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1988 - On The Dangers of "Tuning" Equation of State Parameters
1988 - On The Dangers of "Tuning" Equation of State Parameters
00
0 1988 Pergamon Journals Ltd.
(Received 2 February 1987; in revised form 28 June 1987; accepted 9 July 1987)
Abstract-Equations of state (EOS) are widely used in phase equilibrium calculations for mixtures
containing undefined, heavy hydrocarbons. “Tuning” to measured P VT data is commonly used to find EOS
parameters describing the thermodynamic properties of the mixtures in question. It is shown that “tuning” is
unnecessary if the composition of the oil is properly described on the basis of an experimental compositional
analysis and a newly developed characterization procedure. It is found that using EOS parameters “tuned” to
one specific property yields unreliable predictions of other thermodynamic properties.
liquid phases are analysed separately and the reservoir measurements of physical properties such as density
fluid composition is calculated from the measured and MW.
gas/liquid ratio. In an appendix-not included, but available from
The gas and liquid samples from a separator are the authors (K.S.P.banalytical data are given for oil
both flashed to standard conditions. The two gas mixtures (oils A and B) and for two gas condensate
phases and the combined liquid phase are analysed mixtures (gc A and gc B). The data include com-
separately. Gas chromatographic (GC) analyses are positions, PNA distributions, TBP data and MWs. In
used to analyse the gas phases (Osjord and Malthe- the following, these data are used in a comparison of
S@renssen, 1983) and the lighter components of the predictive characterization methods. First, the total
liquid phase. Using mass spectroscopy as a sup- data set will be used, and then deficient data sets
plementary technique, all the components Nz, CO* (lacking data or less accurate data) will be used
and C,-C, can be quantitatively identified. It is together with different “tuning” procedures. Hereby
generally not possible to make component analyses for the consequences of commonly used approximate
the heavier components. In case the C,,, fraction is simulation procedures may be studied.
not analysed further, the determination of the molecu-
lar weight (M W) and molar fraction of the C1 o +
fraction must be based on a measurement of the MW 3. SIMULATION OF PYT PROPERTIES WITH AND
of the total liquid phase at standard conditions. A WITHOUT “TUNING”
commonly used analytical technique for oil samples is First, we will study a typical North Sea oil, oil A, for
a true boiling point distillation (TBP) process by which which ample analytical information is available. A
the heavy hydrocarbons are split in boiling point differential liberation experiment was simulated using
fractions. The distillation equipment used at the characterization procedure of Pedersen et al. The
STATOIL permits boiling point fractions as heavy as procedure is described briefly in Appendix A. The
C,, to be distilled off. For each fraction, measurements hydrocarbons of the mixtures are represented using 6
may be performed of density, MW and PNA distri- and 20 hydrocarbon fractions, respectively. The results
bution (Osjord et al., 1985). The composition resulting of the characterization using 6 hydrocarbon fractions
from GC and TBP analyses is expressed in wt %. In are shown in Table 1. Table 2 shows the results for the
order to convert it to mol%, the MW of each measured bubble points and the predicted values using
component and TBP fraction must be known. For the 6 and 20 hydrocarbon fractions, respectively. Figure 1
well-defined components this is problem-free. For the shows measured and calculated oil densities. The
boiling point fractions, the accuracy of the final molar procedure of Peneloux and Freze (1982) was used to
composition depends on the accuracy of the measured calculate the oil densities. Peneloux’s c parameters of
MW. At STATOIL, the MWs of the C7 + fractions are the C,, fractions are here found from the following
determined by measuring the freezing point depression equation:
of a solution of the given fraction in benzene.
c = 0.597 MW”.686 (1)
Measurements of the molecular weight are per-
formed on the total C,,, fraction and the TBP where MW is the molecular weight and c is expressed
residue, in addition to the measurements of the MWs in cm3/mol.
of the TBP fractions. The measured average MWs and As described by Michelsen (1986), the computation
composition allow the consistency of the MWs to be time of flash calculations can be considerabIy reduced
checked by material balances. if k, values equal to zero are used for all interactions.
A TBP fraction may be split into saturated (paraf- Bubble points calculated for oil A using kij values equal
fins + naphthenes) and unsaturated (aromatics) com- to zero for all interactions are also shown in Table 2.
pounds using liquid-liquid chromatography. This is a The results of the predictive procedure shown in Fig.
preparative analytical technique, e.g. sufficient 1 and Table 2 exhibit satisfactory agreement between
amounts of each subfraction are produced to allow experimental and calculated values, a typical result for
Table 1. Results of the characterization procedure for North Sea oil A using six
fractions to represent the hydrocarbons
=c Acentric
No. Component Mol y0 (at@ factor
: 0.12
0.69 304.20
126.20 72.80
33.50 0.0400
0.2250
3 CI 47.04 190.60 45.40 0.0080
4 C, 10.08 339.59 44.86 0.1267
5 CL-6 8.20 464.36 33.25 0.2415
6 C?-12 19.50 598.72 26.8 1 0.5641
c,,-2, 10.13 733.79 16.18 1.0214
G-.30 4.25 895.75 10.15 1.6313
“Tuning” EOS parameters 271
Table 2. Measured and calculated bubble points of North oil mixtures with only a small content of non-
Sea oil A at T = 72.8”C hydrocarbons.
We now show the effect of adjusting the MW of a
Pressure
%DeV+ plus fraction.
(bar)
Figure 2 shows measured and simulated liquid
Experimental bubble point 238.0 - dropout curves for a constant mass expansion exper-
Calculated using 20 CH fractions iment on gc A. Simulated results are shown based on
(some k,is different from zero) 234.6 - 1.4
Calculated using 6 CH fractions
the composition analysis up to CIO + and based on the
(some k,s different from zero) 238.3 -0.1 analysis up to Cs 2 +. Also shown in Fig. 2 are results for
Calculated using 20 CH fractions the liquid dropout curves assuming the MW which is
(all k,s equal to zero) 233.2 - 2.0 measured for the total liquid phase at standard
Calculated using 6 CH fractions
conditions and assuming MWs which deviate by + 5 o/O
(all k,s equal to zero) 236.9 - 0.5
and - 5 o/Ofrom this value. The results are influenced
t %Dev = (measured value - experimental value) by the MW because the critical parameters (T,, P,and
x lOO/measured value. o) calculated during the Cl+ characterization pro-
200 300
Pressure, bar
Fig. 1. Measured and calculated densities for North Sea oil A at T = 72.8”C. -, Experiment; - - -, 20 CH
fractions; - . -, 6 CH fractions.
400 500
Pressure, bar
Fig. 2. Constant mass expansion data at T = lll.l”C for gas condensate A. - Experimental results;
- - -, standard characterization (C,,, ), --, standard characterization (C ,e+); :.--.-, MW of total
liquid sample; - - - -, MW of total liquid sample + 5 %; - - - - - -, M W of total liquid sample - 5 %.
272 KAREN SCHOU PEDERSEN et al.
cedure depend on this property. The procedure of We will now study in somewhat greater detail oil
Peneloux and Freze (1982) was used to calculate the mixture B (oil B) for which measured and calculated
phase densities. It is seen that changing the MW to bubble points are shown in Table 5. Six hydrocarbon
obtain better liquid dropout curves results in poorer fractions were used in the calculations to represent the
dew point predictions. hydrocarbon constituents of the oil mixture.
The amount ofanalytical information available for a Calculated results are shown based on the measured
given petroleum mixture is often less complete than is C 1,, + M W and using C1 ,, + M Ws which deviate + 10 0/O
the case for oil A and gc A. Table 3 shows limited
analytical data for a third oil mixture oil C. It will be
shown below that the standard, purely predictive Table 3. Molar composition of North Sea oil C
characterization procedure of Pedersen et al. may also
be applied with satisfactory results to this less exten- Specific
Component M 01 ‘yO MW gravity
sively described mixture. Gas with the composition
listed in Table 4 was added to the oil, and the bubble N2 0.31
point of the resulting mixture was determined. More COZ 0.69
gas was subsequently added, and the new bubble point G 47.69
G 6.64
was measured. The addition of gas was continued until
G 4.59
the saturation point at the given temperature changed iCo 0.85
to a dew point. The addition of gas was simulated and nG 1.74
the resulting saturation points were calculated using iC, 0.70
the purely predictive characterization procedure of nG 0.46
G 1.69
Pedersen et al. A total of six hydrocarbon fractions
C 7+ 34.64 234.0 0.8688
were used to represent the oil + gas mixtures.
Experimental and simulated results are shown graphi-
cally in Fig. 3.
A different characterization procedure was also
tried. The measured MW of the C, + fraction of the oil Table 4. Molar composition
is 234.0, which roughly corresponds to that of a C,, of the gas which was added
to North Sea oil C
fraction. If the properties of Cl7 (Reid et al., 1977) are
used to represent those of the total C, + fraction, the Component Mol “/,
bubble point pressure is calculated to be 34.1 “/, lower
than the measured value. If a binary interaction N* 0.55
coefficient of 0.145 is assumed for the interaction CO2 1.43
C, 81.63
between methane and the C,, fraction having the G 10.12
properties of C1 ,, a perfect match of the measured C3 5.20
bubble point of the original oil is achieved. However, iC, 1.06
as is shown in Fig. 3, the estimated saturation points of nG 0.0 1
the oil + gas mixtures are in this case very different
from the experimental values.
/
/I
/// /Dew Point
/
0 0.5 1.0
Fig. 3. Experimental and calculated saturation points at T = 11 l.l”C for mixtures of North Sea oil C and the
gas shown in Table 4. 0, Experimental saturation points (bubble points where nothing is indicated); -,
standard characterization; - - - -, “tuned” properties.
“Tuning” EOS parameters 273
Pressure
(bar) “/,Dev+
and - 10 “/0 from the measured value. The same molar equation of state in the near-critical region are re-
fraction of C,,, was used in all three cases. The flected in the deviation between the measured and
composition of oil B is based on compositions and calculated liquid dropout curves using the standard
amounts measured for the gas-liquid phases resulting characterization procedure. The data used to represent
from a single stage gash to standard conditions. Also the C, + fraction are presented in Table 8. No grouping
shown in Table 5 is the calculated bubble point of a was made of the lighter components. In order to obtain
mixture where the gas and liquid phases were com- better agreement with the liquid dropout curve,
bined using a gas/oil ratio 5 “/, lower than the measured “tuning” of T,, P, and w was attempted. Binary
ratio. “Tuning” to the measured bubble point was interaction coefficients of zero were maintained for the
used for this erroneous composition. Hydro- hydrocarbon-hydrocarbon interactions. The resulting
carbon-hydrocarbon kij values which depend slightly values for T,, P, and w of the C,, fractions are
on the ratio of the MW of the constituent components presented in Table 9 and the “tuned” liquid dropout
in the following manner were introduced: curve is also shown in Fig. 4. The composition of the
gas removed at each depletion level was measured.
MW,
kij = 0.00145 -MW, for MWi > MW, (2) Figure 5 shows the measured and calculated results for
J the methane concentration at the various depletion
MW. levels. In Fig. 6 are shown the measured and calculated
kij = 0.00145 2 for MW, > MW,. (3) compressibility factors at the conditions of the de-
MWi
In this case, perfect agreement with the measured pletion experiment. The “tuned” predictions of Figs 5
bubble point was obtained (see Table 5). A three-stage and 6 are slightly inferior to the results using the
separation process was carried out in the laboratory on standard characterization procedure.
oil B. The results are summarized in Tables 6 and 7.
Simulated results are shown using the standard charac- 4. DISCUSSION
terization procedure together with (1) the measured Naturally occurring oil and gas mixtures contain a
C iO+ MW, (2) a Clot M W which is 10 y0 higher than large number of components. A complete
different
the measured value, and (3) a C,,, + MW which is 10 y0 component analysis will probably never be available,
lower than the measured value. The same Clo+ molar and even if it were it might be difficult to predict the
fraction was used in all cases. The results are seen to be mixture properties with a high degree of accuracy
very sensitive to the Cl,,+ MW. because of the complexity of the mixtures and the
Also shown are the simulated results for the com- limitations of the model. It has long been the practice
position with a gas/oil ratio which is 5 “/, lower than to use measured PVTdata to estimate the properties of
what was measured. Results are shown using heavy hydrocarbon fractions. This “tuning” to
hydrocarbon-hydrocarbon interaction parameters measured PVT data may hide analytical deficiencies
equal to zero (column 4) and determined from eqs (2) such as the lack of a consistent procedure for measur-
and (3) (column 5). No improvement over k, = 0 was ing the MWs of C,, fractions or errors in the
obtained by tuning to the measured bubble point. compositional analyses themselves. As previously re-
Results of a constant volume depletion experiment ported (Pedersen et al., 1984a,b, 1985), the saturation
are available for gas condensate B (gc B). This is a points and phase properties can be predicted with
heavy gas condensate which at pressures > 2OObar and good accuracy when consistent analytical data are
under the conditions of the depletion experiment has available. Only the amount of the liquid phase of gas
almost identical gas and liquid phases. Thus it exhibits condensates at pressures just below the dew point
near-critical behaviour. The problems of using a cubic pressure is somewhat overestimated. If the mentioned
Table 6. Results for oil B of the separator test for gas oil ratios (GOR) (standard m3 of gas per standard m3 of oil)
1 68.9 41.2 90.2 87.7 -2.6 80.6 - 10.4 96.9 7.7 73.9 - 17.9 77.2 - 14.2
2 22.5 86.6 37.0 34.5 -6.8 32.3 - 12.7 37.0 0.0 32.2 - 13.0 29.9 - 19.2
3 1 15.0 13.6 13.1 - 3.7 12.2 - 10.3 14.2 4.4 12.6 - 7.4 12.2 - 10.3
+%Devdefinedas in Table 2.
(lb(s): Column numbers referred to in the text.
Table 7. Results for oil B of the separator test for oil formation factors (m3 of separator liquid per standard m3 of liquid)
separator Measured Bo Bo Bo Bo Bo
me GOR (1) %Devt (2) %Dev (3) %Dev (4) %Dev (5) %Dev
1 235.0 74.5 1.389 1.352 -2.1 1.320 - 5.0 1.387 -0.1 1.306 - 6.0 1.308 - 5.8
2 68.9 41.2 1.147 1.117 - 2.6 1.105 - 3.7 1.127 - 1.7 1.109 - 3.3 1.102 - 3.9
3 22.5 86.6 1.105 1.065 - 3.6 1.056 - 4.4 1.071 -3.1 1.062 -3.9 1.061 -4.0
t %Devdefinedas in Table 2.
(l)-(5): Column numbers referred to in the text.
“Tuning” EOS parameters 275
Table 8. Resultsof the standardcharacterizationof the C, + characterization procedure is used, six hydrocarbon
fraction of North Sea gas condensate B fractions are for many practical purposes sufficient to
represent the hydrocarbons of a petroleum mixture. kij
PC Acentric
No. Component factor values equal to zero may be used for all interactions if
Mol “/, (atm)
the mixtures do not contain more than a few per cent of
1 G--9 5.77 560.7 30.07 0.4327 non-hydrocarbons. The results presented in Table 2
2 Cl+IS 2.72 658.3 21.00 0.7479 and Figs 1 and 2 agree with these previously reported
3 C, T--60 1.48 802.3 12.16 1.2993
observations (Pedersen et al., 1984a,b, 1985).
Figure 2 shows how sensitive the results for the dew
point and the liquid fraction are to the M Ws of the plus
Table 9. Results of “tuned” characterization of the C,, fraction. The measured ClO+ MW and the C,,,, MW
fraction of North Sea gas condensate B which is calculated from the C,,-+& + MWs deviate
Acentric by 2.5%. This difference is reflected in a slight devi-
T, p,
No. Component Mol % (KI (atm) factor ation between the calculated liquid dropout curve
based on the analysis up to C, O+ and the one based on
1 CT--9 5.77 571.0 27.00 0.3000 the analysis up to CJz + _ Experimental inaccuracies in
2 c,o-c,, 2.72 629.0 21.00 0.6000
the determination of the MW of around 5 “/, are to be
3 c, ,-Go 1.48 782.0 14.50 1.3500
expected. Figure 2 shows that deviations of that order
Pressure, bar
65 I 1
Pressure, bar
of magnitude influence the results for the simulated state are used for phase equilibrium calculations on
liquid dropout curve considerably. Therefore accurate mixtures in the near-critical region. The deviation
predictions of dew points cannot be expected in the between the measured and the predicted liquid
case where the molar composition is based on the dropout curves for gas condensate B (see Fig. 4) is
measured MW of the total liquid phase resulting from therefore to be expected. The deviation may originate
a flash to standard conditions. either from inaccuracies in the calculated phase split or
Only data for the total C, + fraction are available for from the calculation of the phase densities. The gas-
oil C. Nevertheless, perfect agreement is obtained phase compressibility factor at each depletion level was
between the measured bubble point and the one determined and the liberated gas was analysed. There
predicted using the characterization procedure of is good agreement between the measured and calcu-
Pedersen et al. (1984a,b, 1985) (see Fig. 3). What is even lated gas-phase compressibility factors and compo-
more interesting is that the saturation points of sitions using the standard characterization, whereas
mixtures of oil C and the gas of Table 4 are also larger deviations are found for the results based on the
predicted with great accuracy. “Tuning” by means of “tuned”characterization. This means that the *‘tuning”
k,, values different from zero for the C,-C, + interac- has served only to improve the results for the liquid
tions was tried for oil C. As seen from Fig. 3, the kij volume which was used in the “tuning” process,
values which were appropriate for the original oil give whereas less accurate results are obtained for other
saturation points from the oil + gas mixtures which thermodynamic properties.
deviate considerably from the measured results.
The simulated bubble point of oil B is not very
sensitive to the C,,, MW (see Table 5) whereas the
separator gas/oil ratios and oil formation factors are 5. CONCLUSlON
markedly influenced by this parameter, as seen from Predictions of phase equilibria and phase properties
Tables 6 and 7. This indicates that the transition from of oil and gas mixtures satisfactory for many practical
the single-phase region to the two-phase region is purposes are possible using the SRK equation of state.
strongly influenced by the size of the heaviest mol- Accurate analytical data are required. In most cases, it
ecules of the mixture, whereas the phase behaviour in is sufficient to have an analysis up to C,, + . It is
the two-phase region is less influenced by that par- important to have accurate measurements of the MWs
ameter. The results of Tables 6 and 7 also show that of the residues and hydrocarbon fractions, in par-
erroneous data cannot be accounted for by tuning to a ticular for gas condensates. EOS parameters “tuned”
measured bubble point using kii values different from to one specific property are found to yield unreliable
zero for hydrocarbon-hydrocarbon interactions. predictions of other thermodynamic properties.
These results indicate that even minor adjustments If the analytical data are inaccurate, “tuning” to
of the standard characterization procedure may not be properties reported for these erroneous compositions
used with confidence if the results are going to be used may lead to highly uncertain predictions.
for the prediction of properties other than the one to The authors have, in principle, no qualmss about
which the data were “tuned”. “tuning” if the “tuning” procedure is carried out and
It is generally accepted that a large degree of applied cautiously. This means that a proper par-
accuracy cannot be expected when cubic equations of ameter sensitivity analysis must be performed relating
“Tuning” EOS parameters 277
the sensitivity of the data to which the EOS is “tuned” Pedersen, K. S., Thomassen, P. and Fredenslund.Aa., 1985,
to the sensitivity of the desired predicted properties. Ind. Engng Chem. Proc. Des. Dev. 24, 948.
Peneloux, A. and Freze, R., 1982, Fluid Phase Equilibria 8,7.
Reid, R. C., Prausnitz, J. M. and Sherwood, T. K., 1977, The
DEFINITIONS
Properties of Gases and Liquids. McGraw-Hiil, New York.
Gas/oil ratio volume at standard conditions Soave, G., 1972, Chem. Engng Sci. 27, 1197.
of the combined gas from the
separators divided by the liquid APPENDIX A
volume in the separator at stan- (1) Recommended characterization procedure for the SRK
dard conditions equation of state
Oil formation factor liquid volume in a given separ- The components of a reservoir fluid may be classified as
ator divided by the liquid follows:
Defined componenrs for which there exists a quantitative
volume in the separator at stan-
GC analysis and for which T,, P, and w are known.
dard conditions TBP fractions covering the true boiling point fractions
Standard conditions temperature = 15°C; pressure between C, and CsO, each of which contains many different
= latm components.
For the North Sea oils, the best results were obtained using
NOTATION the Cavett (1964) relations for T, and P,:
SO oil formation factor (see Definitions) T, = 768.071+ 1.7134 T,, -0.10834 x 1O-2 T:,,
volume correction factor defined in eq. (1) +0.3889x 1O-6 7-:,-0.89213x 10-2T50API
L-I hydrocarbons
+0.53095 x 1O-6 T:,, API +0.32712
EOS equations of state x IO-’ T:,,API’ (Al)
GC gas chromatographic
gas/oil ratio (see Definitions) log,, P, = 2.829 +0.9412 x lo-” T,, -0.30475
GOR
gas condensate x 10-5T&,+0.15141 x lo-*T&,
gc
K equilibrium factor -0.20876 x 1O-4 TS,API +0.11048
kij binary interaction coefficient between com- x lo-‘T:,API+0.1395 x 10-9Z-:0AP12
ponent i and component j
- 0.4827 x 10-l T,, API’ (A2)
MW molecular weight
critical pressure and the Lee-Kesler relations (Kesler and Lee, 1976) for w:
P,
A, and Bi are constants which are determined by a least- is used for the fractions heavier than I&. For the oils, the
squares fit to the experimental TBP data for the C,C3,, weight-based TBP curve is related to carbon number frac-
fractions. CgO is the heaviest carbon number fraction con- tions assuming 6 K boiling intervals per carbon number for
sidered, and molar fractions below 5 x 10e6 are neglected. If the Ca5+ fractions.
the measured TBP residue is larger than the one caiculated
from the obtained A, and B, values, A, and B, are changed (2) Reduction of the number of components
accordingly. A procedure was developed whereby all hydrocarbon
For the heavy oil systems, a different characterization segments of the C, + fractions are given approximately equal
procedure is used. importance. This is accomplished via a grouping of carbon
The TBP distillation curve is extrapolated to 100 wt “/, number fractions on weight basis. The total C, + fraction is
distilled off by fitting the fifth-degree polynomial to the divided into three (or more) groups, which on a weight basis
experimental TBP data plus the following two artificially are of approximately equal size. The group critical properties
generated data points: are computed as weight-mean average values:
T _,~ = IO-o.“‘27 Tsowtx/.‘.‘0,SG-o.6495
(A9)
TCi= xxjMWjTCi xxjMWj
T l_tx = ~0’.083T_,~/o.7097SG0.6’I’. I J
(A101 1
T Mwt “/.’ Tsowt x and TIOO~~ z are the temperatures in K at
PCi = z xj MW, Py c xj MW, 6413)
which SO,80 and 100 wt “/0 were distilled off. SC is the specific i
j ’ j
gravity of the TBP sample which roughly corresponds to the
C ,+ fraction of the total mixture. wi = Cx,MWjw,
The specific gravities of the subfractions ofthe TBP residue i ZxjMW, (Al4)
j ’ j
are obtained by assuming a logarithmic dependence of SC
where i is a group of carbon number fractions containing, for
against carbon number. For the boiling points, the values of
Katz and Firoozabadi (1978) are used up to Cd5. For gas example, C7-C9. CL o-C a61etc. Indexj runs from the lowest to
the highest carbon number within a group i. For the C,,
condensates, the relation
carbon number fractions, P,.. Tci and wj in eqs (A12)-(A 14)
T,(K) = 97.58 MW0.“23 SG0.04609 (All) are computed using eqs (Alg(A4).