Professional Documents
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Reza Azin
Amin Izadpanahi Editors
Fundamentals and
Practical Aspects of
Gas Injection
Petroleum Engineering
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Gbenga Oluyemi, Robert Gordon University, Aberdeen, Aberdeenshire, UK
Series Editors
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Virginia University, Morgantown, WV, USA
Alireza Shahkarami, Department of Engineering, Saint Francis University, Loretto,
PA, USA
Martin Fernø, Department of Physics and Technology, University of Bergen,
Bergen, Norway
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Preface
Gas injection has been used as a means of pressure maintenance in the secondary oil
recovery and in the tertiary oil recovery as Enhanced Oil Recovery (EOR) techniques.
The concept and operation of gas injection started nearly two decades after industrial
oil production in the nineteenth century when the operators faced with the pressure
decline in the reservoir and found the produced gas as an abundant source to reinject
and overcome the problem. Many field cases used various injecting gases, ranging
from non-hydrocarbon to hydrocarbon, lean to enriched, or immiscible to miscible.
The operating conditions vary from one case to another, depending on the geological
conditions of the reservoir, its rock and fluid properties, and the availability of gas
sources to inject. The objective of gas injection may also be different from one project
to another. This book reviews some of the applications of gas injection and combines
the new features as well as some key challenges associated with gas injection.
The book is organized into ten chapters. Chapter 1 provides an overview of the
hydrocarbon resources worldwide as well as a historical review of the gas injec-
tion operation. In Chap. 2, some of the key issues related to Pressure–Volume–
Temperature (PVT) are reviewed. The phase diagram of injection gas, reservoir oil,
and their mixtures are presented and discussed. Also, important PVT experiments,
including CCE, DL, CVD, flash separation, and swelling test are discussed and
supported by worked examples. Chapter 3 deals with basic concepts of oil and
gas flow in porous media. In this chapter, single- and two-phase flow concepts
are reviewed. Different flow equations, including viscous, pre-Darcy, Darcy, and
Brinkman flow are introduced and the boundary between these flow regimes is
presented. The well-known diffusivity equation which is a combination of conti-
nuity equation and Darcy velocity is also introduced and discussed. The relative
permeability as an important concept in two-phase flow through porous media is
described and the forces affecting oil flow in porous media are introduced as well
as different dimensionless numbers which reflect the relative importance of forces
during oil flow. Chapter 4 focuses on Underground Gas Storage (UGS) as a special
gas injection applied for peak shaving and balancing the supply and demand of
natural gas. In Chap. 5, gas injection into the gas cap known as pressure maintenance
is introduced. The concept of pressure maintenance, historical approach, mechanistic
v
vi Preface
modeling, and reservoir material balance are discussed, followed by pressure main-
tenance models and mechanisms in fractured reservoirs. Chapter 6 deals with gas
recycling and addresses conceptual, economical, historical, and operational aspects
of the gas recycling operation. Chapter 7 focuses on the design of surface facilities
for gas injection. In this chapter, conceptual design, design considerations and basis,
and the general layout of a gas injection facility are described. Then, elements of a
surface facility are introduced and described in detail. Chapter 8 presents methods
for predicting the water content of gases, mostly based on equations of state and
rigorous thermodynamic models. Different methods of predicting the water content
of acid gas systems are evaluated and the water content diagrams compatible with
the experimental data for pure CO2 , H2 S, CH4 , and their mixture are presented.
Also, the hydrocarbon and non-hydrocarbon gases solubility in water, calculation
of gas solubility in water using Henry’s constant law and the effect of salinity on
gas solubility are presented in this chapter. The structure of Chap. 8 is based on
engineering procedures and worked examples and may be used as an engineering
guide to predict the water content of gases and gas solubility in brine. Chapter 9
focuses on the most important challenges including the corrosion in different types
of gas injection, gravity override, mobility control, cap rock integrity, trapping, and
Health, Safety and Environment (HSE) of gas injection. These concepts must take
into account before, during, and after a gas injection project to increase the effi-
ciency of the project. Chapter 10 deals with capillary trapping in porous media.
The concepts, types, models, and correlations for phase trapping are presented and
discussed in this chapter. References are added at the end of each chapter. Also,
some chapters contain useful information as appendix. In preparing the contents of
this book, more than one thousand references were reviewed comprehensively. Also,
many chapters include worked examples to make a clear content and field application
Reza Azin
Professor of Petroleum Engineering
reza.azin@pgu.ac.ir
vii
Contents
ix
Chapter 1
Introduction to Gas Injection
Abstract This chapter describes the different methods and the application of gas
injection in the oil and gas industry and environmental purposes. For this purpose, first
the worldwide hydrocarbon distribution is studied which categorized as conventional
and unconventional resources. Also, the graphical distribution is reported using the
latest statistics of conventional and unconventional hydrocarbon resources. Second,
the steps of recovery of oil reservoirs are studied which consist of primary, secondary
and tertiary oil recovery. Gas injection is performed for improvement of oil recovery
in the secondary and tertiary oil recovery. Environmental protection and reduction
of greenhouse gases is another goal of gas injection. Third, various relevant aspects
including, historical evolution, screening criteria, sources of gas and economic of
gas injection are investigated.
1.1 Introduction
Rapid economic growth and population increment have led to a severe increase in
energy demand in all around the world. According to the BP statistical review of
world energy in 2016, fossil fuels among different natural energy resources, have
the largest contribution (nearly 80%) in supplying the world’s energy needs. Also, it
has been estimated that fossil fuels will remain the predominant sources of energy
by 2035 [1]. Nonetheless, these most widely used energy sources have numerous
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
A. Izadpanahi
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
A. Shahkarami
Saint Francis University, Loretto, PA, USA
e-mail: ashahkarami@francis.edu
negative aspects such as the economic dependency of some regions and countries
on fossil fuels, their reserves restriction and most importantly, environmental effects
[2].
With regard to the global energy consumption in the last three decades, oil and
gas are the most important hydrocarbons and fossil resources [1]. These resources
are mainly classified into two categories, named conventional and unconventional.
Global distribution of these two groups happens at a ratio of about 1:4 [3]. Various
definitions have been appointed for conventional and unconventional reservoirs by
numerous experts. Nevertheless, the most prevalent description of conventional
resources is supreme quality and high permeability reservoir which may be with-
drawn economical volumes of hydrocarbons without needing substantial excitation
and only by drilling a vertical hole and perforating the productive interval [4]. As
reported by the international energy agency (IEA), these hydrocarbon reservoirs
are largely concentrated in the Middle East and Russia. Global proven reserves of
conventional oil and gas are prognosticated about 1.3 trillion barrels and 220 trillion
cubic meters, respectively [5]. Any source of oil and gas which has a low quality
reservoir due to the low permeability or high oil viscosity and needs production
technologies remarkably different from those used to produce from conventional
reservoirs is commonly illustrated as unconventional [6]. Canada, Venezuela and
Asia Pacific are the main regions with these types of hydrocarbon resources. Oil
shale, oil sands (heavy oils, bitumen and tar deposits), light tight oil, tight gas, shale
gas, coal-bed methane (CBM) and methane hydrates are the categories of unconven-
tional resources as defined by IEA [5]. Estimated unconventional oil proven reserves
are around 400 billion barrels in the world. Due to the high heterogeneity of rock
formations, assessment of proven reserves is very arduous in unconventional gas
resources, and its exact value is uncertain [5].
As mentioned, another important drawback of a sharp increase in fossil fuel
consumptions is CO2 and other greenhouse gases (GHGs) emissions. The increase
of GHGs in the atmosphere, has led to environmental disruption through global
warming and climate changes [7]. Therefore, environmental protection with regard
to the fossil fuels domination on worldwide energy supply, has become a global
challenge in petroleum industry.
Gas injection has been suggested and employed as an efficacious approach almost
since 1930 to extend hydrocarbon production in different stages of exploitation,
called secondary and tertiary recovery operations [8–11]. Also, in the case of CO2 or
acid gas injection, this procedure has been considered as useful tools to reduce the
concentration of atmospheric GHGs and its destructive effects [12]. Oil reservoirs
due to the very low primary recovery factor, around 20–40% for conventional and
up to 15% for unconventional, in comparison with gas reservoirs were aimed at
most gas injection projects in all around the world [13]. This chapter provides an
overview of worldwide hydrocarbon resource distribution, followed by a review on
the state-of-the art of gas injection technologies into oil reservoirs as secondary and
tertiary recovery processes. Various relevant aspects, including historical evolution,
the goal of gas injection, sources of gas for injection, challenges and problems of gas
1 Introduction to Gas Injection 3
injection will be presented, and some key research findings and the gaps in current
understanding will be highlighted.
Fig. 1.1 Resource triangle which comprises the volume of conventional and unconventional
resources [6]
4 R. Azin et al.
1.2.1 Conventional
There are some annual reports that contain the amounts of energy resources which
published by the British Petroleum (BP) company [15, 16]. In this chapter, the
amounts of crude oil and natural gas are reported from these annual reports of 2010
and 2018. As it is obvious, these amounts are changed, and the share percent of each
region increased or decreased.
Crude Oil. The Middle East, Latin America and North America have the most
conventional oil resources. Table 1.1 shows the proven oil reserves in different regions
of the world in 2010 and 2018.
Natural Gas. Europe and Eurasia and the Middle East have the most amount
of natural gas reserves which reported in Table 1.2. In this table, the amount of
conventional gas reserves in 2010 and 2018 has been reported.
Table 1.1 Distribution of crude oil reserves all over the world [15, 16]
Area Proven oil reserves Percentage (%) Proven oil reserves Percentage (%)
2010 (109 bbl) 2018 (109 bbl)
North America 73.7 5.5 226.1 13.3
Latin America 198.9 14.9 330.1 19.5
Europe and Eurasia 136.9 10.3 158.3 9.3
Middle East 754.2 56.6 807.3 47.6
Asia 42.2 3.2 48 2.8
Africa 127.7 9.6 126.5 7.5
Total (109 bbl) 1333.6 100 1696.3 100
Table 1.2 Distribution of natural gas reserves all over the world [15, 16]
Area Proven natural gas Percentage (%) Proven natural gas Percentage (%)
reserves 2010 reserves 2018
(1012 m3 ) (1012 m3 )
North America 9.16 4.9 10.8 5.6
Latin America 8.06 4.3 8.2 4.2
Europe and Eurasia 63.09 33.7 62.2 32.1
Middle East 76.18 40.6 79.1 40.9
Asia 16.24 8.7 19.3 10
Africa 14.76 7.9 13.8 7.1
Total (1012 m3 ) 187.49 100 193.4 100
1 Introduction to Gas Injection 5
1.2.2 Unconventional
The unconventional gas resources include coal-bed methane, tight gas, aquifer gas,
and gas hydrates. Oil sands, heavy oil, natural bitumen and shale oil are categorized
as the unconventional oil resources [14].
Oil Sands. Oil sands (also known as natural bitumen and tar sands) are mixtures of
water, sands, bitumen and clay. The density of oil sands is greater than 1 gr/cm3 (less
than 10° API) and viscosity is greater than 10,000 cp. The methods of producing oil
sands include surface mining, underground mining or thermal methods depending
on the reservoir depth. Cyclic steam stimulation (CSS) and steam-assisted gravity
drainage (SAGD) are applied to reduce oil viscosity and make the fluid mobile. In
CSS, the viscosity is reduced by injecting the steam and held the steam in the reservoir
for a specified time. In SAGD, two horizontal wells are drilled from a vertical well.
The steam is injected from the upper well and the oil is produced from the lower
well [14].
Heavy Oil. The definition and classification of heavy oil differ from one country
to other. In countries having large resources of conventional crude oil, classification
of heavy oil refers to oils with 20–25 API. However, in some regions, heavy oil refers
to oils below 20 API and viscosity lower than that (200 cp). The conventional, as
well as thermal methods, may be applied to extract heavy oil from reservoirs.
Shale Oil. A calcareous mudstone which contains kerogen is known as shale oil.
The methods of producing shale oil are similar to oil sands. About 35–245 Liters of
oil can be extracted from 1-ton shale oil rock [14]. Table 1.3 shows proven reserves
of unconventional oil in the world [17, 18]. Also, Fig. 1.2 shows the distribution of
unconventional oil in the world.
Shale Gas. The gas trapped in the fine-grained sedimentary rock (shale) is known
as shale gas. Normally, hydraulic fracturing is required for the production of this
kind of gas.
Table 1.3 Distribution of unconventional oil around the world [17, 18]
Region Oil sands (109 Heavy oil (109 Shale oil (109 bbl) Total (109 bbl)
bbl) bbl)
North 530.9 35.3 80 646.2
America
Latin America 0.1 265.7 59.7 325.5
Europe and 33.9 18.3 90.1 142.3
Eurasia
Middle East 0 78.2 42.9 121.1
Asia 42.8 29.6 73.9 146.3
Africa 43 7.2 0.1 50.3
Total 650.7 434.3 346.7 1431.7
(109 bbl)
6 R. Azin et al.
Fig. 1.2 Distribution of unconventional oil in different regions of the world (references are the
same as Table 1.3)
Tight Gas. The gas reservoirs with the permeability less than 0.1 millidarcy
are known as tight gas reservoirs. Low permeability sandstone or limestone is the
main rock in the tight gas reservoirs [19]. The main method of producing tight gas
is hydraulic fracturing technique that entails injecting high pressure mixtures of
water, proppants, and chemical to crack the reservoir rock and consequently enhance
reservoir permeability [14].
Coal-bed Methane. The coal seams contain rich methane and often high propor-
tions of nitrogen and carbon dioxide. These kinds of gas resources are known as
coal-bed methane, where coal is the source rock of methane. The method of producing
coal-bed methane is drilling a well in the coal seam and creating artificial fractures
and filling them with a sand-water mixture. Table 1.4 shows the amount of uncon-
ventional gas resources all around the world. Also, Fig. 1.3 shows the distribution of
unconventional gas in the world.
Table 1.4 Unconventional gas resources all around the world [19]
Area Tight gas (1012 m3 ) Coalbed methane Shale gas (1012 m3 ) Total
(1012 m3 )
North America 22.3 6.3 42.7 71.3
Latin America 3.7 0.2 35.6 39.5
Europe and Eurasia 4.9 1.7 51.5 58.1
Middle East 2.3 0 15.5 17.8
Asia 17 18.8 43.3 79.1
Africa 2.3 0.9 29.3 32.5
Total (1012 m3 ) 52.5 27.9 217.9 298.3
1 Introduction to Gas Injection 7
Fig. 1.3 Distribution of unconventional gas in different regions of the world (references are the
same as Table 1.4)
Figures 1.4 and 1.5 compare the conventional and unconventional oil and gas
resources worldwide, respectively.
Fig. 1.4 Comparison of distribution of conventional and unconventional oil in different regions of
the world (references are the same as Tables 1.1 and 1.3)
8 R. Azin et al.
Fig. 1.5 Comparison of the distribution of conventional and unconventional gas in different regions
of the world (references are the same as Tables 1.2 and 1.4)
Gas injection is the oldest method of injection fluid into the hydrocarbon reser-
voirs, with various applications in oil and gas industry and it has been done for
different purposes such as pressure maintenance, enhanced oil recovery (EOR),
underground gas storage (UGS), carbon capture and sequestration (CCS), gas recy-
cling, and etc. Pressure maintenance, EOR and gas recycling have been done for
improving the ultimate recovery from oil and gas reservoirs. These methods can
result in recovery improvement by affecting different parameters such as reservoir
pressure, oil viscosity, miscibility conditions, capillary forces, sweep efficiency, and
etc. Underground gas storage is a method to store the hydrocarbon gases in natural
reservoirs to meet the energy demands during high consumption seasons. Carbon
capture and sequestration is a necessary process for decreasing the effects of green-
house gases and preventing global warming. In this section, a brief history of each
method is expressed.
The concept of gas injection was first suggested as early as 1864 [20]. In 1903,
Dunn expressed the results of gas injection into a well. Then, studies continued on gas
injection and the first re-pressuring project was carried on in Ohio by air injection into
depleted and partially depleted wells in 1913. The results of this project demonstrated
that the production from these wells greatly increased after gas injection. After this
project, pressure maintenance was widely used in different fields worldwide as an
improving oil recovery method [21].
Underground gas storage started with an experiment as early as 1915 in Ontario,
Canada. Gas was injected into several reconditioned old wells. Gas production started
from that field in the following winter to meet peak requirements. This experiment
1 Introduction to Gas Injection 9
repeated the next year (1916) in the near Buffalo, New York. After the success of
these two projects, underground gas storage became a common method for storing
hydrocarbon gases in low consumption seasons and producing these gases in high
consumption seasons [22].
Gas recycling projects began in 1941. In one case, gas recycling was done to
improve the recovery from wet-gas reserves. In another study, gas recycling was
proposed as a production method based on 8 years of field experiments [23, 24].
The growth of EOR processes has been continued since the end of world war
II. In that time, operators who had faced with declining reservoirs production after
primary and secondary recovery found out that large quantities of oil stayed in their
reservoirs. Decreasing production from reservoirs, increasing oil consumption, and
decreasing success of new reservoir discoveries motivated the research and field
activities involving EOR processes to respond in specific the oil boycott of 1973
and the subsequent energy crisis. Economic efficiency is one of the most important
parameters for planning an EOR project, in other words, the costs of producing oil
able to compete economically with the cost of EOR processes [25]. In the 1950s,
miscible flooding was shown as one of the most favorable methods for enhancing
ultimate oil recovery from reservoirs [26–32]. The significant viscosity reduction
effect of carbon dioxide injection was reported as early as 1963. It has been shown
that the viscosity reduction of heavy oil using carbon dioxide could be up to 98%
[33]. In the 1970s, studies were conducted in the field of CO2 viscosity reduction
and CO2 huff ‘n’ puff process [34, 35]. The first cyclic stimulation with CO2 was
done in 1981 in Canada [34].
Application of carbon capture to mitigate climate change was first discussed in
1982 by focusing on control CO2 production from power plants [36, 37]. There are
other alternatives accessible in the case of CO2 storage. The first suggested option
for carbon storage was as early as 1977. In this proposal, the injection of carbon
dioxide into the ocean was expressed. In this method, CO2 is transferred into deep
water where it would stay for many years [38]. The other options for storing carbon
are geological formations, oil and gas reservoir for EOR purposes, saline formations
and coal seams [39–42]. The world’s first CO2 storage plant began to operate in
1996. In this plant, CO2 injected into a deep saline formation under the North Sea
[43]. Figure 1.6 shows the historical timeline of gas injection methods.
Figure 1.7 shows the conceptual trend of production rate and cumulative produc-
tion with time. As shown in this figure, throughout the lifecycle of an oil field,
various stages of production are encountered. Primary crude oil production frequently
proceeds with natural energies of a reservoir to let the hydrocarbons flow to the
surface. In this stage, production rate experiences a buildup phase followed by plateau
rate. The primary production mechanisms include rock and fluid expansion, solution
gas drive, gravity segregation, gas cap drive, natural water influx, or a combination
10 R. Azin et al.
Studies indicate that around 15–20% and 5–8% of OOIP may be produced by
secondary recovery methods, i.e. water or gas injection, from conventional and
unconventional oil reservoirs, respectively [46, 54]. Despite utilizing these IOR
processes, still remarkable oil volumes remain unrecovered in reservoirs. Further
oil recovery may be obtained through enhanced oil recovery (EOR) technologies,
also known as tertiary oil recovery. According to the global energy consumption
report by IEA, a 1% increase in average recovery factor can add more than 6% to the
global proven hydrocarbon reserves [55]. Enhanced oil recovery (EOR) processes
are long-term solutions to improve oil production [56, 57] applied to the mature,
depleted reservoir to increase oil recovery.
The gas injection applied for EOR may be classified either as an immiscible or
miscible gas injection. The immiscible gas sweeps the reservoir oil without dissolving
into it, thus creating a more or less sharp front between phases during displacement.
On the other side, the miscible gas dissolves into reservoir oil while displacing it. The
injected gas may dissolve into reservoir oil and at the same time, reservoir oil may
vaporize into injection gas. The degree of miscibility, i.e. dissolution and vaporization
depends on the composition of injection and reservoir fluids, reservoir temperature
and pressure, and the time of contact which affects the approach or deviation from
thermodynamic equilibrium. Miscibility can be formed in the first contact, known as
first-contact miscibility (FCM), or through multiple contacts between phases, known
as multiple-contact miscibility (MCM).
The immiscible gas injection may be combined with water flooding, so called
water alternating gas injection, to reduce the segregation caused by density differ-
ences between oil and gas. For heavy oil reservoirs with high initial viscosity, the
injection gas may act as a “solvent” and reduce the oil viscosity substantially and
mobilize it in the vapor extraction (VAPEX) process. Details of this process are
described by Azin et al. [58–63]. The concept of solvent implies a phase that dissolves
a solute. In the case of VAPEX, the gas that dissolves into heavy oil is considered
as solvent, while the heavy oil shows a little chance to vaporize into injected gas.
Therefore, the miscibility is limited to the dissolution of injected gas into reservoir
oil.
Despite all of its advantages, the gas injection has some disadvantages in some
reservoirs. For example in high GOR reservoirs, gas injection is not recommended
due to reduction of final hydrocarbon recovery. Izadpanahi et al. studied an Iranian
fractured carbonate reservoir with high producing GOR. They studied six scenarios
for development of the mentioned field including natural depletion, water injection,
gas injection, infill drilling and simultaneous water and gas injection. Their results
showed that gas injection is not suitable in the studied reservoir. This scenario has
the lowest final hydrocarbon recovery among other scenarios [64, 65].
Gas injection has also found its crucial role in environmental protection through
carbon capture and sequestration (CCS) of greenhouse gases (GHG). The world-
wide concerns about global warming and the rise of CCS projects to mitigate the
environmental challenges of GHG have led to a new paradigm of gas injection
into underground formations, including depleted oil and gas reservoirs and saline
aquifers. Details of CCS projects, including planning, transportation and injection
1 Introduction to Gas Injection 13
Table 1.6 summarizes the approximate ranges of the fluid and reservoir properties for
good projects. Taber et al. reported the approximate ranges of criteria for miscible
flood projects. For example, nitrogen and flue gas injection are suitable for oil lighter
than 35° API and the reservoir with a minimum depth of 6000 ft. This kind of gas
becomes miscible with reservoir fluid in the reservoirs with high pressure due to high
minimum miscibility pressure. The good criteria for other miscible floods are shown
in Table 1.6.
The criteria for the huff-n-puff project are reported based on 31 projects that
collected from the literature. Most of these projects are in the United States of
America. The porosity ranges in these projects vary between 0.1 and 0.33 but these
fields have a wide range of permeability. The other important characteristics are
reported in Table 1.6.
The ranges of porosity in the reservoirs under pressure maintenance operations
using gas injection are 0.0758–0.336 and the permeability in the ranges of 40–5000
md. Pressure maintenance can be carried out in a wide range of reservoir pressure
(1210–5029 psi). This information are extracted from 21 pressure maintenance field
projects.
The screening criteria for gas recycling is achieved by collecting the information
from field projects and simulation studies on gas recycling scheme. The literature
consists of both gas condensate and oil reservoirs under gas recycling operation. So,
the fluid properties can’t select as screening criteria parameters. The porosity ranges
are reported between 0.06–0.24 and the permeability are reported in the ranges of
22–2990 md. Other information can be seen in Table 1.6.
The basic requirement for a gas injection operation is the availability of a certain
source of gas. Generally, either hydrocarbon or non-hydrocarbon gases may be used
for injection. Some sources like CO2 as the main greenhouse gas with increasing
emission trends have been found an attractive source for injection.
Also, N2 is another abundant source of gas and has been considered as a suitable
gas for pressure maintenance projects in both oil and gas condensate reservoirs.
Nitrogen is a safe, noncorrosive and environment friendly gas which can be separated
from air. However, it raises the saturation pressure of reservoir fluid; moreover, it
can’t dissolve in heavy hydrocarbon components and has a high minimum miscibility
pressure. Therefore, N2 injection as an enhanced oil recovery process can be applied
to high pressure, deep and light oil reservoirs [99–103].
The mixture of N2 and CO2 which is known as flue gas can be used as an alternative
to pure CO2 and pure N2 for gas injection. Injection of this mixture has some advan-
tages such as eliminating the pure gas separation costs, postponing the gas break-
through compared to pure N2 injection, low compressibility and occupying more
space in the reservoir compared to other gases and enhance the production because
of CO2 displacement [104–106]. The mass transfer mechanism is also included in
the flue gas injection which is in favor of valuable oil components recovery [107]. It
was shown in the literature that the flooding efficiency is increasing by increase the
CO2 fraction in the flue gas due to CO2 ability to crude oil swelling [108].
Another gas injection source is the hydrocarbon stream supplied either by asso-
ciate gas and used for gas recycling or from independent gas reservoirs. The hydro-
carbon gas may be used before or after treatment in gas plant. In other words,
the injection gas may contain hydrocarbons, mostly methane, and non-hydrocarbon
components like CO2 , H2 S, N2 , noble gases, and etc. It was shown that hydrocarbon
gas injection works better than N2 and CO2 injection because of the adaptability
and miscibility between the injected gas and reservoir fluids. The disadvantage of
this method is that a large amount of natural gas will be back into the reservoir and
this amount is unusable until the gas recycling project is stopped [106]. Therefore,
hydrocarbon gas injection is attractive in areas with abundant sources of natural gas.
Also, hydrocarbon gas injection has been used in gas condensate reservoirs to reduce
the amount of condensate near wellbores, maintain the reservoir pressure above the
saturation pressure and decrease the oversupply operation in the low market seasons
[109].
The mixture of CO2 and H2 S, which is called Acid gas, could be considered as
an injection fluid. This mixture can be released with the upstream production and
the decrement gases from natural gas and petroleum processing. Acid gas has many
irreparable effects on human health because of that in order to dispose, acid gas
injection must be taken into account [110–112].
16 R. Azin et al.
For developing a gas injection process an economic evaluation must take into account
for measuring the feasibility of the method. In this section, a review of the economic
evaluation of different modes of gas injection was done.
1.7.2 CCS
Some factors influence the costs of CCS projects such as fuel prices and the costs
for monitoring and other regulatory requirements. The costs of technology develop-
ments, the regulatory environment, the base for storage potential and etc. must be
added to the above expenditures. The main costs of a CCS project are divided into
three components including, capture and compression, transport and storage. Capture
and compression for large resources of CO2 like plants is the largest component of
the whole CCS costs. The most economical and common way of CO2 transportation
is through pipelines. Construction costs (material, labor, and etc.), operation and
maintenance costs (maintenance, monitoring, energy costs and etc.) and other costs
(insurance, design, fees and etc.) are the three main cost components for transporting
pipelines. Geological storage, ocean storage and storage via mineral carbonation are
three main methods for storing CO2 . In this section, the costs of storing in geological
formation have been considered. The cost estimates of storage in geological forma-
tion can be made with certainty because the equipment and technologies which use
in geological formation storage widely used in oil and gas industries. However, some
specific factors like onshore vs offshore, reservoir depth and geological characteris-
tics like thickness, permeability, and porosity create a considerable variability and
range of costs [66].
1 Introduction to Gas Injection 17
1.7.3 EOR
The costs of an EOR gas injection process is divided into investment and operation
costs. Investment costs include initial gas acquiring costs, compressors, injection
plants, gas injection facilities, production facilities and wells work-over, transmis-
sion pipelines, new production and injection wells and surface facilities. The most
expensive part of an EOR gas injection is building gas recovery plants.
Well treatments (corrosion inhibitors, scale inhibitors and paraffin inhibitors),
well workovers and servicing, power, labor, and facility maintenance are the most
important operating costs. A large percentage of field operating costs usually spent
on well workovers [114].
The costs of underground gas storage contain gas purchasing costs, well costs,
and dehydration and compression facilities. In the comparison of other methods
of storage, aquifers and depleted fields supply more storage capacity per invested
dollar. Storage in dry gas fields costs lower than in aquifers because of the lower
investment in wells and surface facilities [115].
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Chapter 2
PVT of Gas Injection
Abstract This chapter introduces the PVT challenges of gas injection. First, the
phase diagram of various gases, oil samples and mixtures of oil and gas are inves-
tigated. In the next part, the important PVT experiments are discussed in details.
These experiments consist of CCE (constant composition expansion), DL (differ-
ential liberation), CVD (constant volume depletion), flash separation and swelling
test. Some calculation must be considered for designing the gas injection process as
it is discussed in Sect. 2.4. In Sects. 2.5, 2.6 and 2.7, three cases are studied about
change of phase behavior due to gas injection, MMP calculation of gas injection
and asphaltene precipitation due to gas injection, respectively. The optimum design
of gas injection and PVT challenges associated with gas injection are presented in
Sects. 2.8 and 2.9, respectively.
Nomenclature
Acronyms
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
A. Izadpanahi
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
S. Osfouri
Department of Chemical Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: Osfouri@pgu.ac.ir
Variables
fs Fugacity
K Dispersion coefficient
L Reservoir length
m Mass of initial gas in-place, lb
Mw Molecular Weight, g/gmol
p Pressure, psi
R Ideal Gas Constant, ft3 .psi/lbmol.R
S Saturation
SEO Enriched oil slug size
Ss Solvent slug size
t Time
T Temperature, °F
V Volume, m3 or ft3
vs Molar volume of solid phase
x Mole fraction
z Compressibility factor
Subscripts
bt Breakthrough
d Dew-point
EO/O Enriched-oil and oil
EO/S Enriched-oil and solvent
i Initial
inj Injected
l Liquid
O/S Oil-Solvent
origin Original
rel Relative
sat Saturation
S/CG Solvent and chase gas
2.1 Introduction
Understanding the thermodynamic interaction between the injection gas and the orig-
inal reservoir fluid is a fundamental step in gas injection. Distribution of components
in phases is dependent on equilibrium conditions reflected by equality of chemical
potential for each component in each phase. However, the main challenge in any
2 PVT of Gas Injection 25
gas injection operation is that thermodynamic equilibrium is rarely met due to high
rate of injection and limited contact time between injected gas and reservoir fluid.
Despite this fact, many gas injection processes are designed by assuming a thermo-
dynamic equilibrium is happening. Subsequently, the process is overdesigned to take
into account the uncertainties arisen by deviation from equilibrium conditions.
Co-injection of contaminants such as CH4 , H2 S, N2 , O2 and SO2 with CO2 stream
as acid gas and flue gas provides an extra benefit to operators and let them handle
greenhouse gas emission from reservoirs or plants in addition to miscible EOR and
CO2 sequestration projects. However, each contaminant may increase or decrease in
MMP. The combined effect of components depends on the composition of injection
gas and needs be examined and modeled.
This chapter introduces the PVT challenges of gas injection. First, the phase
diagram of various gases, oil samples and mixtures of oil and gas are investigated. In
the next part, the important PVT experiments are discussed in details. These exper-
iments consist of CCE, DL, CVD, flash separation and swelling test. Some calcu-
lation must be considered for designing the gas injection process as it is discussed
in Sect. 2.4. In Sect. 2.5, 2.6 and 2.7, three cases are studied about change of phase
behavior due to gas injection, MMP calculation of gas injection and asphaltene
precipitation due to gas injection, respectively. The optimum design of gas injection
and PVT challenges associated with gas injection are presented in Sects. 2.8 and 2.9,
respectively.
When a gas stream is injected into an oil reservoir, it mixes with the oil in the gas-oil
front. Also, the gas composition approaches an equilibrium state assuming infinite
mixing given enough time. This, however, does not mean that the bulk gas stream is
in equilibrium with the bulk oil in reservoir. In this case, thermodynamics is a useful
tool for phase behavior study and modeling injecting gas and reservoir oil system at
the mixing zone.
Different modes of injection in terms of miscibility, i.e. miscible, immiscible,
near-miscible, first-contact miscible (FCM), and multiple-contact miscible (MCM)
gas injection, are referred to phase behavior study and modeling of gas injection
for EOR purposes. The state of miscibility depends on the composition of injection
gas and reservoir oil, as well as operating temperature and pressure. In terms of the
phase envelope, the PT diagrams of injection gas and reservoir oil are getting closer
to each other as the degree of miscibility increases. The term “bubble point” stands
for a pressure at which the first bubble of vapor gas evolves from liquid hydrocarbon
at reservoir temperature.
This point is important in reservoir engineering, as it is the intermediate between
single and two-phase regions. Practically, the actual bubble point of a reservoir hydro-
carbon mixture may occur at a pressure above bubble point measured experimentally,
as the gas evolves from oil forms as micro volumes or smaller size; the volumes of
26 R. Azin et al.
gas need to grow enough to shape a visible “bubble”. Similar to bubble point, the term
“dew point” applies mostly to light hydrocarbon mixtures, gas and gas condensate
reservoirs. This term refers to a pressure at which the first drop of liquid hydro-
carbon appears at reservoir temperature. Also, the formation of liquid hydrocarbon
initiates at a pressure above the experimentally measured dew point, long before the
liquid droplet or foggy atmosphere is visible by the operator from sight glass of a
PVT cell. Both bubble point and dew point pressures are determined from thermody-
namic phase equilibrium calculations. The phase diagram is often used to determine
the type of reservoir fluid. Based on the oil composition, its phase diagram, and
reservoir temperature and pressure conditions, the hydrocarbon reservoir may be
distinguished as black oil, near-critical oil, volatile oil, gas condensate, wet gas or
dry gas.
Typical phase envelopes for different hydrocarbon injection gases are shown in
Fig. 2.1. Details of injection gas compositions for samples of this figure are given
in Table 2.1. Composition of light hydrocarbon (CH4 ) is dominant in all samples. A
typical phase diagram is comprised of two parts, bubble point line (curve) and dew
point line (curve).
1400
Sample 1
1200 Sample 2
Sample 3
1000 Sample 4
Sample 5
Pressure (Psi)
800
600
400
200
0
-320 -270 -220 -170 -120 -70 -20 30
Temperature (F)
Fig. 2.1 Typical PT diagram for different injection gases with composition given in Table 2.1
2 PVT of Gas Injection 27
Table 2.2 shows the composition of non-hydrocarbon gas which the relevant phase
diagram is shown in Fig. 2.2. Compared to hydrocarbons, the phase diagram of CO2 -
rich injection gas differs significantly from hydrocarbon-based gas. The PT diagram
of CO2 -rich gas shifts towards right compared to CH4 -rich samples.
1400
Sample 6
1200 Sample 7
Sample 8
1000 Sample 9
Pressure (psi)
Sample 10
800
600
400
200
0
-200 -150 -100 -50 0 50 100
Temperature (F)
Fig. 2.2 Typical PT diagram for different injection gases with composition given in Table 2.2
28 R. Azin et al.
Table 2.3 presents the composition of typical reservoir oil which are from the Iranian
oil reservoirs. Petroleum is a complex mixture of hydrocarbon compounds, some
non-hydrocarbon compounds like CO2 , H2 S, N2 , H2 O, noble gases, and some hybrid
compounds called oganometallic groups. Understanding an exact composition of a
reservoir oil helps to predict its properties. However, the exact analysis of crude oil
is practically impossible, as it contains hundreds to thousands of compounds. The
major hydrocarbon families of petroleum include paraffin (alkane), naphthene (cyclo-
alkane), aromatic, resin, and asphaltene. Its chemical composition varies from one
reservoir to another, depending on the source and origin of kerogen, the basic hydro-
carbon complex which further converts into oil, migration, depth and geothermal
conditions. Based on the concentration of acid gas components (CO2 , H2 S), the oil
may be considered sweet (having little or no acid gas or sulfur-containing component)
or sour (having large amounts of acid gas or sulfur-containing components).
Figure 2.3 presents the PT diagram for different oil with composition given in
Table 2.3.
4500
Sample 1
4000 Sample 2
Sample 3
3500
3000
Pressure (psi)
2500
2000
1500
1000
500
0
0 100 200 300 400 500 600 700 800 900
Temperature (F)
Fig. 2.3 Typical PT diagram for different oil samples with the composition given in Table 2.3
When gas is injected into an oil reservoir, the combined PT diagram between injection
gas and reservoir oil changes dynamically, as the volume ratio of oil and gas in contact
is varying. Complete mixing of injection gas and reservoir fluid rarely occurs in field
operation; thus, one may expect a set of phase envelopes rather than a unique one.
In other words, the composition at gas/oil interface approaches equilibrium and a
spectrum of compositions can be detected from bulk gas to gas/oil interface and
into bulk oil. As a result, a spectrum of dew point pressure from bulk gas to gas/oil
interface and a spectrum of bubble point pressure from gas/oil interface to the bulk
of the oil is formed corresponding to compositional changes upon gas injection. The
in-situ enrichment of injected gas upon multiple contacts with reservoir oil enables
the operator to use relatively cheap dry gas for injection and let the gas-oil system
approach miscibility at reservoir conditions. Depending on the equilibrium between
the injection gas and reservoir fluid, three different zones are formed. Figure 2.4
presents the zones that are formed due to gas injection.
An important point on the phase diagram of reservoir oil is that it is for orig-
inal composition only. Pressure decline upon oil production causes removal of light
hydrocarbon from reservoir oil, leading to a dynamic shift in the phase diagram.
Based on the physical phenomena occurring in a gas injection, three fluid phases
may form as well as a solid phase. Fluid phases include bulk gas (either as a gas
phase or supercritical fluid), bulk oil, and gas-oil mixing zone. Also, formation and
precipitation of asphaltene as solid phase is reported in some gas injection projects
30 R. Azin et al.
Injection
Bulk Gas/Bulk Bulk
Gas Reservoir Reservoir
Fluid Fluid
Interaction
[1–8]. The solid phase may be precipitated asphaltene, wax, or combination of asphal-
tene, wax and salt, which separate from reservoir oil upon contact and mixing with
injection gas and change in thermodynamic conditions of original fluid.
Based on the type and purpose of gas injection, different PVT tests may be required
for a complete analysis of fluid phase behavior. In gas injection for pressure mainte-
nance, the interaction between injection gas and reservoir oil involves gas diffusion
and dissolution (solubility test) into oil at the gas-oil contact, the former is known as
transport phenomenon rather than thermodynamic property. Like pressure mainte-
nance, gas dissolution and diffusion is the main measured PVT and transport proper-
ties in the case of CO2 sequestration. However, usually a more comprehensive PVT
study is ordered before going through gas injection for EOR and UGS purposes to
fully understand fluid phase behavior and characterize reservoir oil and its interaction
with injecting gas. These tests include, but not limited to, CVD, BPP (or DPP), Flash,
Swelling, DL, CCE, miscibility tests, IFT reduction. For under-saturated reservoirs,
oil formation volume factor and solution gas ratio are also measured. A detailed
description and procedure of important PVT tests are presented here.
V
Vr el = (2.1)
VSat
In differential liberation, the liberated gas from an oil sample during the pressure
reduction is removed from the cell before establishing the equilibrium with the liquid
phase. Composition of total hydrocarbon system is varying in this process. This test
is a representative of the separation process in the reservoir. Also, it can simulate
the flowing behavior of hydrocarbon systems above the critical gas saturation. The
experimental data attained from this test include:
a. Solution gas-oil ratio as a function of pressure.
b. Oil shrinkage as a function of pressure.
c. Remaining oil density as a function of pressure.
d. Evolved gas properties such as, composition, compressibility factor and the
specific gravity.
The procedure of this test is summarized in the following steps and is shown in
Fig. 2.6:
Step 1. The reservoir fluid sample is placed in a PVT cell at the reservoir
temperature.
Step 2. The cell is pressurized to saturation pressure by injection of mercury and
the volume of liquid is recorded.
Step 3. The cell is depressurized by removing the mercury from the cell.
Step 4. The liberated gas is discharged from the cell and the pressure is maintained
constant by reinjecting mercury.
Step 5. The volume of removed gas and remaining oil are measured.
Step 6. Step 4 and 5 are repeated in different pressures until the atmospheric
pressure.
Step 7. The final volume of remaining oil is referred as the residual oil.
pd Vi
zd = (2.2)
n i RT
G I I P = 379.4n i (2.3)
where
pd = dew-point pressure, psia.
Vi = initial gas volume, ft3 .
ni = initial number of moles of the gas = m/MWa .
m = mass of initial gas in-place, lb.
R = gas constant, 10.731.
zd = compressibility factor at dew-point pressure.
GIIP = Gas Initially In place.
Step 3. The cell pressure is decreased to a specified pressure (P). The pressure
variations are achieved by add or remove the mercury from the cell which illus-
trated in Fig. 2.7b. Decreasing the pressure causes the formation of a liquid phase.
When the equilibrium is established between the fluids in the cell, the total volume
(Vt ) and retrograde liquid volume (Vl ) are visually measured. Retrograde liquid
saturation is defined as the ratio of the volume of retrograde liquid to the initial
volume and mathematically shows as:
Vl
Sl = × 100 (2.4)
Vi
Step 4. The gas is removed while an amount of mercury reinjected to the cell
to maintain the cell pressure (at the constant pressure P) and to reach the initial
volume. This process is shown in Fig. 2.7c. The volume of the removed gas is
measured at the cell conditions.
Step 5. The properties and composition of the removed gas are determined. Also,
the volume of removed gas is measured in standard conditions.
These steps are repeated until the minimum test pressure is attained after which
the composition and quantity of the liquid and gas are measured.
Flash separation is also known as the separator test which is conducted to evaluate the
volumetric behavior as the reservoir fluid passes through separators and then into the
stock tank. The results of this test are used to design the optimum surface facilities
and conditions. The combination of this test and differential liberation test data can
obtain the PVT parameters (Bo , Rs and Bt ) which are necessary for engineering
2 PVT of Gas Injection 35
calculations. The details of this test are not reported as this test is not involving in
the gas injection process.
The swelling test is related to the reservoirs under gas injection or dry gas cycling
scheme. This test determines the dissolution of the injected gas in the reservoir
sample. It can be concluded from this test, each addition of injection gas causes the
relative volume and saturation pressure to increase. The following experimental data
are obtained from this test:
a. The relation between saturation pressure and the amount of injected gas.
b. The variation in fluid volume due to contact with the injected gas.
Swelling test experimental procedure is summarized in the following steps and
schematically is shown in Fig. 2.8:
Step 1. A visual PVT cell is filled with a reservoir fluid sample with a known
overall composition (zi ). The cell is maintained at reservoir temperature and
fluid saturation pressure. The volume of the fluid in this condition is recorded
as (Vsat )origin .
Step 2. A predesignate volume of proposed injection gas with known composition
is added to the cell. The cell pressure is increased until only one phase is present.
This pressure is defined as the new saturation pressure (ps ). Also, the new fluid
volume (Vsat ) is recorded in this condition. The relative volume in this test is
defined as the ratio of the volume of fluid in new saturation pressure (Vsat ) to the
original fluid volume (Vsat )origin and mathematically shows:
Vsat
Vr el = (2.5)
(Vsat )orig
Step 3. Step 2 is repeated until the mole percent of injected gas attains a preset
value.
Results of PVT tests are used to tune equations of state (EOS), which are powerful
tools for mathematical modeling of phase behavior and thermodynamic studies for
reservoir fluid and their mixtures with injection gases. The common types of EOS in
reservoir engineering are cubic for compressibility factor or volume, which originate
from the well-known Van der Waals cubic EOS developed in 1873. Development
of this EOS was a turning point in modeling gas phase behavior and included the
role of attractive and repulsive forces in the ideal gas equation. Many modifications
were imposed on the parameters of Van der Waals-type EOS during the past century
to suggest accurate mathematical model of thermodynamic data and phase behavior
studies for a wide range of fluid systems. A general form of cubic EOS may be
written as follow.
f (P, V, T ) = 0 (2.6)
Parameters of this general form are then customized for any specific cubic EOS
[9]. Table 2.4 shows a series of EOS known as cubic EOS.
When tuned, the EOS is used to model and simulate phase envelope and PVT
experiments. As mentioned, measured PVT data are used to optimize the EOS
parameters in a systematic procedure known as EOS tuning. For a proper tuning
Also, there are components in the fluid composition whose composition are not
clear; these “pseudo components” are lumped form of other pure components and
their physical and critical properties need to define before going through EOS tuning.
This procedure is known as “heavy end” or “plus fraction” fluid characterization
Sometimes, the users decide to lump selected components to reduce the total number
of components and avoid large runtime in reservoir simulation. The EOS tuning is
a nonlinear, multivariable optimization problem which seeks for optimized EOS
parameters to fit best with measured PVT data and predict accurate thermodynamic
properties. The EOS tuning has been a topic of interest for chemical and petroleum
engineers since 80s and nearly all field development studies considered comprehen-
sive studies. Osfouri et al. proposed an integrated strategy for fluid characterization
and EOS tuning [11]. Schematic of this integrated approach is shown in Fig. 2.11
According to this approach, either dynamic (D) or static (S) strategy is described by a
“path” which specifies the class of fluid or SCN of plus fraction, splitting and lumping
(if any), type of empirical correlation, and grouping step (in dynamic strategy). For
class B, Splitting C12+ to C12 and C13+ was done by either exponential (EX) or gamma
(GA) distribution function. For example, the path named as S-B-GA-L refers to a
case in static strategy in which grouping class B with gamma distribution function
and Lee-Kesler [13] correlation is studied. The abbreviation “NO” in classes A and
2 PVT of Gas Injection 39
Fig. 2.11 Schematic of an integrated approach for fluid characterization and EOS tuning [11]
C indicate that no splitting was made on them and both are run with composition up
to C12+ . For dynamic strategy, for example, D7-EX-L-1 refers to a case in which C7+
is split by exponential distribution function and Lee-Kesler [13] correlation is used
to characterize SCN and lumped groups. The last number (1 in this example) refers
to the grouping step of Whitson’s procedure [6].
Therefore, proper EOS tuning is highly dependent on the quality of measured PVT
data and fluid characterization. However, there are debates on the overall process of
EOS tuning and fluid characterizations in gas injection. First, the PVT experiments
are conducted at controlled and near-equilibrium conditions, while reservoir condi-
tions are rarely approached equilibrium. Second, a loop between invalid PVT data
and improper EOS tuning will result in improper fluid phase determination with
inherent errors.
Component transfer between phases is occurred through mass transfer due to the
lack of equilibrium. According to Danesh [9], miscibility and thermodynamic equi-
librium at the gas-liquid interface is just an assumption and may not be observed
in real-world field application. The equilibrium between phases can be violated by
accelerated interphase mass transfer. This transport phenomenon continues until
the composition of gas and liquid come into equilibrium and chemical potential of
components become equal at the gas-liquid front. If the properties of two phases
40 R. Azin et al.
are similar in terms of composition and intermolecular forces and interfacial tension
approaches zero, the two phases become miscible. Miscibility is a thermodynamic
state which is affected by composition of injection gas and reservoir oil, tempera-
ture, and pressure. At a given temperature, miscibility increases with pressure for
gas-hydrocarbon systems.
Miscibility is a dynamic process and may occur at the first contact between phases,
known as first-contact miscibility (FCM). In operation of this process, a relatively
small primary slug is injected which is miscible with reservoir fluid. Then a larger
and less expensive slug is followed the primary slug. The size of each slug depends
on the economics of operation. Also, the primary and secondary slug should reach
the miscibility conditions for an efficient FCM process [14]. Also, it is necessary to
inject enough solvent to ensure that FCM is maintained to the end of the process. A
simple dispersion model can determine the amount of required solvent to meet this
criterion. The following equation can be used to determine the minimum slug size
in the FCM process [15]:
4.652
(Ss )min = K O/S × tbt + K S/C G × tbt (2.7)
2L
where
(Ss )min = minimum solvent slug size.
L = reservoir length.
KO/S = dispersion coefficient between oil and solvent.
KS/CG = dispersion coefficient between solvent and chase gas.
and tbt = breaking through time.
On the other hand, methane flooding at reservoir conditions is an immiscible flood
because methane and crude oil are partially soluble. But, crude oil can dissolve hydro-
carbons with higher molecular weight such as propane and LPG at most reservoir
conditions. In this case, LPG and propane become liquid when pressure and temper-
ature are increased. If the methane is brought to contact with propane at specific
conditions (above the critical point) propane changes from liquid to gas and become
soluble in methane. In this case, propane and methane will mix in all proportions
and formed a single phase gas [16].
2 PVT of Gas Injection 41
For most systems, the composition of injection gas and reservoir oil is not miscible
at the first contact and gradually approach miscible conditions through successive
contacts, which is known as multiple-contact miscibility (MCM). Therefore, the
MCM refers to gas-oil systems which are immiscible initially, but approach misci-
bility upon successive contacts which may be achieved by vaporization of light
and intermediate components of reservoir oil into the gas phase, or condensation
of intermediate components of injection gas into reservoir oil. In the case of lean
gas injection, mass transfer of components between phases may lead to enrichment
of the gas phase with intermediate heavy components vaporized from liquid hydro-
carbon. In this case, the miscibility process is known as vaporizing drive miscibility
or vaporizing gas drive (VGD). Alternatively, when rich gas is injected into oil reser-
voir, the concentration gradient may force transfer of intermediate components from
the gas phase into oil, and intermediate components condense into the liquid phase.
This mechanism is known as condensing drive miscibility or condensing gas drive
(CGD). When both condensing and vaporizing mechanisms are active in a gas-oil
contact, the process is known as condensing/vaporizing gas drive (CVGD).
The effects of dispersion and dispersive mixing as well as the amount of required
solvent for enriching the oil must be considered for calculation the slug size for
a condensing solvent MCM displacement. Also, slug size must enriched oil by
providing enough intermediate molecular weight components. Slug size calculation
can be summarized in the following steps [15]:
Step 1. Determine the necessary amount of enriched oil to dominate the dilution
effect using the following equation:
4.652
(S E O )min = K E O/O × tbt + K E O/S × tbt (2.8)
2L
where
(SEO )min = minimum enriched oil slug size.
L = reservoir length.
KEO/O = dispersion coefficient between enriched-oil and oil.
KEO/S = dispersion coefficient between enriched-oil and solvent.
and tbt = breaking through time.
Step 2. Calculate the amount of required solvent to create the volume of enriched
oil which calculated in step 1 using the equation of state in a phase behavior
software modelling and verified in the laboratory.
Step 3. Determine the volume of the required solvent to dominate the dilution
process using the following equation
4.652
(Ss )min = K S/E O × tbt + K S/C G × tbt (2.9)
2L
42 R. Azin et al.
where
(Ss )min = minimum solvent slug size.
L = reservoir length.
KS/EO = dispersion coefficient between solvent and enriched-oil.
KS/CG = dispersion coefficient between solvent and chase gas.
and tbt = breaking through time.
Step 4. Add the volumes determined in the step 2 and 3.
The lowest pressure at which miscible conditions prevail is known as minimum misci-
bility pressure (MMP). For pressures above MMP, the system is certainly miscible.
When the injection pressure high enough that the injected gas can become miscible
with reservoir oil at the first contact. This pressure is defined as the first contact
miscibility pressure (Pmax ) [17]. Temperature, oil composition, gas composition and
initial gas-oil ratio are the four important parameters that affect Pmax and MMP.
These pressures are increased almost linearly with increasing the temperature that
concludes reservoir temperature has a strong effect on the crude oil-CO2 miscibility
development. The effect of oil composition (dead and live oil) is weak in the injection
of pure CO2 . The effect of gas composition was studied by adding CH4 to the pure
CO2 which causes to increase the Pmax and MMP. Also, the injection of produced
gas can reach miscibility with reservoir oil at the actual reservoir conditions. The
initial GOR has a strong effect on the Pmax and MMP which depend on the amount
of CH4 component of the live oil-impure CO2 system [18].
Many correlations have been proposed to predict MMP of different gases in crude
oil, some of which will be reviewed here. The correlations are developed for non-
hydrocarbon and hydrocarbon gases. In general, developed correlations are a function
of reservoir temperature, the composition of reservoir oil and injection gas, proper-
ties of oil heavy end (plus fraction), and the ratio of light to intermediate components
in reservoir oil. Some correlations consider proportions and properties of interme-
diate components (C2 –C6 ) [21] and C5+ properties [21, 22] The mole% of volatile
components (C1 , N2 ) and volume ratio of volatile to intermediate components are
also considered in some correlations [22]. A critical review, evaluation and compar-
ison of MMP correlations is addressed by Shokir [23, 24], Emera and Sarma [25],
and Yuan et al. [19].
Alston et al. developed MMP correlations for CO2 -live oil (LO) and CO2 -stock tank
oil (STO) [21].
CO2 -LO:
pC O2 −L O = 8.78 × 10−4 (TR )1.06 (MwC5+ )1.78 (xvol /xint )0.136 (2.10)
In this model, equation, N2 , CO2 are volatile components and C2 –C4 are interme-
diate components. The MMP is determined in psia. The authors extended their LO
correlation to predict MMP of impure streams of CO2 and other non-condensable
gases using a correction factor:
In this equation, T cm is the pseudo critical temperature of gas mixture (°F) calcu-
lated by summing the component critical temperature, Tci (°R), multiplied by its
weight factor, wi :
n
Tcm = wi Tci − 459.7 (2.14)
i=1
Range of applicability for Alston et al. correlation [21] is given in Table 2.5.
Johnson and Pollin proposed an accurate and reliable empirical correlation for
predicting the minimum miscibility pressure. This correlation can be used for a
wide range of live oil and stock tank oil and pure or diluted CO2 as injection gas
[20].
where PMMP and Pci are the miscibility pressure and the injection gas critical pres-
sure. T, Tc , M and Mi are the reservoir temperature, injection gas critical tempera-
ture, the average molecular weight of the oil and molecular weight of injection gas,
respectively. The other parameters of this equation are defined as follow:
1000y2
For CO2 + N2 : αi = 10.51 1.8 + (2.18)
(T − Tci )
100y2
For CO2 + CH4 : αi = 10.5 1.8 + (2.19)
(T − Tci )
In this correlation, Pci , Tci , and Mi are critical pressure, critical temperature and
molecular weight of injection gas. M and API refer to molecular weight and API
gravity of reservoir oil.
Shokir Correlation
Shokir used a graphical user interface program called GRACE to develop his model.
The proposed MMP correlations depend on reservoir temperature, vol% of light and
intermediate hydrocarbons, the molecular weight of C5+ , and mole % of C1 , C2 –C4 ,
N2 , and H2 S in the injected gas [23, 24]. Details of Shokir correlation is as follows:
M M P = −0.068616 × Z 3 + 0.31733 × Z 2
+ 4.9804 × Z + 13.432 (2.20)
8
Z= Zn (2.21)
i=1
This correlation applies for pure and impure CO2 streams. The impurities include
CH4 , N2 , H2 S, and C2 –C6 . Constants of Shokir correlation are given in Table 2.7.
A4
M M P = 1.138A1 A2 −
1.1384 A1 A2 A3
2.6354
+
A1 A2 A3 (1.138A1 A2 − A4
1.138A1 A2 A3
+ 0.0613)
+ 0.0613 (2.23)
A4 2.8381
A3 = (2MwC5+ + )2
Tc2 V ol. V ol.
I nt. I nt.
− 2.6558 (2.26)
2MwC5+ 2.8381
A4 = +
Tc T c V ol. I nt.
⎛ ⎞2
2MwC5+ 2.8381
+⎝ + ⎠ (2.27)
Tc T c V ol. I nt.
TR MwC5+ A4
A5 = + −
TC TC TC A3
⎛ ⎞2
A4 2MwC5+ 2.8381
− ⎝ + ⎠
TC3 V ol. I nt. Tc T c V ol. I nt.
2 PVT of Gas Injection 47
2.6558
+ (2.28)
TC
Kaydani et al.
where Xcont , XCO2 , and TR are the concentration contaminant components (N2 ,
C1 , H2 S, and C2 –C4 ), CO2 concentration and reservoir temperature. The value of
concentration must be entered based on 1 mol and normalized temperature.
Emera and Sarma developed a correlation for estimating the MMP when CO2 is
mixed with other gases. This correlation is developed using genetic algorithm (GA)
[25], as follows:
pr,impureC O2 1.8TC W + 32
= 3.406 + 5.786 ×
pr, pur eC O2 1.8TC,C O2 + 32
1.8TC W + 32 2 1.8TC W + 32 3
− 23.0 × + 20.48 ×
1.8TC,C O2 + 32 1.8TC,C O2 + 32
4
1.8TC W + 32
− 5.7 × (2.31)
1.8TC,C O2 + 32
where
M M PimpureC O2
pr,impureC O2 = (2.32)
pC W
48 R. Azin et al.
n
pC W = wi pCi (2.33)
i=1
M M Ppur eC O2
pr, pur eC O2 = (2.34)
pC,C O2
n
TC W = M Fi wi Tci (2.35)
i=1
Yuan et al. reviewed and evaluated common CO2 -MMP correlations, and proposed
their correlation for pure and impure CO2 streams [19].
For pure CO2 :
where T, MwC7+ and PC2−6 are the reservoir temperature, C7+ molecular weight and
total molar percentage of C2 –C6 , respectively. The range of MC7+ , PC2−6 and the best
fit coefficient for Eq. (2.36) are reported in Table 2.9.
Impure CO2 :
2 PVT of Gas Injection 49
M M Pimp
= 1 + m(PC O2 − 100) (2.37)
M M Ppur e
where
m = a1 + a2 MwC7+ + a3 PC2−6
PC2−6
+ (a4 + a5 MwC7+ + a6 )T
MwC7+
+ (a7 + a8 MwC7+ + a9 MwC
2
7+
+ a10 PC2−6 )T 2 (2.38)
Glaso Correlation
Glaso’s correlation is suggested for the MMP calculation in miscible injection with
N2 . This correlation is a function of reservoir temperature, molecular weight of C7+
and the mole percent of methane and intermediate components in reservoir fluid [28].
Equation (2.39) is the proposed MMP correlation for the oil with the API lower than
40.
0.88
MwC T 0.11
H= 7+
(2.40)
[(C2−6 )0.64 (C1 )0.33 ]
The proposed MMP correlation for the oil with the API higher than 40 is as
follows:
0.48
MwC
H= 7+
(2.42)
[T 0.25 (C2−6 )0.12 (C1 )0.42 ]
50 R. Azin et al.
Glaso Correlation
Glaso presented a generalized MMP correlation which derived from graphical corre-
lations. This correlation can predict the MMP for MCM displacement by hydro-
carbon, N2 or CO2 gas and it is a function of reservoir temperature, molecular weight
of C7+ , mole percent of CH4 and the molecular weight of intermediates in the injection
gas [29]. This correlation is shown as:
M M P = 810 − 3.404MwC7+
−1.058
+ (1.7 × 10−9 MwC
3.730
7+
exp(786.8MwC 7+
))T
FR > 18% (2.43)
M M P = 2947.9 − 3.404MwC7+
−1.058
+ (1.7 × 10−9 MwC
3.730
7+
exp(786.8MwC 7+
))T
− 121.2FR FR < 18% (2.44)
Firoozabadi and Khalid correlation can predict the MMP for VGD process. The
effective parameters in this correlation are the ratio of intermediates (excluding C6 ),
reservoir temperature and molecular weight of C7+ [30]. Correlation () is the proposed
correlation by Firoozabadi and Khalid.
CC2 − CC5
M M P = 9433 − 188 × 103
MwC7+ T 2.5
CC2 − CC5 2
+ 1430 × 103 (2.45)
MwC7+ T 2.5
Kuo Correlation
Kuo presented a correlation based on MMP prediction of four reservoir fluids and
several enriched-gas. This correlation can be used for prediction of methane concen-
tration at a given operating pressure or MMP for a fixed slug composition [31]. The
proposed correlation is as follow:
2 PVT of Gas Injection 51
where,
C1 : maximum allowable methane concentration in the injection gas, mol%
T: Temperature, °F.
P: pressure, psia.
MWC5+ : molecular weight of C5+ fraction in the reservoir fluid.
MWC2+ : molecular weight of intermediate (C2 –C4 ) fractions in the displacing
gas.
Table 2.11 represent the constant for Kuo’s correlation.
Pedrood Correlation
Pedrood simulated the rich gas injection and displacement process which is
investigated in one dimension and compositional model [32].
where and θ present the properties of reservoir oil and injected gas respectively
and mathematically show as:
106 yC2−4
= (2.48)
[MwC5+ + (1.8T − 460)]
As seen, the MMP correlations contain parameters which can be optimized for
specific systems. For instance, Zirrahi et al. used a large set of published data to
optimize parameters of Alston et al. [21] correlation to fit the measured MMP data
52 R. Azin et al.
for acid gas and flue gas streams [33]. They showed that a classic correlation with
optimized parameters works better than existing correlations.
It is a common practice to study the miscibility concept using the ternary diagram.
Basically, ternary diagram is constructed for systems containing three components,
each laid on a corner of an equilateral triangle. In the case of a multi-component
hydrocarbon system, the whole mixture is divided into three subgroups or “pseudo”
components, usually named as light (L), intermediate (I), and heavy (H), as shown in
Fig. 2.12. The composition of reservoir oil and injection gas can be shown as a “point”
either on a side or inside the triangle. In Fig. 2.12 the example fluid includes 40%
component A, 40% component B, and 20% component C. The overall composition
can be easily divided into three parts based on defined L, I, and H components. These
components may be either pure or a combination of two or more pure components. As
an example, light components like CH4 , N2 and their mixture are normally regarded
as light; CO2 , H2 S, C2 –C6 as intermediate, and C7+ as the heavy group. A ternary
diagram may have two or more two-phase regions which represent the degree of
miscibility between these pseudo components.
It should be mentioned that any ternary diagram is constructed for a given temper-
ature and pressure. Changing either temperature or pressure causes the two-phase
region to expand or shrink and make the injection gas and reservoir oil approach or
deviate from miscibility, as well as a change in the slope of tie lines that determine
equilibrium compositions.
Ternary diagram may be developed either by experiment or using EOS and PVT
modeling for a given fluid system. The question which arises in the PVT study of gas
injection is to what extent ternary diagram can represent the real behavior of reservoir
fluid and injection gas. As stated by Danesh [9], ternary diagrams and the procedure
of determining miscibility conditions between injection gas and reservoir oil using
ternary diagram should not be used for a real field operation and gas injection design.
In other words, the composition of reservoir fluid is so complex that reducing it into
simple subgroups of light, intermediate and heavy pseudo components may overlook
its real behavior when contacted injection gas. In field practice, ternary diagrams are
used in the preliminary design of gas composition enrichment for miscible injection,
which will then be overdesigned to guarantee the miscible conditions throughout the
gas flow in well and reservoir.
A case study of gas injection was done in this section. Gas cap was assumed as the
injection place. The changes in phase behavior of gas cap were studied first. Then, the
effect of new composition of gas cap and reservoir oil is studied. 1, 10, 30 years of gas
injection were considered as the injection time. CO2 , CH4 , N2 were selected as the
gas injection candidates. Fluid data of an Iranian oil reservoir are used in this case
study. Original gas cap composition was selected from the DL test of the studied
reservoir fluid. The original oil composition and reservoir pressure were assumed
constant during the gas injection process. Table 2.12 represents the gas cap and oil
composition, the initial volume of gas cap and gas injection rate into the gas cap in
all cases.
The procedure of calculation and modelling the phase behavior is as follows:
Step 1. Plot the P-T diagram for original oil and gas cap composition.
Step 2. Calculate the composition change in gas cap due to the gas injection using
the volume balance.
(VOrig × yi−Orig ) + (VI n j × yi−in j )
yi−new = (2.50)
VOrig + VI n j
where
yi = molar fraction of ith Component.
V = Volume (m3 ).
Step 3. Plot the P-T diagram for new gas cap composition.
Step 4. Specify the primary (oil) and secondary (gas) composition for evaluating
the phase behavior of the oil and gas mixture.
Step 5. Calculate the mole fraction of oil and gas in gas cap.
54 R. Azin et al.
2.5.1 N2 Injection
Figure 2.13 shows the effects of Nitrogen injection phase behavior of gas in gas cap
and reservoir oil. As indicated in this figure, the saturation pressure of gas in gas
cap at reservoir temperature increases due to increase the amount of Nitrogen. Also,
Nitrogen injection decreases the criconder-therm and increases the criconder-bar of
the gas in gas cap. It can be understood that Nitrogen has significant effect on the
fluid saturation pressure.
2 PVT of Gas Injection 55
7000
Original Oil
Critical Point- Original
Original Gas Cap
6000 Mixture Composition- 1 year
Critical Point-Mixture 1 year
Gas Cap Composition- 1 year
Mixture Composition- 10 years
5000 Critical Point-Mixture 10 years
Gas Cap Composition- 10 years
Pressure (psi)
3000
2000
1000
0
-100 100 300 500 700 900 1100 1300
Temperature (F)
Fig. 2.13 Phase behavior of gas cap and reservoir oil for different times of Nitrogen injection
Figure 2.14 describe the changes of fluid phase behavior due to CO2 injection.
In opposite of Nitrogen injection, CO2 injection decreases the saturation pressure,
criconder-bar and criconder-therm of the gas in gas cap. It cannot be seen significant
changes in the reservoir fluid behavior by increasing the time of CO2 injection.
7000
Original Oil
Critical Point- Original
Original Gas Cap
6000 Mixture Composition- 1 year
Critical Point-Mixture 1 year
Gas Cap Composition- 1 year
Mixture Composition- 10 years
5000 Critical Point-Mixture 10 years
Pressure (psi)
3000
2000
1000
0
-100 100 300 500 700 900 1100 1300
Temperature (F)
Fig. 2.14 Phase behavior of gas cap and reservoir oil for different times of CO2 injection
56 R. Azin et al.
The phase behavior of gas in gas cap and oil in methane injection are shown in
Fig. 2.15. This figure indicates that the methane has not a significant effect in gas cap
phase behavior in comparison of N2 and CO2 injection. But, the saturation pressure
of reservoir fluid increases more than CO2 injection and less than N2 injection.
A case study was conducted to determine the minimum miscibility pressure (MMP)
of the FCM and MCM processes for different injected gases. The oil sample was
introduced in Table 2.12. First, the minimum miscibility pressure was calculated
for the pure gas injection. Then, the effects of combining various injected gases
were investigated. In this case study, cell to cell method is applied for calculation of
MMP. This method determines the MMP by forming a ternary diagram. Figure 2.16
presents ternary diagrams for the mentioned oil sample and a mixture of CO2 and
CH4 as solvent. N2 and CH4 are categorized as pseudo component 3, C12+ as the
pseudo component 1 and other components as pseudo component 2. This diagram
shows the phase boundaries of combined fluid under various pressures at a constant
temperature. As it is obvious, the two-phase region, defined by the area in-between
the vapor and liquid lines, begins to close and decrease in size as pressure increases.
The miscibility condition is closed to the FCM by decreasing the size of the two
7000
Original Oil
Critical Point- Original
Original Gas Cap
6000 Mixture Composition- 1 year
Critical Point-Mixture 1 year
Gas Cap Composition- 1 year
Mixture Composition- 10 years
5000 Critical Point-Mixture 10 years
Gas Cap Composition- 10 years
Pressure (psi)
3000
2000
1000
0
-100 100 300 500 700 900 1100 1300
Temperature (F)
Fig. 2.15 Phase behavior of gas cap and reservoir oil for different times of Methane injection
2 PVT of Gas Injection 57
Fig. 2.16 A sample of ternary diagram for oil sample and a mixture of CO2 and CH4 as solvent in
different pressures
phase region. Also, the non-miscible condition is changed to the MCM as pressure
increases.
Figure 2.17 shows the MMP for pure injected gas in FCM and MCM mecha-
nisms. This figure demonstrates that the Nitrogen injection has the highest MMP in
both FCM and MCM. Also, the use of Methane as the injected gas need very high
pressure to reach the miscibility condition with the studied fluid. CO2 and Ethane
30000
FCM
25000
MCM
Minimum Miscibility Pressure (psi)
20000
15000
10000
5000
0
CH 4 CO 2 N2 C 2 H6
Injected Gas
20000 FCM
MCM
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
CH4- Fraction
needs low pressure to meet the miscibility condition which can be reached in the
reservoir pressure and temperature. Also, it was found that Methane and Nitrogen
reach miscibility condition by the Vaporizing Gas Drive (VGD). In contrast, the
Condensing Gas Drive (CGD) is the main mechanism in CO2 and Ethane injection.
Figure 2.18 demonstrates the changes in MMP by increasing the fraction of methane
in injection of CH4 /CO2 solvent. As shown, the MMP would increase by increasing
the methane fraction in injected in fractions lower than 0.7 in both MCM and FCM
processes. The MMP of the MCM reaches a constant value and MMP of FCM
increase rapidly in the fraction upper than 0.7. Also, the CGD changes to VGD in
the 0.7 fraction of methane in injected gas.
Figure 2.19 shows the MMP for FCM and MCM processes for CO2 and Nitrogen
solvent injection as a function of CO2 fraction in the solvent. The MMP of MCM
process in this case has a constant value until it reaches 0.5 fraction of CO2 in the
solvent. Also, in this value, the mechanism changes from VGD to CGD which cause
the MMP of MCM decreases from this value. The slope of decreasing the MMP of
FCM is lower in the higher fractions of CO2 .
2 PVT of Gas Injection 59
25000
FCM
MCM
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
CO2- Mole Fraction
Figure 2.20 shows the MMP for Nitrogen and Methane solvent. In this case, the VGD
is the mechanism for reaching the miscibility condition. The MMP for MCM process
has a constant value due to the values of MMPs for pure Nitrogen and Methane which
almost similar as it is shown in Fig. 2.17.
30000
25000
Minimum Miscibility Pressure (psi)
FCM
MCM
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
N2- Mole Fraction
20000 FCM
MCM
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
CH4- Fraction
Figure 2.21 show the MMP for Ethane and Methane solvent as a function of Methane
fraction. As it is shown, the MMP increases by increasing the fraction of Methane in
the solvent in both FCM and MCM mechanisms. Also, it was found that the fraction
0.2 is the threshold for changing the CGD to VGD. This change causes that the
MMP of FCM increased rapidly but, the MMP for MCM process increased slowly
in a higher amount of Methane in the solvent.
Figure 2.22 describes the MMP of the Ethane and CO2 solvent as a function of CO2
fraction. Obviously, the MMP of FCM has constant value due to the close MMP of
pure CO2 and Ethane. But, the MMP of MCM increases slightly by increasing the
CO2 fraction in the solvent. Also, the mechanism of reaching miscibility in this case
is CGD.
Figure 2.23 shows the MMP for Ethane and Nitrogen solvent in FCM and MCM
process. The MMP of FCM process increases by increasing the Nitrogen fraction.
2 PVT of Gas Injection 61
5000
FCM
4500
Minimum Miscibility Pressure (psi)
MCM
4000
3500
3000
2500
2000
1500
1000
500
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
CO2- Fraction
30000
Minimum Miscibility Pressure (psi)
25000
FCM
MCM
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
N2- Fraction
Also, the MMP of MCM process increases until the fraction of Nitrogen reaches 0.5.
But, the MMP becomes constant in the higher fractions of Nitrogen. It is found out
that in the 0.2 fraction of Nitrogen CGD turns into the VGD. This fact shows that
the Nitrogen has higher power to control the miscibility process.
62 R. Azin et al.
In this section, a case study was conducted on asphaltene precipitation due to injection
of different gases into an Iranian oil reservoir [34]. For this purpose, the composition
of reservoir fluid is split and regrouped. Then, the new heavy component (C36+ ) is
divided into precipitating and non-precipitating components. After that, the equation
of state is tuned using the experimental data of the studied fluid. Tables 2.13 and
2.14 show the original composition and modified composition of reservoir fluid.
Table 2.15 shows the SARA analysis of the studied fluid.
Multi-phase flash can model the asphaltene precipitation and the solid model can
predict the fugacities of components in solid phase. The solid phase can contain
one or more components. The precipitated phase is assumed as an ideal mixture of
solid components. Precipitating component fugacity is calculated by the following
relationship:
vs ( p − p ∗ )
ln f s = ln f s∗ + (2.51)
RT
where fs * and fs are the fugacities of pure solid asphaltenes at pressure p* and p,
respectively. vs is the molar volume of pure solid asphaltenes. R and T are the
universal gas constant and temperature, respectively.
The mole fraction of C36A+ and C36B+ is computed as follow:
wC36B+ × MwOil
z C36B+ = (2.52)
MwC36B+
0.4
Solvent Mole Fraction = 0.15
0.35 Solvent Mole Fraction = 0.2
0.3
0.25
0.2
0.15
0.1
0.05
0
0 2000 4000 6000 8000 10000 12000 14000
Pressure (psi)
2.7.1 Pure N2
The injection of pure CO2 increases the maximum asphaltene precipitation greatly, as
shown in Fig. 2.25. The onset pressure of asphaltene precipitation is also increased
due to increasing the mole percent of CO2 . In this scheme, the pressure range of
asphaltene precipitation increases due to increasing the onset pressure. It can be
concluded that the CO2 effect on the saturation pressure is lower than N2 injection.
2 PVT of Gas Injection 65
0.8
Solvent Mole Fraction = 0.00
0.7 Solvent Mole Fraction = 0.05
Asphaltene Precipitation (wt%)
0.4
0.3
0.2
0.1
0
0 2000 4000 6000 8000 10000 12000 14000
Pressure (psi)
Figure 2.26 represents the effect of pure CH4 injection on the asphaltene precipitation.
The impact of pure CH4 on the maximum amount of asphaltene precipitation is
similar to N2 . This amount increases slightly in this scheme. Also, the onset pressure
of asphaltene precipitation increases slightly in pure CH4 injection in comparison to
0.3
0.25
0.2
0.15
0.1
0.05
0
0 2000 4000 6000 8000 10000 12000 14000
Pressure (psi)
0.5
Solvent Mole Fraction = 0.00
0.45 Solvent Mole Fraction = 0.05
Asphaltene Precipitation (wt%)
0.25
0.2
0.15
0.1
0.05
0
0 2000 4000 6000 8000 10000 12000 14000
Pressure (psi)
Fig. 2.27 Curve of asphaltene precipitation due to Methane dominant gas injection
N2 and CO2 . The impact of CH4 on the saturation pressure is higher than CO2 and
lower than N2 .
In this scheme, the mole percent of CH4 , CO2 and H2 S are 0.9, 0.05 and 0.05,
respectively. Figure 2.27 shows the effect of this scheme of gas injection on asphaltene
precipitation. This effect is almost similar to CH4 injection due to high mole fraction
of methane. But, the maximum of asphaltene precipitation and onset pressure are
lower in this scheme in comparison to the pure methane injection.
The mole fraction of CO2 , CH4 and H2 S are 0.8, 0.1 and 0.1, respectively. As it is
shown in Fig. 2.28, the maximum amount of asphaltene precipitation and the onset
pressure are lower than pure CO2 injection scheme which is the impact of impurity
in reducing the effect of pure CO2 on asphaltene precipitation.
2 PVT of Gas Injection 67
0.8
Solvent Mole Fraction = 0.00
0.7 Solvent Mole Fraction = 0.05
Asphaltene Precipitation (wt%)
0.4
0.3
0.2
0.1
0
0 2000 4000 6000 8000 10000 12000 14000
Pressure (psi)
Fig. 2.28 Curve of asphaltene precipitation due to CO2 dominant gas injection
Figure 2.29 comprises the effect of 0.1 mol fraction of different injection gases on
asphaltene precipitation in reservoir temperature (174 °F). As it obvious, CO2 injec-
tion increases the maximum amount of precipitated asphaltene in comparison of
other injection gases. Also, the onset pressure of asphaltene precipitation increases
in the case of CO2 injection. In CO2 dominant gas injection, the maximum asphal-
tene precipitation decreased due to the presence of CH4 and H2 S. The lowest onset
0.65
0.6 CH 4
0.55 CO 2
0.5 N2
Asphaltene Precipitation (wt%)
0.45
CO 2 Dominant
0.4
CH 4 Dominant
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
Pressure (psi)
Fig. 2.29 Curve of asphaltene precipitation for 0.1 mol fraction of different injected gas
68 R. Azin et al.
pressure belongs to CH4 dominant scheme. Also, it can be concluded, that the best
choice for gas injection is CH4 dominant for preventing a high amount of asphaltene
precipitation and a significant increase in saturation pressure.
From what we have presented here, PVT studies play a crucial role in the design
and optimization of the gas injection process. However, there are challenges associ-
ated with PVT, part of which is reflected in fluid characterization, QC of the reser-
voir and injection fluids, as discussed above. In addition, there are challenges with
constructing and using ternary diagram when there is a risk of asphaltene precip-
itation and deposition during gas injection, as it alters the whole composition and
properties of reservoir oil when contacts the injected gas.
The dynamic behavior of phase envelope may be simulated through PVT experi-
ments. Results of these tests can be used to determine the method of secondary/tertiary
recovery. For example, if differential liberation (DL) test reveals a shift of phase
diagram to higher temperature, the fluid composition becomes heavier as a result of
light hydrocarbon removal as vapor phase. Such a change in composition acts as a
drive toward higher liquid condensation, and the reservoir is a good candidate for
either pressure maintenance by lean gas injection to keep intermediate hydrocarbons
or for gas cycling to vaporize and recover liquid hydrocarbons [36]. Orr and Taber
2 PVT of Gas Injection 69
mimic porous media in a capillary tube. However, it is too simple to represent a real
reservoir and quite far from a real porous medium. Therefore, the oil recovery factor
obtained from the slim tube has little or no correlation with that obtained in reservoir.
In addition, the slim tube experiment is conducted at “local” rather than “overall”
thermodynamic equilibrium between reservoir oil and injection gas. Therefore, slim
tube can be considered as an “experimental simulation” of miscibility test.
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72 R. Azin et al.
Abstract This chapter deals with basic concepts of oil and gas flow in porous media.
In the first section (oil flow), the basics of oil flow in porous media and different flow
equations, including viscous, Darcy, and Brinkman flow are introduced. Then, based
on a new work the boundary between these kinds of flow are reported. Then, the well-
known diffusivity equation, combination of continuity equation and Darcy velocity,
is introduced. The relative permeability as an important concept in two-phase flow
through porous media is described as well. After that, the forces affecting oil flow
in porous media are introduced as well as different dimensionless numbers which
reflect the relative importance of forces during oil flow. The gas flow through porous
reservoir can occur as single or multiphase. A second phase releases as a result of pres-
sure decline in reservoir and starts flowing when its saturation exceeds a minimum
value, known as critical saturation. At these conditions, the relative permeability
concept applies to take into account the multiphase flow. Also, the classic Darcy’s
law equation for flow in porous media may fail in certain flowing conditions, and
the non-Darcy flow equations need to be studied and applied for proper modelling of
gas flow in porous medium. In addition, the role of wettability alteration on produc-
tion enhancement of gas condensate reservoirs is a novel approach in gas reservoir
performance. Also, the active forces during CO2 storage and the challenges of gas
flow in unconventional gas reservoirs are two important subjects. These subjects will
be covered in the second section (gas flow) of this chapter.
R. Azin (B)
Faculty of Petroleum, Gas and Petrochemical Engineering, Department of Petroleum Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
A. Izadpanahi · P. Zahedizadeh
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
P. Zahedizadeh
e-mail: P.Zahedizadeh@pgu.ac.ir
Nomenclature
Acronyms
Variables
Re Reynolds number
r Radius, ft
rc Pore radius, ft
re Reservoir outer boundary radius, m
rw Wellbore radius, m
rD Dimensionless radius, (rD = r/rw )
rDe Dimensionless outer boundary radius, (reD = re /rw )
S A characteristic coefficient of the fractured rock proportional to the
specific surface of the block
Sc Schmidt number
t Time, s
tD Dimensionless time, (tD = [(∅C) +(∅C)
Kf t
]μr2 )
m f w
U Velocity, ms− 1
U* Rate of mass flow per unit volume, represents the transfer of fluid between
blocks and fractures, kg/s m3 , (U∗ = ρSKm (Pμm −Pf ) )
U Flux, S− 1
v Velocity, ft/s
v Average velocity (m/s)
vg General solution
vp Particular solution
z Compressibility factor/Laplace space variable
Greek Letters
μ Viscosity, cp
β Coefficient of quadratic velocity term
γ Coefficient of cubic velocity term
σ Interfacial tension, dyne/ft
ρ Density, lb/ft3
v Velocity (ft/d)
Ø Porosity
αK r2
λ Dimensionless matrix/fracture permeability ratio, (λ = K12 w )
ω Fracture storage, (ω = ∅1 C∅12+∅
C2
2 C2
)
θ Rock wettability
α Angle of deviation/interporosity flow shape factor, m− 2
Subscripts
c Capillary
D Dimensionless
76 R. Azin et al.
f Fracture
gde Dry gas
gw Wet gas
id Dry gas injected
m Matrix
pD Recovery of wet gas
r Relative
W Wellbore
wc Critical water
3.1 Introduction
This chapter deals with basic concepts of oil and gas flow in porous media. In the
first section (oil flow), the basics of oil flow in porous media and different flow
equations, including viscous, Darcy, and Brinkman flow are introduced. Then, based
on a new work the boundary between these kinds of flow are reported. Then, the well-
known diffusivity equation, combination of continuity equation and Darcy velocity,
is introduced. The relative permeability as an important concept in two-phase flow
through porous media is described as well. After that, the forces affecting oil flow
in porous media are introduced as well as different dimensionless numbers which
reflect the relative importance of forces during oil flow.
The gas flow through porous reservoir can occur as single or multiphase. A second
phase releases as a result of pressure decline in reservoir and starts flowing when its
saturation exceeds a minimum value, known as critical saturation. At these condi-
tions, the relative permeability concept applies to take into account the multiphase
flow. Also, the classic Darcy’s law equation for flow in porous media may fail in
certain flowing conditions, and the non-Darcy flow equations need to be studied and
applied for proper modelling of gas flow in porous medium. In addition, the role
of wettability alteration on production enhancement of gas condensate reservoirs
is a novel approach in gas reservoir performance. Also, the active forces during
CO2 storage and the challenges of gas flow in unconventional gas reservoirs are two
important subjects. These subjects will be covered in the second section (gas flow)
of this chapter.
The original form of Navier–Stokes equation, (shown in Eq. (3.1)) describes the
balance of pressure forces, viscous forces, and external forces. A specific solution
3 Basics of Oil and Gas Flow in Reservoirs 77
∂ 2v ∂ 2v 1 dp
+ = (3.1)
∂x2 ∂ y2 μ dz
1 dp 2
v= R − r2 (3.2)
4μ dz
1 R 2 dp
v= (3.3)
8 μ dz
K dP
v= (3.4)
μ dz
He introduced the term “permeability” to the context of fluid flow through porous
media. The assumptions made by Darcy referred to the physical model in which
he conducted his experiments. These assumptions include incompressible fluid,
steady state conditions, complete saturation, single phase flow, constant physical
properties (mainly viscosity and density), laminar flow, homogeneous formation,
and constant temperature. This equation is now widely applied in all types of fluid
flow through porous media, including groundwater flow, oil flow, and gas flow. By
equating Poiseulle and Darcy equations, an expression for permeability is obtained
as a function of capillary radius. The Poiseulle equation can be written for both
pressure gradient and gravity flow [3]. The Darcy velocity is sometimes referred to
infiltration velocity [4]. The Darcy equation was later extended to conditions which
were not originally considered by Darcy. For example, cases like unsteady state
and pseudosteady state flow of slightly compressible and compressible fluids, as
well as turbulent flow and multiphase flow in heterogeneous and layered formations
quite deviate from original assumptions made by Darcy. However, the researchers
and petroleum engineers preferred to keep the original form of Darcy’s equation
78 R. Azin et al.
and modify it whenever necessary and extend its application as the foundation for
oil flow in reservoir. The Darcy’s law equation can be expressed in both pressure
gradient and potential gradient forms to account for gravity effects and vertical flow
of fluids [5]. Though derived from experiments, the Darcy’s law may be derived
theoretically from the Navier–Stokes equation using a formal averaging procedure
[6]. According to Saidi [3, 7], Darcy equation can be derived by ignoring the inertia
terms in the Navier–Stokes equation and taking the average velocity of the flow.
Also, Neuman showed that the Hagen-Poiseuille equation, as well as the expression
describing Couette flow between parallel plates, can be derived from the equations
presented in his work and may thus be viewed as special cases of Darcy’s law [6].
The Darcy flow is sometimes referred to slip flow. This means that flow on the solid
walls, here on grain surfaces of porous medium, is not zero, and the fluid molecules
slip on the solid walls. This is the main difference between Darcy flow and viscous
flow governed by Navier–Stokes equation. The viscous flow stops when the radius of
a capillary tube (or capillary pore) is close to the thickness of adsorbed layer. Under
these conditions, slip flow prevails and the viscous flow is no longer valid. When the
pore diameter is small enough to fit within the boundary layer of viscous flow, the
fluid will be unable to flow under viscous regime, and slip flow appears. Darcy flow
occurs when slip flow fully develops. Saidi states that flow through a circular tube
with a diameter of about one micron is probably non-viscous and probably follows
Darcy Law [3, 7].
In recent years, there have been debates and questions on the applicability and
validity of Darcy’s law in low-permeable formations, where fluid velocity is typi-
cally low. Many researches addressed several limitations of Darcy’s law at certain
conditions where this equation is no longer valid [8–11]. These conditions are high
velocities, known as non-Darcy flow in the context of petroleum engineering, low gas
pressure, known as slip flow or Klinkenberg effect [12], and Non-Newtonian flow as
observed in certain heavy oil, which is addressed by Gavin [9]. He analyzed typical
velocities in oil and gas reservoirs and realized significant differences from an order
of magnitude or more, between these velocities and those used in original Darcy’s
experiments [2]. In all oil and gas cases, the flow velocity was much lower than the
ranges of velocities reported by Darcy. Going farther from producing well reduces
the oil and gas velocity so that there is little difference between linear and non-linear
solutions of diffusivity equation [13]. Longmuir mentioned that the pre-Darcy flow
may occur both in consolidated, tight systems, and in unconsolidated sand packs,
and came to a conclusion that there is lack of accessible data which confirms Darcy’s
law governs flow of fluid in porous media at reservoir conditions [9]. When fluid
velocity in porous media is lower than a minimum value, it cannot be treated by
Darcy’s law, and a linear relationship between pressure gradient and velocity does
not exist. This is called pre-Darcy flow [9, 14–17]. A simple interpretation of this
concept is that there is no need to expect the linear relationship between velocities
versus pressure gradient to pass through the origin. In other words, care should be
paid when thinking of Darcy equation as general flow mechanism in porous media,
as this equation may apply at low velocity single-phase flow of some fluids in some
cases, but not to other fluids in other porous media. Both pre-Darcy and post-Darcy
3 Basics of Oil and Gas Flow in Reservoirs 79
∂ 2v ∂ 2v v 1 dp
+ 2− = (3.5)
∂x 2 ∂y k μ dz
However, there is no clear idea about the range of flow rates where the flow regime
changes from one state to another state in porous media. According to de Lemos,
a distinction between laminar, nonlinear, and fully turbulent flow in porous media
is not as evident as it is observed in unobstructed flow, and adequate models which
80 R. Azin et al.
cover a wide range of medium (K, ϕ) and flow properties (ReH ) still have to be
developed [28]. Dybbs and Edwards classified the flow regimes into four regions,
starting with laminar or Darcy flow, which is characterized by Re = 1 to turbulent
flow characterized by Re > 300 [29]. The modified Reynolds number based on Ergun
equation takes into account the porosity and is used to calculate the friction factor
for flow through porous media [29].
As discussed earlier, Darcy’s law arises when the flow on the microscopic scale is
Stokes flow, which is governed by the Navier–Stokes equations without the nonlinear
advective terms. Under these conditions, the microscopic Reynolds is negligible.
Once the microscopic Reynolds number becomes sufficiently large, then steady recir-
culating regions form downstream of particles, and even before this happens, the flow
past, say, a regular array of cylinders or spheres, become non-symmetric due to the
increasing influence of the advective terms in the Navier–Stokes equations. This is
still well within the laminar regime and the Reynolds is still single digit or perhaps
a little larger. Therefore, it seems that while turbulent microscopic flow is definitely
non-Darcy, non-Darcy flow is not necessarily turbulent and there remains quite a
large range of values of Re for which the microscopic flow remains laminar. In other
words, the non-Darcy flow does not necessarily correspond to change in flow regime
from laminar to turbulent flow, and deviation from linear Darcy flow is not initiated
by turbulence. As will be discussed later, the onset of non-Darcy flow occurs at
Reynolds numbers much lower than the onset of turbulent flow.
Also, Hubbert addressed some of the Darcy’s law deficiencies [30]. He performed
a dimensional analysis on Darcy equation and explored that this equation is a purely
kinematic expression in its primitive form which involves explicitly only the dimen-
sions of length and time, while the flow of a viscous fluid through a three-dimensional
network of channels in porous solids is a dynamic phenomenon that involves forces
and energies. According to Hubbert, it is not clear how the fluid properties, density
and dynamic viscosity are involved in the flow, and how the flow rate is affected
by the geometrical properties of the porous solid [30]. There are many forms of
Darcy equation, each referring to a special gradient form. The two common forms
of Darcy equation are expressed as pressure gradient and fluid potential gradients
[5]. Hubbert introduced the potential form of Darcy’s law in terms of energies and
forces, although the potential is indeterminate or nonexistent for some cases. The
potential form of Darcy’s law and the concept of equipotential surfaces are used to
analyze such phenomena as oil migration, hydrocarbon entrapment, identification of
oil–water interface, and etc. [30].
In addition to the pre-Darcy flow, there are other conditions where flow through
porous media, in this case oil reservoirs, may deviate from Darcy’s law. This
phenomenon may occur when flow velocity increases, so that the linear relation-
ship between flow rate and pressure gradient will be no longer valid. Rather, flow
equation is parabolic at high velocities and occurs mostly near wellbore. In the context
of fluid mechanics, this phenomenon may be expressed as transition from laminar
to turbulent flow, as expressed similarly in the context of reservoir engineering [7,
11]. The non-Darcy flow observed in oil and gas reservoirs implies a high pressure
gradient near wellbore, which causes the diffusivity equation to be non-linear at this
3 Basics of Oil and Gas Flow in Reservoirs 81
region [13]. The transition from Darcy, i.e. linear flow, to non-Darcy, i.e. turbulent
flow depends on reservoir rock and fluid properties and oil production rate. It should
be noted that the transition or change in flowing regime from Darcy to non-Darcy
depends mainly on well production rate and reservoir permeability. For oil reservoirs,
Azin et al. showed that non-Darcy flow is expected at flow rates above 500 bbl/day
[13].
In general, there are two criteria which determine flow regime and transition from
Darcy to non-Darcy flow in porous media. These criteria are the Reynolds number and
the Forchheimer number. The Forchheimer number represents the ratio of pressure
drop consumed by liquid–solid interactions to that by viscous resistance. This number
has a direct relation to non-Darcy effect [31]. The critical Forchheimer number is
a criterion for the onset of non-Darcy flow and may be selected according to the
features of the problem, and should be scientifically more reasonable in compared to
a fixed critical value. Zimmerman et al. performed flow experiments and simulations
to evaluate transition between Darcy-non-Darcy flow regimes [32]. They defined a
critical Reynolds number, at which the non-Darcy pressure drop contributes 10%
of the total pressure drop. For practical purposes, this transition seems to occur at
about Re = 10 [32]. Hassanizadeh and Gray conducted a survey of the literature to
reveal that the critical Reynolds number which determines the transition between
Darcy and non-Darcy flow ranges between 1 and 15 [33]. Zeng and Grigg reviewed
the two types of non-Darcy criteria and proposed a revised Forchheimer number
[31]. They suggested a reference value of 0.11 for the critical Forchheimer number,
which corresponds to a 10% non-Darcy effect [32]. In another study, Hassanizadeh
and Gray showed that the onset of nonlinearities occurs at Reynolds numbers around
10, where macroscopic viscous and inertial forces become negligible in comparison
with microscopic viscous forces [33]. They analyzed different theories, empirical
correlations, and mechanisms that support the non-Darcy flow. They suggested that
microscopic viscous forces, i.e. drag forces, grow at high flow velocities, so that the
solid–fluid drag force becomes much larger than inertial and viscous stress forces at
the onset of nonlinear flow.
Zahedizadeh et al. solved the main flow equations (Darcy, Brinkman and Viscous) in
cylindrical systems. The solution of Viscous and Brinkman equations are presented
in Appendix 3.1 and 3.2, respectively. In their study, the boundary of each flow
is reported. They expressed that flow regime is affected by variation of radius and
permeability. Other characteristics like pressure drop and viscosity do not have any
impact on the flow regime [34].
Figure 3.1 shows the viscous-Brinkman and Darcy-Brinkman flow regime bound-
aries as a function of permeability and radius for different deviation of resulted
82 R. Azin et al.
1E+11
1E+10 S=0.1 Viscous-Brinkman
1E+09 S=0.5 Darcy-Brinkman
100000000 S=1
10000000 S=2
1000000
100000
10000
K (md)
1000
100
10
1
0.1
0.01
0.001
Darcy Flow
0.0001
0.00001
0.1 1 10 100 1000
Radius (μm)
Fig. 3.1 Darcy-Brinkman and viscous-Brinkman flow regime boundaries in cylindrical coordinate
for different deviation of velocity profiles (S) [34]
Based on Fig. 3.3, it can be seen that the effect of the boundary layer reduces
by decreasing the S parameter. In this case, the Brinkman velocity profile tends to
Darcy velocity. At S = 0.5, the fluid flow velocity profile achieved from the Brinkman
equation corresponds to the Darcy equation in more than 99% of the dimensionless
radius. Therefore, the wall effect is at its minimum value in S ≤ 0.5 values, and the
flow regime can be assumed as Darcy flow. In this condition, in the regions, lower of
the line S = 0.5 in the Brinkman-Darcy flow boundary in Fig. 3.1, the Darcy equation
can be used to calculate the fluid flow [34].
2.5
2 0.1
1.5 R=10 μm
1 S=1
0.5
S=0.5
0
0.9 0.95 1
r/R
84 R. Azin et al.
drastically at distances far from wellbore. For the same reservoirs, velocities at a
radius of 700 ft from wellbore were calculated about 3 ft/day, 0.11ft/day, and 0.002
ft/day for gas well, high-rate oil well, and low-rate oil well, respectively.
Production of oil from reservoir depends basically on flow of oil through porous
reservoir. The wells drilled in the formation need be fed by fluid to produce hydro-
carbon. Flow of fluid through porous medium is the fluid pass towards well. Under-
standing fundamentals of fluid flow and flow mechanisms are essential for proper
reservoir management. Flow of fluids through porous media is associated with
changes in fluid pressure as a function of time and position, in the case radial flow as
a function of time and radius with respect to production well. This pressure behavior
in oil reservoir is described in the form of diffusivity equation derived from material
balance or continuity equation in the reservoir. The linear form of diffusivity equation
is shown as Eq. (3.6):
∂2 p 1 ∂ p φμct ∂p
+ = (3.6)
∂r 2 r ∂r 0.0002637k ∂t
Equation (3.6) is written in radial form, as is the usual flow pattern in oil flow
towards a producing well. The linear diffusivity equation is the simplified form of
general diffusivity equation in which the non-linear term is removed for simplicity.
This equation is composed of continuity equation combined with Darcy’s law as the
auxiliary equation. The diffusivity equation shown in Eq. (3.6) is written for slightly
compressible fluid. Equation (3.6) is linear, which implies that pressure distribution
during oil flow can be described by a linear PDE. This equation can be solved for
different boundary conditions that define transient and pseudo steady state solutions.
This is why the diffusivity equation is regarded as the basis for almost all reservoir
engineering calculations, including pressure distribution in transient and pseudo-
steady state conditions, well test analysis, and etc. Analytical solution of the linear
diffusivity equation is given in Appendix 3.3.
The nonlinear PDE form of diffusivity equation arises when pressure gradient, ∂∂rp ,
in reservoir becomes significant. In terms of velocity, Darcy velocity is determined
directly by pressure gradient. A higher ∂∂rp implies larger Darcy velocity. Meanwhile,
a larger flow velocity which is frequently the case in near-wellbore region, implies
nonlinear PDE as shown in Eq. (3.7):
∂2 p 1 ∂ p 1 ∂ρ ∂ p 2 φμct ∂p
+ + = (3.7)
∂r 2 r ∂r ρ ∂ p ∂r 0.0002637k ∂t
It is worth noting that a nonlinear diffusivity equation does not mean that there
is a change in flow regime from laminar to turbulent; rather, it just implies a higher
pressure gradient and flowing velocity which is still within the laminar flow regime.
The analytical solution of Eq. (3.7) is presented in Appendix 3.4.
86 R. Azin et al.
Although the Darcy equation was developed for single phase flow, it was later
extended to formulate and model multiphase flow through porous media by intro-
ducing the effective and relative permeability concepts. Multiphase flow in porous
media is significant in Soil Science, Hydrology, Chemical Engineering and Petroleum
Engineering applications. For reservoir engineers, multiphase flow is essential in
reservoir simulation, determining reservoir performance, well productivity, well
injectivity and reservoir ultimate recovery. Phenomena such as diffusion, dispersion,
viscous fingering are more dominant in porous medium especially in the presence of
heterogeneities. These factors are the main reasons for complexity of multiphase flow
in porous media. When there is more than one phase flowing through porous media,
each phase flows by its effective permeability, and saturation of one phase affects
rock permeability to other phases. Effective permeability is a relative measure of the
conductance of the porous medium for one fluid while it is saturated with more than
one fluid [8]. Thus, for example, the porous medium has an effective permeability to
oil and an effective permeability to water in the two-phase oil–water flow. The ratio
of effective to absolute permeability is called relative permeability. This parameter
is a function of fluid saturation, rock and fluid properties, including pore structure,
pore size distribution, porosity, absolute permeability, saturation history, wettability
of surfaces, interfacial tension, viscosity of fluid, temperature, flow rate, and over-
burden pressure [36–38]. Relative permeability data are shown either in tabulated
form or as relative permeability curves which are plotted against fluid (usually the
wetting phase) saturation. For oil/water systems, relative permeability curves are
tabulated and plotted against water saturation, for gas/oil and gas/water systems,
these data are demonstrated against liquid saturation. The relative permeability data
are generated either in laboratories using the analysis of multiphase fluid flow in the
core or predicted through mathematical correlations and models. Overall, labora-
tory methods are categorized into two major groups, steady state and unsteady state
methods [39]. In steady state method, the immiscible fluids flow simultaneously in
core plugs until saturation and pressure equilibrium is attained. The unsteady state
method involves injecting a fluid at constant rate or constant pressure to displace in-
situ fluid. Laboratory measurements of relative permeability curves are usually very
sensitive, time consuming and costly [40]. Hence, researchers prefer to obtain these
data from other methods that are quick and accurate. Dake discussed the challenges
that arise during laboratory measurements of relative permeability, mainly due to
differences between mobility ratio of flowing phases and reservoir heterogeneity
[41].
In addition to laboratory measurements, empirical and analytical mathematical
correlations have been proposed yet for predicting or estimating the relative perme-
ability of two-phase systems, that each of them has its own characteristics. Empirical
correlations and analytical mathematical models are widely used for predicting rela-
tive permeability data. Generally, most of these models have been developed as a
3 Basics of Oil and Gas Flow in Reservoirs 87
function of wetting phase saturation by using a stepwise linear and nonlinear regres-
sion analyses or analytical/numerical approach such as capillary models, statistical
models and network models which are based on the assumption that a porous media
consists of a bundle of capillary tubes. Mohammadi-Baghmolaei et al. reviewed
a number of common approaches for relative permeability prediction models and
correlations. They stated that the relations for estimation of relative permeability of
two phase systems are divided into two categories. The first category includes such
correlations which predict relative permeability as function of capillary pressure,
absolute permeability, porosity, fluid saturation, interfacial tension and etc. [42]. The
following correlations are in the first category which summarized in Table 3.1.
Purcell in 1949 introduced the first analytical mathematical models to estimate the
relative permeability of water–oil and gas-oil systems using capillary pressure data
[43]. In 1951, Fatt and Dykstra presented correlations to calculate the wetting phase
relative permeability using developed equations by Purcell as a base model [44]. They
considered a lithology factor for including a fluid path that is a function of saturation.
In 1953, Burdine developed similar equations with Purcell’s models through the
introduction of a tortuosity factor as a function of wetting phase saturation [45]. In
1954, Corey developed an empirical correlation to estimate relative permeability of
gas-oil systems based on relative permeability measurements on a large number of
cores from several formations [46]. Corey also realized that the capillary pressure
curve could be approximated by a linear equation and replaced in Purcell’s model. In
1958, Wiley and Gardner presented equations to estimate the relative permeability
oil–water and gas-oil systems in drainage process using capillary pressure data [47].
Also, Wahl et al. presented equation to calculate the ratio of relative permeabilities
in gas-oil systems based on sandstone field measurements in drainage process [48].
Torcaso and Wyllie developed a simple formula to calculate the relative permeability
of oil phase in gas-oil systems [49]. Prison presented correlations for estimation
of the relative permeabilities of wetting and non-wetting phases in drainage and
imbibition processes and in clean, water-wet rocks [8]. In 1966, Brooks and Corey
improved Corey’s capillary pressure model and proposed correlations for capillary
pressure and relative permeability of wetting and non-wetting phases [50]. In 1982,
Honarpour et al. developed empirical correlations for water–oil and gas-oil systems
in which the impacts of wettability and rock type had been considered [51]. In 2000,
Ibrahim and Koederitz presented correlations for estimating relative permeability in
4 different systems through implementation of a linear regression model by using
416 sets of measured relative permeability data [52]. In 2001, Mulyadi, Amin, and
Kennaird proposed MAK correlation to estimate relative permeability in the gas–
water system. This correlation is based on Corey’s model for (gas-oil system) [53].
In 2005, Lomeland et al. proposed smooth and flexible three-parameter analytical
correlations for relative permeability of water–oil, gas-oil and gas–water systems.
Their model has flexibility for entire saturation range and also shows good agreement
with experimental data in high or low fluid saturation [54]. The impact of pressure,
fluid viscosity and flow rate were studied by Mosavat et al. [36]. Their proposed
correlation estimates relative permeability of water–oil systems based on Corey’s
model. Xu et al. proposed an empirical model to consider the impact of displacement
pressure gradient for relative permeability of water phase in water–oil system [40].
The second category refers to the parametric models. The required parameters
are obtained by implementing measured experimental data. Indeed, these models
cannot be used in the absence of laboratory measured data. Also, some models have
adjustable parameters that need be tuned based on measured data. As an example,
correlations developed by Corey’s [46], Brooks and Corey [50], Lomeland et al.
(LET) [54], Sigmund and McCaffery [55], Chierici [56, 57], Van Genuchten and
Maulem [58], and Li et al. [59] have one or more adjustable parameters that need be
adjusted before they can be applied to a reservoir model. The information of these
correlations are summarized in Table 3.2.
The decision tree shown in Fig. 3.4 can act as a guideline to select a proper model
to predict relative permeability for a given system. Based on this figure, the LET
model applies in most cases of oil and gas phases, both in carbonate and in sandstone
systems.
In addition to empirical correlations, intelligent systems such as artificial neural
network (ANN), adaptive neuro-fuzzy inference system (ANFIS) and least square
support vector machine (LSSVM) have been applied to predict of petrophysical
properties, including relative permeability. Also, Ahmadi et al. used ANN intelli-
gent model to predict the oil/water relative permeabilities with different learning
algorithms [60]. The gas/oil relative permeabilities were also modelled by Ahmadi
using LSSVM model [61]. Despite this growing rate of predicting petrophysical
properties using intelligent systems, it should be mentioned that dealing with these
3 Basics of Oil and Gas Flow in Reservoirs 89
Fig. 3.4 Decision tree for proper model selection of relative permeability
systems cause some severity. The intelligent systems are highly structural-dependent
and require an available source of data for development of models. Moreover,
these systems do not provide an applicable clear mathematical function that can
be employed in modelling and simulation as well. It is worth mentioning that among
intelligent models, those which provide mathematical relationship between input data
and output are more attractive for engineers. This will eliminate the sense of “pas-
sive” role in “black-box” calculations of intelligent techniques and let the user play
a more “active” role and handle equations and correlations in engineering problems.
Mohamadi-Baghmolaei et al. applied the multi-gene genetic programming (MGGP)
approach to develop a new consolidated robust equation which predicts relative
permeability of gas/oil systems [42]. Their proposed correlation requires rock and
fluid properties such as gas saturation, gas molecular weight, oil API gravity, rock
porosity, and absolute permeability. These properties are routinely measured on rock
90 R. Azin et al.
and fluid samples. In the following, the relative permeability correlations obtained by
genetic algorithm are proposed by Farmani et al. and Mohamadi-Baghmolaei et al.
Mohamadi-Baghmolaei et al. gas phase relative permeability correlation [42]:
∗
krg = 0.2308ag − 1.091 (3.8)
2
ag = 4.947( Sg∗ + bg + cg + dg + eg (3.9)
0.000993 × f g × A P I + (Ln(A P I ))2
bg = − (3.10)
M Wg
∗
kabs
cg = Ln A P I − 5.741Sg Ln M Wg + 0.003574 Ln(Ln(A P I ))
ϕ
(3.11)
4
0.005159 (M W g 29.5531 + 0.034718 kabs ϕ
+ M Wg
dg = (3.12)
(A P I )4
⎛ ⎞ 41
109.4206 ⎠
eg = ⎝ (3.13)
M Wg kabsϕ
f g = A P I E x p −6.996025Sg∗
4
+ 9.701419 Sg∗ Ln M Wg Ln(A P I ) Ln(Ln(A P I )) − A P I (3.14)
So∗ 7.841M W
(M W g− M Wg + M Wg −2 A Pg I
bo = (3.17)
5.504M Wg − 0.7117 kabs
ϕ
+ 2.135A P I + 2.372
7.815 − 2 A P I + eo
co = (3.18)
4.682M Wg − 0.5836 kabs
ϕ
+ 1.751A P I + 2.006
15.47 + E x p 6.143So∗ + f o
do =
kabs
ϕ
− A P I 0.7117 kabs
ϕ
− 5.504M Wg − 2.135A P I − 5.562
3 Basics of Oil and Gas Flow in Reservoirs 91
ag = (20.53 Sg∗0.25 + bg cg dg (3.20)
μg
bg = [ Sg∗ + 4.105 3.159Sg∗ − 4.159Nca 17.6 − 20.53 − 217.1Sg∗
μo
∗
∗
Sg
+ 3I F T − 4Sg + 4.457 4.159
I F T (k/ϕ − 4.866)(k/ϕ Nca )
+ 20.53 k/ϕ)1/8 − 481.8 (3.21)
I FT
cg = [55.18Sg∗ − 325.1Nca + √ (k/ϕ Nca )
Sg∗ 0.25 − Sg∗ + 4.875
k/ϕ
+ 8.403))4.247 + 21.96(k/ϕ)1/8 − 331.3] (3.22)
⎡ ⎤
∗ I F T − μg + 4.402 + 4.159
μ μ S g μ
dg = I F T N ca ⎣ g
− I F T +
g
+
o
+ 10.53⎦ (3.23)
μo μo Mwg
Their results show that these correlation can predict the gas and oil relative perme-
ability with high accuracy. More information on the procedure of proposing these
correlations are available on [42, 62].
92 R. Azin et al.
Natural fractures play crucial role in facilitating flow in tight reservoirs. Depending
on the size and extension of fractures, analysis of fluid flow through these conduits
may be treated as viscous flow (Navier–Stokes approach), Darcy flow, or Brinkman
flow. When the size of fracture approaches typical pore size, fluid flow can be treated
as it was Darcy in porous media. On the other side, the flow of fluid will be treated
as viscous flow when the fracture opening is macroscopic with minimized capillary
effect. The Brinkman flow occurs in fracture opening between porous and macro-
scopic scales. This type of flow is frequently observed when the researchers conduct
flow experiments on unconsolidated sand pack, and some may wrongly interpret the
results simply by Darcy law. The viscous flow gradually converts to Brinkman and
then to Darcy flow as the fracture opening decreases, and for fractures opening at the
order of one micrometer, the flow is almost completely Darcy type [3, 7]. A common
mistake to reservoir engineers is that they assume Darcy flow in fractures, which
arises when they equate the flow equation derived for a single fracture to Darcy flow
in order to obtain fracture permeability. This approach implies that the flow through
fractures is always of Darcy type, regardless of fluid type and fracture dimensions.
Moreover, the apparent permeability obtained by this approach is valid for a single
fracture and is not applicable for a set of fractures or a fracture network. Golf-Racht
proposed a different equation for average permeability of a fracture set, which is
typically different from that of a single fracture [63].
Barenblatt et al. introduced the concept of dual porosity. Based on this concept,
the fracture is the main flow path of the fluid, however, the matrix stores the hydro-
carbon [64]. Warren and Root modified the Barenblatt model by using the fracture
compressibility. In this model, fluid storage capacity (ω) and inter-porosity flow (λ)
[65]. Zahedizadeh et al. provide a solution for Warren and Root model based on the
reservoir with different boundary conditions [66].
A schematic of fractured reservoir and its boundaries is shown in Fig. 3.5. The
Warren-Root model obtains pressure distribution in fractured reservoirs Eqs. 3.28
and 3.29 introduce the fluid flow mathematical model through matrix and fractures
[63]:
m = − Km grad(Pm )
U (3.28)
μ
f = − Kf grad(Pf )
U (3.29)
μ
Fractures have a great impact on the porous medium permeability. Great knowl-
edge of fracture network and flow equations are required for the reservoir simulation.
There are two main methods to model the fluid flow through a fractured reservoir
known as equivalent continuum modelling and discrete fracture modelling (DFM)
[67]. Warren and Root introduced the dual porosity concept as one of the basic
equivalent continuum modelling methods to simulate the fractured reservoirs. In the
3 Basics of Oil and Gas Flow in Reservoirs 93
Warren-Root model, the flow in both fracture and matrix is assumed as Darcy flow
[65]. However, the fluid flow in the fractures is more complex due to the high velocity.
In the later works, a non-Darcian flow was considered as a modification in the calcu-
lations of the dual porosity/dual permeability. Choi et al. employed the Forchheimer
equation as a non-Darcy term in the fractures. This term shows that the results
of these two models differ significantly. However, the results of these two models
show good agreement in some specific range of parameters [68]. DFM is known
as one of the most suitable methods for explaining the explicitly of fracture and
matrix systems [69, 70]. Nevertheless, the main disadvantage of this method is that
meshing a complex three-dimensional fracture network is very difficult. Also, this
method has high computational cost due to a huge number of grids and convergence
problems. Therefore, DFM application in the field scale is not realistic at present.
But it seems that the DFM is becoming more applicable in the future according to
its improvements [71, 72].
Equation (3.30) is resulted as a reservoir dimensionless pressure equation in
Laplace space:
where, C 1 and C 2 are defined as the Bessel equation constants. These constants are
calculated by applying boundary conditions. I 0 and K 0 √ are first and second type
modified Bessel functions in zero order. M is defined as zf(z). This parameter is
used to simplify the calculations. F(z) is shown mathematically by Eq. (3.31):
ω(1 − ω)z + λ
f(z) = (3.31)
(1 − ω)z + λ
94 R. Azin et al.
Table 3.3 demonstrates the solution of Eq. (3.30) by different inner and outer
boundary conditions. The solution of Eqs. 3.32 through 3.37 will be presented in
Appendix 3.5.
Figure 3.6 indicates the result of production behavior in various outer and inner
boundary conditions. The first region in Fig. 3.6 shows the production at initial times,
and production of fluid is mainly through fractures. The second region in Fig. 3.6a
shows the transition zone. In this region, both fractures and matrix contribute to
fluid production. Also, the dimensionless pressure (PD ) stays almost constant in
this region. In the transition zone and in the case of constant pressure production
(Fig. 3.6b), both fractures and matrixes play the same role in fluid production where
the dimensionless rate (qD ) stays almost constant. In the third region, the matrix has a
higher contribution in reservoir production rate because of fracture capacity for fluid
storage ends up. The fourth region in Fig. 3.6 refers to reservoir boundary effect, and
its behavior depends on outer boundary condition.
Figure 3.7a, b show the effect of dimensionless reservoir radius (rDe ) on wellbore
pressure profile and production rate, respectively. This figure demonstrates that the
onset of region IV depends on the selected reservoir radius. The reservoir boundary
effect gets away from the transition zone, as the reservoir radius increases.
Figure 3.8 shows the plots of PD -tD and qD -tD at constant rDe and ω for closed
outer boundary condition. According to these figures, by reducing the matrix-fracture
inter-porosity flow (λ), the transition zone accosts the reservoir boundary effect. High
λ values imply high matrix ability to move fluid toward the fractures and show higher
matrix to fracture permeability ratio. Therefore, a lower pressure difference is needed
to remove fluid from the matrix to fracture in high λ values. Figure 3.8 also indicates
Table 3.3 Solution of PDE for fractured reservoir with different inner and outer boundary
conditions
Inner BC Outer BC Solution Equations
Constant production Closed PDf (z · rD ) = (3.32)
rate K1 (M rDe ) I0 (M rD )+I1 (M rDe )K0 (M rD )
z M [K1 (M) I1 (M rDe )− K1 (M rDe ) I1 (M)]
Fig. 3.6 Different regions in a—constant production rate, b—constant pressure production
Fig. 3.7 Different reservoir dimensionless radius in a—constant production rate, b—constant
pressure production
Fig. 3.8 Different λ values in constant rD and ω for closed outer boundary condition a—constant
production rate, b—constant pressure production
96 R. Azin et al.
Fig. 3.9 Different ω values in a—constant production rate, b—constant pressure production
condition
that the transition zone interferes with reservoir boundary effect in λ smaller than
10–9 . Therefore, it may be hard to specify the transition zone in the PD -tD or qD -tD
curves in a finite natural fractured reservoir with low λ values.
Figure 3.9 shows the PD -tD and qD -tD curves for different ω values at constant
production rate and constant pressure production conditions, respectively. The tran-
sition zone extends by decreasing fracture storage capacity (ω), as shown in Fig. 3.9.
Based on this figure, the reservoir boundary effect and transition zone do not interfere
with variation of ω.
As mentioned, only λ variation can influence the transition zone and the reservoir
boundary interference. It is impossible to obtain the transition zone and fractures,
when interference occurs between the reservoir boundary effect and transition zone
in a finite reservoir. Prediction of the interference area between reservoir boundary
and transition zone is discussed by Zahedizadeh et al. They introduced λmin for this
purpose where, at λ values less than λmin , it is impossible to identify fractured finite
reservoirs. In other words, λmin for a certain rDe is the smallest λ value in which the
fractured reservoirs are identifiable.
Figure 3.10 indicates the λmin as a function of rDe in a logarithmic scale which
shows the interface points of the reservoir boundary effect and transition zone.
The relationship between λmin and rDe can be written as Eqs. (3.38) and (3.39) for
constant production rate and constant pressure production conditions, respectively:
30.8319
λmin = 2.0599
(3.38)
r De
12.4394
λmin = 2.0001
(3.39)
r De
In the regions above the curve, i.e., λ > λmin , fractures can be detected. On the
other side, in the regions below the curve, i.e., λ < λmin , the reservoir fractures cannot
be detected as usual.
3 Basics of Oil and Gas Flow in Reservoirs 97
Fig. 3.10 λmin values in different rDe in a—constant production rate, b—constant pressure
production condition
2σ cos θ
pc = (3.40)
rc
trapped phase was determined to be 2E−8 in gas–water systems. A similar order was
observed to remobilize trapped gas in gas-oil systems [73]. Løvoll et al. conducted
experiments on unconsolidated glass beads to investigate the competition of gravity,
capillary and viscous forces during drainage [4]. The synthetic porous medium had
porosity of 63% and permeability of 1915 D, quite high compared to that for normal
oil reservoirs. Although they described some scaling equations and proposed stability
criteria based on generalized Bond number, they did not provide a clear distinction
between gravity, capillary and viscous forces in their experiments.
Convection arises as two modes, Benard convection and Taylor convection [3].
Benard convection takes place when a liquid filled in a container is under negative
density gradient due to either thermal or diffusion process. According to Saidi [3],
Benard convection starts from a stable to unstable conditions, while Taylor convec-
tion starts from an unstable and goes to stable conditions. Convective flux may
occur as a result of concentration gradient, pressure gradient, temperature gradient,
or a combination of two or more gradients. Existence of one gradient can make
another gradient(s) to emerge. For example, combination of pressure and temper-
ature gradient in an oil reservoir may result in compositional changes throughout
the whole depth of reservoir, which is normally known as compositional grading or
compositional gradient [74]. Kiani et al. studied the two dimensional compositional
gradient in mixtures of oil and gas. They also improved a thermodynamic model for
prediction of the methane and plus fraction distribution and compositional gradient
in reservoirs. They used the data of a giant gas condensate reservoir to validate
their model. Their results showed that the developed model could accurately predict
the experimental data. Also, they reported that natural convection could change the
vertical and horizontal compositional gradient and also it affects the pattern of species
distribution [75].
Another example of convection arises as a result of density differences caused
by concentration gradient during CO2 disposal into saline aquifer [76, 77]. Whatso-
ever the origin of gradient, convection is described by Rayleigh number, Ra, which
describes the ratio of convective to viscous forces. Saidi demonstrated convective
flow and resulting compositional gradient in a number of Middle East oil fields
and calculated Ra in these fields [3]. The minimum Ra, known as critical Ra,
required for onset of convection depends on the flow geometry and boundary condi-
tions of problem under study. The convective flow may couple with other trans-
port phenomena, i.e. mass transfer and/or heat transfer. This coupling is known as
thermal diffusion, cross effect, Soret effect or Dufour effect [1]. Thermal diffusion
ratio, thermal diffusion factor, and Soret coefficient are used to determine molecular
flux under the coupled influence of heat and mass transfer [1]. The pressure gradient
can have a more complex impact on oil reservoirs, as the amount of solution gas
dissolved in oil is directly dependent on pressure and temperature. It is well estab-
lished that convective flux acts as a driving force for mass transfer in oil at different
points of reservoir, which in turn imposes compositional gradient characterized by
variations in fluid bubble point pressure, phase diagram, composition, density, and
other physical properties. Ra is sometimes expressed as the product of Grashof and
Schmidt numbers [1]:
100 R. Azin et al.
Ra = Grw · Sc (3.41)
Grw is the diffusional Grashof number, arises due to buoyant forces caused by
concentration inhomogeneities. Sc is defined as the ratio of viscous to diffusive
forces, also known as the ratio of momentum diffusivity to mass diffusivity [1].
Molecular diffusion is normally neglected in oil production and its magnitude is
small compared to other forces. In many practical field operation, impact of this
parameter is considered as minimal due to relatively high production and/or injection
rates in field scale. However, it can compete with other mechanisms in certain cases.
Significance of diffusion in oil recovery from oil reservoirs has been addressed in
the literature, e.g. [3, 7, 78, 79]. Molecular diffusion is also important when applying
solvent-based heavy oil recovery [80–82].
Peclet Number, Pe, is another important dimensionless number which compares
the relative magnitude of convective to diffusive forces in porous medium. Pe arises
when molecular diffusion as a transport phenomenon contributes to oil production,
e.g. miscible displacement [83, 84] and solvent-based heavy oil recovery [80, 82, 85].
This criterion is applied in cases with competing roles of diffusion and dispersion,
i.e. convection. A high Pe implies dominant role of convection and decreased role of
molecular diffusion, such as miscible displacement. In mathematical form, the mass
transfer Pe is sometimes expressed as the product of Reynolds and Schmidt numbers
[1]:
Pe = Re · Sc (3.42)
Pe is also used to estimate dispersion coefficients [1]. When there is a high capillary
pressure in an oil reservoir, a difference between gravity and capillary forces act as a
driving force for oil flow and reservoir depletion. A second phase, gas or water, fills
the pore space during oil production and diminishes this driving force. At a balance
between capillary and gravity forces, there is no extra force available for further oil
production, although there is oil remaining in reservoir which cannot be produced
due to capillary resistance. This region is known as capillary hold-up zone. For an oil
reservoir, the ratio between capillary height, hc , and block height, L, is an important
factor that affects ultimate oil recovery. Normally, low permeability reservoirs have
higher Pc, thus remaining higher oil saturation in the capillary hold-up zone. On the
other side, reservoirs with higher permeability have lower Pc and produce more oil,
thus showing lower remaining oil saturation.
The gas reservoirs are classified as conventional and unconventional. The conven-
tional gas reservoirs contain either dry gas, wet gas, or gas condensate, lean or rich
depending on the composition of intermediate components in gas. Unconventional
gas reservoirs include gas shales, coal bed methane, natural gas hydrates, and tight
3 Basics of Oil and Gas Flow in Reservoirs 101
gas reservoirs. If the reservoir gas contains CO2 and/or H2 S, the gas will be sour,
otherwise it is regarded as sweet gas when there is little or no acid gas component
in its composition. Proper evaluation of a gas reservoir performance requires such
information as gas in place, average reservoir pressure, and recoverable gas. These
are crucial information and can be extracted through reservoir simulation, and/or
production data analysis techniques. However, due to their unusual phase behavior,
reservoir studies of gas condensate fluids are associated with challenges. A detailed
methodology and analysis of challenges in gas condensate reservoirs are described
in [86–88].
1 2
p p ( p) = ( p − p02 ) (3.44)
μz
Details of converting general form of diffusivity equation from oil to gas systems
are given by Wattenbarger [89]. Equation (3.43) is nonlinear, as the product of
viscosity and compressibility is a function of pressure as well. However, the solution
to this nonlinear PDE is obtained similar to linear PDE developed for flow of slightly
compressible fluid like oil in porous reservoir. At certain conditions, m(P) may be
simplified to pressure squared (Eq. (3.45)) or pressure form (Eq. (3.46)):
∂ 2 p2 1 ∂ p2 φμct ∂ p2
+ = (3.45)
∂r 2 r ∂r 0.0002637k ∂t
∂2 p 1 ∂ p φμct ∂p
+ = (3.46)
∂r 2 r ∂r 0.0002637k ∂t
Equation (3.45) applies at low pressure, i.e. P < 2000 psia, where the product
(μZ) is constant. Also, Eq. (3.46) is valid at high pressure, typically P > 3000 psia,
where P/(μZ) is essentially constant. The exact pressure condition for Eqs. (3.45) and
102 R. Azin et al.
(3.46) to apply depends on gas specific gravity. The general solution of Eq. (3.46)
is similar to oil reservoir, where P is replaced by m(P). The original form of gas
diffusivity equation (Eq. (3.43)) applies to dry gas flow through porous media. In
the case of multiphase gas flow, such as gas condensate two-phase flow at pressures
between upper and lower dew-point pressure, relative permeability to each phase
and capillary pressure affect the flow pattern. Details of multiphase flow equations
are given by Ertekin et al. [90].
When a gas well starts production from a gas reservoir, gas flowing velocity in
reservoir increases as the stream approaches production well in a radial flow and
reaches a maximum at the wellbore. The high velocity at the wellbore implies a
transition from laminar to turbulent flow. At these conditions, the Darcy flow equation
is no longer valid. The high-velocity phenomena are characteristic of gas flow through
porous media and fractures, as well as gas flow during injection/withdrawal of gas
in underground gas storage (UGS). The high-velocity region is characteristic of gas
flow through porous media and gas flow through fractures and formation, sometimes
modelled by adding a quadratic or cubic velocity term which is frequently added to
Darcy’s law, and is commonly called the Forchheimer term [91–94]. This additional
term accounts for higher pressure drop compared to Darcy flow and is associated with
a coefficient called turbulence factor or slip factor. The cubic velocity term is used
to correct inertia term to Darcy equation for low Reynolds numbers [95]. For higher
Reynolds numbers, laminar flow switches into a transition regime and then into the
Forchheimer flow regime. This regime is described by the Forchheimer equation,
in which Darcy equation is corrected by adding a quadratic velocity term [95]. The
difference between cubic and quadratic velocity correction is that the coefficient of
cubic velocity is a combination of fluid properties only, while the quadratic velocity
correction has a coefficient composed of fluid density multiplied by rock parameter.
This parameter is known as termed the inertial resistance, β-factor, high-velocity
flow coefficient, or non-Darcy flow coefficient. The Forchheimer equation is defined
as:
dp μν
− = + βρν 2 (3.47)
dX k
The cubic form of non-Darcy equation is written as follows [96]:
dp μν
− = + βρν 2 + γρ 2 ν 3 (3.48)
dX k
Figure 3.11 show the proposed formulas for calculation of β in the literature [97].
3 Basics of Oil and Gas Flow in Reservoirs 103
Wu et al. provided analytical solutions to the gas flow equation including Klinken-
berg effect [98]. They also proposed values for the turbulence factor and tested the
validity of the conventional assumption used for linearizing the gas flow equation.
Zeng and Grigg reviewed models and correlations for non-Darcy flow and discussed
theoretical foundations of Forchheimer number and Reynolds number [31]. They
defined non-Darcy effect (E) as the ratio of pressure gradient consumed in over-
coming liquid–solid interactions to the total pressure gradient, and Forchheimer
number, Fo, as follow:
kβρν
Fo = (3.49)
μ
βρν 2
E= (3.50)
− ddpX
Fo
E= (3.51)
(1 + Fo )
Zeng and Grigg suggested that the Forchheimer number is directly connected to
the error of ignoring the non-Darcy behavior of flow in porous media [31].
104 R. Azin et al.
Any hydrocarbon reservoir experiences a pressure decline upon depletion and hydro-
carbon production. Due to its composition, the gas condensate fluid tends to become
two-phase when reservoir pressure drops below upper dew-point pressure. The inter-
mediate components of gas condensate liquefy upon pressure drop and form a film
of liquid hydrocarbon, i.e. condensate, which propagates farther into reservoir. The
condensate bank reduces gas relative permeability and well productivity. In its worst
condition, accumulation of condensate bank around wellbore may block flow of
gas. This phenomenon is referred to condensate blockage. According to Fevang and
Whitson [99], Three regions are expected to form upon gas production from a gas
condensate reservoir. The first region, just connected to wellbore contains liquid and
gas phases flowing simultaneously. The middle region has immobile liquid phase
saturation below a critical value necessary to flow. The third region contains single
phase gas and no liquid hydrocarbon saturation. The flow is single phase in regions 2
and 3, while two-phase flow prevails in region 1. Therefore, flow equations for each
region should be assigned according to the flowing phases. Extension of condensate
bank in region 2 can vary from tens of feet in lean gas condensate to hundreds of feet
in rich gas condensate reservoirs [100]. When a fluid flows through porous medium,
its momentum changes continuously as a result of changes in pore size. According to
Newton’s first law, the fluid inertia opposes momentum change and causes pressure
drop against fluid flow. This resistive force is called inertia force, which increases
with flow velocity, followed by lowering gas and liquid flow. As a result of inertia
force in two-phase flow, the relative permeability to both gas and liquid decreases.
This is known as inertia effect and may be expressed as Forchheimer coefficient,
β. The two-phase Forchheimer coefficient is used for gas-condensate systems as a
function of gas saturation and relative permeability to gas [101–103].
Similar to inertia force caused by momentum changes in flow path, viscous forces
which arise as a result of friction between fluids and pore walls act against flow and
cause pressure drop. Combination of inertia and viscous forces produces a higher
pressure drop which may result in formation of condensates in porous media. In two-
phase flow, capillary forces become active as well as viscous and inertia forces. If the
inertia forces overcome capillary forces, gas flows through bank of condensate liquid
and breaks the condensate bridge in pores. Thus, the path opens for gas and liquid
flow. This is known as positive coupling [101]. The positive coupling phenomenon
is associated with improvement in relative permeability of gas and condensate and
counteracts the negative role of inertia. Therefore, positive coupling introduces a
new concept against negative inertia in two-phase flow of gas and condensate. That
is, the two-phase relative permeability to gas and liquid is not fixed; rather, it may
increase with flow velocity as observed in long cores filled with condensate [104]. It
was further shown that the positive coupling phenomenon is a function of interfacial
properties. At large interfacial tension, the capillary force is high and phases flow in
distinct pathways in porous media. In this case, the relative permeability is mainly
a function of fluid saturation [101]. However, at low interfacial tension, i.e. near
3 Basics of Oil and Gas Flow in Reservoirs 105
The multilayer hydrocarbon formations are frequently found in nature. These forma-
tions are characterized by such features as heterogeneity, anisotropy, and sometimes
are associated with abnormal pressure profile. The gas flow in these formations
is affected by horizontal and vertical porosity and permeability variations. Gener-
ally, a dominant vertical overburden pressure implies a lower vertical permeability
compared to the horizontal permeability. In this case, the upward gas flow and migra-
tion between layers is less likely to occur, especially in the presence of impermeable
layer and each layer may be considered independent of the others. The impermeable
layers act as barriers and non-communicating layers can be studied independently
(Fig. 3.12). However, natural phenomena like tectonic stresses may generate micro
and macro fractures which can lead to excellent pathways which transfer the gas
vertically between layers.
Besides, diffusion and dispersion of gas as a result of concentration difference into
upper layers acts as another means of vertical flow. Several observations are reported
3 Basics of Oil and Gas Flow in Reservoirs 107
in the hydrocarbon reservoirs that confirm vertical gas diffusion and gradual change
in the pressure and composition of reservoirs. The most common diffusion is the
diffusion which is dependent on concentration gradients. There are other kinds of
diffusion which are dependent on pressure gradient (pressure diffusion), composi-
tion gradient (ordinary diffusion), external forces (forced diffusion) and temperature
gradient (thermal diffusion). In some situations, diffusion may compete with the
gravity forces. The gravity segregates the lighter and heavier components but, the
diffusion makes the mixture uniform [123]. Patzek et al. studied the vertical diffu-
sion in ideal gas mixtures and gravity stable in gas reservoirs. Their results show
good approximation before the concentration of diffusing gases at bottom and top
boundaries of the reservoir reach considerable concentration [124].
This type of flow between layers requires a special attention in averaging reser-
voir properties. There are three common average methods for permeability including,
weighted, harmonic and geometric average permeability. Weighted average method
is used to calculate the average permeability for some parallel layers which separate
from each other with impermeable layers. Also, each layer has its own flow rate.
But, the layers have only one flow rate in the harmonic average method. In this
method, layers face different pressure drop due to different permeability. Geometric
average permeability is introduced by Warren and Price. They reported that the
permeability of a heterogeneous reservoir could be shown by a geometric average
method. The mathematical formulation of each method and more information is avail-
able in reservoir engineering handbook by Ahmed [8]. Kuchuk and Saeedi studied
the inflow performance of horizontal wells in multi-layer reservoirs with crossflow.
They showed that if the variations of horizontal and vertical permeability are large,
the system should not be treated as a single layer with average properties. They stated
that the productivity index for an equivalent single layer system are much lower than
productivity index for actual (multi-layer) system [125]. However, in some cases, the
108 R. Azin et al.
average properties can be calculated with the Eqs. 3.52 through 3.55. These equations
could be used when the surface rate is constant and pressure behavior is assumed to
be equal to a single layer with average properties [126].
n
ki h i
k = i=1 n (3.52)
i=1 h i
n
∅i h i
∅ = i=1 n (3.53)
i=1 h i
n
i=1 C t i ki h i
Ct = n (3.54)
i=1 ki h i
n
i=1 kr o i h i
kr o = n (3.55)
i=1 h i
Nikjoo and Hashemi reported that three types of flow regimes could be identified
in a single phase layered reservoir with crossflow: (1) the behavior of layers without
crossflow, (2) a transition regime due to the fluid transfer between the layers, and (3)
the pressure of two layers become equal. They reported that the average properties
of equivalent single layer reservoirs can be calculated with the following equations
[127]:
h
1
k= kdz (3.56)
h
0
h
1
∅Ct = ∅Ct dz (3.57)
h
0
Fetkovich et al. stated that in the cases that crossflow exists between layers the
system could be treated as an equivalent one layer reservoir with average properties.
But, in the lack of crossflow, the multi-layer system can be combined to one equivalent
layer if: (1) the diffusivity properties of the layers are the same or (2) the ratio of flow
rate to initial gas in place is the same for each layer [128]. Park and Horne suggested
two new methods for initial estimation of the parameter’s value of a multi-layer
reservoir with crossflow. Their first method can be applied in a reservoir with two
isotropic layers. But, their second method is applicable for N layer reservoirs. More
information and mathematical description of each method are available in Park and
Horne [129].
It is important to carefully consider these phenomena in the study of gas flow in
communicating multilayer reservoirs. The question that arises is whether a multi-
layer formation can be averaged into a single reservoir with an averaged properties or
not. Dake described the methods of calculating the average of dry gas saturation and
3 Basics of Oil and Gas Flow in Reservoirs 109
pseudo-relative permeabilities for the flow of wet and dry gas in non-communicating
multilayer reservoirs for gas recycling applications. Also, he reported the mathemat-
ical expression of the vertical sweep efficiency calculation. The cumulative recovery
of wet gas (G p D ) is a function of average dry gas saturation (Sgde ), fractional flow of
dry gas ( f gde ), cumulative dry gas injected (G id ) and critical water saturation (Swc ).
Equation 3.58 shows the recovery equation reported by Dake [41]:
Sgde + 1 − f gde G id
G pD = (3.58)
1 − Swc
7000
Single Layer (Pr=5000 psi)
Single Layer (Pr=4000 psi)
6000 Single Layer (Pr=3000 psi)
Single Layer (Pr=2000 psi)
28-Layer (Pr=5000 psi)
Bottom-hole Pressure (psi)
3000
2000
1000
0
0 200 400 600 800
Gas Flow Rate (MMSCFD)
Fig. 3.13 IPR curves for single layer and actual model [130]
7000
4-Layer (Pr=5000 psi)
4-Layer (Pr=4000 psi)
6000 4-Layer (Pr=3000 psi)
4-Layer (Pr=2000 psi)
28-Layer (Pr=5000 psi)
Bottom-hole Pressure (psi)
5000
28-Layer (Pr=4000 psi)
28-Layer (Pr=3000 psi)
4000 28-Layer (Pr=2000 psi)
3000
2000
1000
0
0 200 400 600 800
Gas Flow Rate (MMSCFD)
Fig. 3.14 IPR curves for 4 layers and actual model [130]
3 Basics of Oil and Gas Flow in Reservoirs 111
6000
Single Layer (Pr=5000 psi)
Single Layer (Pr=4000 psi)
Single Layer (Pr=3000 psi)
5000 Single Layer (Pr=2000 psi)
4-Layer (Pr=5000 psi)
4-Layer (Pr=4000 psi)
4-Layer (Pr=3000 psi)
Bottom-hole Pressure (psi)
2000
1000
0
0 100 200 300 400 500 600 700 800 900
Gas Flow Rate (MMSCFD)
Fig. 3.15 IPR and TPR curves for single and 4 layer model [130]
As discussed above, formation and growth of condensate liquids near the wellbore
cause operation problems as well as economic disadvantages of losing valuable
condensate in reservoir. The most common methods used for eliminating condensate
blockage phenomenon include injection of gases like nitrogen, methane, propane,
carbon dioxide and gas recycling [131–136], hydraulic fracturing [137], drilling
horizontal wells [138] and injection of methanol [139] as a solvent injection. These
methods are regularly applied to remove condensate accumulation in near well-
bore region. On the other hand, these methods have become less favorable due to
high cost and lack of stability in long term. Therefore, finding an economic method
with high permanency to eliminate of this common problem is of special impor-
tance among reservoir engineers. Changing the wettability of near wellbore region
from strong liquid-wet to intermediate-wet or even strong gas-wet is a key strategy in
preventing condensate dropout and improving production from gas condensate reser-
voirs. Therefore, a recent technique which aims at controlling liquid drop out and
keeping condensate production from gas condensate reservoirs is wettability alter-
ation of near-wellbore formation towards gas wetting. Liquid repellency refers to the
ability of surface to repel liquid (such as water and oil) in the presence of other phase
112 R. Azin et al.
[140]. Knowing the fact that trapping condensate in pore spaces near the production
well causes low mobility due to the intense liquid-wetting of rock [141], several
researchers tried to investigate the effects of wettability alteration using simulation,
modelling of the process or experimental approaches.
Li and Firoozabadi [142] were the first who changed the wettability of gas conden-
sate reservoirs to gas-wet by implementing chemicals. They used fluorinated surfac-
tants to alter wettability of near wellbore region. Their results showed that perma-
nent gas-wetting state could be established in Berea sandstone and Kansas chalk via
chemical treatment. Zhang et al. [143] examined the mobility of gas and liquid phases
before and after wettability change. They showed that fluorinated polymers as wetta-
bility improvers can present a good level of water and oil repulsion from the surface of
rock, convert its wettability to intermediate gas-wet durably, increase gas and liquid
phase relative permeabilities and thereby reduce the amount of condensate blockage
and increase the productivity of wells in the reservoir condition. Also, Mousavi et al.
[141] used fluorinated nano-silica to alter wettability of limestone in the region near
wellbore of gas condensate reservoirs from strong liquid-wet to intermediate gas-wet.
Mostly, the main purpose of studies involving wettability alteration of gas condensate
reservoirs, has been finding the best chemicals to alter wettability of rock surface
durably from strong liquid-wet to gas-wet in lab scale [144, 145] and few studies
have examined the effect of wettability alteration on production factors in field scale.
One of these studies can be cited Zoghbi et al. [146]. They investigated the optimal
wettability condition to reach the maximum amount of gas condensate wells produc-
tivity through simulation process of production. Also, Sheydaeemehr et al. [147]
evaluated three different relative permeability curves that represented three states of
wettability in their model. They showed that changing wettability of reservoir rock
from liquid-wet to gas-wet and intermediate gas-wet leads to reduce condensate
saturation in near wellbore and a significant increase in condensate recovery factor.
An example of wettability alteration in field application is the research done by
Butler et al. [148], where a research team from Trueblood resources Inc., the Univer-
sity of Texas at Austin and 3M Company used chemicals for wettability alteration
purpose on a gas condensate well located in Oklahoma. Reported results showed that
near wellbore chemical stimulation could increase gas production rate by a factor of
three. In addition, their preliminary field studies indicate that wettability alteration
using chemicals can be proposed as a new effective approach while it is economically
feasible as just near wellbore is needed to be treated. The most widely used nanopar-
ticles such as TiO2 [149], Al2 O3 [150] and SiO2 [151] alter the rock wettability
from oil-wet to water-wet in water/oil system, from condensate-wet to water-wet in
condensate/water system [152], and from hydrophilic (water-wet) to hydrophobic in
water/air system. However, none of these nanoparticles can alter the contact angle
in the oil/air or liquid/air systems. The main reason can be attributed to the surface
forces, free energy and the interfacial tension between the phases and surfaces [153,
154]. Many researchers have attempted to achieve wettability alteration towards gas
wetting. Basu et al. prepared the superhydrophobic and oleophobic surface coating
by Polydimethyl siloxe. The contact angle of water and lubricant oil reached to 158–
160° and 79° on glass side, respectively. Zheng et al. studied wettability alteration of
3 Basics of Oil and Gas Flow in Reservoirs 113
glass side using silica nanoparticle modified by polytetrafluoroethylene and the result
was increased in contact angle of water to 156°. Also, the heat resistance was studied
on water contact angle [154]. Nimittrakoolchai et al. experimentally investigated the
effect of silica nanoparticle coated by trichloro (1H,1H,2H,2H-perfluorooctyl) silane
group on wettability alteration surface. Their experiments indicated water, EG and
seed oil contact angle were 173.2°, 146.7° and 147.6° [155]. Gao et al. modified
silica nanoparticle by hexadecyltrimethoxysilane group and coated on cotton and
polyester fabrics surface. Their results showed that surfaces were superhydrophobic,
so that the contact angle of cotton and polyester fabrics reached from zero to 155°
and 143°, respectively [156]. Lakshmi et al. used silica nanoparticle coated by fluo-
roalkylsilane group to study the wettability alteration. The contact angle of water,
EG, oil and n-decane have reached to 157.4°, 153.7°, 126.3° and 63.4° [157]. Li
et al. synthesized fluorinated-polyacrylate/silica core shell by emulsion polymeriza-
tion method and its effect was investigated on wettability alteration of surface [158].
They indicated that the core–shell resulted in superhydrophobic property of glass
side.
Hsieh et al. synthesized fluorinated titanium dioxide nanoparticle by chemical
vapor deposition (CVD) method [159]. They coated fluorinated titanium dioxide
nanoparticle on surface and evaluated the effect of nanoparticle on wettability alter-
ation towards hydrophilic to superhydrophobic. Also, superhydrophobic stability of
surface was investigated. Results showed that the surface was water repellency in
the presence of nanoparticle, so that the contact angle of water was about 166.1°
and the superhydrophobic stability was about 60 min. So that the surface was
superhydrophobic and oleophobic. Pazokifard et al. synthesized TiO2 nanoparticle
coated by 1H,1H,2H,2H-Perfluorooctyltriethoxysilane group [160]. They investi-
gated the effect of pH (2, 6 and 11) on synthesized nanoparticle, and concluded
that fluorosilane was adsorbed on surface of TiO2 at neutral (pH = 6) and basic
(pH = 11) conditions. Also, Yildirim et al. synthesized SiO2 nanoparticle coated by
1H,1H,2H,2H perfluorooctyltriethoxysilane group and studied its impact on wetta-
bility alteration effect of glass side [161]. The water contact angle was 161.6°.
Brassard et al. reported SiO2 nanoparticle modified by ethanolilc fluoroalkylsilane
group and coated on surface. The contact angle of water was found to be 122-
165° that showed super hydrophobicity of surface [162]. Mousavi et al. used fluo-
rinated nanosilica to change wettability from strongly condensate-wet to gas-wet
in water/condensate/gas systems, in vicinity of condensate gas wells in limestone
rock. Their results indicated change in contact angle for water and gas condensate
from zero to 124–147 and 50–70, respectively. In similar studies, Ramezani et al.
[163], Schaeffer et al. [164] Wang et al. [140], Wang et al. [165] and Valipour
Motlagh et al. [166] modified SiO2 nanoparticle by isooctyltrimethoxysilane,
tridecafluoro-1,1,2,2-tetrahydrooctyltrichlorosilane, tridecafluorooctyltriethoxysi-
lane, polytetrafluoroethylene and 1H,1H,2H,2H-perfluorodecyltriethoxysilane,
respectively [144]. Their results showed alteration of contact angle in water, EG
and fuel oil and liquid repellency of surface.
Jin et al. prepared SiO2 nanoparticle and included fluoro surfactant (FG 40) and
a polymer (FP-2) and investigated changes in contact angle of brine and n-decane.
114 R. Azin et al.
Their results indicated that contact angle of brine increased from 23° to 138°, 126°
and 150° for surfaces coated by FG40, FP-2 and modified nanosilica FG40 and the
contact angle of n-decane altered from zero to 91°, 56°, 127° coated by FG40, FP-
2 and modified nanosilica FG40, respectively. Recently, Saboori et al. synthesized
Fluorine-doped silica and Fluorine-doped silica-coating by fluorosilane nanofluid
and tested them on surface of carbonate and sandstone rock samples to study their
potential for converting surface properties towards ultrahydrophobic and ultraoleo-
phobic behavior [167]. They studied effect of nanofluid on wettability alteration and
stability of ultrahydrophobic and ultraoleophobic properties by measuring contact
angles of water, oil, condensate, n-decane and ethylene glycol in air. Their results
showed that adding 0.05 wt% of nanoparticle changes contact angle from liquid-wet
to strongly gas-wet in all systems. The original contact angle of water, oil, condensate,
n-decane and Ethylene glycol were 37.95°, 0°, 0°, 0°, 0° for carbonate rock, which
altered to 145.59°, 142.73°, 138.24°, 139.06° and 146.52° after treatment. For sand-
stone, the original contact angles were 40.40°, 0°, 0°, 0°, 0° for water, oil, condensate,
n-decane and ethylene glycol, which altered to 160.01°, 151.40°, 131.85°, 140.27°
and 151.7° after treatment [167]. They further tested novel nanoparticles on core
samples and compared results of spontaneous imbibition before and after treatment.
Imbibition of water, crude oil, and condensate into dry core changed from 0.77,
0.76 and 0.82 PV to lower than 0.10, lower than 0.10 and lower than 0.15 PV for
untreated and treated carbonate rocks [168]. In addition, the potential of synthesized
nanofluid on enhancement of gas production was studied by Sakhaei et al. [169].
They conducted contact angle, spontaneous imbibition and core flooding experi-
ments to investigate the effect of synthesized nanofluid adsorption on wettability
of rock surface and liquid mobility. Results of contact angle experiments revealed
that wettability of rock could alter from strongly oil-wetting to the intermediate
gas-wetting even at elevated temperature. Imbibition rates of oil and brine were
diminished noticeably after treatment, indicating a promising modification of rela-
tive permeability towards gas wetting and decreased condensate drop-out around
wellbore. They reported 60 and 30% enhancement in pressure drop of condensate
and brine floods after wettability alteration with modified nanofluid which confirms
successful field potential of this chemical [169].
The time to initiate wettability alteration, radius of treatment, and ultimate state of
wettability alteration, i.e. moderate or strong gas wetting are issues to be studied for a
candidate reservoir. Sakhaei et al. conducted a simulation study to figure out the role
of wettability alteration in a gas reservoir [170]. They studied effects of treatment
radius and time to optimize wettability alteration and reach the maximum condensate
production. Results indicate that near-wellbore wettability alteration leads to lower
critical condensate saturation which has a brilliant impact on improving production
parameters and reservoir recovery factors. Also, they found that highest recovery
factor in optimal condition is achieved when the wettability state of reservoir rock
is altered from strong liquid-wet to intermediate-wet, at the small radius around the
production well in early times. The strong gas-wetting, however, showed a reverse
effect and reduced the ultimate recovery of both gas and condensate. Based on this
study, wettability alteration was shown to influence inflow performance relationship
3 Basics of Oil and Gas Flow in Reservoirs 115
(IPR) curves. Curve moves downward by decreasing the average reservoir pressure,
meaning that for specific bottom-hole pressure, the well produces a lower rate at
lower average reservoir pressure. Also, by altering wettability of near wellbore zone,
the IPR curve moves upward in a given average reservoir pressure. That is to say, by
improving the wettability, the gas phase relative permeability is increased. So, gas
production rate is higher than the base case where no treatment is made. The main
reason for this favorable phenomenon is the reduction of adverse effect of condensate
blockage and pressure drop.
d 2v 1 dv
+ =B (3.60)
dr 2 r dr
This equation is an inhomogeneous ordinary differential equation because of its
non-zero right-hand side. To solve this equation, first, the homogeneous part (B = 0)
is solved and the general solution (vg ) is obtained, then the inhomogeneous part (B
= 0) is calculated, and the particular solution (vp ) is achieved, and finally, the total
answer is resulted as in Eq. (3.61):
v(r ) = vg + v p (3.61)
To solve the homogeneous part, the right-hand side of Eq. (3.60) is considered
equal to zero and the general solution (vg ) is calculated. Therefore, Eq. (3.62) is
obtained as follows:
3 Basics of Oil and Gas Flow in Reservoirs 117
d 2 vg 1 dvg
+ =0 (3.62)
dr 2 r dr
Using the variation of variables in Eq. (3.63), Eq. (3.62) rewritten as Eq. (3.64):
dvg du d 2 vg
u= . = (3.63)
dr dr dr 2
du 1
+ u=0 (3.64)
dr r
By arranging and integrating from Eq. (3.64), Eq. (3.65) is obtained as follows:
C1
u= (3.65)
r
vg = C1 ln(r ) + C2 (3.66)
where C 2 is constant. Based on the point that the left-hand side of Eq. (3.60) is
a second-order differential equation, the particular solution of equation (vp ) is a
relationship in the order of two. Therefore, the particular solution of the equation
and its derivatives are obtained as Eq. (3.67):
dv p d 2v p
v p = ar 2 + br + c · = 2ar + b · = 2a (3.67)
dr dr 2
where a, b, and c are constant. Using Eq. (3.67), Eq. (3.60) can be rewritten as
Eq. (3.68):
1 b
(2a) + (2ar + b) − B = 2a + 2a + − B = 0 (3.68)
r r
Assuming b = 0 in Eq. (3.68), the relationship of constants B and a results as
Eq. (3.69):
B
a= (3.69)
4
Therefore, assuming c = 0 in Eq. (3.67), the particular solution of the differential
equation is obtained as Eq. (3.70):
B 2
vp = r (3.70)
4
118 R. Azin et al.
The overall solution of the differential equation is expressed as Eq. (3.71) using
Eqs. (3.61), (3.66) and (3.70):
B 2
v= r + C1 ln(r ) + C2 (3.71)
4
Boundary conditions are employed to calculate the constants C 1 and C 2 . Applying
the boundary conditions of Eqs. (3.72) and (3.73) in Eq. (3.71), these constants are
calculated according to Eq. (3.74):
r = ±R, v = 0 (3.72)
dv
r = 0, =0 (3.73)
dr
B 2
C1 = 0.C2 = − R (3.74)
4
Therefore, by substitution of Eq. (3.74) and B value in Eq. (3.71), the viscous
flow velocity profile equation in a cylinder can be obtained as Eq. (3.2).
1 dp 2
v= R − r2
4μ dz
Therefore, by substituting Eq. (3.2) in Eq. (3.75), the value of the average velocity
can be calculated according to Eq. (3.76).
R 4
R4
1 dp 0 r R − r dr
2 2
1 dp R2 −
v= R = R2
4
(3.76)
4μ dz 4μ dz
0 r dr 2
By simplifying Eq. (3.76), the viscous flow average velocity equation in a cylinder
is obtained as Eq. (3.3).
R 2 dp
v = 0.125
μ dz
3 Basics of Oil and Gas Flow in Reservoirs 119
d 2v dv
r2 2
+r − Ar 2 v = r 2 B (3.77)
dr dr
In Eq. (3.77), parameter B is equal to the constant value of μ1 ddzP , and parameter A
is equal to K −1 . This equation is an ordinary inhomogeneous differential equation.
To solve this equation, both the general (vg ) and the particular (vp ) solutions which
respectively indicate the homogeneous (r 2 B = 0) and inhomogeneous part (r 2 B =
0) are calculated. According to Eq. (3.61), the sum of the particular and general
solutions is equal to the total solution of the equation. To calculate vg , first Eq. (3.77)
is homogenized as Eq. (3.78):
d 2v dv
r2 +r − Ar 2 v = 0 (3.78)
dr 2 dr
The answer of Eq. (3.78) with its similarity to the modified Basel differential
equation (reference) is obtained as Eq. (3.79):
√ √
v g = C 1 I0 r A + C 2 K 0 r A (3.79)
where I 1 and K 1 are the Modified Bessel functions of the first and second kind
in the zero-order. According to the point that the left-hand side of Eq. (3.77) is a
second-order differential equation, the particular solution of equation (vp ) is in the
same order. In this case, the particular solution and its derivatives can be assumed as
Eq. (3.80):
dv p d 2v p
v p = ar 2 + br + c · = 2ar + b · = 2a (3.80)
dr dr 2
where a, b, and c are constant. Therefore, Eq. (3.77) can be rewritten as Eq. (3.81)
using Eq. (3.80).
r 2 (2a) + r (2ar + b) − Ar 2 ar 2 + br + c = Br 2 (3.81)
According to Eq. (3.79), it can be seen that for the validity of this equation, the
values a and b must be equal to zero (a = b = 0) and the value of c must be equal to
–B/A (c = −B/A). Therefore, by placing these constants in Eq. (3.80), the particular
solution can be calculated as Eq. (3.82).
120 R. Azin et al.
B
vg = − (3.82)
A
Finally, providing particular and general solutions and also considering Eq. (3.61),
the velocity function is calculated as Eq. (3.83).
√ √ B
v(r ) = C1 I0 r A + C2 K 0 r A − (3.83)
A
Boundary conditions are employed to calculate the constants C 1 and C 2 in
Eq. (3.81). By applying the boundary conditions of Eq. (3.73) in Eq. (3.83), Eq. (3.84)
can be written as follows:
√ √ √ √
C1 AI1 0 ∗ A − C2 AK 1 0 ∗ A = 0 (3.84)
According to the Bessel function properties, the values I 1 (0) and K 1 (0) are equal
to zero and infinity, respectively. Therefore, for the validity of Eq. (3.82), the value
of C 2 must be equal to zero (C 2 = 0). Also, by applying the boundary conditions
of Eq. (3.72) and the value of C 2 in Eq. (3.83), Eq. (3.85) is achieved. By solving
Eq. (3.85), the C 1 constant results in Eq. (3.86).
√ B
C 1 I0 R A − = 0 (3.85)
A
B
C1 = √ (3.86)
AI0 R A
where I 1 is the modified Bessel function of the first kind in the order of one.
By solving and simplification of Eq. (3.88), the average velocity function for the
Brinkman flow in a cylindrical system is calculated as Eq. (3.89).
⎛ √ ⎞
2 K I √R
dP K ⎝ 1
⎠
K
v= 1− (3.89)
dz μ R I0 √ K R
This solution is provided by John Lee for radial flow solution in an infinite-acting
homogenous reservoir [178]. The basic partial differential equation is given in
dimensionless format
∂ 2 pD 1 ∂ pD ∂ pD
+ = (3.90)
∂r D2 r D ∂r D ∂t D
where
r
rD = (3.91)
rw
kh
p D = p DC ( pi − pr ) (3.92)
q Bμ
k
t D = t DC t (3.93)
QμCt rw2
p D (r D → ∞ · t D ) = 0 (3.96)
122 R. Azin et al.
t D = ar Db t Dc (3.98)
r D2
εD = (3.99)
4t D
∂ 2 pD
Expanding ∂r D2
!
∂ ∂ pD 1 ∂ pD ∂ pD
+ = (3.100)
∂r D ∂r D r D ∂r D ∂t D
∂ pD ∂t D ∂ p D
= (3.101)
∂x ∂ x ∂t D
Expanding
! !
∂ε D ∂ ∂ε D ∂ p D ∂ε D ∂ 2 p D 1 ∂ε D ∂ε D ∂ p D
+ + − =0 (3.103)
∂r D ∂ε D ∂r D ∂ε D ∂r D ∂ε2D r D ∂r D ∂t D ∂t D
Isolating terms
!2 !
∂ε D ∂ 2 pD ∂ε D ∂ ∂ε D 1 ∂ε D ∂ε D ∂ p D
+ + − =0 (3.104)
∂r D ∂ε2D ∂r D ∂ε D ∂r D r D ∂r D ∂t D ∂t D
Reducing
!
∂ 2 pD 1 1 ∂ pD
+ + + 1 =0 (3.113)
∂ε2D 2ε D 2ε D ∂ε D
Finally
!
∂ 2 pD 1 ∂ pD
+ 1 + =0 (3.114)
∂ε2D ε D ∂ε D
124 R. Azin et al.
p D (r D · t D = 0) = 0 (3.115)
p D (ε D → ∞) = 0 (3.116)
p D (r D → ∞.t D ) = 0 (3.117)
Or as r D → ∞; ε D → ∞ which yields
p D (ε D → ∞) = 0 (3.117)
where Eqs. (3.116) and (3.118) are the same which illustrates that the Boltzmann
transform “collapses” 2 conditions into 1. Combining this observation with the inner
boundary condition, we have 2 “boundary” conditions. Coupling this observation
with the fact that Eq. (3.114) is only a function of the Boltzmann variable, ε D , we
can solve Eq. (3.100) uniquely. Note that the “collapsing” of the initial and outer
boundary conditions must occur or the Boltzmann transform is technically invalid.
Recalling the constant rate inner boundary condition, Eq. (3.95)
! !
∂ pD ∂ pD
rD + = −1 or r D + = −1 (line source condition)
∂r D r D =1 ∂r D r D →0
(3.119)
Or
! ! !
∂ε D ∂ p D 2 ∂ pD ∂ pD
rD = rD εD = 2 εD + = −1
∂r D ∂ε D r D →0 rD ∂ε D r D →0,ε D →0 ∂ε D ε D →0
(3.120)
dp D
v= (3.122)
dε D
3 Basics of Oil and Gas Flow in Reservoirs 125
Substituting Eq. (3.122) into Eq. (3.124) and noting that use of ordinary derivatives
!
dv 1
+ 1+ v=0 (3.123)
dε D εD
!
1 1 1
dv = − 1 + dε D = −dε D − dε D (3.124)
v εD εD
Integrating
Exponentiation
Or
" "
v = exp −ε D exp − ln(ε D ) exp[β] (3.127)
Which reduces to
α
v= exp[−ε D ] (3.128)
εD
where α = exp[β], i.e., the constant of integration. Recalling Eq. (3.120) and
combining gives
dp D α
= exp[−ε D ] (3.129)
dε D εD
dp D
εD = αexp[−ε D ] (3.130)
dε D
" −1
α lim exp[−ε D ] = (3.131)
ε D →0 2
Or
α = −1/2 (3.132)
dp D −1
= exp[−ε D ] (3.133)
dε D 2ε D
p D ε D
−1 1 −ε D
dp D = e dε D (3.134)
2 εD
p D =0 ε D =0
∞
1 1 −y
pD = e dy (3.135)
2 y
r2
ε D = 4tD
D
We note that the integral in Eq. (3.135) is the exponential integral, E1 (x), which
is given by
∞
1 −y
E1 (x) = e dy (3.136)
y
X
∂ 2 p∗ 1 ∂ p∗ ∂ p∗
+ = (3.140)
∂r 2 r ∂r ∂T
The linear equation can be solved using Laplace transform and concludes:
⎛ ⎞
−1 ⎝ T 0.5772λ
p = ln 1 + λ ln 2 + 0.2319 + ⎠
c rw 1 + λ lnT + 0.2319
r 2
w
(3.141)
qμc
λ= (3.142)
4π kh
Warren-Root Equations
m = − Km grad(Pm )
U
μ
f = − K2 grad(Pf )
U
μ
∂(∅m ρ)
+ div ρUm + U∗ = 0 (3.143)
∂t
∂(∅f ρ)
+ div ρUf + U∗ = 0 (3.144)
∂t
128 R. Azin et al.
ρ SKm
U∗ = (Pm − Pf ) (3.145)
μ
The rate of mass flow per unit volume is defined by U * in (kg s−1 m−3 ), which
indicates fluid transfer between matrix and fracture in quasi-steady-state condition.
U is fluid velocity in (ms−1 ), and ϕ is porosity, which represents fluid storage capacity
in each media. S is a characteristic coefficient of fractured rock proportional to the
specific surface of a block, and ρ is fluid density in (kg m−3 ). For slightly compressible
fluids, density is calculated by Eq. (3.146).
ρ = ρ0 (1 + CP) (3.146)
∂Pm SKm
∅m Cm + (Pm − Pf ) = 0 (3.147)
∂t μ
∂Pf Kf 1 ∂ ∂Pf SKm
∅f Cf − r + (Pm − Pf ) = 0 (3.148)
∂t μ r ∂r ∂r μ
αKm r2w
λ= (3.152)
Kf
∅f Cf
ω= (3.153)
∅m Cm + ∅f Cf
P = Pi t = 0 (3.154)
PDm = 0 tD = 0 (3.155)
∂PDm
(1 − ω) − λ(PDf − PDm ) = 0 (3.156)
∂tD
∂PDf 1 ∂ ∂PDf ∂PDm
−ω + rD + (1 − ω) =0 (3.157)
∂tD rD ∂rD ∂rD ∂tD
There are several methods for solving partial differential equations. Laplace trans-
form is one of these methods. Laplace transform is applied to solve differential
Eqs. (3.156) and (3.158). Consequently Eq. (3.159) is resulted by Eq. (3.156) Laplace
transform:
λPDf (z · rD )
PDm (z) = (3.160)
(1 − ω)z + λ
To obtain the fracture pressure equation, the Laplace transform of Eq. (3.158) is
rewritten as Eq. (3.161).
Equation (3.160) is replaced in Eq. (3.161) and Eq. (3.162) is resulted as follows:
ω(1 − ω)z + λ
f(z) =
(1 − ω)z + λ
The solution of the partial differential Eq. (3.162) is necessary to calculate fracture
dimensionless pressure. Therefore, r D 2 is multiplied by Eq. (3.162) and Eq. (3.163)
is obtained as a standard form of Bessel equation.
Therefore, the solution of Eq. (3.163) is written as Eq. (3.30) by I 0 and K 0 param-
eters, which are the first and second type of modified Bessel functions in zero-order,
respectively.
Well production rate is kept constant in constant production rate conditions. A choke
valve is usually used to stabilize the production rate in operating conditions. This
case is more common in hydrocarbon reservoirs production. The wellbore boundary
condition is written as Eq. (3.164) in this case:
∂P
= constant r = rw (3.164)
∂r rw
Darcy equation is applied to make a relationship between flow and pressure for
an inner boundary condition (the well condition) as Eq. (3.166). In this case, C 1 and
3 Basics of Oil and Gas Flow in Reservoirs 131
C 2 are calculated by replacing the boundary conditions (Eqs. (3.164) and (3.165))
in Eq. (3.30).
Kf ∂Pf
q = −2πrw h r = rw (3.166)
μ ∂r
Equation (3.165) is written for closed boundary condition and dimensionless form
of Eqs. (3.165) and (3.166) is resulted as Eqs. (3.168) and (3.167), respectively.
∂PDf
= −1 rD = 1 (3.167)
∂rD
∂PDf
= 0 rD = rDe (3.168)
∂r D
By differentiating Eq. (3.30) and integrating with Eq. (3.167), results can be
represented as the following equations:
∂PDf
C1 M I1 (M rD ) − C2 M K1 (M rD ) = (3.169)
∂rD
−1
C1 MI1 (M ) − C2 M K1 (M ) = (3.170)
z
The first and second types of modified Bessel functions in the first order are known
as I 1 and K 1 . Equation (3.171) is resulted by differentiating Eq. (3.30) and integrating
with Eq. (3.168).
A system of two linear Eqs. (3.170) and (3.171) is formed to calculate C 1 and C 2 :
−K1 (M rDe )
C1 = (3.172)
z[(K1 (M rDe )) × M I1 (M ) − I1 (M rDe ) × M K1 (M )]
−I1 (MrDe )
C2 = (3.173)
z[K1 ( M rDe ) × M I1 (M ) − I1 (M rDe ) × M K1 (M )]
For infinite reservoirs with high-pressure supplier, there is no pressure drop at the
reservoir outer boundary, and the outer boundary pressure equals to reservoir initial
pressure, as shown by Eq. (3.174). The dimensionless form of this equation is
presented as Eq. (3.175).
Pe = Pi r = re (3.174)
Equation (3.175) is replaced in Eq. (3.30) and Eq. (3.176) is resulted as follows:
A system of two linear Eqs. (3.170) and (3.176) is formed to calculate C 1 and C 2
in this case:
K0 (M rDe )
C1 = − (3.177)
z M[K0 (M rDe )I1 (M ) + I0 (M rDe )K1 (M )]
I0 (M rDe )
C2 = (3.178)
z M[K0 (M rDe )I1 (M ) + I0 (M rDe )K1 (M)]
The wellbore pressure is kept constant, and flow rate changes i.e., it decreases with
time in constant pressure production condition. In operating conditions, well pressure
is maintained constant by using some gauges that alter the production rate. This
production condition is mostly used in reservoirs with a high risk of gas or water
coning. The wellbore boundary condition, in this case, is written as Eq. (3.179):
P = constant r = rw (3.179)
3 Basics of Oil and Gas Flow in Reservoirs 133
1
qD (z.rD ) = (3.180)
z2 PDwf (z, rD )
The dimensionless flow rate at a closed boundary fractured reservoir with constant
pressure production is calculated by Eq. (3.34).
In this case, the inner and outer boundary conditions are described by Eqs. (3.179)
and (3.174). The Van Everdingen and Hurst relations are applied as the same as the
previous section. Equation (3.35) is concluded by combining Eqs. (3.33) and (3.180):
The original solution provided by Warren and Root considers infinite outer boundary
conditions and also the constant production rate for an inner boundary condition. The
inner boundary condition is presented as Eq. (3.164) and the outer boundary condition
is defined as Eq. (3.181):
P = Pi r = ∞ (3.181)
K0 (M rD )
PD (z.rD ) =
zM K1 (M)
∞
e−u
Ei(−X) = − du (3.185)
u
X
The Ei function values limit to zero at a very long time. Therefore, Eq. (3.184) is
converted to Eq. (3.37):
1 1
PD (tD .1) = [0.80908 + Ln(tD )] = Ln(2.25tD ) = 1.15 log(2.25tD )
2 2
Therefore, Warren and Root solved the inverse Laplace of dimensionless pressure
equation in a fractured reservoir with simple assumptions in specific conditions (M <
0.01). The solution provided by Warren and Root is a simplified form of the general
solution shown in Eq. (3.32) for M < 0.01 at wellbore (r D = 1) [63].
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142 R. Azin et al.
Abstract In this chapter, some of the key aspects of UGS as a sustainable energy
supply infrastructure were reviewed. This type of gas injection is associated with the
reuse of depleted oil and gas formations as a natural underground storage volumes
with proved reservoir characteristics and cap rock integrity, as well as available
surface facilities and wells. The operation has its distinct features in terms of planning,
gas injection/withdrawal, and etc. Some of the common criteria for screening the UGS
were also reviewed and discussed in this chapter.
Abbreviations
Acronyms
R. Azin (B)
Faculty of Petroleum, Gas and Petrochemical Engineering, Department of Petroleum Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
A. Izadpanahi
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 143
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_4
144 R. Azin and A. Izadpanahi
Variables
Greek Letters
φ Porosity
4 Gas Injection for Underground Gas Storage (UGS) 145
Subscripts
b Bulk
e Influx
f Formation
g Gas
i Initial
inj Injected
ng Non-gas
p Produced
sc Standard condition
so Sour gas injection
sw Sweet gas injection
t Total
w Water
4.1 Introduction
Natural gas has now become one of the world’s main energy source in only less than
two decades. According to international energy prospect scenario, the global natural
gas consumption during years 2001–2025 will experience an average growth rate of
2.9–3.2% per year which is comparable to an annual growth rate of 1.8% for oil and
1.5% for coal [1]. Countries must plan and consider further investments to guarantee
a constant rate of natural gas supply for the coming years.
Worldwide resources of natural gas and the need for clean and low GHG emission
fuel has made a shift towards consumption of natural gas. Underground gas storage
(UGS) projects are becoming an essential part of gas and market chain in countries to
resolve seasonal demand and mitigate pick shaving problems efficiently. UGS plays
a crucial role in energy management, balancing demand and supply chain as well as
regulating the gas price. This chapter will review the key features of UGS technology
as a special application of gas injection.
146 R. Azin and A. Izadpanahi
Underground gas storage (UGS) is defined as the storage of large quantities of natural
gas in a storage formation in order to support the natural gas demand in domestic,
commercial, industrial, or space heating as the most crucial application especially in
winter. The strong trend towards increasing the number of UGS facilities is observed
in gas importing and hub countries an economical, safe and environment-friendly
technology operating tool.
Generally, UGS includes two steps of injection and withdrawal (I/W) in each
cycle. In the injection phase, natural gas is injected into subsurface formation when
market demand drops below the supply available from the pipeline. Natural gas is
then withdrawn out of storage reservoir to provide a steady supply from the pipeline
when demand exceeds supply.
Some UGS reservoirs are designed and operated to provide seasonal gas to desig-
nated and predictably constant markets. They are called base load types of reservoirs.
Other UGS projects are designed to respond only at extreme demand for gas, called
peak shaving reservoirs. There are three basic requirements attributed to the perfor-
mance of UGS reservoirs, including verification of inventory, assurance of deliver-
ability, and containment against migration [2]. The inventory presents existing gas
in the storage reservoir. It is made up of base gas (or cushion gas) and top gas (or
working gas). Deliverability refers to the ability of UGS field to deliver gas to its
dedicated market and depends on the equalized pressure prevailing underground.
Since the pressure is a function of the amount of gas in the storage container, it
follows that deliverability is a function of inventory. If the container does not hold
the gas, it becomes subject to the attrition of its inventory through the migration of
gas.
Based on the source of gas and final destination of stored gas, the UGS may be
operated in the production zone, hub, or consumption zone. The UGS in produc-
tion zone involves long-term gas storage into depleted gas reservoirs located in the
gas production zone. This type of gas injection is of special importance for rapid
development and depletion of gas reservoirs shared between two or more countries.
Unless there is a valid agreement between holding countries, shared reservoirs are
subject to depletion by each country independently. At these conditions, there is a
possibility for unbalanced gas production and gas migration as a consequence. This
unbalanced production may be a result of a delay in the development of production
facilities, pipeline, surface and processing facilities, gas boosting stations, unbal-
anced gas consumption, and etc. At these conditions, one solution for balancing
gas withdrawal from a shared reservoir will be UGS in a production zone. Another
option for UGS is storing gas in geological formations located in export hubs. For
example, countries like Ukraine act as a hub for gas export between Russia and the
rest of European countries. These UGS hubs store gas volumes in larger amounts
required by the country itself, and the UGS is designed mainly for gas export. The
third scenario for UGS is storing gas in underground formations to compensate peak
demands in the consumption and populated areas. This scenario necessitates UGS in
4 Gas Injection for Underground Gas Storage (UGS) 147
formations near the consumption areas and is known as the UGS at the consumption
zone.
The UGS is a mature technology both in surface facilities and underground. Yet,
there are uncertain features in cap-rock integrity, reservoir inventory, well design, and
etc. when UGS is planned for a new reservoir.
The first experimental project of UGS was conducted in Welland County, Ontario,
Canada in 1915 [3]. One year later in 1916, the first operational UGS project on the
bases of depleted field was created in Zoar field near Buffalo, New York, USA. The
first UGS project in the aquifer was operated in 1946 in Kentucky, USA. In 1961,
the first UGS project in salt cavern was started in Michigan, USA, and the first UGS
operation in an abandoned mine and lined rock cavern were 1963 in Colorado, USA
and 2002 in Skallen, Sweden [4]. The idea of storing natural gas in underground
reservoirs during low-consumption for use in high-demand seasons and meet the
peak rates has found worldwide application since 1950s.
The most common type of gas storage projects are operated in underground reser-
voirs, classified in three principal types, i.e. depleted gas reservoirs, aquifer reser-
voirs, un-minable coal beds and salt cavern reservoirs. Most early storage pools and a
high percentage of all pools today were developed in depleted reservoirs [5]. Besides
these types of UGS, Tureyen et al. describe other means of gas storage, i.e. storage in
pipelines, storage in high pressure steel reservoirs, storage as liquefied natural gas,
and storage in manmade caverns [5].
Malakooti and Azin describe the main features, advantages and disadvantages
of three main UGS approaches. Storage in salt caverns is quite different than in a
depleted oil and gas reservoir and aquifer. The salt cavern is initially washed by water
and a large cave is formed underground to ensure high deliverability of gas during
peak season. Whereas the gas flow occurs through porous media in the case UGS
in depleted reservoir and saline aquifer. The key properties of a UGS plan can be
summarized as follow [3]:
1. Supply of natural gas flow for gas consumers is guaranteed especially during
the cold season for peak shaving
2. Natural gas provided for gas consumers when technical problems occur in gas
processing facilities
3. Balance between natural gas production and consumption is established during
all time
148 R. Azin and A. Izadpanahi
1. Sufficient reservoir volume allows for storage of the required amount of gas
without exceeding containment pressure constraints and without requiring
uneconomic compression to high pressure levels.
2. Satisfactory containment of the gas by upper and lower sealing cap rock.
3. Sufficient inherent permeability to allow injection and production at required
delivery rates during peak demand periods.
4. Limited sensitivity to reductions in permeability, well injectivity/productivity
due to the presence of in-situ water (mobile or immobile), presence of liquid
hydrocarbons (mobile or immobile), plugging of the near injector region by
compressor lubricants or other introduced fluids, and reservoir stress fluctuations
during successive pressure cycles.
5. Absence of hydrogen sulfide gas (in-situ or bacterially generated).
6. Ability to drill and complete additional wells in the formation as required with
causing severe formation damage (due to the highly depleted pressure condition
which may often exist in these reservoirs).
Gas storage reservoirs are generally high permeability clastics or carbonates
(1000–10,000 mD in-situ permeability is common) existing at intermediate depths
and temperatures. In general, these reservoirs are depleted formations which orig-
inally contained dry (non-retrograde), sweet (no H2 S) natural gas. Typically, these
zones do not contain mobile water or active or partially active aquifers, oil legs or
residual liquid hydrocarbon saturation, although this is not always the case [7].
Another issue which must be considered in reservoir screening is yearly cyclic
gas injection-shut-in-withdrawal pattern. According to Fig. 4.1, a complete cycle
of UGS involves injection, intermediate shut-in, withdrawal, and final shut-in. The
intermediate shut-in period lets the gas to evenly distribute in reservoir and relax
the whole reservoir before withdrawal. In terms of reservoir inventory, the UGS
is theoretically expected to move on a linear pattern on P/z versus Gp plot for a
volumetric reservoir. However, there are frequently disturbances observed in UGS
pressure profile indicating deviation from linear pattern. According to Fig. 4.1, a
shut-in period between successive injection and withdrawal may relax deviations in
Fig. 4.1 A complete cycle of UGS involves injection, intermediate shut-in, withdrawal, and final
shut-in
4 Gas Injection for Underground Gas Storage (UGS) 151
1600
1500
B Y
B'
Reservoir with Aquifer C
1400 C'
Volumetric Reservoir
1300
Reservoir Pressure (psia)
1200
1100
1000
900
A'
800 A
D
700 D'
X
600
12 14 16 18 20 22 24 26 28
Total Gas in Place (Bcf)
Fig. 4.2 Comparison of cycles in volumetric reservoir with a reservoir with aquifer
152 R. Azin and A. Izadpanahi
permeability, the difference between pressure at points B and C is small. Also, The
difference between points C and C implies the potential of aquifer to support the
reservoir pressure. The withdrawal stage starts from point C and ends at point D (D
for a volumetric reservoir). Again, the reservoir pressure becomes uniform during a
shut-in time and point D approaches point A at the end of withdrawal. In an ideal
reservoir with uniform rock properties, the cycle may approach the X–Y line. This
figure also suggests that part of the pressure decline at the end of withdrawal stage
is restored by the aquifer and the pressure at point D is higher than point D for a
volumetric reservoir. The degree of communication between reservoir and aquifer
determines the difference between pressures at the end of injection and withdrawal
for two reservoirs.
Table 4.2 summarizes the screening criteria for UGS obtained from field opera-
tions. The formation thickness, depth, porosity, permeability, reservoir pressure and
temperature are among the important factors that should be taken into account for
UGS planning and selecting the candidate formations. In the studied cases, most
formations were depleted oil reservoirs. Two formations were gas condensate, one
gas reservoir, and a rock salt.
The minimum pressure required for displacing the cap-rock pore water is defined as
the threshold pressure. First, the gas enters the cap rock but it doesn’t have the ability
to flow through the cap rock. After continuous flow to the cap rock, the gas saturation
exceeds the critical value. In this stage, the gas flows through the cap rock. Threshold
pressure can measure the sealing ability of cap rock. This characteristic is directly
measured in lab experiments which has different procedures and approaches. Also,
some theoretical relations has been developed based on the rock properties such as
porosity, permeability and formation resistivity for predicting the threshold pressure
[19].
The well testing for UGS project needs some specific requirements in comparison
to the conventional well testing. Repeated evaluation must be done to predict the
formation damage due to the high risk of clogging of gravel pack or screen and
sand production. Also, well productivity and injectivity is tested during the well
testing for characterizing the effect of turbulence flow on well performance during
the storage cycle. The turbulence flow in this stage is caused by the significant
Table. 4.2 Screening criteria of some UGS projects and studies
Reservoir fluid Field Formation Formation depth Porosity Permeability Reservoir pressure Reservoir Refs
thickness (ft) (ft) (md) (psi) temperature (F)
Oil field Pecorade NM 8202 0.06 0.05 3843 210.2 [9]
Oil field IZ-2 Reservoir NM NM 0.25 NM 2260 140 [10]
Gas field Niger Delta NM 1860 0.354 NM 816 119 [11]
Oil field New York City 300 6100 0.155 NM 3214.7 142 [12]
Gas condensate NM* 2200 6300 Low Low NM NM [13]
Gas field Sarajeh 5800 0.065 20 5699 228 [14]
Oil field Triassic 229.6 NM 0.037 50 4235 NM [15]
Hauptdolomite
4 Gas Injection for Underground Gas Storage (UGS)
Extension and magnitude of fault stability and ground movements are evaluated with
geo-mechanical analyses. Geo-mechanical behavior of the system is characterized
under existing reservoir conditions by in-situ measurements and lab experiments on
cores. Three most important properties of rock mechanics are in-situ stresses, intact
rocks and faults. More details of this section can be found in Verga et al. [19].
PVT study in UGS reservoirs depends on the type of reservoir under study. For
depleted oil and gas reservoirs, PVT study involves characterization of original fluid
remaining in place at the end of depletion, selection and tuning of a proper EOS
using detailed PVT experiments to match the experimental data. This approach is
reported in the works of Khamehchi and Rashidi [14], Xiao et al. [4], Azin et al.
[3, 20–22]. Details of PVT study techniques were reviewed in Chap. 2. In the case
of UGS in depleted gas condensate reservoir, condensate revaporization may occur
which results in fluctuations of CGR in successive I/W cycles [21]. For UGS in saline
aquifers, solubility of gas into aquifer and water content of injected gas upon contact
with reservoir water must be determined either through experiments or predicted by
models. Zirrahi et al. proposed exact models for prediction of water content [23] and
solubility of gas in saline aquifer [24]. Azin et al. reported that substantial changes
in compressibility factor of reservoir fluid occurs in successive I/W cycles [25]. This
is due to sharp compositional changes in reservoir fluid as a result of contact and
mixing with injection gas.
During UGS, the injected gas contacts reservoir fluid and mixes with it. Depending
on the composition of injection and reservoir fluids, extent of contact, time of contact,
and level of mixing, the phase behavior of reservoir fluid is subject to change. The
cyclic injection of dry gas can vaporize the light and intermediate components of
4 Gas Injection for Underground Gas Storage (UGS) 155
reservoir oil. Also, it may re-vaporize the condensate bank in gas-condensate reser-
voirs. However, the radius and depth of these effects are limited in large reservoirs
and it takes time for the reservoir boundary to “sense” the effect of gas storage. The
effects of injected gas on the reservoir fluid phase behavior was discussed in Chap. 2.
In addition to sweet gas injection, sour gas, a blend of natural gas, hydrogen sulfide
(H2 S) and carbon dioxide (CO2 ) streams, can be considered as another option for
the purpose of UGS in gas production hub and in formations with sufficient gas
treating facilities. Doing so can increase the gas withdrawal from shared reservoirs
and increase the strategic reserves of country without the need to gas treatment.
Underground sweet gas storage causes double costs in the industry, as sour gas
stream is treated before injection and after withdrawal to remove contamination
with fluid remaining in reservoir. Storage of sour gas is a more economic option
for UGS projects because the sweetening and treating process is performed once.
In this manner, the rate of gas withdrawal would be higher from shared reservoirs
since operators do not need to construct treatment facilities before reinjection of the
produced gas.
When UGS is implemented in depleted gas condensate reservoirs, it can enhance
condensate recovery through gas injection. Injection of dry gas increases the dew
point pressure and helps revaporization of heavy hydrocarbon fractions into gas
phase [26]. Pure CO2 and separator gases containing H2 S and CO2 are common
injection streams to minimize condensate drop-out in near-wellbore zones [27]. A
decrease in the compressibility factor is another impact of acid gases present in the
injection gas. Based on compositional simulation, CO2 is found to be an efficient dry
gas stream that can be injected into the retrograde reservoir to improve condensate
recovery [28]. Changes in the wetting behavior of reservoir rock and interfacial
tension between the storage gas and reservoir fluid are other important issues during
UGS. Melean et al. [29] investigated the influence of gas/condensate interfacial
tension and wetting behavior of condensate on the porous substrate. They found
that CO2 is more advantageous than CH4 and N2 in reducing capillary forces and
promoting the spreading of the condensate phase on water.
Sour natural gas mixtures cause problems like corrosion in wellbore and surface
facilities, and increased tendency for hydrate formation at elevated pressures [30].
These issues imply that all aspects of sour gas mixtures including their advantages
and disadvantages must be considered before commencing UGS using sour gas.
Malakooti and Azin compared the sweet gas injection with three sour gas streams.
The compositions of each stream are reported in Table 4.3. The sweet gas stream
contains no CO2 and H2 S. Sour gas stream 3 has the highest mole fraction of H2 S
[20].
156 R. Azin and A. Izadpanahi
0.97
Sweet Gas Stream
Sour Gas Stream 1
0.95 Sour Gas Stream 2
Sour Gas Stream 3
0.93
Z Factor
0.91
0.89
0.87
0.85
0 1000 2000 3000 4000
Pressure (psia)
Figure 4.3 shows the gas compressibility factor of different gas streams. Obvi-
ously, the presence of CO2 and H2 S components in the injection gas stream decreases
the compressibility z-factor of the injection stream [20].
Figure 4.4 indicates the difference between the compressibility factor of reservoir
fluid and injected gas. The difference between the compressibility z-factor of injected
gas and reservoir fluids is smaller in the case of sour gas streams. Also, decreasing
trend of each stream is because of decreasing the difference between the compositions
of reservoir fluid and injected gas [20].
Figure 4.5 shows the pressure rise at the end of I/W cycle. This figure indicates
that by increasing the mole fraction of CO2 and H2 S the reservoir pressure at the end
of I/W cycle will be decreased. This fact is another reason of the smaller difference
between the reservoir and injected gas compressibility factor [20].
Figure 4.6 shows the ratio of difference between heating value (HV) of produced
gas and injected gas to HV of the injected gas. This figure illustrates the effect of
H2 S on the HV of produced gas. This ratio is increased by increasing the mole
percent of H2 S. A stream with 0% of H2 S mole fraction has the lowest difference
4 Gas Injection for Underground Gas Storage (UGS) 157
0.03
Sweet Gas Stream
Sour Gas Stream 1
0.025 Sour Gas Stream 2
Sour Gas Stream 3
0.02
Zinj-Zres
0.015
0.01
0.005
0
0 2 4 6 8 10
I/W Cycle
Fig. 4.4 Difference between the compressibility factor of reservoir fluid and injected gas during
I/w cycles [20]
2400
Sweet Gas Stream
2390 Sour Gas Stream 1
Sour Gas Stream 2
2380 Sour Gas Stream 3
Pressure (psia)
2370
2360
2350
2340
2330
2320
1 3 5 7 9
I/W Cycle
between the injected and produced gas in comparison to other streams. Also, heating
value of produced gas increases during each I/W cycle due to the increasing of
heavy component mole fraction in produced gas. Heavy component mole fraction in
gas phase increases due to the pressure decline of the reservoir. As the total heavy
component of the reservoir decreases, the production of heavy components is also
decreased. As a results, the heating value of production gas stream decreases [20].
Figure 4.7 demonstrates the heating value for injection and production streams
with different percentage of H2 S. The sweet gas stream has the highest heating value.
By increasing the H2 S percent, the heating value is decreased in both injection and
production streams [20].
158 R. Azin and A. Izadpanahi
25
100*(HVprod-HVinj)/HVinj (%)
Sweet Gas
20 Sour Gas 5% H2S
Sour Gas 10% H2S
15
10
0
0 2 4 6 8 10
I/W Cycle
Fig. 4.6 Ratio of difference between HV of produced and the injected gas streams to HV of injected
gas stream [20]
1150
Prod (Sweet Gas)
Prod (Sour Gas 5% H2S)
1100
Heating Value (Btu/Cu ft)
1000
950
900
850
1 2 3 4 5 6 7 8 9 10 11
I/W Cycle
Fig. 4.7 HV of production and injection streams versus successive I/W cycles [20]
noted that significant volume of liquid can be produced from the withdrawn gas even
though the liquid yield during storage withdrawal cycle is significantly lower than the
liquid yield during the primary production. This is mainly due to high gas withdrawal
rates during storage operation. Proper design of surface and processing facilities to
handle the produced liquid is essential for reliable operation of the storage field.
Condensate yield depends on the composition of withdrawn gas from storage. The
degree of mixing among residue gas, evaporated condensate, and the injected gas
determines the withdrawn gas composition and depends on several factors including
well configuration, the residence time of injected gas, reservoir structure, and I/W
schedule.
Performance of UGS in depleted gas-condensate reservoirs is strongly
composition-dependent. Therefore, it is necessary to predict reservoir fluid compo-
sitional changes under varying pressures and depletion processes. To define the fluid
properties at the reservoir and surface conditions, usually a laboratory PVT analysis,
such as constant volume depletion (CVD) test, is performed on the original reser-
voir fluid. Detailed PVT studies are costly, tedious and time consuming. As a result,
an equation of state (EOS) is often used to match the reported experimental data.
Once matched, the EOS can be used to predict the fluid properties over a wide range
of pressure and temperature conditions. The most successful EOS for natural gas
property calculation is the one proposed by Peng and Robinson. The compositional
analysis of the reservoir fluid is the primary input data to the EOS. Many studies
have emphasized the C7+ characterization as the key element in attaining agreement
between EOS and laboratory results.
Studies show that the composition of injection gas affects condensate recovery
during I/W cycles. Azin et al. defined condensate production enhancement (CPE)
by Eq. (4.1), to determine the role of sour compounds on the condensate recovery in
UGS [20]:
Npso − Npsw
CPE = (4.1)
Npsw
where
Npso : Cumulative condensate production with sour gas injection
Npsw : Cumulative condensate production with sweet gas injection.
Condensate holding ratio (CHR) of injected gas is defined as the ratio of conden-
sate in injected sour gas in equilibrium with reservoir fluid to that in pure CH4 (as a
base component for storage gas) in equilibrium with reservoir fluid (4.2) [20]:
in j.
yC5+
CHR = C H4
(4.2)
yC5+
The CHR can be interpreted as a function of the condensate equilibrium ratio. The
K-value of condensate (C5+ ) in the mixture of injected gas is defined as Eqs. (4.3)
and (4.4) for storage of sour and pure methane, respectively:
160 R. Azin and A. Izadpanahi
sour
yC5+
sour
K C5+ = sour (4.3)
xC5+
pur e
pur e yC5+
K C5+ = pur e (4.4)
xC5+
Also, the mole fraction of condensate in the gas phase for each state is obtained
by rearrangement of Eqs. (4.5) and (4.6).
sour
yC5+ = K C5+
sour sour
xC5+ (4.5)
By substituting Eqs. (4.5) and (4.6) in (4.2), the condensate holding ratio is
obtained, as follows:
sour sour
K C5+ xC5+
CHR = pur e pur e (4.7)
K C5+ xC5+
C5+ is the major constituent of the reservoir liquid phase and accounts for more than
85 mol%, regardless of the type of storage injection gas. Therefore, changes in the
mole fraction of C5+ in sour gas injection and pure methane injection can be assumed
to be negligible. By this assumption Eq. (4.7) changes as:
sour
K C5+
CHR = pur e (4.8)
K C5+
Malakooti and Azin conducted simulation on sour and sweet gas injection into
a depleted lean gas condensate reservoir. They investigated the condensate re-
vaporization during the gas storage with different compositions. Figure 4.8 shows
the K-value of the condensate increases in the presence of H2 S and CO2 . Also, it can
be concluded that the effect of H2 S is more significant than CO2 [20].
Figure 4.9 indicates the condensate holding ratio (CHR) for different gas compo-
sitions. The trend of this figure is similar to the previous figure. This figure shows
that pure CO2 can significantly increases the condensate production. In contrast, pure
methane has the highest condensate holding ratio in comparison to other gas streams
[20].
Figure 4.10 shows the cumulative field condensate production during 10 I/W
cycles. As it is obvious from this figure, the sweet gas stream has the lowest conden-
sate production. Also, the condensate production increases by increasing the CO2
and H2 S in the injected gas [20].
Figure 4.11 shows the condensate production enhancement (CPE) versus 10 I/W
cycles. The trend of this figure is similar to previous figure. In this figure, the streams
4 Gas Injection for Underground Gas Storage (UGS) 161
0.04
0.035
0.03
0.025
K Value
0.02
0.015
Sweet Natural Gas
0.01 Pure CO2
Pure CH4
0.8CH4+0.2CO2
0.005 0.8CH4+0.2H2S
0
600 1100 1600 2100 2600 3100
Pressure (psia)
Fig. 4.8 K-value of heavy components for different types of storage gas [20]
4
CH4
3.5 0.8CH4+0.2CO2
Condensate Holding Ratio
0.8CH4+0.2H2S
3
CO2
2.5
1.5
0.5
0
400 900 1400 1900 2400 2900 3400
Pressure (psia)
with 8.3, 2.8 and 0.85% mole percent of CO2 + H2 S have 7, 5 and 3% of condensate
production enhancement, respectively [20].
According to Figs. 4.10 and 4.11 the heavy hydrocarbons have high tendency to
vaporize during the withdrawal stage by increasing the percentage CO2 and H2 S in
the injection gas. The molecules of these gases make the London force with heavy
hydrocarbons. Also, the sulfur atoms and oxygen of H2 S and CO2 are electronegative
and both molecules have a polar structure. Besides, the uneven distribution of molec-
ular electron density of heavy hydrocarbon causes the multi-pole state which helps
to H2 S and CO2 to attract the heavy hydrocarbon. Also, the uneven distribution is
stronger in the presence of H2 S and CO2 . These are the reasons of higher condensate
162 R. Azin and A. Izadpanahi
1.80E+06
1.60E+06
1.40E+06
1.20E+06
1 3 5 7 9
I/W Cycle
Fig. 4.10 Cumulative condensate production for the different type of injected gas [20]
8
Condensate Production Enhancement
H2s+CO2=8.3%
7
H2s+CO2=2.8%
6 H2s+CO2=0.85%
5
(%)
0
1 3 5 7 9
I/W Cycle
Fig. 4.11 CPE caused by different mole fraction of CO2 and H2 S [20]
production and higher CPE by increasing the mole percent of H2 S and CO2 in the
injected gas [20].
4 Gas Injection for Underground Gas Storage (UGS) 163
There are three broad categories in the estimation of reserves; that is, volumetric,
material balance and production decline analysis. Selection of appropriate reserve
estimation technique depends on the available information. Generally, the range of
uncertainty for a reserve estimate decreases and confidence level increases when
more information is available and the reserve estimate is validated by more than one
technique.
Volumetric methods involve calculation of reservoir hydrocarbons in place
contained in a rock volume. The key unknown in volumetric reserve estimate may
be rock volume, porosity, or fluid saturation. Material balance methods involve the
analysis of pressure behavior as reservoir fluids are withdrawn. Reserve estimate by
material balance requires sufficient production and pressure data, as well as rock
and fluid properties, characteristics of aquifers, and accurate average reservoir pres-
sure and is more reliable than volumetric method. Production decline methods of
reserves estimation involve the analysis of production behavior as reservoir fluids
are withdrawn. Confident application of decline analysis methods requires suffi-
cient period of stable operating conditions after wells established drainage areas.
Factors affecting production decline behavior include reservoir rock and fluid prop-
erties, transient versus stabilized flow, changes in operating conditions and depletion
mechanism. Reserves may be assigned based on decline analysis when sufficient
production data is available. The decline relationship used in projecting production
should be supported by all available data.
For a gas reservoir with known bulk volume Vb (acre-feet), average porosity φ,
average connate water Sw , gas formation volume factor Bg , the standard volume of
gas in place is calculated by Eq. (4.9):
43560Vb φ(1 − Sw )
G= (4.9)
Bg
The general material balance equation for a gas reservoir is written as follows by
applying the law of conservation of mass to the reservoir and associated production:
Cw Swi + C f
G(Bg − Bgi ) + G Bgi P + We = G p Bg + Bw W p (4.10)
1 − Swi
For most gas reservoirs, the gas compressibility term is much greater than the
formation and water compressibility, and the second term on the left-hand side of
Eq. (4.10) becomes negligible:
When reservoir pressures are abnormally high, this term is not negligible and
should not be ignored. When there is neither water encroachment into nor water
production from a reservoir of interest, the reservoir is said to be volumetric. For a
volumetric gas reservoir, Eq. (4.11) reduces to:
Using expressions for Bg and Bgi substituting them into Eq. (4.12) results in
Eq. (4.13) at isothermal process, i.e. reservoir temperature:
P Pi Pi
=− Gp + (4.13)
Z Zi G Zi
Because Pi , Z i and G are constant for a given reservoir, Eq. (4.13) suggests that
a plot of PZ versus G p yields a straight line with slope of − ZPi Gi and intercept of
Pi
Zi
. If PZ is set equal to zero, which would represent the production of all the gas
from a reservoir, then the corresponding G p equals OGIP, G. As long as the UGS
reservoir is volumetric with no indication of inventory loss, the material balance
straight line approach describes the behavior of UGS reservoir for I/W cycles. In
reality, pressure-inventory relationship deviates from straight line which is a result
of fluctuation in reservoir pressure at the end of I/W. The I/W end effect caused by
rapid injection and withdrawal is reflected as deviations in pressure-inventory plots.
Flanigan discussed different pressure-inventory scenarios which occur for volumetric
and water drive UGS reservoirs [31]. He described cases with loss of inventory due
to gas leakage through gas cap or as a result of improper casing design, migration to
nearby formations, dissolution into saline aquifer, and etc.
In water-drive reservoirs, the relation between G p and PZ is not linear, and water
influx causes less pressure drop than under volumetric control. In the case of conden-
sate production, the gas equivalent of the condensate in SCF/STB must be added to
G p and two-phase compressibility factor must be placed instead of single phase
compressibility [32].
γ
G E = 133000 (4.14)
Mwo
P
For the volumetric naturally fractured gas reservoir, the familiar Z
equation can
be represented as [33]:
P Pi Gp
∗ = 1− (4.15)
Z Z i∗ G
∗ Z
Z = (4.16)
1 − ce (Pi − P)
4 Gas Injection for Underground Gas Storage (UGS) 165
Gerami et al. [33] introduced another equation for total compressibility that has
a term accounting for the effects of fracture porosity and fracture compressibility:
ct = cg + cng (4.17)
cng is related to the compressibility of matrix pore volume, fracture pore volume,
and connate water (non-gas components) compressibility:
φ1 (cw Swi + c1 ) + c2 φ2
ce = (4.19)
φ1 (1 − Swi ) + φ2
where Pk is the stress on the fractures minus the average reservoir pressure, i.e.,
the net stress on the fractures and Ph is an apparent healing pressure which is in
the order of 40,000 psia [34]. In conventional p/z material balance, the extrapolated
straight-line trend of measured shut-in pressures (for gas reservoirs) is used to predict
OGIP.
Since most gas wells do not produce at constant flow rate, a constant pressure
difference between average reservoir conditions and flowing conditions cannot be
assumed. For a variable rate system, the difference between reservoir p/z and flowing
p/z is not constant, but a function of flow rate.
Normalized Rate/Normalized Cumulative approach is an alternative to the flowing
p/z plot which is applicable to both oil and gas reservoirs, and works for constant
or variable rate systems. Flexibility and simplicity are the main advantages of this
analysis. The procedure is similar to the pseudo-steady-state approach, but involves
plotting the inverse of pseudo-steady-state equation, so that a declining trend is
produced:
q 1 2qtca Pi 1
=− + (4.22)
Pp b pss G i (ct μz)i Pp b pss
166 R. Azin and A. Izadpanahi
t
μi cti q(t)
tca = dt (4.23)
q(t) μ(P)ct (P)
0
t D A
1
PDi = PD (t)dt (4.24)
tD A
0
khPp
PD = (4.25)
1.417 × 106 T q
0.00634ktca
tD A = (4.26)
π φμi cti re2
The drainage radius in gas storage wells is described as the distance from the flow
boundary in the reservoir to the center of production well. Ligen et al. represented a
mathematical relation for calculating gas drainage radius of UGS. Their model was
developed for gas production based on the following assumptions:
• The reservoir is assumed as a cylindrical shape
• A production well is located at the center of the cylinder
• The vertical thickness of the reservoir is sufficient
• The reservoir is homogeneous and isotropic and also has good connectivity
• Gas flow considered as single-phase fluid flow
• Gas produces at a constant rate.
They presented the following equation for calculating the drainage radius in gas
storage wells. More information about the solution techniques and deriving equations
are available in Ligen et al. [35].
Table. 4.4 The accuracy of Eq. 4.27 reported by Ligen et al. [35]
Well number Permeability, mD Cal drainage radius, m Actual radius, m Relative error, %
1 4 151 169 −11.9
2 9 220 197 10.5
3 13 245 266 −8.6
4 16 289 312 −8
5 25 356 328 7.9
6 30 365 402 −10.1
7 36 422 437 −3.6
8 42 427 447 −4.7
9 49 488 463 5.1
10 55 484 513 −6.0
11 64 553 583 −5.4
12 70 542 577 −6.5
13 81 618 634 −2.6
14 86 598 626 −4.7
15 92 617 669 −8.4
16 96 629 674 −7.2
17 100 683 672 2.6
where
K
η=
μφct
Table 4.4 indicates the Ligen et al. study of drainage radius for 17 UGS wells.
Their results showed that the radius values calculated by the mathematical model is
accurately matched to the field data. Also, they expressed that the drainage radius
depends on multiple variables. By increasing the rock permeability and production
time, the drainage radius increases [35].
Proper design of wells is an important step in the development of UGS. Well number,
well location, well completion, and well type, i.e. horizontal or vertical are key
factors in an optimum well pattern study. Application of horizontal drilling in UGS
is emerging in a few fields. In 2000, about 100 horizontal wells were operating out of
some 10,000 storage wells in 600 UGS facilities in the world [36]. Simultaneously,
at least more than 100 new horizontal wells were planned, pointing out the growth
in the use of this technique to increase maximum deliverability. Studies show that
168 R. Azin and A. Izadpanahi
a horizontal well intercepting vertical fractures has a better productivity index than
a vertical well intercepting a vertical fracture. Horizontal wells have productivity
index 1.5–6 times vertical well in the same reservoir, depending on reservoir quality
and horizontal drain length [36]. Horizontal wells can also minimize water conning
during operation, if the drain trajectory is always above the gas–water interface and
pressure drop inside the drains is smaller than in a vertical well, so less water coning
during withdrawal [36]. Tureyen et al. [5] investigated the effects of well properties
on the performance of UGS reservoir in Northern Marmara gas field in Turkey. Their
modeling studies showed that the wellhead pressure has significant effect on the
performance of UGS reservoir. For a fixed number of wells, working gas capacity
increases as the wellhead pressure is decreased. They found that the number of
horizontal wells required to obtain the desired working gas capacity strongly depends
on the wellbore damage, horizontal lengths and partial completion characteristics.
Efforts to minimize the wellbore damage help to improve the production/injection
performance of the storage reservoirs.
Recently, application of horizontal well is commenced in the development of
UGS in LiaoHe oil field, China [37]. The authors address technical challenges for
converting UGS in complex fault-block reservoir, including local environmental
restrictions and imperfect gas storage well cementing technology in LiaoHe oil
region. Under these circumstances, horizontal wells and branching wells drilling
and completion technologies are suggested to complete gas storage drilling.
For instance, a working gas capacity of 1 billion sm3 is estimated to be obtained
by using 10 horizontal wells each with a horizontal length of 100 m if there is no
wellbore damage. Keeping the well number the same, 1 billion sm3 is obtained by
increasing the horizontal length nearly five times if the mechanical skin factor is 20.
The advantages of using horizontal wells include intercepting natural fractures,
higher recoveries, reduction of water conning and reduction of sand production prob-
lems. On the other side, horizontal wells are costly compared to vertical wells. In a
UGS plan, new wells may be drilled near the crests and in high gas saturation and
permeability zones, especially in the high permeability fractured zones. Having high
permeability leads to increase connection transmissibility factor; this in turn results
in well productivity or injectivity improvement. Productivity index is defined as the
ratio of production rate of a given phase to pressure drawdown defined as follows:
Qp
J= (4.31)
Pr − Pw
where Q p indicates the production rate of a given phase and Pr presents the pressure
in the reservoir at the drainage radius. Equation (4.31) can be applied for injection
wells if injection rates are treated as negative.
4 Gas Injection for Underground Gas Storage (UGS) 169
Static bottom-hole pressure is one of the characteristics that measures at the end
of each injection cycle and at the end of each withdrawal cycle. This characteristic
evaluates the reservoir connectivity which specifies the performance of the UGS field
and gas inventory. Saturation variation is recorded to verify the place of gas water
contact using RST logs. Also, the well head pressure and gas rates are monitored
using telemetry for well performance evolution. Mini-frac test or leak-off test is
performed for ensuring the mechanical integrity of the seal rock [19].
A most important requirements for UGS wells is the efficient zonal isolation which
catered by the cement between casing and wellbore. The zonal isolation may loss
due to high injection pressure and production rates. Also, pressure variations may
induce micro-annulus or micro cracks in the cement over time. Cement failure can
caused the loss of efficient zonal isolation, gas migration behind the casing and
corrosion problems. Cement distribution can be monitored by wireline logging with
ultra-sonic and sonic tools. Also, these tools can identify the discrete defects such as
micro-annulus and channeling [19].
Azin et al. presented a new formulation for the cement used in UGS wells.
The advantages of this formulation include improvement of cement ductility and
elasticity, preventing cement cracking and decreasing the crack propagation. A
polymer and an elastomer will be added to the common cement composition. Their
results showed that by adding the latex to the cement formulation, the hydration,
density, fluid loss and bonding of the cement are decreased. Also, they expressed
170 R. Azin and A. Izadpanahi
that polypropylene fiber can significantly improve the stress–strain properties and
compressive strength of the cement. On the other hand, the combined flexibility of
microfibers and cohesive effect of latex can increase the resistance of the cement
against excessive pressures [38].
Pressure variation and gas movements can be tracked with micro-seismicity method.
In this method, micro-seismic events are detected by passive seismic monitoring.
This detection is done by the creation or reactivation of small fractures or by the
modification of pore pressures. This method is provided a real-time picture of the
passage of gas at specific points where the appearance of micro-seismicity and the
increase in pore pressure are linked together. Also, the weakness zones in the reservoir
or cap rocks can be characterized by this method [19].
Khamehchi and Rashidi [14] studied simulation of UGS in Sarajeh gas field, Iran.
Based on available information and those obtained by the model, they concluded
this field could be a candidate for UGS plan. Later, this reservoir was converted
in to the first operating UGS reservoir in Iran. Compositional model was used to
create the model in their studies. Azin et al. [21] simulated underground gas storage
in a partially depleted gas reservoir using a compositional simulator. The purpose
of their research was optimization of performance of UGS with different reservoir
depletion scenarios, gas injection and aquifer strength. They concluded that if the
gas reservoir is depleted down to its ultimate recovery, it may contain less base gas
than required by gas storage operations. Under these conditions, the withdrawal rate
from reservoir may not meet the target rate in the high-consumption seasons. At
these conditions, operator may set the withdrawal at a lower target rate and let the
reservoir take enough pressure before raising the target pressure. Alternatively, it can
prolong the injection period in the first cycle in order to inject sufficient reserve into
reservoir before starting withdrawal. In separate studies, effect of sour gas injection
as a strategic UGS, feasibility of UGS in a fractured reservoir, and optimization of
well pattern and well location was presented by Azin et al. [20], Jodeyri Entezari
et al. [22], and Malakooti and Azin [8]. Soroush and Alizadeh [13] presented a real
case study of an Iranian gas condensate reservoir for UGS. The feasibility of doing
a storage project was supported by the simulator results, and the reservoir is capable
of storing the gas and withdrawing it in wintertime without any problem. Based on
the simulation results, they concluded that it is possible, and even suitable, to main-
tain gas storage with higher field pressures. McVey and Spivey [40] used computer
reservoir simulation to maximize the deliverability of the gas storage reservoir and
minimize the cost to meet a particular I/W schedule.
Presence of naturally occurring fractures incorporates additional complexity to
the behavior of UGS reservoir. Gerov and Lyomov [41] analyzed the performance
of UGS in a multi-layered, fractured carbonate and sandstone formation. Simula-
tion confirmed that water encroachment through fractures and water cut result in the
unstable UGS performance and gas dis-balance. Bilgesu and Ali [42] presented a
numerical model to predict the impacts of important formation properties such as
matrix permeability, fracture spacing, and fracture orientation on the efficiency of
well design for UGS in a fractured reservoir. Jodeyri Entezari et al. [22] investigated
UGS in a partially depleted, naturally fractured gas reservoir through compositional
simulation. Effects of fracture parameters, i.e. fracture shape factor, fracture perme-
ability and porosity were studied. They concluded that water production from reser-
voir is affected by the distribution of fracture density. Also, fracture shape factor
affects water flow through porous medium, and active aquifer can reduce condensate
drop out around the well bore. For a complete UGS case study, the reader is referred
to Malakooti and Azin which the results of this study were explained in Sect. 4.8 [3].
172 R. Azin and A. Izadpanahi
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Chapter 5
Gas Injection for Pressure Maintenance
in Fractured Reservoirs
Ahmad Jamili, Amin Izadpanahi, Pooya Aghaee Shabankareh,
and Reza Azin
Abstract Gas injection into the gas cap which is known as pressure maintenance
or crestal gas injection is done to increase the reservoir pressure. Different types
of gas may be injected in this method including producing gas, N2 , CO2 etc. The
injected gas is chosen base on the field development studies. Each of these gases has
some advantage and disadvantages. Gas injection in naturally fractured reservoirs is
a challenge which needs more investigation on this subject. This chapter summarizes
the basic concepts of pressure maintenance and active mechanisms during pressure
maintenance in naturally fractured reservoirs. Also, this chapter provides the essential
concepts in simulation of pressure maintenance in fractured reservoirs.
Abbreviations
Acronyms
A. Jamili
Saint Francis University, Loretto, PA, USA
e-mail: ajamili@francis.edu
A. Izadpanahi · P. Aghaee Shabankareh
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 175
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_5
176 A. Jamili et al.
Variables
A Area, m2
B Formation volume factor, vol/vol
C Concentration, mole/m3
c Component
cf Formation Compressibility, 1/psi
D Depth, m
Dc,o , Dc.g Diffusion coefficient of component c in oil and gas, cm2 /s
Di j Binary diffusion coefficient of components i and j, cm2 /s
Dg Gas diffusion coefficient, cm2 /s
De,c Effective diffusion coefficient for component c at matrix-fracture
boundary, cm2 /s
De,i Effective diffusion coefficient for component i, cm2 /s
d Correlation coefficients
e Correlation coefficients
f o,c , f g,c Fugacity of component c in oil and gas, psi
f m,i Fugacity of component i in phase m, psi
F Formation resistivity factor
G Gas in place, ft3
H Fracture thickness in z-direction, m
k Permeability, md
kc Diffusion mass transfer coefficient of component c at matrix-fracture
boundary, mole/(m2 s)
Kc Equilibrium ratio of component c
ki,j Binary interaction coefficient
kro , krg ,krw Relative permeability of oil, gas, and water
krgcw Gas relative permeability at connate water
krocw Oil relative permeability at connate water
krwro Water relative permeability at residual oil saturation
L Moles of oil per unit mole feed
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 177
l Length of fracture, m
m Cementation factor
MWi Molecular weight of component i, g/gmole
n1 Exponent
nc Number of components
N Oil in place, bbl
Nc,p Diffusion molar flux of component c at phase p, mole/(m2 s)
nog ,ng ,nw ,now Exponents on relative permeability curves
Pcog , Pcow Capillary pressure (oil–gas and oil–water), psi
Pc0 Reference capillary pressure at reference interfacial tension, psi
p Pressure, psi
Pc Capillary pressure, psi
pc,i Critical pressure of component i, psi
Pi Parachor of component i
po ,pg ,pw Pressure of oil, gas, and water, psi
pr e f Reference pressure, psi
p Pressure gradient, psi/ft
q D, f m,c Diffusion rate of component c at the matrix-fracture boundary,
mole/s
qC, f m,c Convection mass transfer rate of component c at the matrix-fracture
boundary, mole/s
q Flow rate, ft3 /day
R Universal gas constant, cm3 MPa/(K. mole)
Rs Solution gas oil-ratio, scf/stb
Rs Produced gas oil-ratio, scf/stb
Sgg Geometric mean of matrix and fracture gas saturation
So ,Sg ,Sw Saturation of oil, gas, and water
Sgr Residual gas saturation
Sorg Residual oil saturation to gas
Sorw Residual oil saturation to water
Swc Critical water saturation
Swir Irreducible water saturation
Si Volume shift parameter in PR EOS
t Time, day
T Temperature, K
Tc,i Critical temperature of component i, K
To ,Tg ,Tw Transmisibilities of oil, gas, and water, mole.md/(m2 .cp)
M
To,c , Tg,cM
Molecular transmisibilities of component c in oil and gas, mole/s
Tr,i Reduced temperature of component i
V Moles of vapor per unit mole feed
Vp Pore volume
v Average gas stream velocity in the fracture, m/s
vo Oil bulk velocity, m/s
vg Gas bulk velocity, m/s
v x , v y , vz Fluid bulk velocities in x, y, and z directions, m/s
178 A. Jamili et al.
Vr Bulk volume, m3
Vp Pore volume, m3
Vc,i Critical volume of component i, cm3 / mole
W Fracture width in y-direction, m
x,y,z Cartesian coordinates
xc Mole fraction of component c in oil phase
xj Mole fraction of component j in oil phase
xi,m ,xj,m Mole fraction of component i and j in phase m
yc Mole fraction of component c in gas phase
yj Mole fraction of component j in gas phase
yc,m f Mole fraction of component c in the gas phase at matrix-fracture
boundary
yc, f Mole fraction of component c at the entrance of the fracture
(yi )m , (yi ) f Mole fraction of component i in gas phase in matrix and fracture
Zc Overall composition of component c
Zj Overall composition of component j
Zo ,Zg ,Zm Compressibility factor of oil, gas, and phase m
zr e f Reference elevation, m
We Water influx
Greek
Subscripts
c Component
c Capillary
c Critical
f Fracture
g Gas
i Component
i Grid block number in x-direction
i Initial
j Grid block number in y-direction
k Grid block number in z-direction
m Mixture
m Phase
m Matrix block
o Oil
p Phase
p Produced
p Pore
r Reduced
ref Reference
t Total
x,y,z X,y,z directions
w Water
Superscript
l Iteration level
L Time step
M Molecular diffusion
v Vapor
180 A. Jamili et al.
5.1 Introduction
Gas injection into the gas cap which is known as pressure maintenance or crestal
gas injection is done to increase the reservoir pressure. Different types of gas may
be injected in this method including producing gas, N2 , CO2 etc. The injected gas is
chosen base on the field development studies. Each of these gases has some advantage
and disadvantages. Gas injection in naturally fractured reservoirs is a challenge which
needs more investigation on this subject. This chapter summarizes the basic concepts
of pressure maintenance and active mechanisms during pressure maintenance in
naturally fractured reservoirs. Also, this chapter provides the essential concepts in
simulation of pressure maintenance in fractured reservoirs.
It is common to inject gas in naturally fractured reservoirs to maintain the reservoir
pressure and increases oil recovery primarily by gravity drainage and to a lesser extent
by mass transfer between the flowing gas in the fracture and the porous matrix.
In most cases, mass transfer is considered to contribute a small amount to the oil
displacement. Mass transfer could be an important recovery mechanism in the case
of a low permeable and/or small matrix block size. The mechanism is aided by the
high area is available for mass transfer in naturally fractured reservoirs. Although
gravity drainage has been studied extensively, there has been limited research on
mass-transfer mechanisms between the gas flowing in the fracture and fluids in the
porous matrix.
Some mathematical models were developed which describes the mass transfer
in between a gas flowing in the fracture and resident fluid in a matrix block. The
injected gas diffuses into the porous matrix through gas and liquid phases causing
the vaporization of oil in the porous matrix which is transported by convection and
diffusion to the gas flowing in the fracture. Mass transfer between the fracture and
the matrix is assumed to occur by diffusion mass transfer and fluid flow between the
matrix and the fracture. The model accounts for diffusion and convection mechanisms
in both gas and oil phases in the porous matrix driven by capillary pressure gradients
which are generated due to changes in phase behavior as the gas dissolves in the oil
phase.
Hydrocarbons can be produced using natural reservoir energy. This stage of produc-
tion is called natural depletion or primary production. In this stage, production accom-
plished under various schemes such as gravity drainage, solution gas drive, rock and
fluid expansion, gas cap expansion or aquifer drive. The dominant primary production
mechanism depends on the reservoir properties and the production regime.
The reservoir pressure and energy decrease due to the fluid production. At this
stage, it is necessary to augment the natural energy with an external source. IOR and
EOR methods are used as the external sources. IOR methods accomplished by water
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 181
and/or gas injection. The main purpose of IOR is to maintain reservoir’s pressure.
Hence, IOR methods are usually called pressure maintenance [1]. In the case of
strong reservoir aquifer, it is necessary to maintain gas cap pressure equal to aquifer
pressure to retard the water encroaching the reservoir and controlling water–oil ratio.
Gravity difference between oil and injected gas plays an important role through the
oil production. Gravity force determines fluids distribution and through a balance
with capillary force leads to oil production [2].
Oil production can be high from a reservoir in which pressure is maintained by gas
injection and still have an active gravity segregation. The velocity of gas flow must
be controlled so that it does not dissolve in the oil but push the oil downward. This
velocity is called critical velocity of counterflow which determines oil extraction.
Counterflow velocity highly depends on the rate of pressure drop. It is better to
maintain reservoir’s pressure above solution pressure where no gas would evolve
and there would be no counterflow of gas and oil.
In gas-oil gravity process, gas is injected in the gas cap through vertical wells and
oil is produced by the horizontal wells at the bottom of oil zone. Gas fills the voidage
which was created by oil production and overcomes pressure drop in both oil and
gas zone. Injected gas also recompresses dispersed gas into oil zone which leads to
gravity drainage process [3].
As the rate of injection or production decreases, recovery by this scheme increases.
Capillary force act opposes of gravity force, so as the pores are depleted, gravity
drainage rate will be slower [4, 5]. If there is a considerable difference between
mobility ratio of gas and oil, the counter-flow rate is largely governed by the smaller
mobility ratio [6].
Pressure maintenance is a process which either all the reservoir’s gas or part of
it or an internal gas will be injected into the gas-cap at any stage of production
to supply production energy and overcome the pressure drop [7]. Pressure mainte-
nance partakes unused gas to maintain pressure and keep natural depletion mech-
anisms process [8]. The best recovery is obtained in reservoirs with high vertical
permeability, a thick column of oil or in fractured reservoirs [9].
Natural gases in oil reservoirs may be present in free or solution condition. In the
case of existing free gas, the reservoir may have primary gas cap. But, in the case of
no free gas, the solution gas is evolved from the oil by decreasing the pressure below
the bubble point pressure and secondary gas cap is formed [10, 11].
Solution gas drive starts under bubble point pressure, where gas evolves from oil.
This evolved gas causes oil to flow in the direction of pressure declines [5]. The
evolved gas is also helped the gravity drainage mechanism for producing more oil
[12].
Craig and Geffen [13] compared oil recovery from sandstone reservoirs from five
producing programs as (a) solution drive, (b) full pressure maintenance at original
182 A. Jamili et al.
100
80
60
40
20
-20
0 5 10 15 20 25 30
Oil Recovery (%)
Fig. 5.1 Oil recovery under partial pressure maintenance (PPM) and full pressure maintenance
(FPM) [13]
bubble point (2370 psi), (c) partially pressure maintenance at 2370 psi, (d) starting
full pressure maintenance after depletion to 2000 psi, (e) starting partially pres-
sure maintenance after depletion to 2000 psi. Figure 5.1 shows the recovery under
different schemes which indicates that best recovery will be obtained by full pressure
maintenance at original bubble point with 10,000 cu ft/bbl GOR.
The gas injection for pressure maintenance is not recommended in some reservoirs
especially in reservoirs with high producing gas-oil ratio. Izadpanahi et al. studied
different scenarios for improving oil recovery in an Iranian fractured oil reservoir.
Their results showed that by increasing the rate of gas injection in the studied reservoir
the final recovery decreased [14].
Produced gas is reinjected into the reservoir in the gas recycling projects [15, 16].
In gas condensate reservoirs, when the reservoir pressure decreases to below the
dew point pressure, light components (such as methane) leave the solution and a
heavy liquid phase called condensate form [17]. The maximum pressure drop occurs
near production wells, so the maximum amount of condensate is expected to form
in this region [18]. The main purpose of gas recycling is to prevent the loss of
retrograde liquid phase formed in the reservoir. Increasing pressure above dew point
can postpone the formation of condensate [19–21]. Also, the produced gas in the oil
reservoirs is reinjected with the purposes of pressure maintenance. More information
about gas recycling will be provided in Chap. 6.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 183
Water is injected into the reservoir to maintain pressure and to sweep the oil. Water
injection is known as a method of secondary oil recovery. This method has been
widely used around the world, San Jorge Basin [22], Natih field [23], Zarzaitine field,
Algeria [18], Mamou field [17], the Fort Chadbourne field [24], Adena sand field
[25], Greater Burgan field [26], Carbonate oil field, Abu Dhabi [27], wainwright and
Wildmere fields, Canada [28, 29], the Elk Hills oil field, California [30], Southern
Louisiana gas reservoir [31], Barmer basin of Rajasthan, India [32], Wilmington
field, Los Angles [33], the Battrum Northeast pool, Saskatchewan [34], Inglewood
field, California [35], Siri oil field, Iran [36] and many others [37–44].
Irwin L. Dunn was the first one to demonstrate the benefits of gas injection into
a shallow producing well in 1903. He believed that pressure maintenance retains
reservoir energy. Gas and/or air was injected in Pennsylvania and West Virginia
before 1910 and, by 1911 pressure maintenance was started in Ohio. Significant
increasing in oil production was observed in Ohio which makes pressure maintenance
a proven method for increasing recovery [8].
In the early days of pressure maintenance, injection was performed at low pressure
of below 100 psi using vacuum pumps. Later it becomes obvious that using vacuum
pumps does not increase ultimate recovery appropriately. Lease operation limitation
was the main problem in the early days of repressuring. The first operation with a large
portion of a field as a unit was in Nowata County, Oklahoma. Finally the first case
of gas injection with unitization in the usual sense was in Kettleman Hills reservoir
in California [4]. The first pressure maintenance by gas injection was started in the
1920s in the Macksburg field, Washington improved techniques and theories [15]. In
1980’s in Venango County, Pennsylvania, an operator, James Dinsmoor, purposely
allowed communication between a partially depleted oil sand and an underlying gas
sand. A few years, he installed a gas pump for injecting gas into depleted wells [4].
Produced gas. Produced gas is easy to get and needs no additional facilities for
capturing. Reinjecting reservoir gas conserves reservoir energy. The economic feasi-
bility of natural gas injection is doubted in some area due to the price and usage
of natural gas in that area. Today, gas plays an important role in the industry. As
mentioned earlier, the produced gas is injected into the reservoir to maintain reser-
voir pressure and increase final recovery of hydrocarbons. Produced gas injection in
184 A. Jamili et al.
the Shoats Creek field recovered 50 percent of oil in place [45]. The Pickton field
Bacon Lime reservoir [46] was under pressure maintenance by gas and water injec-
tion. Only 6.6 MSTB oil in place of total 34 MMSTB can be produced by primary
production. After gas injection, GOR increased which caused shut-in of 100 wells of
total 166 wells. By controlling high GOR, final recovery from this reservoir reached
to 25 MMSTB.
In another case, all of the produced gas from Ekofisk reservoir was reinjected
which increased recovery by 18% of oil in place [47]. Reinjecting produced gas
needs a true estimate of gas in place. Kaye [48] concluded that calculating gas
in place depending on data about acreage, reservoir pressure and temperature, sand
thickness, porosity and connate water. Brickner [49] described the Bryans Mill field’s
gas as sour gas. In the case of cycling, sweetening sour gas is needed. Tarner et al.
[50] reported that injection of sour gas of Smackover reservoir was stopped due to
corrosion and deposit effects on facilities.
Jacoby and Berry [51] studied the effects of dry gas injection on a volatile oil
reservoir. After injection, a phase equilibrium between volatile oil and dry gas will
be established and lead to oil vaporization. Initially lighter components such as
propane, butanes, and pentanes will be vaporized and after that heavier components
such as the hexanes, heptanes and octanes will be transferred to the gas phase.
Flue Gas. Flue gases contain hydrocarbons (such as methane and propane),
hydrogen, carbon monoxide, carbon dioxide, nitrogen, steam and oxygen [52, 53].
The first successfully system for flue gas injection was installed and put on produc-
tion in 1959 in an oil field in Louisiana state. From then injection of flue gas became
a usual method.
Access to flue gases needs surface plants which carry out the responsibility of
capturing it. Building surface plants need investments and investigation but final NPV
of the project can be higher. However, it can have corrosion effects which corrosion
will be investigated in Chap. 9. This method is a cheap potential gas storage program.
Also, injecting flue gases reduce air pollution [54]. Barstow [55] reported that surface
plant was built in Texas in 1945 in order to inject flue gas into the reservoir. This
project failed due to corrosion. The compressors and relevant equipment were badly
corroded. By the time that equipment broke down, nearly 20 years of injection had
been carried out.
Nitrogen. The most available source of nitrogen is in the air. Air is made up
of a mixture of gases. The major component of air is nitrogen gas, followed by
oxygen. Nitrogen injection has performed widely around the world [9]. In the case
of miscibility, nitrogen should be removed from the natural gas. Nitrogen injection
may have negative effects in some reservoirs. This method increases the dew-point
pressure of gas condensate which causes the early condensate formation [9].
Economic of capturing nitrogen, nitrogen emission, reservoir heterogeneity, the
effect of nitrogen on phase behavior and stock tank liquid composition are the most
important factors in planning a nitrogen injection project [9]. The Cantarell Complex,
Mexico was under pressure maintenance by nitrogen injection since 1996. Pure
nitrogen injection was started at the rate of 1200 MMSCFD which makes this project
the largest nitrogen injection in the world at the time [56].
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 185
Stewart et al. [57] reported that in the Elk Basin field lies in park county, Wyo.
Injected gas composed of 90% of nitrogen and 10% of carbon dioxide which started
in 1949 resulted in 60% of the recovery. This reservoir did not have a gas cap but after
pressure drop under 2128 psi, it was formed. Nitrogen was injected in the crest of
the Ekofisk field in Norwegian sector at 200 MMscf/D. A 3D, three-phase flow with
a capillary pressure function was used to simulate the performance of this fractured
and multiple layered reservoirs [58].
Carbon Dioxide. Carbon dioxide’s emission is a world challenge. CO2 emission
is resulting from the burning of fossil flues and coals. CO2 emissions will be increased
by 35.6 billion metric tons in 2020 [59]. One way for reducing CO2 emissions is to
capture and storage (CCS) it underground. Pressure maintenance can be a way for
(CCS) [60]. Law [61] studied the Athabasca bitumen reservoir in Northern Alberta,
Canada. Pressure maintenance steam-assisted gravity drainage by CO2 and N2 and
flue gas was modelled. CO2 injection leads to bitumen viscosity reduction due to
CO2 solubility. The best recovery is enhanced by CO2 injection. This mechanism
decreases oil viscosity and interfacial tension and has swelling effect. Zheng and Yang
[62] evaluated a three-dimensional (3D) model in a heavy oil reservoirs which have
been discovered in western Canada (Alberta and Saskatchewan). Three horizontal
and five vertical wells were used to inject CO2 to maintain reservoir pressure after
waterflooding. This process increased oil recovery by 8.9–12.4%.
Pressure maintenance using CO2 is reported as a suitable approach to increase
oil recovery of the heavy oil reservoirs by Zheng et al. They studied this method
experimentally and numerically. They also reported that the horizontal wells have a
better performance in comparison to the conventional 5-spot well configuration [63].
Pourhadi and Hashemi studied injection of different gases for enhanced oil
recovery. Their results showed that water-alternating- CO2 injection could signif-
icantly increase the oil recovery due to improve of reservoirs pressure maintenance
and extend the production plateau [64].
There are three basic mechanisms to transport miscible and immiscible fluids in
porous media: convection (or bulk flow), molecular diffusion, and mechanical
dispersion. Mechanical dispersion is neglected in the model. A brief description
of convection and molecular diffusion mechanisms follow.
Convection is the transport of the component as it is carried along within bulk fluid
movement. The driving force for convection (bulk flow) is the potential gradient.
Darcy’s law is an empirical relationship between fluid flow rate in porous media and
the potential gradient:
186 A. Jamili et al.
K kr p A
qp = ∇∅ (5.1)
μp
∇∅ = ∇ p + γ p ∇ D (5.2)
where
q p is flow rate of phase p (oil, gas, or water).
K is absolute permeability.
A is cross sectional area.
kr p is relative permeability of phase p (oil, gas, or water).
μ p is viscosity of phase p (oil, gas, or water).
γ p is specific weight of phase p (oil, gas, or water).
∇∅ is potential gradient.
∇ D is depth gradient.
n i = ρi vi = ρi (vi − v0 ) + ρi v0 = ji + ρi v0 (5.3)
In Eq. 5.3 n i is the combined mass transfer flux (total diffusion flux), ji is the
diffusion mass transfer, and ρi v0 is convective mass transfer. v0 is some convective
reference velocity and should be chosen so that v0 is zero as frequently as possible.
v0 could be mass average velocity (good for constant density liquids), molar average
velocity (good for ideal gases where the molar concentration is constant), or volume
average velocity (best overall for constant-density liquids and ideal gases) [66].
Usually, convective part of mass transfer is neglected, which means that there is
no bulk movement (or the bulk is stagnant) because of diffusion. Basically, for some
cases (ideal mixtures where there is not huge difference in component properties)
neglecting convective part of mass transfer is not a bad assumption, but for non-ideal
mixtures, neglecting convective part of mass transfer may not be a good assumption.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 187
For example, Chukwuma [67] recognized that in the CO2 diffusion process in n-
decane, there is a density change that causes free convection in the system. The free
convection enhances CO2 diffusion and makes diffusion occurs in 45 min while for
other gases it takes several hours. Density of CO2 and n-decane mixture increases
until 70% mol CO2 and then decreases. Diffusion process is modelled based on the
driving force: concentration gradient or chemical potential gradient. The modelling
process will be discussed next.
J A = −cD AB ∇x A (5.4)
where
D AB is binary diffusion coefficient.
C is the mixture concentration.
∇x A is the concentration gradient of component A.
+ k T ∇ ln T ⎦ (5.5)
Thermal Diffusion
where
a A is activity of component A.
ϕ A = c A V A and ϕ B = c B V B are volume fractions of species of A and B.
c A and c B are concentrations of A and B.
ω A and ω B are mass fractions of A and B.
ρ is the mixture density.
g A and g B are body force per unit mass acting on species A and B.
k T is thermal diffusion ratio.
188 A. Jamili et al.
J A = −cD AB ⎣ x ∇ ln a ⎦ (5.6)
A A
Concentration Diffusion
If the mixture is “ideal”, then the activity coefficient is equal to unity and the
equation becomes similar to Fick’s law. If the mixture is “nonideal”, then activity
corrected diffusion coefficient is [68]:
∂ ln a A ∂ ln γ A
D aAB = D AB = D AB 1 + (5.8)
∂ ln x A T,P ∂ ln x A T,P
fA
aA = (5.9)
f A0
where
J A = −cD AB ⎣ x ∇ ln a ⎦
A A
Concentration Diffusion
−cD AB x A
= −cD AB x A ∇ ln f A = ∇μ A (5.11)
RT
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 189
∂ ln f A ∂ ln x A
J A = −cD AB x A ∇x A
∂ ln x A ∂xA
T.P
∂ ln f A
= −cD AB ∇x A (5.12)
∂ ln x A
T.P
By comparing Eqs. (5.4) and (5.12), the activity corrected diffusion coefficient is:
∂ln f A
D aAB = D AB (5.13)
∂lnx A
T,P
Equation (5.13) shows corrected diffusion coefficient for non-ideality. The diffu-
sive flux of component c in phase p (oil, gas, or water), J cp , is given by Firoozabadi
(2000) as:
Jc. p = −ϕ S p ρ p Dc.Mp ∇xc. p + Dc.T p ∇T + Dc.P p ∇ p (5.14)
where
Dc.Mp .Dc.T p .Dc.P p are concentration, temperature and pressure diffusion coefficients
of component c in phase p (oil, gas, or water).
∇xc. p is concentration gradient of component c in phase p (oil, gas, or water).
∇T is temperature gradient.
∇ p is pressure gradient.
ϕ is porosity.
S p is saturation of phase p (oil, gas, or water).
ρ p is density of phase p (oil, gas, or water).
Considering the dispersion term (or correcting the concentration diffusion
coefficients for the effect of porous media) in previous equation, it becomes:
Jc.∗ p = −ϕ S p ρ p K c. p ∇xc. p + Dc.T p ∇T + Dc.P p ∇ p (5.15)
where
K c. p is the combined diffusion and dispersion coefficient of component c in phase
p (oil, gas, or water).
Molecular diffusion coefficients are calculated by the method of Da Silva and Belery
[69]. This method is based on the published work of Sigmund [70]. From kinetics
theory, the diffusion coefficients for binary systems are related to pressure, tempera-
ture, and composition through the Hirschfelder et al. equation [65], which gives the
low-pressure limit of the density-diffusivity product (Sigmund [70]):
190 A. Jamili et al.
0.5
2.2648 × 10−5 1 1
ρm0 Di0j = + T 0.5 (5.16)
σi2j Ωi j Mwi Mwj
1/3 −6/5
σi = 0.1866Vci Z ci i = 1 : nc (5.17)
σi j = 0.5 σi + σ j i. j = 1 : n c (5.18)
18/5
εi = 0.1866Tci Z ci i = 1 : nc (5.19)
0.5
εi j = εi ε j (5.20)
T
Ti j = (5.21)
εi j
1.06036
Ωi j = 0.1561
+ 0.193 exp −0.47635Ti j
Ti j
+ 1.03587 exp −1.52996Ti j
+ 1.76474 exp −3.89411Ti j (5.22)
The density-diffusivity product as given by Eq. (5.16) does not remain valid for
the high pressures encountered in hydrocarbon reservoirs. A polynomial correction
expressed as a function of the reduced molar density has to be used as in the following
equation:
ρm0 Di0j
Di j = (0.99589 + 0.096016ρmr
ρm
−0.22035ρmr
2
+ 0.032874ρmr
3
ρmr < 3 (5.23)
ρm0 Di0j
Di j = (0.18839 exp(3 − ρmr )) ρmr > 3 (5.24)
ρm
where
ρm is the mixture molar density.
ρmr = ρρmcm is reduced density of the mixture.
nc 2/3
z i VC.i
and is critical density of the mixture ρmc = 1nc 5/3 .
1 z i VC.i
zi is the mixture composition.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 191
Finally, effective diffusion coefficients for each component of the mixture are
estimated on the basis of the Wilke formula (Sigmund [70]):
1 − zi
De. j = n c zi . (5.25)
j =1 Di j
j = i
Average diffusion coefficients for CO2 in water have been measured by Unver and
Himmelblau [71] and Thomas and Adams [72] at atmospheric pressure and for a
range of temperatures. Grogan and Pinczewski [73] mentioned that the reported
measurements are well correlated by the Stokes–Einstein equation as follows:
T
DCO2 −Water = 5.72 × 10−12 (5.26)
μw
The constant in the equation is dimensional and the equation therefore requires
2
that T be in K, μ in centipoises, and DCO2 −Water in ms . Grogan and Pinczewski [73]
reported a value of 3.6 × 10−9 ms for DCO2 −Water at 13.1 MPa and 54 °C which is
2
close to DCO2 −Oil 5 × 10−9 ms .
2
Campbell and Orr [74] conducted an experiment where CO2 diffused in water
and mobilized the trapped oil in a dead-end pore. Figure 5.2 shows the experiment.
Oil (red Soltrol) was trapped by water at the beginning of the experiment. CO2 flows
in the main channel and has no direct contact with the oil. The CO2 dissolves in the
water and diffuses toward the oil. When CO2 reaches the oil, it dissolves into the oil
causing oil swelling. The swelled oil volume increases and pushes the water toward
the main channel. At the final stage, oil starts to flow in the main channel.
Tortuosity is a characteristic of a porous medium and defined as the ratio of the true
length of the flow path of a fluid particle and the straight-line distance between the
starting and finishing point of that particle’s motion. Tortuosity depends on porosity
of the porous medium. If the porosity is high, tortuosity is low and vice versa. Because
of the tortuosity in a porous medium, effective diffusion coefficient is lower than their
values without a porous medium. This effect is shown by the following relation:
D
Deffective = (5.27)
τ
where
D is a diffusion coefficient for a component.
τ is tortuosity of the porous medium.
Deffective is the effective diffusion coefficient corrected for porous medium which
should be used in calculations.
Tortuosity is related to porosity through the formation resistivity factor (F) with
the following form:
τ = Fφ (5.28)
where
F = φ −m (5.29)
where m is cementation factor which depends on the nature of porous media and
usually varies from 1.5 to 2.5. Amyx et al. [75] and Langness et al. [76] presented a
good review of the relationship between tortuosity and porosity. They also gave the
following relation based on experimental results:
τ = (Fφ)2/1.67 (5.30)
Substituting Eq. (5.28) into Eq. (5.29) gives one relation between tortuosity and
porosity as:
τ = φ 1.2−1.2m (5.31)
Equation (5.31) is used to estimate the effective diffusion coefficient for oil and gas
components in the porous medium. The tortuosity is often treated as an adjustable
parameter. The tortuosity is used to modify the molecular diffusion coefficients,
adapting it for use in porous media.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 193
Table 5.1 shows some pressure maintenance project all around the world. In this
table, the reservoir and fluid properties, injection date and injection rate are reported
for each project. It is understandable that pressure maintenance can be applied in
reservoirs with different characteristics.
Gas injection in some Iranian reservoirs was proposed in the 1950s after observing
the decline in production. The aim of the gas injection is for increasing reservoir pres-
sure and consequently increasing the recovery factor to achieve maximum extraction
of oil reserves. In 1976, after conducting studies, gas injection operations in Haftkel
field (Asmari reservoir) began as the first gas injection project in this country. The
second gas injection project was launched in July 1977 in the Asmari reservoir of
Gachsaran oil field. In these two projects, two other oil reservoirs were selected as
sources of gas supply due to the lack of suitable infrastructure for collecting associ-
ated gases and the lack of development of independent gas reservoirs. This led to a
waste of oil in these reservoirs and a reduction in their reserves. Other gas injection
projects in Iran started after these two projects which reported in Table 5.2.
Material balance which is a well-known calculation for chemical engineers was intro-
duced by a reservoir material balance equation by Schilthuis. Schilthuis presented
equations to relate pressure drop and reservoir’s energy to oil and gas production
[87].
The overall balance below bubble point depends on pore space volume, volumetric
equilibrium fluid properties at reservoir temperature, and uniform pressure with phase
equilibrium temperature and fluid composition. Build-up pressure test gives a fair
average data for the formation.
Consider a porous media that saturated by oil, gas and immobile water which is
shown in Fig. 5.3. The flow equations in the mentioned system are as follow:
Oil phase:
λo ∂ So
∇ ∇( po + ρo gz) = ∅ (5.32)
Bo ∂t Bo
Gas phase:
Table 5.1 Worldwide Pressure maintenance projects
194
Field Injection Injection Formation Formation Porosity Permeability Reservoir Reservoir Oil Oil API References
starting rate thickness depth (ft) (md) pressure temperature viscosity gravity
time (Mcf/D) (ft) (psi) (F) (cp)
Elk Basin 1949 – 250 4538 0.107 91 1327 127 1.4 29 [77]
Tensleep
Hilbig 1933 – – 2000 0.241 570 1228 120 1.86 38 [78]
Bahrain 1939 – 110 2175 0.25 40 1236 140 2.25 [79]
Elk Hills 1976 – 1800 5800 0.236 88 2461 210 0.42 36 [80]
Coalinga Nose 1969 200,000 386 6750 19.9 421 3504 212 0.65 31.9 [81]
Northwes Avard – – 61 4660 0.0758 127 2594 150 0.95 36 [82]
Buena Vista 27B 1949 36,900 43 3900 0.26 250 1577 145 1.02 28.7 [83]
Buena Vista 555 1959 11,900 193 5300 0.23 1063 2288 184 1.2 29 [83]
Canal 1941 11,600 110 8200 0.15 200 3564 210 0.37 37 [83]
Gachsaran – – 1600 7400 0.09 – – – – – [84]
Bibi-Hakimeh – – 1600 5000 0.075 – – – – 30 [84]
Haftkel 1976 400,000 110 2087 Low Low 1100 123 - 37 [85]
Coles Levee 1942 170,200 309 8800 0.195 115 3974 235 0.45 34 [83]
main vestern
Coles Levee 1943 30,400 94 9100 0.205 108 4014 235 0.45 34 [83]
vestern 35
Coyote 1944 21,300 303 5300 0.214 83 2614 185 1.05 33 [83]
Coyama 1950 119,700 141 4500 0.265 600 1661 146 1.6 32 [83]
Cymeric 1948 3300 112 2400 0.336 1300 1210 135 6.2 18.9 [83]
Newhall-Potrero 1944 32,300 192 7000 0.18 75 3129 170 0.72 35 [83]
(continued)
A. Jamili et al.
Table 5.1 (continued)
Field Injection Injection Formation Formation Porosity Permeability Reservoir Reservoir Oil Oil API References
starting rate thickness depth (ft) (md) pressure temperature viscosity gravity
time (Mcf/D) (ft) (psi) (F) (cp)
Rio Bravo 1946 31,000 134 11,400 0.224 500 5014 250 0.2 39.9 [83]
Greely 1948 16,200 131 11,500 0.2 712 5029 252 0.23 37 [83]
West Guara 1958 9560 100 5120 0.29 5000 2280 – 0.58 42 [86]
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs
195
196 A. Jamili et al.
R s λo ∂ Rs So
∇ ρg λg + ∇ pg + ρg gz = ∅ ρ g Sg + (5.33)
Bo ∂t Bo
Capillary pressure:
pc = p g − po (5.34)
Saturation:
So + So + Swc = 1 (5.35)
ko
λo = (5.36)
μo
kg
λg = (5.37)
μg
∂
where ∂n denotes differentiation along the normal to the reservoir area Ar of the
volume Vr and directed away from the interior of Ar . By Assumption of average
values over the integral, Eq. (5.37) can be written as below.
λo A r ∂ p ∂ So
= ∅Vr (5.39)
Bo ∂n ∂t Bo
The left side of Eq. (5.39) is known as the Darcy’s law for oil phase, so Eq. (5.39)
may write as below.
∂ So
qo = −∅Vr (5.40)
∂t Bo
qg Bo Bo
R= + Rs = λ + Rs (5.42)
qo B g Bg
At last, by substitution qo and qg from Eqs. (5.40) and (5.41) into Eq. (5.42)
and changing the time variable of differentiation into pressure variable, Eq. (5.43) is
achieved.
d So Sg d B g Bg So d Rs λSo d Bo
= fo − + + (5.43)
dp Bg dp Bo dp Bo dp
where
f o = (1 + λ)−1 (5.44)
198 A. Jamili et al.
Muskat’s material balance equation is a linear relation which can be written as the
following relationship.
Consider a saturated oil reservoir with an active aquifer where gas-oil contact
remains constant as the injected gas in the gas cap slowly and freely disseminate into
the oil zone, the only region limited to fluid withdrawals. The initial gas saturation
in the oil saturation and the oil saturation in the gas cap is zero and residual water
through the hydrocarbon zone is constant. All the fluids are incompressible. The
material balance of this system based on Eq. (5.45) may be stated as:
Bg − Bgi
{E x pansion} = N (Bt − Bti ) + N m Bti
Bgi
N (1 + m)Bti Swi Btw − Btwi
+
1 − Swi Btwi
N Bti
+ (1 + m)c f p (5.46)
1 − Swi
{W ithdrawals} = N p Bo + N p Bg R p − Rs + W p Bw (5.47)
{I n f lux} = G i Bg + We (5.48)
1 V p
cf = − (5.49)
V pi p
Bt = Bo + Rsi − Rs Bg (5.50)
By substituting Eqs. (5.46), (5.47) and (5.48) into Eq. (5.45), and the following
material balance equation is obtained:
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 199
N p Bt + R p − Rsi Bg − We + W p Bw
N= B −B (5.51)
B −B (1+m)B S (1+m)Bti c f p
Bt − Bti + m Bti gBg gi + 1−Swti wi
tw twi
Bt
+ 1−Sw
i i wi i
Rp is the net cumulative gas-oil ratio and Wp is the net cumulative produced water
which respectively includes the injected gas and water [89].
The same unified approach used for integral equation is followed. Differential MBE
is not applicable for under saturated reservoirs and the expansion of connate water
and pore volume will be neglected. The treatment of water influx and gas injection
will be incorporated after the basic MBE is derived.
System E x pansion
So d Bo So Bg d Rs m 1 − Swi d Bg Sg d B g
= Vp − + + − (5.52)
Bo dp Bo dp Bg dp Bg dp
Oil Pr oduction
So d Bo So Bg d Rs m 1 − Swi d Bg Sg d B g
= Vp − + + − × fo (5.53)
Bo dp Bo dp Bg dp Bg dp
f o = (1 + λ)−1 (5.54)
If a fraction r of the produced gas is reinjected, the above mobility ratio term must
be replaced as follows:
Bg
λ = (1 − r )λ − r Rs (5.55)
Bo
where the left side of Eq. (5.56) is the rate of oil desaturation. The right side of
this equation is the summation of oil production and oil shrinkage. The final form of
200 A. Jamili et al.
where dWdp
e
is water encroachment term directly into the system expansion and We is
the net water influx per unit original hydrocarbon system pore volume. The injected
gas in must be of the dispersed type [90].
3: Pcf = Pcf (S w )
The first model has been widely used in numerical simulation, but it seems that
this model does not have physical sound. One may consider zero fracture capillary
pressure when only one phase flowing in the fracture or the pressures of two phases
is equal (like capillary end effect) which can be for very large fracture that may not
existed [92, 93]. The second model is based on the relationship between two flat
parallel plates. The equation for capillary pressure is:
2σ cos θ
Pc f = (5.58)
r
where r is the fracture aperture. The third model assumes that the fracture capillary
pressure curve has a shape similar to that of porous medium but with major differences
in curvature. It is reasonable to expect the fracture capillary pressure to have a very
low irreducible wetting-phase saturation compared with the matrix. The consequence
of saturation-dependent fracture capillary pressure is that full capillary continuity
between stacks of matrix blocks may be expected. Dindoruk et al. [94] proposed the
following expression for the fracture capillary pressure:
n f
So − Sor f
Pc f = Pc0f − σ f ln
Pc f ≥ Pc0f (5.59)
1−S or f
where S orf is the residual liquid saturation in the fracture space, Pcf 0 is the fracture
threshold capillary pressure and σf is the logarithmic slope of the fracture capillary
pressure. Pcf 0 is obtained from the adjustment of the initial production data, while
it is estimated by matching calculated and measured data of the entire test period.
Dindourk et al. [94] matched Pcf 0 and σf for every experiment even for similar
experimental setup. They justified using Pcf 0 and σf different and for similar situation
to the scratch of the fracture surface.
Fracture capillary pressure has a significant effect on drainage performance across
a stack of matrix blocks. The flow across a fracture is very sensitive to fracture
capillary pressure due to capillary pressure driving force for liquid film flow [94,
95]. Firoozabadi et al. [95] reported 30 to 40 Psi (207 to 276 kPa) fracture capillary
pressure by assuming fracture surface covered with cones.
The relative permeability of the fractured reservoirs is one of the important problems
in studying these kind of reservoirs. Some of the published experimental results
indicate using two relative permeability curves during the simulation of the fractured
reservoirs with wide fractures (Zero capillary pressure). One for matrix and the other
one (two straight lines) for fracture system. In this case, the capillary pressure in
202 A. Jamili et al.
the fracture is zero so, the relative permeability becomes two diagonal straight lines
for the fracture or fracture relative permeability is a linear function of saturation.
For the matrix, the usual relative permeability curves are being used depend on the
wettability of the matrix.
On the other hand, some other publications are based on using the same relative
permeability curve for reservoirs with narrow fractures, which explains the behavior
of the fluid in matrix and fracture. In this case, the capillary pressure of the fracture is
not zero, but the permeability of the fracture is huge. The line with a little curvature
or no curvature will be used for the non-wetting fluid’ relative permeability curve
and a curved line will be used for the wetting phase because, the wetting phase is
continuous and fills the small pores and the other fluid flows through the larger pores.
Edgar et al. [96] believed that generalized Darcy model might not be appropriate
for flow in filled fractures, because the porous medium does not allow the possibility
of ‘blobs’ of one phase transported by another continuous phase. It states that one
phase can only move upon establishing a continuous flow path. Substituting the
equation for permeability of fractures proposed by Witherspoon et al. [97]:
k f = 84 × 106 × w 2f (5.60)
Equation (5.60) shows that different relative permeability curves result from
different pressure gradient in the fracture. When capillary pressure in the matrix
is large relative to viscous force in the fracture, oil is expelled into the fracture at a
rate independent of the viscous forces. The velocity of the water, the oil blob growth,
and the roughness of the fracture wall determine the pressure gradient at which
the blobs are pushed downstream; however most numerical reservoir simulators are
written under the assumption of a Darcy flow model for the fractures. Therefore,
specific relative permeability curves must be obtained for a given injection flow rate
[96]. Because matrix-fracture interaction is controlled by injection rate, it is apparent
that the relative permeability relationships for wetting and non-wetting phases are
rate dependent. Wetting and non-wetting fluids flow simultaneously in both fractures
and the matrix. The combination of these two flow processes results in a combined
relative permeability behavior that has not been determined [96].
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 203
McDonald et al. [98] mentioned that pressure change effects fracture relative
permeability which does not consider in the simulators. Jones et al. [99] showed that
it does whenever flow is laminar in the fracture and relative permeability depends on
fracture aperture, and on roughness of the fracture surface.
In the dual-porosity concept, fracture acts as a conduit for fluid flow and matrix acts
as a source or sink. It means that produced oil from the matrix will flow through
the fracture. In 1979, Saidi et al. [100] observed that the drained oil from the upper
matrix is sucked or re-infiltrated (or re-imbibed) into the lower matrix instead of
flowing through the fracture network. They questioned the validity of the dual-
porosity concept, which assumed that matrix is a discontinuous medium and drained
oil is produced through the fracture only. This phenomenon is called block-to-block
interaction. Prediction of naturally fractured reservoir behavior without considering
block-to-block interaction will be optimistic. From that date, a lot of work has been
done and re-infiltration and capillary continuity terms are used frequently in the
naturally fractured reservoirs literature. First, let’s define capillary continuity and
re-infiltration terms.
Re-infiltration can be defined as a fraction of drained oil from the upper matrix
block that re-infiltrates (re-imbibes) into the lower matrix block, but the re-infiltrated
phase could be a continuous or discontinuous phase. If there is not phase continuity
between matrices, then every block produces separately. Therefore, the effective
height is equal to individual matrix block height and the overall recovery is the same
as individual matrix block recovery.
On the other hand, capillary continuity is an especial case of re-infiltration where
the re-infiltrated phase has to be a continuous phase. Figure 5.4 shows the difference
between capillary continuous and discontinuous cases. As one may see from Fig. 5.4,
phase continuity increases the effective block height during gravity drainage with
respect to the discontinuous case, where each block drains independently. Figure 5.5
shows how re-infiltration and capillary continuity occurs. In Fig. 5.5a, re-infiltration
occurs through contact areas and liquid bridges, where capillary continuity exists,
because in this case re-infiltrated phase (oil) is a continuous phase. In Fig. 5.5b, re-
infiltration occurs by liquid film, but capillary continuity (phase continuity) may not
exist necessary especially toward the end of gravity drainage process, where the oil
drainage rate is small, and it is hard for the re-infiltrated phase (oil) to be continuous.
So it is possible that there is complete re-infiltration between blocks without having
capillary continuity as Saidi [85] mentioned for history matching of Haft Kel field
(Iran). Since the drained oil from the upper block prefers to re-infiltrate into the lower
204 A. Jamili et al.
block instead of producing through the fracture, as observed by Saidi et al. [100],
re-infiltration and capillary continuity delay the oil production.
In re-infiltration, the re-infiltrated phase (usually oil) does not have to be a
continuous phase; therefore, re-infiltration does not necessarily change the ultimate
recovery from a stack of matrix blocks. But in capillary continuity, since the re-
infiltrated phase (usually oil) is continuous, so the ultimate recovery will be increased
significantly from a stack of matrix blocks as one may see from Fig. 5.4. Figure 5.6
shows the definition and difference between capillary continuity and re-infiltration.
As one may see, capillary continuity is a special case of re-infiltration. The problem
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 205
is that these two phenomena overlaps especially during the early life time of a natu-
rally fractured reservoir, which makes it hard to distinguish between them and predict
the reservoir behavior correctly. Some methods have been proposed to analyze and
distinguish between re-infiltration and capillary continuity which will be discussed
next. All methods are similar in terms of assigning saturation to the fracture.
Constriction Coefficients Method. Saidi et al. [102] used constriction coef-
ficients to simulate capillary continuity and re-infiltration processes. Constriction
coefficient between two blocks is defined as:
qc
C= (5.62)
qo
where qo is the total flow from the upper block and qc is the flow through the
contact area or liquid bridges between two blocks (Fig. 5.7). Basically, this method
provides capillary continuity and re-infiltration between blocks by assigning fracture
saturation.
Saidi [103] often assumed capillary discontinuity between a stack of matrix
blocks. He argued that if the fracture aperture (critical fracture aperture) is about
206 A. Jamili et al.
0.002 in. (0.05 mm) or more, capillary continuity between a stack of blocks cannot
be realized. It seems that he found the above number by balancing gravity and capil-
lary forces of a liquid droplet between two flat parallel plates just before detachment.
His model has nothing to do with direct contact areas between two matrixes. The
results of experimental work of Sajadian et al. [104] showed that there is a critical
fracture aperture for stabilizing liquid bridge. They derived the following equation
for critical fracture aperture (tcf ) by equating the weight of the droplet and capillary
force just before detachment as:
1/2 1/2
8σ 8 × 30 × 10−3 mN × 1m
tc f = = 100 cm
1 kg
3ρg 3 × (0.724 − 0.001186) cmg 3 × 9.0806 kg
N
× 1000 g
= 0.336 cm (5.63)
They assumed capillary continuity for fracture aperture less than Eq. (5.63) and
discontinuity for fracture aperture more than Eq. (5.63). Capillary continuity cannot
be described adequately by using Eq. (5.63) for Firoozabadi et al. [105] experiments.
Pcf –krf method. This method treats a fracture as a porous media like the matrix
and assign Pcf and krf to the fracture. Kazemi et al. [106] used fracture capillary
pressure as a matching parameter in reservoir history matching. Saidi et al. [107]
interpreted using fracture capillary pressure as a matching parameter as capillary
continuity between blocks and he wrote: “application of fracture capillary pressure
for better reservoir history match by Kazemi may mean an effective taller block
height”. Basically, fracture saturation will be assigned by using this method; there-
fore, capillary continuity will be achieved between two blocks that surround the
horizontal fracture. Firoozabadi et al. [95, 105], Horie et al. [101], and Dindourk
et al. [94] used this method to investigate the capillary continuity phenomenon. Zero
fracture capillary pressure means there is no capillary continuity between blocks and
each block drains independently [92, 93].
Labastie [108] investigated capillary continuity by changing the contact area
between blocks. He concluded that fracture permeability is the controlling parameter
of capillary continuity between blocks. Festoy et al. [109] modified single porosity
simulator for fractured reservoirs to consider the effect of contact area between
blocks. They showed that even with a small contact area between blocks, the upper
blocks will drain during the life of the reservoir. They assumed that all of the drained
oil from the upper block will be sucked by the lower block. The contact area between
the blocks affects the drainage time schedule. It means with small contact area the
drainage will be longer that if there is larger contact area. However, the ultimate
recovery for small or larger contact areas does not change.
Pseudo-capillary pressure curve. Assigning pseudo-capillary pressure curve
to describe capillary continuity in a stack of matrix blocks is another method. This
method has been used by Thomas et al. [110] and Fung [111] and is based on vertical
equilibrium (VE) concept [112]. Fung [111] included re-infiltration in a computa-
tional grid cell of a dual-porosity reservoir simulation that contains a stack of matrix
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 207
blocks. He first refined the grid into the level of individual matrix blocks, and then
adopted a dual-porosity approach to calculate the drainage performance of the entire
stack (computational grid cell). In this model, the re-infiltration effect is consid-
ered by allowing the communication between each fracture and the matrix block
below. The amount of re-infiltration is characterized by a fractional re-infiltration
parameter. Once the drainage rate versus the average stack saturation is obtained,
the information is then used to construct a pseudo-capillary pressure curve for the
full-scale reservoir simulation. Fung [111] showed a reasonable agreement between
his model and fine grid simulation results. As one may notice, fracture saturation will
be assigned between blocks by constructing a pseudo-capillary pressure curve for the
entire stack of matrix block and this fracture saturation will achieve the continuity
between blocks.
Connection-dependent relative permeability method. Por et al. [113] used
connection-dependent relative permeability between matrix and fracture nodes.
When fracture oil saturation is below threshold saturation, oil will flow to the lower
matrix block instead of flowing through the fracture toward the producing wells. Once
threshold fracture oil saturation is exceeded, then relative permeability will increase
to one linearly. Similar to Fung [111], Por et al. [113] used the dual-permeability
approach to account for capillary continuity. Again, by using this method, assigned
fracture saturation will establish the continuity between every two blocks.
Discussion. Capillary continuity between blocks will be achieved by assigning
saturation in the fracture and maintaining phase continuity between blocks, which
is the common point of the discussed methods. This point will significantly help
understanding and analyzing the re-infiltration and capillary continuity literature.
There are several factors affecting re-infiltration and capillary continuity. Coats
[114] investigated the effect of horizontal pressure gradient in a horizontal fracture
on re-infiltration by using fine grid simulation. Coats [114] calculations showed
no re-infiltration for a fracture with 11° with horizontal plane. Horie et al. [101]
studied the effect of contact points between matrix blocks and showed that there
will be continuity between matrix blocks in the case of direct contact or fine sand
grain between matrixes. Festoy et al. [109] modified single porosity simulator for
fractured reservoirs to consider the effect of contact area between blocks. They
showed that even a small contact area between blocks helps phase continuity (or
capillary continuity), and the upper blocks will drain during the life of the reservoir.
Fung and Collins [111] suggested that when a reservoir shows a high degree
of capillary continuity, the dual-permeability model is more appropriate. In fact, the
effects of partial matrix continuity may be approximately accounted for if an effective
matrix block height that is taller than the actual matrix block height is used. However,
using taller matrix block alters the amount of recoverable oil resulting from gravity.
It seems that pressure drop between matrices is neglected in this model.
Vidal [115] did experiments and showed that the falling film is an important
mechanism in oil recovery from a stack of matrix blocks by gravity drainage. Vidal
[115] concluded that:
208 A. Jamili et al.
∂ Vy ∂ So
= −ϕ (5.64)
∂Z ∂t
From Fig. 6 of Saidi et al. [100] paper, one may expect that if a matrix is supplied by
a certain infiltration rate, the saturation profile does not change until the re-infiltration
rate changes. They investigated the effect of re-pressurizing on oil recovery and
concluded that re-pressurizing could increase oil recovery; however, it will take a
longer time to respond to re-pressurizing in the case of strong degree of block to
block interaction. At the end, they concluded that the actual degree of block to block
interaction could not be estimated from primary performance (because at early stage
the performance is dominated by relative permeability curve and not by block-block
interaction). Good geological and geometrical properties of both the matrix blocks
and the fracture are required.
Firoozabadi et al. [105] studied the re-infiltration process in fractured reservoirs.
They concluded that at early time of production, falling film is the dominant oil
production mechanism, after a while re-infiltration will be dominant mechanism.
However there still be falling film flow which cannot be neglected. However, some
of the oil in the falling film may be re-infiltrating (or re-imbibing) into the matrix.
This phenomenon has not received attention in the literature.
Firoozabadi et al. [117] tried to develop a theory for re-infiltration phenomenon
and add it to the current simulators. They assumed incompressible fluids, infinite
gas mobility and zero fracture capillary pressure. Firoozabadi et al. [117] performed
analytical investigations of the re-infiltration process in vertical and tilted matrix
blocks. They concluded that in a two-phase gas–liquid system, the fracture network
is basically a conduit for the gas and the liquid path is through the matrix blocks.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 209
Tan et al. [118] approximated the drainage rate for all the matrix blocks in a stack
by using only two drainage curves: (1) the drainage curve for the first block where re-
infiltration is absent, and (2) the drainage curve for the rest of the blocks (represented
by the drainage curve of the second block) where re-infiltration can take place. They
assumed that oil drained from the upper matrix blocks will completely re-infiltrate
into the lower blocks, provided the stack is surrounded by gas. After finding the
drainage curve for first and second block by fine grid simulation, the drainage curve
of the stack is obtained by material balance. Also, they assumed infinite gas mobility,
zero fracture capillary pressure and kr o f changes linearly with So f .
Tan et al. [118] scaled drainage curve by using initial drainage rate (maximum rate)
and the average gas saturation of the block approaches Sge at an infinite time to obtain
a similar form of solution for the block saturation history. Actually, they followed
Coats [114] proposal for scaling. They postulated that, under the condition that there
is no fracture capillary pressure, if the matrix blocks are tall or the threshold pressure
is small, a single relationship between qi , S g + and t + can be obtained to approximate
the drainage rate when matrix capillary pressure (due to reservoir pressure) and block
heights vary. They defined qi , S g + and t + as follows:
Sg
Sg+ = (5.65)
Sge
0 ∗
+ ρgh − Pcm
t =t (5.66)
ρgh − Pcm 0
0 ∗
ki ρgh − Pcm hi
qi = ∗ i qi∗ Sg+ (5.67)
k ρgh − Pcm i h ∗
0
Superscript * refers to the data of the reference matrix block. They concluded that
there are three distinct drainage characteristics curve for each case. Those are:
(1) the first curve belongs to the drainage of the top block where the matrix block
is not subject to re-infiltration, but it is in capillary contact with the second
block,
(2) the second series of curves represent the drainage performance of blocks 2 to
N–1 where both re-infiltration and capillary continuity process take place, and
(3) the third curve belongs to the drainage of the bottom matrix block where
re-infiltration exists, but fracture capillary pressure is zero at the bottom face.
To account for capillary continuity between blocks they used Pcf 0 = 0.0088 psi
and σ f = 0.0023 psi. They showed a good agreement between their results and fine
grid simulation results. It seems that by increasing the number of matrix blocks in
the stack their model will have significant deviation from fine grid simulation.
Horie et al. [119] showed that there would be continuity between matrix blocks
in the case of direct contact or fine sand grain between matrices. Firoozabadi et al.
[105] investigation showed that at early production time there would be continuity
210 A. Jamili et al.
through the matrix blocks and after a while building liquid bridge and detachment will
continue between blocks. However, the rate of building liquid bridge and detachment
will decrease by increasing production time. They concluded that fracture gas/oil
capillary pressure and fracture-liquid relative permeability (the combined effect is
fracture-liquid transmissibility) is the controlling factors of production mechanism.
Saidi et al. [107] argued that the presence and degree of capillary continuity in a
fractured reservoir could be estimated by analyzing by the variation of oil production
rate versus variation of oil column thickness or the variation of oil–water contact.
When oil column thickness reaches a constant thickness for some years, oil produc-
tion either drops sharply or reaches a small rate. It then means either near fully or
negligible capillary continuity. The experimental work of Firoozabadi et al. [105]
verified their statement.
Based on Fig. 5.4, for continuous case, the saturation is continuous function of
block height or it differentiable. For noncontinuous case, the function of saturation
versus block height is not differentiable at fractures, because there is a jump in
saturation. The degree of continuity depends on how much the saturation at the
bottom face of the upper block is close to the saturation at the top face of the lower
block. It is questionable that if a new differentiate function version could be defined
which will be able to determine the degree of continuity.
It is believed that gravity drainage is the most important mechanism for oil recovery
in naturally fractured reservoirs [91, 103], especially in gas invaded zone, and water
invaded zone. Gravity drainage is caused by fluid density difference in the fracture
and adjacent matrix. Gravity drainage mechanism can be categorized as: free-fall
or forced gravity drainage versus equilibrium or non-equilibrium gravity drainage.
In free-fall gravity drainage, gravity difference is the driving mechanism, while in
forced gravity drainage, gravity difference and viscous pressure difference are the
driving forces.
In equilibrium gravity drainage, there is no mass transfer (diffusion) between
oil and gas, but there is mass transfer (diffusion) between oil and gas in non-
equilibrium gravity drainage. Mass transfer occurs by convective transport, molec-
ular transport (molecular diffusion, thermal diffusion, and pressure diffusion), and
mechanical dispersion mechanisms. The combination of molecular diffusion and
mechanical dispersion mechanisms is called hydrodynamics dispersion mechanism,
or convective mixing mechanism.
Mass transfer between oil and gas can affect interfacial tension, capillary pressure
and relative permeability curves and reduce the holdup zone height. Because of these
reasons, gas injection can be very efficient process in naturally fractured reservoirs
(oil swelling). Depending on what type of gas is injecting interfacial tension gradient
can be favorable or not. The differences of capillary pressure lead to flow either from
or towards the fracture which is called “Capillary pumping”. In case of nitrogen
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 211
injection, capillary pumping helps the production from the matrix by decreasing the
interfacial tension in the matrix, while CO2 injection tends to decrease the production
by increasing the interfacial tension in the matrix [120]. Based on simulation, Saidi
concludes that early gas injection can increase oil recovery. Qasem et al. [121] and
Aniefiok et al. [122] simulated gas injection and concluded that early gas injection
is an efficient method, but low matrix permeability oil recovery deteriorates. No
experimental data is available to confirm the increment of oil recovery by early gas
injection.
Miscibility of gas into oil can be achieved by increasing reservoir pressure to
minimum miscibility pressure and in this sense miscible gas injection in naturally
fractured reservoirs is not economic, because a huge amount of gas has to be injected
to increase reservoir pressure to minimum miscibility pressure. Therefore, enhancing
miscibility of gas into oil by economic methods, such as, diffusion and convection
mechanisms is a very important method. Effect of injected gas composition can be
investigated by using single block model [123] to simulate the drainage behavior of
a single matrix block surrounded by fractures by injection of different gases, such as,
N2 , CO2 , dry gas (mainly C1 ), and wet gas into the fracture at the top and producing
oil from the matrix bottom. Also, matrix block height is very important in gravity
drainage behavior. Parachor method can be used to assign interfacial tension to grid
nodes and investigate interfacial tension gradient between the matrix and surrounded
fractures caused by injecting different gases.
Dykstra [124] investigated oil recovery by gravity drainage. He mentioned there
is a certain height in the matrix that above that height gas saturation is below critical
saturation and only oil drains and when gas-oil front passes that height, gas becomes
mobile and there will be two phase flow. Therefore, one may conclude that at early
time production, since only oil drains, fracture capillary pressure could be zero and
when gas-oil front passes that certain height there will be two phase flow and hence
fracture capillary pressure will not be zero. Then oil bridges forming and breaking
takes place [105] and at this stage fracture capillary pressure will oscillate between
zero (breaking bridge moment) and non-zero (forming bridge moment). At the end
only, gas fills the fracture and fracture capillary pressure will become zero again. Of
course, fracture aperture is a key parameter that should be considered. Schechter et al.
[125] reviewed the gravity drainage modelling literature and concludes that there are
four main models for equilibrium gravity drainage process modelling. They are:
1. Cardwell-Parsons-Dykstra (CPD) model (this model will be reviewed in details)
[116, 124]
2. Nenniger-Storrow (NS) model [126]
3. Pavone-Bruzzi-Verre (PBV) model [127] and
4. Luan model [128]
Also, there are empirical models proposed by Aronofsky et al. [129] as:
η = 1 − e−βt (5.68)
212 A. Jamili et al.
Cardwell and Parsons [116] were the first who describe gravity drainage process
with theoretical sound basis. They divided the matrix into two parts. The upper part
is unsaturated region where So is less than 100% and the lower region is 100% oil
saturated. Oil velocity for upper region is:
k dp ∂ So
Vu = ρg − (5.69)
μ d So ∂z
where H is the height of the top of the 100% saturated region after equilibrium has
been reached and h is the height of the top of the 100% saturated region before
equilibrium has been reached. They ignored capillary pressure and gas pressure to
develop a simple form of continuity equation to solve. They calculated front velocity
as:
ρg k1 1 − L−z − kd
H
dz
= (5.71)
dt μϕ (1 − So )
where k1 is the permeability of the medium to the fluid at 100% saturation, kd is the
permeability at the saturation just above the front, L is the draining column length
and z is the front location. Above the front, the following relationship was derived
between z and So :
ρg dk
z= t (5.72)
μϕ d So
To find the initial condition, they differentiated Eq. (5.71) and put it equal to zero
to find the maximum front velocity which will be initial velocity. They assumed that
at zero oil saturation, oil permeability is zero. Dykstra [124] modified this assumption
by defining new saturation variable and assuming zero oil permeability at residual
oil saturation as:
So − Sor
So = (5.73)
1 − Sor
k = SoB (5.74)
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 213
He found B equal to 3.2, while Cardwell and Parsons [116] found 3.5. Then he
followed their approach and derived front velocity equation as:
⎛$ B %⎞
μϕ z B−1
kr (Si ) 1 − L−z − t
H
dz ρgk ⎜⎜
⎟
⎟
= ⎝ B ⎠ (5.75)
dt μϕ μϕ z B−1
Si − t
Dykstra mentioned that the above equations are valid when S g < S gc . If S g > S gc ,
then gas becomes mobile and the possibility exists that two gas-oil fronts will occur
as described by Martin [130] -one moving up and one moving down. Based on the
author’s knowledge, there is not research work on this idea. Most of research has
been done with dead oil, so it seems that this idea worth looking.
Hasanzadeh et al. studied the gravity drainage in a fractured physical model.
They investigated two types of gravity drainage including free fall gravity drainage
(FFGD) and forced gravity drainage (FGD). They also used nitrogen, carbon dioxide
and air as non-wetting phase and condensate and water as the wetting phase in their
experiments. A detailed sensitivity analysis was performed by them that investigated
the effect of fracture blockage, injection rate, dip angle, and type of wetting phase and
injection fluid on the recovery factor (RF). A numerical simulation was conducted to
simulate the behavior of their experiments. Their results showed that FGD using gas
injection has a better performance than the FFGD. Also, they showed that in the cases
with the variation of the vertical orientation, the RF is decreased. They stated that in
the immiscible gas assisted gravity drainage obtained higher condensate recovery in
comparison to water recovery due to lower interfacial tension and lower viscosity of
condensate [131].
Gas injection in fractured reservoirs increases oil recovery by gravity drainage, diffu-
sion, and oil swelling. Gravity drainage is a mechanism that would help to recover oil
due to density differences between oil in the matrix and gas in the fracture. However,
214 A. Jamili et al.
Pc = Pg − Po
hc = (5.78)
ρo − ρg gh
where
Pc is the capillary pressure.
Pg is the gas pressure.
Po is the oil pressure.
ρo is the oil density.
ρg is the gas density.
In order to assure displacement of oil by gas in fracture, block height must be
higher than threshold height (hc ). In the case of low permeable and small matrix block
size, gravity drainage may not be an efficient mechanism. In such cases, diffusion for
small matrix block size such as Ekofisk field (North Sea) or low permeable Asmari
limestone reservoirs (Iran) can be an important recovery mechanism during high
pressure gas injection. Diffusion reduces high interfacial tension which results in
threshold height reduction. However, in case of lean gas injection, IFT will increase
during the process which is the opposite of the first case. As oil in the matrix dissolves
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 215
the injected gas from the fracture, the oil swells and produces into the fracture system.
In fact, in several predominantly oil wet Iranian reservoirs such as “Ahwaz” reservoir
where the height of the matrix blocks is normally between 3 and 5 m, the residual
oil saturation in the water-invaded zone after 40 years remains very high and gas-oil
gravity drainage seems to be an efficient mechanism for releasing the oil from such
reservoirs. The matrix block height in Iranian reservoirs varies between 1 and 20 ft.
Therefore, in some Iranian reservoirs such as “Gachsaran” in which the block height
is less than 2 m, diffusion could be the dominant recovery mechanism.
5.8.4 Diffusion
Few laboratory publications have been devoted to describing the diffusion mechanism
in naturally fractured reservoirs. No laboratory work was published on the diffusion
effects in naturally fractured reservoirs before 1990. During that period (before 1990),
simulation studies were conducted to investigate the diffusion mechanism on oil
recovery in naturally fractured reservoirs. The laboratory and simulation studies of
diffusion as a recovery mechanism in naturally fractured reservoirs are discussed in
what follows. Van Golf-Racht [91] and Saidi [103] were among the firsts that provided
good explanation of molecular diffusion role in naturally fractured reservoirs.
2 md and 40%, respectively. Cores were saturated with a binary mixture of C1 –C5 .
Methane or nitrogen was injected in the fracture. They investigated the effects of the
diffusing gas (N2 or C1 ), gas flow rate in the fracture, and initial gas saturation in the
core. The experiments were performed at 38.5 °C. Table 5.3 shows the details of the
experiments. They concluded the following:
1. Initial gas saturation has little effect on oil recovery.
2. Pentane recovery is linear with time, which indicates that the recovery process
in not governed by a pure diffusion mechanism.
3. Pentane recovery by methane injection is 1.6 times faster than recovery by
nitrogen injection at corresponding times. The pentane concentration in the gas
phase in the core was 1.6 times higher for methane injection than for nitrogen
injection.
4. In the nitrogen injection case, saturation profiles along the core revealed a strong
capillary end effect resulting in accumulation of oil in the matrix near the fracture
(Fig. 5.10).
5. When nitrogen is the diffusing gas, the flow rate has a small effect on pentane
recovery; whereas flow rate greatly affects methane production.
Chukwuma [67] studied diffusion of CO2 into n-decane at 100 °F and 206 psia.
Figure 5.11 shows the experimental setup. Glass rods of different diameters (2 mm,
3 mm, 4 mm, etc.) and Pyrex glass beads of 4 mm diameter were used as packing in
the study. CO2 diffuses into n-decane from the top. He recognized that the density of
a CO2 and n-decane mixture had an unusual behavior increasing up to 70% mol CO2
and then decreasing at higher concentrations of CO2 . The density change causes
free convection in the vertical direction with the denser fluid flowing down. Free
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 217
80
Case a (C1-C5)
70
Case b (N2-C5)
60
Gas Saturation (%)
50
40
30
20
10
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
Distance from Fracture (m)
Fig. 5.10 Gas saturation profile after 39 days along the core for experiment no. M6 of Table 5.2
[120]
convection enhances CO2 mass transfer. It took only 45 min to saturate n-decane by
density induced vertical flow while for other gases, such as methane, it takes several
hours. He concluded that the free convection causes the effective diffusivity to be
much higher than a typical molecular diffusion. For example, the asymptotic value
of the effective diffusivity for carbon dioxide in n-decane is about 0.2 cm2 /sec at 206
psia and 1000 F whereas the molecular diffusivity for ethane in n-decane at the same
temperature and pressure is about 5.0 × 10–5 cm2 /sec.
Renner [133] used an experimental setup similar to Chukwuma’s [67] experi-
mental setup (Fig. 5.11) to study CO2 and ethane diffusion into n-decane at 100 °F
temperature and pressures up to 846 psia. As CO2 diffuses into the oil (n-decane),
218 A. Jamili et al.
the pressure tends to drop in the CO2 space. As this occurs, the pressure raised by
compressing the CO2 . From the movement of the piston rod and the linear posi-
tion transducer on the gas metering vessel, the volume of CO2 injected to maintain
constant pressure over the rock face as a function of time may be readily determined.
Because CO2 mass transfer into oil (n-decane) results in swelling of the oil, the
gas/oil interface will move as a function of time. Horizontal and vertical Berea core
(2-in diameter and 6-in long) setups were used in the experiments to investigate the
effect of gravity-induced convection on the observed mass transfer. He observed that
the effective diffusivity of CO2 in n-decane in vertical cores is more than in hori-
zontal cores which appears to be because of combined diffusion and gravity-induced
convection processes. On the other hand, diffusivity of ethane in n-decane is not
affected by the orientation of the core.
Thiebot and Sakthikumar [134] studied gravity drainage and mass transfer in
cylindrical cores surrounded by fractures (Fig. 5.12). They used limestone and chalk
cylindrical core with a length of 40 cm and permeabilities of 60 md and 2 md,
respectively. First, the core was saturated with live oil, representative North Sea light
oil with a bubble point pressure of 180 bar at a reservoir temperature of 132 °C.
Second, equilibrium gas was injected at the top of the core in the fracture and oil was
produced from the bottom. Equilibrium gas is a gas in thermodynamic equilibrium
with the live oil used in the experiment. Therefore, there is no mass transfer between
the equilibrium gas and the live oil. Gravity is the recovery mechanism in this stage.
The step was continued until oil production ceased (gravity drainage equilibrium).
Third, methane or nitrogen was injected instead of the equilibrium gas. Mass transfer
between nitrogen and methane as non-equilibrium gases and live oil in the core occurs
in this stage. They concluded that injection of non-equilibrium gas leads to significant
additional oil recovery even after gravity drainage equilibrium.
Le Romancer et al. [135, 136] performed similar experiments as Morel et al. in
1-D conditions (Fig. 5.9) on chalk cores saturated with a methane-pentane mixture in
the presence of different water saturations and with three diffusing gases: nitrogen,
methane, and carbon dioxide. Table 5.4 shows the details of the experiments. Similar
to Morel et al., it was observed that there is an accumulation of oil in the matrix
near the fracture surface when nitrogen is injected. The gas saturation profiles were
similar to Fig. 5.10. Figure 5.13 shows the influence of the diffusing gas type on the
pentane recovery. Based on Fig. 5.13, Le Romancer et al. [135] claimed that only
nitrogen injection allows the obtaining of a constant and high pentane production
rate. Therefore, it was concluded that in a diffusion process it is essential to keep
the highest oil saturation near the fracture. From this point of view, nitrogen is an
interesting candidate. Their carbon dioxide diffusion experiment is simulated in this
dissertation.
Riazi et al. [137] conducted a laboratory experiment to study the diffusion mech-
anism at reservoir conditions (Fig. 5.14). In their experiment, diffusion of N2 into
a mixture of oil and gas (in matrix) at 270 bar and 403 K was studied. The oil
components were N2 , CO2 , C1 , C2 , C3 , iC4 , nC4 , iC5 , nC5 , C6 , C7+ . Cylindrical core
samples (8.3 cm height and 5.1 cm diameter) from the Ekofisk field in the North
Sea were used in a vessel with limited free-volume which was purged with nitrogen
immediately following depressurization from the initial bubble point at 382.8 bar
to 275.9 bar. Porosity and permeability of a core sample were 0.31 and 0.29 md,
respectively. A core sample was supported by the vessel so that all the surfaces were
open to the free-volume. The diffusion process was monitored by analysis of the gas
composition in the free volume with time. Their simulation of the experiment will
be discussed in the next section. The results showed the importance of diffusion in
recovery of oil components.
Le Gallo et al. [120] used the same setup (Fig. 5.9) as Morel et al. [132] to study
diffusion in 1-dimension in Paris Basin Chalk. A description of the experiments is
given in Table 5.5. Le Gallo et al. [120] concluded that capillary phenomenon inside
the matrix contributes to liquid flow towards the fracture and may be enhanced if
interfacial tension is increased by injecting of a gas such as nitrogen.
Table 5.4 Description of 1-dimension diffusion experiment by Le Romancer et al. [135, 136]
Test Injected Water Initial gas Composition Gas flow Pressure Total
gas saturation saturation of the mixture rate in the (MPa) test
(%) (%) (mole %) fracture time
(cm3 /hr) (days)
Mure C1 0 0 C1 = (44%) 4 10.1 23
M6 N2 0 C5 = (56%) 73
M10 N2 30 60
M11 C1 30 39
M12 C1 13 52
M13 N2 13 49
M25 CO2 11 C1 = (28%) 6.3 95
C5 = (72%)
220 A. Jamili et al.
100
CO2/C1-C5
90
C1/C1-C5
Pentane Recovery (initial mass %)
80
N2/C1-C5
70
60
50
40
30
20
10
0
0 500 1000 1500 2000 2500
Diffusion Time (hour)
Darvish et al. [138] conducted an experiment to study the effect of CO2 injection
into cylindrical cores (60 cm long and 4.6 cm diameter) from North Sea (Maas-
trichtian chalk) surrounded by fractures (Fig. 5.12) at reservoir conditions. Perme-
ability and porosity of the core were 4 md and 44%. The oil components were N2 ,
CO2 , C1 , C2 , C3 , C4 , C5 , C6 , C7+ . The volume between core and core holder (fracture)
was filled by Wood’s metal. After saturating the core with the oil mixture, a fracture
volume surrounding the core was created by heating the solid core and melting the
wood’s metal and draining the melted wood’s metal from the space between the core
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 221
and the core holder. The oil circulation was continued until fracture and core both
were completely saturated with oil. Once the sealing material from the fracture was
removed, the oil in the fracture was displaced by injecting CO2 at high flow rate.
Then CO2 was injected at the top of the core and oil was produced from the bottom.
The experiment was performed at 300 bars at 130 °C.
The Eclipse compositional simulator was used to simulate the experiment. Mass
transfer between gas in the fracture and oil in the matrix is not considered in Eclipse.
Gas–gas and oil-oil diffusion are allowed in Eclipse only. Therefore, Darvish et al.
[138] had to initialize the fracture with oil and gas phases of rich CO2 to initiate
diffusion between oil in the matrix and oil in the surrounding fractures. The frac-
ture was initialized with a mixture of 95 mol% CO2 and 5 mol% of the heaviest
component. The fluid inside the fracture has a two-phase condition in which liquid
phase has a very high concentration of CO2 . The presence of two-phase condition
in the fracture with a high concentration of CO2 in its liquid phase would start the
liquid–liquid diffusion from the fracture to the matrix. A zero gas and oil diffu-
sion coefficient were assigned for the heaviest component. The simulation results
showed that the key mechanism to recover oil from a tight matrix block is diffusion
and gravity drainage has no significant effect. They recommended that the existing
compositional simulators should be updated to consider gas (in the fracture)-oil (in
the matrix) mass transfer on oil recovery.
Karimaie [139] investigated gas injection (secondary recovery) and gas injection
after water injection (tertiary recovery) in oil-wet carbonate cores. The objective
was to investigate an EOR process for oil-wet carbonate fractured rocks. The core
samples were 20 cm long and 3.8 cm diameter. He used C7 -C1 as oil. Porosity and
permeability values were in the ranges of 8–25% and 1.5 to 130md, respectively.
His experimental setup and procedure were the same as for the Darvish et al. [138]
experiments (Fig. 5.12). Secondary gas injection experiments were done at 220 bars
and 85 °C. In secondary gas injection experiments, equilibrium gas was initially
injected to displace oil by gravity. Equilibrium gas was in equilibrium with the oil in
the core and therefore, there was no mass transfer between the equilibrium gas and
the oil. Once oil production ceased, the second period of pure CO2 or N2 injection
followed. In tertiary gas injection, first oil was displaced by water injection at 220
222 A. Jamili et al.
bars and 85 °C. Then equilibrium gas injection started at 210 bars and 85 °C followed
by the second period of equilibrium gas, N2 or CO2 injection at 220 bars and 85 °C.
He claimed that diffusion plays an important role in both secondary and tertiary oil
recovery. He showed experimentally that tertiary oil recovery increased by increasing
injection pressure from 210 to 220 bar at 85 °C. However, the efficiency of the process
strongly depends on the type of gas. Injecting CO2 resulted in higher recovery than
equilibrium gas or nitrogen injection in tertiary recovery. He claimed this is due to the
fact that, in CO2 injection, several mechanisms such as gravity drainage, diffusion,
swelling, and IFT reduction are contributing to oil recovery. Also, in secondary
recovery, when nitrogen is injected, ultimate recovery is lower than CO2 injection.
No detailed simulation was done.
Coats [114] included the effect of diffusion in dual-porosity models. Diffusion coeffi-
cients for liquid–liquid diffusion are about 100 times smaller than those for gas–gas
diffusion. Liquid–gas diffusion coefficients are larger than liquid–liquid diffusion
coefficients but still less than gas–gas diffusion coefficients. Therefore, Coats (1989)
neglected gas-oil and oil-oil diffusion between fracture and matrix in his formulation
and only gas–gas diffusion was considered as:
Diffusion between matrix and fracture = ϕSgg Dg ρg yi m − ρg yi f (5.79)
where
Sgg is the geometric mean of matrix and fracture gas saturation.
Dg is gas diffusion coefficient.
ρg .ρo are molar densities of gas and oil.
(yi )m .(yi ) f are mole fraction of component i in gas phase in matrix and fracture.
ϕ is matrix porosity.
Da Silva and Belery [69] simulated the effect of diffusion on oil recovery from
highly fractured reservoirs with low matrix permeability in the North Sea and in
Africa. The oil components were C1 , C2 –C6 , and C7+ . The injected gas was nitrogen.
The simulation studies were done at 266 °F and 4415 psia. The maximum matrix
block height was 4 ft in their simulations. The diffusion equation for a matrix block
was solved analytically for a step change in concentration at the matrix boundary.
The analytical solution provided the concentration of each component as a function
of time. Their analytical simulation results showed the significant effect of diffusion
on the oil recovery, especially for small matrix block size of the order of several
feet or less. They suggested considering the effect of diffusion on oil recovery in
simulation of naturally fractured reservoirs.
Thomas et al. [140] conducted a simulation study of nitrogen injection into the
highly fractured Ekofisk field in the North Sea. The model temperature and pressure
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 223
were 268 °F and 4000 psig. Bubble point pressure was 5545 psia. They defined the
diffusion time as the time required to increase concentration of N2 in the core to 99%
by diffusion. They showed that diffusion time for 1 and 10 ft blocks are 10 days and
5 years, respectively. The interfacial tension was increased by nitrogen diffusion.
Hua and Whitson [141] simulated experiment no. M5 shown in Table 5.3. Their
model combined an analytical solution for mass transfer in the fracture with a numer-
ical model in the core. An analytical solution in the fracture was used to define a
mass transfer coefficient between matrix and flowing gas in the fracture. Convection
(driven by pressure gradient) between matrix and fracture is not considered in the
model. They showed that diffusion is an important mechanism for transporting N2
and C1 in the porous media. C5 is transported to the fracture face mainly by oil
convection inside the core. They also recognized the importance of correction of
capillary pressure for the variation of interfacial tension due to gas diffusion in oil
recovery calculations. They used a ternary diagram to explain why pentane recovery
is not only by pure diffusion. They explained that as core fluid contacts nitrogen, the
amount of pentane in the oil phase should increase, which means that pentane will
diffuse from the fracture into the core. This is impossible since the injected gas does
not contain pentane from the fracture. The only way to keep phases in equilibrium
is to have pentane supplied from the lower part of the core. This is the reason behind
oil convection from the matrix towards the fracture.
Fayers et al. [142] simulated experiment no. M5 (nitrogen diffusion experiment)
of the Morel et al. diffusion experiments (Table 5.3) to test their compositional
simulator. The computational mesh had 20 grid blocks along the core and 3 grid
blocks along the fracture, which allowed its inlet, mass transfer region, and outlet
to be represented. The mass transfer coefficient between matrix and fracture was
evaluated using a laminar flow theory similar to that described by Hua and Whitson.
They showed the importance of correcting capillary pressure with interfacial tension
in the calculations. Also, they recognized that the shapes of the calculated saturation
profiles are strongly dependent on the selection of a capillary pressure curve and on
the accuracy of determining variations of interfacial tension.
Riazi et al. [137] solved the diffusion equation (Eq. 5.61) analytically to simulate
their experiments (Fig. 5.14). They treated the fracture as a boundary condition for
the matrix. Two boundary conditions were studied for the fracture-matrix interface.
They were a stagnant condition and high flow in the fracture. Their simulation results
showed good agreement with experimental data (composition of methane versus
time) for both cases. They recognized that diffusion is a very important mechanism
in oil recovery.
Saidi [85] simulated performance of the Haft Kel field at Iran. Matrix block size
varies from 8 to 14 ft in the Haft Kel field. Permeability changes between 0.05 to 0.8
md. He showed the importance of diffusion during history matching of the Haft Kel
reservoir.
Lenormand et al. [143] developed a mass transfer coefficient between matrix
and fracture similar to the Hua and Whitson [141] model. The model was used
successfully to simulate the following experiments:
224 A. Jamili et al.
their method relative to the case without diffusion. The effect of diffusion was more
pronounced for smaller fracture spacing.
Alavian et al. [145] simulated a secondary CO2 injection experiment of Karimaie.
In the Karimaie [139] experiments, equilibrium gas was in equilibrium with the oil
in the core and therefore, there was no mass transfer between the equilibrium gas and
the oil. The SENSOR compositional model (single porosity) was used to simulate
the experiment. SENSOR does not have a diffusion mechanism in the single porosity
model. A cylindrical model (single porosity) with 10 grids in radial direction and
51 grids in vertical direction was used to simulate the experiment. The simulation
results showed the following results:
1. Darcy displacement is the dominant recovery mechanism in the Karimaie [139]
secondary experiment during the equilibrium gas injection period because of a
low conductivity in the surrounding fracture. The fracture space in the Karimaie
[139] experiments was created by melting wood’s metal initially filled the space.
Simulation results indicated that the fracture had low conductivity (20–30 md)
which means melting wood’s metal was not a successful process.
2. It was concluded that near-miscible displacement was the dominant production
mechanism during secondary CO2 injection.
3. Gravity-capillary forces had a minor effect in Karimaie [139] experiment.
Moortgat et al. [146] simulated the Darvish et al. [138] CO2 experiment by finite
element methods. Their simulation method is the same as Hoteit and Firoozabadi
[144] method. A Cartesian model with 19*1*40 grids in x, y, and z direction was used
to simulate the experiment. It was found that diffusion was an important recovery
mechanism. However, the impact of diffusion on oil recovery was not as significant
as the Darvish et al. [138] simulation results showed.
Multi component diffusion occurs when the flux of one component is influenced
by the concentration gradient of a second component [147]. In some cases, the
first component’s flux can be accelerated or decelerated by as much as an order of
magnitude. In other words, the diffusion can cause a temporary unmixing, exactly
opposite to the effect commonly expected. In some cases, the first component can
diffuse against its concentration gradient, from a region of low concentration into a
region of high concentration. Cussler [147] mentioned the lack of experimental data
as the major deficiency to verify multi component mathematical models. Cussler
[147] believed that all available evidence suggests that all mathematical models with
same number of diffusion coefficients give similar results.
226 A. Jamili et al.
Table 5.7 shows field examples where diffusion is an important mechanism in oil
recovery [85, 139].
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 227
5.8.5 Dispersion
where
Kc,p,x is the dispersion coefficient of component c in x-direction in phase p (oil,
gas, or water).
M
De.c. p.x is the concentration diffusion coefficient of component c in x-direction in
phase p (oil, gas, or water).
+L and α
α +T are the longitudinal and transversal dispersivity factors.
S p is the saturation of phase p (oil, gas, or water).
ϕ is the porosity.
v p.y and v p.z are the velocity of phase p (oil, gas, or water) in y and z directions.
v p is the velocity of phase p (oil, gas, or water).
Dispersion [150] is expressed versus Peclet No.
vd
Pd = (5.81)
Dm
where v, d, and Dm are velocity, mean or effective grain diameter, and molecular
diffusion coefficients.
For Pd < 0.4, the transport process is pure molecular diffusion. For 0.4 < Pd
< 6, the molecular diffusion is of the same order magnitude as that of mechanical
dispersion. For 6 < Pd < 250, the main spreading is caused by mechanical dispersion
combined with molecular. For 250 < Pd < 18,000, the mixing process is dominated by
mechanical dispersion. Discussions of mechanical dispersion can be found in regular
228 A. Jamili et al.
In high permeability rocks or large block dimensions the effect of diffusion is less
pronounced. Criteria will be presented to compare the required time for diffusion
and gravity drainage quantitatively. If the required time for diffusion is much more
than the required time for gravity drainage, then diffusion is unimportant.
5.8.6.1 Diffusion
∂ 2C ∂C
= (5.82)
∂x2D ∂tD
Initial condition:
C(x D .t D = 0) = 1 (5.83)
Boundary conditions:
∂C
C(x D = 1.t D ) = 0. (xD = 0.tD ) = 0 (5.84)
∂xD
where
x
xD = (5.85)
(l/2)
Dt
tD = (5.86)
τ (l/2)2
where
(2n − 1)π
λn = (5.88)
2
Using first term approximation in Eq. (5.87), the time necessary for C to decay
90% from its initial value is:
1 −λ1 t ∗ π
0.1 = e , λ1 = (5.89)
λ1
2 2
0.85τor (l/2)2
t∗ = (5.90)
D
Tortuosity is calculated as [75, 137]:
where m is the cementation factor and usually varies between 0.15 and 2.5. Lagalaye
et al. [152] estimated the tortuosity by using Kozeny-Carman equation (more adapted
to sandstone than carbonates):
-
ϕ
τor = (5.92)
2k(1 − ϕ)2
with k in Darcy.
Oil recovery from a single matrix bock is derived by Van Golf-Racht [91] and
will be presented. Gravity and capillarity are the only active forces. Figure 5.15
shows schematic of the matrix block completely surrounded by gas. The boundary
conditions corresponding to this case are:
Z = H, g = g1 (5.93)
230 A. Jamili et al.
Z = 0, o = o2 (5.94)
μg U
Φg1 − Φgz = Z (5.95)
K K rg
μo U
Φoz − Φo2 = (H − Z ) (5.96)
K Kr o
where
ρ = ρo − ρg (5.98)
By substituting Eqs. (5.98) and (5.99) into Eq. (5.97) and with Φg1 = Φg2 the
result is:
U μg μo
Pc − Pc + g(H − Z )ρ = Z+ (H − Z ) (5.100)
K K rg Kr o
g(H − Z )ρ − Pc
U= μg (5.101)
K K rg
+ (1 − M)Z ]
[M H
where
(μo /K o )
M= (5.102)
μg /K g
To obtain the relationship between the fraction of the recovered oil and time,
U = ϕ ddtZ is substituted into Eq. (5.82) and when integrated with initial condition t
= 0, Z = 0, the result obtained is:
$ %
Pc Pc
tD.G.Pc = ZD (M − 1) − M + (1 − M) 1 − ln 1 − − ZD
gHρ gHρ
(5.103)
where
Z D = Z /H is the fraction of oil produced, and.
K K rg max gρ
t D.G.Pc = ϕμ gH
t is the dimensionless time.
Equation (5.83) will be used to calculate the gravity drainage time.
Table 5.8 shows sample calculation results for a 4 ft matrix block with 2 md and 100
md permeabilities. It takes 11.5 years for 2 md matrix block to drain to the threshold
height (25% of the matrix block height), while it takes 0.096 year for the 100 md
matrix block. Diffusion time for the block is 6 years (Table 5.9). As one may see,
diffusion can play an important role when the permeability is 2 md.
Ramirez et al. [153] simulated a matrix block with 20ft*18ft*20ft (x–y-z) dimen-
sions for gas injection. They used 100 md permeability for the matrix block. They
found that the diffusion is unimportant. Table 5.10 shows that it takes 0.2 year
(71 days) for 100md matrix block to drain to the threshold height (60% of the matrix
block height). This time is close to what Ramirez et al. [153] showed in Fig. 9 of
their paper. Diffusion time for the block is 3.91 years (Table 5.11). So, diffusion is
232 A. Jamili et al.
unimportant. On the other hand, it takes 5 years for the same matrix block with 2 md
to drain to the threshold height (60% of the matrix block height). As one may see,
diffusion could be the dominant mechanism in this case.
Injection patterns are planned in order to cover and sweep out an expansive area of
reservoirs and make maximum contact with hydrocarbons [9]. Injection patterns are
a function of mobility ratio of fluids, time and cost [154]. The influence of mobility
ratio on the sweep-out pattern in a secondary recovery has been investigated by Dyes
et al. [155], Aronofsky and Ramey [156], Aronofsky [157] and Craig et al. [158].
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 233
In order to select number and location of injection wells, permeability and porosity
values and heterogeneity, and positions of production wells are needed [159]. By
choosing the wrong injection well pattern, final recovery from the reservoir may be
less than expected [160]. Boatright and Dixon [161] suggested that approximately
10 wells are needed for a 4000 acres field in cycling program. Fay and Parts [162]
modelled invasion pattern of a five-spot cycling project.
In the case of gas-cap injection, all of the injection wells are located around the top
of the structure. The converted production wells may renew their completion because
the perforation needs to replace from the oil zone into the gas cap. The sufficient
number of injection wells depends on the total required injection rate. The rate of each
injection well can be calculated using the inflow performance relationship proposed
234 A. Jamili et al.
where Piw and Pe are the bottom-hole injection pressure and the pressure at the
external limit of the gas zone.
In fractured reservoir models the reservoir is discretized into two sets of grid blocks
located in the same space, one called the matrix and the other called the fracture.
The matrix continuum is assumed to be comprised of matrix blocks, which are sepa-
rated spatially by fractures. The dimensions of these matrix blocks can be variable
throughout the reservoir and are a function of the fracture spacing, orientation and
width. Within the computational grid, the matrix- fracture transfer is represented by a
single flow term. The flow of fluids through the reservoir occurs through the fracture
system, which is the primary conduit for fluid flow. Wells in a fractured block are
always connected to the fracture.
Frequently, a fine grid simulation [164] (explicit discretization method) is used
to evaluate the accuracy of a proposed transfer calculation. In such a simulation,
the matrix blocks are discretized into several grid blocks. The adjacent fracture may
also be discretized. The idea is that a fine-grid simulation can accurately represent
the interplay of recovery mechanisms on the local scale and does not involve the
assumptions of how matrix-fracture transfer ought to be calculated.
There are several commercial models available to conceptualize and model
naturally fractured reservoirs. These models are classified as dual-porosity, dual-
porosity/dual-permeability, and dual continuum, approaches.
Fluid flow through the reservoir takes place through the fracture network. The matrix
blocks essentially act as source and sink terms. Figure 5.16 shows the schematic of
the dual-porosity concept.
The fracture medium is a continuous medium, while matrix is a discontinuous
medium. Drained oil from the matrix to the fracture will produce. In this model frac-
ture permeability is much higher than matrix permeability. Dual-porosity model does
not consider re-infiltration and capillary continuity processes. Kazemi et al. [106]
first derived the governing flow equations for black-oil using in a simulator. Odeh
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 235
Water:
Twx f pwn+1
f − γ x
wf D + T x
wm f p n+1
wm J − p n+1
wf
n+1 n
Vb φ Sw φ Sw
+ qwn+1 − − =0 (5.106)
t Bw f Bw f
The dual-permeability model assumes two superimposed continua: matrix and frac-
ture, which both of them are continuous. Now, fluid flow occurs through both the
fracture network as well as through the matrix blocks. The dual permeability option
can be important for cases where there is capillary continuity and re-infiltration.
Usually, only the vertical k direction matrix–matrix transfer is important. Figure 5.17
represents the dual-permeability concept. In this model since fracture permeability
relative to matrix permeability is not high, both matrix and fracture have equations.
If the fluid potential in the fracture larger than matrix, fluid will flow from the frac-
ture to the matrix, which is not possible in dual-porosity model. The governing flow
equations for matrix and fracture are as follows:
Matrix:
n+1
ΔTom x
Δpom − γom x
ΔD + Tom x
f po f − pom
n+1 n+1
For flow in the fracture the same equation holds with appropriate symbol for
fracture. Fung and Collins [111] suggested that when a reservoir shows a high degree
of capillary continuity, the dual-permeability model is more appropriate. In fact, the
effects of partial matrix continuity may be approximately accounted for if an effective
matrix block height that is taller than the actual matrix block height is used. However,
using taller matrix block alters the amount of recoverable oil resulting from gravity.
It seems that pressure drop between matrixes is neglected in this model.
This model uses the representative matrix block concept for calculating gravity effects
between the matrix block and the associated fracture. The gravity drainage mech-
anism is represented by a gravity head, γα Dα , in the matrix-fracture transfer
potential [164].
where
γog Dg = γo − γg Sg∗ f − Sgma
∗
Lz (5.110)
γow Dw = (γw − γo ) Sw∗ f − Swma
∗
Lx (5.111)
f s accounts for the predominant vertical liquid flow of the gravity drainage process
and is:
f s = k x /L 2x /σ (5.114)
This model is a variation of the standard dual porosity option. It allows the user to
refine the matrix blocks in the vertical direction in order to more accurately represent
the gravity drainage process from matrix to fracture, which is essentially vertical.
Each matrix block is refined by the number of subdivisions specified in order to repre-
sent more accurate the fluid pressures and saturations within the matrix blocks. This
resolution is not needed in the fracture, therefore only the matrix blocks are refined.
Figure 5.18 shows this model. This model does not consider capillary continuity and
re-infiltration between matrix blocks.
Another extension of the standard dual porosity concept is the multiple interacting
continua (MINC) approach. Pruess et al. [169] first presented MINC idea. The main
advantage of MINC is the representation of the matrix-fracture transfer calculation
using a nested discretization of the matrix blocks. This allows a very efficient repre-
sentation of the transient fluid regime, which is often neglected, in the standard dual
porosity model. The nested discretization is one-dimensional and can represent the
pressure, viscous and capillary forces. The gravity force however is not considered
in this nested, one-dimensional matrix refinement. Figures 5.19 shows the schematic
of MINC model.
Finite element method has been used beside finite difference method to simulate
naturally fractured reservoirs. Finite difference method (FD) is simpler and easier to
apply than finite element (FE) method, but FD cannot be applied for irregular matrix
shape. Firoozabadi et al. [101, 172, 173] used FE method to simulate naturally frac-
tured reservoirs. Firoozabadi et al. [101, 172, 173] used mixed finite element (MFE)
and the discontinuous Galerkin (DG) methods to simulate naturally fractured reser-
voirs. Generally, fractures have very small aperture, and therefore volume relative to
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 241
Fig. 5.21 Typical control volumes containing a fracture with the cross-flow equilibrium in the
computational control volume Firoozabadi et al. [90, 161, 162]
matrix size, which places time step instability. Thus, the integral of governing equa-
tions over the fracture can be simplified by dropping one of the spatial variables.
Consequently, fractures can be represented by the edges of the control volumes in
the grid. Based on cross-flow equilibrium concept (similar to vertical equilibrium),
Firoozabadi et al. [101, 172, 173] assumed that the state unknowns (pressure and
composition) in the fracture and in the adjacent cells are the same (see Fig. 5.21).
This assumption is valid as long as matrix elements are not too large. This assumption
removes the necessity of calculating matrix-fracture flux; only matrix–matrix and the
fracture-fracture fluxes are required. They used direct solver package UMFPACK of
Davis and Duff to solve the linear system of equations.
They neglected capillary pressure and diffusion processes. Also, they assumed that
there is no volumetric accumulation in the fracture nodes. Their work is in 2-D and
it seems that for 3-D the simulation will be much more complicated if one may want
to consider the effects of capillary pressure and diffusion processes. They claimed
that mixed finite element (MFE) and the discontinuous Galerkin (DG) methods need
less CPU time and have less dispersion than finite difference method.
equations are expressed in moles. For compositional multiphase flow, three forces
must be properly accounted for: viscous, gravity, and capillarity. In addition, if gas
is injected, diffusion mechanism must be included to quantify for mass-transfer
between phases. Details of the model including mass-transfer mechanisms, governing
equations, boundary conditions, initial conditions, and the numerical solution will
be presented in this section.
The first bracket represents the convection mechanism in oil and gas phases.
Diffusion mechanism is represented in the second bracket. q D. f m and qC. f m are
diffusion and convection mass transfer between matrix and fracture at the matrix-
fracture boundary. One mass balance equation describes water movement by the
convection mechanism only, because the hydrocarbon phases are assumed to be
insoluble with the water phase.
Water phase,
kkr w ∂
∇. ρw (∇ pw − γw ∇ D) = [φρw Sw ] (5.116)
μw ∂t
3. Constraint equations that require the phase saturations to sum to unity and mole
fraction in each phase to sum to unity. Besides, it is necessary to relate water,
oil, and gas pressure, that is, capillary pressure relationships.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 243
So + Sg + Sw = 1 c = 1, 2, . . . , n c (5.118)
,
nc ,
nc
xc = 1, yc = 1 c = 1, 2, . . . , n c (5.119)
c=1 c=1
The equations governing compositional multiphase flow in porous media are given
by Eqs. (5.96) to (5.102). This equation system consists of set of (2nc + 6) equations
with the same number of unknowns. The (2nc + 6) unknowns are (po , pg , pw , So , Sg ,
Sw , x1 , x2 , …, xn , y1 , y2 , …, yn ).
Initial and boundary conditions
Initial conditions define the pressure, saturation, and composition distribution at time
equal to zero. Boundary conditions specify the ways in which the reservoir interacts
with its surrounding. The initial and boundary conditions will be presented next.
Initial conditions
It is assumed that there is gravity equilibrium in the model at time equal to zero. Also,
pressure and composition at a reference are known. Since there is gravity equilibrium
at time equal to zero, convective flow vanishes. Therefore, from Darcy’s law:
kkr p
ρp ∇ pp − γp∇ D = 0 p = gas, oil, and water (5.122)
μp
∂pp
=0 p = gas, oil, and water (5.123)
∂x
∂pp
=0 p = gas, oil, and water (5.124)
∂y
Equations (5.123) and (5.124) state that pressure, composition, and saturation
are constant in a horizontal plane at time equal to zero. For the vertical direction,
Eq. (5.122) becomes:
244 A. Jamili et al.
∂pp
− γp = 0 p = gas, oil, and water (5.125)
∂z
Equation (5.125) means that vertical pressure distribution is given by the column
weight. Integrating Eq. (5.125) results in:
where γ p is the average specific weight of phase p between z and zref height. If
pressure at a reference height is given, then pressure at any point in the model can
be calculated from Eq. (5.126).
Boundary conditions
There are several types of boundary condition. Most of boundary conditions are
discussed in reservoir simulation textbooks. Two types of boundary conditions will
be discussed next: (1) sealed boundary and (2) matrix-fracture boundary.
Matrix sealed boundary conditions
The total mass flux for all components in all phases vanishes at these boundaries.
That is convection flux at the boundary:
kkr p
ρp ∇ pp − γp∇ D = 0 p = gas, oil, and water (5.127)
μp
Equations (5.127) and (5.128) are defined in the model by setting the transmissi-
bilities equal to zero at the sealed boundaries.
Matrix-fracture boundary conditions
The continuity equation in the fracture includes mass transport by diffusion and
convection mechanisms in a laminar flow regime. For example, steady state conti-
nuity equation for a horizontal fracture can be expressed by the following partial
differential equation:
∂ yc ∂ 2 yc
v − De.c 2 = 0 c = 1, 2, . . . , n c (5.129)
∂x ∂z
where v is the average gas velocity over the cross-sectional area normal to the bulk
flow in the fracture, and De.c is the effective diffusion coefficient for component c
between matrix and fracture. The boundary conditions are:
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 245
z = 0, yc = yc,m f
z = H, ∂∂yxc = 0 c = 1, 2, . . . , n c (5.130)
x = 0, yc = yc, f
where
yc,m f is composition of component c in the gas phase at matrix-fracture boundary,
yc, f is composition of component c at the entrance of the fracture, and.
H is the fracture thickness in the z-direction.
Gas stream velocity and physical properties in the fracture are assumed constant
in deriving Eq. (5.129). An analytical solution was derived for Eq. (5.129) to
find composition (yc ) distribution in the fracture. The details of the derivation are
presented by Hua and Whitson [141] and Lenormand et al. [143]. The diffusion mass
transfer rate at matrix-fracture surface was found by differentiating yc as follows:
∂ yc
q D, f m,c = Aρg De,c c = 1, 2, . . . , n c (5.131)
∂z z=0
where ρg is gas stream density in the fracture. After simplifications, the final diffusion
mass exchange rate between matrix and fracture is defined in the model as:
q D, f m,c = kc W H yc. f − yc.m f c = 1, 2, . . . , n c (5.132)
De.c π 2
kc = αs ρg v exp − l −1 c = 1, 2, . . . , n c (5.133)
v 2H
where
W is the fracture width in y-direction,
αs is a factor for considering skin-effect at matrix-fracture boundary, and.
l is the fracture length in x-direction.
If the matrix is saturated with oil (no initial gas saturation presents), then diffusion
mass transfer occurs between flowing gas in the fracture and oil in the matrix. In this
case, yc.m f in Eq. (5.132) is defined as
where
K c is the equilibrium ratio of component c.
xc.m f is composition of component c in the oil phase at matrix-fracture boundary.
246 A. Jamili et al.
If the pressure in the oil and/or gas phase in the matrix grid cell is more than
fracture gas pressure, all components in oil and/or gas will flow from the matrix
to the fracture. On the other hand, if gas pressure in the fracture is more than gas
pressure in the matrix grid cell, then the gas flows from the fracture to the matrix if
difference between gas pressure in the fracture and oil pressure in the matrix grid
cell exceeds threshold capillary pressure. If there is no gas saturation in the matrix
grid (IFT = 0), then the threshold capillary pressure remains constant until a gas
saturation forms in the matrix grid cell (IFT > 0) and the critical gas saturation is
reached. After developing gas saturation in the matrix grid cell, threshold capillary
pressure is scaled with interfacial tension. Oil does not flow from the fracture to the
matrix, because there is no oil phase in the fracture.
the iterative technique specifies how the pressure equation is formed. In the Non-
Newton–Raphson method, the composition dependence of certain terms is neglected
to form the pressure equation. These methods will be discussed briefly next.
Fully Implicit (FI). This method is unconditionally stable and has been used in
the literature only for especial cases, because it is too expensive and requires a huge
amount of computer memory for high number of components [176, 182–185]. Coats
[176] reported numerical dispersion using FI method. Thiele et al. [186] showed that
Coats [176] FI model requires substantial storage and computational time than other
methods. Although, this method allows using big time steps which may seems to be
an advantage at first glance by reducing the required time steps, but more iterations
are required for bigger time steps.
Implicit pressure and Saturation and Explicit Composition (IMPSEC). This
method is also called IMPSAT (Implicit Pressure and Saturation) [187, 188], ECIPS
(Explicit Composition Implicit Pressure and Saturation) [189], IMPIS (Implicit Pres-
sure and Saturation) [190], and Semi-Implicit [191, 192] method in the literature.
Quandalle et al. [190] introduced this method. In this method, three equations for
one pressure (Po ) and two saturations (So , Sg ) for each node will be solved implicitly.
For each node, the system to be solved implicitly is 3*3 (one pressure (Po ) and two
saturations (So , Sg )) block matrix in the form [189, 191, 192].
Cao et al. [187] and Haukas et al. [188] derived stability criteria for this method.
Cao et al. [187] showed that this method is more stable and 50% faster than IMPES
method (time step size up to 10 times larger than what is possible with IMPES model)
due to its improved stability and less expensive than fully implicit technique and is
a very suitable technique for problems that aren’t difficult and required high level
of numerical stability. Cao et al. [187] claimed that strength of coupling is different
from grid-block to grid-block, pressure is always strongly coupled then saturation
and composition are less strongly coupled. In IMPSAT, only pressure and satura-
tion are considered coupled from grid-block to grid-block. Cao et al. [187] claimed
that light components cause more instability than heavy components, because light
components are more likely to stay in the gas phase, which has a much higher flow
rate than oil phase due to its small viscosity. So, if we include one extra variable x i ,
yi , or zi (component i is the lightest one) in the implicit variables, the new model
(IMPSAT++) could be much more stable than the IMPSAT model.
Hashem [189] used the information from previous time step to update the viscosity
in the transmissibility terms and viscosity didn’t update from previous iteration level
during iteration at certain time. Haukas et al. [188] showed that this leads to a better
convergence rate for the solution relative to solution techniques where viscosity
updated from previous iteration level during iteration at certain time [193].
Implicit Pressure Explicit Saturation and Composition (IMPESC). This tech-
nique was the first technique used to solve the compositional equations numerically
and also called IMPECS [175]. This method is less stable than other methods, because
only pressure is treated implicitly, but it is the fastest and cheapest method. Fussell
and Fussell [177] mentioned that explicit evaluation of composition might intro-
duce error in saturation pressure calculations. They suggested using smaller time
steps to overcome this error. Mansoori [194] discussed Nghiem et al. [181] method
248 A. Jamili et al.
and showed that their method would have fluctuation and slow convergence rate
especially when phase envelope crosses.
Sequential Implicit (SI). In this method, pressure and saturations are treated
implicitly and in sequential order. This method has been rarely used in the literature.
Watts [195] described the procedure as follows:
1. Construct a set of pressure equations and solve them for pressures at the new
time level.
2. Compute interblock total fluid velocities with these pressures.
3. Use interblock total velocities and the Buckly-Leverett phase velocity rela-
tionship to construct a set of saturation equations having, in general, implicit
treatment of relative permeabilities and capillary pressures. Solve these for
saturations at the new time level.
4. Use the saturations to compute interblock phase velocities.
5. Use the phase velocities to compute interblock component transport and the
amount of each component in each block at the end of the timestep.
6. Make the required fluid properties and function evaluation calculations and
proceed to the next timestep.
Pressure maintenance has been proven to be one of the most widely and successful
methods for increasing recovery from a hydrocarbon reservoir. Injection of hydro-
carbon gas into the crest of the sensitivity analysis of the impact of geological uncer-
tainties on production forecasting (SAIGUP) fractured geometry was simulated by
Matlab Reservoir Simulation Toolbox (MRST). Dry gas will be injected through 3
injection wells into a reservoir contains volatile oil. The most important parameters
of a pressure maintenance project such as oil rate, average reservoir pressure and
GOR of the reservoir were investigated in order to estimate the success of pressure
maintenance in a naturally fractured reservoir.
Geometry and rock properties were educed from SAIGUP project. SAIGUP is funded
by the European Commission (EC) [196]. The sedimentological model is a shoreface
sandstone reservoir were the deposition of sediments is due to the variation of the sea
level. The sedimentological model was made by studying 56 sedimentation systems
in different tectonically and climates situations. SAIGUP sedimentological model
stands as a heterogenetic and natural fractured model [197, 198].
The combination of sedimentological and structural model makes an overall
form which consists of three different fault system with variable fault density and
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 249
fault permeability characteristics. There is also 6 different rock type that each has
specific rock-fluid properties (relative permeability, porosity, net to gross ratio, capil-
lary function and etc.). The rock and fluid properties differences lead to reservoir
heterogeneity.
Geometry of the reservoir is structured from a standard Corner-Point method.
Hexahedral cells are put together based on a Cartesian model in a way that counting
them is easy. Fine-scale geometry contains 1.5 million cells of 40 × 120 × 20
dimensions and 37.5 × 37.5 × 1 cubic meter size. The upscaled geometry has
dimensions of 75 × 75 × 4 cubic meter and contains 96,000 cells [199]. The upscaling
method is based on warren method [200] but here, linear pressure drop was used
instead of No-Flow boundary condition. 78,720 active cells are separated from 96,000
cells by a No-Flow fault face on north side of the reservoir.
Fig. 5.22 Porosity on Cartesian geometry from angle view of −135° and height of 30
250 A. Jamili et al.
Fig. 5.23 Porosity on corner-point geometry from angle view of −65° and height of 55
prevent fluid flow. This barrier effect is obvious in pressure distribution across the
reservoir. It is assumed that the reservoir contains high percentage of shale which
reduce permeability in cells with high concentration of shale. Mud also cover the
upper layers of reservoir which leads to decrease in lateral permeability. Average
rock porosity and permeability are shown in Table 5.12.
Fluid properties of volatile oil are extracted from the fifth comparative solution project
[201]. The compositional fluid description was a six component Peng-Robinson (PR)
characterization. The volatile oil contains the following mole percent: 50% C1 , 3%
C3 , 7% C6 , 20% C10 , 15% C15 , and 5% C20 . Peng-Robinson fluid description of
volatile oil is given in Table 5.13. All binary interaction coefficient are zero except:
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 251
C1 and C15 = 0.05, C1 and C20 = 0.05, C3 and C15 = 0.005 and C3 and C20 =
0.0 05.
Injected gas is a dry gas that consists of 94% of produced methane and 6% of
produced propane. Injection of produced gas is easy to gain, cheap and also prevent
the loss of reservoir energy. The initial reservoir saturation pressure is around 2300
psia and the range of minimum miscibility pressure is between 3000 to 3200 psia.
Reservoir data that used in this problem are given in Table 5.14.
MATLAB Reservoir Simulation Toolbox (MRST) 2019a was used as simulator tool
in this study. MRST is an open-source software which uses a set of reservoir simu-
lators and workflow tools that can be modified in the way that suits the problem.
252 A. Jamili et al.
During simulation with MRST, we can use MATLAB/GNU octave to design specific
simulators or computational workflow [170].
Simulating a naturally fractured reservoir by a compositional model requires
solving complex and difficult linear and non-linear problems. In compositional
model, the phase behavior will be solved in each time-step and also we face changing
in unknowns as each phase may appear or vanish in each cell in every time step.
Automatic differentiation-object oriented (AD-OO) framework is used instead of
differentiation for reaching better solution. AD-OO framework solve the problem as
below:
1. Built a physical model where rock and fluid properties, well description and
more physical properties are defined properly.
2. Choosing the best non-linear solver for this specific problem.
3. Linearizing the system of non-linear problems.
4. Choosing the best linear solver.
Having 78,720 cells and also polarity of independent primary variables in this
problem makes us using automatic differentiation backend diagonal representation.
This backend AD has the advantage of compatibility with MATLAB executable (C++
Mex) which can be used for solving problems with number of independent primary
variables.
Generalized minimal residual method (GMRES) is the linear solver in this specific
compositional model. GMRES have the advantage of solving huge system of linear
equation and also can detect correct time step. Incomplete lower/upper (ILU) was
used as the one stage preconditioner [202]. Hierarchical fracture module (HFM) was
used for simulating fluid flow in MRST. This module is also known as embedded
discrete fracture model which is described in Sect. 5.10 [170].
Inflow and outflow in MRST are in the subgrid scale and will be simulated by constant
bottom hole pressure (BHP) and or constant rate method. The main purpose of a
well model is to determine the pressure value around the well. Inflow-performance
relation (IPR) can determine relationship between pressure and rate around the well.
The Peaceman IPR relation was used in this simulating. 10 production and 3 injection
wells were designed for this problem. The injection wells are placed in the upper
part of the reservoir as shown in Fig. 5.24. All the wells operate under constant rate
with limiting BHP condition. More detail about wells is given in Table 5.15.
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 253
Two scenario of production without any injection and production while pressure
maintenance starts from day 1 will be simulated and compared together. In the first
scenario, hydrocarbon produce by the use of natural reservoir energy which is a
sample of primary production. In this scenario, all the injection wells are closed
during the simulation, although the production wells are operated same as the second
scenario. In the second scenario, gas injection maintains reservoir pressure and a
higher recovery will be expected. Both scenarios are simulated for 15 years and then
the average pressure, GOR and oil rate of them will be compared below.
Average Pressure. First we investigate the results of average pressure to estimate
the effect of 15 years of gas injection on the reservoir energy. Higher reservoir average
pressure means the higher reservoir energy which leads to hydrocarbon production.
As seen in Fig. 5.25, gas injection maintains pressure of the reservoir. As average
pressure reaches the saturation pressure point, both gravity drainage and solution gas
drive mechanism activate which slow down the pressure drop. These mechanisms
almost have the same effect on both scenarios. However, the first scenario reaches
the saturation pressure sooner as there is no plan for maintaining pressure. At the
end of simulating time, the speed of pressure drop gradually decreases and average
pressure will be stable at the 1700 psia. This is the time for abounding the reservoir
or starting an EOR plan.
254 A. Jamili et al.
Fig. 5.25 Effect of gas injection on average reservoir pressure versus time for sc.1 and sc.2
As shown in Fig. 5.26, the pressure difference of two scenarios can be divided
into four periods: an initial production period when none of the scenarios reaches
the saturation pressure and pressure difference increases rapidly. At the end of this
period, the highest pressure difference value of 322 psia is recorded. As the first
Fig. 5.26 Pressure difference between two scenarios versus time (second scenario pressure—first
scenario pressure)
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 255
Fig. 5.27 GOR of the reservoir for both scenarios versus time
scenario reaches to saturation pressure and as the gravity drainage and solution gas
drive begin, the pressure difference tends to decreases. The final period results in
higher pressure in first scenario where the production is already stopped while in
second scenario, production at low rate is still continued.
Gas Oil Ratio. Figure 5.27 shows GOR during 15 years of simulating. Although,
production of the first scenario stops after 4395 days due to the low pressure level
but in the second scenario production last for 15 years. In the first scenario and
after 3633 days, production wells number 1 and 8 are the only open wells. And
after 4395 days, production well number 1 is shut down due to pressure drop and
production well number 8 is shut down because of high GOR above 10.
Almost till 3000 days, both scenarios have the same trend which means, injected
gas didn’t reach to the production wells. As the injected gas reaches the production
wells in the second scenario, GOR increases rapidly. In this specific problem, the
injected wells designed to reduce the possibility of gas canaling from the fractures.
Otherwise, the high GOR should happen at the early days of production which can
cause the production wells to shut down.
Oil Rate. As shown in Fig. 5.28, each scenario can be divided into three periods:
an initial production where all the production wells in both scenarios, produce with
constant rate of 4000 STB/Day condition. As the pressure of the reservoir drop
gradually, production wells are forced to produce under BHP condition. In the second
scenario, production well number 5 is the first well that produces under BHP condition
after 2745 Days, while the same well produces under BHP condition just after 1915
Days in the first scenario.
The first production well (number 9) will be shut down after 2466 and 3254 days,
respectively in scenarios 1 and 2. Respectively in scenario 1 and 2, after 3293 and
3879 days, only 4 wells are open to flow that can explain the third period. In the
256 A. Jamili et al.
Fig. 5.28 Oil production rate of all production wells versus time
first scenario, production wells number 1, 4, 6 and 8 will produce until the end with
respectively 1035, 1382, 815 and 1090 STB/Day.
Figure 5.29 represents the cumulative oil production in both scenarios. Almost
41 MMSTB more oil is produced from second scenario due to pressure maintenance
project. The production of oil in the second scenario will be continued till the last
day.
Fig. 5.29 Cumulative oil production during 15 years of simulating versus time
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 257
Appendices
Convection Mechanism
Convective transport is the amount of material carried along by the bulk movement
of the fluid. The driving force in convective transport is potential gradient. The molar
rate in minus molar rate out of component c (mole/time) for x, y, and z directions
due to convective transport in oil and gas phases are:
ρo xc vo,x x yz + ρg xc vg,x x yz
− ρo xc vo,x x+x yz − ρg xc vg,x x+x yz
+ ρo xc vo,y y xz + ρg xc vg,y y xz
Fig. 5.30 Volume element for deriving the multiphase flow equations
258 A. Jamili et al.
− ρo xc vo,y y+y xz − ρg xc vg,y y+y xz
+ ρo xc vo,z z xy + ρg xc vg,y z xy
− ρo xc vo,z z+z xy − ρg xc vg,z z+z xy = 0 (5.137)
where
kkr p −
→ →
−
v p = − ∇ pp − γp ∇ D p = oil and gas (5.138)
μp
Molecular transport, or diffusion, can also add material across the faces of the volume
element. If No,c and Ng,c are the diffusion molar fluxes of component c (mole c per
time per area) in oil and gas phases, these quantities have units of mole per area per
time and represent the amount of transport by diffusion. Therefore, following the
previous approach, the molar rate in minus molar rate out of component c for x, y,
and z directions by diffusion are:
Nc,o,x x yz + Nc,g,x x yz − Nc,o,x x+x yz
− Nc,g,x x+x yz + Nc,o,y y xz + Nc,g,y y xz
− Nc,o,y y+y xz − Nc,g,y y+y xz
+ Nc,o,z z xy + Nc,g,z z xy
− Nc,o,z z+z xy − Nc,g,z z+z xy = 0 (5.139)
where
Nc,o = φρo So Dc,o ∇xc (5.140)
Nc,g = φρg Sg Dc,g ∇ yc (5.141)
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 259
Production or Injection
Finally, production and/or injection of component c into the volume element are
given by:
where q D, f m and qC, f m are diffusion and convection mass transfer between matrix
and fracture at the matrix-fracture boundary.
Accumulation
is φ ρo So + ρg Sg xyz,
The total mole of fluid in the volumeelement at any time
and the mole of component c is φ ρo So xc + ρg Sg yc xyz. Therefore, the rate
of accumulation of mole of component c is:
∂
φ ρo So xc + ρg Sg yc xyz (5.143)
∂t
Flow Equations
The flow equations can be obtained by substituting Eqs. (5.137) to (5.143) into
Eq. (5.136). If the resulting equations are divided by volume element xyz and
applying limit when the volume element goes to zero, it becomes:
∂ ρo xc vo,x + ρg yc vg,x ∂ ρo xc vo,y + ρg yc vg,y ∂ ρo xc vo,z + ρg yc vg,z
− + +
∂x ∂y ∂z
∂ Nc,o,x + Nc,g,x ∂ Nc,o,y + Nc,g,y ∂ Nc,o,z + Nc,g,z
− + +
∂x ∂y ∂z
∂
+ q D, f m,c + qC, f m,c = φ ρo So xc + ρg Sg yc (5.144)
∂t
Or, in vector notation,
− ∇. ρo xc vo + ρg yc vg − ∇. Nc,o + Nc,g + q D, f m,c + qC, f m,c
∂
= φ ρo So xc + ρg Sg yc (5.145)
∂t
By substituting vo and vg from Eq. (5.138) and Nc,o and Nc,g from Eqs. (5.140)
and (5.141) into Eq. (5.145), it becomes:
260 A. Jamili et al.
kkr o −
→ →
− kkrg −
→ →
−
∇. ρo xc ∇ po − γo ∇ D + ρg yc ∇ pg − γg ∇ D
μo μg
+ ∇. φρo So Dc,o ∇xc + φρg Sg Dc,g ∇ yc + q D, f m,c + qC, f m,c
∂
= φ ρo So xc + ρg Sg yc (5.146)
∂t
Equation (5.146) is a general case of compositional multiphase flow through
porous media for each component in oil and gas phases. For the water phase,
considering that hydrocarbon phases are immiscible in water, we have,
kkr w −
→ →
− ∂
∇. ρw ∇ p w − γw ∇ D = [φ(ρw Sw )]. (5.147)
μw ∂t
The final form of the general hydrocarbon flow equations, as obtained in Appendix
A (Eq. (5.147)), is as follows:
n+1
∇ · ρo xc kkμroo ∇ p o − γo ∇
D + ρg yc kkrg ∇ pg − γg ∇D
μg
n+1 i, j,k
c = 1, 2, . . . , n c
+∇ · φρo So Dc,o ∇xc + φρg Sg Dc,g ∇ yc i, j,k
n+1 ∂ n+1
+∇ · q D, f m,c + qC, f m,c i, j,k ∂t φ ρo So xc + ρg Sg yc i, j,k
(5.148)
For simplicity, flow equations are discretized in x-direction only. The same
procedure can be applied to y and z directions. Equation (5.148) in x-direction
becomes:
n+1
∂ kkr o ∂ po ∂D kkrg ∂ pg ∂D
ρo xc − γo + ρg yc − γg
∂x μo ∂t ∂t μg ∂t ∂t i, j,k
n+1
∂ ∂ xc ∂ yc
+ φρo So Dc,o + φρg Sg Dc,g
∂x ∂x ∂x i, j,k
n+1 ∂ n+1
+ q D, f m,c + qC, f m,c i, j,k φ ρo So xc + ρg Sg yc i, j,k (5.149)
∂t
Oil convective flux term will be discretized first. By substituting Eq. (5.150) into
Eq. (5.149), the oil convective flux term in Eq. (5.149) in x-direction becomes:
$ %
∂ k x k r o ∂ po ∂ D n+1 ∂vo,x
n+1
ρo xc − γo =
i, j,k
(5.152)
∂x μo ∂x ∂x i, j,k ∂ x
∂vo,x
n+1 n+1
vo,x − vo,x
n+1
i+ 21 , j,k i− 21 , j,k
= xi, j,k = xi+ 21 , j,k − xi− 21 , j,k
i, j,k
(5.153)
∂x xi, j,k
where,
n+1
vo,x n+11 = ρo xc kxμkor o
i+ 2 , j,k i+ 21 , j,k
$ %n+1 xi+ 21 , j,k = xi+1, j,k − xi, j,k
poi+1, j,k − poi, j,k Di+1, j,k −Di, j,k
x 1
− γoi+ 1 , j,k x 1
i+ 2 , j,k 2 i+ 2 , j,k
(5.154)
and,
k x kr o n+1
vo,x n+11 = ρo xc
i− 2 , j,k μo i− 1 , j,k
2
n+1
poi, j,k − poi−1, j,k Di, j,k − Di−1, j,k
− γoi− 1 , j,k (5.155)
xi− 21 , j,k 2 xi− 21 , j,k
∂vg,
n+1
xi, j,k
∂x
⎡⎛ ⎞ ⎤n+1
k x krg
1 ⎢⎝ ρ g x c μ g ⎠ ⎥
= ⎣ ( pgi+1, j,k − pgi, j,k ) − γg Di+1, j,k − Di, j,k ⎦
xi, j,k x i+ 21 , j,k
i+ 21 , j,k
262 A. Jamili et al.
⎡⎛ ⎞ ⎤n+1
k x krg
1 ⎢⎝ ρ g x c μ g ⎠ ⎥
− ⎣ ( pgi, j,k − pgi−1, j,k ) − γg Di, j,k − Di−1, j,k ⎦
xi, j,k x i− 21 , j,k
i− 21 , j,k
(5.156)
Gas convective flux term can be discretized by the same manner as:
∂vg,x
n+1
i, j,k
∂x
⎡⎛ ⎞ ⎤n+1
k x krg
1 ⎢⎝ ρ g x c μ g ⎠ ⎥
= ⎣ ( pgi+1, j,k − pgi, j,k ) − γg Di+1, j,k − Di, j,k ⎦
xi, j,k x i+ 21 , j,k
i+ 21 , j,k
⎡⎛ ⎞ ⎤n+1
k x krg
1 ⎢⎝ ρ g x c μ g ⎠ ⎥
− ⎣ ( pgi, j,k − pgi−1, j,k ) − γg Di, j,k − Di−1, j,k ⎦
xi, j,k x i− 21 , j,k
i− 21 , j,k
(5.157)
n+1 n+1
∂ xc φρo So Dc,o n+1
φρo So Dc,o = xci, j,k − xci−1, j,k (5.160)
∂x i− 21 , j,k x i− 21 , j,k
∂ n+1
φρo So Dc,o ∇xc i, j,k
∂x
1 φρo So Dc,o n+1 n+1
= xci+1, j,k − xci, j,k
xi, j,k x i+ 1 , j,k 2
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 263
φρo So Dc,o n+1 n+1
− xci, j,k − xci−1, j,k (5.161)
x i− 1 , j,k 2
The same procedure can be used to discretize gas molecular diffusion term as:
∂ n+1
φρg Sg Dc,g ∇ yc i, j,k
∂x
1 φρg Sg Dc,g n+1 n+1
= yci+1, j,k − yci, j,k
xi, j,k x i+ 21 , j,k
n+1
φρg Sg Dc,g n+1
− yci, j,k − yci−1, j,k (5.162)
x i− 1 , j,k 2
Substituting Eqs. (5.156), (5.157), (5.161), (5.162), and (5.163) into Eq. (5.149):
⎡ ⎤
k x kr o n+1
1 ⎣ ρo x c μ o
⎦
( poi+1, j,k − poi, j,k ) − γo Di+1, j,k − Di, j,k
xi, j,k x i+ 21 , j,k
i+ 21 , j,k
⎡ ⎤
k x kr o n+1
1 ⎣ ρo x c μ o
− ( poi, j,k − poi−1, j,k ) − γo Di, j,k − Di−1, j,k ⎦
xi, j,k x i− 21 , j,k
i− 21 , j,k
⎡⎛ ⎞ ⎤n+1
k x krg
1 ⎢⎝ ρg yc μg ⎠ ⎥
+ ⎣ ( pgi+1, j,k − pgi, j,k ) − γg Di+1, j,k − Di, j,k ⎦
xi, j,k x i+ 21 , j,k
i+ 21 , j,k
⎡⎛ ⎞ ⎤n+1
k x krg
1 ⎢⎝ ρg yc μg ⎠ ⎥
− ⎣ ( pgi, j,k − pgi−1, j,k ) − γg Di, j,k − Di−1, j,k ⎦
xi, j,k x i− 21 , j,k
i− 21 , j,k
264 A. Jamili et al.
1 φρo So Dc,o n+1 n+1
+ xci+1, j,k − xci, j,k
xi, j,k x i+ 21 , j,k
φρo So Dc,o n+1 n+1
− xci, j,k − xci−1, j,k
x i− 21 , j,k
1 φρg Sg Dc,g n+1 n+1
+ yci+1, j,k − yci, j,k
xi, j,k x i+ 21 , j,k
n+1
φρg Sg Dc,g n+1
− yci, j,k − yci−1, j,k
x i− 21 , j,k
n+1
+ q D, f m,c + qC, f m,c i, j,k
1 . n+1 n /
= φxc ρo So + φyc ρg Sg − φxc ρo So + φyc ρg Sg (5.164)
t i, j,k
Multiplying Eq. (5.164) by the volume of the grid cell, Vr,i, j,k =
yi, j,k z i, j,k xi, j,k , and rearranging, it becomes:
⎡ ⎤
yi, j,k z i, j,k ρo xc k xμkor o n+1
⎣ ( poi+1, j,k − poi, j,k ) − γo Di+1, j,k − Di, j,k ⎦
x i+ 21 , j,k
i+ 21 , j,k
⎡ ⎤
yi, j,k z i, j,k ρo xc k xμkor o n+1
−⎣ ( poi, j,k − poi−1, j,k ) − γo Di, j,k − Di−1, j,k ⎦
x i− 21 , j,k
i− 21 , j,k
⎡⎛ ⎞ ⎤n+1
k x krg
⎢ yi, j,k z i, j,k ρg yc μg ⎥
+ ⎣⎝ ⎠ ( pgi+1, j,k − pgi, j,k ) − γg Di+1, j,k − Di, j,k ⎦
x i+ 21 , j,k
i+ 21 , j,k
⎡⎛ ⎞ ⎤n+1
k x krg
⎢ yi, j,k z i, j,k ρg yc μg ⎥
− ⎣⎝ ⎠ ( pgi, j,k − pgi−1, j,k ) − γg Di, j,k − Di−1, j,k ⎦
x i− 21 , j,k
i− 21 , j,k
yi, j,k z i, j,k φρo So Dc,o n+1 n+1
+ xci+1, j,k − xci, j,k
x 1
i+ 2 , j,k
n+1
yi, j,k z i, j,k φρo So Dc,o n+1
− xci, j,k − xci−1, j,k
x i− 21 , j,k
φyi, j,k z i, j,k ρg Sg Dc,g n+1 n+1
+ yci+1, j,k − yci, j,k
x 1
i+ 2 , j,k
n+1
yi, j,k z i, j,k φρg Sg Dc,g n+1
− yci, j,k − yci−1, j,k
x i− 21 , j,k
n+1
+ q D, f m,c + qC, f m,c i, j,k
Vr,i, j,k . n+1 n /
= φxc ρo So + φyc ρg Sg − φxc ρo So + φyc ρg Sg (5.165)
t i, j,k
Now, defining the transmissibility terms for oil and gas phases as:
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 265
yi, j,k z i, j,k ρo kxμkor o
Toi± 1 , j,k = (5.166)
2 x
i± 21 , j,k
⎛ ⎞
k x krg
yi, j,k z i, j,k ρg μg
Toi± 1 , j,k = ⎝ ⎠ (5.167)
2 x
i± 21 , j,k
yi, j,k z i, j,k φρo So Dc,o
M
To,c = (5.168)
i± 21 , j,k x i+ 21 , j,k
yi, j,k z i, j,k φρg Sg Dc,g
M
Tg,c = (5.169)
i± 1 , j,k
2 x i+ 21 , j,k
Equation (5.171) is the final discretized form of the hydrocarbon flow equations
in x direction. Following the same procedure, the discretized water flow equation in
x direction becomes:
n+1 Vr,i, j,k
Tw (pw − γw D) = t [φρw Sw ]i, j,k (5.172)
i, j,k t
266 A. Jamili et al.
where
yi, j,k z i, j,k ρw kxμkwr w
Twi± 1 , j,k = (5.173)
2 x
i± 21 , j,k
F1 (x1 , x2 , . . . , xn )
F2 (x1 , x2 , . . . , xn )
·
(5.174)
·
·
Fn (x1 , x2 , . . . , xn )
or,
Fi (x) = 0 (5.175)
where F i , i = 1,2,…,n are the equations and x 1 ,x 2 , …,x n are the unknowns. To
develop the Newton–Raphson algorithm, all functions are first expressed as a Taylor
series expansion about an arbitrary point (x 1 ,x 2 , …,x n ,F 1 ,F 2 , …,F n ) as:
The objective is to find the roots of the equations by setting the left-hand sides of
these n equations equal to zero. If initial values of the unknowns are assumed, the
n equations of Eq. (5.157) can be solved for x1 , x2 ,…, xn . This system of n
equations may also be written as:
5 Gas Injection for Pressure Maintenance in Fractured Reservoirs 267
∂ F1 ∂ F1 ∂ F1
∂ x1
x1 + ∂ x2
x2 + ··· + ∂ xn
xn = −F1
∂ F2 ∂ F2 ∂ F2
∂ x1
x1 + ∂ x2
x2 + ··· + ∂ xn
xn = −F2
·
(5.177)
·
·
∂ Fn ∂ Fn ∂ Fn
∂ x1
x1 + ∂ x2
x2 + ··· + ∂ xn
xn = −F1
[J ]x = −F (5.179)
J is called the Jacobian of the n equations system. The system of Eq. (5.179)
can be solved either by Gaussian elimination or by any appropriate procedure. The
unknowns (x 1 ,x 2 , …,x n ) are updated after each iteration as:
where l is the iteration level. The iteration is terminated when max(|xi |) <
tolerance.
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Chapter 6
Gas Recycling
Abstract This chapter provides a comprehensive study about gas recycling into the
oil and gas reservoirs. First, the concept of gas recycling is studied. In general, gas
recycling is mainly called to the re-injection of produced gas into the gas condensate
reservoirs in order to maintain the reservoir pressure above the dew point pressure.
But, the re-injection of produced gas into the oil and unconventional reservoirs is also
called gas recycling. This chapter addresses the advantages and disadvantages of this
method, gas recycling mechanisms in fractured reservoirs, the operation design and
well patterns, economical aspects, studies and projects worldwide. Also, a detailed
study of the re-vaporization mechanism during gas injection is investigated. In the
case study, it is shown that gas recycling can significantly improve the gas and
condensate production from a gas condensate reservoir.
Nomenclature
Acronyms
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
A. Izadpanahi
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
M. Mohamadi-Baghmolaei
Department of Process Engineering, Memorial University, St. John’s, NL, Canada
e-mail: m.mohammadibaghmolaei@mun.ca
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 277
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_6
278 R. Azin et al.
Variables
x Mole fraction
xm Molar fraction of the m-th component in the condensate phase
ym Molar fraction of the m-th component in the gas phase
Greek Letters
Subscripts
b Bubble
c Condensate
co Component
e Influx
fs First Separator
g Gas
i Initial
inj Injected
l Liquid
o Oil
p Produced
ph Phase
recycled Recycling Operation
s Solution
sc Standard Condition
ss Second Separator
st Stock Tank
t Total
w Water
280 R. Azin et al.
6.1 Introduction
Gas recycling is one of the common methods for improving hydrocarbon recovery
in both oil and gas reservoirs. In this method, all or some part of the produced gas
is re-injected to the reservoir. The main purpose of gas recycling is maintaining
the reservoir pressure. However, it is reported in the literature that gas recycling is
performed in some cases in order to enhance condensate recovery and enhanced oil
recovery. Hydrocarbon gas injection can be considered somehow as the gas recycling
method if the source of injected gas is from the same reservoir.
This chapter provides a comprehensive study of gas recycling. This comprehensive
study addresses the different aspects of the gas recycling operation. These aspects
include the conceptual, economical, historical and operational aspects. Also, a case
study is conducted to show the effects of gas recycling on condensate recovery.
Gas recycling is defined as a process in which all or some part of produced hydro-
carbon gases are returned to the reservoirs. This process is common in both gas
condensate and oil reservoirs. The application of gas recycling in oil and gas conden-
sate reservoirs are different. A significant loss of valuable intermediate hydrocarbon
components may remain unproduced as condensate banking in the reservoir as a
result of pressure decline below the dew-point pressure. Hydrocarbon gas injection
keeps the reservoir pressure above the dew point pressure and increases the conden-
sate recovery by revaporizing the condensed liquid in the reservoir [1, 2]. Therefore,
gas recycling has demonstrated to be very effective in decreasing the liquid accumu-
lation in gas condensate reservoir. Also, gas recycling into gas cap of oil reservoirs
keeps the reservoir pressure and minimizes the produced gas oil ratio. Also, it can
produce oil through swelling and decrease residual oil saturation by reducing the
interfacial tension (IFT) [3]. The disadvantage of this method is that the inadequate
mobility ratio can cause gravity override, viscous fingering and decreases the ultimate
hydrocarbon recovery [4].
There has been a debate on distinguishing gas recycling versus gas injection
for pressure maintenance. In some companies, the gas recycling mainly addresses
the gas condensate formations, while gas recycling into oil formation is simply
called “gas injection” or “pressure maintenance”. However, in some projects the
injection of the produced gas into oil reservoirs is called gas recycling as well [5,
6]. Gas recycling expression is also applied to some projects in the unconventional
hydrocarbon reservoirs such as oil shale, condensate shale and heavy oil [7, 8]. More
information about the effect of gas recycling on the recovery of liquids from shales is
available on Fragoso et al. [7]. In heavy oil reservoirs, the aim of using gas recycling
is to enhance oil recovery by decreasing oil viscosity and interfacial tension which
improving oil mobility. For this purpose, natural gas is injected into oil formation and
6 Gas Recycling 281
dissolve in the formation oil under high pressure [8]. Also, re-injection of producing
gas which is the concept of gas recycling is used for miscible gas injection as an
enhanced oil recovery method [9].
Figure 6.1 shows a schematic of a gas recycling project in oil reservoirs. The
produced gas is separated from oil in a single- or multi-stage separator system.
Then, it is pressurized to the desired pressure and reinjected into gas cap. In the case
of partial recycle, part of produced gas flows in the pipeline towards processing unit,
NGL plant or gas refinery.
to the gas recycling projects. These costs contain fixed and operating costs of sepa-
ration, compression, pipeline transmission, and drilling of injection wells. The main
difference between gas recycling and miscible project is the costs of injection fluid.
In the case of miscible project, CO2 , N2 and hydrocarbon gas can be used based on
the reservoir characteristics and it contains additional costs of capture and transport
of injection. But, produced gas is the main injection fluid in the gas recycling project
which is available on the site of gas recycling project.
However, if the sour gas needs purification before recycling, dehydration and
sweetening units may also be required. In the case of partial recycle, the additional
gas can be used for industrial and domestic applications. In general, the gas recycling
may be applied to balance the gas supply and demand in a region.
Natural gas injection as gas recycling has a number of advantages. Recovery and
storage of produced gas as a natural resource into reservoir and pressure maintenance
of oil reservoir are the main advantages of gas recycling. Control of pressure decline
and water encroachment contributes in stabilized oil production with low produced
gas oil ratio. However, in the case of total recycle, no additional gas will be available
for other applications shown in Fig. 6.2. In other words, the stored gas postpones
gas supply to the market. Also, the costs of installation, operation, and maintenance
of injection facilities should be provided by the company. In addition, the pressure
maintenance potential of recycled gas may be insufficient and the reservoir might
require additional gas to be supplied from external sources. Also, there is a risk of
gas loss through seepage and flow to other formations underground. Table 6.1 shows
the comparison between methane injection and other gases.
To the best of our knowledge, the first gas recycling project was designed and operated
in 1941 in USA [12]. Since then, many studies have focused on the gas recycling
scheme and its effects on the recovery process in the gas and oil reservoirs. Most of the
researches indicated that gas recycling is a feasible method for pressure maintenance.
In gas condensate reservoirs, gas recycling can maintain the reservoir pressure above
the dew point pressure and prevent the early liquid drop-out in the reservoir. Also,
it can revaporize the condensate bank around the wellbores as it mentioned in the
literature.
As a classic upstream operation, gas recycling has been dealt with in different
levels from laboratory, model simulation, pilot plant operation, to the full-field oper-
ation. In this section, the reported literature about gas recycling is investigated from
the oldest studies to the newest ones. Most of the gas recycling studies are performed
in gas condensate reservoirs. However, there are other gas recycling studies reported
in oil, heavy oil and shale oil reservoirs. Table 6.2 summarizes some of the published
studies on gas recycling. This table specifies the type of reservoir fluid, region of
study, date of the study, study purpose and the corresponding results of each published
studies.
There are many gas recycling field projects around the world reported in the liter-
ature. These field projects consist of oil and gas condensate reservoirs. Table 6.3
summarizes the worldwide gas recycling projects and their corresponding results.
Figure 6.4 shows the worldwide gas recycling projects and studies by location.
Also, this figure shows the type of reservoir fluid in each study or field project.
As discussed, gas recycling projects may apply to oil and gas condensate reservoirs.
The foundations for general material balance equation in both cases will be presented.
The general form of volumetric material balance for an idealized container which is
shown in Fig. 6.5 is as follows [43]:
6 Gas Recycling 285
Table 6.3 Worldwide gas recycling field projects and their corresponding results
Region Level of project Reservoir fluid Results Ref.
Middle East Pilot Oil Reservoir Pressure and [26]
oil production was
improved in the both
studied pilots
Canada Field Gas Condensate Gas cycling is required [27]
because of the
retrograde condensation
behavior of reservoir
fluid
USA- Texas Field Gas Condensate The field results showed [28]
the low recovery
because of early
breakthrough of gas
USA- Gulf of Mexico Field Gas Design and installation [13]
of a gas cycling facility
for high pressure gas
injection
China Field Oil Cyclic gas injection can [8]
improve well production
rate 3–5 times
Indonesia Field Oil Gas recycling is [29]
(Handil EOR Project) identified as a technical
and economical EOR
process and it is applied
into 11 reservoirs
Indonesia Field Gas Condensate Gas recycling was [30]
conducted to sweep the
condensate rich gas
towards the producers
USA- Louisiana Field Gas Condensate Pressure maintenance [31]
achieved by gas cycling
method
Sudan Field Oil Gas recycling delayed [6]
early water
breakthrough
UAE Field Gas Condensate Gas recycling is used to [32]
maintain reservoir
pressure
Middle east Pilot Oil Comprise the results of [3]
secondary and tertiary
gas injection
United Kingdom- North Field Oil Maintaining reservoir [33]
sea pressure with gas
recycling scheme
(continued)
290 R. Azin et al.
Fig. 6.4 Worldwide projects and studies of gas recycling (references are given in Tables 6.2 and
6.3)
Fig. 6.5 Idealized container (left) at initial condition, (right) after producing and different
mechanisms activation
292 R. Azin et al.
The parameter m is defining as the ratio of initial volume of gas cap to the volume
of oil initially in place. The definition of the terms of Eq. 6.1 are as follow:
N Boi + m N Boi = N − N p Bo + m N Boi /Bgi Bg
+ N Rsi − N p R p − N − N p Rs Bg + We − W p Bw
+ N Boi (1 + m)((Cw Swi − C f )/(1 − Swi )) p + G r ecycled Bgr ecycled
+ Win j Bw (6.1)
The original oil in place calculates by rearranging the general material balance
(Eq. 6.1):
N p Bo + G p Bg − G recycled Bgrecycled − N p Rs Bg − We − W p Bw − Win j Bw
N=
(Bo − Boi ) + (Rsi − Rs )Bg + m Boi Bg /Bgi − 1 + Boi (1 + m) Swi cw + c f /(1 − Swi ) p
(6.2)
In this step, a constant will introduces to the Eq. 6.2 which is defined in Eq. 6.3.
α shows the ratio of the volume of produced gas to the volume of injected gas.
By introducing this constant to the Eq. 6.2, the material balance equation can be
investigated in the cases of total or partial gas recycling. Equations 6.4 through
6.6 shows the numerator of material balance equation for the reservoir with no gas
recycling, partial gas recycling and total gas recycling, respectively.
α=0: N p Bo + G p Bg − N p Rs Bg − We − W p Bw − Win j Bw (6.4)
6 Gas Recycling 293
α = cons(0 < α < 1) : N p Bo + G p Bg − αG recycled Bgrecycled − N p Rs Bg − We − W p Bw − Win j Bw
(6.5)
α=1: N p Bo − N p Rs Bg − We − W p Bw − Win j Bw (6.6)
The injection term is not available in the case without gas recycling. In the case
of partial injection, both gas injection term and gas production term are available
in the material balance equation. The injection term in this case is multiplied with
the proportion of the volume of injection to the production volume which defined in
Eq. 6.3. In the case of total gas recycling, the produced gas is reinjected into reservoir.
In this case, the injection term equals the gas production terms so, the gas production
term is eliminated as shown in Eq. 6.6.
Based on the characteristic of the reservoir each term could be considered or
could be neglected. For example for a reservoir with no active aquifer and no water
injection the terms We -Wp Bw and Winj Bw are elimiated from the general material
balance equation. Also, the rock and fluid expansion mechanism is neglected due
to little effect on recovery. By eliminating the rock and fluid expansion term and
considering no active aquifer, no water injection and operating partial and total gas
recycling the general material balanced are simplified as follows respectively:
This relation shows the initial oil in place for a reservoir with a solution gas drive
and gas recycling into the reservoir.
294 R. Azin et al.
Figure 6.6 shows the gas condensate system in the initial conditions and after
producing with the bottom water drive mechanism. The overall material balance
for the mentioned system is expressing as follows:
G Bgi = C Bc + (G − G p )Bg + We − W p Bw
+ G Bgi ((Cw Swi − C f )/(1 − Swi )) p + G r ecycled Bgr ecycled (6.9)
The revaporized condensates flow with the gas phase towards the production
wells, where they may experience phase change within the well or at the surface. For
high-rate gas wells in lean gas condensate reservoirs, it is shown that the revaporized
condensate has little impact on the flow mechanisms in the wellbore. Also, modelling
of surface facilities like wellhead chokes and wellhead separators are not affected by
the revaporized condensate in lean gas condensate reservoirs [44–46]. The volume
of vaporized condensates may be converted to gas equivalent and added to the gas
stream. Schematic of the two and three stage separation processes are shown in
Fig. 6.7.
The cumulative produced gas is a combination of gas, gas equivalent of conden-
sate, and gas equivalent of water vapor. The total production gas for three and two
stage separation are given by Eq. 6.10 and 6.11, respectively.
G p = G p(sur f ) + G E t = G f s + G ss + G st + G E c + G E w (6.10)
G p = G p(sur f ) + G E t = G f s + G st + G E c + G E w (6.11)
By introducing the equation of three stage separator into Eq. 6.9, the general form
of material balance can be investigated in order of partial or total gas recycling. For
this purpose, a constant is defined as the ratio of the volume of recycled gas to the
summation of the exited gas from each separator. This constant is shown as follows:
Fig. 6.7 Schematic of separation processes (up) three stage separation (down) two stage separation
296 R. Azin et al.
The material balance equation for the case of no gas recycling, partial gas recycling
and total gas recycling are shown in Eqs. 6.13 through 6.15.
β =1 G(Bgi − Bg ) = C Bc + C p G E c + W p G E w + (We − W p Bw )
Cw Swi − C f
+ (G Bgi ( )p) (6.15)
1 − Swi
The gas equivalent in the above equations for condensate and water are calculated
by following equations and it is a function of density (or API) and molecular weight:
n Rcnst Tsc γC
G Ec = = 133000 (6.16)
Psc MwC
n Rcnst Tsc
G Ew = = 7390 (SC F/sur f ace bbl) (6.17)
Psc
The gas recycling projects can be designed and operated in single-layered, multi-
layered, non-fractured, as well as fractured reservoirs. For multi-layered formations,
such parameters as stratification, permeability variation between layers, connectivity
between layers in terms of vertical to horizontal permeability become important.
Also, diffusion of gas from injection layer into other layers can be effective. As an
examples, Sprinkle et al. studied the effect of stratification and variable permeability
on the gas recycling projects. Their studied reservoir is a gas condensate reservoir
which consists of 15 stratifications with the variable permeability in the range of 1.6
to 3836 md. The results of their study show that the gas recycling is not suitable for
the reservoirs with variable permeability and different stratifications [28].
It should be mentioned that in multilayered reservoirs, the horizontal permeability
stratification may result in a premature gas breakthrough. As a consequence, the oil
recovery factor would be low and the reservoir will experience high gas oil ratio at
early time and the whole project is expected to fail [28].
There are two cases to be considered for planning the development of gas recycling
wells. The first case is when the recycling begins after a long period of natural
6 Gas Recycling 297
depletion and the second case the recycling is planned from the discovery of the
field.
In the first case, the reservoir geometry, production history physical characteristics
of reservoir such as the size of gas cap to reservoir oil are known. The gas sweep
efficiency and pressure profile of reservoir can be evaluated by a reservoir model for
existing wells in the field. Then, the maximum sweep efficiency can be determined
for the optimum injection and production rate and possibly by drilling some new
wells.
In the second case, the optimum arrangement of the wells will be selected for the
highest recovery and lowest investment after building a reliable reservoir model and
calculating the well capacities based on the results of production tests. More data for
repeating the model study will be available as the development of the field begins.
There are three guidelines available for the model study as following [47]:
(1) In the case of converging displacement, some place for the injection wells
and particular well rates are considered so as to attain gas breakthrough at the
production wells. In this way, the maximum recovery of heavy components is
achieved.
(2) In the case of long and thin structures, the production wells are placed at one
end of the field and the injection wells at the other. The displacement is linear
in this case and a high sweep efficiency is gained.
(3) In circular reservoirs displacement with unknown aquifer activity, in order to
prevent the production of considerable quantities of water, it is recommendable
to inject the gas towards the center of the structure.
The number of injection wells is an important parameter in the amount of recovery
caused by gas recycling. Balogun et al. studied the gas recycling scheme on a gas
condensate field in Niger-Delta. They compared a base case (natural depletion) with
the three gas recycling scenarios which consist of 1-injector, 2-injector and 3-injector
wells. Their results show that 3-injector is not suitable for gas recycling in the studied
reservoir because of an early gas breakthrough in production wells. There is no
considerable difference between the 2 injector and 1-injector scenario and 1-injector
found to be the optimal scenario for gas recycling in the studied reservoir [48].
Recovery mechanisms which improved oil recovery are different in fractured and
unfractured reservoirs. During gas injection in fractured reservoirs, the gas phase
channels through the high permeability fractures. If diffusion is not considered, a
large amount of the oil is flowing through the fractures. The main recovery mech-
anisms in fractured reservoirs are physical diffusion, capillary and viscous forces,
gravity drainage, phase behavior effects and total pore compressibility [49].
298 R. Azin et al.
The density difference between oil and gas is the main cause of gravity drainage.
Gravity drainage has a considerable effect on the oil recovery where the matrix
has low permeability and sufficient height [49]. Gravity drainage may facilitate or
defer the oil recovery during gas injection [50]. Gas-oil gravity drainage is a feasible
recovery mechanism in the case of mixed-wet, naturally fractured reservoirs where
countercurrent imbibition and water injection does not work. Immiscible gravity
drainage can cause high residual oil saturation and low production rates because of the
capillary holdup. In contrast, miscible gravity drainage can improve ultimate recovery
and production rate due to density, viscosity and interfacial tension reduction. Extra
gas recycling is needed for increasing gravity drainage rates where oil and gas mixing
in fractures. However, mixing gas and oil in the matrix improves local and overall
gravity drainage rates because of faster draining oil into the fractures system [51].
One important factor which affects the recovery is the gas injection rate. There is a
critical gas rate which the recovery at this rate is maximum. The competition between
viscous, capillary and gravity forces causes this phenomenon [50]. The maximum
rate of oil production by the gas-oil gravity drainage (GOGD) in the absence of
capillary forces can be calculated as follows [52]:
kkr o
qG OG D = − Aρog g (6.18)
μo
The capillary pressure gradient is added to the potential gradient in the presence of
capillary forces. As observed, the rate of GODG is increased by viscosity reduction
and increasing the difference between gas and oil density. Gas recycling can enhance
the GOGD process in the fractured reservoir due to the high difference between dry
gas and oil density in comparison to CO2 and N2 injection.
Block to block process and matrix continuity are two important parameters that
related to gravity drainage. Block to block process is defined as re-entering of
drained oil from one matrix into other matrix blocks. Matrix continuity is known
as the incomplete blocks separation which resulting in some flow path continuity
between the blocks [53]. Block to block process plays an important role on devel-
oped miscibility and oil recovery, but its effect on the development of miscibility
and flow behavior is unclear. The oil recovery from the field may significantly be
delayed due to re-infiltration of the recovered oil into another matrix block (block-
to-block process) [54]. Oil pressure decreases due to oil reduction in the matrix,
while capillary pressure increases. A high flow gradient exists between the fracture
and matrix due to the pressure difference at the matrix/fracture surface. So, the oil in
6 Gas Recycling 299
fracture will flow into the matrix. Oil will preferentially remain in the matrix under
the gas gravity drainage process because the oil pressure in the matrix is lower than
oil pressure in the fracture. Therefore, the remaininig oil saturation is high and the
oil recovery is delayed. The degree of oil distribution in fractures and matrix controls
the delay in oil recovery [55].
Capillary hold-up zone is known as the area which is unrecoverable because of lower
or equal capillary forces in comparison to gravitational forces. In cases where the
height of capillary hold-up is greater than the block height, the oil recovery from the
block is not likely to achieve [56].
Density and viscosity reduction is occurred when the injected gas become miscible
with the reservoir oil. Ultimate recovery and gas-oil gravity drainage will be enhanced
due to the single phase flow in miscible conditions. Mixing and IFT reduction play
important roles in miscible condition. Oil viscosity reduction, increase in the gas
density in the fractures and oil density reduction in the matrix is caused by the mixing
mechanism. While, increasing in oil relative permeability, no capillary re-imbibition
and no capillary hold-up is caused by IFT reduction [57].
Diffusion is the main oil recovery mechanism in highly fractured reservoirs with
low permeability matrix under a certain temperature and pressure conditions [50].
Molecular diffusion has a small impact on the recovery in the conventional reservoirs
but, in the fractured reservoir it has a significant impact on the recovery due to the
existence of large surface which available for diffusion. Knudsen diffusion, molecular
diffusion and surface diffusion are the three main mechanisms which attributed in
diffusive mass transfer in the porous media. Knudsen diffusion is dominant in the
reservoir with nanometer pore spaces. Surface diffusion describes the interactions
between molecules and surface. Molecular diffusion is created due to concentration
gradients. Diffusion can dominate the viscous flow in the porous media where fluid
velocities are low. Molecular diffusion can improve the oil recovery by gas injection
in fractured reservoirs. Higher liquid recoveries and lower producing GOR can be
achieved by diffusion of gas components from the fracture into the matrix [58].
300 R. Azin et al.
The common method in gas condensate reservoirs for preventing the condensate
formation is the reinjection of produced gas into the reservoir. Siregar et al. showed
that nitrogen injection is a feasible option for gas injection instead of gas recycling.
Injetion of the produced gas is an expensive method and dry gas is not always avail-
able. But, nitrogen is relatively cheap and available everywhere besides, it has suit-
able injection characteristics such as non-corrosive, safe and environment-friendly
[17]. In many parts of the world, gas recycling is less attractive because of the high
price of dry gas. In some cases, the produced gas is mixing with some portion of
nitrogen for achieving the reservoir pressure maintenance and saving some hydro-
carbon produced gas at the same time [59]. CO2 injection can be considered as an
alternative to gas recycling and it can reduce the residual oil saturation. CO2 injection
is a costly method because it is not available everywhere. The reports show that in
the gas condensate fields with high percentage of CO2 , this method can decrease the
liquid-dropout [11].
Figure 6.8 shows the recovery methods of condensate which can select as an
alternative for gas recycling. There are several methods which can increasing the
condensate recovery from gas condensate reservoir. Gas recycling and huff-n-puff
are categorized as the gas injection methods for increasing the condensate recovery.
In this chapter, gas recycling is investigated in details. The concept of huff-n-puff
is available in the Chap. 1. Another method for condensate recovery is the wellbore
treatment by acidizing and hydraulic fracturing [60, 61]. Drilling horizontal wells
can decrease the drawdown pressure which postpones the formation of condensate
around the wellbore [62]. On the other hand, this method improves the condensate
production due to the increase of the surface between well and reservoir [63].
Changing the interfacial tension (IFT) can be considered as one of the effective
methods for increasing the condensate recovery. Solvent treatment and wettability
alteration are two main methods for changing the IFT. Solvent injection reduces the
surface tension between gas and liquid phases which causes the dissolution of conden-
sate in the gas phase. Methanol is one of the suitable and available solvents which uses
to decreasing the IFT [64]. Different chemical compounds are reported for changing
the wettability of reservoir’s rocks in the literature. These compounds consist of
nano-particles and surfactants. The favorable wettability is selected based on the
conditions of the fluid and reservoir for increasing the condensate recovery. More
information about the wettability alteration method are available in Chap. 3.
∂
n ph n ph n ph
φ xi j ρ j S j = −∇ xi j ρ j V j + ∇φ Di j ∇ρ j xi j i = 1, 2, . . . , n co
∂t j=1 j=1 j=1
(6.19)
μi j = μik j = 1, 2, . . . , n ph k = 1, 2, . . . , n ph k = j (6.20)
kkr o kkrg
∇ xm ρo (∇ Po − γo ∇ H ) + ym ρg ∇ Pg − γg ∇ H + Mm∗
μo μg
∂
= φ xm ρo So + ym ρg Sg (6.21)
∂t
As stated earlier, one of the main recovery mechanisms in gas recycling is the revap-
orization of condensate. In this mechanism, the condensate evaporates into the gas
phase and flows to the surface. This mechanism is occurs when the immobile liquid
is in contact with the flowing gas stream. condensate revaporization is the dominant
recovery mechanism of the liquids which trapped in dead-end pore or pore throat.
One of the key parameters in the quality and quantity of condensate recovery is the
mass transfer between gas and liquid phases [65]. The revaporization of condensate
into the gas phase has three stages according to the results of an experimental test
conducted at atomospheric conditions [66]. These stages schematically are shown in
Fig. 6.9. The first stage is the rising stage of liquid concentration in gas phase. The
second stage is the steady state stage. In this stage, the maximum concentration of
liquid in the gas phase is achieved which is the longest stage during the revaporiza-
tion. The concentration of liquid in gas phase is reduced in the last stage. Decreasing
the liquid saturation causes the reduction of liquid concentration in gas phase in
un-steady state stage.
Mass transfer coefficient shows the quantity and quality of the mass transfer
process. Mohamadi-Baghmolaei et al. studied the mass transfer coefficient for the
revaporization during gas injection. They investigated the effects of different gases
(CH4 , CO2 and N2 ), different gas flow rate, different representing fluid (C5 , C6 , C7 )
and different grain size (porosity). Their studies show that methane has the highest
6 Gas Recycling 303
End of Process
Time
mass transfer coefficient with the lightest fluid (C5 ). Also, they modelled the mass
transfer coefficient in three stages. The main equation of their modelling work is a
one dimensional mass balance equation represented in Eq. 6.22.
∂C g ∂ 2Cg ∂C g
φ Sg = φ Sg D h − φ Sg u + K 0 (C ge − C g ) (6.22)
∂t ∂x 2 ∂x
∂C g K0
u = (C ge − C g ) (6.23)
∂x φ Sg
In the second stage, the diffusion/dispersion and convection mass transfer are
included to estimate the mass transfer coefficient accurately. Their results show that
the diffusion term has a little effect on the magnitudes of the mass transfer coefficient.
In this case, the Eq. 6.22 is simplified to Eq. 6.24. They solved Eq. 6.24 analytically
for calculating the amount of mass transfer coefficient during their experiments [67].
∂ 2Cg ∂C g
φ Sg D h − φ Sg u = K 0 (C g − C ge ) (6.24)
∂x 2 ∂x
In the last stage, they studied the unsteady state mass transfer. The unsteady state
mass transfer occurs during the falling stage that is shown in Fig. 6.9. They solve
Eq. 6.22 analytically and numerically which shows a good match with experimental
304 R. Azin et al.
data. More details of the analytical and numerical solution, experimental procedure
and modelling study are available in Mohamadi-Baghmolaei et al. [68].
The data for the gas recycling simulation are provided from the third SPE comparative
solution project [69]. These data consist of fluid data and geometry for investigating
the effect of gas recycling on a gas condensate reservoir. The fluid model was built
using the Winprop PVT module of CMG software. Then, the reservoir model was
constructed using the GEM compositional simulator of the same software. In the
following sections, the fluid behavior modelling results and gas recycling results are
investigated.
Other studies are conducted on the data of the third SPE comparative solution
project. As an exmple, Ayala and Ertekin designed an expert system based on these
data which capable of finding the optimum production porotocols for operating a gas
recycling project [70].
PVT data in the third SPE comparative solution project belongs to a gas conden-
sate reservoir. These data include composition of reservoir fluid and laboratory
tests, i.e. constant composition expansion (CCE), constant volume depletion (CVD),
and swelling tests. After entering the composition to the software, C7+ is split and
regrouped. The new heavy fraction is C15+ . Table 6.4 shows the composition before
and after the spilliting and regrouping.
The equation of state (EOS) is tuned using the laboratory test data. Peng-Robinson
equation of state is used to predict the fluid behavior. A , B , acentric factor, volume
shift and volume shift coefficient of the groups after FC6 were chosen as the regression
parameters. The results of the are as follows:
CCE. Figure 6.10 shows the model results and experimental data. Experimental
relative oil volume (ROV) and gas compressibility factor are reported in the CCE
data. It is obvious from these figures that the model predicts the experimental data
accurately.
CVD. Retrograde condensate, produced gas, gas and 2 phase compressibility
factor were measured in the constant volume depletion test. The results of matching
the model to the experimental data were shown in Fig. 6.11. The results indicate that
model can predict liquid volume, produced gas and two phase compressibility factor
accurately. But, there are some minor differences between model and experimental
gas compressibility factor.
Swelling Test. This test is performed using the reservoir fluid and prepared lean
gas with the composition reported in Table 6.5.
6 Gas Recycling 305
4.7 1.2
1.15
Gas Compressibility Factor
2.2 0.9
0.85
1.7
0.8
1.2 (a) 0.75 (b)
0.7 0.7
800 1800 2800 3800 4800 5800 6800 0 1000 2000 3000 4000 5000 6000 7000
Pressure (psi) Pressure (psi)
Fig. 6.10 Comparison between the model and experimental data in the CCE test a Relative oil
volume b Gas compressibility factor
Figure 6.12 shows the model and experimental swelling factor which are matched
adequately.
P–T Diagram. Figure 6.13 shows the P–T diagram of reservoir fluid. As it shown,
the reservoir fluid is categorized as the gas condensate based on the reservoir condi-
tions in the P–T diagram. The critical point is shown in Fig. 6.13 and cricondentherm
and cricondenbar of this fluid are 484 °F, and 3447 psi, respectively.
306 R. Azin et al.
25
80
Model Liq. Vol.
70 Model Prod. Gas
20 Exp. Liq. Vol.
Exp. Prod. Gas
Liquid Volume
Produced Gas
60
15 50
40
10
30
5 20
(a) 10 (b)
0
0 500 1000 1500 2000 2500 3000 3500 4000 0
0 500 1000 1500 2000 2500 3000 3500 4000
Pressure (psi) Pressure (psi)
0.9 0.8
Model Gas Z Factor
Exp. Gas Z Factor 0.75
0.85
0.7
0.8 0.65
Fig. 6.11 Comparison between the model and experimental data in the CVD test a) Liquid Volume
b) Produced Gas c) 2 phase compressibility factor
3.2
Final S.F.
2.7
Exp. S.F.
Swelling Factor
2.2
1.7
1.2
0.7
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Composition (mole Fraction of injected gas)
Fig. 6.12 Comparison between the model and experimental data in the swelling test
6 Gas Recycling 307
4000
2 Phase Envelope
3500 Critical Point
Reservoir Condition
2500
2000
1500
1000
500
0
0 100 200 300 400 500 600
Temperature (F)
The general equation of compositional flow was presented in Sect. 6.11. In this
specific example, the governing equation is presented in Eq. 6.21 by Ayala and
Ertekin [71].
This compositional material balance equation will be solved by the simulator
for each component in each grid block of the system. Compositional numerical
simulation is performed using the CMG-GEM. The reservoir model consists of a 4
layer reservoir as shown in Fig. 6.14.
Tables 6.6 and 6.7 show the grid and reservoir properties in the studied reservoir.
The properties of each layer are reported in Table 6.8.
After building the reservoir model, two scenarios were defined to investigate the
effect of gas recycling on production enhancement. One scenario is designed to
produce with gas recycling and the other will operate without gas recycling. Both
scenarios were designed a 14-year production. In the gas recycling scenario, the
reservoir produces 10 years with gas recycling and 4 years without gas recycling.
Figure 6.15 shows the gas rate, condensate rate and cumulative condensate produc-
tion in scenarios with and without gas recycling. In the gas recycling scenario, the
gas flow rate is constant until the end of run, while the gas flow rate and condensate
production stop after 10 years without gas recycling. As observed, gas recycling
improved condensate production significantly.
Figure 6.16 shows the reservoir pressure for both scenarios. In the case without
gas recycling, the reservoir pressure dropped rapidly until the production stopped.
But, the case with gas recycling showed a lower pressure drop during gas recycling.
Also, in this case, the pressure drop became sharp when gas recycling stops.
Figure 6.17 compares average gas saturation (AGS) and average condensate satu-
ration (ACS) in both scenarios. The average gas saturation is higher in the gas
6 Gas Recycling 309
7.0E+6 1000
900 Without Cycling
5.0E+6 700
Gas Rate (ft3/day)
600
4.0E+6
500
3.0E+6
400
2.0E+6 300
200
1.0E+6 Gas Rate- Without Cycling
Gas Rate- With Cycling (a) 100 (b)
0.0E+0 0
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Date Date
Cumulative Condensate Production
3.0E+6
Without Cycling
With Cycling
2.5E+6
2.0E+6
(bbl)
1.5E+6
1.0E+6
5.0E+5
(c)
0.0E+0
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Date
Fig. 6.15 a gas rate b condensate rate c cumulative condensate production in the studied scenarios
4000
Without Cycling
3500
With Cycling
Reservoir Presure (psi)
3000
2500
2000
1500
1000
500
0
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Date
recycling scenario. The lower condensate saturation in the case with gas recycling
indicates condensate revaporization in the presence of injected dry gas.
Figure 6.18 compares gas recovery factor (GRF) and condensate recovery factor
(CRF) in the scenarios. This figure indicates that the gas recovery factor is much
higher in the scenario without gas recycling, while the condensate recovery factor is
higher in the gas recycling scenario. The gas recovery factor remains low in the gas
recycling scenario until the gas injection stops and then increases.
310 R. Azin et al.
1
0.9
0.8
Average Saturation 0.7
0.6
0.5
AGS- Without Cycling
0.4 AGS- With Cycling
ACS- Without Cycling
0.3 ACS- With Cycling
0.2
0.1
0
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Date
Fig. 6.17 Comparison of the gas and condensate average saturation in the defined scenarios
60
40
20
0
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Date
Figure 6.19 shows condensate saturation in two blocks of production well (7-
3-3 and 7-3-4) and a block far from the production well (1-1-3) in the production
with gas recycling and without gas recycling scenarios. According to this figure,
the condensate saturation in the well blocks increases rapidly from the beginning
of production. Also, the effect of gas recycling on condensate saturation is more
highlighted near the wellbore. As observed, condensate saturation in the blocks of
production well decreases by gas recycling. However, changes in the condensate
saturation are small in blocks far from the production well due to low pressure drop.
6 Gas Recycling 311
0.4
Grid 7-3-3- Without Cycling
0.35 Grid 7-3-4- Without Cycling
Grid 1-1-3- Without Cycling
Condensate Saturation Grid 7-3-3- With Cycling
0.3
Grid 7-3-4- With Cycling
Grid 1-1-3- With Cycling
0.25
0.2
0.15
0.1
0.05
0
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Date
Fig. 6.19 Comparison of gas saturation for two blocks of production well and a random block far
from the production well in two production scenarios
6.12.3 Optimization
Optimization is conducted using the CMG-CMOST on the case with gas recy-
cling to investigate the effect of production and injection rate, location of injec-
tion well and status of injection well on condensate recovery. This module contains
powerful engines for sensitivity analysis, history matching, optimization and uncer-
tainty assessment. This study uses the CMG DECE engine. This engine is an iterative
optimization method which consists of two different satges, namely, designed explo-
ration stages and controlled evolution stage. Figure 6.20 shows the flow chart of this
optimization method. The DECE method shows a good result for optimization and
assisted history matching in the literature [72–76].
In the optimization process, the location of the injection well and the rate of
injection and production are optimized to obtain higher condensate recovery from
the reservoir. Table 6.9 shows the optimization parameters and the optimized value
of each parameter.
Figure 6.21 shows the QC plot which demonstrates the quality of created proxy.
Proxy here means the approximation which is built by the engine. It is usually a
correlation between the input parameters and the output parameter. The results close
to 45° show the agreement between proxy results and actual simulation results. In a
perfect match, all points should fall on the 45-degree line. The R2 of this plot is 0.95
which indicate the proxy worked accurately.
Figure 6.22 is a tornado chart which shows the effect of each parameter on the
condesate recovery. The positive parameters on the right side have a positive impact
on the condensate recovery and the others has a negative impact on the condensate
recovery. As shown in this figure, the condensate recovery decreases due to the
increase in the grid number in i direction of injection well. In contrast, by increasing
312 R. Azin et al.
Table 6.9 Optimization parameters and the value before and after optimization
Parameters Grid of injection Grid of injection Injectoion rate Production rate
well in I direction well in J direction
InjILocation InjJLocation InjRate ProdRate
Default value 1 9 4,700,000 6,200,000
Optimized value 8 5 5,170,000 4,650,000
6 Gas Recycling 313
1.3E+8
Experiments
1.2E+8 45 Degree Line
Recovery Factor (%)
1.1E+8
1.0E+8
9.0E+7
8.0E+7
7.0E+7
7.0E+7 8.0E+7 9.0E+7 1.0E+8 1.1E+8 1.2E+8 1.3E+8
Date
Maximum 1.29E+08
Minimum 7.26E+07
InjILocation(1, 9) -2.57E+07
Parameter Name
InjJLocation(1, 9) 1.96E+07
InjILocation*InjILocation -1.30E+07
InjRate*InjRate 1.00E+07
ProdRate*ProdRate -9.85E+06
InjJLocation*InjJLocation -8.42E+06
the grid number in j direction, the condensate recovery is increased. These facts show
that by closing the injection well, the condensate recovery will be decreased.
Figure 6.23 demonstrates the Sobol analysis for determining the sensitivity of a
parameter. The higher the percentage is, the more sensitive will the parameter be.
According to this figure, grid number in the I direction of injection well has the
highest sensitivity, followed by grid number in the J direction of injection well and
production and injection rates.
Figure 6.24 shows the produced condensate rate in the optimization process
314 R. Azin et al.
InjILocation 43.7201
Parameter
InjJLocation 24.8747
ProdRate 24.5757
InjRate 6.8012
0 10 20 30 40 50
Effects (%)
1200
1000
Condensate Rate (bbl/day)
Optimal Solution
600
400
200
0
2019/08 2022/05 2025/02 2027/11 2030/08 2033/05
Date
including the base case and the optimal solution of the problem. As observed, the
produced condensate rate was higher in the optimized case compared to the base
case.
References
1. Suhendro S. Review of 20 years hydrocarbon gas cycling in the arun gas field. In: SPE/IATMI
Asia pacific oil gas conference exhibition. Society of Petroleum Engineers; 2017.
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2. Adel H, Tiab D, Zhu T. Effect of gas recycling on the enhancement of condensate recovery,
case study: Hassi R’Mel South field, Algeria. In: International oil conference and exhibition in
Mexico. Society of Petroleum Engineers; 2006.
3. Agrawal P, Kumar J, Draoui E. Lesson learnt from immiscible gas injection pilot in offshore
carbonate reservoir. In: Abu Dhabi international petroleum exhibition conference. Society of
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4. Carpenter C. Miscible and immiscible gas-injection pilots in a middle east offshore environ-
ment. J Pet Technol. 2016;68:75–7.
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gas-condensate reservoirs to improve ultimate liquid yield. Colorado School of Mines. Arthur
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12. Miller MG, Lents MR. Performance of bodcaw reservoir, cotton valley field cycling project;
new methods of predicting gas-condensate reservoir performance under cycling operations
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15. Abel W, Jackson RF, Wattenbarger RA. Simulation of a partial pressure maintenance gas cycling
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16. Thompson FR, Thachuk AR. Compositional simulation of a gas-cycling project, bonnie glen
D-3A Pool, Alberta, Canada. J Pet Technol. 1974;26(1):281–285, 294.
17. Siregar S, Hagoort J, Ronde H. Nitrogen injection vs. gas cycling in rich retrograde condensate-
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316 R. Azin et al.
Nomenclature
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
A. Banafi
Iranian Gas Transmission Company, District 10, Bushehr, Iran
e-mail: ahmad.banafi@postgrad.curtin.edu.my
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 319
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_7
320 R. Azin and A. Banafi
H Elevation, ft or m
μ Gas viscosity, lb/ft.s and poise
ε Absolute pipe roughness, in
γ Adiabatic or isentropic exponent, ratio of specific heats of gas, Cp /Cv
Re Reynolds number
Cp Specific heats of gas at constant pressure
Cv Specific heats of gas at constant volume
Wa Adiabatic work, ft.lb/lf of gas or J/Kg of gas
HP Compressor horsepower
M Gas mass flow-rate, lb/min
H Compressor head, ft.lb/lb
η Compressor efficiency, %
Z Compressibility of gas at suction condition, dimensionless
ηa Compressor adiabatic (isentropic) efficiency
ṁ g Gas mass flow-rate, lbm /hr or Kg/hr
ṁ a Air mass flow-rate per fan, lbm/hr or Kg/hr
NFan Number of fans
t Ambient air temperature, °F or K
N Fan speed under simulation conditions, RPM
Nd Fan speed under cooler design conditions, RPM
q Heat transfer rate, BTU/hr or W
U Overall heat transfer coefficient, BTU/hr.ft2 .°F or W/m2 .K
A Heat transfer area, ft2 or m2
LMTD
Log mean temperature difference, °F or K
F Temperature correction factor
h Inside (gas-side) heat transfer coefficient based on tube outside surface area
rf Combined fouling resistance, hr.ft2 .°F /BTU or m2 /K.W
rm Metal resistance, hr.ft2 .°F /BTU or m2 /K.W
N Bay Number of bays under simulation conditions
Ft Temperature correction factor
ut Settling velocity, m/s
ρv Vapor phase density, Kg/m3
ρL Liquid phase density, Kg/m3
DV Minimum vessel diameter, m
7.1 Introduction
Compared to other processes, the surface facilities used for gas injection are rather
simple and involve pumping of liquid hydrocarbon (in case miscible injection is to
be implemented), pipeline transportation of liquid and gas, and gas compression.
The primary factor in the conceptual design of surface facility is the source of gas,
followed by an injection scheme, i.e. immiscible or miscible gas injection. Depending
on the source, type, and composition of gas, different scenarios are defined. An
associate gas stream flows into a natural gas liquids (NGL) plant, where liquids are
separated from gas stream. Then, dry gas is compressed and transported to injection
site. For a dry gas, wet gas, and gas condensate, a gas sweetening unit may be
necessary to separate acid gas before injection. Then, the gas will be compressed
and transported to the injection point. Figures 7.1 and 7.2 show general layout of
surface facility for associate gas and dry gas injection. If the NGL and gas sweetening
Associate gas
To NGL
Stock
1 1stst step 2nd step
2st Step
Tank
Step
Res. Fluid
Associate
NGL
Gas
Gas to refinery
Slug
Dehydra on
Catcher
Injec on Compression
are considered as independent processes, as it is the case for many fields, surface
facilities for the whole injection process become simple.
When a miscible gas injection is applied, dry gas should be mixed with liquid
hydrocarbon before injection. In this case, dry gas is compressed and liquid hydro-
carbon is pumped, both to reach the injection pressure. The liquid hydrocarbon may
be either NGL, condensate, or LPG. The streams are then mixed before injection into
reservoir. The volumetric ratio of liquid and gas streams are selected based on PVT
studies that optimize oil recovery from reservoir. Normally, a safety factor is taken
into account and the liquid/gas volume ratio is overdesigned to ensure miscibility
conditions throughout reservoir. Figure 7.3 shows schematic of miscible injection.
In the case of a miscible gas injection in Iran, dry gas is injected with NGL to make a
miscible stream at 235 bar. The gas stream is supplied from a refinery around 700 km
away from target reservoir, and NGL is supplied from a nearby NGL plant. To make
sure that miscible conditions prevail at all points in reservoir, a higher NGL/dry
gas volumetric ratio is selected for mixing before injection. In cases where there is
insufficient NGL supply available, e.g. due to alternative NGL consumption in petro-
chemical plant to produce chemicals, gas injection stops to prevent gas segregation
in reservoir.
The temperature of inlet stream into compressor raises as it passes through
different stages. Passing the heated stream through intercoolers cools down the gas
7 Design of Subsurface and Surface Facilities for Gas Injection 323
85 bar
AGHAR
32"-10"
235 bar
Gas 6"
To injec on
235 bar
8000 bbl/day
and the whole process approaches isothermal conditions. Meanwhile, any formed
liquid can be separated from intercooler outlet stream in knock out drum, as no
liquid should enter the compressor. This is shown schematically in Fig. 7.4.
If a sour gas, flue gas, or acid gas is to be injected into reservoir, excessive corro-
sion is expected to occur in the pipeline, transportation facilities and equipment.
Therefore, corrosion-resistant materials should be selected and anti-hydrate chemi-
cals should also be used to prevent excessive corrosion and reduce hydrate potential
of acid gas components. The highly corrosive sulfur-containing injection gas requires
higher capital investment with relatively high monitoring and inspection costs in the
well and surface facilities. More information about corrosion in different gas injection
scheme provide in Chap. 9.
rd
3 Separa on Gas
C
1st
B A
2nd
V: Vessel
3rd
C: Compressor
Tank
HE: Heat exchanger
The process engineer needs a set of information to start designing surface facilities
for gas injection. The basic information includes general, non-technical information
such as climate data, i.e. yearly average rainfall, maximum daily rainfall, average
relative humidity, minimum and maximum relative humidity in summer and winter
conditions, yearly temperature profile as well as maximum and minimum tempera-
ture, extreme maximum and extreme minimum temperatures, sunshine temperature,
design temperature for air cooler design, wind speed and direction, elevation above
the sea level, average and highest barometric pressure, exact location of project, earth-
quake and seismic potential, history and intensity, etc. Environmental data include
wildlife, protected zones, surface and subsurface water resources, marine and aquatic
life, gardening, agriculture and animal husbandry, as well as socioeconomic and
cultural status of neighboring society. Technical information for design of a gas
injection facility includes source and composition of gas and liquid hydrocarbon,
depth, temperature and pressure profile of candidate reservoir, miscibility conditions
(for miscible gas injection), etc. The source and quality of energy is another factor
that should be considered (Table 7.1 [1]).
The design and operation of surface facilities for gas injection seem similar for
all applications. However, a closer look reveals features which make gas injection
processes different. For example, the UGS operation is associated with sharp varia-
tions in pressure during I/W cycles. In a small UGS reservoir in Iran, the minimum
pressure at the end of withdrawal reaches 2500 psig, while the maximum pressure
at the end of injection period exceeds 5300 psig. Such a pressure difference in a
relatively short period must be handled by surface facility properly designed and
customized against pressure stress. On the other side, the AGI requires materials of
construction that are corrosion resistant.
The basis for surface facility process design includes physicochemical and transport
properties, phase behavior, composition, and thermal properties of injection fluid and
reservoir oil. These data are partly obtained from technical data books, handbooks,
and partly from laboratory measurements. In addition, capacity of surface facility, i.e.
average, minimum, and maximum gas flow rates as well as composition of streams are
considered as a basis for material and energy balance calculations and detailed design
of surface facility equipment. In addition, units of all calculations and measurements
(SI, cgs, British, etc.) are specified as a basis for all calculations. Moreover, codes
and standards of engineering design should be pointed in the design basis. The
capacity and composition of waste streams should be known as the basis for design of
waste treatment facility. Mechanical design requires set points as basis, e.g. corrosion
allowance, average ambient temperature for insulation design and minimum ambient
7 Design of Subsurface and Surface Facilities for Gas Injection 325
temperature for non-insulated equipment. Another temperature set point, i.e. design
basis is required for personnel protection and safety measures. More information
on design basis for different heat transfer, mass transfer, and fluid flow processes
and equipment design may be found in [2–4]. For economic evaluation and analysis
of the whole process, economic information such as the lifetime of surface facility,
crude oil and injection gas prices, cost of energy, electricity, and steam, interest and
inflation rates, etc. should be set as economic basis. These information are used
for profitability analysis and economic evaluation of surface facility such as rate of
return, net present value, etc. The next sections deal with basic design of gas injection
facilities, i.e. pipeline, compressor, intercooler, and separator.
326 R. Azin and A. Banafi
f L u2
F= (7.2)
D 2gc
f u2d L
dF = (7.3)
2gc D
For gases, changes in static and velocity head are small and can be neglected.
Therefore, Eq. (7.1) simplifies to Eq. (7.4) which takes into account friction loss
only.
f u2d L
d P = −ρ (7.4)
2gc D
Substituting the definition of density for gases Eq. (7.5) in Eq. (7.4) gives pressure
profile in the gas pipeline.
ρ = z RT /P M (7.5)
There are several equations available for calculating gas flow-rate based on gas
properties, pipe diameter and length as well as downstream and upstream pressures
of a pipe segment. The basic equation for this purpose is general flow equation which
is developed for steady-state isothermal gas flow in pipeline as follows [7]:
0.5
Tb P12 − P22
Q = 77.54 D 2.5 (U SC S units). (7.6)
Pb GT f L Z f
0.5
Tb P12 − P22
Q = 1.1494 × 10−3 D 2.5 (S I units). (7.7)
Pb GT f L Z f
where:
Q: gas flow-rate, standard ft3 /day [SCFD] or m3 /day.
f: dimensionless friction factor.
Pb : base pressure, Psia or KPa.
Tb : base temperature, R or K.
P1 : upstream pressure, Psia or KPa.
P2 : downstream pressure, Psia or KPa.
G: gas gravity (air = 1.0).
Tf : average gas temperature, R or K.
L: pipe segment length, miles or Km.
Z: gas compressibility factor at average gas temperature, dimensionless.
D: pipe inside diameter, in or mm.
There is also some equations that consider a constant friction factor. It is transpar-
ently obvious that this assumption could not be a realistic one. At least it is expected
that friction factor be a function of pipe diameter. Take Weymouth equation as an
example of such equation which is applicable for gas pipelines with large diameter
and high pressure and gas flow-rate. This equation is formulated as follows [7]:
0.5
Tb P12 − es P22
Q = 433.5E D 2.667 (U SC S units) (7.8)
Pb GT f L e Z
0.5
−3 Tb P12 − es P22
Q = 3.7435 × 10 E D 2.667 (U SC S units) (7.9)
Pb GT f L e Z
where
E: pipeline efficiency.
Le : equivalent length of pipe segment, miles or Km
L(es − 1)
Le = (7.10)
S
328 R. Azin and A. Banafi
H2 − H1
S = 0.0375G (U SC S units) (7.11)
Tf Z
H2 − H1
S = 0.0684G (S I units) (7.12)
Tf Z
where
S: dimensionless elevation adjustment parameter.
H1 : upstream elevation, ft or m.
H2 : downstream elevation, ft or m.
The equivalent friction factor for Weymouth equation is:
4
f = 2 (U SC S units) (7.13)
11.18D 1/6
4
f = 2 (S I units) (7.14)
6.521D 1/6
ρu D uD
Re = = (7.15)
μ ϑ
where
μ: gas viscosity, lb/ft.s and poise.
Other symbols and dimensions are as defined earlier.
It is a better approach to calculate Reynolds number with these equations, because
it is essentially related to the flow-rate, a parameter which is easier and more
accurately measured.
The friction factor, f, is a dimensionless parameter and can be estimated based
on Reynolds number. Friction factor can be obtained by Moody diagram, shown in
7 Design of Subsurface and Surface Facilities for Gas Injection 329
Fig. 7.5 or empirical correlations. Many empirical correlations have been proposed
so far in order to calculate the friction factor. The Colebrook-White equation is one
of the most popular relations amongst them formulated as follows:
where
ε: absolute pipe roughness, in.
Re: Reynolds number.
The pipe roughness shown on the right vertical axis, E/D, is determined from
standard charts for different pipe materials [2].
In addition, the friction loss due to valves, fittings, junctions, are determined by
the following equation:
u2
F = 2/ f = K (7.19)
2gc
1 The data for this case study are extracted from field data of a gas pipeline in Iran.
330 R. Azin and A. Banafi
to be 0.881. The gas gravity, flowing temperature, base pressure and base temperature
are respectively considered 0.62, 307.15 K, 101.56 kPa and 288.7 K.
Neglect elevation differences along pipe. Assume a pipe roughness of 0.0018 in.
Compare the calculated flow-rate with measured flow-rate of 62.5 MMSCMD.
Solution: For the given outside diameter and thickness, the inside diameter can be
calculated:
D = 1422.4 − 2 × 22.225 = 1375.95 mm
The flow rate is determined through Eq. (7.9)
2 s 2 0.5
P1 −e P 2
Q = 3.7435 × 10−3 E TPbb GT f L e Z
D 2.667 = 3.7435 ×
288.7 0.5
85802 −70002
10−3 (0.95) 101.56 0.62×307.15×263.244×0.881
(1375.95)2.667
Q = 56.25M M SC M D
Compressors are used to increase the gas pressure and compensate pressure loss
during gas transmission while providing the required injection pressure underground.
The gas pressure at the compressor outlet must be high enough to compensate friction
losses through pipelines, valves and junctions as well as well head and tubing losses.
According to Fig. 7.6 a balance between compressor outlet and injection pressure
can be written as follows:
Keeping the compressor fluid at single phase is essential throughout all compres-
sion stages, and any liquid must be removed from the gas stream before entering
any stage of compressor. In addition, compression of a gas raises its temperature
ΔPwell
Pinj
7 Design of Subsurface and Surface Facilities for Gas Injection 331
V1 C1
V2 C2
HE1 V3 C3
HE2
HE3
V4
V: Vessel C: Compressor HE: Heat exchanger
and it is necessary to cool down the outlet stream of a compressor stage prior to
entering next stage to prevent damage to compressor shaft, bearing, coupling, etc.
To do this, the outlet stream passes through an intercooler followed by a knock out
drum (K.O. Drum) for liquid removal from gas before entering next compression
stage. Schematic of the whole process is shown in Fig. 7.7.
Generally, centrifugal compressors are used to pressurize gas for injection. In the
case of AGI processes characterized by low flow rate and high discharge pressure,
reciprocal compressors are used. In AGI, the feed pressure is approximately 35–
70 kPa which may raise up to 15 MPa at the injection point [8].
A general schematic of energy balance through a compressor as a control volume
is shown in Fig. 7.8.
Based on Fig. 7.8, the energy balance for compressor is written as follows:
The lost heat, Qloss , can be reduced to approach towards an adiabatic process. An
adiabatic process with no friction is named an isentropic process. An ideal compressor
is the one that compresses the gas through an isentropic process which implies
equality of entropy for inlet and outlet stream:
Si = So (7.22)
ho
Qloss
332 R. Azin and A. Banafi
P V γ = Const. (7.23)
where
γ: adiabatic or isentropic exponent, ratio of specific heats of gas, Cp /Cv .
Cp : specific heats of gas at constant pressure.
Cv : specific heats of gas at constant volume.
Figure 7.9 illustrates an adiabatic compression path on a thermodynamic diagram.
The polytropic process is another path for gas compression in which the pressure–
volume is similar to adiabatic process. However, unlike the isentropic process, a
compressor in the polytropic process is subject to heat transfer to the surroundings.
In such process, gas pressure and volume can be related as follows:
P V n = Const. (7.24)
where
Wa : adiabatic work, ft.lb/lf of gas or J/Kg of gas.
T1 : suction temperature of gas, R or K.
P1 : suction pressure of gas, psia or KPa.
P2 : discharge pressure of gas, psia or KPa.
Other parameters and dimensions are as mentioned earlier. The compressor power,
then, can be calculated as follows [9]:
M × H
HP = (7.27)
η
where
HP: compressor horsepower.
M: gas mass flow-rate, lb/min.
H: compressor head, ft.lb/lb.
η: compressor efficiency, %.
More common formulation for compressor power that considers the gas compress-
ibility is as follows [9]:
γ γ−1
γ Z1 + Z2 1 P2
H P = 0.0857 QT1 − 1 (U SC S units)
γ −1 2 ηa P1
(7.28)
γ γ−1
γ Z1 + Z2 1 P2
Power = 4.0639 QT1 − 1 (S I units)
γ −1 2 ηa P1
(7.29)
where
Power: compression power, KW.
Q: gas flow-rate. MMSCFD or million m3 /day.
Z1 : compressibility of gas at suction condition, dimensionless.
Z2 : compressibility of gas at discharge condition, dimensionless.
ηa : compressor adiabatic (isentropic) efficiency.
In addition to compressor adiabatic (isentropic) efficiency, a mechanical efficiency
ηm of the compressor driver should be considered so as to acquire the brake HP (BHP)
or brake power required to run the compressor as follows:
HP
BH P = (7.30)
ηm
334 R. Azin and A. Banafi
Power
Brake Power = (7.31)
ηm
where HP or power are calculated from the Eqs. (7.28) and (7.29).
As mentioned earlier, in the design of a compressor, either an isentropic process or
a polytropic process may be selected as a basis. The ideal power and head calculated
for these two processes will be different. Once the ideal power is divided by its
corresponding efficiency, e.g. polytropic ideal work divided by polytropic efficiency,
the actual power obtained by each path will be the same [10, 11].
The compression ratio is defined as the ratio of outlet and inlet pressure:
Pout
CR = (7.32)
Pin
For multistage compressors with equal CR at all stages, compression ratio per
stage is defined as:
n1
Pout
C R stage = (7.33)
Pin
2 The data for this case study are taken from a gas compressor station in Iran.
7 Design of Subsurface and Surface Facilities for Gas Injection 335
In addition, one or more tube bundles, serviced by two or more fans, including the
structure, plenum and other attendant equipment is called bay in a typical ACHE
[13]. Some typical configurations of fan bays in ACHE are illustrated in Fig. 7.12.
The procedure for design of air cooled heat exchanger is found in classical heat
transfer text books, e.g. [14] as well as design books, e.g. [14–17].
The general equations to design ACHE are heat and mass balances equations
for both air and the gas [18]. The amount of heat rejected from the hot gas can be
calculated as follows:
qg = ṁ g C pg (T1 − T2 ) (7.35)
where
qg : heat rejected from the hot gas, BTU/hr or W.
ṁ g : gas mass flow-rate, lbm /hr or Kg/hr.
Cpg : specific heat of gas, BTU/lbm . °F or Kj/Kg.K
T1 : hot gas inlet temperature, °F or K.
T2 : hot gas outlet temperature, °F or K.
On the other hand, the amount of heat absorbed by the ambient air is represented
by the following equation:
where
qa : heat absorbed by ambient air, BTU/hr or W.
ṁ a : air mass flow-rate per fan, lbm/hr or Kg/hr.
Cpg : specific heat of air at ambient pressure and temperature conditions,
BTU/lbm.°F or Kj/Kg.K
NFan : number of fans.
t1 : ambient air inlet temperature, °F or K.
t2 : ambient air outlet temperature, °F or K.
The air mass flow rate per fan, ṁ a , can be calculated as follows [19]:
N t1d
ṁ a = ṁ ad (7.37)
N d t1
where
ṁ ad : fan air mass flow-rate under cooler design conditions, lbm /hr or Kg/hr.
N: fan speed under simulation conditions, RPM.
Nd : fan speed under cooler design conditions, RPM.
t1d : ambient air temperature under cooler design conditions, °R.
t1 : ambient air temperature under simulations conditions, °R.
In addition to Eqs. (7.35) and (7.36), the basic heat transfer equation applied for
all heat exchangers can also be employed for air-cooled heat exchangers as follows:
q = U × A × F × L MT D (7.38)
338 R. Azin and A. Banafi
where
q: heat transfer rate, BTU/hr or W.
U: overall heat transfer coefficient, BTU/hr.ft2 .°F or W/m2 .K
A: heat transfer area, ft2 or m2 .
F: temperature correction factor.
LMTD: log mean temperature difference, °F or K.
In order to calculate the heat transferred from hot gas to ambient air from
Eq. (7.38), the different parameters in this equation must be computed.
LMTD can be computed as following equation:
(T1 − t2 ) − (T2 − t1 )
L MT D = (7.39)
ln TT12 −t2
−t1
Gas Processors Suppliers Association [18] presented two figures in order to obtain
the temperature correction factor, F. One can acquire this factor from Figs. (8–10)
and (9–10) in [18]. To use these diagrams, the temperature-corrected functions P and
R are calculated as follows:
t 2 − t1
P= (7.40)
T1 − t1
T1 − T2
R= (7.41)
t2 − t1
To acquire the overall heat transfer coefficient, U, the following equation may be
employed [19]:
1
U= (7.42)
1
hi
+ r f + rm + 1
ho
where
h i : inside (gas-side) heat transfer coefficient based on tube outside surface area,
BTU/hr.ft2 . °F or W/m2 .K
r f : combined fouling resistance, hr.ft2 .°F /BTU or m2 /K.W
rm : metal resistance, hr.ft2 .°F /BTU or m2 /K.W
h o : outside (air side) heat-transfer coefficient, BTU/hr.ft2 .°F or W/m2 .K.
Typical overall heat transfer coefficients in ACHEs for finned tube surfaces are
provided in Table 7.2.
In Eq. (7.42), the parameter h i can be computed by the following equation [19]:
0.8
N Bays,d ṁ g
h i = h id . (7.43)
N Bay ṁ gd
7 Design of Subsurface and Surface Facilities for Gas Injection 339
where
h id : inside heat transfer coefficient under cooler design conditions, BTU/hr.ft2 .°F
or W/m2 .K
N Bays,d : number of bays under cooler design conditions.
N Bay : number of bays under simulation conditions.
ṁ gd : gas mass flow-rate under cooler design conditions, lbm /hr or Kg/hr.
Also, the parameter h o may be obtained as follows [19]:
ṁ a 0.6
h o = [h od10 − Ft (t1 − t10 )] (7.44)
ṁ a10
where
h od10 : outside heat transfer coefficient at 10 °C, BTU/hr.ft2 .°F or W/m2 .K
Ft : temperature correction factor.
t1 : ambient air temperature under simulation conditions, °F or K.
t10 : ambient air temperature of 10 °C, °F or K.
ṁ a10 : fan air mass flow-rate at 10 °C, lbm /hr or Kg/hr.
The metal resistance, rm , is [19]:
340 R. Azin and A. Banafi
A0 lnr0 /ri r0 r0
rm = = ln (7.45)
2π K L K ri
Case Study 7.3: Heat transfer rate and hot gas outlet temperature in an ACHE3 A
hot natural gas stream with a flow-rate of 1,148,000 kg/hr and temperature of 73.53 °C
is to cool with 41 °C ambient air in a one pass cross-flow forced draft ACHE. The
ACHE consists of 4 bays and 2 fans per bay. The air mass flow-rate per fan is
645105 kg/hr. Specific heat of air and natural gas are, respectively, 1.006 kJ/Kg.°C
and 2.661 kJ/Kg.°C. Assuming overall heat transfer coefficient and heat transfer
3 The design data for this case study are taken from a gas compressor station in Iran.
342 R. Azin and A. Banafi
area to be, respectively, 24.82 W/m2 .°C and 39,441 m2 , calculate the gas outlet
temperature and heat transfer rate.
Compare the calculated gas outlet temperature and heat transfer rate with the
design values of 55 °C and 15,696 KW, respectively.
Solutions: In order to solve this problem, based on the procedure mentioned at the
end of this section, a trial and error method must be employed.
3. Calculate the ambient air outlet temperature (t2 ) from Eq. (7.36) (qa = qg )
41331822
t2 = 41 + = 48.96 ◦ C
645105 × 1.006 × 8
48.96 − 41
P= = 0.245
73.53 − 41
73.53 − 60
R= = 1.7
48.96 − 41
Since the ACHE in this case is one pass-cross flow, the Fig. 7.13 is used. With
calculated P and R and from Fig. 7.13:
F = 0.97
8. Since the calculated q in Sect. 7.7 and calculated qg in Sect. 7.2 are not equal,
the assumption for hot gas outlet temperature must be changed and the above
procedure be repeated until q and qg match.
After repeating the above mentioned procedure and using trial and error method,
with the hot gas outlet temperature of 55.12 ◦ C the q and qg match. Therefore the
solution for this case study would be: T2 = 55.12 °C.
Heat transfer rate = 15,624.8 KW.
against the inadvertent existence of liquid. These Suction scrubbers are double stage
separators; the first stage is a multi cyclo-tube type separator, which comprises 535
numbers of 2” cyclo-tubes and the second stage is a coalescer type filter separator,
which comprises of 51 numbers of removable polypropylene coalescer filters.
Considering forces acting on liquid droplets in a vertical Knock-out drum, the
liquid droplets will settle out when the gravity force is higher than drag force. In
design of separating vessels, the following equation can be employed in order to
estimate the settling velocity [21]:
ρ L − ρv
ut = K (7.46)
ρv
where
u t : settling velocity, m/s.
ρv : vapor phase density, Kg/m3 .
ρ L : liquid phase density, Kg/m3 .
K = 0.07 if there is a demister pad, and K = 0.15 × 0.07 if there is no demister
pad.
In case of a vertical separator, the vessel diameter must be determined large enough
to decrease the gas phase velocity to an amount less than the settling velocity at
which the liquid droplets will settle out. Therefore, the minimum allowable diameter
is calculated as follows [21]:
4Q v
DV = (7.47)
π ut
where
DV : minimum vessel diameter, m
Q v : gas phase flow-rate, m3 /s.
Figure 7.15 provides preliminary requirements for the vessel height. The height
of the vessel above the gas inlet should be sufficient enough to allow for separation
of liquid droplets. A height equal to vessel diameter or 1 m, whichever is greater,
would be suitable. In addition, for the height between liquid level at the bottom of
vessel and gas inlet, an amount equal to half of vessel diameter or 0.6 m, whichever is
greater, should be used. Furthermore, the liquid level depends on the liquid hold-up
time which is essential so as to have a smooth operation [21]. For separations in
compressor suction or interstage scrubbers typically 10 min for liquid hold-up time
would be allowed [21, 22]. It should be noted that if the required liquid depth is small,
it should be increased in design stage in order to have enough space for installing
the level controller. Finally, if there is any demister pad in separator, a height of at
least 0.4 m should be added to the vessel height. As can be seen from Fig. 7.15, the
vessel height (HV ) is calculated as follows:
7 Design of Subsurface and Surface Facilities for Gas Injection 345
HV = h D + h g1 + h g2 + h L (7.48)
The parameters in right side of the equation are shown in Fig. 7.15.
More details about design of gas–liquid separators can also be found in
engineering books in the field of oil and gas industry, e.g. [18, 23].
Case Study 7.4: Preliminary design of a compressor suction separator4 A Syngas
compressor suction separator with demister pad is used to separate liquid loads in
order not to enter the compressor. Make a preliminary design and determine the size
of this vertical separator to handle 390,500 kg/hr of gas and 66,780 kg/hr of water
at temperature and pressure of 69.3 °C and 21.8 barg. Assume gas and water density
to be 9.054 kg/m3 and 973.9 kg/m3 , respectively.
Compare the calculated vessel diameter and height with the design values of 4.2 m
and 8.3 m, respectively.
Solution: From
Eq. (7.46), the settling velocity is:
u t = 0.07 973.9−9.054
9.054
= 0.72 m/s
Gas flow-rate, Q v = 390500
9.054×3600
= 11.98 m3 /s
4 The design data for this case study are taken from a petrochemical plant in Iran.
346 R. Azin and A. Banafi
Then, the
minimum allowable diameter from Eq. (7.47) is:
DV = 4×11.98
π×0.72
= 4.6 m
66780
Liquid f low − rate = = 0.019 m3 /s
973.9 × 3600
Considering liquid hold-up time to be 10 min, the liquid volume held in the vessel
is calculated as:
Based on Fig. 7.15 and the explanation mentioned in this section, the minimum
vessel height is estimated from Eq. (7.48) as follows:
CO2 injection projects, including super Duplex (25% Cr with tungsten, GRE lined
carbon steel, Duplex, carbon steel, and S725CrW. Benge suggested SM-2550, high
nickel, and molybdenum as proper alloys resistant for AGI [26, 27]. On the other
side, injection of acid gases, CO2 , and sour gas increases the risk of corrosion in well.
Improper well design may result in a complete failure which can disintegrate well and
make delay in injection/withdrawal [28]. King and King reviewed different causes to
well constructions failure which results in oil and gas leak to the environment. They
reported six failures in gas injection wells. According to their survey, overall leak
frequency ranges between 0.005–0.03% of wells in service [29]. It is well-known that
H2 S is highly corrosive and causes sulfide stress crack propagation in steel casing
[30]. For AGI, Benge [26, 27] addressed challenges in completion liner design for
AGI, the main factor being excessive corrosion in casing, high injection rate, and the
potential for salt zone loading. Records of well failure gas leakage from gas injection
projects like Wabamun Area, Canada [31] may associate with environmental risks
and gas emission as well as loss of inventory [29]. Therefore, the general criteria
of well design are presented here and the reader is suggested to refer the standard
resources for a thorough and detailed discussion for the project under study.
The procedure for formulation of cement is available in classic textbooks based
on reservoir fluid composition, geology, pressure and temperature profile [32]. In
the case of gas injection projects, composition of injecting fluid affects the routine
procedure. For example, CO2 converts calcium silicate in Portland cement to calcium
carbonate which increases cement permeability to and makes it soluble in acid. Benge
suggested the motivation for a proper cement design as little interaction with CO2
and formulating a high-alumina cement system with low fluid loss as CO2 resistant
[26, 27]. In another study, Nygaard et al. indicated low mechanical cement strength as
the cause to increase the risk of failure in cement during CO2 sequestration project in
Wabamun area, Canada [31]. They proposed a workflow to identify wells candidate
for workover to improve leakage integrity and prevent CO2 leakage. In another study,
Fakhreldin et al. proposed a cement formulation without iron to prevent formation
and precipitation of iron sulfide oxide [33].
References
1. Miranda JLH, López LAA. Piping design: the fundamentals. Short Course Geotherm Drilling,
Resour Dev Power Plant Organ by UNU-GTP LaGeo, St Tecla, El Salvador; 2011.
2. Coker AK. Ludwig’s applied process design for chemical and petrochemical plants. Gulf
professional publishing; 2014.
3. Towler G, Sinnott R. Chemical engineering design: principles, practice and economics of plant
and process design. Elsevier; 2012.
4. Peters MS, Timmerhaus KD, West RE. Plant design and economics for chemical engineers,
vol. 4. McGraw-Hill New York; 1968.
5. Institute ANS. Gas transmission and distribution piping systems. American Society of
Mechanical Engineers; 2018.
348 R. Azin and A. Banafi
32. Mitchell RF, Miska SZ, Aadnoy BS, Adams N, Barker JW, Cunha JC, et al. Directional drilling.
Fundam Drill Eng Ed Mitchell RL Miska, SZ, SPE Textb Ser; 2011, 12.
33. Fakhr Eldin Y, Irvine-Fortescue J, Grieve J, Taoutaou S, Jain B, Al Kalbani S, et al. The use
of specialized cement to ensure long term zonal isolation for sour wells in South Oman. In:
International petroleum technology conference; 2009.
Chapter 8
Water-Hydrocarbons System
Abstract In this chapter, several methods will be discussed which can be used to
predict the water content of gases. Most of these methods are based on equations
of state and rigorous thermodynamic models. Different methods of predicting water
content of acid gas systems are evaluated based on the literature experimental data. In
addition, the water content diagrams compatible with the experimental data for pure
CO2 , H2 S, CH4 and their mixture are presented. These charts use for facility type
calculations and trouble shooting. In another section, the gas solubility concepts
will be reviewed. This section contains hydrocarbon gas solubility in water, non-
hydrocarbon gas solubility in water, the calculation of gas solubility in water using
Henry’s law constant and the effect of salinity on gas solubility. At the end of this
chapter, a brief review has been conducted on the activity models.
Nomenclature
Variables
f Fugacity
P Pressure,
R Universal gas constant, cm3 MPa/(kmole)
T Temperature,
Vi Partial molar volume, cm3 /gmole
W Water Content, kg/106 Sm3
A. Izadpanahi
Oil and Gas Research Center, Persian Gulf University, Bushehr, Iran
e-mail: a.izadpanahi@pgu.ac.ir
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 351
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_8
352 A. Izadpanahi and R. Azin
Greek
μ Chemical potential
γ Activity coefficient
8.1 Introduction
In order to plan a successful gas injection project, some aspect about the phase
behavior of water-hydrocarbon system must take into accounts such as water content
of hydrocarbon gases and the solubility of hydrocarbon and non-hydrocarbon gases
in the water. In this chapter, several methods will be discussed which can be used to
predict the water content of gases. Most of these methods are based on equations of
state and rigorous thermodynamic models. The phase behavior is complicated and
extra care should be taken to assure a correct prediction. Although not addressed
in this section, hydrates can also form and these can significantly complicate phase
behavior. Different methods of predicting water content of acid gas systems are
evaluated based on the literature experimental data. In addition, the water content
diagrams compatible with the experimental data for pure CO2 , H2 S, CH4 and their
mixture are presented. These charts use for facility type calculations and trouble
shooting. In another section, the gas solubility concepts will be reviewed. This section
contains hydrocarbon gas solubility in water, non-hydrocarbon gas solubility in water,
the calculation of gas solubility in water using Henry’s law constant and the effect of
salinity on gas solubility. At the end of this chapter, a brief review has been conducted
on the activity models.
The water vapor content of natural gases in equilibrium with water is commonly esti-
mated from Fig. 6.1 of Campbell book [1] or Fig. 20.4 of Gas Processors and Suppliers
Association, including corrections for the molecular weight (relative density) of gas
and salinity of water [2].
Figure 8.1a, b [3] present the saturated water content of lean sweet natural gasses.
Example 8.1 demonstrate the application of Fig. 8.1. The SI units of water content
are in kg of water per million cubic meters at standard conditions of 15 °C and
8 Water-Hydrocarbons System 353
a 100000
80000 0.7 MPa
60000
40000
3.5
20000
7.0
10000
8000
6000 17.5
4000 35.0
Water Content, kg water/106 Sm3 gas @ 15 °C and 101.3 kPa
52.5
2000
70.0 MPa
1000
800
600
400
200
100
80
60
40
20
10
8
6
4
1
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110
Temperature, °C
Fig. 8.1 Saturated water content of sweet lean natural gas a SI unit b field unit [3]
101.3 kPa. The corresponding field units are lbm of water per million cubic foot at
standard conditions of 60 °F and 14.7 psia.
Example 8.1 Determine the saturated water content of a lean sweet natural
gas at 38 °C (100 °F) and 6.9 MPa (1000 psia) in kg/106 Sm3 (lbm/MMscf),
ppm, and mole fraction.
SI Solution
354 A. Izadpanahi and R. Azin
500
Water Content, lbm water/ MMSCF gas @ 60°F and 14.7 psia
1000 1 000
2 500
5 000
7 500
10
0.1
-40 -20 0 20 40 60 80 100 120 140 160 180 200 220
Temperature, °F
Equations 8.1 and 8.2 show direct relationships between water content, W, and
mole fraction, y.
−6 kg kg
y = 1.3133 × 10 W 6 and W 6 = 761421(y) (8.1)
10 Sm3 10 Sm3
−6 lbm lbm
y = 21.083 × 10 W and W = 47430(y) (8.2)
MMscf MMscf
Example 8.2 Determine the saturated water content of a lean sweet natural
gas at 38 °C (100 °F) and 2.07 MPa (300 psia) in kg/106 Sm3 (lbm/MMscf).
Hint: Because water content varies inversely with pressure use the following
linear interpolation
−W P2
W P = W P1 1
− 1
+ W P1
P1 − P2
1 1 P P1
SI Solution
From Fig. 8.1a, at 38 °C and P1 = 0.7 MPa, W P1 = 7600 kg/106 Sm3 .
P2 = 3.5 MPa, WP2 = 1712 kg/106 Sm
W P = 7600−1712 1
− 0.7
1
+ 7600 = 2728 106kgSm3
0.7 − 3.5
1 1 2.07
Field Solution
From Fig. 8.1b, at 100 °F and P1 = 100 psia, W P1 = 475 lbm/MMscf.
P2 = 500 psia, W P2 = 107 lbm/MMscf
W P = 475−107
1
− 1
1
300
− 100
1
+ 475 = 168 MMscf
lbm
100 500
For the binary propane–water system, the coexistence of equilibrium phases depends
on the system pressure and temperature as follows:
a. Propane vapor phase in equilibrium with liquid water
b. Propane vapor phase in equilibrium with ice or hydrate
c. Propane liquid phase in equilibrium with liquid water
d. Propane liquid phase in equilibrium with hydrate.
Figure 8.2 illustrates the presence of these equilibrium phases as a function of
temperature for the isobar of 14.7 psia (101.3 kPa).
Table 8.1 presents the estimated three phase temperatures and the saturation
temperatures of propane–water system.
The water content chart of propane vapor and liquid phases as a function of
temperature for six isobars are presented in Fig. 8.3. Because of the very small
values, the liquid propane water contents for different isobars fall on the same curve.
356 A. Izadpanahi and R. Azin
Temperature, °C
-51 -40 -29 -18 -7 4 16 27 38 49 60 71 82 93 104
1.0E+00 1.0E+00
Water mole fracƟon in propane vapor or liquid phase in equilibrium with liquid water, hydrate,
1.0E-01 1.0E-01
C3 Vapor phase
in equilibrium
1.0E-02 1.0E-02
with liquid water
1.0E-03 1.0E-03
or ice
1.0E-04 1.0E-04
Freeze temperature
C3 Vapor phase
1.0E-05 transiƟon to 1.0E-05
liqud phase
1.0E-06 1.0E-06
C3 Liquid phase
in equilibrium
with hydrate 14.7 psia (101.3 kPa)
1.0E-07 1.0E-07
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 220
Temperature,° F
Fig. 8.2 Water content of vapor and liquid propane as a function of temperature at 14.7 psia
(101.3 kPa) [4]
Table 8.1 Three phase estimated temperature and saturation temperature for six isobars [4]
Pressure 3 phase temperature Saturation temperature
psia kPa °F °C Phases present °F °C
14.7 101.4 27.5 −2.5 V–I–H −43.3 −41.8
25 172.4 32.1 0.1 V–LW –H −20.4 −29.1
50 344.8 37.9 3.3 V–LW –H 14.0 −10.0
100 689.7 41.8 5.4 LP –LW –H 54.8 12.7
150 1034.5 41.8 5.4 LP –LW –H 82.3 27.9
200 1379.3 41.8 5.4 LP –LW –H 103.7 39.8
Phases V Vapor, I Ice, H Hydrate, L W Liquid Water, and L P Liquid Propane
y = 1.3133 × 10−6 W 106kgSm3 = 1.3133 × 10−6 7600 106kgSm3 =
0.01 Eq. 8.1
From Fig. 8.3, at 38 °C and 0.69 MPa, y = 0.009.
Field Solution
°Flbmand 100 psia, W = −6
From Fig. 8.1b, at 100 480 lbm/MMscf
y = 21.083 × 10−6 W MMscf = 21.083 × 10 480 MMscf
lbm
= 0.01 Eq. 8.2
From Fig. 8.3, at 100 °F and 100 psia, y = 0.009.
Temperature, °C
Freeze
temperature
1.0E-01 1.0E-01
1.0E-02 1.0E-02
Vapor-Liquid
Phase TransiƟon
1.0E-03 1.0E-03
or ice
1.0E-04 1.0E-04
1.0E-05 1.0E-05
Fig. 8.3 Water content of propane as a function of temperature for six isobars [4]
Table 8.2 Three phase temperature and saturation temperature for six isobars
Pressure 3 phase temperature Saturation temperature
psia kPa °F °C Phases present °F °C
14.7 101.4 32 0 V–LW –I −127.0 −41.8
25 172.4 32 0 V–LW –I −108.2 −29.1
50 344.8 27.5 −2.5 V–LW –H −80.0 −10.0
100 689.7 37.5 3.1 V–LW –H −46.5 12.7
150 1034.5 43.5 6.4 V–LW –H −23.9 27.9
200 1379.3 47.5 8.6 V–LW –H −6.3 39.8
Phases V Vapor, I Ice, H Hydrate, and L W Liquid Water
360 A. Izadpanahi and R. Azin
Temperature, °C
1.0E-03 1.0E-03
Freeze temperature
1.0E-06 1.0E-06
C2 Liquid phase in equilibrium
with hydrate
1.0E-07 1.0E-07
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 220
Temperature,° F
Fig. 8.4 Water content of vapor and liquid Ethane as a function of temperature at 200 psia (1379 kPa)
[6]
The phase equilibria in the system H2 S + water and CO2 + water are key to the
discussion of the water content of an acid gas system. Figure 8.6a (SI) and 8.6b (Field)
present the water content of pure H2 S as a function of pressure and temperature [7].
The behavior shown on this plot is quite complicated and explained thoroughly by
Carroll [8]: “At low pressure the hydrogen sulfide + water mixture is in the gas
8 Water-Hydrocarbons System 361
Temperature, °C
1.0E-01 1.0E-01
1.0E-02 1.0E-02
1.0E-03 1.0E-03
or ice
1.0E-05 1.0E-05
14.7 psia (101.3 kPa)
25 psia (172 kPa)
50 psia (345 kPa)
1.0E-06 1.0E-06
100 psia (699 kPa)
150 psia (1034 kPa)
200 psia (1379 kPa)
1.0E-07 1.0E-07
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 220
Temperature,° F
Fig. 8.5 Water content of Ethane as a function of temperature for six isobars
phase. At low pressure the water content tends to decrease with increasing pressure,
which is as expected. Eventually a pressure is reached where the H2 S is liquefied.
This plot is represented by the discontinuity in the curve and a broken line joins
the phase transition. There is a step change in the water content when there is a
transition from vapor to liquid. In the case of hydrogen sulfide, the water content of
the H2 S liquid is greater than the coexisting vapor. This is contrary to the behavior
362 A. Izadpanahi and R. Azin
for light hydrocarbons where the water content in the hydrocarbon liquid is less than
the coexisting vapor.”
Within the transition region, the acid gas exists as both liquid and vapor. Water
saturation of the vapor phase is represented by the lower value, whereas the water
content of the liquid phase is the higher value.
Figure 8.7a, b present the water content of pure CO2 and pure CH4 as a func-
tion of pressure and temperature. When Figs. 8.6 and 8.7 agree very good with the
experimental data and the Yarrison et al. model [9].
In general the phase behavior of the system CO2 + water is as complex as that
of the H2 S + water system. The CO2 -rich liquid phase only occurs for temperatures
less than about 32.2 °C (90 °F). As shown in Fig. 8.7, the water content of CO2
exhibits a minimum.
Notice Fig. 8.7a, b indicate that at the same pressure and temperature CO2 can
hold more water than CH4 .
Figure 8.8 presents the phase behavior of pure CO2 , Pure H2 S and three mixtures
containing 2 mol percent CH4 . Their corresponding water content charts are presented
in Fig. 8.9.
There are several methods of calculating of water content of sour gases. and the modi-
fied Soave–Redlich–Kwong (SRK EoS) reported in GPA RR-42 by Erbar et al. [10].
This version of SRK is tailor-fitted to handle water-hydrocarbon systems containing
hydrogen sulfide and carbon dioxide.
8 Water-Hydrocarbons System 363
a 1000000
800000
600000
400000
200000
Water content, kg/106 sm3
100000 171.1C
80000
60000 137.8C
40000
104.4C
20000 71.1C
10000 37.8C
8000
6000
4000
2000
1000
100.00 1000.00 10000.00 100000.00
Pressure, kPa
b 100000
80000
60000
40000
20000
Water content, lb/MMSCF
10000
8000
340F
6000
4000 280F
220F
2000
160
1000
800 100F
600
400
200
100
100 1000 10000
Pressure, psia
a 100000
80000
60000
40000
75C CO2
20000 50C CO2
31.1C CO2
Water content, kg/106 Sm3
1000
800
600
400
200
100
100 1000 10000
Pressure, kPa
b 4000
3000
2000
167F CO2
122F CO2
1000
800 88F CO2
Water content, lb/MMSCF
600
77F CO2
400
65F CO2
65F CH4
200
88F CH4
122F CH4
100
80 167F CH4
60
40
20
10
100 1000 10000
Pressure, psia
Fig. 8.7 Isothermal water content of pure CO2 and CH4 [7]
8 Water-Hydrocarbons System 365
Temperature, °F
-58 -40 -22 -4 14 32 50 68 86 104 122 140 158 176 194 212 230
10000 1450
37.8 C (100 F) Isotherm
9000 2-25-73 (C1-H2S-CO2) 1305
2-49-49 (C1-H2S-CO2)
8000 2-75-23 (C1-H2S-CO2) 1160
Pure CO2
7000 Pure H2S 1015
Pressure, psia
Pressure, kPaa
6000 870
5000 725
4000 580
3000 435
2000 290
1000 145
0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110
Temperature, °C
Fig. 8.8 Phase behavior of pure CO2 , pure H2 S and their mixtures with 2 mol% CH4 [7]
In this method water content of sour natural gas is estimated by Eq. 8.3 [11].
where:
W Sour water content of gas containing H2 S and/or CO2 .
W Sweet water content of sweet part of gas from Fig. 8.1
WCO2 effective water content of CO2 from Fig. 8.10a,
WH2 S effective water content of H2 S from Fig. 8.11a, b
ySweet ol fraction of hydrocarbons.
yCO2 mole fraction of CO2 .
yH2 S mole fraction of H2 S.
Figures 8.10 and 8.11 show what is called the “effective water content” of the
acid gas component. This represents the effective water content of the component
in the natural gas mixture, not the water content of the pure component. These
366 A. Izadpanahi and R. Azin
a 20000
100% CO2
25% H2S+73% CO2+2% CH4
49% H2S+49% CO2+2% CH4
10000 75% H2S+23% CO2+2% CH4
Water content, kg/106 Sm3
4000
2000
1000
100.00 1000.00 10000.00
Pressure, kPa
b 1000
100% CO2
8000
25% H2S+73% CO2+2%
CH4
6000
49% H2S+49% CO2+2%
Water content, lb/MMSCF
CH4
4000
2000
100
100 1000 3000
Pressure, psia
Fig. 8.9 Water content of mixtures of 2 mol% CH4 , H2 S and CO2 , at 37.8 ◦ C a SI unit b Field
unit [7]
curves were based on the experimental data Sharma. Figures 8.10 and 8.11 were
obtained by cross-plotting and smoothing Sharma’s binary data for methane-CO2 ,
and methane-H2 S [11].
8 Water-Hydrocarbons System 367
Example 8.7 Determine the saturated water content of a sour natural gas at
71 °C (160 °F) and 6.9 MPa (1000 psia) in kg/106 Sm3 (lbm/MMscf), for the
following cases:
a. containing 0.20 mol fraction CO2
b. containing 0.17 mol fraction H2 S
c. containing 0.20 mol fraction CO2 and 0.17 mol fraction H2 S.
SI Solution
From Fig. 8.1a, at 71 °C and 6.9 MPa, W Sweet = 4360 kg/106 Sm3 .
From Fig. 8.10a, at 71 °C and 6.9 MPa, WCO2 = 4700 kg/106 Sm3 , Using
Eq. 8.2
a. WSour = ySweet WSweet + yCO2 WCO2 + yH2 S WH2 S = 0.8(4360) +
0.2(4700) = 4428 kg/106 Sm3
From Fig. 8.11a, at 71 °C and 6.9 MPa, WH2 S = 5900 kg/106 Sm3 , Using
Eq. 8.2
b. WSour = ySweet WSweet + yCO2 WCO2 + yH2 S WH2 S = 0.83(4360) +
0.17(5900) = 4622 kg/106 Sm3
c. WSour = ySweet WSweet + yCO2 WCO2 + yH2 S WH2 S = 0.63(4360) +
0.2(4700) + 0.17(5900) = 4690 kg/106 Sm3
Field Solution
From Fig. 8.1b, at 160 °F and 1000 psia, W Sweet = 275 lbm/MMscf.
From Fig. 8.10b, at 160 °F and 1000 psia, WCO2 = 290 lbm/MMscf Using
Eq. 8.2
a. WSour = ySweet WSweet + yCO2 WCO2 + yH2 S WH2 S = 0.8(275) + 0.2(290) =
278 lbm water/MMscf
From Fig. 8.11b, at 160 °F and 1000 psia, WH2 S = 380 lbm/MMscf Using
Eq. 8.2
b. WSour = ySweet WSweet + yCO2 WCO2 + yH2 S WH2 S = 0.83(275) +
0.17(380) = 293 lbm water/MMscf
c. WSour = ySweet WSweet + yCO2 WCO2 + yH2 S WH2 S = 0.63(275)+0.2(290)+
0.17(380) = 296 lbm water/MMscf
Based on the Wichert and Wichert chart [12], Fig. 8.12a, b, the sour gas water content
is estimated by multiplying the sweet gas water content by a sourness correction
factor, F. This correction factor, F, is a function of H2 S equivalent concentration
(HEC), temperature and pressure. The H2 S equivalent concentration is defined by
370 A. Izadpanahi and R. Azin
Eq. 8.4.
To use Fig. 8.12a, b, enter the lower portion of the graph at the system temperature.
Proceed.
horizontally to the equivalent H2 S concentration. Proceed vertically to the system
pressure then horizontally to the y-axis. The “water content ratio” factor should be
multiplied by the sweet water content (at the same T & P) to obtain the water content
of the sour gas.
Example 8.8 Determine the saturated water content of a sour natural gas at
71 °C (160 °F) and 6.9 MPa (1000 psia) in kg/106 Sm3 (lbm/MMscf), if the
gas contains 0.20 mol fraction CO2 and 0.17 mol fraction H2 S.
SI Solution
From Fig. 8.1a, at 71 °C and 6.9 MPa, W Sweet = 4360 kg/106 Sm3 .
H2 S equivalent of CO2 , HEC, using Eq. 8.4
HEC = 0.70yCO2 + yH2 S = 0.7(0.2) + 017 = 0.31 = 31%
From Fig. 8.12a, at 71 °C, HEC = 31% and 6.9 MPa, F= Correction Factor
= 1.1
WSour = (Correction Factor)WSweet = 1.1(4360) = 4796 kg/106 Sm3
Field Solution
From Fig. 8.1b, at 160 °F and 1000 psia, W Sweet = 275 lbm/MMscf.
H2 S equivalent of CO2 , HEC, using Eq. 8.4
HEC = 0.70yCO2 + yH2 S = 0.7(0.2) + 017 = 0.31 = 31%
From Fig. 8.12b, at 160 °F, HEC = 31% and 1000 psia, = Correction Factor
= 1.1
WSour = (Correction Factor)WSweet = 1.1(275) = 303 lbm water/MMscf.
Table 8.3 indicates that as long as the total acid gas concentrations is less than
60 mol percent, Maddox et al. and the modified SRK methods produce results within
the accuracy of experimental data. However, for higher concentrations of acid gases,
the modified SRK provides a better prediction.
The composition, experimental, and predicted water content by Maddox et al.
and the modified SRK for two natural gas mixtures are presented in Table 8.4. The
upper part of columns 1, 2, 4, 5 report the measured mole percent. Based on the
feed compositions shown in columns 1 and 4, three-phase flash calculations using
the modified SRK were performed and the resulting vapor stream compositions are
shown in columns 3 and 6, respectively. Notice that the measured and predicted vapor
compositions are not identical. Inaccuracies in predicting the vapor composition can
result in errors in predicting the water saturation.
For each vapor stream, the saturated water content was predicted by both methods
and is presented in the lower portion of this table. As can be seen from this table, both
372 A. Izadpanahi and R. Azin
Table 8.3 Comparison of Maddox et al. [11] and modified SRK EOS results [10] with the
experimental water content [13] of several sour gas mixtures
Mole % T, °F/°C P, Water content, lbm/MMSCF/kg/106 std m3
CO2 H2 S CH4 psia/MPa Experimental Maddox et al. SRK
11.0 – 89.0 100/37.8 2000/13.79 40.6/652 40.7/653 40.5/650
11.0 – 89.0 160/71.1 1000/6.89 286.0/4591 272.4/4372 283.3/4548
20.0 – 80.0 100/37.8 2000/13.79 40.6/652 42.8/688 44.8/719
20.0 – 80.0 160/71.1 1000/6.89 282.0/4527 273.3/4387 293.1/4704
– 8.0 92.0 130/54.4 1500/10.34 111.0/1782 108.3/1739 103.6/1664
– 27.5 72.5 160/71.1 1367/9.43 247.0/3965 257.7/4136 260.9/4188
– 17.0 83.0 160/71.1 1000/6.89 292.0/4628 288.3/4628 297.5/4776
60.0 10.0 30.0 100/37.8 1100/7.58 81.0/1300 69.7/1118 84.5/1357
10.0 81.0 9.0 100/37.8 1900/13.10 442.0/7095 87.7/1408 360.0/5779
94.7 – 5.3 77/25 1500/10.34 109.2/1753 44.8/720 137.8/2212
94.7 – 5.3 122/50 2000/13.79 164.6/2642 105.3/1690 258.3/4147
Table 8.4 Conditions and compositions of two sour natural gases and their saturated water contents
[14]
Component 1 2 3 4 5 6
Mixture A Mole % Mixture B Mole %
Experimental SRK Experimental SRK
Feed Vapor Vapor Feed Vapor Vapor
CO2 0.5797 15.6448 16.766 3.0532 16.8993 17.089
H2 S 0.1936 3.7581 6.053 1.0198 4.6664 6.130
CH4 2.1369 72.1444 68.711 11.2540 70.4544 68.981
C2 H6 0.1356 4.4428 4.372 0.7141 4.4917 4.387
C3 H8 0.0623 1.9831 1.996 0.3283 2.0703 2.020
iC4 H10 0.0101 0.3165 0.322 0.0534 0.3374 0.327
nC4 H10 0.0269 0.8361 0.869 0.1415 0.8935 0.875
H2 O 96.8549 0.8740 0.911 83.4357 0.1871 0.190
Total 100 100 100 100 100 100
T, °F [°C] 120 120 120 120 120 120
[48.9] [48.9] [48.9] [48.9] [48.9] [48.9]
P, psia [kPa] 200 200 200 1500 1500 1500
[1379] [1379] [1379] [10,342] [10,342] [10,342]
Experimental Water content [15] 414.5 88.7
lbm/MMSCF [kg/106 std m3 ] [6654] [1424]
Maddox et al. Water content [11] 405.9 401.1 88.9 90.2
lb/MMSCF [kg/106 std m3 ] [6516] [6438] [1427] [1448]
SRK Water content [10] 430.7 432.1 88.9 90.4
lbm/MMSCF [kg/106 std m3 ] [6914] [6937] [1427] [1451]
8 Water-Hydrocarbons System 373
Temperature, C
-129 -101 -73 -46 -18 10 38 65 93
1400 BP 9.66
DP
1200 Hydrate Curve 8.28
Hyd 25% MeOH
Retrograde
1000 WDP Chart 6.90
Pressure, MPa
Pressure, psia
WDP SRK
800 5.52
600 4.14
400 2.76
200 1.38
0 0.00
-200 -150 -100 -50 0 50 100 150 200
Temperature, F
Fig. 8.13 Water-sour natural gas phase behavior for mixture A [14]
methods predict saturated water content reasonably well. Not surprisingly, the accu-
racy of both methods is improved slightly when the experimental vapor composition
is used rather than the predicted vapor composition.
Figure 8.13 represents the phase behavior for mixture A. This figure includes from
right to left: the water dew point, hydrate formation, 25 weight percent methanol
(MeOH) inhibited hydrate formation, hydrocarbon dew point, retrograde, and the
bubble point curves, respectively. The blue-triangular-symbol water dew point curve
is predicted by Maddox et al. method. The red curve represents the water dew point
predicted by rigorous calculations using the modified SRK [10]. It is interesting to
see that both methods agree quite well with each other. The region to the right of the
water dew point curve is gas phase and to the left, liquid water is present.
Figure 8.14 presents the phase behavior of sour gas mixture B. With exception of
low pressure region, both methods agree quite well.
Figure 8.15 demonstrates the effect of acid gases on phase behavior of mixture B.
As shown in this figure, the presence of acid gases shifts all of the curves to the right. In
other words, the presence of acid gases increases the hydrate formation temperature
considerably. It also increases the water dew point temperature. It should be noted that
the water dew point curves have been generated for a fixed amount of water content
predicted at specified separator condition. In this case the separator temperature and
pressure were 120 °F [48.9 °C] and 1500 psia [10,342 kPa], respectively.
374 A. Izadpanahi and R. Azin
Temperature, C
-129 -101 -73 -46 -18 10 38 65
1400 BP 9.65
DP
1200 Hydrate Curve 8.27
Hyd 25% MeOH
Retrograde
1000 WDP Chart 6.90
Pressure, MPa
Pressure, psia
WDP SRK
800 5.52
600 4.14
400 2.76
200 1.38
0 0.00
-200 -150 -100 -50 0 50 100 150
Temperature, F
Fig. 8.14 Water-sour natural gas phase behavior for mixture B [14]
Temperature, C
-129 -101 -73 -46 -18 10 38 65
1400 Sour BP
9.66
Sour DP
1200 Sour Hydrate 8.28
Sweet BP
Sweet DP
1000 Sweet Hydrate 6.90
Sour WDP
Pressure, MPa
Pressure, psia
Sweet WDP
800 5.52
600 4.14
400 2.76
200 1.38
0 0.00
-200 -150 -100 -50 0 50 100 150
Temperature, F
Fig. 8.15 Effect of acid gases on phase behavior for mixture B [14]
8 Water-Hydrocarbons System 375
1210 (a)
1010
Pressure (psi)
810
610
100 F
410 160 F
220 F
210 280 F
340 F
10
0 0.0002 0.0004 0.0006 0.0008 0.001
Mole Fraction Ethane
0.0014
(b) 1200 psi
900 psi
0.0012 700 psi
Mole Fraction Ethane
500 psi
300 psi
0.001
100 psi
0.0008
0.0006
0.0004
0.0002
0
100 150 200 250 300
Temperature (F)
Fig. 8.16 Solubility of ethane in water in low pressure a isotherm solubility b isobar solubility
[16]
methane at the lower pressures. Since the ethane present and the other hydrocarbons
maybe, nearly as soluble as the methane at low pressures. The presence of these
components increases the solubility of the natural gas to a value bigger than pure
methane in low pressures. Their relatively small solubility in comparison to methane
at the higher pressures reduces the solubility of the natural gas below the solubility
of pure methane [18].
Reamer et al. (1952) studied the behavior of n-butane-water system. Figure 8.20
shows the mole fraction of n-butane in aqueous liquid phase (water) at different
8 Water-Hydrocarbons System 377
10000
(a)
9000
8000
7000
Pressure (psi)
6000
5000
4000
100 F
3000 160 F
220 F
2000
280 F
1000 340 F
0
0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035
3000 psi
2000 psi
1500 psi
0.0025
0.002
0.0015
0.001
0.0005
100 150 200 250 300 350
Temperature (F)
Fig. 8.17 Solubility of ethane in water at high pressures a isotherm solubility b isobar solubility
[17]
conditions. This figure indicates that the mole fraction of n-butane in the water
increases by increasing the temperature at high pressure conditions. However, this
effect is reversed at the lower pressures. They also stated that the behavior of n-
butane-water system at low pressures and temperatures was not established with
certainty [19].
Song et al. (1996) studied the solubility of pure ethane and methane under different
conditions including the hydrate formation points. Their experiments were conducted
in the following conditions: (1) methane at 3.45 MPa and temperatures ranging from
378 A. Izadpanahi and R. Azin
10000
(a)
9000
8000
7000
Pressure (psi)
6000
5000
4000
77 F
3000 100 F
160 F
2000 220 F
280 F
1000 340 F
0
0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008
0.004
0.003
0.002
0.001
0
60 110 160 210 260 310 360
Temperature (F)
Fig. 8.18 Solubility of methane in water a isotherm solubility b isobar solubility [18]
290.2 to 273.2 K, (2) ethane at 0.66 MPa (and a temperature range of 290.2 to
273.2 K. They reported that at the lower temperatures the isobaric solubility showed
a significant difference from Henry’s law solubility. The trapping of gas molecules in
water structure is caused by the increasing in solubility. Also, they observed several
sub-processes as the hydrate is formed including: (1) the dissolution of the gas in the
liquid water, or interstitial solubility, (2) the onset of the sorption sub-process and
build-up of the hydrate precursors, (3) the catastrophic formation and the existence
8 Water-Hydrocarbons System 379
0.008
10000 psi
Methane
0.007 Ethane
Natural gas
0.006
Mole Fraction
0.005
0.004
5000 psi
0.003 5000 psi 10000 psi
0.001
500 psi 500 psi
500 psi
0
80 130 180 230 280 330 380
Temperature (F)
Fig. 8.19 Solubility behavior of methane, ethane, and natural gas in water [18]
of the solid phase with its slushy characteristics, and (4) the solidification of the
hydrates which causes the total plugging of the experimental cell [20].
Dhima et al. (1998) reported the solubility data of methane, ethane and n-butane
at the 344.25 K and the pressures between 2.5–100 MPa. Their experimental results
categorize as pure hydrocarbon-water, methane-ethane-water, methane-n-butane-
water, and methane-n-pentane-water. They developed a model to predict the solubility
of hydrocarbons base on the Peng-Robinson equation of state modified by Soreide
and Whitson. They also predicted the solubility of a natural gas composition in water
based on their developed model. Their results show that the solubility of methane
in binary mixture of methane- water system is higher than the solubility of methane
in ternary methane-n-pentane-water. Also, the difference between the solubility of
methane increases by increasing the system temperature. This fact is shown in Fig. 12
of Dhima et al. [21].
Chapoy et al. (2004a) studied the solubility of methane-ethane-n-butane mixture
in water in different pressures and low temperatures (278.14–313.12 K). Studied
380 A. Izadpanahi and R. Azin
0.002
0.0018
0.0016
5000 psi
0.0012
1000 psi
0.0006
0.0004
0.0002
0
100 150 200 250 300 350 400 450 500
Temperature (F)
mixture contained 94%, 4% and 2% of the methane, ethane and n-butane, respec-
tively. Table 8.5 shows the experimental mole fractions of methane, ethane and
n-butane (x1 , x2 and x3 , respectively). This table indicates that at constant temper-
ature, x1 , x2 and x3 increase by increasing the pressure. Also, it can be understood
at constant pressure the mole fraction of n-butane is higher than that for ethane and
methane [22] (Table 8.5).
Chapoy et al. (2004b) reported the experimental solubility data of propane in
water for the temperatures between (277.62–368.16 °K) and the pressures to 568
psi. Figure 8.21 shows their experimental data. Also, they modelled the solubility
of the propane in water using the Valderrama modification of the Patel–Teja equa-
tion of state. The results showed that the thermodynamic model could predict the
experimental data with high accuracy [23].
Reshadi et al. (2012) presented a new mixing rule for accurate prediction of the
natural gas solubility in liquid water phase. They used the literature experimental
data of binary mixtures to tune the parameters. The results of their study show that
the predicted values of solubility are in good agreement with experimental data [24].
Mohebbi et al. (2012) reported the solubility of i-butane and the henry’s law
constant for light hydrocarbons in the water at low temperature. Also, they developed
a model based on Krichevsky–Kasarnovsky equation to consider the temperature and
pressure effects on the equation parameter. Their results show that temperature has
a significant effect on the Henry’s constant of the selected components. They also
8 Water-Hydrocarbons System 381
Table 8.5 The experimental solubility data of methane, ethane, and n-butane in water reported by
Chapoy et al. [22]
T(K) P (psi) Methane mole fraction Ethane mole fraction n-Butane mole fraction
×10e−5
278.14 149.679 0.000339 0.0000199 0.703
278.15 290.656 0.000646 0.0000387 1.121
283.14 143.152 0.000295 0.0000172 0.512
283.16 150.549 0.0003 0.0000165 0.482
283.16 288.335 0.000566 0.0000285 0.754
283.15 301.243 0.000593 0.0000302 0.941
283.15 446.571 0.000826 0.0000385 1.063
283.14 495.014 0.000891 0.0000428 1.121
283.15 495.304 0.000896 0.0000436 1.048
288.16 150.549 0.000282 0.0000172 0.577
288.17 444.976 0.000755 0.0000399 0.734
298.14 144.167 0.000218 0.0000147 0.387
298.14 429.892 0.000637 0.000033 0.811
298.14 1052.54 0.001359 0.0000562 0.991
298.14 1704.05 0.002014 0.0000674 –
298.14 2089.56 0.002191 0.0000672 –
313.12 1081.98 0.001157 0.0000406 0.694
313.12 1830.96 0.001817 0.0000586 –
0.0003
0.00025
Mole Fraction Propane
0.0002
278.09 K
280.14 K
0.00015 283.06 K
288.13 K
293.13 K
0.0001 298.12 K
308.13 K
323.13 K
0.00005 338.15 K
353.18 K
368.16K
0
0 100 200 300 400 500 600
Pressure (psi)
reported that the effect of pressure in the Henry’s constant is negligible. However,
this effect in the components like methane, ethane and propane is considerable [25].
The behavior of non-hydrocarbon gases in contact with water is very important due
to their existence in the hydrocarbon reservoirs. These gases are naturally existed
in the composition of the fluids in the hydrocarbon reservoirs. Also, these gases are
injected into the geological formations in processes such as pressure maintenance,
CO2 storage, enhanced oil and gas recovery and acid gas disposal. As the geological
formations contain water, the solubility of these gases plays an important role in
the planning of each mentioned processes. In this section, the studies related to
determining CO2 , H2 S and N2 solubilities in water are investigated.
Wiebe and Gaddy (1939) reported a procedure for measuring the solubility of
carbon dioxide (CO2 ) in water. They reported the solubility data at 50, 75 and 100 °C
from 25 to 700 atm. Figure 8.22a, b show the solubility of CO2 at different pres-
sures and constant temperature and different temperatures and constant pressure,
respectively [26].
Wiebe and Gaddy (1940) determined the solubility of CO2 in water at the pressures
to 500 atmospheres and temperature lower than their previous work (between 12 to
40 °C). They observed complete miscibility at low temperature rate. Also, they
showed the critical curve qualitatively. They reported that the solid carbon dioxide
hexahydrate was formed in the following ranges: (1) 10 °C—all pressures above
50 atm (2) 12 °C—between 300 and 500 atm. Figure 8.23a shows the mole fraction
of CO2 in water at various temperature. Also, the critical curve is shown qualitatively.
They stated that their setup was not able to determine the change of critical solution
pressure with either composition or temperature. Figure 8.23b indicates the solubility
isotherms. Also, this figure illustrates the change of state of CO2 from gas to liquid
[27].
Yang et al. (2000) reported an apparatus for determination of the dissociation
pressure of hydrate-liquid water–vapor CO2 and hydrate-liquid water–liquid CO2 .
Also, they measured the CO2 solubility in liquid water. They reported the solubility
data in Table 8.4 of their work [28].
Chapoy et al. (2004) reported solubility data of CO2 in water in a wide temperature
and pressure range. Their experimental method is based on the measurement of
bubble-point pressure at isothermal conditions using a variable volume PVT cell.
They also validated their procedure by comparing their results with the results that
published in the literature. Table 8.6 shows the experimental data reported by Chapoy
et al. [29].
Wright and Maass (1932) studied the solubility of H2 S in water between 5 and
60 °C. They reported the experimental data of solubility. They expressed that by
increasing pressure at constant temperature the moles of H2 S in the solution will be
8 Water-Hydrocarbons System 383
40
(a)
35
Solubility (cc/grWater)
30
25
20
50 C
15
75 C
10 100 C
0
0 100 200 300 400 500 600 700 800
Pressure (atm)
60
700 atm
(b) 400 atm
200 atm
100 atm
50 50 atm
25 atm
Solubility (cc/grWater)
40
30
20
10
0
50 75 100
Temperature (C)
Fig. 8.22 Solubility of CO2 in water a isotherm solubility b isobar solubility [26]
increased. Also, they reported the relation between the concentration of H2 S in vapor
and liquid phase at different temperatures which can be seen in Fig. 8.24 [30].
Selleck et al. (1952) studied the phase behavior of the H2 S-water system. They
also reported the experimental data of the solubility of the H2 S in water which is
reported in Table 8.3 of their paper [31].
384 A. Izadpanahi and R. Azin
900
(a)
800
700
12 C
600
Pressure (atm)
40 C
500 75 C
100 C
400
300
200
100
0
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04
Mole Fraction
40
(b)
35
Solubility (cc/grWater)
30
25
12 C
20
18 C
15 25 C
31.04 C
10
35 C
40 C
5
0
0 100 200 300 400 500 600
Pressure (atm)
Fig. 8.23 Solubility of CO2 in water a mole fraction of CO2 in water b solubility isotherms [27]
8 Water-Hydrocarbons System 385
Table 8.6 Solubility of CO2 in water phase reported by Chapoy et al. [29]
T(K) P (psi) CO2 mole fraction T(K) P (psi) CO2 mole fraction
274.14 27.5572 0.00262 298.4 403.204806 0.0142
274.83 174.19 0.0142 299.06 146.1980016 0.0059
276.74 192.465 0.0142 299.32 65.5570404 0.00262
278.22 33.0686 0.00262 303.99 72.3738123 0.00262
278.74 206.824 0.0142 310.86 1060.080549 0.02017
283.38 251.205 0.0142 311.62 91.373751 0.00262
284.27 41.6258 0.00262 313.36 597.4102863 0.0142
284.73 571.158 0.02488 321.64 112.9843683 0.00262
288.41 47.7174 0.00262 321.97 756.5166432 0.0142
289.2 299.068 0.0142 322.14 1353.636854 0.02017
289.62 702.563 0.02488 330.6 132.4194201 0.00262
292.35 750.135 0.02488 341.24 157.5109422 0.00262
293.01 340.694 0.0142 351.31 180.2818611 0.00262
293.34 55.8395 0.00262
0.2
0.18
0.16
Concentration in Vapor
0.14
0.12
0.1
0.08
5C
0.06
20 C
0.04 30 C
0.02 50 C
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Concentration in Solution
8
(a)
7
1000 atm
800 atm
Solubility (cc/grWater)
6 500 atm
200 atm
50 atm
5 25 atm
0
0 25 50 75 100
Temperature (C)
8
(b)
7
25 C
Solubility (cc/grWater)
6 50 C
75 C
5 100 C
0
0 100 200 300 400 500 600 700 800 900 1000
Pressure (atm)
be seen, the solubility of nitrogen first decreases and then increases by increasing
the temperature. So, the data show a minimum at about 70 °C. This trend is more
obvious in Fig. 8.25b which shows the isotherm solubility of nitrogen in water. As it
can be seen, the solubility of Nitrogen in water at 100 °C is higher than the solubility
388 A. Izadpanahi and R. Azin
at 50 °C and lower than the solubility in 25 °C. Also, can be understood that for all
temperatures the solubility increases by increasing the pressure [35].
Saddington and Krase (1934) reported the solubility of Nitrogen in water. Their
results of experiments are shown in Fig. 8.26. Figure 8.26a shows the isobar solubility
of Nitrogen in water. The minimum solubility can be observed in the same range of
temperature which reported by Wiebe et al. [35]. Also it can be seen that in high
temperatures, the solubility of Nitrogen increases linearly by increasing temperature.
Figure 8.26b shows the isotherm solubility of Nitrogen in water which increases by
increasing pressure [36].
Chapoy et al. (2004) reported experimental data of Nitrogen in water. The exper-
imental data were compared with the available solubility data in the literature which
have good agreement. They used their experimental data to tune the binary interac-
tions between Nitrogen and water. They reported the experimental data of nitrogen
solubility in the water in Table 3 of their paper [37].
Henry’s law is one of the calculation methods of gas solubility when the concentration
of components in the mixture is low. Equation (8.5) shows the proportionality of
component fugacity to its concentration [38].
f i = Hi xi (8.5)
where f i , H i and x i are the fugacity, henry’s constant and mole fraction in liquid phase
of component i, respectively. The assumption of ideal gas is valid at low pressure. In
these conditions, Eq. (8.6) can be written as follows [38]:
P y i = Hi xi (8.6)
Equation (8.6) is known as henry’s law. In this equation, P and yi are pressure and
the mole fraction of component i in the gas phase, respectively [38].
Henry’s constant of a component is experimentally determined. Also, it is assumed
to be independent of its concentration but, this constant is a function of temperature.
Figure 8.27 shows the Henry’s constant for gaseous components of reservoir fluids
in water [38].
Besides, the Henry’s constant dependency on pressure can be calculated using the
following relation:
Hi = Hi 0 exp vi ∞ P − P 0 /RT (8.7)
8 Water-Hydrocarbons System 389
7
(a) 300 atm
6
200 atm
Solubility (cc/grWater)
5 100 atm
0
0 50 100 150 200 250
Temperature (F)
7
(b)
6
230 C
Solubility (cc/grWater)
200 C
5 150 C
50 C
4 80 C
0
0 50 100 150 200 250 300 350
Pressure (atm)
13000
(a)
12000 Nitrogen
Propane
Henry's Constant (MPa/Mole Fraction)
11000 Hydrogen
Ethane
10000 Methane
9000
8000
7000
6000
5000
4000
280 300 320 340 360 380 400 420 440
Temperature (K)
600
(b)
Carbon Dioxide
500 Hydrogen Sulfide
Henry's Constant (MPa/Mole Fraction)
400
300
200
100
0
280 300 320 340 360 380 400 420 440
Temperature (K)
where Hi 0 and vi ∞ are Henry’s constant at P 0 and the partial molar volume of
component i in the solvent at infinite dilution. vi ∞ is assumed to be constant over
the prevailing composition and pressure ranges. Average of partial molar volume for
methane, ethane, propane and nitrogen are 40, 55, 80 and 35 cm3 /gmole, respectively
[38].
8 Water-Hydrocarbons System 391
Example 8.9 Estimate the methane solubility in water using Henry’s law in
the following conditions:
T = 350 K = 170 F and P = 41.36 MPa = 6000 psi.
Compare the results with experimental data using Fig. 8.18b.
Solution:
At T = 350 K, (using Fig. 8.27) H0 = 6400 MPa/mole fraction and P0 =
0.1 MPa. The Henry’s constant for methane is calculated using Eq. (8.7).
(41.36−0.1)
× exp 40 × 10−3 kgmmol ×
3
HC2 = 6400 moleMPa
fraction m3
=
(0.0083144×350) kg mol
11284.59 moleMPa
fraction
The solubility of ethane can be calculated using Eq. (8.6).
f C2 V = P y C2 φC2 V = HC2 xC2
The gas can be assumed as pure ethane because of the low volatility of water
in comparison to ethane: yC2 = 1. Also, it is assumed that φC2 V = 1. The gas
solubility is as follows:
xC2 = HPC2 = 11284.5941.36 MPa
MPa = 0.003665 Mole Fraction
mole fraction
Based on Fig. 8.18b, the experimental value of solubility is 0.0034.
In this example, the accuracy of results can be improved by calculating the
φC2 V using equation of state.
0.05
90 C
Henry's Constant 90 C
60 C
0.04 Henry's Constant 60 C
0.03
x H2S
0.02
0.01
0
0 10 20 30 40 50 60 70
Pressure (bar)
show good agreement with the experimental data. Figure 8.28 compares the results
of their model with the experimental data as well as the Henry’s constant calculation
[42].
Zirrahi et al. presented a new method for prediction of mutual solubility of CH4 ,
H2 S and CO2 and their mixtures in brine. They used Peng-Robinson EOS with a
non-random mixing rule for modelling acid and sour gas phase. The results showed
that their model can predict the solubility and water content at different conditions,
different kind of salt and different concentrations of salt. Figure 8.29a, b show the
solubility of H2 S in the 4 and 6 molarity of NaCl, respectively. As it is obvious from
this figure, the solubility decreases by increasing the salt concentration [43].
For defining the chemical potential of nonideal solutions or real solutions, a modifi-
cation has to be added in the expression of the chemical potential of an ideal solution.
This modification is added by using the activity coefficient which makes the chemical
potential expression as follows:
0.03
(a)
0.025
0.02
x H2S
0.015
0.01
313.15 K
333.15 K
0.005
353.15 K
393.15 K
0
0 2 4 6 8 10
Pressure (MPa)
0.025
(b)
0.02
0.015
x H2S
0.01
313.15 K
0.005 333.15 K
353.15 K
393.15 K
0
0 2 4 6 8 10
Pressure (MPa)
Fig. 8.29 The solubility of H2 S in brine a 4 molarity of NaCl b 6 molarity of NaCl [43]
394 A. Izadpanahi and R. Azin
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Chapter 9
Challenges of Gas Injection
Abstract Gas injection operations are faced with important challenges. These chal-
lenges must be studied carefully before the operation in order to increase the gas
injection efficiency. This chapter provides a review of the most important issues for
designing the different gas injection methods. The compatibility of fluids and rocks
is discussed after the introduction part. In Sect. 9.3, corrosion in the different gas
injection methods such as carbon capture and sequestration (CCS), acid and flue gas
injection are investigated. Gravity override as one of the vigorous problems of gas
injection is discussed in Sect. 9.4. Gas mobility control procedures are introduced
in Sect. 9.5. In Sect. 9.6, cap rock integrity as one of the important issues in the gas
injection operation is studied in detail. Phase trapping during the gas injection and
HSE are discussed in Sects. 9.7 and 9.8, respectively.
Nomenclature
Acronyms
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 397
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_9
398 R. Azin et al.
Variables
g Gravitational acceleration
M Mobility Ratio
NG Gravity Number
p Partial pressure, bar
T Temperature, K
Vcor Corrosion rate, mm/yr
Greek Letters
ρ Specific Gravity
μ Viscosity
Subscripts
o Displaced fluid
s Displacing fluid
9.1 Introduction
Gas injection operations are faced with important challenges. These challenges must
be studied carefully before the operation in order to increase the gas injection effi-
ciency. This chapter provides a review of the most important issues for designing the
different gas injection methods. The compatibility of fluids and rocks is discussed
after the introduction part. In Sect. 9.3, corrosion in the different gas injection methods
such as carbon capture and sequestration (CCS), acid and flue gas injection are inves-
tigated. Gravity override as one of the vigorous problems of gas injection is discussed
9 Challenges of Gas Injection 399
in Sect. 9.4. Gas mobility control procedures are introduced in Sect. 9.5. In Sect. 9.6,
cap rock integrity as one of the important issues in the gas injection operation is
studied in detail. Phase trapping during the gas injection and HSE are discussed in
Sects. 9.7 and 9.8, respectively.
One of the important subjects in designing gas injection projects is fluid-fluid and
rock-fluid compatibility. The incompatibility between them can cause the formation
damage which decreases the production rate or well injectivity and overall efficiency
of the gas injection project. Many researchers studied the formation damage during
CO2 injection in both EOR and storage processes [1–7]. CO2 injection as an enhanced
oil recovery (EOR) method can cause the precipitation of heavy components like
asphaltenes. Permeability and porosity are reduced due to asphaltene precipitation
[8, 9]. Also, CO2 reacts with the carbonate rocks which causes the calcite precipitation
and as a result permeability and porosity reduce. In carbon dioxide storage in saline
aquifers, the well injectivity is influenced by the reactions of CO2 with formation
rocks and formation water. The calcite precipitation which causes the fines migration
can reduce the permeability and porosity of the formation rocks [1]. During the acid
gas injection, rock permeability and porosity alteration happen due to the mechanical
and chemical mechanisms such as dissolution, desiccation and fine migration [10].
9.3 Corrosion
Corrosion causes many problems in oil and gas industry which attack the produc-
tion, transfer and process equipment. O2 , H2 S, CO2 , naphtenic acids and aromatic
carboxylic acids are some of the corrosive components which can affect all the casings
and pipelines [11]. Operations in the upstream industry which faced the corrosive
components including the CCS, acid gas disposal, flue gas disposal and some of
enhanced oil recovery methods.
9.3.1 CCS
CCS projects are encountered significant metal loss due to corrosion by CO2 . Water
phase behavior and the availability of an aqueous medium is an important parameter
in carbon dioxide corrosion. Studies show that carbon steel equipment can be used
for handling high CO2 partial pressures if the operation pressure is above the dew
point and the liquid water quantity is limited. Also, carbon dioxide can be caused the
corrosion rate of 10–20 mm/yr when water condensation happens. Other affecting
400 R. Azin et al.
parameters on CO2 corrosion include temperature, flow rate, alloy composition and
microstructure, solution pH, CO2 partial pressure, H2 S and O2 content. The detailed
effect of these parameters can be found in Chambers et al. [12].
The steps of identify and quantify corrosion damage in CCS systems are reported
by Chambers et al. as follow [12]:
Step 1. Phase behavior and streams thermodynamic modelling.
Step 2. Specifying the key parameters that affect the corrosion.
Step 3. Corrosion rates calculation for the worst case through prediction models
and/or simulated service environment testing.
Step 4. Defining the importance and associated risk of streams, equipment and
critical processes.
Step 5. Estimation of corrosion-resistance alloys base on the forecasted corrosion
rate.
The corrosion reactions in the case of CCS can be expressed as follow [12]:
Fe2+ + 2HCO−
3 → FeCO3 + H2 O + CO2
1710
log(Vcor ) = 5.8 − + 0.67 log( pC O2 ) (9.1)
T
where V cor , T and pCO2 defined as corrosion rate (mm/yr), operating temperature
(°K) and partial pressure of CO2 (bar), respectively.
A mixture of CO2 and H2 S is known as the acid gas which is a product of gas
sweetening process of sour gas. Dispose of these harmful gases is the purpose of
acid gas injection. There is no difference between the methods of disposing the acid
gas and CCS methods. The depleted oil and gas reservoirs and saline aquifers are
selected as a place for storing acid gas. Due to the nature of H2 S which is more
corrosive and toxic than CO2 , the preparation of large scale and high technologies
for CO2 geological storage are required for the success of acid gas disposal [14].
The injection of acid gas must have four circumstances to minimize risk and
optimize disposal include: (1) Acid gas must be injected into a dense fluid phase for
increasing the capacity, reducing the buoyancy and preventing leakage and migration,
(2) The injection pressure must be bigger than the formation pressure, (3) Preventing
9 Challenges of Gas Injection 401
N2 , CO2 , O2 , H2 S, hydrocarbons and water vapor form the flue gas which used for
EOR. Metal and alloys corrosion may occur during the presence of CO2 , O2 , and H2 S
in a wet environment. So, flue gas injection is faced with the high risk of corrosion
in both surface and sub-surface equipment. In order to minimizing the corrosion
caused by flue gas injection the gas pressure must be kept above its dew point and
the Oxygen contents must be minimized [18].
Two kinds of corrosion exist including sweet and sour corrosion which caused by
CO2 and H2 S, respectively. CO2 corrosion is more critical than HCl corrosion due
to the higher acidity when it dissolves in the water. The existence of SO2 and O2
in the flue gas will speed up the corrosion. O2 comes from the excessive air of the
boiler and SO2 is generated from the combustion of oil and coal [19, 20]. Some of
the corrosion products of flue gas injection include FeCO3 , FeO(OH), FeS, Fe3 O4
and S. More information about the reactions and the corrosion products of flue gas
injection could be found in the Zhong et al. [21].
Li et al. comprehensively studied the gas and liquid flue gas corrosion of four
materials such as X70, P110, N80 and 13Cr. The downhole strings consist of these
materials. They reported the influencing factor on the corrosion rate of flue gas injec-
tion include corrosion time, temperature, pressure, velocity, O2 , SO2 , H2 O and NaCl
concentrations. In the gas phase, corrosion rate of N80, P110 and X70 increase signif-
icantly with increasing the temperature and O2 concentration. Firstly, the corrosion
rate increases by increasing the pressure. But, after a specific amount of pressure, the
corrosion rate becomes constant. In the liquid phase, the corrosion rates of N80, P110
and X70 increase and then reduce with increasing the temperature. Also, increasing
the velocity and the concentrations of SO2 , NaCl, SO2 and O2 , significantly increase
the corrosion rates of N80, P110 and X70. 13Cr has shown good corrosion resis-
tance performance in comparison to other materials due to lower corrosion rate. They
suggested that low humidity of flue gas, low concentration of O2 , avoid co-injection
of flue gas and brine and the temperature lower than 80 and higher than 100 will
decrease the equipment corrosion [19].
402 R. Azin et al.
One of the vigorous problems in gas injection processes is gravity override. This
phenomenon will happen when the density of injection gas is lower than the
displacing fluid and the vertical communication is high. Gravity segregation occurs
in this situation and gas sweeps the top of the reservoir. Gravity override is not a
challenging problem in stratified and in the reservoirs with low vertical permeability
[22–26]. Gravity override decreases the recovery of first contact miscible (FCM) gas
flooding which causes the recovery of FCM much lower than vertical floods. The
absence of gravity override in the multiple contact miscible (MCM) gas flood causes
a higher recovery in comparison to FCM and slightly lower recovery in comparison
to vertical floods [27, 28].
Dimensionless density difference and gravity number are two numbers which
used to investigate the effect of gravity on miscible gas injection. These numbers are
as follows:
ρo − ρs
ρ = (9.2)
ρs
(ρo − ρs )gk
NG = (9.3)
qμo
which could overcome the gravity override. However, the segregation of gas and
water after injection is a severe problem in this method. Surfactant-alternating gas
(SAG) and foam-assisted WAG can increase the injectivity and the swept area of
the reservoir. Also, the horizontal producer method can use the advantage of density
difference between the injection gas and reservoir oil. In this method, the gas is
injected into the upper part of a reservoir through vertical wells and oil is produced
from the lower part of the reservoir through a horizontal well [34].
Shehadeh et al. comprise the in-situ foam generation with simultaneous injection
of miscible gas and polymer (SIMGAP). In the in-situ foam generation method, gas
and surfactant are injected in the lower zone and upper zone, respectively. Foam will
form in-situ as the gas migrates to the upper zone which causes the reduction of
gas mobility. Also, this method can retain the gas in the lower zone and improve the
vertical sweep efficiency. In SIMGAP method, polymer solution and miscible gas are
injected in the upper zone and the lower zone, respectively. Also, injected polymer
can cause a lateral pressure gradient in upper zone, helping the gas confinement
in lower zone. Their results show that SIMGAP method leads more recovery than
in-situ foam generation [43].
In general, any factor that causes the injection gas (or hydrocarbon in the reservoir)
to escape or leak from the injection path, reservoir and cap rock will be the most
important hazard in the injection process. In fact, injected gas or hydrocarbon leakage
can occur from existing pathways (such as fractures in the cap rock) or induction
pathways due to injection (such as reactivation of the fault and expansion of fractures
in the cap rock or dissolution paths in it) [44]. There are two major perspectives on
the risks associated with CO2 injection (the goal of increasing recovery and storage).
In the first category, these risks are considered as time-dependent effects and it
is divided into short and long term effects. In the second category, their types or
mechanisms are considered which is divided into chemical and mechanical hazards
[45, 46]. Figure 9.1 shows the cap rock integrity problems which may occur due to
CO2 injection.
the dissolved Fe. Besides, reservoir and cap rock permeability may be decreased due
to precipitation of clays, secondary Fe-carbonates and hydroxides [58].
In a particular case of acid gas disposal in Zama oil field, the cap rock failure would
not happen in the normal operation conditions. However, investigations indicate that
fluid flow process, mineralizing reactions and dissolution in overlying formation
waters would prevent the migration of acid gas into the surface if cap rock failure
occurs [59, 60].
9.7 Trapping
Phase trapping is defined as the reduction in oil and gas permeability and relative
permeability due to an increase in an existing phase saturation or introducing an
additional immiscible phase into the porous media [61]. It is essential to correctly
estimate the phase trapping during the gas injection processes. Incorrect estimation
of trapped fluids can lead to inaccurate timing, over- or under-estimation of CO2
required injection volume and also its amount stored in the reservoir and inaccurate
amount of oil recovery in EOR processes. In water-oil-gas systems, each of these
three phases can be trapped which is related to microscopic effects such as pore
doublet or snap-off trapping [62].
It is mentioned in the literature that water injection before gas injection can
increase the oil trapping. It is suggested that the gas flooding in a virgin oil reservoir
has higher recovery than gas flooding in a water-flooded reservoir. Also, for CCS
purpose gas injection into a virgin oil reservoir is more suitable than a water-flooded
one [63].
The experiments on vertical sandstone cores demonstrate that higher trapped gas
saturation will be existed in the porous layer compared to the dense layer at the end
of the gas injection. Also, the residual gas saturation in the dense layer is as same
as the gas saturation at the end of gas injection. In the case of horizontal core, the
gas saturation is lower than the vertical core due to the movements of injected gas
through permeable layers [64].
Capillary trapping is one of the favorable trapping mechanisms in CCS processes
which has high storage security in comparison to hydrodynamic, dissolution and
mineral trapping. In this mechanism, the gas is trapped in the geological formation
due to capillary forces. The investigations of CO2 injection in brine show that the
trapped gas saturation is increased as increasing the viscosity and density difference
between fluids. These results can be used for optimal trapping of CO2 by alteration
of viscosity or density [65]. Further information about trapping are presented in
Chap. 10.
9 Challenges of Gas Injection 407
9.8.1 CCS
Increasing the concentration of CO2 in the air can cause some issues. These issues
may be short or long term, global or local and related to health, safety and envi-
ronment. Threatening life is the short term consequence of increasing the CO2
concentration. High concentration of CO2 in the air can increase the blood acidity
and has negative effects on central nervous system, cardiovascular and respiratory.
However, atmospheric concentration of CO2 is crucial for respiratory and photo-
synthetic processes. Ecosystem and environmental effects are categorized as long
term outcomes of CO2 leakage. CO2 may react with the rock, dissolve in brine and
remobilize problematic materials. Also, CO2 could alter the pH of water by forming
a weak carbonic acid. This alteration can induce geochemical reaction which can
mobilize the metal contaminants such as Pb and Hg. Marine life such as meso- and
bathy-pelagic species and zooplankton also be affected by the PH changes in the sea
by leaking CO2 into the seafloor. The risk of mentioned leakage is very low for any
individual operation. It should be noted that, by increasing the number of storage
projects the overall risks will be increased [66].
There are some international frameworks for CCS operations which studied by
Mace et al. The 1972 London convention, the 1996 London protocol, 1992 OSPAR
convention, UN framework convention on climate change, Kyoto protocol and EU
frameworks are the most important frameworks on CCS operations. However, some
of these frameworks will be limited the CCS operations. More information include the
details of the mentioned frameworks and existing gaps in large scale CCS operation
can be found in Mace et al. [67].
It has to be mentioned that, for operation of a CCS project in large scales, a full
field study must be conducted in order to specify the optimal scenarios of storage
and to mitigate the chance of project failure. Many researchers have worked on the
methods for screening and ranking framework (SRF) based on HSE risks [68, 69].
These methods can evaluate the risk of leakage on a CO2 storage site which will help
the operator to perform a successful project by reducing the risks.
Li et al. used the Oldenburg method [69] for evaluating the leakage risk of Shenhua
CCS project in Ordos basin, China. They revised the SRF method for assessing the
Shenhua CCS project and studied two scenarios. Based on their study, this basin can
be divided into six reservoir seal combinations with fair attenuation potential and
primary and secondary containment. Their results showed that this site has a low
leakage risk and it is suitable for CCS operation [70]. The short term risk assessment
of CCS in Shenhua and the risk management in this project are discussed by Diao et al.
[71]. Also, a detailed review of the HSE regulatory framework and environmental
risk management of CCS in China are available in the Seligsohn et al. and Liu et al.,
respectively [72, 73].
Lee and Choi studied the damage costs of CO2 leakage in a CCS project in
South Korea. They divided the damages of CO2 leakage into three categories include
408 R. Azin et al.
9.8.2 EOR
HSE consideration must take into account for the EOR processes. CO2 injection is
one the most applicable EOR methods which the HSE issues related to them were
discussed in the previous section. Also, it is reported that reservoir, near surface,
production and injection should be monitored for mitigation the CO2 leakage in
EOR projects. Using corrosion inhibitors, tube fault detection, production dynamic
analysis and using anti-CO2 corrosion cement are suitable operations for the safety
at the well site [76].
The technical approach of Zama acid gas injection EOR project can be categorized
into two groups include monitoring, verification and accounting (MVA) program and
injection program. These two groups are related to each other and some activities and
data sets are common in both groups. MVA has three purposes include (1) demon-
strate the security of the operation by considering the relevant data sets about safety
and containment (2) investigation of the project effect during and after injection by
providing a set of baseline conditions and (3) preparing a technical framework to
increase the financial outcomes of the decreasing the emissions at Zama field. The
introduction of a tracer and data collection such as reservoir dynamic monitoring
and reservoir fluid sampling can be categorized as the field-based elements. Base-
line conditions, which mentioned before, are defined based on the geological and
hydrogeological characterization, reservoir characteristics, geochemical and geome-
chanical properties of the reservoir and cap rock system and evaluation of wellbore
integrity. Also, early identification of leakage can be achieved through pressure data
(historical and new pressure of the reservoir).The injection program purposes are
(1) financial aspect of the injection operations, (2) simplify the oil production and
9 Challenges of Gas Injection 409
(3) effective CO2 storage. The key aspects in the injection program include acid
gas injection and EOR operations, well preparation and maintenance activities and
infrastructure and capture elements of the project [77].
In the underground gas storage operations, safety, gas tightness and monitoring of
gas storage foundation are the most important part of the operation. The escaped gas
from the underground can harm the people health. People fatality are reported in some
UGC operations. Impermeable rock formation at the top of target injection geological
layer which can play the role as a seal is a suitable situation for underground gas
storage operation. Impermeable formation is very beneficial because they improve
the bond between the casing and the cement due to creep naturally and tend to tighten
around the well. The situation for UGS may not work in depleted oil and gas field
with many drilling wells because the drilled wells completion may damage. These
conditions increase the chance of gas leakage through the drilled wells. Operational
pressure range, safety margin and abandonment procedure are some of the safety
consideration during the UGS operation in the caverns. Salt domes or halite beds can
lead to some problems in the presence of water. The most common problem is the
corrosion of well casings and cement. Mechanical integrity test is an important pre-
stage of storage in salt cavern. In this test, the pressure in the cavern is increased and
then, the wells are closed. The pressure variation in the cavern is monitored carefully
over time. A pressure cycling is needed for testing the cavern conditions for storage
and test the damage of cavern wall. The maximum pressure can be chosen by rock
mechanical test, temperature and depth of the cavern. It is reported in the literature
that salt cavern is the safest form of hydrocarbon storage and the risks of UGS can
be minimized if proper instructions are followed [78].
The cap-rock of the depleted oil and gas fields, which used as a gas storage
place, commonly saturated with water. Capillary water trapping is the dominated
mechanism of sealing the cap rock. Capillary threshold pressure is a parameter that
the below of this pressure the cap rock prevents the gas migration to the upper
formation. But in the pressures above the capillary threshold pressure, the cap rock
becomes permeable to gas due to the drainage of water [79, 80].
The injection of natural gas containing high concentration of Hydrogen can cause
some problems. Abiotic reactions, acidification and increasing microbial activities
are some of the issues that will be activated due to existence of Hydrogen. More
information can be found in the Reitenbach et al. [81].
Integrity issues such as well integrity and fault reactivation are the important
issues in the UGS operations. Completion techniques are different for the existing
and new drilled wells. Mechanical and chemical effects like corrosion of down-hole
equipment must be considered in the drilling and completion of new wells. Open-
hole gravel pack could improve the performance of existing wells. Lost circulation
control, tubing selection, retrievable downhole packer, subsurface safety valves and
410 R. Azin et al.
formation damages prevention are some of the technologies that used in the UGS
operations. As mentioned, the leakage pathways can be caused by integrity loss
which may significantly decrease the efficiency of the project [82].
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9 Challenges of Gas Injection 413
Nomenclature
F. Kazemi · S. Osfouri
Department of Chemical Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: Fatemeh.kazemi@mehr.pgu.ac.ir
S. Osfouri
e-mail: Osfouri@pgu.ac.ir
R. Azin (B)
Department of Petroleum Engineering, Faculty of Petroleum, Gas and Petrochemical Engineering,
Persian Gulf University, Bushehr, Iran
e-mail: reza.azin@pgu.ac.ir
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 415
R. Azin and A. Izadpanahi (eds.), Fundamentals and Practical Aspects
of Gas Injection, Petroleum Engineering,
https://doi.org/10.1007/978-3-030-77200-0_10
416 F. Kazemi et al.
S Saturation
ϕ Porosity (%)
k Permeability (m2 )
ρ Density
CCS Carbon Capture and Storage
CO2 Carbon dioxide
N2 Nitrogen
scCO2 Supercritical carbon dioxide
gCO2 Gas carbon dioxide
EOR Enhanced Oil Recovery
Nc or Ca Capillary number
PV Pore Volume
IFT Interfacial Tension
CT Computed Tomography
USS Unsteady State Method
IR Initial-Residual
R2 Coefficient of determination
WAG Water alternating gas
N Number of data point
CDC Capillary desaturation curve
Ctrap Trapping capacity
S Saturation
Si Initial saturation
Sr Residual saturation
Snw Non-wetting phase saturation
Sw Wetting phase saturation
Snwi Initial non-wetting phase saturation
Snwr Residual non-wetting phase saturation
Sgi Initial gas saturation
Sgr Residual gas saturation
Soi Initial oil saturation
Sor Residual oil saturation
Swi Initial water saturation
Pc Capillary pressure
exp
Sor Experimental data of residual oil saturation
cal
Sor Calculated data of residual oil saturation
ex p
Sor Average of experimental data set of residual oil saturation
max
Snwr Maximum residual non-wetting saturation
max
Snwi Maximum initial non-wetting phase saturation
Snwc Critical non-wetting phase saturation
Kr Relative Permeability
Krw Wetting phase relative permeability
Krnw Non-wetting phase relative permeability
v Velocity (m/s)
10 Capillary Phase Trapping 417
μ Viscosity (Pa s)
σ Interfacial tension (mN/m)
γ Surface tension
θ Contact angle (degree)
N Bo Bond number
ρ Density difference
g Acceleration due to gravity
μi Invading fluid viscosity
μd Displacing fluid viscosity
rb Radius pore body
rt Radius pore throat
P Pressure difference
C Land trapping constant
R Radius
β Heterogeneity factor
L Length of the doublet
qw Water flow rate
v Velocity
μo Oil viscosity
μw Water viscosity
M Mobility ratio
α and β Spiteri et al. trapping constant
a and b Ma and Youngren trapping constant
Voi Volume of displaced water with oil during primary drainage
VDV Dead volume of cell
Vw f Volume of displaced oil during water flooding
Mdr y Mass of the dry core
Mdragnage Mass of the core after drainage
Mw f Mass of the core after water flooding
Subscripts
g Gas
o Oil
w Water
i Initial
r Residual or trapped
nw Non-wetting phase (oil or gas)
c Critical
418 F. Kazemi et al.
Superscripts
exp Experimental
cal Calculated
max Maximum
10.1 Introduction
At the end of primary and secondary hydrocarbon production by natural depletion and
conventional recovery, waterflooding or gas flooding, substantial amounts of valuable
hydrocarbon remain entrapped or bypassed due to the heterogeneity and capillary
forces of the reservoir. Up to 35–55% OOIP1 can be produced by conventional
methods (primary/secondary) and the remaining are the target of the EOR2 to increase
the recovery percentage [1]. For instance, the OOIP of a reservoir with an average
porosity 5%, 250 acer-ft bulk volume, and 20% connate water saturation, is 77,580
bbl. If the oil price is 50 $/bbl, the reservoir oil value will be $3,879,000. If we could
produce from this reservoir by 20% recovery factor, about 15,516 bbl of oil will be
produced with economic value of $775,800. About 62,064 bbl of OOIP get trapped
which corresponded to $3,103,200. This significant amount of oil is very important
since the consumption of energy is increasing every day and fossil fuels are expected
to remain the main energy resources in the future. So it is essential to maximize
the production of the hydrocarbon reservoir fluids using unconventional and new
technologies. Knowing the amount of the trapped phase and trapping mechanism is
crucial in proper designing of oil and gas recovery projects.
Furthermore, for mitigating greenhouse gas emission into the atmosphere, the
most promising technology is capillary trapping. It is the most favourable form
of a trapping mechanism of CO2 because of its storage security and capacity [2].
Carbon capture and storage process (CCS) is involved collecting CO2 from different
sources such as power plants, refineries, and industrial plants and storing it in deep
geological formations such as saline aquifers, depleted oil or gas fields, and coal
beds [3]. To maximize capillary trapping in CCS, a suitable approach should be
developed and implemented [4].
Therefore the volume of trapped phase saturation is a key factor in evaluating
recovery methods and also carbon capture and storage process [5, 6]. Furthermore,
aqueous phase trapping is a capillary imbibition effect which can take place in both
oil and gas reservoirs [7].
Connate water
Grain
Trapped oil
Fig. 10.1 Illustration of oil trapping in water-wet oil reservoir after water flooding
420 F. Kazemi et al.
Density Interfacial
Viscosity ratio
difference tension
Fluid-fluid Relative
Wettability properties permeability
Capillary Initial
pressure saturation
Fluid-rock Pressure
interfacial gradient
properties and gravity
Properties
Pore of the
structure Trapping
fluids and
the flow
such as transparent capillary glass plate networks. The simplest type of pore system
is the pore doublet which discusses in the future subsection.
100
Kazemi et al., 2020 (n-Heptane/CO )
90 Kazemi et al., 2020 (n-Hexane/CO )
Tanino and blunt, 2012
80 Pentland et al., 2012
Wulling et al., 2009
70
Jerauld, 1996 (Fontainebleau)
60 Jerauld, 1996 (Frigg)
Declaud, 1991
Sor (%)
50 Aissaoui, 1983
40
30
20
10
0
0 10 20 30 40 50 60 70
φ (%)
Trapping curve or IR curve is the relationship between the initial trapped phase
saturation (Si ) and the residual trapped phase saturation (Sr ). Several studies have
discussed the trapping curve [9, 24, 29, 31–35]. These curves can be achieved by
Pc -Sw curves which contain drainage and imbibition curve. As shown in Fig. 10.4
applying different capillary pressures or different pore volume of non-wetting phase
injection, result in different initial oil saturations on the drainage curve. After imbi-
bition test, different corresponding remaining saturations can be achieved. Differ-
ence between the initial saturation and the remaining saturation represents capillary
pressure hysteresis.
The Trapping curve represented schematically in Fig. 10.5, correspond to the
points of Fig. 10.4.
422 F. Kazemi et al.
A
Capillary Pressure (Pc)
A1 Drainage
A2 A3
Imbibition B2 B3
B B1
-
0 Swc 0.2 0.4 0.6 0.8 1
Water Saturation (Sw)
Fig. 10.4 Pc -S curves which include the drainage capillary pressure ends at different values and
yields at different corresponding Sw during waterflooding
0.9
0.8
0.7
0.6
Snwr
0.5
0.4
Snwrmax
0.3
(A,B)
0.2 (A1,B1)
(A2,B2)
0.1
(A3,B3)
0
0 0.2 0.4 0.6 0.8 1
Snwimax
Snwi
Fig. 10.5 A schematic of capillary trapping curve for the water-wet porous media
10 Capillary Phase Trapping 423
Pentland et al., 2010 (Sandstone-Stainton) Pickell et al., 1966 (SandStone-Dalton1) Pickell et al., 1966 (Sandstone-Dalton2)
Pickell et al., 1966 (Sandstone-Dalton3) Pentland et al., 2010 (Sandstone-Berea) Pentland et al., 2010 (Sandstone-Clashach)
Masalmeh, 2002 (Sandstone) Pentland et al., 2011 (Sandstone) Al Mansoori et al., 2010 (Sandpack)
Pentland et al., 2010 (Sandpack) Tanino and Blunt, 2013 (Limestone-Indiana) Skauge et al., 2006 (Limestone)
Kazemi et al. 2020 (Sandpack) Kazemi et al. 2020 (Carbonate pack)
60
50
40
Sor (%)
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Soi (%)
Fig. 10.6 Literature database of residual oil saturations versus initial oil saturations for water-wet
porous media
10.2.3 Wettability
Oil
Water
Fig. 10.7 Water and oil distribution in Different wettability. a Oil remains in the center of the large
pores. b Oil has displaced water from some surfaces but still trapped in the center of the water-wet
regions. c Water remains in the center of the larger pores and the oil surrounds the water
krnw
kr krw
0
0 Swr Sw Snwr 100
A fluid phase in contact with another fluid has free interfacial energy between the
phases caused by the net attractive forces that exist in those molecules that are near
the interface. Molecules at the interface of two immiscible fluids are attracted to
molecules of its own phase by a force more strongly than the force attracting it to
molecules of the opposite phase across the interface. The cohesive forces acting
on a molecule inside a fluid phase, and a molecule at the interface (liquid–gas or
liquid–liquid) between fluid phases are shown in Fig. 10.9 [51].
When this force encountered between two immiscible fluids, it is called the inter-
facial tension (IFT), σ [J/m2 or N/m]. Between liquid and a gaseous phase and solid
Fluid-Fluid interface
Fluid 1
10 Capillary Phase Trapping 427
surface, this same force is called the surface tension, γ, which related to the wetta-
bility. Interfacial tension is zero between completely miscible fluids, and it is constant
for any pair of phases [51, 52].
The decrease of interfacial tension between fluid phases leads to a decrease in the
magnitude of the capillary pressure for a fixed radius of curvature and wettability
condition. The interfacial tension needs to be large for the capillary forces to be
dominant. If the IFT is weak, viscous forces will be dominating. Viscous forces are
the force created by a difference in the fluids’ viscosity; it is also normally referred
to as Darcy force [53].
The capillary forces vary linearly with the interfacial tension and depend on the
radius of the capillary tube. Therefore, when the interfacial tension is high, the
capillary forces are high, too. In high capillary forces (insignificant viscous force
or low flow rate) the interface in the small tube reaches the downstream faster, and
trapping happens in the large tube. Then, the trapped phase saturation increase.
However, it should be noted that since the viscosity of the fluid affects the residual
saturation, finding the exact effect of the IFT is impossible [29].
On a microscopic scale, capillary forces play a very important role in the displacement
of one immiscible fluid by another immiscible fluid. Also there are important in
determining the amount of trapped or residual phase saturation in either laboratory
or field displacements. Capillary forces, combined with the spatial variation of rock
properties in an oil reservoir, may reduce the recovery factor of the reservoir. For
instance, large oil quantities are difficult to remove from parts of reservoirs with
small scale heterogeneities [54]. The pore structure of the porous medium governs
the fluid–fluid interfaces established in the porous medium. Entrapment of one fluid
by another immiscible fluid during drainage and imbibition displacement is the net
result of the interaction of capillary forces at the microscopic pore level. The effects of
capillarity on immiscible two-phase flow in heterogeneous porous media have been
studied by several authors [55, 56]. In systems where capillary forces and interfacial
interactions dominate flow processes, in drainage, the non-wetting phase invades
the largest available pore throats. It progressively invades smaller and smaller pore
throats, and non-wetting phase pressure increases relative to wetting phase pressure
and drainage proceeds [10].
The phase diagrams which compare the relative importance of gravity, viscosity,
and capillarity have been developed by many previous researchers which illustrated
in Fig. 10.10. This diagram indicates which flow regime will dominate, following
the original phase diagram proposed by Lenormand et al. [10, 57, 58].
428 F. Kazemi et al.
0
Stable
Displacement
-2
Viscous
Fingering
-4
log (Ca)
-6
Capillary
-8 Fingering
-10
-6 -4 -2 0 2 4
log (M)
Fig. 10.10 Classification of drainage flow patterns based on the Capillary Number (Ca) and
viscosity ratio (M) of the fluid displacement experiments. Solid lines indicate the flow regime
boundaries as originally defined by Lenormand et al. [10]; dashed lines indicate boundaries reported
by Zhang et al. [58]
forces. The most common formula for the capillary number is defined as Eq. 10.1.
where v is the Darcy injection velocity of the invading fluid in cm/s, μ is the viscosity
of the invading fluid in g/cm.s, σ is the interfacial tension between the invading and
displaced fluids in dyne/cm, and θ is the contact angle in degree [60, 62–64]. The role
of the invading or displaced fluid changes between imbibition and drainage events
[2].
The residual non-wetting phase saturation is dependent on the capillary number
[10, 23, 58, 63, 65]. As capillary number increases (viscous forces dominate the
capillary force), residual phase trapping decreases. A dramatic decrease in residual
phase saturation (depending of the kind of non-wetting phase) is observed around a
critical capillary number of 10–5 to 10–8 . It is attributed to the suppression of snap-off
at larger N ca [66]. Viscous forces suppress snap-off and mobilize ganglia, leading
to less trapping [5]. So in experimental study, the capillary number is measured to
ensure that the condition is capillary dominated and the capillary trapping is expected
to happen.
Dependence of residual saturation on the capillary number is often illustrated by
the capillary desaturation curve (CDC). This curve, shown in Fig. 10.11, indicates that
Residual non-wetting or wetting phase saturation (%)
Snwr
30
Swr
20
10 Non-wetting
critical Ca Wetting
critical Ca
0
-7 -6 -5 -4 -3 -2
10 10 10 10 10 10
Nc
Fig. 10.11 Capillary desaturation curve, inversely trend of residual saturation with the capillary
number [68]
430 F. Kazemi et al.
70
n-Hexane/CO
60 n-Heptane/CO
n-Hexane/CH
50 n-Heptane/CH
n-Hexane/N
40 n-Heptane/N
Sor
30
20
10
0
0 0.00001 0.00002 0.00003 0.00004 0.00005 0.00006
Nc
Fig. 10.12 Different Capillary desaturation curves of the gas–oil system in unconsolidated sand
pack [29]
residual saturation decreases with the increasing capillary number [67] and shows
the critical capillary number (Nc ) that is the number, at which the residual saturation
begins to decline.
Ding and Kantzas conducted two-phase experiments on Berea sandstone and
determined critical capillary numbers of the non-wetting phase is 10–5 for water–oil
and 10–8 for water–gas systems [69]. Shen et al. reported the non-wetting critical
capillary numbers of sandstone is 10–3 that was several orders of magnitude higher
than that reported by Ding and Kantzas. They suggested that porous media charac-
teristics have a strong influence on capillary trapping behaviour [70]. The capillary
number in consolidated media is one or two orders of magnitude lower than uncon-
solidated media. However, the trend of capillary number is the same [71]. Kazemi
et al. studied the effect of capillary number on residual oil saturation in the gas–oil
system. As shown in Fig. 10.12, the trapped oil phase increased as the capillary
number increased since the viscous force increase by increasing capillary number,
and the condition is not favourable for capillary trapping.
where ρ is the density difference between the invading and displaced phases
[kg/m3 ], g is the acceleration due to gravity [9.8 m/s2 ], k is the absolute perme-
ability [m2 ], and σ is the interfacial tension between the invading and displaced
fluids [N/m]. Typically in reservoir displacements N Bo << 1. It is demonstrated that
if N Bo increased, i.e. gravitational forces dominated over capillary forces, the trapped
phase saturation decreased [66, 72].
The mobility ratio, M, is often used as a method of comparing the relative effect of
the viscosities on trapped phases in porous media. There are various definitions of
mobility ratio. The most common Equation is:
μi
M= (10.3)
μd
where μi represents the viscosity of the invading fluid and μd represents the viscosity
of the displaced fluid [10, 58].
Capillary numbers are often plotted against mobility ratios as a method of visu-
alizing the dependence of viscous forces to capillary forces. Based on the resulting
plot, three distinct regimes emerge and are defined as viscous fingering, capillary
fingering, and stable displacement regimes [10]. More detail discussed in the prior
subsection.
Capillary trapping due to the reservoir heterogeneity plays an important role in many
oil recovery processes where the multiphase flow is encountered. In oil reservoirs,
we design the process to minimize the capillary trapping of oil, hence maximizing
recovery. Oil production has three stages: primary, secondary, and tertiary. Primary
recovery is the process when the oil comes out of the reservoir to the production well
due to the natural depletion of the reservoir pressure. Secondary recovery comes after
primary recovery, and here water and/or gas are injected to flood the oil out of the
reservoir. Tertiary recovery comes after secondary recovery, and the aim is to recover
more oil after secondary recovery. The fluids injected in tertiary recovery are usually,
surfactants, polymers, or CO2 (called EOR) [73]. CO2 can be injected in depleted
oil reservoirs to displace the oil, while CO2 remains in the reservoir. Besides, this
process will maintain reservoir pressure and production rates [74]. In CO2 enhance
432 F. Kazemi et al.
oil recovery, storage occurs as CO2 displaces hydrocarbons and the injected CO2
is trapped within the reservoir’s pore spaces through capillary forces and the other
mechanisms that will be discussed later. CO2 EOR projects can be converted to CCS
projects at the end of their operating lifetimes [75].
The trapped phase saturation and mobilization of residual saturations are very
important in many aspects of enhanced recovery [76–79]. Trapping mechanisms
determine what proportion of oil is recovered and, consequently, how much oil
remains for possible recovery by tertiary methods. The volume of oil remaining
in swept zones and the fraction of this oil that is recovered, are critical economic
factors in the application of enhanced recovery processes [11].
Knowing the amount of the trapped phase and mechanisms of trapping is crucial
in proper designing of oil recovery projects.
Climate change is one of the major challenges facing humankind. We need to capture
and store CO2 that is emitted by fossil-fuel and industrial plants. The CO2 is trapped
by dissolution, mineralization, structural and stratigraphic confinement, and capillary
trapping. Among all CO2 trapping mechanism, Capillary trapping is a rapid, reliable
and effective mechanism to ensure safe storage in the subsurface [24, 80–86]. CO2
trapping occurs when brine displaces and traps the CO2 as discontinuous droplets or
through brine injection [18, 30, 81, 83, 86, 87]. Primary drainage capillary pressure
that shows the threshold pressure to enter the pore, and the amount of trapped CO2 as
a function of initial CO2 saturation which named the trapping curve, that determine
how much CO2 can be rendered immobile by capillary forces, are two key factors
that affect the subsurface behaviour of CO2 [83].
In CCS (Carbon Capture and Storage) applications the fraction of the rock volume
that contains trapped phase termed capillary trapping capacity Ctrap = φ Snwr ,
which is the product of residual saturation and porosity, is of interest since it states
how much CO2 can be stored securely per unit rock volume [24, 30].
There are several geological sites such as saline aquifers and oil reservoirs that
CO2 can be stored. Saline aquifers provide the largest potential for storage. To ensure
security and prevent leakage, the physical and chemical mechanisms of CO2 capillary
trapping must be understood [2, 30, 88, 89]. As illustrated in Fig. 10.13, many
researchers studied capillary trapping of CO2 and other gases like nitrogen and air
[27, 33, 35, 39, 41, 90–93].
Studies on Carbon Capture and Storage (CCS) and Improved Oil Recovery (IOR)
have different emphasis; in CCS the success of the project depends on its ability
to trap CO2 in the subsurface and increases storage security to prevent it from
migrating upwards, while for IOR trapping phenomena limits oil recovery therefore
the objective in oil recovery methods is to minimize trapped oil [31].
In CCS, three displacement process take place: primary imbibition, primary
drainage and secondary imbibition. The purpose of the first stage in an experimental
10 Capillary Phase Trapping 433
45
40
35
30
Sgr(%)
25
20
15
10
0
0 10 20 30 40 50 60 70 80 90
Sgi(%)
Fig. 10.13 Literature database of residual gas saturation versus initial gas saturations for water-wet
porous media
study is to achieve a condition like a saturated aquifer that is the site used to CO2
sequestration. Then, during the primary drainage, the CO2 is injected into the porous
media. In this process, part of the wetting phase (water) will remain trapped in the
pores as irreducible wetting fluid (Sirr ). According to Laplace’s Law, wetting phase
trapping will happen in the smallest pores because the capillary forces required to
remove the fluid from small pores is too large in comparison with larger ones. There-
fore wetting phase is displaced from the larger pores first since they have lower capil-
lary pressure threshold. The drainage process will continue until drainage is forcibly
stopped or until the system reaches to an equilibrium condition. At the final stage,
the water reimbibed into the pore space and preferentially fills the smaller pores first
because of the reduced capillary pressure requirements. During this process, the non-
wetting phase may become surrounded by the wetting phase, since there is pressure
difference between the wetting and non-wetting phases. So doublet is disconnected
from the rest of its fluid phase, and can’t leave the pore space [2].
One of the complications of CCS is that both the drainage (CO2 injection) and the
imbibition (water flooding) processes should be manipulated; while in oil recovery
the non-aqueous phase is initially present in the medium and only the imbibition
process should be engineered [66].
434 F. Kazemi et al.
Gas condensate is a kind of natural gas reservoir that the liquid and gas phases coexist
as the reservoir pressure drops below its dew point. The retrograde behaviour of gas
condensate reservoir lead to liquid accumulation, especially near the wellbore, and
therefore, this phenomena significantly restricts gas inflow and reduces the produc-
tion of the reservoir [94]. When condensate liquid forms in a gas reservoir, it is
immobile because of capillary forces acting on the fluids. On the other word as the
condensate is formed, the capillary forces start to overcome the viscous forces of the
gas, causing trapping in the pores. The reduction of mobility near-wellbore area is
consequence of liquid trapped in the pores of the rock when the pressure difference
between the non-wetting and the wetting phase is large [95].
Microscopic liquid droplet tends to be trapped in small pores or pore throats.
The condensate that forms in most of the reservoir is lost to production unless the
depletion plan includes gas cycling. Even in a lean gas reservoir with low liquid
drop-out, condensate blockage can be significant, since capillary forces can retain a
condensate that builds to a high saturation over time [96]. Capillary force opposes
dropped out liquid phase from flowing into the wellbore in a liquid (condensate) wet
rock. Therefore it leads to high condensate saturation and decreases the gas phase
relative permeability and so the productivity of the well. At the bottom hole and
in high permeability reservoirs, we deal with high velocity at the wellbore, which
lessens the trapped oil saturation [95]. As capillary number increases, the wetting
and non-wetting relative permeabilities increase, given that the fluid viscous forces
overcome the capillary forces, decreasing trapping of liquids [97].
Several observations and studies indicate condensate liquid drop-out and hydro-
carbon trapping in reservoirs, especially in the near-wellbore regions [98, 99]. Main-
taining the pressure of a wellbore above the dew point can prevent the formation
of a liquid. The classical remediation techniques for dealing with this phenomenon
include revaporization through gas injection [100–102]. Gas cycling is a method that
have been proposed to restore gas production rates after condensate blockage. Injec-
tion of dry gas lead to vaporization of condensate and increases its dew point pres-
sure [103]. Carbon dioxide and nitrogen injection have been investigated to improve
gas condensate recovery [104–108]. Jamaluddin et al. experimentally showed that
propane decreases the dew point and vaporize condensate more efficiently than
carbon dioxide [109]. Chemical and mechanical method is used to enhance the
productivity of the well. For instance, hydraulic fracturing has been used to enhance
gas productivity, but it is not always feasible or cost-effective. Hydraulic fracturing
can increase the bottom-hole pressure and so successfully restored the gas produc-
tivity of a well [110, 111]. Furthermore, solvents were used to increase gas rela-
tive permeability near the well-bore due to condensate and water blocking [112].
Recently, novel techniques for the wettability alteration of near-wellbore formation
have been suggested to reduce liquid trapping in gas condensate reservoirs [99, 101,
113–119]. Wettability alteration is the only permanent method used for this purpose.
10 Capillary Phase Trapping 435
There are two major mechanisms for capillary trapping: snap-off and by-passing
[120–122]. These mechanisms describe trapping based on pore geometry and
wettability.
10.5.1 Snap-off
Snap-off is an immiscible phase entrapment mechanism that occurs when the capil-
lary pressure within throats exceeds associated pores [123]. Oh and Slattery [124]
and Chatzis et al. [125] were the first ones who used sinusoidal geometry for theoret-
ical and experimental investigation. It was determined that almost 80% of the trapped
phase accrue in snap-off geometry and 20% in pore doublet and the combination of
both geometries [125].
Snap-off occurs as non-wetting fluid in a pore is displaced from a pore body into a
pore throat. Capillary trapping is a function of contact angle as well as pore geometry.
The combined effect of contact angle and pore geometry control the curvature of a
fluid–fluid interface and determine the potential for snap-off. Therefore the mech-
anism strongly depends on wettability and the aspect ratio-the ratio of pore body
diameter to pore throat diameter (Eq. 10.4)—in a porous media.
Fig. 10.14 Effect of aspect ratio on non-aqueous phase trapping, a High aspect ratio and snap-off
capillary trapping. b Low aspect ratio and no snap-off trapping [126]
Snap-off
Pore throat Pore throat
Invading fluid
Advancing Displaced Advancing Displaced
phase phase phase phase
Pore body Pore body
a b
Fig. 10.15 Displacement of two immiscible fluids in a circular, smooth and high aspect ratio pore.
a Intermediate wetting conditions. b Strongly wetting conditions [126]
when the interface reaches the downstream, a small portion of invaded phase (oil or
gas) remains in the pore, and no trapping occurs (Fig. 10.15b).
So snap off only occurs in certain cases:
1. Strongly water-wet, i.e. the rock needs a wetting film completely separating
the rock from the non-wetting phase. Therefore snap-off is facilitated when the
contact angle is small.
2. High aspect ratio, i.e. large pore bodies with very small pore throats. At a high
porosity, the situation is not suitable for snap-off mechanism [24]. In other
words, in a unconsolidated or high porosity media, there are usually well-
connected pores and less contrast in the size of wider pores and narrower throats;
hence, less suitable conditions for snap-off.
It should be determined whether the flow is dominated by snap-off or by frontal
displacement. Increasing the flow rate led to less trapping since snap-off is favoured
by low flow rates [127].
10 Capillary Phase Trapping 437
10.5.2 By-Passing
Pore doublet, as a model of reservoir rock, is used to describe the by-passing trapping
mechanism. The pore doublet model is supposed to show the balance between viscous
and capillary forces. As illustrated in Fig. 10.16, a pore doublet consists of two parallel
tubes with different diameters connected on both ends [128].
The wetting phase and non-wetting phase tend to invade the smaller and the larger
pores, respectively. This leads to a special trapping mechanism known as by-passing.
The assumptions of this model are as follow:
1. Well-developed Poiseuille flow occurs in each path of the doublet.
2. Presence of the interface does not affect the flow.
3. The wetting and the non-wetting phase have equal viscosity.
4. When the wetting or non-wetting interface reaches the downstream in either
capillary, resident fluid trapped in another capillary.
Assumption 1 and 2 would be accurate if the doublet length were larger than the
largest capillary radius and the flow rate were very slow. Based on these assumptions,
we can use Eq. 10.5 [5]. To investigate the trapping behaviour of the pore doublet
model, the ratio of the average velocity in each of the capillary achieved using
Eq. 10.5.
v2 4Ncap + −1
1
β
= (10.5)
v1 4Ncap
− β 2 β1 − 1
β2
Wetting phase R1
R2 Non-wetting phase
ΔP
Therefore the interface in the large capillary of the pore doublet will reach the
downstream before the interface in the small path, and the non-wetting phase will
be trapped in smaller tube. To explain how a non-wetting phase can be trapped in
a large flow rate, a typical value of parameter involve Eq. 10.3, are assumed. R1 =
5 μm, R2 = 25 μm, L = 50 μm, μo = μw = 1 cp, σ = 20 dyne/cm, θ = 10° and qw =
5 cc/min. In this case, the viscosity ratio will be 20.28, which is shown the interface
in larger capillary move faster and reach the down steam sooner that the interface in
smaller one. Therefore the remaining fluid in the small path will be trapped.
If the viscous forces are negligible compare to capillary forces, the small capillary
imbibe fluid faster than the supplied rate at the inlet of the doublet. The interface
velocity in the large radius path is negative in the fluid-starved doublet and at the
same time, the velocity in the small path is greater than that at the doublet inlet. For
example, if the water flow rate is 0.001 cc/min with above value of the parameters,
the displacement in two capillaries is counter-current. The flow rate in small and
large capillary are 1.85E−3 and −0.85E−3 cc/min respectively, and the velocity
ratio will be −0.018. It shows that the interface seals off the small capillary at the
inlet and the flow in the small one will be zero. This condition is in disagreement with
the derivation assumption that was the interface in two branches of the pore doublet
advanced simultaneously in a co-current pattern. Since visualization of negligible
viscous force is hard, we can imagine an intermediate case that viscous forces are
small but not negligible. In this case, the doublet is no longer starved for fluid, but
the interface in the small capillary is still faster than in large one. In the mentioned
example, if the water flow rate is in the rage of 2E-3 and 5E-3 cc/min, this condition
would take place, and trapping of the non-wetting phase will happen in the larger
capillary. Most flow in permeable media will be approximate by this intermediate
case. So in low flow rates, we expect more trapped phase saturation compare to high
flow rates.
Figure 10.17 showed velocity ratio versus water flow rate to know the effect of
flow rate on the interface movement and trapping in a considered pore doublet.
To investigate the effect of wettability on pore doublet mechanism, the velocity
ratio versus contact angle was plotted. Velocity ratio formula is different in the imbi-
bition and the drainage processes. In oil-wet media, the waterflooding is a drainage
process and the pressure drop across each capillary is the sum of the capillary pressure
and the viscous pressure drop as Eq. 10.6.
2.5
1.5
v2/v1
0.5
0
0.00E+00 2.00E-02 4.00E-02 6.00E-02 8.00E-02 1.00E-01 1.20E-01
-0.5 qw (cc/min)
Fig. 10.17 Effect of water flow rate on the velocity of the interface in two branches of the pore
doublet
water-wet, qw=0.0005
9 water-wet, qw=0.005
8 water-wet, qw=0.01
oil-wet, qw=0.0005
7 oil-wet, qw=0.005
6 oil-wet, qw=0.01
5
v2/v1
4
3
2
1
0
-15 5 25 45 65 85 105 125 145 165 185
-1
θ(°)
Fig. 10.18 Effect of water contact angle on the velocity of the interface in two branches of the pore
doublet
As shown in Fig. 10.18, by increasing the contact angle from 0° to 90° the velocity
ratio increased and therefore the interface in the large path, reaches the downstream
sooner and trapping take place in smaller tube. In oil-wet media, by changing the
wettability toward strongly oil-wet, the velocity ratio decreased until the velocity
of the interface increased in smaller capillary and trapping take place in larger one.
There is probably an optimum velocity ratio that the least trapping will happen.
It is important to note that trapping estimation using pore doublet greatly
overestimate residual saturation at low capillary number.
In the drainage process, the main trapping mechanism is by-passing although
during the imbibition process the non-wetting phase could be trapped by by-passing
mechanism too. The smaller throat is swept first during the imbibition because of
440 F. Kazemi et al.
Non-wetting phase
Wetting phase
Fig. 10.19 Trapping during the a Drainage and b Imbibition process in the pore doublet model
higher capillary pressure. So the trapping of the non-wetting phase will happen in
the larger pore (Fig. 10.19a). Furthermore, larger throat is invaded first during the
drainage process and the wetting phase trapped in smaller one (Fig. 10.19b). It should
be noted that the pore walls are smooth and strongly water-wet [76].
This kind of trapping tends to occur in poorly sorted media or rock with dual-
porosity networks [129].
About 45% of the OOIP can be produced by conventional primary and secondary
recovery techniques [130]. The rest of oil that is estimated by The U.S Department
of Energy about 377 billion barrels of discovered oil, is still trapped in reservoir
pores [131]. Due to the increasing energy consumption in the world and deple-
tion of the conventional hydrocarbon reservoir, there is need extremely to produce
more hydrocarbon fluids and therefore, new technologies for increasing recovery and
productivity of the reserve.
There are various techniques for the mobilization and removal of the hydrocarbon
phase and also aqueous phase traps. Any process which increases oil production after
primary and secondary recovery by decreasing the residual oil saturation is defined
as the EOR method. In this process, different fluids that are not normally present in
the reservoir like surfactants, polymers, foams, and various gases, are injected to the
reservoir. Then the fluids interact with oil/brine/rock of the porous media to increase
oil production [132]. Indeed in the tertiary recovery of the remaining phase, an addi-
tional energy source is required to microscopically and macroscopically mobilization
and displacing residual and by-passed phase. Various methods are used to alter the
mobility of the driving fluid and/or to reduce the capillary forces [133].
Two major forces are acting on phase entrapment in the pore structure: viscous
forces and capillary forces. It was shown that the capillary number must be increased
from 10–6 to 10–2 for mobilization of entrapped oil ganglia [78]. The enhanced oil
recovery mechanisms are divided into two types. In the first type the ratio of viscous
to capillary forces is altered and in the second type the fluid phase volume and the
10 Capillary Phase Trapping 441
preferential wettability of the porous medium, i.e. the residual phase’s configuration,
are altered. According to the capillary number, in the oil–water system by reducing
interfacial tension to 10–2 –10–4 dynes/cm, more than 90% recovery efficiency is
gained [134]. So the reduction in interfacial tension leads to mobilization of oil
ganglia. Generally, Pore geometry, interfacial tension, and wettability were found
to be the most important parameters which control ganglion mobilization and affect
capillary trapping.
The flowsheet of EOR techniques is shown in Fig. 10.20.
[65, 141, 142]. Recent snap-off observations of gas injection into core samples using
X-ray micro tomography have shown that snap-off could occur even at low pore
aspect ratios due to non-local pressure/velocity oscillations and demonstrated a
cooperative pore mechanism for snap-off [143].
During gas injection, large quantities of oil can be by-passed. The amount of by-
passing depends on the heterogeneity, wettability of the medium and enrichment of
the injection fluids. Subsequent mass transfer from the by-passed regions can recover
a significant fraction of this oil. Four mechanisms take part in this mass transfer:
dispersion/diffusion-drive [144], gravity-drive [145], pressure-drive and capillarity-
drive [146].
It was investigated that water saturation can affect by-passing and mass transfer,
and decrease mass transfer between oil and gas. It is important to note that the
capillary forces become more dominant as enrichment decreases [147].
Lean Gas Injection
Dry lean gas injection is an effective method for trapped condensate removal in gas
condensate reservoir. If sufficient bottom-hole injection pressures can be attained
(generally above 35,000 kPa) vaporizing miscibility can be obtained between conven-
tional dry natural gas or nitrogen and many light volatile condensates. In this proce-
dure, since the injected gas is lean and contains no heavy ends, it can vaporize a
considerable amount of the trapped liquid hydrocarbons [148].
Rich Gas Injection
If injection pressures are too low to facilitate vaporizing miscibility with lean gas,
richer gases such as liquid CO2 or ethane have been used to obtain a similar effect
at much lower pressures. For even lower pressures, richer solvents such as propane
and butane have also been used to remove trapped condensate.
It is important to ensure that the rich gas is compatible with the condensate and will
not cause the undesirable precipitation of asphaltenes or other potentially damaging
solids [148].
Water Alternating Gas Injection
Water alternating gas (WAG) process is one of the oil recovery methods that involve
three-phase fluid flow. WAG injection is originally proposed as a method to improve
the sweep efficiency of gas by using water to control the mobility ratio and to stabilize
the front [149, 150].
Multiple displacements during WAG injection is an important mechanism for
the trapping and remobilization of gas and oil, especially in media with a low
coordination number and poor connectivity of wetting and spreading layers [151].
Piri and Blunt studied the multiple displacement process in double drainage where
gas displaces trapped oil that displaces water [152]. In WAG flooding, double and
multiple displacement processes involving trapped gas will also be important, studied
by Suicmez et al. [153]. It is important to notice that, experimental three-phase flow
measurements are extremely difficult to perform [154–156].
10 Capillary Phase Trapping 443
In water-wet system, the gas is the most non-wetting phase and also the most
mobile phase. So the gas relative permeability controls the efficiency of the process.
In WAG injection, gas invades the largest pores and throats. During wetting phase
injection (water or oil), gas is displaced from the smaller pores. The saturation of the
gas phase may not be affected significantly, but this is lead to disconnection of contin-
uous gas clusters due to by-passing trapping, and therefore reducing the gas phase
relative permeability. By continuing gas/water injection, the gas relative permeability
and recovery efficiency decreased [157–159]. In mixed-wet or oil-wet reservoir, the
gas is not necessarily the most non-wetting phase, so it can be the intermediate-wet
phase in a strongly oil-wet medium and the displacement mechanisms and also pore
occupancies are expected to be different [160, 161].
Reduction of Oil Viscosity
The injected gas can dissolve in the oil and makes the oil volume expand. So the inter-
molecular distance increase, the intermolecular force decrease, and the oil viscosity
decrease. Therefore the oil seepage resistance in the formation is reduced, resulting
in facilitating the oil production in the formation and enhanced oil recovery [162].
Reduction of Interfacial Tension
The CO2 injection leads to extraction and gasification of the light components of the
oil. So the oil–water interfacial tension be decreased and caused enhance oil recovery.
Furthermore, if the pressure of the injection is greater than the minimum miscible
pressure, CO2 can be miscible with the oil and lead to a reduction of oil–water
interfacial tension to zero and enhancing the oil recovery [162].
Changing Morphology
CO2 can react with formation water to generate H2 CO3 , which can react with the
rock. So the improvement of the permeability of the oil layer is happened [162].
Enhanced Oil-Water Density Ratio
The light components of oil in the formation can be extracted by injected CO2 , and
the oil density is increased. So the difference of the density between oil and water is
reduced, and in the subsequent waterflooding the enhanced oil recovery is achieved
[162].
Enhanced Oil-Water Fluidity Ratio
The fluidity of oil will be increased by dissolving CO2 in oil since the viscosity of
oil decreased. On the other hand, when CO2 is dissolved in the water, the viscosity
of formation water will be increased, and lead to decreasing the fluidity of water.
Finally, the reduction of water–oil fluidity ratio enlarges the swept volume of the
subsequent waterflooding [162].
Oil Expansion during Gas Injection
After CO2 injection, it is dissolved in the oil of the formation under the conditions of
its temperature and pressure and expands the volume of the oil. Therefore more oil
444 F. Kazemi et al.
enables to be produced from the formation and lead to enhancing the good production
and the recovery [162].
Residual saturation data have traditionally been compared to several empirical trap-
ping models. All trapping models have been proposed based on experimental data
and different rock types, wetting, and non-wetting fluids, and different experimental
conditions.
The most widely used model was proposed by Land [163] base on a two-phase exper-
imental study on a water-wet sandstone cores [163]. This model contains a constant,
C, called the Land trapping coefficient, which is computed from the endpoints of
water flood curves and depends on the type of rock and fluid properties. When
C = 0, all the non-wetting phase is trapped, and when C = ∞, no trapping occurs
[164]. It is defined as:
Snwi
Snwr = (10.9)
1 + C Snwi
And
1 1
C= max
− max
(10.10)
Snwr Snw
where S nwi and S nwr are the non-wetting phase saturation after primary drainage and
after secondary imbibition, respectively. Snwr max is the maximum of Snwr , and Snw max
is the maximum of trapped oil saturation. A weakness of Land’s model is that it is
only based on the endpoints. Also, it has been shown that some initial-residual (IR)
trapping experiments cannot be predicted by the Land trapping model and need to
rely on other empirical trapping models.
Aissaoui proposed a bi-linear trapping model that matched the Suzanne et al. [165]
experimental data set. Recently at Imperial College London [30, 91, 166] it was
shown that the best match to experimental data from unconsolidated sand packs is
10 Capillary Phase Trapping 445
given by Aissaioui’s law. It features two linear components. Initially, Sgr increases
linearly with Sgi before plateauing at Sgr max [24, 165].
Aissaoui showed that Snwr initially increased linearly with Snwi and then became
constant at the maximum non-wetting phase saturation, Snwr max . This equation
contains Snwc , which is the critical non-wetting phase saturation corresponding to
the maximum trapped non-wetting saturation. It is defined as:
max
Snwr
I f Snwi < Snwc , then Snwr = Snwi ; else Snwr = Snwr
max
(10.11)
Snwc
Snwi
Snwr = (10.12)
1 + aSnwi
b
Another correlation that adapted Land’s model was proposed by Jerauld [27, 167].
This model can predict the amount of the non-wetting phase saturation in mixed-wet
rock and contains a parameter that depends on the non-wetting phase saturation (gas
or oil) that accounts for the “plateau” observed in the IR curves for mixed-wet rocks.
The trapped nonwetting-phase saturation is given by:
Snwi
Snwr = (10.13)
1+ 1
max
Snwr
− 1 (Snwi )a
for gas:
1 + bSnwr
max
a= (10.14)
1 − Snwr
max
446 F. Kazemi et al.
for oil:
1
a= (10.15)
1 − Snwr
max
Kleppe et al. proposed a linear relationship between initial and residual saturations
to match their experimental data based on an artificial core [168]. They found that
Land’s trapping model couldn’t predict their experimental data. The following linear
relationship was proposed to match the data set [168]:
Snwi max
Snwr = max Snwr (10.16)
Snwi
Spiteri et al. showed that the IR curves may not be fitted to a linear curve and
may have a parabolic trend and proposed a quadratic correlation based on pore-
network modelling for mixed-wet and oil-wet conditions. They established a model
differed from Land’s approach and used a second-order polynomial to match their
experimental data which has two fitting parameters were based on the contact angle
[36, 120]:
Iglauer et al. statistically analysed oil-brine and air-brine laboratory data for to find
a relationship between Sor and Soi and Sgr and Sgi in unconsolidated systems [24]. In
the least square approach, bi-linear relationships were derived [170, 171] as bellow:
For the oil-brine experimental data, it was found:
0.2535Soi i f Soi ≤ 0.403
Sor = (10.18)
0.0891 + 0.0324Soi i f Soi ≥ 0.403
As mentioned before, in the context of CCS the capillary trapping capacity (Ctrap )
is of great importance since it states how much CO2 can be stored securely per unit
rock volume:
It was found a correlation for their oil-brine experimental data:
0.0938Snwi i f Snwi ≤ 0.403
Ctrap = (10.20)
0.03296 + 0.0120Snwi i f Snwi ≥ 0.403
Different trapping models that represent the relationship between initial and residual
saturations were evaluated in both oil–water and gas–water systems [29]. The accu-
racy of each model was evaluated by different experimental data. The model param-
eters were fitted by curve fitting, and suitable models for different types of rock and
fluids was proposed. As shown in Tables 10.1 and 10.2 the Spiteri et al. and Ma
and Youngren models could predict residual saturations better than other trapping
models. The maximum R2’ s of the Spiteri et al. and Ma and Youngren models were
448
Table 10.1 Fitting parameters and errors of different trapping models in oil–water (brine) systems and water-wet media
Land Kleppe et al. Aissaoui Ma and Youngren Jerauld Spiteri et al. Refs.
C R2 Snwi max Snwr max R2 Snwr max Swc R2 a b R2 a R2 α β R2
2.307 0.303 0.602 0.252 −6.191 0.252 0.602 −6.191 2.931 1.471 1.000 1.337 0.670 0.898 0.798 0.989 [37]
1.632 0.999 0.489 0.272 0.787 0.272 0.489 0.787 1.562 0.934 0.999 1.374 0.916 0.858 0.624 0.996 [37]
2.628 0.785 0.533 0.220 −1.467 0.222 0.533 −1.467 3.133 1.321 0.955 1.285 0.712 0.863 0.834 0.993 [37]
1.828 0.115 0.771 0.320 0.636 0.320 0.642 0.258 1.577 −0.147 0.718 1.471 −0.220 0.324 0.075 0.340 [32]
0.741 −0.011 0.914 0.486 0.925 0.486 0.914 0.925 2.764 0.662 0.240 1.330 −2.982 0.449 0.192 0.237 [34]
0.856 0.949 0.859 0.495 0.805 0.495 0.859 0.805 0.979 1.421 0.959 1.980 0.933 0.972 0.482 0.955 [36]
0.465 0.527 0.748 0.555 0.538 0.555 0.743 0.527 0.938 1.605 0.850 2.247 0.657 1.018 0.519 0.852 [36]
0.835 0.678 0.935 0.525 0.788 0.525 0.858 0.849 0.861 0.406 0.817 2.105 0.230 0.686 0.154 0.824 [36]
7.008 0.788 0.841 0.122 0.692 0.122 0.646 0.897 6.441 0.591 0.939 1.139 0.662 0.318 0.223 0.971 [40]
5.938 0.845 0.796 0.139 0.735 0.139 0.737 0.819 5.270 0.586 0.934 1.161 0.759 0.370 0.264 0.972 [30]
0.907 0.972 0.892 0.493 0.801 0.493 0.892 0.801 1.005 1.595 0.988 1.972 0.979 0.990 0.501 0.989 [39]
0.964 0.909 0.914 0.486 0.925 0.486 0.914 0.925 0.952 0.456 0.950 1.945 0.782 0.697 0.195 0.951 [9]
F. Kazemi et al.
Table 10.2 Fitting parameters and errors of different trapping models in gas–water (brine) systems and water-wet media
Land Kleppe et al Aissaoui Ma and Youngren Jerauld Spiteri et al. Refs.
C R2 Snwi max Snwr max R2 Snwr max Swc R2 a b R2 a R2 α β R2
1.533 0.588 0.855 0.370 0.379 0.370 0.754 0.498 1.842 0.952 0.759 0.831 0.752 0.751 0.450 0.764 [92]
1.605 0.046 0.809 0.352 −2.677 0.352 0.674 −1.112 2.699 2.339 0.744 1.666 0.576 1 0.750 0.608 [41]
10 Capillary Phase Trapping
2.108 0.849 0.799 0.298 0.280 0.298 0.536 0.765 3.019 1.632 0.901 1.304 0.883 0.916 0.767 0.911 [27]
1.821 0.416 0.808 0.327 −1.933 0.327 0.808 −1.933 2.495 1.727 0.763 1.404 0.672 0.983 0.775 0.651 [90]
1.467 −0.050 0.715 0.349 −2.759 0.349 0.672 −1.995 3.009 2.716 0.955 1.938 0.819 1 0.702 0.676 [90]
1.219 −2.026 0.701 0.378 −2.469 0.378 0.586 −2.628 4.433 2.505 −0.003 0.947 −0.828 1.166 1.178 0.041 [90]
1.950 0.408 0.678 0.292 −1.087 0.292 0.678 −1.087 3.239 1.713 0.704 1.298 0.612 0.956 0.868 0.620 [90]
1.662 0.194 0.657 0.314 −1.032 0.314 0.503 −0.378 3.533 1.884 0.687 1.243 0.508 1.045 1.031 0.672 [90]
5.374 0.564 0.801 0.151 −2.101 0.151 0.640 −1.406 6.843 1.403 0.824 1.185 0.701 0.670 0.668 0.500 [40]
1.560 0.886 0.853 0.366 0.958 0.366 0.853 0.958 1.361 0.205 0.965 0.629 0.931 0.544 0.139 0.972 [39]
2.821 −0.095 0.494 0.206 −5.643 0.206 0.363 −0.416 5.612 1.763 0.577 1.382 0.423 0.972 1.234 0.640 [93]
1.825 0.922 0.724 0.312 0.729 0.312 0.651 0.905 1.757 0.864 0.927 1.314 0.894 0.781 0.501 0.959 [35]
3.983 0.650 0.754 0.188 −0.739 0.188 0.598 0.926 3.404 0.711 0.738 1.118 0.545 0.481 0.298 0.838 [35]
2.845 0.824 0.728 0.237 0.810 0.237 0.724 0.818 2.238 0.428 0.908 1.051 0.783 0.532 0.275 0.939 [35]
0.882 0.935 0.681 0.425 0.746 0.425 0.671 0.787 0.818 0.789 0.948 1.527 0.879 0.857 0.351 0.952 [33]
1.523 0.451 0.583 0.309 0.173 0.309 0.583 0.173 1.945 1.090 0.814 1.264 0.798 0.829 0.605 0.824 [33]
0.861 0.849 0.772 0.464 0.257 0.464 0.757 0.345 1.168 1.818 0.920 1.799 0.920 1.077 0.652 0.921 [33]
449
450 F. Kazemi et al.
1 and 0.99 for oil/brine systems, and 0.95 and 0.97 for gas-brine fluid pairs, respec-
tively, regardless of the type of porous media. These two models also accurately fitted
the Initial-Residual (IR) experimental data of the gas–oil system.
There are several laboratory methods for measuring the amount of trapped phase
and hence achieving trapping curve, which is the relationship between the initial
non-wetting phase saturation (Snwi ) and the residual non-wetting phase saturation
(Snwr ). These methods include centrifuge, unsteady-state, steady-state, and porous
plate discussed in the following subsection.
To measure the initial and residual saturation, volumetric and material balance
method, can be used as shown in the following equations.
Voi − VDV
V olumetric Method : Soi = ,
PV
Soi × P V − Vw f
Sor = (10.22)
PV
Mdr y − Mdragnage + (ρbrine P V )
Material Balance Method : Soi = ,
P V (ρbrine − ρoil )
Mdr y − Mw f + (ρbrine P V )
Sor = (10.23)
P V (ρbrine − ρoil )
where
Soi is the initial oil saturation.
Sor is the residual oil saturation.
Voi is the volume of displaced water with oil during primary drainage.
VDV is the dead volume of cell.
P V is the pore volume.
Vw f is the volume of displaced oil during water flooding.
Mdr y is the mass of the dry core.
Mdragnage is the mass of the core after drainage.
Mw f is the mass of the core after water flooding.
ρbrine is the density of brine.
ρoil is the density of oil.
10 Capillary Phase Trapping 451
Centrifuge
arm
Rock
Graduated
Glass tube
Fig. 10.21 Schematic of the centrifuge capillary trapping experiment a Drainage process.
b Imbibition process
In this method, both the drainage and imbibition capillary pressure curves can be
gained. For drainage, a core sample filled with the wetting phase is placed in a cell
surrounded by the non-wetting phase. Then the cell centrifuged at several speeds
starting from low to high. At each speed, the amount of fluid displaced during the
process is measured. The schematic of this method is illustrated in Fig. 10.21.
The process continues until no further production is seen at high speeds [172].
For the imbibition curve, the cell will be reversed compared to drainage since the oil
phase is usually less dense than water.
In an unsteady state method, as shown in Fig. 10.22, the core is saturated with one
fluid (wetting or non-wetting fluid), and then the other fluid is injected to displace
the first fluid. During unsteady state displacement, the flow rates of both fluids and
pressure drop are recorded. Using this method is cheap and relatively quick. In this
method the relative permeability is not measured directly so requires interpretation
of the results [173]. However, if this method is used strictly to achieve the trapping
curve, the method becomes simpler and less time-consuming.
452 F. Kazemi et al.
∆P
Oil
Brine
Brine
L
∆P
Oil Oil
Brine Brine
L
In the steady-state measurement, both fluids are injected simultaneously to the rock
as illustrated in Fig. 10.23. This method is primarily used to measure the relative
permeability [172]. To find the relative permeability, the flow rate and pressure drop
should be measured. However, the trapping curve can be achieved as a by-product
and doesn’t require additional stages.
Porous plate (PP), which is a semi-permeable water-wet ceramic disc, retain the oil
in the core and let the water pass through the outlet (Fig. 10.24). The advantages of
using this method are the ability to establish various initial saturations and eliminate
the capillary end effect, a saturation gradient from the inlet to the outlet of the core,
ability to establish low initial saturations compared to the unsteady state technique,
and also to establish a homogeneous distribution of saturation inside the core. The
disadvantage of this method is that it is time-consuming [5, 9, 35].
10 Capillary Phase Trapping 453
Brine Brine
(a)
Porous plate
Oil Brine
(b)
Oil
Brine Brine
(c)
The purpose of this Appendix is to drive the velocity ratio expression in the pore
doublet model, which determine the interface position (Fig. 10.25).
The magnitude of capillary pressure affect the velocity of the interface in both
capillary tube. The static capillary pressure function (Pc equation) is defined as
Eq. 10.23.
2σ cos θ
Pc = (10.24)
R
where σ is the interfacial tension between invading and invaded fluid, θ is the
advancing contact angle and R is the radius of the capillary.
Wetting phase R1
R2 Non-wetting phase
ΔP
π R 4 P
q= (10.25)
8μ L
where R is the radius of the capillary, L is the length of the flow path of the doublet,
assumed to be the same in both branches and μ is the viscosity, assuming that
both fluids have the same viscosity. The magnitude of viscose pressure drop can be
calculated using Eq. 10.24, if the flow rate was known. Equation 10.24, implies the
assumptions of cylindrical capillaries of circular cross-section and of fully developed
and steady laminar flows that none of which is likely to be met in reality.
The total volumetric flow rate through the doublet, if the water is supplied at the
volume flow rate, qw , to the doublet can be written as:
π 4
qw = q1 + q2 = R1 P1 + R24 P2 (10.26)
8μL
where ql is volume flow rates in capillary 1 and q2 is volume flow rates in capillary 2.
The flow direction from left to right are taken with a positive sign and in reverse direc-
tion with a negative sign. It is assumed that the interfaces advance simultaneously in
both capillaries of pore doublet.
The pressure drop across each capillary is the sum of the capillary pressure and
the viscous pressure drop. Since the two capillaries are parallel, the net pressure
difference between the two branch points must be the same when taken over either
of the two capillaries 1 and 2.
And so
In Eq. 10.26, the capillary pressure is positive for imbibition process and negative
for drainage one.
Equation (10.27) can be rearranged as:
π P2 4 π R14
qw = R1 + R24 − Pc (10.31)
8μL 8μL
π R24
q1 = qw − q2 = qw − P2 (10.33)
8μL
Then expressions of the velocities, v1 and v2, will be obtained by dividing each
π D2 π D2
flow rate by its respective cross-sectional area ( 4 1 and 4 2 ):
456 F. Kazemi et al.
π R24 Pc q R24
q ∗ 12 − ∗ 12 2 − ∗ (σ cos θ) ∗ 1 1
R2 − R1
q1 π R1 8μL π R1 π R1 4μL R12
v1 = = 4 = 4
π R12 1+ R
R2 R
1 + R2
1 1
(10.39)
R2 4 π R24 Pc R22 R22
1
R1 q ∗ π R 2 + ∗ 12 ∗ πq + 4μL ∗ (σ cos θ) ∗ 1 1
R2 − R1
q2 8μL π R2 R4
v2 = = 2
4 = 1
4
π R22 R2
1+ R
R
1 + R2
1 1
(10.40)
And
So dividing these two velocity to find the ratio of velocity:
R22 R22
v2 R14
∗ q
π
+ 4μL
∗ (σ cos θ ) ∗ R12 − R11
= (10.41)
v1 q
−
R24
∗ (σ cos θ) ∗ R12 − R11
π R12 4μL R12
In which
μLq
Ncap = (10.44)
π R13 σ cos θ
And
R2
β= (10.45)
R1
10 Capillary Phase Trapping 457
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