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J Jclepro 2015 05 012
J Jclepro 2015 05 012
a r t i c l e i n f o a b s t r a c t
Article history: For the last 40 years artisanal mining has been playing a key role in the economy of the Madeira River,
Received 11 March 2015 State of Rondo ^ nia, in the Brazilian Amazon. The main process through which artisanal miners in the
Received in revised form region recover gold is by river dredging. The dredges are floating platforms that excavate the bottom of
28 April 2015
the river and, after a sorting phase, separate the gold (Au) from the sediment by means of mercury (Hg)
Accepted 4 May 2015
amalgamation. The objectives of this paper are to map the process, demonstrate the inability to
Available online 12 May 2015
completely recover the Au from the excavated sediments, and reveal the actual impact of Hg. Several
dredges were visited and all the unit operations involved in the mining and processing circuit were
Keywords:
Artisanal mining
analyzed. Significant losses of Au are associated with inefficient sorting techniques. The Au grade of the
Mercury sediments rejected during the sorting phase ranges from 0.1 to 7.8 ppm, reaching values higher than the
Gold world average Au grade of the producing mines. Analyzing the amalgamation process, it was possible to
Amazon quantify the Hg released into and recovered from the environment. The results show that, contrary to
Madeira River common belief, Hg is recovered from the bottom of the river instead of being released into it. The total
Hg-mass balance is actually closed with a positive recovery and with an emission factor (Hg:Au ratio)
lower than the average (0.1e0.2). Despite this result, Hg continues to be volatilized into the atmosphere
in the form of vapors. In the region of the Madeira River a campaign must be developed to encourage the
use of more efficient and Hg-free technologies for Au recovery. Responsible and Hg-free AGM operations
can contribute effectively to rehabilitate the entire area.
© 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jclepro.2015.05.012
0959-6526/© 2015 Elsevier Ltd. All rights reserved.
M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377 371
River is performed mainly aboard dredges (dragas, see Fig. 1), which 2. Mining, concentration and amalgamation
are floating platforms (from the smallest observed 8 m 14 m, to
the largest 10 m 30 m). The gold recovery process is organized into three main phases:
Dredges excavate the bottom of the river with a rotating drum, mining, concentration, and amalgamation of the concentrated ore.
and pump the disaggregated material aboard, where the sorting Fig. 2 shows the flowchart of the whole process. Fig. 3 shows the
and processing phases take place (Bastos, 2004). Amalgamation is flow of the ore aboard a dredge, from excavation to waste disposal.
used on board to separate the Au from the concentrated sediments. Fig. 4 shows pictures of the equipment and materials involved in
The recovery process is usually not well planned and the tech- the process.
niques and devices employed are rudimentary, unsafe and outdated. A cutting drum (locally called abacaxi, pineapple in Portuguese)
The methods of extraction and separation are often not efficient, excavates the river bottom, at depths from 15 to 20 m, breaking up
resulting in high losses of profit. Furthermore, the Hg involved in the rocks and consolidated materials. The cutting drum is coupled to an
amalgamation is as much inefficient as dangerous due to the Hg arm (which ranges from 10 to 40 m in length), whose structure is
vapors emitted to the atmosphere and around the burning sites. The composed of a pipe connected to a suction pump that sucks the
Hg level can be alarmingly high, reaching the WHO (World Health mixture (water, gravel and sand) on board at the same time. The arm
Organization) limit for public exposure of 1.0 mg/m3 (EHP, 2014). For is controlled through cables and winches by an operator aboard the
this reason, over the past twenty years the artisanal mining activ- dredge, and no diver is employed (Fig. 4A). The pumped material is
ities have been constantly denounced in the local and international sorted by grain size in grids that act as sieves. The grids are made of
media (Hacon et al., 2008). Despite the much higher awareness iron bars with an average opening of 2.9 cm, where larger stones and
among the artisanal Au miners about Hg issues and the actual other impurities are retained. The oversize is rejected and dumped
improvement of their techniques (Hester and Harrison, 1994), the into the river (Waste1, Figs. 2 and 3). The selected material flows
area continues to be affected by the impact of past mining activities over sluice boxes covered with carpets (Carpets1, Figs. 2 and 3). The
that have been the cause of 3000 t of Hg released in the middle of the sluice boxes are slightly inclined (about 20 ). Finer Au is trapped in
Amazon environment from 1975 to 2002 (Bastos et al., 2008; Diaz the carpet fibers by sedimentation, together with sands and other
and Elmer, 2000). For a comparison, “annual emissions from impurities (Fig. 4B). The engine is stopped for 1 h every 20, when the
ASGM are estimated at 727 tonnes, making this the largest sector carpets are quickly removed, rolled and replaced with dry ones. The
accounting for more than 35% of total anthropogenic emissions” carpets from the sluice boxes are then washed intensely in a tank
(UNEP, 2013). Nowadays, the impact of the AGM in the area has with running water, so that the fine particles detach from the carpet
drastically decreased (Bastos et al., 2006) but the lack of support fibers and flow into a tank. After this phase, fine particles flow onto
from governments, poor technical management and a high interest another smaller sluice box, covered with new carpets (Carpets2,
in immediate profits mean that Hg releases and emission remain a Figs. 2 and 3) which concentrate the heavier fraction and reduce the
problem in the region (Veiga and Hinton, 2002). amount of sand (Fig. 4C, Figs. 2 and 3).
Improvement of the current situation requires deeper knowl- The washing operation is repeated with Carpets2 and the ob-
edge of the operating methods, and participation of the miners in tained concentrate is collected for the amalgamation process. The
the transformations and the decision-making process is paramount coarser material is rejected and dumped into the river (Waste2,
to convert them into small, responsible entrepreneurs (Seccatore Figs. 2 and 3). Amalgamation of Au from the gravity concentrates
et al., 2013; Hinton et al., 2003). The present study is part of such employs metallic Hg which is introduced into a cement mixer for
an effort. no longer than 60 min (Fig. 4D). The amount of Hgin introduced in
the amalgamation barrel (cement mixer) is arbitrarily determined pulverizes the Hg, forming droplets that are lost with tailings that
by the worker in charge of the amalgamation process. The worker squez-Lo
return to the river. Vela pez et al. (2010) report that the
in charge determines the required quantity according to the sus- amalgamation of concentrates using barrels or mixers loses around
pected Au grade detected by observation when the carpets are 1.4% of the Hg introduced in the process, whereas 30% of Hg is lost
washed: the higher the amount of Au observed in the carpets, the when the whole ore is amalgamated in small ball mills. The
higher the amount of Hg added into the mixer. No measurement is amalgam is separated from the rest of the heavy minerals by
performed during this phase. This mixing process eventually panning in a bucket and the worker removes the ferrous fraction
Fig. 3. Scheme of the flow of the ore aboard a dredge, from excavation to waste.
M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377 373
Fig. 4. A e Arm and cutting drum, B e Grid and Carpets1, C e Open tank and Carpets2, D e Cement mixer, E e Retort, F e Final Au.
with a magnet. After squeezing off the excess Hg, the amalgam, made it impossible to determine precisely the first Au-mass bal-
usually containing 60% Au and 40% Hg, is decomposed by burning ance parameters. It was possible, however, to sample and deter-
in a furnace with a retort which retains up to 95% of the evaporated mine the Au grade of Waste 1 and 2. Samples of the rejected
Hg (Fig. 4E). This process has been described in detail in dedicated material were collected, separated from the liquid component,
works (Veiga et al., 2013; UNEP, 2008). The impure Au, called dor e, homogenized and quartered up to obtain the sample to analyze by
is melted in open air with a propane torch, obtaining Au with a fire assay. The sampling procedure was accomplished on six
residual 4% of Hg and other impurities (Fig. 4F), according to the dredges for eight recovery processes.
cooperative COOGARIMA (Cooperativa de Garimpeiros do Rio
Madeira, cooperative of artisanal miners of the Rio Madeira, located 4. Methodology to assess the role of Hg
in Porto Velho, Rondo ^ nia).
4.1. System boundaries and Hg-balance equation
3. Methodology to assess the Au losses
The Hg-mass balance was performed to determine the losses of
3.1. System boundaries and Au-balance equation Hg in the Au recovery process. This balance assesses the Hg intro-
duced into the amalgamation system and the portion recovered at
In order to analyze the Au recovery process, an Au-mass balance the end of the process. Based on the analysis of the incoming and
was developed to assess the amount of Au that enters and exits the outgoing masses, the mass balance equation of the amalgamation
system, from the excavation phase to the final produced Au. The process was developed (3).
mass balance equation of the process is as follows:
Auin Aulost1 Aulost2 ¼ Auproduced (1) Hgin ¼ Hgriver þ Hgevaporated þ Hgrecovered þ Hggold (3)
Table 1
Methods for measuring Hg emissions.
Evaluation Procedure
Hg entering the system (Hgin) Hg was weighed before being introduced into the amalgamation process.
Hg squeezed off from the amalgam (Hgsqueezed) Hg was weighed after squeezing the amalgam.
Weight of the amalgam (Wamalgam) Amalgam was weighed before burning to eliminate the Hg.
Hg recovered with the retort (Hgretort) Hg was collected in the retort and weighed after burning.
Weight of the gold (WAu) Au was weighed after burning with propane torch.
Table 2
Formulas for measuring Hg emissions.
Evaluation Procedure
a
Hg impurities in the gold (Hggold)
4% of Wgold (7)
a
From interviews with the members of the COOGARIMA cooperative.
4.2. Materials and methods According to The Global Au Mine & Deposit ranking (Natural
Resource Holdings, 2013), the average grade of all producing
The approach used to quantify the involved Hg wasted was to mines in the world was 1.01 g/t in 2013. This means that the gar-
weigh it with precision balances before and after each unit opera- impeiros are rejecting material with an Au grade comparable to that
tion involved in the amalgamation process. The procedure was of industrial Au mines around the world. This consideration high-
followed at six dredges during eight amalgamation processes by lights the inefficiency of the Au recovery process aboard these
weighing the Hg introduced into the system (Hgin), the Hg squeezed dredges.
(Hgsqueezed), the amalgam before and after the furnace, the Hg
recovered by the retort (Hgretort) and the Au produced. The proce- 5.2. More Hg recovered than released into the environment
dure is described in Table 1. It was integrated based on interviews
with the miners and the operators of COOGARIMA for the correct In reference to previous studies, it was expected to get high
interpretation of the process phases. levels of Hg released into the environment (Shandro et al., 2009;
Inverse equations were obtained to calculate the missing pa- Spiegel and Veiga, 2010; Veiga, 1997a,b, 2009; Veiga et al., 2006;
rameters based on the Hg-mass balance equation. These equations Velasquez-Lo pez et al., 2010). Negative values of Hgriver represent
are shown in Table 2. Hg recovered from the river (Hggained) and not released into it,
resulting in a recovery of Hg greater than 100%. These results prove
5. Results and discussion that, during each Au recovery process, a considerable amount of Hg
is recovered from the environment as well (27.8%). Even if some Hg
5.1. Au losses
Table 3
Au grade in the rejected material.
P1 0.15 0.49
P2 0.27 0.08
P3 7.83 0.10
P4 0.88 1.17
P5 2.68 0.41
P6 1.68 0.07
Fig. 5. Hggained and Hgevaporated.
M. Balzino et al. / Journal of Cleaner Production 102 (2015) 370e377 375
Table 4 Table 5
Average Hg distribution in amalgamation processes. Percentage of Hg dispersed in the atmosphere.
Note: Arithmetic mean ± standard deviation, n ¼ 7. result from 1988 shows that the emissions of Hg have dramatically
decreased in the last 26 years.
6. Conclusions
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