[FURUIN@® OPERATOR'S MANUAL A—D CONVERTER MODEL AD-—1 OS | a FURUNO ELECTRIC CO., LTD. NISHINOMIYA, JAPAN 890250K0) (8902, tuyu) veo wnaCONTENTS nea ERED SPECIFICATIONS OPERATING INSTRUCTIONS MAINTENANCE APPENDIX 1. INSTALLATION :NSTRUCTIOKS. APPENDIX 2. INTERCHANGEAB‘LITY BETWEEN PCBS OF AD-10S AND AD-10 INTERCONNECTION DIAGRAM SCHEMATIC CIAGRAM OUTLINE DRAWING AP1-1 to API-8 AP2-1 & AP2-2 Ee — FURUNO SPECIFICATIONS OF AD-10S A-D CONVERTER General The A-D converter is a kind of gyrocompass repeater which indicates gyro- compass reading (i.e. ship's bearing) on 4 digit LED display, and converts gyro repeater signal into digital coded tearing data. The digital bearing data are used for navigation equipment such as satellite navigator, radar and so on. ‘Specifications + Input Signal : Gyro repeater signal (Synchro or Step-by-ste) (Witt simple change of jumper connection, various types of gyrocompass can be connected.) 2, Input Voltage : Synchro type --- AC28V to 135% (rotor) AC2OV to 135¢ (stator) 50/60Hz or 490/500H2 Power failure orotector for instantaneous power- off. (Synchro type repeater only) Memory hold: approx. 5 sec. Step-by-step --- 0C20 to 100V (For DC20 to 30V input, an external power supply of DC30 to 100V or AC6O to 125V is required.) 3, Power Consumption : Less than 14H 4, Tracking Speed a r r = _ _[ 300x — [S0K7i80x | 36x 160% _~ | 199/sec320/se0 | s0ejeceT y, Gonz | 160/sec | 400/sec | 100%/sec |” | SYNCHRO Soue | 130%/sec | 260°/sec | 660°/aec |” 1 ___|so0#2 | 160°/sec_| 320°/sec — [sieearsrer 3007eee | 5. Bearing Display 1 4 digit LED d‘splay 6, Data Output Photo-coupler driver type (open col lector), 4 digit BCD (.6 bit serial} code, MSB transmission order. 7. Output Lines : Two output lines for radar north-up unit (RG-2/2A) and two other lines for satellite navigation system, doppler sonar current indicator or color scanning sona, etc. 8, Data Transmission Interval : Approx. 25msez for radar north-up unit Approx. 200msac for other equipments 9, Coating Color : Cabinet Cover --- 2,5GY5/1.5 Newtone No.5 Frovt Panel ----- N3.0 Dark gray matComplete Set With mounting Name Type Code No. Q'ty Weight Remarks 1 A-D Converter AD-10S 000-044-1151 2.5kg bracket 2 Installation —AD~10S-C 000-044-116 1 set Materials 3 Spare Parts AD-10S-S_ 000-044-1171 set Installation Waterials Now Name Type Code No. Q'ty — Remarks 1 Crimp-on Lug FV1.25 M3 000-538-110 24 2 Woodserew 48x25 000-861-717 4 C2700W MBN12 3. Flat Washer M5 000-864-108 4 c2600P MBNIZ 4 CAPACTTOR ECQ-MLILOAKY 000-260-401 3 Spare Parts Nama Type Q'ty — Remarks 1 Fuse FGWO-A LA 000-549-061 4 Bearing Display ~& OPERATING INSTRUCTIONS [COUNT-UP] Switch COINT=DOHN] Switch {HOLD |switcn ILLUMINATION | Control Fig.1 Operating Controls on Front Panel Initial Setting Procedure After the gyrocompass reading has been stabilized, set up the A-D converter as follows. Onc# the initial setting has been done, resetting is not necessary ualess the gyrocompass is turned off. 1) 2) 3) 7) Contirm that the gyrocompass reading is stabilized and normal gyro repeater signal is applied. - By curniag the [BRIGHTNESS] and [ILLUMINATION] controls clockwise, increase the brightness of the bearing display and illumiration of the front panel respectively. Depress the [HOLD] switch, and the HOLD lamp on the front panel is lighted. The computing circuit is disconnected from the gyrocompass for easy setting-up. Read the gyrocompass reading. Depress the [COUNT-UP] or [COUNT-DORRT] switch continuously so as to approach the bearing display indicaticn rapidly to the conpass read‘ng. Then release it when the bearing display indicates approximate compass reading. Depress internittently the [COUNT-UP] or [EOUNT-DOWN| switch until the bearing display indication coincides with the gyrocompass reading. Note: The indication of the first place of a decimal varies as below. Depress again the switch, and the HOLD lamp is turned off. The computing cir connected to the gyrocompass and the A-D converter is ready to operate normally. Note: 1. After the initial setting has been completed, do not touch [COJNT-UP] and [COUNT-DOWN]switches, othervise the bearing will deviate. Abnormal indication may appear et a moment the power is supplied for A-D converter. Such being the case, turn aff the power then turn it on again approx. one minute later. 3. When the bearing display indicatian does not coincide with the gyrocompass reading, correct the reading wth [COUNT-UP] and |COUNT-UOWN] switches.MAINTENANCE Replacement of Fuse 1) Take off the top cover by loosening six screws. 2) Disconnect two connectors connected to A-D conve-ter board. | 3) Remove the shield plate (with A-D converter board) by loosening six screws and replace blown fuse with new one. Top Cover Fixing Screws (6 pcs.) Top Cover Shield Plate Fixing Screws (6 pcs.) iaav Shield Plate A-D Converter Board (14P-0060) ‘able Clamp Pui Fixing Serevs_ Power Supply Board (147-0062) Fig.2 A-D Converter Exploded View FURUNO at APPENDIX 1, INSTALLATION INSTRUCTIONS 1, Modifications at Installation Some modifications are required for A-O converter so as to be combined with different types of gyrocompass repeater signal. Check the following items for gyrocomass. 1) Type of repeater signal : AC synchro signal or DC step-by- step pulse? 2) If it is synchro type; Primary voltage (rotor) £ AC, v Secondary voltage istator) : AC v Frecuency : 50/60Hz or 400/50042? Gear ratio : 360X, 180K, 90X or 36x? 3) If it is step-by-step type; Repeater driving circuit OC on-of* pulse with 4 output Tines or open collector transistor drive system with 5 output lines? Operating voltage nC v Gear ratio 180K? Comman Tine level with respect to other terminal's level : Positive or negative? The A-D converter is previously set up at the factory for the following specifications. If different specifications are required, reset the DIP switch on A-D converter board 14P-0060 and change jumper connection on that dard and power supply board 14-0062 referring to the instruc- tion affixed on the inner face of the top cover and one mentioned below. Setting et Factory 1) Synchro type repeater signal 2) Primary and secordary voltages are higher than GOV 3) Frequency is 50H2/60H2 4) Gear ratio is 90K APL-1— FURUNO HGDIFICATION ON POWER SUPPLY7A-O CON/ERTER BOARDE DEPENDING ON TYPE OF GYROCONPASS, (SIE PAGE API~4.1 48. Syncnro Type (then combining with gyroconpass other than listed below, 2 Mode 92: Mods 2 Mods and Ha: Mode depending on dozonding on gyro Sesending on gyro juoncys ‘edonding on rotor fo page AP1-3".) Input voltages repeater signal. repeater signal gyro repoater signal, froquensy end gyro Fat DC Step-by-step Type Mod. depending on Input voltage. Mod. copending on gyro repeater signal. + Mod. copending on gyro repeater signal and troque I. copending ‘on gyro repeater Signal, frequency and gyro ration Gyroconpass and | Gero signat fiiogi ication on POVER SUPPLY | Hedi ication on A-D _ 7: Manufacture Gyro ratio» [board CiaP-0062) CONVERTER soard_(14P-0060) roconpess and | Gyro stgnat | Yodi tication on POWER SUPPLY oti fication on A-0 Samper wire) dumper’ wire} door sive] pip aeticn Ranofacturer (eyro ratio) | board (14-0062) SONVERTER board (14P-0060) lumper vir jumper deper riee | Ole, ae oD o> 3) Ga Jumper wire | Junper wire Jungor wire | DIP owiteh Toso weicnsreney | Jou, ; | connect fon forminel canngction | sotting Mee usee re ca ° e & TT : ey i) me Meola Mop=2 ed. common » | osd ke ar fo for fo - ——— Meola WOT, Te (Jumper wired ‘Sonu: 55/60NAC ° oP oes, ced & igo) : O18 (3) ot STANDARD | to 6 | 50/80H2 & a ue Glunper wire cu (28 | connscFaaet wage Puan Seo . soot 6 eo IEEE Toxo KEMi-SreRRT: | Jowoe not Someceteas ” AO35, Cody CoA, 54 SRe130 Sivires open |Pactory sot.) ole, cs col lector punta (Jumper wire (1) v | Factory sets) coupling CUINVIGAT 1 and ott not connected, | (Factory setting) coups | MIGROTECNICA, Factory setting) Cee2y 2, v=58 TOYO REIKI: Tove To-100, Té-8000 | Swires (-» HeKUShin pLATHH; | $00¥AC and Connon cne=100, 04-200, | 30/60r7 Tine 580) (a0 Ti5Wnt | Toxo KeiKi-seaur: | SHNOS 00) | SR120, E16, | | Sires (- . -— fe itc-20 ard coma Foc xtiel-amnim, | 1 vn ' j RaRERTSON: Tine oe 8 re SSL da \ olartarle Sen-80 "a0 S bheiayrugsinae [et | He \ SRT wore a) | SAV puleating] |, O” i i , 37, BOD-1 weltage, vith| 90? dng kt ncresntiters | Fw i CEpE S wires of HLTA, i 200, outs [ow | orF for: [or] open collec= V trary tenia |e (lord lar} {for coupling i Cractory site 64 180 ——— [sees Gore 2): | 70v pulsating Use MAR sven cer] | wet Pee) gost Tien Kin, | ta of Sires of AMIR 5 Ge $007 ‘open collec ° | L $5 coupling (6160) | caunper wire 619 2 vac ova i not comocted. miu sant Factort sate) ry _ { - a. | "ARMABROWN: ‘50voc ° ° —- M10 Swires (-) | Ugh ‘ad. conn ot Te For tho synchro eapuator ss qpat af SO/tey IHOX, oH tho copper fol and connect Tine Me ee are wiPon oy ALK con it Tiara CAP} ss von on $0 pag APIS & 190) ww eL-2 Note: 1. when fre step voltage is to low to wake AD convertor operative, use extocnal power supply ‘for AD=108 and ronove all umper vires, that is, between {U)-tV). C2)-tR), (=) and MO 2, When combining «ith step-by-step gyrocompass whose repeater signal employs @ pulsating current rectified In hal f-xave or full wave, put three capscltors (OrluFy 50V)_ supplied 93 Instaltetion materials In parallel with Gl0, CIT and Ci? respectively on POWER board (14P-0062). Soe page APi~fs “Use 0,33uF insted of O.tuF if not enough. 3. Tha enpaciters Cl to 8 and C7 to C12 ara not used tor combining with BY-7008 API-3— FURUNO When conbining with gyroconpass other than listed on pages AP1-2/1-3, refer to the following. Modification of POMER SUPPLY board (14P-0062) Input Voltage Higher than AC45v (DC5OV) AC45V (DC5OV} or lower than that Jumper wire connections (1) to (5) 6 “6, i. (Factory setting. ) AC synchro repeater signal | OC step-by-step repeater signal Jumper wire 2 ° terminals ° ° ) " soon sd be t y ww Mowit ication of AD CONVERTER board (14?-0060) AG synchro repeater signal be step-by-step oe —-| repeater signal 20/6002 0/5002 duper wire , Conaee tions © ayo ° (1) to (1) woo & o & (out the: jumper (Factory setting.) vie tine Nate: Chane DIP switch setting depending on the type of gyro repeacer sinaal, frequency and gyro ratio. WCHRO_50/60Hz | SYNCHRO _400/500H2 | STE: 36x | 360x [9aiian| 36K | 180% pevtine J ORF [ON | ON [OFF] ON ora |e ‘oFF] on | on | oN] oN swing OFF] on | ore | sp | oN. ni [a ovr] ore | orr | orr | oN Factory netting APL Ss" C26 _(0,0luF, 630V) See Note 1. DIP Switch Si dumper Wire(L Ce as Eons A-D Converter Board 14P-0060 dumper Wire Terminals (P). (0), (R) & {S 2a oF ‘ Transformer Tl | cll c10 Jumper Wires ciz 2), (3), (4) & (5: f so OR Jumper Wire Terminals s(t) & dumper Wire(1 Tu — sou t — Pr Power Supply Board 14P-0062 Note: 1, When A-D converter is combined with some kinds of gyrocompass, the capacitance of C26 (0.0luF, 630¥) on the A-D converter board used as a noise filter nay not be enough to operate the converter in good order, To solve this problem, change the capacitance of 26, (Minimum value is 3.001uF/400V.) APL-4For the synchro repeater signal of 50/60Hz, 180X, (Soldering Side) Cut copper foil. de izovoL Add jumper wire. 14P-0060-1 M-YLTF AY Py we A-D Converter Board (14P-0060) APL-5 Mounting When siting the A-O converter, select a well ventilated waterproof, place where the initial setting of the bearing can be made with observing gyrocompass reading. The bearing display of the A-D con- verter should not be in the direct peth of bright sunshine or overhead lighting. Cable length to the radar north-up urit, satellite navigation system, doppler sonar current indicator or scanning sonar steady picture display, etc.(max. 10m) must be taker into account. The A-D converter is supplied with a bracket for tabletop or overhead mounting. See outline drawing (4280-001 on page D-1. 1) Separate the bracket frem the main body by loosening wo bracket fixing knobs. 2) Install the bracket on the selected place by fixing it with four woodscrews (#4.8 x 25) end washers supplied. For the overhead mounting, use hex. bolts, nuts and washers instead of woodscrews. 3) Mount the main body on the bracket. Wiring For the connection between A-O converter and gyrocompass, SC cable (250V-MPYCS~5 or equivalent) is required. For the connection between A-9 converter and radar north-up unit, satellite navigat‘on system, doppler sonar current indicator or scanning sonar steady picture display, etc. CO-SPEVW-SB-C 0.2sq, 5F cable is optianally supplied together with the latter equipment. Connect the A-D converter to the gyrocampass and the navigational equipments referring to interconnection diagran 4248-007 on page S-1. Note: When the step voltage is less than 30V, connect A-D converter to the external power supply as below. sp=108 External Power Supply worm AC6OV to 125V So De30v to 70V aL /COM “1: Ground thru cable clamp. 42: No polarity. AP1-6— FURUNIJI O— - Fabrication o* 5C Cable - 1) Cut the cable to the appropriate length. 2) Cut off the armor and sheath for approx. 120mm from the end of the cable, 3) Comb out the cores fron the braided shield. 4) Cut the shield leaving 10mm and solder it with earth wire. 5) Dress the end of armor, sheath and shield with vinyl tape. 6) Fit crimp-on lugs on each end of the core and earth wire. Note: Ground the armor thru the cable clamp. 250V-MPYCS-5 or equivalent ARNOR YOR | __120mm SHEATH CRIMP-oN Luc CLAMP ARMOR PART FOR GROUNDING, apl-7 - Fabrication of CO-SPEW-SB-C, 0.2sq. 5P Cable - 1) Cut the cable to the appropriate length. 2) Remove vinyl sheath for the “ength shown in the drawing with care not to cut armor, 3) Cut the armor leaving 40mm long and fold back it over the sheath, 4) Remove inner sheath with care not to cut braided shield. 5) Comb out cores from the shield with care not to untwist each pair of cores. 6) Fold back the braiced shield over the armor and cut it for the same length as armor remaining, 7) Dress the ends of ermor and braided shield with vinyl tape. 8) Fit the crimp-on lugs on each end of cores as shown below. Note: Ground the armor and shield through cable clanp. FABRICATION OF CO-SPEVV-SB-C 0.2s¢ xSP CABLE AT RADAR Max. Lom FABRICATION NORTH-UP UNIT on ==) OF CABLE AT SIDE. — A-D CONVERTER SIDE. “CONNECTOR PLUG IS PREVIOUSLY FITTED AT THIS END FOR SATEL- LITE NAVIGATION SYSTEM, DOPPLER SONAR CURRENT INDICATOR AND SCANNING SONAR STEADY PICTURE ( pIsPLay ) | CLANP ARMOR/SHTELD PART FOR GROUNDING. APL-8— FURUNO APPENDIX 2, INTERCHANGEABILITY BETWEEN PCBs OF AD-1OS AND AD-10 1, A-D Converter Board (Ref. to page AP2-2.) AD-10S AD-10 14P-0060 ————= 13-5019 The A-D converter board (14P-0060) of AD-10S can be used in AD-10 as well if the following modification is made on 14°-0060 board. (It is also possible to use the A-D converter board of AD-10 in AD-10S by reversing the following modification. } (1) Renove jumper wires connected at the positions of R37, R40 and R43, and put the carbon resistors (150K ohms, 1/4) at these positions. 2. Power Supply Board (Ref. to page AP2-2.) AL-108 AD-10 14-0062 ————-~ 13-5020 The power supply board (147-0062) of AD-10$ can be used in AD-10 as well if the following modification is made on 14P-0062 board. (It is also possible to use the power supply board of AD-10 in AD-10S ty reversing the following modification. ) (1) Remove the resistors R4, R5 and R6 (150K onms x 3) and connect jumper wires at the respective positions. (2) Remove the resistors 87, R& and R9 (22K ohms x 3). 3. Display Board (AD-10S: 14P-0061, AD-10: 13P-5021) The display board is not interchangeable each other. Notei When both the A-D converter and power supply boards are changec at the same time (AD-L0S~-—AD-LD), the ebove modificatior is not required. AP2-1 A-0 Converter Board ‘\ RT ; Sa YN Pover Supply Board WP2-2Ad 2-9 A-0 CONVERTER AD- 10/05 1 BITS: C xomhee BE rzA0-08m, “TERWINAL 802R0 MUMAER I) FOR A0~18. (bxgest, att a (PP acres eae o-shevy-$8-C.6204 50, “oom 886 surbLue8) Le aN — Fm Ra veut oes ono || 4 Dhl RADAR WORTH-UP UNIT RG-2/2A FSC RCRA 8.0 FOE SE ARELRS, CAN ALSO_BE COMBINE! WITH THE FOLLOWING EQUIOMENTS, REFER TO (NOWVIDUAL lvreRcawecrioy DIAGEAM, FARE “rr-a000 28" Feneraoe fined o eee pe ae Bret —| b= 10408 e781 Maw 19003 20v-mPres-s fe +40 SYk0 COMPASS | Seanwne Sonue 7 ADAPTOR C0-SPEW-S8-C 0,259.57 ™ (enn, 100) Speman Bea co srevr-st-6.024 6 uss WERT AINE? pRocessonéDispLar cA SN = 200/208 /268/206 Srsyeréseirizer | “a? Y raner0 Psiet (areas | yi st DOPPLER sowaR PRET CUAREWE INDICATOR 3a C1200 (c1-20) 207 Yet CT-3H0 {C1-20/80) 1 i i i 1 4 1 4 | 1 | 4 1 FRAT ET TAA teu are vee 11 meas" acs 0n) ras inreRrace BE NO pF aid ETF, OSHS, OT une Pk LT BIC TACIT, NDA RADIK 18 CONKECTED 10. 1.2.89, 8S, #7, AND MO.2 RADAR TO W1, #5, m4, #6, #8 ResPECTIVELY| 2 aden RY a3 1-749 Fe as BAIR RIO, Be ( TRB ath. 84 KA ety mic 3779, SHIPYARD SUPPLY. DBL nn9-3-Kid CF 7-7LAR MOBS, COLOR CODES IN ( GROUND THRU CABLE CoAMP. GROUNE THRU TERMINAL BOARD FIXING SCRENS. CURNECTOR PLUG FREVIDUSLY FITTED To CABLE AT FACTORY, DARE THOSE FOR 100 CABLE. A-DIDN- 948 ZHEER EL AD-10 Ab-105 A-° CONVERTER RIV ISD A7AG, Tifa [a = '3 | owa.no. C4248-007-H FURUNO ELECTRIC CO., LTD. KOKO A-D CONVERTER PARTS No.182--- C4280-005-A FURUNO ELECTRIC CO, LTD. pa = me AD-108 ifn * nano fc beoetron Boar e wore?) 9 Sb EN mH, SCHEMATIC DIAGRAM FOR A~D CONVERTER ‘BOARD [6 wOT PUBLISHED, 4-0 2 erase exo nore 1 Oboes"G17 “OD D1415373 ONNENS 9-900 =08249 FE ow09 sraans vamoa |” BHoOVree Uy ero: 2900d6 z 7 onnan=s "G17 “OD 31415373 ONNYNS »[d-L00-08209 Pls b J . ayvoe AVIdSIG 999/n22/te/ez9/-Ud G29/¥22/82/282)- Ha 30/-a¥ 41900db1FURUNO AD CONVERTER AD-108 FURUNO 9 Gaounoine | TERMINAL = of & & & . “RD ANGLE PROVE: A-DIYN-ITRB Ly TS A-D CONVERTER Rog | SCALE | 25 feo 2.55 Bagh C4280-001- FURUNO ELECTRIC GO. LTD.