Energy to power up

Features
l Rectifier Efficiency better than 92%
l Power Factor better than 0.90%
l n+1 configuration
l Compact - High Power Density
l Wide AC input range Modular DC Power System
l Output voltage suitable for All types of Batteries 110 V DC up to 6kW
l Current Stabilization Accuracy less than 0.5% 220 V DC up to 12kW
l Ripple less than 0.5% per module
l Current sharing imbalance for rectifier less than 3%
l Operate with wide frequency variation.

To Provide Innovative Solutions for a better Tomorrow.

Company Profile
Chhabi Electricals, is India's most preferred company in
the field of DC Power Solutions. or the last four decades,
it has been supplying variety of standard as well as
customised DC Power solutions to all types of Power
Stations, Distribution and Industrial applications.
Chhabi is registered and approved vendor with all the
major engineering consultants, thanks to its capability to
handle customization and unmatched project execution
skills.Export to more than 26 countries has broadened
our geographical reach, apart from our pan India
presence with installation of more than 10,000 systems.
After sale support from our 10 offices, ensures quick
response to customer needs and offers other services like
AMC, Up-gradation etc.
CHHABI's modern manufacturing facility is spread
across 50,000 sq. ft. at Jalgaon, Maharashtra with
adequate test set up and power back up facility.
Our strategic alliance with the world leader ‘TonHe’ has
helped to offer world class modular DC systems to our
customers.
In the past Chhabi has been conferred with the
prestigious 'Udyogshree', 'Order of Merit', 'Global Arch
Excellence', 'District Award' by Maharashtra Government
and 'IEEMA SME Quality Commendation' from IEEMA for CEPL Manufacturing Plant at Jalgaon
2013.

l Five Decades in Power Business

l Innovative Designs
l Approved by Leading Engineering Consultants
l Registered & Approved Vendor for Major EPC Companies
l Specialises in Customised DC Power Solutions
l Supplied India’s Largest Rated Charger for Power Plant
l Modern Manufacturing Facility
l Exporting to more than 26 Countries
l All India Sales and Service Network
l Strategic Alliance With TonHe for Modular DC Power Solutions
l Winner of SME Quality Commendation Award ISQA 2013 from IEEMA
l An ISO 9001 Company
Introduction
Chhabi's intelligent high-frequency switch mode DC
power system is a highly reliable product with
modular design. It is adjustable to various power
networks with super-wide voltage input range.
Rectifier modules being hot-pluggable are convenient
for online maintenance with the cutting-edge soft
switching technology. These rectifiers features high
efficiency with low EMI. Low difference active load
sharing of rectifiers ensures inter-rectifier imbalance
rate of only 3%. An inbuilt power correction is
provided, along with temperature compensation of
Battery charging voltage. CE and EMC certifications
additionally ensure their reliability and safety.
At CEPL, this range is offered in the basic modules :
110 V -10 / 20 / 40 A
220 V - 20 A / 30 A / 40 A
With a very high efficiency, they respond dynamically
for step loads.
Central Monitor is provided with embedded INTEL
CPU as main processor to realize coordination work
of all equipment of power distribution monitoring,
Rectifier module, Feeder insulation monitoring,
battery monitoring and so on. Advanced battery
management program executes intelligent
management. With embedded multi standard
protocols to communicate with the host, the system
can select parameters to report through host
software. The system is applicable to all level power
plants and high-level power substations
Modular DC Power System
Main Features :
Built In Redundancy
Modular DC power supply systems are having built
in parallel redundant structure to match the power
requirements. By adding one (n+1) or more (n+X)
redundant modules the load power is secured even
case of module failures. In case of module failure
alarm is generated for the operator attention. In non-
modular (standalone)systems the redundancy can
only be achieved by TWO complete systems, each
capable of handling the complete load. With a
modern modular system the same level of
redundancy can be achieved by adding one single
module. This of course dramatically reduces the
initial investment and still offers more flexibility.
Scalability
While designing the power system in the initial stage,
it is always challenge to find the exact power
requirement of the entire connected loads.
Additionally, the future power requirement is also to
be taken in to account with the possible additional
loads. Standalone charger systems can only be
purchased with a given maximum rating. For future
expansion beyond this, the options are either a
completely new larger system or a new complete
system connected in parallel. Both these options are
not attractive considering the investment and space
restrictions. For modular DC Power systems on the
other hand, one can easily prepare for future
expansion by including pre-wired empty slots for
additional modules. Typically this will already be
included or can be achieved at a very little additional
cost. Being faced with an increasing demand for
more power during the operation or with the
necessity to connect additional consumers to the
system, the customer only needs to purchase the
required modules and integrate them into the
existing system. So, the performance of the system
grows in line with the needs and requirements of the
user. System, output power and, consequently, the
System Characteristics
l Basic modules Available :
110 V -10 / 20 / 40 A
220 V - 20 A / 30 A / 40 A
l Parallel operation of modules with automatic
current sharing
l Very high stability and very low level of ripple
of output voltage
l Overload and short-circuit electronic protection
l Very good time response for step load
l High efficiency at different loading conditions
l Temperature compensation of
battery charging voltage
l Ability to set modes -
FLOAT charge, BOOST charge operation
l Highly reliable
investments are "scalable".
Modularity
Standalone charger systems are available
completely mounted in a system cabinet. Generally
there is logistic problem while transporting them
from manufacturing place to the installation site,
especially if the site is having accessibility problems.
Modular DC power systems, however, are supplied
and commissioned with a pre-wired cabinet with very
low weight. The power supply modules are installed
into the provided sub racks after the system being
completely mounted. Thus, the delivery, moving of
the cabinets to the instillation site become as easier.
Especially in order to increase the availability or the
power output performance, additional modules can
be equipped without special expertise later on.
l Electromagnetic interference compliance
(EMI filter)
l Disconnected battery control system
l Individual panels for monitoring of the modules
and general panel for the battery charger
l LCD display with touch screen
l Wide range of alarm signals and
configurable alarm relays
l RS 485 with modbus protocol interface for
remote monitoring of the battery charger
l Ability to replace the modules individually
without turning off the battery charger
l Save 200 Alarms.
l Save 48 Nos work loss without affecting power
failure
Main Functions and Features
l Hot Swappable The rectifier is designed to be plug-and-play. There will be no
arcing and the terminals will not be damaged when
inserting / removing the rectifier from a live DC power system.

l Active Load Sharing The rectifier uses advanced digital active load sharing
technology that maintains balancing to within ±3 %.

l Adjustable Output Voltage The output voltage can be set through the front-end
embedded controller. The accuracy is ±0.5 V & 0.2A

l Input Over / Under The rectifier will shut down and its protection indicator (yellow)
Voltage Protection will light up when the input voltage is lower or higher than
preset Voltage

l Output Over Voltage Protection
The rectifier will shut down when its output voltage is higher
(HVSD)than HVSD set point.
The rectifier also has two additional software settings that can
be configured using the controller :
1) Manual restart, and
2) Automatic restart attempt within
5 seconds of a HVSD condition.

l High Temperature Protection The rectifier will limit its power of the rated output capacity
when internal temperature becomes higher.

l Over Current Protection The output current can not increase infinity. If over loaded the
output voltage decreases automatically to protect the power
component. The over current protection can be resumed
automatically.

l Fan Fault Protection When the heat sink temperature is goes beyond 85 degree C
the charger module gets shutdown to protect itself.

l Unbalance of Rectifier When the output current of the rectifiers in a DC power system is
Output Current unbalanced, the rectifier whose output current is unbalanced will
be identified automatically and its protection indicator (yellow)
will light up.

Central Control Module

l 320 X 240 Pixels LCD touch screen.
l Size 210 X 137 X 62 mm.
l Can monitor to groups of rectifier.
l Each group less than 15 sets can monitor 2 sections of output bus.
l Up to 30 faults alarm display.
l With storage of 200 history faults message and 48 working records.
These information will not get lost after power off.
l Automatic fault display with audio / visual alarm.
l Battery management.
l Communication interface with RS485/RS232 with Modbus protocol.
 Technical Specifications Rectifier Module

Sutaible Controller

Paramerters 415V Input 110V DC Out put 415V Input 110V DC Out put
Power Module Power Module

AC Input Voltage 415AC ±15%, 3 Phase, 3Wire

AC Input Frequency 45Hz - 65Hz

Efficiency of Module ≥ 92%

Power Factor ≥ 0.90

DC Out Put Voltage 95V to 150V 190V to 300V

Soft Start Delay 3 to 8 Sec

Out put Current stability ≤ ± 0.5%

Ripple ≤ 0.2%

DC Out Put Voltage Stability ≤ ± 0.5%

Modbus Protocol RS485

Accoustic noise < 50db

DC Out Put Curren

10A 20A 40A 5A 10A 20A
(Natural Cooling)

Wattage
1500 3000 6000 1500 3000 6000
(Natural Cooling)

DC Out Put Current

– – – 20A 30A 40A
(Natural Cooling)

Wattage
– – – 6000 9000 12000
(Natural Cooling)
Reference
Chhabi is a name associated with chargers, since 1965, in the field of DC Power Solutions. For last four decades,
it has supplied variety of standard as well as customised DC Power solutions to various industry verticals.

THERMAL POWER STATIONS

Sipat, Barh, Korba, Trombay (Tata Electric), Chandrapur,Kahalgaon (L&T), Vindyachal, Khaparkheda, Ukai,
Gandhinagar, Paricha, Kutch Lignite, Vijaywada, Talchar, Kota, Dadri, Simhadri, Aravli, Durgapur,
Koderama, Mauda, Rihand, Anpara

REFINERIES, CHEMICAL,
PETROCHEMICALS & FERTILIZERS INDUSTRIES
BPCL, HPCL, IOCL, IPCL, ONGC, SPIC, Zuari Agro, GAIL, GSFC, GNVFC, IFFCO, Bongaigaon Refineries
Cochin Refinery, Mangalore Refineries, Madras Refinery, Reliance Petrochemicals, Sun Petrochemicals, Tata
Chemicals, Coromoandel Fertilizers, CFCL, RCF, Paradeep Phosphates, Godavari, Deepak Fertilizer

SUB-STATIONS - Power Distribution companies, SEBs

Madhya Pradesh, Haryana, Uttar Pradesh, Rajasthan, Karnataka, Kerala, Tamilnadu, Maharashtra, Gujrat,
Andra Pradesh, Bihar, Punjab, Orrisa, Delhi Vidyut Board, BEST, Ahmedabad Electricity Board

HYDRO ELECTRIC POWER STATIONS / PROJECT

Upper Sindh, Bhandardara, Terwanmedhe, Kanher & Dhom, Koyna, Ranganadi, Obra, Anandpur Sahib,
Hirakud, Karajwan, Hemavati, Tons & Birsingpur, Tala Hydro Project - Bhutan, Koteshwar, Koldam

EPC COMPANIES
ABB, Alstom, Areva T&D, Aker Kvaerner, BHEL, Desein, EIL, GE Fanuc, Instrumentation Ltd, Jacob H&G, L&T,
MECON, Petrofac Int., Siemens, Technimont ICB, Thermax, LANCO, Thyssen Krupp, Toyo Engineering,
Yokogawa, Punj Lloyd, TCE, IVRCL Infrastructure, Gammon India, Mukand Ltd., Emerson Process
Management, Corrtech International

STEEL INDUSTRIES
Durgapur, Bhilai, Bokaro, Rourkela, Visakhapatanam Steel Plants, SAIL, Lloyds Steel, Sunflag Iron & Steel,
Tata Steel, Malvika Steel, Ispat Industries, Zenith Steel Pipes, Essar Steel, Monet Ispat, Jindal Steel

PUBLIC SECTOR
NPCIL, BALCO, NALCO, NMDC, GMDC, NHPC, Mazgaon Docks, Power Grid Corporation, Bhakra Beas
Management Board

INDUSTRIES
Reliance Industries, Nicco Corporation, Tata Electric, Kirloskar Brothers, Jindal Strips, Amco Batteries, Tata
Motor, Ballarpur Industries, Crompton Greaves, Indian Rare Earth, Samsung Engineering, P. T. Indo Bharat
Rayon, Hindalco, Hindustan Dorr Oliver, Cipla, Bajaj Auto, Maruti Udyog Ltd.,

CEMENT INDUSTRIES
ACC, Gujarat Ambuja, Grasim, India Cement, Shree Cement, Prerna Cement, Laxmi, Orient, Saurashtra,
Indo Rama, Manikgarh

PIPE LINE PROJECTS

HPCL : Vizag - Vijaywada, BPCL : Mumbai - Manmad, HMPL : Mundra - Bhatinda
Our other products All India Sales and Service Network

l Battery Chargers up to 500 KW rating

l SMPS based Modular Battery Chargers
l DC to DC Converters
l Solar Charge Controller
l Cell Boosters
l Battery Monitoring System
l Battery Discharger
l Digital – Analogue Annunciator
l Stabilux - Energy Saving Equipment
l Dry type Transformers
l ACDB, DCDB
l Complete DC Power solution

DAA Transformer DCDB Stabilux Solar

Charge controller

Regd Office and Factory : E - 66, MIDC, Jalgaon 425 003 (M. S.) INDIA
ModularDC/Jul18/100/V2.0

QUALITY
Since 1965 T +91 257 2210626 / 27 / 28, F +91 257 2213434 ASSURED
COMPANY
ISO:9001-2008
E marketing@chhabi-india.com www.chhabi-india.com International Standards
Certifications
Lic. No. QAC/R91/0100

Regional Offices :
24 X 7
Western Region : +91-22-25901928, email : marketing@chhabi-india.com (
HELP LINE
Northern Region : email : chhabindl@chhabi-india.com 1800 123 1965
Eastern Region : email : chhabikol@chhabi-india.com
ser m
vice
@chhabi-india.co

Southern Region : email : chhabiblr@chhabi-india.com