Khanapuram, Khammam district of Telangana. The
This is majorly constituted by construction of large basic material p roperties tests like specific gravity, grain size
infrastructure projects and as well as residential pro jects. Due analysis, mo isture content, Atterberg limits, slake durability,
to this, depletion of the natural resources like sand, iron, California Bearing Test (CBR) test.
limestone etc., is also taking place at a faster rate.
Construction of any project needs raw material like sand, Objecti ves of the Study:
cement/concrete. The Ordinary Portland Cement (OPC) is one Use of GGBS as replacement for Cement in 40:60
of the main ingredients used for the production of concrete. ratio and replacement of laterite soil with river sand as fine
Unfortunately, production of cement causes emission of large aggregates in percentages of 0, 25, 50 and 75.
amount of carbon-dio xide gas into the atmosphere, a major To study the physical properties of the laterite soil
contributor for greenhouse effect and the global warming. like specific grav ity, slake durability, water absorption,
Also, Portland cement being very expensive material and it California Bearing Ratio (CBR) test and chemical co mposition
increases the total cost of construction of any pro ject. In this by SEM analysis.
report mo re emphasis is given to GGBS as it is used as To study the workability characteristics on fresh
replacement for cement. GGBS contains silicates and alumino- concrete
silicates of calciu m and is a by-product of iron manufactured To find and study the variation of the mechanical
in a blast furnace. So this technique is environment friendly. properties of the concrete cubes, cylinders and pris ms like
GGBS has been used in mortars for many years in ready -to- compressive strength, flexural strength and split tensile
use retarded mo rtars and the dry silo system. It is necessary to strength with respect to curing age and percentage
identify not only less expensive but more environmentally replacements and control mix..
friendly alternative materials as substitutes to more expensive
conventional ones such as cement, steel, sand, granite, gravel II. EXPERIMENTAL INVES TIGATIONS
and wood. To meet the gro wing applications for the river
sand, Laterite soil that possess the similar characteristics as To assess the suitability of laterite waste fro m quarries for
that of river sand can be utilized in the construction activity. partial replacement of fine aggregates for use in concrete,
The present investigation deals with the development of laboratory investigations were carried out in two stages. In the
concrete when the cement and river sand are replaced by first stage, studies were carried out to understand the physical,
GGBS and Laterite soil in various proportions. mechanical and chemical properties of laterite soil co llected
fro m quarries in Khanapuram, Khammam d istrict of
I.I SCOPE OF THE S TUDY Telangana. In the second stage, experiments were carried out
There are not many works published on laterite replacement as on molded samples to find the variation of strength with
fine aggregate in concrete. The scope of this study is limited to respect to the curing period and percentage increase in laterite
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content in fine aggregate with fixed water cement rat io and chemical attack the specific g ravity of GGBS used for the
40% of GGBS(Ground Granulated Blast furnace Slag) content experimental purpose is 2.9.
and 60% cement content on molded samp les. 5. Specific grav ity and water absorption,
6. Grain size distribution,
II. I Sample Collecti on 7. Sieve analysis,
The primary objective wh ile co llect ing a soil sample for 8. Hydro meter analysis,
laboratory analysis is that its composition should be 9. Plastic limit,
representative of the conditions that exist in the field. The 10. California Bearing Ratio,
general procedure involves the random co llect ion of several 11. Durability index,
individual soil cores over the designated area and combining 12. Workab ility,
them to form a co mposite sample for analysis. If soil samples 13. Co mpressive strength,
are carefully collected and processed, the test results will be 14. Flexu ral strength ,
very useful. In order to carry out the experiments samples 15. Sp lit tensile strength
were co llected fro m quarries of Khanapuram, Khammam
District of Telangana fro m 1m below the ground level. A ll the II.II Mix Design
soil samp les were collected fro m open trial pits of depth of Mix ratio of M20 ie 1:1.5:3 is considered for design of both
about 1.5 m to 2 m fro m natural ground level. A figure of v iew conventional concrete and pozzo lanic concrete. The cement
of the quarry is shown in Figure.. 6 to 8 bags of 35 to 40 kgs portion is made up by 40% GGBS and 60% Cement. The fine
capacity of disturbed soil samp les were collected fro m the aggregate portion is a co mb ination of both river sand and
quarry. Lateritic soil samp les were air dried and thoroughly laterite in proportions of 100%-0%, 25%-75%, 50%-50% and
mixed to ensure homogeneity . 75%-25%.Water cement ratio of 0.5 is adopted Experimental
Investigations. The experiments to find out the physical
Materials Used: properties of laterite soil, physico mechanical and chemical
In general, concrete is a mixture of cement, fine aggregate, properties were carried out as mentioned in the above sections
coarse aggregate and water. In order to utilize waste produced conforming to part icular IS codes. The results are tabulated
fro m different sources in concrete, laterite waste was used in below in this section.
place of fine aggregate and GGBS fro m steel & iron industry
waste was used to replace cement partially. The details of the 1.Grain size distributi on:
respective material used for the specimen preparation are
discussed in the sections below.
Sieve analysis
100
80
Percent finer
60
40
20
Figure.1.View of the quarry 0
IS Sieve sizes (mm)
0.001 0.01 0.1 1 10
1.Cement,
2.Aggregates,
3.Laterite soil Figure.2. Grai n size distri bution curve of l aterite soil
4. Ground Granulated Blast furnace Slag (GGBS)
Ground-granulated blast-furnace slag (GGBS) is waste 2.Specific gravity and water absorption
product obtained from Iron industries. Ground-granulated 3. Atterberg Limits: A total of 4 representative samples for
blast-furnace slag is obtained by quenching molten iron slag (a liquid limit and 3 representative samples for plastic limit were
by-product of iron and steel-making) fro m blast furnace in carried out as per IS: 2720 1985 part 5.
water o r steam to produce a glassy granular product that is
then dried and ground into a fine powder. This powder is
46
added to concrete to improve the strength properties of
concrete and hence called as ad mixture. Ad mixtures are added 45
in concrete to improve the quality of concrete. Mineral 44
water Content
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4. Slake durability index fro m a few cm to as much as 60 m. it was estimated that
5. Californ ia Bearing Rat io (CBR) test laterites cover about one-third of the Earth's continental land
area (Tardy and Yves 1997). Laterite and laterit ic soils are
II.III Workability widely spread in Ind ia and cover an area of 2.48 lakh sq km.
1. Co mpressive strength: A total of five mixes and 4 trials for They also occur at lower levels and in valleys in several other
each mix ie.., 60 cubes were casted. A figure of co mpressive parts of the country. They are well developed in south
strength tested cube is shown in below Figure. Maharashtra, parts of Karnataka, Andhra Pradesh, Orissa,
West Bengal, Kerala, Jharkhand, Assam and Meghalaya.
Geological survey of India (GSI) has located alu minous
laterite many parts of Uttar Kannada district in Karnataka.
Laterite and lateritic soils have a unique distinction of
providing valuable build ing material. When moist, laterites
can easily be cut with a spade into regular-sized blocks. The
art of quarrying laterite material into masonry is suspected to
have been introduced from the Indian subcontinent (Mohita
2015). Degradation of environ ment due to sand mining could
lead to serious environmental hazards transformation and
biodiversity alternations and damages to civil construction
structures attached to river environment (FA O 1998). As sand
and gravel can be extracted fro m rivers easily fro m river
sources and such deposits do not require much processing
Figure.4. Cubes after compressive strength test other than size g rading most of the tropical and subtropical
2. Flexural Strength: A total of four trials for each mix ie.., 20 countries still depends upon river sources. But now it is well
beams were tested and the results of the 28 days . understood that indiscriminate sand mining can cause
irreparable and irreversible damages to the ecological system
(Pad malal and Maya, 2008). A study was done on Kulsi river,
Assam and found that one of the causative factors for the
decline of river dolphin population was in discriminate sand
extraction and related disturbances in the river (Mohan, 2000).
In another study, it was reported that sand mining in Coleroon
river (t ributary of Cauvery river), Tamil Nadu causes serious
environmental problems in its lowland areas (Sridhar, 2004).
Another report stated that illegal sand mining taking place on
the banks of Shimsha river near Ko kkare Bellur in Bangalore,
Karnataka is affecting the life of avian fauna of that region
Figure.5. Beams after flexural strength test (Ronnie, 2006). This paved way for the use of laterite waste in
concrete. The strength of the laterite concrete is main ly
3. Split Tensile strength : A total of four trials for each mix ie.., dependent on the aggregate-cement bond whereas the physical
20 beams were tested and the results of the 28days . properties of the aggregates are only of secondary importance.
The results of the study reveal that concretionary laterite
gravels are potential alternative cheap sources of aggregates
for structural concrete (Akpokodje and Hudec 1992).
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Sieve analysis
100
80
Percent finer
60
40
20
0
IS Sieve sizes (mm)
0.001 0.01 0.1 1 10
TABLES:
Table 3.4 Mass of i ngredients of concrete for percentage repl acements
Control
Ingredients mix Percentage Replacements
0% 25% 50% 75%
Cement (Kgs) 34.52 20.71 20.71 20.71 20.71
GGBS (Kgs) --- 12.79 12.79 12.79 12.79
Fine Aggregate
(Kgs) 66.44 66.44 49.83 33.22 16.61
Laterite So il
(Kgs) --- --- 16.61 33.22 49.83
Coarse
Aggregate
(Kgs) 99.23 99.23 99.23 99.23 99.23
Water (Kgs) 16.9 16.9 18.1 20.52 22.32
LL = By graph PL = 30
Results summary
Liquid limit (%) Plastic Limit (%) Plasticity index (%)
42 30 12
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Table 3.8 Slake durability index test results
Trials 1 2 3 4
Dru m Weight + Samp le ‘A’ 2140 2178 2120 2195
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Table 3.18 Compressive strength result of complete ri ver sand mi x
Trials Days Weight Load Co mpressive strength Average
of the (KN) (N/ mm2 ) compressive
cube (Load*1000)/ strength
(150* 150)
1 8.642 320 14.22
2 8.608 310 13.78
3 8.589 310 13.78
4 3 8.624 300 13.33 13.77
1 8.613 410 18.22
2 8.646 400 17.78
3 8.593 430 19.11
4 7 8.667 420 18.67 18.44
1 8.679 610 27.11
2 8.636 600 26.67
3 8.598 610 27.11
4 28 8.625 620 27.55 27.11
Co mpressive Average
Weight
Load strength (N/ mm2) compressive
Trials Days of the
(KN) (Load*1000)/ strength
cube
(150* 150)
1 8.224 280 12.44
2 8.217 280 12.44
3 8.251 300 13.33
4 3 8.294 270 12 12.56
1 8.261 360 16
2 8.277 370 16.44
3 8.239 360 16
4 7 8.25 350 15.56 16
1 8.297 540 24
2 8.236 530 23.56
3 8.274 550 24.44
4 28 8.261 530 23.56 23.89
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Table 3.21 Compressive strength result of 75% replacement of laterite
Trials Days Weight of Load Co mpressive Average
the cube (KN) strength (N/mm2 ) compressive
(Load*1000)/ strength
(150* 150)
3 12.634 6 18.5 3
3 12.695 6 17.5 3
4 12.704 6.5 16.2 3.25 2.875
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Table 3.25 Flexural strength of 50% replacement of laterite
Trial Weight in Load Failure Flexu ral Average Flexural
Kgs applied Distance Strength Strength(N/mm2 )
P(KN) ‘a’ cm PL/bd2
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Table 3.30 Split tensile strength of 50% replacement of laterite
Trials Days Weight Load Split tensile strength Average split
of the (KN) (N/ mm2 ) (2*P)/ (∏*l*d) tensile strength
cube
1 12.679 150 2.12
2 12.791 140 1.98
28 2.02
3 12.724 140 1.98
4 12.386 140 1.98
Slu mp
value 69 71 65 57 44
Table 4.9 28 Days split tensile strength values for different mixes
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GRAPHS:
30
3 days 7 days 28 days
20
15
10
0
control mix 0% 25% 50% 75%
Replacement of laterite soil
Figure 0.1 Vari ati on of compressive strength for different mixes
30
Compressive strength in
20
N/mm2
15
10
0
3 days 7 days 28 days
Curing in days
Figure 0.2 Vari ati on of compressive strength with respect to the curing peri od
3.5
flexural strength
3
Flexural strength in N/mm2
2.5
1.5
0.5
0
control mix 0% 25% 50% 75%
Replacement of laterite soil
International Journal of Engineering Science and Computing, April 2017 6636 http://ijesc.org/
3
split tensile strength
N/mm2
1.5
0.5
0
control mix 0% 25% 50% 75%
Figure 0.4 Vari ati on of split tensile strength for di fferent mi xes
As elaborated in the previous chapters, experimental [1]. A lawode, O and Idowu, O. I. (2011) "Effects of water-
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analyzed and discussed in the previous chapter. Based upon
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for the future work are listed in the following section partial replacement of cement by flyash and GGBS”
Based on the results of water absorption of laterite International Journal for Scientific Research & Develop ment.,
soil, the water absorption is very h igh when co mpared to river 2(07), ISSN: 2321-0613.
sand. It is almost 11% whereas for river sand it is 0.5%.
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laterite waste is classified as very high against weakening and 151–157.
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Based on the CBR value of the soaked sample, the [4]. Brightson, P. M., Premanand and Raviku mar, M. S.
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The average co mpressive strength values for control Materials Research., 984.
mix for 3, 7 and 28 days are 14.77, 19.11 and 28.00 N/ mm2
respectively. [5]. Connell, O., McNally, M., Richardson, C. and Mark, G.
The average compressive strength values for 40% (2012) “Perfo rmance of concrete incorporating GGBS in
GGBS blended concrete with complete river sand for 3, 7 and aggressive wastewater environments” Construction and
28 days are 13.77, 18.44 and 27.11 N/ mm2 respectively. Building Materials., 27(1): 368-374.
The average compressive strength values for 25%
replacement of laterite for 40% GGBS blended concrete for 3, [6]. Gadpalliwar, S.K., Deotale, R. S. and Narde, A. R. (2014)
7 and 28 days are 13.00, 17.33 and 25.22 N/ mm2 respectively. "To study the partial replacement of cement by GGBS and
The average compressive strength values for 50% RHA and natural sand by quarry sand in concrete." IOSR
replacement of laterite for 40% GGBS blended concrete for 3, Journal of Mechanical and Civ il Eng ineering ISSN : 2278-
7 and 28 days are 12.56, 16.00 and 23.89 N/ mm2 respectively. 1684.
The average compressive strength values for 75%
replacement of laterite for 40% GGBS blended concrete for 3, [7]. Ganesha, A. V., Krishnaiah, C. and Jayappa, K.S. (2007)
7 and 28 days are 11.00, 15.44 and 20.22 N/ mm2 respectively. “Mineralogical studies of laterites around Mangalore,
The average split tensile strength value for control Karnataka, India.” Indian Mineralogist., 41(1), pp: 76-83.
mix for 28 days is 2.44 N/ mm2 .
The average split tensile strength value for co mp lete [8]. Garg, C. and Khadwal, A. (2014) “Behaviour of ground
river sand mix, 25%, 50% and 75% rep lacement of laterite granulated blast furnace slag and limestone powder as partial
waste mixes for 28 days are 2.34, 2.19, 2.02 and 1.70 N/ mm2 cement replacement” International Journal of Engineering and
respectively. Advanced Technology (IJEAT)., 3(6), ISSN: 2249 – 8958,
The average flexural strength value for control mix
for 28 days is 3.312 N/ mm2 . [9]. Udoeyo, F. F., Iron, U. H. and Odim, O. O. (2006)
The average flexural strength value for comp lete “Strength performance of laterized concrete” Construction and
river sand 25%, 50% and 75% rep lacement of laterite waste Building Materials., 20(10), pp: 1057-1062.
mixes for 28 days are 3.25, 2.875, 2.325 and 1.562 N/ mm2
respectively.
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