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Journal of Cleaner Production 102 (2015) 370e377

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Gold losses and mercury recovery in artisanal gold mining on the


Madeira River, Brazil
Michela Balzino a, b, Jacopo Seccatore b, c, *, Tatiane Marin b, d, Giorgio De Tomi b, d,
Marcello M. Veiga e
a
Department of Environment, Landscape and Infrastructure Engineering, Politecnico di Torino, Italy
b ~o Paulo, Brazil
Research Center for Responsible Mining, University of Sa
c
Instituto of Geoci^ ~o Paulo, Brazil
encas, Universidade de Sa
d
Department of Mining and Petroleum Engineering, University of Sa ~o Paulo, Brazil
e
Norman B. Keevil Institute of Mining Engineering, University of British Columbia, Canada

a r t i c l e i n f o a b s t r a c t

Article history: For the last 40 years artisanal mining has been playing a key role in the economy of the Madeira River,
Received 11 March 2015 State of Rondo ^ nia, in the Brazilian Amazon. The main process through which artisanal miners in the
Received in revised form region recover gold is by river dredging. The dredges are floating platforms that excavate the bottom of
28 April 2015
the river and, after a sorting phase, separate the gold (Au) from the sediment by means of mercury (Hg)
Accepted 4 May 2015
amalgamation. The objectives of this paper are to map the process, demonstrate the inability to
Available online 12 May 2015
completely recover the Au from the excavated sediments, and reveal the actual impact of Hg. Several
dredges were visited and all the unit operations involved in the mining and processing circuit were
Keywords:
Artisanal mining
analyzed. Significant losses of Au are associated with inefficient sorting techniques. The Au grade of the
Mercury sediments rejected during the sorting phase ranges from 0.1 to 7.8 ppm, reaching values higher than the
Gold world average Au grade of the producing mines. Analyzing the amalgamation process, it was possible to
Amazon quantify the Hg released into and recovered from the environment. The results show that, contrary to
Madeira River common belief, Hg is recovered from the bottom of the river instead of being released into it. The total
Hg-mass balance is actually closed with a positive recovery and with an emission factor (Hg:Au ratio)
lower than the average (0.1e0.2). Despite this result, Hg continues to be volatilized into the atmosphere
in the form of vapors. In the region of the Madeira River a campaign must be developed to encourage the
use of more efficient and Hg-free technologies for Au recovery. Responsible and Hg-free AGM operations
can contribute effectively to rehabilitate the entire area.
© 2015 Elsevier Ltd. All rights reserved.

1. Introduction a (Seccatore et al., 2014). Even though the artisanal Au mining,


locally called garimpagem, has long roots in the history of this ter-
Artisanal gold mining (AGM) is an important source of income in ritory since the 1950s (Cremers et al., 2013), the sector truly began
a developing, low-income region (Hentschel et al., 2003) such as to grow as a viable livelihood alternative in the 1970s (UNDP, 2011;
the Brazilian Amazon due to the high Au concentration in the Cremers et al., 2013) and in the early 1980s when the Au price
sediments of the river bottom (3e30 g/m3)and in the layer of al- reached US$ 850/oz (Mylchreest, 2007). In particular, the area of
luvial over-consolidated deposit called mocororo ^ (up to35 g/m3) Madeira River has been one of the most productive Au regions of
(Bastos, 2004). This activity has played and currently plays an Brazil in the last decades, starting as an individual and informal
important economic role in the country, attracting a large number manual activity with floating sluice boxes in the riverside during
of miners (Veiga, 1997a,b) with an estimated Au production of 21 t/ the dry season and quickly transformed into a mechanized activity
(Bastos and Lacerda, 2004). Garimpagem was regulated in 1979
(Almeida et al., 2009), when the Brazilian government established
an Artisanal Mining Reserve (Reserva Garimpeira, Ministry Decree.
* Corresponding author. Research Center for Responsible Mining, University of
S~
ao Paulo, Brazil. 1345/79 and 1034/80) in the area between Porto Velho and Vila de
E-mail address: jacopo.seccatore@usp.br (J. Seccatore). Abuna ~ (Linhares et al., 2009). Nowadays, Au mining in Madeira

http://dx.doi.org/10.1016/j.jclepro.2015.05.012
0959-6526/© 2015 Elsevier Ltd. All rights reserved.
M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377 371

River is performed mainly aboard dredges (dragas, see Fig. 1), which 2. Mining, concentration and amalgamation
are floating platforms (from the smallest observed 8 m  14 m, to
the largest 10 m  30 m). The gold recovery process is organized into three main phases:
Dredges excavate the bottom of the river with a rotating drum, mining, concentration, and amalgamation of the concentrated ore.
and pump the disaggregated material aboard, where the sorting Fig. 2 shows the flowchart of the whole process. Fig. 3 shows the
and processing phases take place (Bastos, 2004). Amalgamation is flow of the ore aboard a dredge, from excavation to waste disposal.
used on board to separate the Au from the concentrated sediments. Fig. 4 shows pictures of the equipment and materials involved in
The recovery process is usually not well planned and the tech- the process.
niques and devices employed are rudimentary, unsafe and outdated. A cutting drum (locally called abacaxi, pineapple in Portuguese)
The methods of extraction and separation are often not efficient, excavates the river bottom, at depths from 15 to 20 m, breaking up
resulting in high losses of profit. Furthermore, the Hg involved in the rocks and consolidated materials. The cutting drum is coupled to an
amalgamation is as much inefficient as dangerous due to the Hg arm (which ranges from 10 to 40 m in length), whose structure is
vapors emitted to the atmosphere and around the burning sites. The composed of a pipe connected to a suction pump that sucks the
Hg level can be alarmingly high, reaching the WHO (World Health mixture (water, gravel and sand) on board at the same time. The arm
Organization) limit for public exposure of 1.0 mg/m3 (EHP, 2014). For is controlled through cables and winches by an operator aboard the
this reason, over the past twenty years the artisanal mining activ- dredge, and no diver is employed (Fig. 4A). The pumped material is
ities have been constantly denounced in the local and international sorted by grain size in grids that act as sieves. The grids are made of
media (Hacon et al., 2008). Despite the much higher awareness iron bars with an average opening of 2.9 cm, where larger stones and
among the artisanal Au miners about Hg issues and the actual other impurities are retained. The oversize is rejected and dumped
improvement of their techniques (Hester and Harrison, 1994), the into the river (Waste1, Figs. 2 and 3). The selected material flows
area continues to be affected by the impact of past mining activities over sluice boxes covered with carpets (Carpets1, Figs. 2 and 3). The
that have been the cause of 3000 t of Hg released in the middle of the sluice boxes are slightly inclined (about 20 ). Finer Au is trapped in
Amazon environment from 1975 to 2002 (Bastos et al., 2008; Diaz the carpet fibers by sedimentation, together with sands and other
and Elmer, 2000). For a comparison, “annual emissions from impurities (Fig. 4B). The engine is stopped for 1 h every 20, when the
ASGM are estimated at 727 tonnes, making this the largest sector carpets are quickly removed, rolled and replaced with dry ones. The
accounting for more than 35% of total anthropogenic emissions” carpets from the sluice boxes are then washed intensely in a tank
(UNEP, 2013). Nowadays, the impact of the AGM in the area has with running water, so that the fine particles detach from the carpet
drastically decreased (Bastos et al., 2006) but the lack of support fibers and flow into a tank. After this phase, fine particles flow onto
from governments, poor technical management and a high interest another smaller sluice box, covered with new carpets (Carpets2,
in immediate profits mean that Hg releases and emission remain a Figs. 2 and 3) which concentrate the heavier fraction and reduce the
problem in the region (Veiga and Hinton, 2002). amount of sand (Fig. 4C, Figs. 2 and 3).
Improvement of the current situation requires deeper knowl- The washing operation is repeated with Carpets2 and the ob-
edge of the operating methods, and participation of the miners in tained concentrate is collected for the amalgamation process. The
the transformations and the decision-making process is paramount coarser material is rejected and dumped into the river (Waste2,
to convert them into small, responsible entrepreneurs (Seccatore Figs. 2 and 3). Amalgamation of Au from the gravity concentrates
et al., 2013; Hinton et al., 2003). The present study is part of such employs metallic Hg which is introduced into a cement mixer for
an effort. no longer than 60 min (Fig. 4D). The amount of Hgin introduced in

Fig. 1. One of the dredges observed during the research.


372 M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377

Fig. 2. Flowchart of the Au recovery process.

the amalgamation barrel (cement mixer) is arbitrarily determined pulverizes the Hg, forming droplets that are lost with tailings that
by the worker in charge of the amalgamation process. The worker squez-Lo
return to the river. Vela  pez et al. (2010) report that the
in charge determines the required quantity according to the sus- amalgamation of concentrates using barrels or mixers loses around
pected Au grade detected by observation when the carpets are 1.4% of the Hg introduced in the process, whereas 30% of Hg is lost
washed: the higher the amount of Au observed in the carpets, the when the whole ore is amalgamated in small ball mills. The
higher the amount of Hg added into the mixer. No measurement is amalgam is separated from the rest of the heavy minerals by
performed during this phase. This mixing process eventually panning in a bucket and the worker removes the ferrous fraction

Fig. 3. Scheme of the flow of the ore aboard a dredge, from excavation to waste.
M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377 373

Fig. 4. A e Arm and cutting drum, B e Grid and Carpets1, C e Open tank and Carpets2, D e Cement mixer, E e Retort, F e Final Au.

with a magnet. After squeezing off the excess Hg, the amalgam, made it impossible to determine precisely the first Au-mass bal-
usually containing 60% Au and 40% Hg, is decomposed by burning ance parameters. It was possible, however, to sample and deter-
in a furnace with a retort which retains up to 95% of the evaporated mine the Au grade of Waste 1 and 2. Samples of the rejected
Hg (Fig. 4E). This process has been described in detail in dedicated material were collected, separated from the liquid component,
works (Veiga et al., 2013; UNEP, 2008). The impure Au, called dor e, homogenized and quartered up to obtain the sample to analyze by
is melted in open air with a propane torch, obtaining Au with a fire assay. The sampling procedure was accomplished on six
residual 4% of Hg and other impurities (Fig. 4F), according to the dredges for eight recovery processes.
cooperative COOGARIMA (Cooperativa de Garimpeiros do Rio
Madeira, cooperative of artisanal miners of the Rio Madeira, located 4. Methodology to assess the role of Hg
in Porto Velho, Rondo ^ nia).
4.1. System boundaries and Hg-balance equation
3. Methodology to assess the Au losses
The Hg-mass balance was performed to determine the losses of
3.1. System boundaries and Au-balance equation Hg in the Au recovery process. This balance assesses the Hg intro-
duced into the amalgamation system and the portion recovered at
In order to analyze the Au recovery process, an Au-mass balance the end of the process. Based on the analysis of the incoming and
was developed to assess the amount of Au that enters and exits the outgoing masses, the mass balance equation of the amalgamation
system, from the excavation phase to the final produced Au. The process was developed (3).
mass balance equation of the process is as follows:

Auin  Aulost1  Aulost2 ¼ Auproduced (1) Hgin ¼ Hgriver þ Hgevaporated þ Hgrecovered þ Hggold (3)

where: Auin is the Au introduced in the system, Aulost1 is the Au lost


in grids from Waste1, Aulost2 is the Au lost in the rejected material where: Hgin is the Hg introduced in the system, Hgriver is the Hg in
from Waste2, Auproduced is the final Au produced. To assess the transference with the river (either recovered or introduced), Hge-
parameters of the Au-mass balance, a preliminary analysis was vaporated is the Hg evaporated in the whole process, Hgrecovered is the
required to quantify the solid fraction of the jets entering the sys- Hg recovered during the process, Hggold is Hg trapped with Au in the
tem and leaving it in Waste 1 and 2. This is done with Equation (2). produced impure gold.
The sign of Hgriver determines whether the Hg is recovered from
Auin ¼ F*t*GAu (2) or introduced into the river: if Hgriver > 0 then Hgriver ¼ Hglost, that is
Hg released to the river; if Hgriver < 0 then Hgriver ¼ Hggained that is
where: F is the flow of the solid fraction [t/h], t is the time of the Hg recovered from the river. The variable Hgevaporated can be broken
process [t] and GAu is the Au grade[g/t]. down to its components: it is the sum of the Hg evaporated due to
the losses in the furnace (Hgev1), and the Hg evaporated during the
3.2. Sampling conditions burning with a blowtorch (Hgev2). Also the variable Hgrecovered can
be broken down to its components: it is the sum of the surplus of
Difficulties in assessing the flow rate of the solid fraction (due to Hg squeezed from the piece of fabric (Hgsqueezed) and the Hg
the lack of safe conditions during sampling from the main pipe) recovered from the retort (Hgretort).
374 M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377

Table 1
Methods for measuring Hg emissions.

Evaluation Procedure

Hg entering the system (Hgin) Hg was weighed before being introduced into the amalgamation process.
Hg squeezed off from the amalgam (Hgsqueezed) Hg was weighed after squeezing the amalgam.
Weight of the amalgam (Wamalgam) Amalgam was weighed before burning to eliminate the Hg.
Hg recovered with the retort (Hgretort) Hg was collected in the retort and weighed after burning.
Weight of the gold (WAu) Au was weighed after burning with propane torch.

Table 2
Formulas for measuring Hg emissions.

Evaluation Procedure

Hg evaporated during the burning phases (Hgevaporated)


Hgevaporated ¼ Wamalgam ½g  Hgretort ½g  WAu ½g (4)

Hg recovered during the amalgamation process (Hgrecovered)


Hgrecovered ½g ¼ HgSqueezed ½g þ Hgretort ½g (5)

Hg recovered from the river (Hggained)


Hgriver < 0/Hgriver ¼ Hggained (6)

a
Hg impurities in the gold (Hggold)
4% of Wgold (7)

Percentage of Hg recovered with respect to that introduced (Recovery of Hg)


Recovery of Hg ¼ Hgrecovered=Hgin (8)

a
From interviews with the members of the COOGARIMA cooperative.

4.2. Materials and methods According to The Global Au Mine & Deposit ranking (Natural
Resource Holdings, 2013), the average grade of all producing
The approach used to quantify the involved Hg wasted was to mines in the world was 1.01 g/t in 2013. This means that the gar-
weigh it with precision balances before and after each unit opera- impeiros are rejecting material with an Au grade comparable to that
tion involved in the amalgamation process. The procedure was of industrial Au mines around the world. This consideration high-
followed at six dredges during eight amalgamation processes by lights the inefficiency of the Au recovery process aboard these
weighing the Hg introduced into the system (Hgin), the Hg squeezed dredges.
(Hgsqueezed), the amalgam before and after the furnace, the Hg
recovered by the retort (Hgretort) and the Au produced. The proce- 5.2. More Hg recovered than released into the environment
dure is described in Table 1. It was integrated based on interviews
with the miners and the operators of COOGARIMA for the correct In reference to previous studies, it was expected to get high
interpretation of the process phases. levels of Hg released into the environment (Shandro et al., 2009;
Inverse equations were obtained to calculate the missing pa- Spiegel and Veiga, 2010; Veiga, 1997a,b, 2009; Veiga et al., 2006;
rameters based on the Hg-mass balance equation. These equations Velasquez-Lo pez et al., 2010). Negative values of Hgriver represent
are shown in Table 2. Hg recovered from the river (Hggained) and not released into it,
resulting in a recovery of Hg greater than 100%. These results prove
5. Results and discussion that, during each Au recovery process, a considerable amount of Hg
is recovered from the environment as well (27.8%). Even if some Hg
5.1. Au losses

The average Au grades of the rejected material, Waste1 and 2,


are shown in Table 3. The highest Au concentrations occurred in
Waste1due to a probable lack of liberation of Au particles trapped in
coarser sediments. The carpets technique shows better efficiency
on the finer material, resulting in lower losses of Au.

Table 3
Au grade in the rejected material.

Au grade Waste1 [ppm] Au grade Waste2 [ppm]

P1 0.15 0.49
P2 0.27 0.08
P3 7.83 0.10
P4 0.88 1.17
P5 2.68 0.41
P6 1.68 0.07
Fig. 5. Hggained and Hgevaporated.
M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377 375

Table 4 Table 5
Average Hg distribution in amalgamation processes. Percentage of Hg dispersed in the atmosphere.

Hg distribution Material Estimation method Amalgamation process % Hgevaporated compared


with the initial Hg
Hgin [g] 382.6 ± 187.1 Weighing
Hgsqueezed [g] 322.6 ± 140.6 Weighing A1 2.3
Wamalgam [g] 249.6 ± 113.0 Weighing A2 2.8
Hgretort[g] 150.8 ± 68.8 Weighing A3 1.8
WAu [g] 101.3 ± 44.3 Weighing A4 27.3
Hggold [g] 4.8 ± 1.8 Eq. (7) A5 3.1
Hgevaporated 52.9 ± 5.7 Eq. (4) A6 1.3
Hgrecovered[g] 540.1 ± 153.5 Eq. (5) A7 1.6
Hgriver[g] 118 ± 71.4 Eq. (3) A8 1.8
Hggained[g] 118.8 ± 71.4 Eq. (6)
Recovery Hg 120% Eq. (8)

Note: Arithmetic mean ± standard deviation, n ¼ 7. result from 1988 shows that the emissions of Hg have dramatically
decreased in the last 26 years.

is released during the process in the form of vapors 5.4. Hg losses


(Hgevaporated ¼ 1.9e3.6%), the total balance shows that the operation
is actually capturing more Hg that is already present in the river. Despite these results, the analyzed Au recovery processes are
This result is contrary to the common perception of a polluting really far from the concept of a clean production. It still exists a
AGM. Looking at the recovery processes as a whole, it “cleans up” release of Hg in the environment in the form of vapors that are
more than it pollutes, and AGM should be seen as a potential dangerous for the workers. This source of pollution is represented
stakeholder in the process of rehabilitation of the area by by the Hgevaporated as the sum of Hg losses from the furnace and the
reclaiming the bottom of the river. Comparing the values of Hggained Hg dispersed during the burning phase in open air with the pro-
and Hgevaporated (Fig. 5), it is shown that sometimes the proportion pane torch. The second constituent is often the main cause, but in
between them can be ten times as high. The results obtained are some processes the employment of handmade and overused re-
reported in Table 4. torts can cause a high level of Hg to be released from the furnace
The relation between Hgin and Hgrecovered (Fig. 6) was analyzed with the retort. This problem is more evident in some cases where
in order to confirm these results. The amount of Hg recovered the level of Hg evaporated is higher than the average. This is the
during the amalgamation process is systematically higher than the case of amalgamation process 4, which is excluded from the sta-
amount introduced at the beginning. The excess in recovery is tistical analysis because it is an outlier (A4 in Table 5) caused by
indeed Hg coming from the bottom of the river. process deviations. During the field work it was noticed that the
furnace employed was outdated, dilapidated and in its proximity
5.3. HgeAu ratio there was a strong odor. The retorting efficiency depends on the
type of connections or clamps used (UNEP, 2008) and in that case
The relationship between the Hg and Au produced was calcu- were of a low quality. Well-made retorts, like the majority of the
lated in order to compare the proportion of Hg released into the analyzed cases, if properly used, can collect and recycle a high
environment (that in this study is equivalent to Hgevaporated) in amount of Hg used during the process (Maponga and Ngorima,
relation to the amount of Au produced during the whole amal- 2003; Jønsson et al., 2013). This occurrence suggests that inap-
gamation process (Lacerda, 2003a,b). This value is called the propriate devices result in reduced recovery efficiency and there-
emission factor (EF) or Hg:Au ratio and is quite variable, depending fore higher losses.
on the site, techniques and devices used (Lacerda and Pfeiffer,
1992). EF usually ranges from 1 to 5, and in particular in between
5.5. The Hg in the river
1 and 1.5 in the Amazon (Lacerda, 2003a,b). Pfeiffer and Lacerda
(1988) found a mean EF of 1.3 in mining sites located in the
Madeira River is one of the rivers most contaminated by Hg in
Madeira River. The average EF measured during this study ranges
the Amazon basin (Silveira et al., 1998). The amount of Hg is linked
from 0.1 to 0.2. The reduction of 78.5% with respect to the previous
mainly to the mining activities and reached its highest values
during the years of the maximum Au production (the 1980s, Bastos
and Lacerda, 2004). High levels of Hg, according to Lechler et al.
(2000), can also be attributed to natural sources. However, deter-
mining the origin of Hg in the river goes beyond the aim of this
paper. The scope of this work was to evaluate the exchange of Hg
that mining activities have with the environment. The values of
Hggained could then be correlated with thigh deposited at the bot-
tom of Madeira River that it is dredged during the excavation phase
and enters the Au recovery process. Hg has a high specific weight
and during the sorting phase is captured by the carpets until
reaching the amalgamation process. Indeed, observing the sedi-
ments coming from the bottom of the river, the presence of Hg was
always visible to the naked eye (Fig. 7).

6. Conclusions

In this paper it is shown that AGM is still an important source of


Fig. 6. Hgin and Hgrecovered. income in the Madeira River. An inefficient Au recovery method
376 M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377

Brazil), FAPESP (Foundation for Support to the Research of the State


~o Paulo, Brazil) and CNPq (National Council for Technological
of Sa
and Scientific Development, Brazil) for their support of the research
effort.

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