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Feasibility and Co Combustion of Injection of Biomass
Feasibility and Co Combustion of Injection of Biomass
Fuel
journal homepage: www.elsevier.com/locate/fuel
A R T I C L E I N F O A B S T R A C T
Keywords: Under the energy saving and emission reduction pressure, biomass has attracted much attention from metal
Biomass hydrochar lurgical workers because of the renewability and zero CO2 emission characteristics. In this paper, the physical
Anthracite and chemical properties of biomass residue hydrochar (BRC) and Yangjing pingding anthracite (YAC) were
Co-combustion
systematically studied by X-ray diffraction, scanning electron microscope and Raman spectroscopy. Moreover,
Thermogravimetric analysis
Synergy effect
the combustion characteristics and mechanism of biomass residue (BR), BRC, YAC, and the mixtures of BRC and
Kinetics YAC were studied by thermogravimetric analysis experiments. The results show that BR has a high volatile
content of 82.26% and contains a large amount of alkali metals, but BRC has a low alkali metal content. The
carbon atom sequence degree and graphitization degree of BRC are lower than that of YAC. The BRC particles
also have a well-developed pore structure, and the reactivity of BRC is higher than that of YAC. The addition of
BRC to YAC can improve the combustion performance of YAC. There is an obvious synergistic effect in the
combustion process of the mixed sample. The kinetic model was used to fit the combustion reaction, and it was
found that the random pore model (RPM) showed a more accurate fitting result. When the ratio of BRC is 60%,
the activation energy of the mixed sample is 38.5 kJ/mol, which has superior combustion characteristics in
raceway of blast furnace.
1. Introduction relatively abundant coal types to partially replace expensive coke for hot
metal production; within a certain range, as the coal ratio increases, the
Coal is main energy resource of China, and nearly 70% of its energy is energy consumption and cost of hot metal production can be reduced at
provided by coal [1]. The development and utilization of coal has played the same time [8–10]. For a long time, blast furnace ironmaking has
important role in promoting China’s development [2]. However, with been dominated by injection of bituminous coal and anthracite [11].
the development of human society, the contradiction between the With the continuous improvement of blast furnace operation technol
increasing energy demand and the increasingly scarce fossil energy has ogy, the blast furnaces can accept more bituminous coal and anthracite
become more and more prominent. Iron and steel industry is a big to replace valuable coke resources [12]. Therefore, more pulverized coal
consumer of energy, and steel production in China accounts for about can be consumed by blast furnace. Based on the growth of energy de
11% of total energy consumption [3–6]. Blast furnace ironmaking is the mand and the deepening of the resources crisis, it is very important to
main method of hot metal production at present and even in the next few develop a renewable fuel that can replace pulverized coal for blast
decades. The energy consumption of internal ironmaking including furnace injection [13].
sintering, pelletizing, coking and hot metal production accounts for Biomass energy is the fourth largest energy source after coal, pe
73.5% of the total energy consumption of iron and steel production troleum, and natural gas [11]. It is the metabolic product in the growth
process [7]. In addition, blast furnace coal injection is the use of process of animals, plants, microorganisms and other living organisms
* Corresponding authors at: School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China (G. Wang).
E-mail addresses: xu_runsheng@163.com (R. Xu), wgw676@163.com (G. Wang).
https://doi.org/10.1016/j.fuel.2021.121465
Received 13 May 2021; Received in revised form 24 June 2021; Accepted 14 July 2021
Available online 26 July 2021
0016-2361/© 2021 Elsevier Ltd. All rights reserved.
J. Li et al. Fuel 304 (2021) 121465
[13]. Since the photosynthesis in the growth process of agricultural and improved by adding straw powder to anthracite, which is conducive to
forestry biomass absorbs CO2 and releases CO2 during the combustion the complete combustion of pulverized coal. However, due to the high
process, the use of such biomass resources can achieve zero CO2 emis content of alkali metals in biomass, the ash melting point of mixed coal
sions [14]. Biomass is known as renewable green energy [15]. after the addition of biomass decreases. Although there are many re
In the production process of blast furnace, it is required that the fuel searches on blast furnace injection of biomass or biochar [30–32], there
has better grindability and combustibility, higher calorific value and are few reports of large-scale blast furnace injection using biomass. The
lower ash content [8]. However, compared with coal, biomass has the main reason is that the wide distribution range of biomass, low energy
shortcomings of lower calorific value, fixed carbon content, grindability density, high alkali metal content, and the current biomass upgrading
and energy density, and higher volume, moisture content and volatile technology such as pyrolysis cannot solve the problem that the biochar
content [16,17]. At the same time, biomass also has the characteristics produced contains a large number of alkali metals. It is of great signif
of wide distribution, loose structure, high recovery cost, difficulty in icance to develop a reasonable and effective biomass treatment tech
long-distance transportation, and high alkali metal content, which are nology for the application of biomass energy in industry [17,26]. HTC
not conducive to the direct use of biomass in injection process of blast technology can effectively convert biomass into biochar, improve the
furnace [18]. In order to realize the ironmaking of biomass energy, it is energy density, and reduce the alkali metal content [18]. Unfortunately,
necessary to pretreat the biomass to reduce alkali metal elements and although the biomass hydrochar produced by HTC has the characteris
increase its energy density. tics of high calorific value, low ash content and good grindability, there
Biomass energy upgrading technologies mainly include pyrolysis, are few studies on the combustion performance of hydrochar. Moreover,
biotransformation and hydrothermal processes. As the dehydration of the mechanism and kinetics of the co-combustion of biomass hydrochar
biomass pyrolysis process requires a large amount of energy. In addition, and anthracite has not been fully studied. Therefore, it is necessary to
the biochar produced by pyrolysis contains a high content of ash study the feasibility and co-combustion mechanism of biomass hydro
composed of alkali metal oxides. The upgrading of biomass by pyrolysis char and anthracite mixed injection into blast furnace.
is limited due to these reasons [18,19]. Biotransformation mainly refers In this paper, biomass residue (BR) was used as biomass raw mate
to fermentation and anaerobic digestion. Although the energy con rial. The biomass residues hydrochar (BRC) and the Yangjing pingding
sumption is low, the biotransformation process takes a long time anthracite (YAC) was selected as the test sample. Considering that
[17,20]. It does not match the current fast-paced industrial production. thermogravimetric analysis is one of the most effective methods to
Hydrothermal carbonization (HTC) technology is a kind of heat treat describe the thermal conversion performance of biomass and coal
ment technology. This technology uses subcritical water as the solvent [33,34], it has been widely used in the study of fuel combustion char
and reactant for the reaction, and realizes the transformation from acteristics by many researchers [35–37]. Moreover, the kinetic study
macromolecular organics to gas, solid and liquid three-phase small based on thermogravimetric analysis can be used to quantitatively study
molecular organic products under the saturated vapor pressure of water the combustion or gasification characteristics of fuels from the
[17,21,22]. Compared with other thermochemical conversion technol perspective of activation energy and evolution of fuel structural pa
ogies, the reaction conditions of HTC are mild, the temperature required rameters, it can provide optimization information for fuel combustion
is also lower, there’s no need for external pressure, and the raw mate process [16,38,39]. Therefore, the co-combustion characteristics of the
rials do not need to be pretreated [18]. Many scholars have shown that mixed coal formed by the mixing of BRC and YAC in different pro
the calorific value of biomass hydrochar produced by HTC is equivalent portions and the interaction between them during combustion were
to that of bituminous coal used for blast furnace injection. Moreover, the studied by thermogravimetric analysis and kinetic analysis. The effect of
ash content is also very low [18,23–25]. In summary, the upgrading of BRC on the combustion process of YAC was found. The feasibility of
biomass through HTC is not only costly, but also has a significant using BRC as fuel for blast furnace injection is analyzed. In addition, the
upgrading effect [22,26]. HTC has been regarded as one of the most work done by Wang [16] et al. would be referenced to find out the
promising technologies in biochar production, it has a very significant significant differences between the hydrochar and pychar in blast
upgrading effect on biomass fuels and can effectively convert organic furnace mixed coal injection. The theoretical guidance is provided for
matter into valuable chemicals or fuels [17]. the development of biomass hydrochar ironmaking and promoting the
Many scholars have conducted research on mixed injection of development of green metallurgy. In order to achieve the above goals,
biomass or biochar in blast furnace [27,28]. Wang et al. [26] conducted this study will be carried out through the following aspects: 1) The basic
a study on the performance characterization of straw char for blast characteristics of YAC, BR and BRC were studied by detecting the
furnace injection. The research results show that compared with physical and chemical characteristics of the samples, and the combus
anthracite, straw pyrolysis char has a lower ignition point, lower tion performance of the samples was predicted based on the basic
burning temperature, faster burning rate, more stable combustion pro characteristics. 2) By analyzing the combustion characteristics of BR,
cess, and better comprehensive combustion performance, but straw char BRC, YAC and mixed coal in different mixing ratios, the influence of BRC
has a high content of alkali metals and a low ash melting temperature. It on the combustion characteristics of YAC in the process of blast furnace
is easy to coke during the injection process, and the ratio of replacing mixed coal injection was explored. 3) The kinetic parameters of the
coal powder should not be too high. Wang [29] conducted a basic combustion reaction of samples and mixded coal were calculated by
research on the application of biomass pyrolysis semi-coke to blast kinetic model, and the best scheme of mixed coal was found out. 4) The
furnace injection. Wang mentioned that the application of biomass semi- similarities and differences between pychar and hydrochar and the ad
coke to blast furnace injection can reduce the consumption of coke and vantages of biomass hydrochar in blast furnace injection are found by
coal mining. The results show that indirect reduction can be developed comparison.
by blast furnace injection of palm shell semi-coke, the amount of pul
verized coal injection can be reduced and the stable operation of the 2. Materials and methods
blast furnace can be ensured. Theoretically, it is feasible to partially
replace pulverized coal in blast furnace injection with palm shell semi- 2.1. Experimental materials and preparation
coke. Li [2] carried out an experimental study on peanut shell biochar
used as blast furnace injection fuel, and the results show that the ash Yangjing pingding anthracite (YAC), which is commonly used in
content and sulfur content of peanut shell char produced at 550℃ meet blast furnace coal injection, was selected as the experimental anthracite
the requirements of blast furnace injection. Wang [15] conducted a basic sample. The biomass residues (BR) produced in a walnut milk factory in
study on blast furnace injection of agricultural and forestry wastes, and South China was used as the biomass sample. The BR and deionized
the study shows that the combustion performance of anthracite can be water were placed in a high pressure reactor for HTC at a ratio of 1:5,
2
J. Li et al. Fuel 304 (2021) 121465
and heated to 260 ◦ C for 1 h to prepare the biomass residues hydrochar where θ(0 0 2) is the peak position of peak (0 0 2), and β(0 0 2) is the full
(BRC) in this paper. The specific operation and equipment used were width at half-maximum (FWHM)of peak (0 0 2).
referred to the previous paper [40]. The BR, BRC and YAC were dried in In the fitting peak of XRD, the aromaticity of fuel can be described
a 105 ◦ C oven for 12 h, and then the samples were ground and screened according to the area A of peak (0 0 2) and peak (γ). Eq. (4) is its
to powder with particle size less than 74 μm. Then the samples were calculation formula. The higher the value off, the greater the proportion
bailed and stored for future use. In order to identify the residual sub of peak (0 0 2), that is, the higher the degree of orientation of the aro
stances in the ash of the samples after combustion, some samples were matic laminates of the sample [42,43].
placed in muffle furnace and heated to a specific temperature in this
paper. After the samples were completely burned, the ash of BR, BRC, f =
A002
(4)
YAC were obtained. It should be emphasized that the problem of alkali A002 + Aγ
metal volatilization during ash preparation of BR and BRC is taken into The specific surface area and pore structure of the sample are closely
account, the furnace temperature of BR and BRC ash burning in this related to the combustion performance. A large specific surface area
paper is 550℃, while that of YAC is 850 ◦ C. BRC and YAC were mixed means that the fuel has a large contact area with the surrounding air,
according to four schemes: 20%BRC + 80% YAC, 40% BRC + 60% YAC, and the pores on the fuel surface facilitate the release of volatiles during
60% BRC + 40% YAC, 80% BRC + 20% YAC. They are called Plan1, combustion [16,44,45]. In this paper, the surface area and pore volume
Plan2, Plan3 and Plan4. were measured by QuantaGrome Automatic Independent Multi-Station
Specific Surface and Porosity Analyzer (Qudrasorb SI). The specific
2.2. Physical and chemical properties detection and analysis methods surface area was obtained by BET method [46,47].
Raman spectroscopy is a nondestructive analysis technique that is
This experiment used an elemental analyzer (Vario EL cube) to based on the interaction of light and chemical bonds within a material.
analyze the elements (C/H/N/S) of samples, the O content was calcu
Raman spectroscopy can provide detailed information on the chemical
lated by the difference. The proximate analysis of YAC was carried out in structure, phase and morphology, crystallinity, and molecular in
accordance with the Chinese national standard GB/T212-2008, and the
teractions of the sample [48]. In this study, the carbon crystal structure
proximate analysis of BR and BRC was carried out in accordance with of YAC and BRC was analyzed by high resolution Raman spectrometer
GB/T 28731-2012. The ultimate analysis and proximate analysis results
(LabRAMHREvolution). The selected excitation wavelength was 532
of YAC, BR and BRC are shown in Table 1. The ash content of samples nm, and the detection spectral range was 100–4000 cm− 1. The spectral
was measured by XRF-1800 ray fluorescence spectrometer. range of 800 ~ 2000 cm− 1 is intercepted for analysis in this paper,.
As we all know, the combustion performance of fuel is closely related
to the surface microstructure of the fuel and the arrangement of internal 2.3. Combustion characteristic detection and analysis method
atoms and molecules. In order to ascertain the basic physical and
chemical properties of the three samples, the apparent morphology and Thermogravimetric analysis is one of the most effective methods to
microstructure of the samples were analyzed by scanning electron mi describe the thermal conversion performance of biomass and coal, and is
croscope (SEM), X-ray diffractometer (XRD) and Raman spectrum recognized by the Kinetics Committee of the International Confedera
analyzer in this paper. The version of SEM used in this paper is ZEISS tion for Thermal Analysis and Calorimetry (ICTAC) [33,34]. In this
EVO-18, the accelerating voltage is 20 KV, and the working distance is paper, the samples with particle size less than 74 μm were taken 5 mg
11.5 mm. The surface microstructure of samples can be understood more and placed in an alumina crucible of 3 mm × 1.5 mm, and the heating
intuitively by SEM figures. However, SEM can only make preliminary rates were increased from room temperature to 900 ◦ C at 5 ◦ C/min, 10
predictions about the possible performance of the fuel. In order to ◦
C/min, 15 ◦ C/min and 20 ◦ C/min, respectively. The experimental data
further accurately grasp the factors that affecting the combustion per obtained by thermogravimetric balance (WCT-2C) can obtain X and dX/
formance, the microstructure of the sample was analyzed by XRD that is dt data by Eq. (4) and (5). The Origin software can be used to draw the
one of the most effective and widely used methods to analyze the weight loss curve and weight loss rate curve of the samples at different
microstructure of matter. The structural parameters of carbon micro heating rates [49–53].
crystals of BRC and YAC were determined by X-ray diffractometer (XRD,
Smart Lab, Japan) with copper target (λ = 0.1541 nm) [16].The inter mt − m0
X= (5)
layer spacing (D), stacking height (LC) and the crystalline stacking layer m∞ − m0
number (N) of YAC and BRC are calculated by referring to the work done
dX
by Wang et al. [16] and Li et al. [41]. The calculation formula is shown dX/dt = (6)
dt
in Eqs. (1) - (3):
In order to facilitate the quantitative analysis of the combustion
λ process of the samples, some special parameters representing the fuel
D= (1)
2sinθ(002) combustion were used in this paper. Eq. (7) can describe the mixed
combustion intensity of fuel (I0.5). In general, the larger the I0.5, the
0.89λ
Lc = (2) more severe the reaction [54]. The comprehensive combustion charac
β(002)cosθ(002)
teristic index (S) calculated by Eq. (8) is used to describe the compre
Lc hensive combustion characteristic of the fuel [55].
N= +1 (3)
D
Table 1
Ultimate analysis and proximate analysis of samples.
Sample Proximate analysis (wt.%) Ultimate analysis (wt.%) Atomic ratio
a
Ad Vd FCd C H O N S H/C O/C
BR 4.55 82.26 13.20 50.26 5.97 42.61 0.85 0.31 0.12 0.85
BRC 1.21 51.11 47.68 69.72 4.93 24.98 0.19 0.17 0.07 0.36
YAC 11.44 8.25 80.31 81.37 3.15 13.87 1.01 0.60 0.04 0.17
Note: a stands for calculated value, A for ash, FC for fixed carbon, V for volatile, d for dry base.
3
J. Li et al. Fuel 304 (2021) 121465
dX
= k(T,P) f (X) (10) 3. Results and discussion
dt
3.1. Physical and chemical properties
where: f(X)is the reaction kinetic mechanism equation;k(T,P) is the re
action rate constant.The value of k(T,P) is related to temperature and
The ultimate analysis and proximate analysis results of BR, BRC and
pressure. In the combustion experiment of this study, it can be assumed
YAC are shown in Table 1. By comparison, the ash and volatile content
that the pressure is constant. Combining the Arrhenius formula[51], the
of the obtained BRC are significantly lower than that of the BR after HTC
Eq. (10) can be changed to Eq. (11):
process, but the fixed carbon content is significantly higher. At the same
( )
dX E time, the ultimate analysis results of BRC, except for the increase in
= k0 exp − f (X) (11)
dt RT carbon content, the content of other elements has decreased. Therefore,
the H/C and O/C atomic ratios have decreased, this is consistent with
where: k0 is the former factor, E is the activation energy of the reaction, the research results of many scholars [40,69]. The main reason is that
R is the ideal gas constant, R = 8.314 Mol-1 K-1 the transformation of biomass organic matter from large molecules to
4
J. Li et al. Fuel 304 (2021) 121465
small molecules is realized through the decomposition, poly Due to the large number of peaks in the entire XRD pattern, this
condensation and aromatization of HTC [18,70]. In addition, H and O paper selected the XRD pattern of 16◦ ~30◦ for peak-fitting, and the
are released from the biomass into the gas or liquid phase, resulting in peak-fitting result is shown in Fig. 2(b). the results of D, Lc, N, FWHM
the reduction of H, O and other substances in the solid phase, and ulti and f of BRC and YAC are obtained after peak-fitting processing, it was
mately increasing the carbon content. This can be proved from the shown in Table 4. It can be seen from the data in Table 4 that the
evolution law of the stretching vibration intensity of the functional diffraction angle of BRC is smaller compared with YAC. At the same
group in the Fourier transform infrared spectroscopy of the biomass time, Lc, N and f are also smaller than that of YAC, but the spacing
hydrochar involved in the previous literature [40]. By comparing the between carbon layers (D) is larger than YAC, which means that the
composition of samples, it can be found that the BRC composition is amount of disordered carbon structure of BRC exceeds that of YAC, and
closer to YAC than the BR. YAC has a larger microcrystalline structure. Based on the above con
The ash composition analysis of BR, BRC and YAC is shown in clusions, it can be inferred that the BRC should have better combustion
Table 2. The ash composition of YAC is acidic oxide dominated by SiO2 reactivity.
and Al2O3, while BRC and BR are alkaline oxides dominated by CaO and The Raman spectrum of YAC and BRC is shown in Fig. 3. From the
K2O. Comparing with the BR, the content of CaO and K2O in the BRC ash figure, YAC and BRC have two more obvious peaks, which are the D
is lower, and the remaining ash composition has little change. However, band near 1350 cm− 1 and the G band near 1590 cm− 1. It is similar to
under the premise that the total ash content decreases, this shows that what other scholars have observed [73,74]. By observing the Raman
the HTC of biomass can not only greatly reduce its ash content, but also spectra of the two samples, it can be found that the D peak of BRC is
effectively remove alkali metal elements like potassium and calcium. more obvious than that of YAC, while the G peak of YAC is wider than
which is consistent with the research results obtained by other scholars that of BRC. In other words, the spectrum of YAC is mainly G peak, while
[71]. the BRC is mainly D peak. This is mainly because the D peak is related to
Fig. 1 is SEM images of BR, BRC and YAC. As can be seen from Fig. 1, the in-plane defect between the disordered carbon atom and the basic
the surface of YAC is smooth and its structure is compact and dense, and structural unit in the sample, while the G band is related to the aromatic
almost no pore. There are a few large pores on the surface of BR and the ring in the carbon material [75]. In order to obtain more accurate
structure is also compact. The difference is BRC, the structure of it is structural parameters of the sample, the Raman spectrum of YAC and
relatively loose. Due to the chemical bonds of BR are broken in the HTC BRC were divided into a Gaussian peak (D3) and four Lorentz peaks (D1,
process, then small molecules of organic matter are separated from the D2, D4 and G) by Five peak-fitting method [38]. The corresponding peak
BR, therefore, there are many small pores formed on the surface of BRC of D3 was located near 1500 cm− 1, and the peak of D1, D2, D4 and G were
as seen in the 4000 times image. The biomass hydrochar prepared by 1360 cm− 1,1620 cm− 1,1580 cm− 1,and 1180 cm− 1, respectively [59,73].
Liang et al. [40] has a similar structure. The main parameter concerned in this paper is AG/Aall, which is often
The test results of the specific surface area and pore structure char used to measure the graphitization degree of carbon materials [38]. The
acteristics of the sample are shown in Table 3. The specific surface area, bigger the value is, the stronger the G peak is, and the more perfect the
total pore volume and average pore diameter of BRC are the largest seen graphite lamella in the microcrystalline structure of the sample is, so the
from Table 3, the specific surface area of BRC is about 33 times and 14 graphitization degree is higher [76–79]. The results of Raman spectra of
times that of the BR and YAC, respectively. Certainly, the maximum pore the two samples are shown in Table 5. According to the data in Table 5,
diameter of the BR is the largest, which is consistent with the observa the AG/Aall value of YAC is 0.027, while that of BRC is 0.015, which is
tion results of SEM. only about 1/2 that of YAC, indicating that the crystal structure
The research on the co-combustion behavior of BRC and YAC is the sequence and graphitization degree of YAC are higher than that of BRC.
focus of this paper. In order to predict the combustion performance of Some scholars have shown that the fuel with smaller AG/Aall value has
BRC and YAC from the microstructure, XRD was used to analyze the better combustion performance [16]. It shows that the combustion
carbon microcrystalline structure of the BRC and YAC. The XRD patterns performance of YAC is weaker than that of BRC. This is consistent with
of the two samples are shown in Fig. 2(a). The (0 0 2) peak near 26◦ in the results obtained by XRD.
Fig. 2(a) represents the degree of orientation of the aromatic carbon The above research predicted the combustion performance based on
sheet layer in the microcrystalline structure. The steeper the (0 0 2) peak the microscopic morphology of the sample. However, the real combus
band indicates the better the degree of carbon orientation inside the tion performance of the fuel needs to be verified by experiments.
sample, the more perfect the crystal structure, and the higher the crys Therefore, the following work will study the actual situation of the
talline carbon content. The asymmetry of the (0 0 2) band indicates that samples combustion.
there is a contraction vibration of saturated amorphous carbon in the
side chain of crystalline carbon, the corresponding peak is located in the
3.2. Analysis of samples combustion characteristics
(γ) peak band near 20◦ , (γ) band represents saturated amorphous carbon
[41,60,72]. It can be seen from Fig. 2 that the XRD curve of YAC has
The purpose of the research on the co-combustion of BRC and YAC is
many small peaks, this is because YAC is formed or mixed with other
to analyze the combustion performance of BRC and YAC mixed injection
minerals during the long-term geological process and mining process.
in blast furnace, so as to promote the development of biomass energy
Some scholars have used the XRD curve of YAC to identify the kaolinite
ironmaking production. Before the study of co-combustion, it is neces
and mullite other minerals contained in the coal [41]. The raw material
sary to analyze the combustion performance of BR, BRC and YAC. Fig. 4
of BRC is crop residues, during the growth process, organisms selectively
shows the combustion weight loss curves and combustion weight loss
extract required substances from nature, and combined with the results
rate curves of samples at the heating rate of 20 ◦ C/min.
of ash composition analysis, HTC can also effectively remove internal
As can be seen from Fig. 4(a), the weight loss curve of BR is on the
minerals. Therefore, the XRD curve of BRC is smoother than that of YAC.
left, YAC is on the right, and BRC is between the BR and YAC. This
Table 2
Ash composition analysis of samples (wt.%).
Sample SiO2 Al2O3 Fe2O3 CaO MgO K2 O Na2O MnO ZnO
5
J. Li et al. Fuel 304 (2021) 121465
BR BRC YAC
10 m 10 m 10 m
Table 4
Structural parameters of YAC and BRC from XRD profiles.
sample 2θ002(deg) FWHM(deg) D(Å) Lc(Å) N A002 Aγ f
6
J. Li et al. Fuel 304 (2021) 121465
Table 5
Raman spectral carbon structure parameters and results of the sample.
sample AD1 AD2 AD3 AD4 AG AG/Aall
Fig. 4. Weight loss curve (a) and weight loss rate curve (b) of three samples.
combustion of fixed carbon. 3.3. Experimental results and analysis of mixed coal combustion
The thermogravimetric analysis curve shows that the content of al characteristics
kali metals in the BRC is low, which is consistent with the results of
proximate analysis and ash composition. YAC is different from the other In order to study the effect of adding different amounts of BRC to
two samples. The Ti YAC is about 480 ◦ C, which is higher than the Tf of YAC on its co-combustion performance, this paper also carried out
BRC. According to the analysis results of the physicochemical charac thermogravimetric analysis experiments on mixed coal at a heating rate
teristics of YAC, the mainly reason for the weak combustion perfor of 20 ◦ C/min. The weight loss and weight loss rate curves are shown in
mance of YAC is that YAC has less volatile matter, small specific surface Fig. 5.
area, the largest carbon microcrystalline structure, high degree of It can be seen from Fig. 5(a) that the mixed coal combustion curves of
graphitization. The results of the combustion weight loss curve distri the four schemes are between YAC and BRC, and as the content of BRC
bution of the samples proved the accuracy and consistency of SEM, XRD, increases, the combustion curve and combustion rate curve gradually
specific surface area and pore structure analysis, and Raman spectros shift to the low temperature zone. It shows that adding BRC to YAC can
copy detection results for fuel performance prediction from the experi significantly improve YAC combustion performance, which is consistent
mental point of view. with the results of Zhang et al. [81]. Combining the combustion rate
peaks of different coal blending schemes in Fig. 5(b), the combustion
curves of the four schemes can be roughly divided into three stages:
7
J. Li et al. Fuel 304 (2021) 121465
Fig. 5. Combustion weight loss curve (a) and weight loss rate curve (b) of the mixed coal.
volatile combustion, mixed combustion of volatile and fixed carbon, and the order of S value is plan 1 > plan2 > plan4 > plan3. The burning rate
fixed carbon combustion. With the increase of BRC content, the fixed curves of plan 1 and plan 2 have one peak, while plan 4 and plan 3 have
carbon combustion peak in Fig. 5(b) gradually decreases and the peak two peaks, which is the reason for this result. Twin peaks mean that the
position gradually shifts to the low temperature region. While the mixed combustion is divided into two major stages. In the mixed coal, the BRC
combustion peak of volatile and fixed carbon increased and shifted to is burned first. As the heat released by the BRC combustion is constantly
the low temperature zone. The main reason is that the addition of BRC absorbed by YAC, the maximum combustion rate of the BRC in the
increases the volatile content of mixed coal and the fixed carbon content mixed coal is reduced and the S value becomes smaller. From the
is reduced, the effect of volatiles on the ignition of YAC was enhanced. perspective of S, when the proportion of BRC in the mixed coal is 20%,
Table 6 shows the calculated values of fixed carbon, volatile matter and the mixed coal has the best combustion performance. This is inconsistent
ash content of mixed coal. with the analysis results of the combustion weight loss curve. Therefore,
In order to study the influence of different heating rates on the mixed it is not appropriate to use the S to measure the combustion of mixed
coal combustion performance, this paper conducts thermogravimetric coal in this paper. The combustion intensity I0.5 was also used to char
experiments on YAC, BRC and four kinds of mixed coal at four heating acterize the combustion performance of mixed coal in this paper.
rates of 5 ◦ C/min, 10 ◦ C/min, 15 ◦ C/min and 20 ◦ C/min, respectively. Fig. 7 is the intuitive diagram of fuel combustion intensity. Different
The experimental curve results are shown in the Fig. 6. from the calculation result of the S value, the I0.5 value of the mixed coal
From the weight loss curve and weight loss rate curve of mixed coal increases with the increase of the heating rate and the BRC ratio from
combustion in Fig. 6, although the heating rate changes, the line shapes Fig. 7, which is similar to the distribution of the weight loss curve of the
of the weight loss curve and the weight loss rate curve are roughly fuel. It shows that under the conditions of this paper, from the
similar to each other. With the increase of heating rate, the thermog perspective of quantitatively studying fuel combustion characteristics,
ravimetric curve of mixed coal combustion shifts to the high tempera I0.5 can make a more accurate evaluation of fuel combustion perfor
ture zone, and the maximum weight loss rate increases with the increase mance with different heating rates or different mixed ratios. According
of heating rate. This is consistent with the research results of many to the value of I0.5, the combustion of different mixed coals under
scholars [57,82]. different combustion conditions can be divided into 6 categories, each
Some characteristic parameters that characterize the combustion color represents a category, among which red is the strongest and purple
performance, such as the Ti and Tf of the fuel, are found from Figs. 5 and is the weakest. The brown color is the burning of the residue, and its
6. The corresponding parameters and numerical results are shown in value is the largest, which is reasonable because the residue is mainly
Table 7. composed of volatile matter.
According to Table 7 as the heating rate increases, the S of the fuel
increases for the same scheme. By analyzing Eq. (7), it can be found that 4. Research results and analysis of synergistic effects during co-
this is mainly because the heating rate affects the maximum and average combustion
value of the pulverized coal combustion rate under the same conditions.
The greater the heating rate, the combustion weight loss rate curve The research results of Wang et al. [16] showed that the co-
moves to the upper right. Although the degree of shift to the right is combustion of biomass pychar and anthracite has a synergistic effect
small, it also causes the maximum and average values of the pulverized due to the presence of alkali metals in the pychar. In order to study
coal combustion rate to increase, which increases the S. Under the whether there is a synergistic effect between the co-combustion of YAC
conditions of the same heating rate and different mixed coal schemes, and BRC, the combustion ratio of the two fuels is calculated at various
temperatures according to Eq. (9). The calculation curve and the
experimental curve are shown in Fig. 8, and there is a significant dif
Table 6 ference between the experimental curve and the calculated curve during
Calculated values of volatiles, ash and fixed carbon of the mixed coal (wt.%). co-combustion of YAC and BRC. The four calculation curves are above
Scheme Vd Ad FCd the experimental curve at the beginning of weightlessness but are not
particularly obvious, while the position of the early stage is lower than
Plan 1 16.82 9.39 73.79
Plan 2 25.40 7.35 67.26 the experimental curve, and the position in the late stages is higher than
Plan 3 33.97 5.30 60.73 the experimental curve. Due to the calculation curve of co-combustion
Plan 4 42.54 3.25 54.21 expresses the situation that YAC begins to burn after the BRC is
8
J. Li et al. Fuel 304 (2021) 121465
completely burned, and the two combustions do not interfere with each combustion of BRC. During the combustion process, the surface tem
other, the non-overlapping of the calculated curve and the experimental perature of unburned YAC powder has not reached the Ti and it
curve shows that the combustion of YAC and BRC in the mixed coal continuously absorb heat from combustion of BRC, which adversely
affects each other, rather than independent of each other. affects the combustion of BRC, resulting in an antagonistic effect be
According to the results in Table.7, Tf of BRC is 469 ◦ C (742 K), Ti of tween the YAC and BRC. The later stage is mainly the combustion of
YAC is 498 ◦ C (771 K), Ti of YAC is higher than the Tf of BRC at 20 ◦ C/ YAC. Due to the preheating effect of the early BRC combustion and
min. Comparing the calculation curve and the experimental curve, catalytic effect of alkali metals and the oxides in the ash from BRC
except for the red line above the black line at the beginning of the combustion [83–85], the experimental curve in the later period is lower
combustion, the initial stage of the reaction is mainly but not entirely the than the calculated curve, indicating that there is synergistic effect of the
9
J. Li et al. Fuel 304 (2021) 121465
Table 7
Combustion characteristic parameters of samples and mixed coal.
sample β (℃/min) Ti(K) Tf(K) Tp1(K) (dx/dt)max1 Tp2(K) (dx/dt)max2 (dx/dt)mean S (×10-13) I0.5
Plan 3 5 566 810 722 0.03 789 0.03 0.006 6.671 0.007
10 576 840 743 0.05 813 0.05 0.012 20.632 0.014
15 588 856 746 0.08 828 0.07 0.017 45.550 0.020
20 588 877 747 0.09 841 0.08 0.021 61.441 0.026
Plan 4 5 571 795 722 0.04 786 0.02 0.005 7.207 0.008
10 583 822 730 0.07 810 0.03 0.010 24.604 0.015
15 588 840 742 0.10 821 0.04 0.016 56.125 0.022
20 595 852 746 0.12 836 0.04 0.018 70.020 0.029
BRC 5 534 703 602 0.02 700 0.14 0.004 30.100 0.008
10 550 711 603 0.04 704 0.15 0.010 72.532 0.016
15 556 728 605 0.05 715 0.17 0.011 83.848 0.024
20 556 742 640 0.09 724 0.19 0.019 154.068 0.032
Residue 20 496 663 599 0.19 – – 0.018 211.587 0.044
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J. Li et al. Fuel 304 (2021) 121465
Table 8
Kinetic characteristic parameters.
Sample RPM URCM
− 1 2
E (kJ/mol) kRPM (s ) ψ R E (kJ/mol) kURCM (s− 1) R2
starts to burn. This can explain why the red calculation curve is above the sample combustion process well.
the black experimental curve when the fuel just starts to burn in Fig. 8. According to the above analysis, it is difficult to judge the accuracy of
The activation energy results calculated by the two kinetic models have the two models by observing images. For this reason, this paper will use
some difference. The activation energy values required for the four Eq. (17) to calculate the deviation between the predicted value (calcu
mixed coal combustion reactions are between 38.58 and 83.34 kJ/mol, lated value) of the kinetic model and the experimental value. The larger
and the lowest activation energy in the RPM model is Plan 3, while the the deviation, the worse the accuracy. Table 9 shows the calculation
URCM is Plan 4, with 38.58 kJ/mol and 39.61 kJ/mol, respectively. results of the deviation between the experimental weight loss rate and
The activation energy generally shows a decreasing trend on the the predicted value of each sample under the two models. From the
whole with the increase of the content of hydrochar in the mixed coal. results, the deviation value of the RPM is always smaller than that of the
Combined with the combustion thermogravimetric curve of mixed coal URCM at each ratio. It shows that the prediction of the combustion re
in Fig. 9, it can be seen that the catalytic effect of ash containing alkali action in this study is more accurate using the RPM. Many scholars have
metals generated after biomass hydrochar combustion on the combus also found that RPM is more superior in describing biochar combustion
tion reaction is a major reason for this result [85]. In addition, the and gasification [16,38,53,60–63].
structure and size parameters ψ of fuel particles are mainly related to the The time of pulverized coal injected into the raceway of the blast
porosity and specific surface area of fuel particles [38]. Yang et al. [53] furnace is very short [86,87]. If the energy required for the reaction
showed that the larger the ψ value of the particle, the smaller the (activation energy) cannot be obtained for combustion in a short time,
porosity of the particle and the larger the diffusion resistance of the gas the amount of unburned powder in blast furnace gas will increase. This
in the particle, and the reaction mainly occurred on the surface of the will worsen the permeability of the blast furnace, resulting in insuffi
particle; if the smaller the ψ value, the larger the porosity of the particle, cient hearth heat, increase the consumption of coke, and is not condu
the smaller the diffusion resistance of the gas in the particle, and the cive to the stable running of the blast furnace [88]. Therefore, the
reaction was carried out on the whole particle. According to the calcu activation energy required by the combustion reaction of the fuel is a
lated ψ value of the samples in Table 8, the ψ value of the mixed coal primary parameter of whether the fuel can be used for blast furnace
decreases with the increase of the BRC proportion, and the ψ value of injection. Due to the higher prediction accuracy of RPM, it is considered
YAC is much larger than that of the mixed coal and BRC. Therefore, that Plan 3 has the lowest activation energy value of combustion reac
combined with SEM observation results, it can be inferred that the tion among all the schemes in this paper. Although the I0.5 of Plan 4 is
combustion reaction of YAC mainly occurs on the surface of pulverized better than that of Plan 3, the high volatile content of Plan 4 makes it
coal, while BRC and blended coal are more comprehensive than YAC. difficult to guarantee the safety and calorific value of blast furnace in
The addition of BRC in YAC can significantly improve the porosity of the jection of Plan 4 [18,89]. Based on the above, when the proportion of
mixed coal, making the stacking state of mixed coal relatively loose, and BRC in mixed coal is 60 wt%, BRC has the most significant effect on the
the combustion reaction is transformed from the surface of the pulver combustion optimization of YAC, Plan 3 is most suitable for blast
ized coal to the whole micelle composed of YAC and BRC, the reaction is furnace injection among the four schemes.
more intense, which is another factor affecting the change of activation
energy [38]. 5. Conclusions
It should to be emphasized that when using MATLAB programming
for calculation, it is found that the RPM model can directly use the The co-combustion mechanism analysis and feasibility study of the
experimental raw data, but the URCM model is relatively complicated. mixed injection of biomass hydrochar and anthracite, starting from the
When calculating with URCM, in order to obtain a higher R2 value, the basic physical and chemical properties of the fuel, after thermogravi
experimental data with obvious weight loss must be selected for calcu metric analysis and kinetic calculation, the research results are as
lation. Although the RPM involves more parameters than the URCM, the follows:
workload is much less than that of the URCM model.
In order to analysis the reliability of RPM and URCM for calculating 1) Because the BR is rich in alkali metals, the direct blast furnace in
mixed coal combustion, the parameter results calculated by MATLAB jection of BR is restricted. However, HTC can effectively remove the
could be substituted into Eqs. (15) and (16), and using the temperature T alkali metal of BR the ash content of BRC is only 1.12%, which is
of the experimental value as the independent variable value of Eqs. (15) lower than 4.55% of BR. The contents of CaO and K2O in ash
and (16) to obtain the corresponding conversion rate calculation value decreased from 61.82% and 21.01% to 56.25% and 13.37%
(Xcalc), then draw the weight loss curve calculated by the two kinetic respectively after HTC.
models of RPM and URCM through Origin, the drawing result is shown 2) The synergistic effect of mixed coal is not obvious until late com
in Fig. 9. The black geometric scatter plot is the experimental weight loss bustion period because of the low ash content of BRC.
curve, the red dotted line is the weight loss curve calculated by the RPM. 3) The combustion reaction of YAC mainly occurs on its surface. The
The blue solid line is the weight loss curve calculated by the URCM. combustion reactivity of BRC is better than that of YAC. The addition
Comparing the calculated weight loss curve and the experimental of BRC in YAC can improve the porosity of mixed coal and enhance
weight loss curve in Fig. 9, it can be seen that the weight loss curves of the combustion performance of YAC in mixed coal, and with the
the two models can better coincide with the experimental curves. It increase of the ratio of BRC, the improvement effect becomes more
shows that both RPM and URCM can describe the weight loss process of obvious.
11
J. Li et al. Fuel 304 (2021) 121465
Fig. 9. Experimental weight loss curve and kinetic calculation weight loss curve of samples.
4) The combustion reaction activation energy is between 38.58 ~ is 60%, the combustion of BRC optimized YAC is the most obvious,
83.34 kJ/mol, the accuracy of RPM is higher than that of URCM. which has superior combustion characteristics in raceway of blast
When the proportion of BRC in the mixed coal is 60 wt%, the acti furnace. HTC is a good way to achieve a high proportion of using
vation energy of the mixed coal is the lowest, only 38.58 kJ/mol. biomass energy to make iron. Although combustion characteristics
analysis cannot fully reflect industrial production, the results of this
Under the research conditions, when the ratio of BRC is 60 wt%, the study can provide theoretical guidance for energy-consuming enter
mixed coal has the lowest activation energy and better combustion prises such as ironmaking plant and thermal power plants to use biomass
characteristics. It shows that when the proportion of BRC in mixed coal energy for production.
12
J. Li et al. Fuel 304 (2021) 121465
13
J. Li et al. Fuel 304 (2021) 121465
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