58 1543-Lza7016011 1uen Az

Replace Batteries
Enclosure 6150
Operating Instructions
58/1543-LZA 701 6011/1 Uen AZ

Copyright
© Ericsson AB 2017–2022. All rights reserved. No part of this document may be

reproduced in any form without the written permission of the copyright owner.
Disclaimer
The contents of this document are subject to revision without notice due to
continued progress in methodology, design and manufacturing. Ericsson shall
have no liability for any error or damage of any kind resulting from the use of this
document.
Trademark List
All trademarks mentioned herein are the property of their respective owners.
These are shown in the document Trademark Information.
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Contents
Contents
1 Introduction 1
2 Prerequisites 2
2.1 Documentation 2
2.2 Tools and Equipment 2
2.3 Conditions 3
3 Unpack and Check the Equipment 4
4 Replace Batteries 5
4.1 Replace Lead-acid Batteries 5
4.2 Mix Lithium-ion Batteries, BU 02 12 and Battery 6612 77
4.3 Replace Lithium-ion Batteries, BU 02 12 97
4.4 Replace Lithium-ion Batteries, Battery 6611 113
4.8 Replace Lithium-Ion Batteries, Battery 6618 177
4.9 Mix Lithium-Ion Batteries, Battery 6614 and Battery 6618 196
4.10 Replace Lithium-Ion Batteries, Battery 6619 213
5 Perform Concluding Routines 232
6 References 233
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Introduction
1 Introduction
This document describes how to replace internal battery blocks in Enclosure

6150.
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2 Prerequisites
This section contains information on the documents, tools, and conditions that
apply to the procedures.
2.1 Documentation
Make sure that the following documents are read and
understood:
— Personal Health and Safety Information
— System Safety Information
— Transportation and Storage
For documents referred to in this document, see References

on page 233.
2.2 Tools and Equipment

Before starting the work, make sure that the tools in Table 1 are available.
Table 1 Required Tools
Tool Product Name

Side cutter
Philips head PH2 and PH3 screwdriver
Torque wrench, 13 mm
Torx screwdriver, T30
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Prerequisites
Tool Product Name

Battery Torque Wrench (8 Nm)
2.3 Conditions
Before going to site, make sure that the following conditions are met:
— A work order is available.
— The instruction that refers to this document is available, if applicable.
— The new unit is available.
— The new unit is undamaged and corresponds to the work order.
— There is space in the enclosure for the unit, if applicable.
— All keys are available and site access is granted.
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3 Unpack and Check the Equipment
This section provides information for unpacking and checking the equipment.
Danger!
Explosion risk!
Damaged or defective lithium-ion batteries can explode or cause a fire. Do not use
damaged or defective lithium-ion batteries.
Note: The enclosure must never be left in an outdoor environment unpacked

and without power prior to installation.
Unpack and check the equipment as follows:
Steps
1. Check that the delivered items

correspond to the packaging list.
2. Examine the packaging for

damage. If it is damaged,
immediately register a complaint
with the transport company.
It is recommended that a
photo of the damages is
taken to improve the claims
process. Refer to Data Collection
Guideline for information on
taking photographs of damages
and faults.
3. Open the packaging and examine

the unit for damages. If it
is damaged, refer to Handling
Faulty Equipment and Site Failure
Note for more information about
handling faulty equipment, and
to Data Collection Guideline
for information on taking
photographs of damages and
faults.
4. Dispose of the packaging material in accordance with local regulations.
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4 Replace Batteries
This section describes how to replace lead-acid batteries in Enclosure 6150

(excluding full 19-inch, 21-inch or 23-inch enclosures), and 19-inch lithium-ion
battery units in full 19-inch, 21-inch or 23-inch enclosures.
4.1 Replace Lead-acid Batteries

This section describes how to remove and install lead-acid batteries in the
enclosure.
Note: It is mandatory to read the document Manage Batteries before installing

batteries in the enclosure.
The enclosure supports up to two strings of internal batteries. It is recommended

to replace the both battery strings at the same time. When replacing the two
strings of battery, remove one string first, and then remove the other one.
In each battery compartment, battery block 1 is installed on the far left, followed
by battery blocks 2, 3, and 4 in order. A temperature sensor must be attached to
the second battery block to measure the battery temperature.
Figure 1 shows the positions of battery blocks and battery temperature sensor in
Enclosure 6150.
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1 2 3 4
Ge15735A
Figure 1 Battery Position and Temperature Sensor Placement in Enclosure
Before replacing the battery, consider the following:
— Replace the battery only with the same type or a corresponding type that the
manufacturer recommends.
— Combining different battery types can mean an explosion hazard.
— Replace all battery blocks connected to the enclosure, even if only one
battery block is considered faulty.
— The circuit breaker (CB) for the battery string must be switched off at the DC
distribution unit before any work is started.
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Warning!
Improper handling of batteries can cause them to short-circuit, which can result in serious
injury due to high energy levels. Exercise the necessary care when working with batteries.
Remove any items that can cause short circuits, such as, rings and bracelets.
Caution!
Excessive heat can cause battery casings to soften and warp, potentially allowing acid to
escape. Acid can cause injury when in contact with the skin, and can affect the throat and
lungs if inhaled. Use protective equipment when replacing batteries.
Caution!
The equipment is heavy. Lifting the equipment without the aid of a lifting device can
cause injury.
Do!
The casing surrounding overheated batteries can become soft and warped. Check
batteries for signs of overheating. Replace damaged batteries according to instructions.
Do!
Acid causes corrosion, which can seriously damage the product. Check batteries for signs
of acid leakage. Replace leaking batteries according to instructions.
4.1.1 Remove NorthStar Batteries

This section describes how to remove NorthStar batteries in the enclosure.
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Steps
1. Inform the Operation and Maintenance Center (OMC) that work is to start
on the enclosure. The OMC can then decide what measures are necessary to
minimize service disruptions.
2. Open the enclosure door.
3. Unpack the new battery blocks. See Unpack and Check the Equipment on
page 4.
4. 0V
Switch off the circuit breaker for
-48 V the battery string to be replaced in
the DC Distribution unit.
Alarm Cable
Ge614074C
5. Loosen the screws on the bar in

PH2
the battery compartment.
Ge615036
6. Remove pole protection caps.
Ge614055B
7. Disconnect the plus (+) battery cable by loosening the M8 bolt and washer.
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- 48 V
13 mm
0V
Ge614053B
Figure 2 Northstar 100 Ah
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- 48 V
13 mm
0V
G110809A
Figure 3 Northstar 170–210 Ah
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- 48 V
13 mm
0V
G110809A
Figure 4 Northstar Black 100–200 Ah
8. Insulate the cable lug to secure

the cable from short-circuiting.
Ge15546A
9. Disconnect the minus (−) battery cable, loosening the M8 bolt and washer.
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- 48 V
13 mm
Ge614053C
T30 13 mm
- 48 V
Ge20407A
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T30 13 mm
- 48 V
Ge20407A
10. Insulate the cable lug to secure

Ge15546A
11. Disconnect the inter-block

connectors by loosening the M8
bolts and washer.
13 mm
Ge614051B
12. Pull out battery blocks 4 and 3 from right to left.
13. Remove the temperature sensor

from the temperature sensor
holder on battery block 2.
Reserve the temperature sensor
for later use.
Ge615057E
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14. Pull out battery blocks 2 and 1.
4.1.2 Install NorthStar Batteries

This section describes how to install NorthStar Batteries.
4.1.2.1 Prepare for Installation
This section describes preparations before installing batteries.
Warning!
High energy levels are present in this unit. Improper handling of the unit can lead to short
circuits that can result in serious injury. Exercise care when working with this unit.
Note: Only use insulated tools.
Before installing batteries, do the following preparations:
Steps
1. Install front-end adapters to all the battery blocks.
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Ge614047
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G110824A
Ge14635A
2. Put the pole protection caps on battery blocks 1 to 4. Remove the knock-outs
in the pole protection caps. Put the top part on the battery blocks.
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Ge614055
G110825A
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Ge14626A
4.1.2.2 Attach Interblock Spacers and Temperature Sensor Holder
Interblock spacers must be attached to battery blocks to provide some distance

between the battery blocks. A temperature sensor holder must be attached to the
second battery block from the left.
Danger!
Explosion risk!
Overheated batteries can result in highly flammable hydrogen gas in the cabinet that
can cause an explosion. Install the battery temperature sensor(s) according to the
instructions.
Steps
1. This step applies to the following

battery blocks:
Front
— Battery blocks 1 and 3
Attach two 14 mm thick interblock

0.5×H 0.5×H spacers to the right-hand side
at half the height of the battery
block.
P021845B
Note: If 14 mm spacers are not delivered with the battery blocks, stack
two 7 mm spacers to make a 14 mm spacer.
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2. This step applies only to battery

block 2.
Front
Attach the temperature sensor
holder and two 14 mm thick
interblock spacers to the right-
0.5×H 0.5×H 0.5×H hand side at half the height of the
battery block.
0.5×D
P021844B
4.1.2.3 Place Battery Blocks on Shelf
This section describes how to place battery blocks on the battery compartment.
Battery block 1 is installed on the far left, followed by battery blocks 2, 3, and 4 in
order.
Danger!
Explosion risk!
instructions.
Steps
1. Place battery block 1 on the far

left of the shelf.
Ge15736A
2. Place battery block 2 into the next

position.
Ge15737A
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3. Attach the temperature sensor to

the temperature sensor holder on
battery block 2.
Note: The temperature sensor

cable should not be in the
way when the 3rd battery
block is placed to avoid
Ge15842A
the safety risk.
4. Place battery block 3 into the next position.
5. Place battery block 4 in the last position on the shelf.
4.1.2.4 Connect the Battery Blocks
This section describes how to connect inter-block connectors and cables to the
battery blocks.
Steps
1. Connect the end of the −48 V battery cable to the negative (−) pole of the
leftmost battery block. Tighten the bolt to the torque given on the battery
front label.
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- 48 V
13 mm
Ge614049
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13 mm
-48 V
G110761A
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13 mm
-48 V
G110761A
2. Attach the inter-block connectors between the battery blocks. Tighten the
bolts to the torque given on the battery front label.
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- 48 V
13 mm
Ge614051
13 mm
- 48 V
G110810A
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13 mm
- 48 V
G110810A
3. Check the voltage between the positive (+) pole of battery block 4 and the
chassis of the cabinet is 0 V.
4. Connect the end of the 0 V battery cable to the positive (+) pole of the
rightmost battery block. Tighten the bolt to the torque given on the battery
front label.
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- 48 V
13 mm
0V
Ge614053
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13 mm
-48 V
0V
G110763A
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13 mm
-48 V
0V
G110763A
5. Check polarity and voltage with a digital multimeter at the connector.
6. 0V
Switch on the battery circuit
-48 V breaker for the battery string
being replaced.
Alarm Cable
Ge614074D
4.1.2.5 Secure the Battery Blocks
To secure battery blocks, do the following:
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Steps
1. Install the front bar and tighten

PH2
the screws.
3 Nm
Ge615036B
4.1.3 Remove EnerSys Batteries (TD Batteries)

This section describes how to remove TD EnerSys batteries from the enclosure.
Steps
page 4.
4. 0V
Alarm Cable
Ge614074C
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PH2
Ge615036
6. Remove the end terminal covers from battery block 1 and battery block 4.
— For 12TD100F4 and 12TD150F:
Ge19736A
— For 12TD200FT:
Ge19753A
7. Remove pole protection caps from all battery blocks.

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Ge19737A
— For 12TD200FT:
Ge19754A
8. Remove the inter-block connectors between the battery blocks.

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10 mm
3
1
2
Ge19740A
— For 12TD200FT:
10 mm
3
1
2
Ge19756A
9. Pull out battery block 3.
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for later use.
Ge19739A
11. Pull out battery block 2.
12. Disconnect battery cables from battery block 1 and battery block 4.
13 mm
- 48 V
0V
Ge19738A
— For 12TD200FT:
13 mm
-48 V
0V
Ge19820A
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13. Insulate the cable lugs to secure

the cables from short-circuiting.
Ge15546A
4.1.4 Install EnerSys Batteries (TD Batteries)

This section describes how to install TD EnerSys batteries.
Table 2 Battery Type and Battery Cable Connection

Battery Type Battery Cable Connection
12TD100F4 Side connection with adapters
12TD150F
12TD200FT
This section describes the preparation before installing batteries.
Warning!
Steps
1. Install adapters to battery blocks 1 and 4.

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10 mm
Ge19493A
— For 12TD200FT:
10 mm
Ge19522A

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Danger!
Explosion risk!
instructions.
Steps

battery blocks:
Front

block.
P021845B

block 2.
Front
battery block.
0.5×D
P021844B
This section describes how to place battery blocks in the battery compartment
and connect battery cables to the battery blocks.
The four battery blocks are numbered 1, 2, 3, and 4 from left to right.
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Danger!
Explosion risk!
instructions.
Steps

left of the shelf.
Ge15736A

right of the shelf.
Ge15737B
3. Connect the −48 V battery cable to the negative (−) pole of battery block
1. Connect the 0 V battery cable to the positive (+) pole of battery block 4.
Tighten the bolts to the torque given on the battery front label.
13 mm
- 48 V
0V
Ge19496A
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— For 12TD200FT:
13 mm
-48 V
0V
Ge19820A
4. Place battery block 2 to the right of battery block 1.

battery block 2.

Ge15842C
the safety risk.
4.1.4.4 Interconnect Battery Blocks
This section describes how to interconnect the battery blocks into a string.
Steps
1. Attach inter-block connectors between the battery blocks. Tighten the bolts
to the torque given on the battery front label.
Note: For safety, batter block 2 and battery block 3 must be

interconnected at the last.
Before connecting the last inter-block connector, check the voltage

between the positive (+) pole of battery block 2 and the negative (−)
pole of battery block 3 is 0 V.
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10 mm
1
3
2
Ge19501A
— For 12TD200FT:
10 mm
1
3
2
Ge19821A
3. Use cable ties to secure cables to

the side frame of the enclosure.
G109329A
4. Tighten cable glands for battery cables.
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Steps
1. Put pole protection caps on battery blocks 1 to 4.

Ge19497A
— For 12TD200FT:
Ge19822A
2. Put on end terminal covers.

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Ge19498A
— For 12TD200FT:
Ge19824A

PH2
the screws.
3 Nm
Ge615036B
4.1.5 Remove EnerSys Batteries (Non-TD Batteries)

This section describes how to remove non-TD EnerSys batteries from the
enclosure.
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Steps
page 4.
4. 0V
Alarm Cable
Ge614074C

PH2
Ge615036
6. Remove the end terminal covers

from battery block 1 and battery
block 4.
Skip this step for SBS XL 80F-F.
Ge10912A
7. Remove pole protection caps from all battery blocks.

— For battery types except SBS XL 80F-F:
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Ge10850B
— For SBS XL 80F-F:
Ge19755A
8. Disconnect the 0 V battery cable by loosening the M8 bolt and washer.

— For battery types except SBS XL 80F-FT:
13 mm
- 48 V
0V
Ge614054B
— For SBS XL 80F-FT:
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10 mm
0V
Ge20156A

Ge15546A
10. Disconnect the −48 V battery cable by loosening the M8 bolt and washer.
13 mm
- 48 V
Ge614054C
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10 mm
-48 V
Ge20157A
11. Insulate the cable lug(s) to secure

Ge15546A
12. Disconnect the inter-block connectors by loosening the M8 bolts and washer.
13 mm
Ge614052B
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10 mm
Ge20158A

for later use.
Ge615057E
15. Pull out the battery blocks 2 and 1.
4.1.6 Install EnerSys Batteries (Non-TD Batteries)

This section describes how to install non-TD EnerSys batteries in Table 3.
Table 3 Battery Type and Battery Cable Connection

Battery Type Battery Cable Connection
SBS 190F Eon Front-end connection with adapters
SBS 170F Eon
SBS 100F Eon
Powersafe 12V100FC
Powersafe 12V170FS
Powersafe 12V190F
SBS XL 170F-FT
SBS XL 80F-FT Front-end connection with adapters
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Warning!
Steps
1. Install adapters to battery blocks 1 and 4.

Ge614048
Replace the pre-installed M6 studs with M8 studs on battery blocks 1

and 4.
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5 mm
Ge19829A
5 mm
8 Nm
Ge19830A

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Danger!
Explosion risk!
instructions.
Steps

battery blocks:
Front

block.
P021845B

block 2.
Front
battery block.
0.5×D
P021844B
order.
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Danger!
Explosion risk!
instructions.
Steps

left of the shelf.
Ge15736A

position.
Ge15737A

battery block 2.

Ge15842A
the safety risk.
battery blocks.
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Steps
1. Connect the end of the –48 V battery cable to the negative (−) pole of the
front label.
- 48 V
13 mm
Ge614050
13 mm
- 48 V
Ge20154A
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13 mm
Ge614052
10 mm
Ge20155A
front label.
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13 mm
- 48 V
0V
Ge614054
10 mm
0V
Ge20156A
6. Use cable ties to secure cables to

the side frame of the enclosure.
G109326A
7. Tighten cable glands for battery cables.
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Steps
1. Put pole protection caps on battery blocks 1 to 4.

Ge614056
Ge19823A
2. Put on end terminal covers to

battery cables (except SBS XL
80F-FT).
Ge614057
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PH2
the screws.
3 Nm
Ge615036B
4.1.7 Remove Leoch Batteries

This section describes how to remove Leoch batteries in the enclosure.
Steps
page 4.
4. 0V
Alarm Cable
Ge614074C
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PH2
Ge615036
6. Remove the end terminal covers for Leoch battery blocks.

— For LPF batteries:
G111296A

G111297A
— For PLH+C batteries:
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Ge20660A
8. Disconnect the plus (+) battery cable by loosening the M8 bolt and washer.
13 mm
- 48 V
0V
G109561B
13 mm
0V
Ge20569A
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Ge15546A
10. Disconnect the minus (-) battery cable, loosening the M8 bolt and washer.
13 mm
- 48 V
Ge20661A
13 mm
-48 V
Ge20662A
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Ge15546A
12. Disconnect the inter-block connectors by loosening the M8 bolts and washer.
Ge20663A
13 mm
Ge20664A
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for later use.
Ge615057E
4.1.8 Install Leoch Batteries

This section describes how to install Leoch batteries.
4.1.8.1 Perpare for Installation
Warning!
Note: Only use insulated tools. Make sure the battery CB is in OFF position.
Steps
1. Install adapters to the battery blocks.

— For LPF batteries, install front-end adapters to all the battery blocks.
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Ge14638A
Note: The leftmost and rightmost battery blocks have front-end

adapters with extenders.
— For PLH+C batteries, replace the pre-installed front-end adapters with

front-end adapters with extenders on battery blocks 1 and 4.
13 mm
Ge20566A
13 mm
Ge20659A
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Replace Batteries

Danger!
Explosion risk!
instructions.
Steps

battery blocks:
Front

block.
P021845B

block 2.
Front
battery block.
0.5×D
P021844B
order.
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Danger!
Explosion risk!
instructions.
Steps

left of the shelf.
Ge15736A

position.
Ge15737A

battery block 2.

Ge15842A
the safety risk.
battery blocks.
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Steps
1. Attach the rubber end terminal

covers to the battery cables, and
bend them back to expose the end
of the cable. Match the color of
the end terminal cover with the
terminal. Skip this step for PLH+C
batteries.
Ge14632A
manual.
13 mm
- 48 V
G109559B
13 mm
-48 V
Ge20567A
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bolts to the torque given on the battery manual.
G109560B
13 mm
-48 V
Ge20568A
manual.
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13 mm
- 48 V
0V
G109561B
13 mm
0V
Ge20569A
To secure battery blocks, do the following:
Steps
1. Put the pole protection caps on battery blocks 1 to 4.

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Ge20147A
Note: Modify the pole protection covers to make them fit if necessary.
Ge20570A

PH2
the screws.
3 Nm
Ge615036B
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Replace Batteries
3. 0V
-48 V breaker for the battery string.
Alarm Cable
Ge614074D
4.1.9 Remove FIAMM Batteries

This section describes how to remove FIAMM batteries in the enclosure.
Steps
3. Unpack the new battery blocks. Refer to Unpack and Check the Equipment
on page 4.
4. 0V
Alarm Cable
Ge614074C

PH2
Ge615036
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Replace Batteries
6. Remove the end terminal covers

for FIAMM battery blocks.
Ge20665A
Ge20666A
8. Disconnect the plus (+) battery

13 mm
cable by loosening the M8 bolt
and washer.
0V
Ge20165A

Ge15546A
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10. Disconnect the minus (-) battery

13 mm
-48 V cable, loosening the M8 bolt and
washer.
Ge20667A
11. Insulate the cable lug(s) to

Ge15546A
secure the cable from short-circuiting.
12. Disconnect the inter-block

13 mm
connectors by loosening the M8
bolts and washer.
Ge20668A
13. Pull out the battery blocks 4 and 3 from right to left.
14. Remove temperature sensor from temperature sensor holder on the right-
hand side on the battery block 2.
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Ge615057E
15. Pull out the battery blocks 2 and 1 from right to left.
4.1.10 Install FIAMM Batteries

This section describes how to install FIAMM Batteries.
Warning!
Note: Only use insulated tools. Make sure the battery CB is in OFF position.
Steps
1. Unpack the new battery blocks. Refer to Unpack and Check the Equipment
on page 4.
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Replace Batteries
2. Loosen the screws on the bar

PH2
in the battery compartment and
remove the bar.
Ge615036
3. Take B1+ label from label sheet

and put them on both ends of
one battery cable. Put B1- label
on both ends of the other battery
cable.
See what battery cables to use in
Table 4.
Ge614059
Table 4 Battery Cable

Battery Shelf Battery Cable Product Number Cable Length
–48 V RPM 777 573/01900 1900 mm
Upper shelf
0V RPM 777 573/02400 2400 mm
–48 V RPM 777 573/02400 2400 mm
Lower shelf
0V RPM 777 573/02800 2800 mm

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Danger!
Explosion risk!
instructions.
Steps

battery blocks:
Front

block.
P021845B

block 2.
Front
battery block.
0.5×D
P021844B
order.
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Replace Batteries
Danger!
Explosion risk!
instructions.
Steps

left of the shelf.
Ge15736A

position.
Ge15737A

battery block 2.

Ge15842A
the safety risk.
battery blocks.
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Steps
front label.
13 mm
-48 V
Ge20163A
13 mm
Ge20164A
front label.
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13 mm
0V
Ge20165A
6. Use cable ties to secure cables to the side frame of the enclosure.
Steps
1. Put pole protection caps on

battery blocks 1 to 4.
Ge20166A
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2. Put on end terminal covers.
Ge20167A

PH2
the screws.
3 Nm
Ge615036B
4. 0V
-48 V breaker for the battery string.
Alarm Cable
Ge614074D
4.2 Mix Lithium-ion Batteries, BU 02 12 and Battery 6612

This section describes how to mix BU 02 12 units and Battery 6612 units in an
enclosure. The instructions apply to the following Enclosure 6150 variants:
— Enclosure 6150 20 kW MT (installed with 19-inch lithium-ion battery
adaptation kit)
— Enclosure 6150 20 kW ST Air Conditioner (installed with 19-inch lithium-ion

battery adaptation kit)
— Enclosure 6150 20 kW ST 2LVD 5U (installed with 19-inch lithium-ion

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Replace Batteries
— Enclosure 6150 AC 31.5 kW HEX with Air Conditioner (installed with 19-inch
lithium-ion battery adaptation kit)
— Enclosure 6150 AC Full 19-inch Rack
— Enclosure AC 20 kW ST OO Full 19-inch
— Enclosure 6150 AC 31.5 kW HEX Full 19-inch
— Enclosure 6150 AC 31.5 kW HEX Full 19-Inch (21-Inch)
— Enclosure 6150 AC 31.5 kW Full 19-inch with Air Conditioner
BU 02 12 units can be installed together with Battery 6612 units in an enclosure

in the following scenarios:
— To replace faulty BU 02 12 units with Battery 6612 units.
— To expand the battery quantity in an enclosure with BU 02 12 Units by

adding Battery 6612 units.
The enclosure can house a maximum of four 4 U lithium-ion battery units.

Depending on the positions available, a newly added Battery 6612 unit can be
interconnected with either the existing BU 02 12 unit or another Battery 6612
unit into a group, as shown in Figure 23 and Figure 24. Battery 6612 units can be
placed either above or below BU 02 12 units.
Each battery unit is placed on a pair of L-support brackets. When installing

multiple battery units, no free space is required between battery units.
Note: When using BU 02 12 units together with Battery 6612 units, the
software version of the cabinet controller (SCU 09 01) must be R20A
or higher. For information about upgrading SCU software, see Install
and Upgrade SCU 09 01 SW.
It is mandatory to read the document Manage Batteries before installing

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Ge20778A
Figure 23 BU 02 12 Units Mixed with Battery 6612 Units in Enclosure 6150 with
Full 19-Inch Rack, Example 1
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Ge20784A
Figure 24 BU 02 12 Units Mixed with Battery 6612 Units in Enclosure 6150 with
Full 19-Inch Rack, Example 2
Note: Route the battery cables in front of battery units to ensure that they are
not in the way of customer equipment.
Before replacing the batteries, consider the following:

— The circuit breaker for the battery string must be switched off at the DC
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Warning!
Do!
4.2.1 Remove BU 02 12 Units

This section describes how to remove faulty BU 02 12 units to make room for
Battery 6612 units. If empty space for Battery 6612 units is available, go to
Install Battery 6612 Units on page 86.
4.2.1.1 Switch off Battery Circuit Breakers
Steps
1. Switch off the battery circuit

breakers in the DC Distribution
Unit.
On
Off
Ge13656B
4.2.1.2 Deactivate Battery Units
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Steps
1. For any battery unit, press the

power push-button (3), and hold
until the signal stops. This action
0
0
I
deactivates the battery units.
60
WAKE UP
3
Ge13639A
2. Set the power switch (2) on all

2 battery units to Off.
0
0 60
I
WAKE UP
Ge13709B
3. 1 Set the circuit breaker switch (1)

on all battery units to Off.
0 60
I
WAKE UP
Ge13708B
4.2.1.3 Check Status of Deactivated Battery Units
Steps
1. For all battery units, make sure that the optical indicator PACK STATUS is off.
If the optical indicators are still on, repeat the battery deactivation
procedure.
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4.2.1.4 Disconnect Communication Cables from Battery Units
1. Disconnect the communication

cables from the battery units.
COM
COM
Ge13665A

cable end terminal from the last
battery unit.
COM
Ge13664A
4.2.1.5 Open Power Terminal Covers on Battery Units
Steps
1. Open the power terminal covers

on the battery units.
Ge13667A
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4.2.1.6 Disconnect Power Cables from Battery Units
1. Disconnect the power cables from

13 mm
0V the battery units.
-48 V
Ge20996A

Ge15546A
4.2.1.7 Remove DC Busbars from Battery Units
1. Remove the DC busbars from the

13 mm
0V battery units.
-48 V
Ge20996A
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4.2.1.8 Remove Power Terminal Covers from Battery Units
1. Remove the power terminal covers

from the battery units.
This step is needed only for faulty
battery units.
Ge13670A
4.2.1.9 Remove Battery Units from the 19-inch Rack
1. T30
Remove the battery units one by
one from the 19-inch rack.
This step is needed only for faulty
battery units.
Remove the faulty battery units

from the software system as well.
Otherwise, the BatteryUnit Lost
alarm will be raised.
Ge15400A
4.2.1.10 Pack Battery Units
— Damaged or defective lithium-ion batteries must be packaged according to

local regulations in a way suitable for damaged or defective lithium-ion
batteries.
— Batteries that are replaced after reaching end-of-life can be returned in the
packaging from the replacement battery, or in packaging ordered separately.
See Manage Batteries for information on transporting lithium-ion batteries.
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4.2.2 Install Battery 6612 Units
4.2.2.1 Install L-support Brackets for Battery Units
1. Install cage nuts in side positions

above the existing battery units.
x4
Ge613063
2. Install the L-support brackets by

tightening the screws.
PH2
2.0 Nm
Ge613064
4.2.2.2 Place Battery Units on L-support Brackets
1. Lift the battery unit into the

cabinet and place it on the L-
support brackets. If there are
more than one pair of L-support
brackets in the cabinet, begin with
the lowest one.
Ge15303A
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2. T30
Push the battery unit into the rack.
Attach the mounting brackets to
the rack using M6 screws.
6 Nm
Ge15304A
1. Make sure that the battery circuit

breakers are switched off.
On
Off
Ge13656B
4.2.2.4 Open Covers on Battery Units
1. Open the cover on each Battery

6612 unit.
Ge20209A
4.2.2.5 Interconnect BU 02 12 and Battery 6612 Units
This section describes how to interconnect BU 02 12 and Battery 6612 units into
a group by using power cables in a multiple battery unit configuration.
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Steps
1. Install the power cable between

13 mm 13 mm
the −48 V DC terminals on the left-
hand side.
9 Nm 15 Nm
Ge20780A
2. Install the power cable between

13 mm 13 mm
the 0 V DC terminals on the right-
hand side.
9 Nm 15 Nm
Ge20781A
4.2.2.6 Interconnect Battery 6612 Units
This section describes how to interconnect Battery 6612 units into a group by
using DC busbars in a multiple battery unit configuration.
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Steps
1. 13 mm
Install the DC busbars between
hand side.
15 Nm
Ge20296A
2. 13 mm
Install the DC busbars between
hand side.
15 Nm
Ge20297A
4.2.2.7 Connect Power Cables to Interconnected BU 02 12 and Battery 6612 Units
1. Make sure the switch on each

battery unit is set to Off.
Ge19451A
2. Make sure the power cables use straight M8 cable lugs.
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3. Connect the power cables to the battery units.
a. Connect the −48 V

13 mm
DC cable to the minus
terminal on the bottom
battery unit in a group
of interconnected battery
15 Nm
units.
-48 V
Ge20782A
b. Connect the 0 V DC cable

13 mm
to the plus terminal on the
top battery unit in a group
units.
15 Nm
0V
Ge20783A
4.2.2.8 Connect Power Cables to Interconnected Battery 6612 Units

Ge19451A
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a. 13 mm
Connect the −48 V
15 Nm
–48 V
units.
Ge20900A
b. 13 mm
Connect the 0 V DC cable
15 Nm
units.
0V
Ge20901A
4.2.2.9 Connect Communication Cables to Battery Units
Note: The cabinet equipped with lithium-ion battery units can only be used
in combination with a power system that has a cabinet controller that
supports lithium-ion batteries.
Steps
1. Connect the communication cable

from the SCU to the first battery
unit, port B.
COM
Ge13256A
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2. If a multiple battery unit

configuration, interconnect the
battery units as a daisy chain.
COM
COM
Ge13277A
3. Connect a bus terminator on the

last battery unit.
COM
Ge13259A
4.2.2.10 Close Covers on Battery Units
1. Close the covers on the power

terminals of each BU 02 12 unit.
Ge13652A
2. Close the cover on each Battery

6612 unit.
The illustration shows an example
without cables and busbars.
Ge20210A
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4.2.2.11 Set DIP Switches on BU 02 12 Units
To make sure BU 02 12 units use the same transfer speed as Battery 6612 units,
set the DIP switch 7on each BU 02 12 unit to Up.
4.2.2.12 Power up Battery Units
1. Switch on the battery circuit

breakers.
On
Off
Ge13655B
4.2.2.13 Activate BU 02 12 Units
Steps
1. Set the circuit breaker switch (1)

1 on all battery units to On.
0
0
60
I
WAKE UP
Ge13708A

2 battery units to On.
0
0
60
I
WAKE UP
Ge13709A
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3. If system voltage is applied to the

battery terminals, all battery units
start automatically and the WAKE
0
0
I
UP function is not needed.
60
I
Note: If system voltage is not
WAKE UP applied to the battery
terminals, press the wake
3
Ge13639A
up push-button (3) for
any battery unit and
hold until the audio
signal stops. This action
activates all battery units.
4.2.2.14 Activate Battery 6612 Units
Steps

on all battery units to On.
Ge19396A


applied to the battery
Ge19397A
4.2.2.15 Check Status of Activated Battery Units
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Steps
1. For all battery units, make sure

that the optical indicator PACK
STATUS shows solid or flashing
green.
Pack status If the optical indicator shows red,
the battery units are disabled. The
battery might be faulty and must
be troubleshot.
Ge19398A
2. In a system with one battery

unit, the optical indicator COM
STATUS shows slow flashing blue
in normal operation.
COM status In a system with more than
one battery unit, for all battery
units, make sure that the optical
indicator is off.
Ge19399A
If the optical indicator is blinking

after one minute, there is a
communication failure between
battery units. Verify that the
communication cables between
battery units, and the termination
resistor on the final battery, are
properly installed. Verify that
addresses have been properly
assigned and that all battery units
have been detected by the SCU in
the following ways:
Option Description
Offline Check that the configured capacity in the power system display is
close to the total capacity of the installed battery units.
Online Log in to the SCU and verify that the number of BatteryUnit
objects is equal to the installed battery units. Check the
number of installed battery units by using the getContainment
SDN=0,SystemFunctions=0,Transport=0,Modbus=1 command
through SSH if necessary. For Controller 6610, check the number
of installed battery units by using the invx command through
MOshell.
In addition, verify that no alarms of lost battery or power system

are raised.
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3. For each battery unit, make sure

that at least one indicator of the
optical indicator SOC is on.
When initially activated, the
battery units can show different
levels of SOC. They show the
same SOC status during normal
operation.
Ge19400A
4.2.2.16 Verify System Voltage for Battery Units
The system voltage is automatically set by the cabinet controller to get the best
performance. Values can be viewed using remote or local user interfaces.
Steps
1. Verify that the system voltage is set depending on the application.
a. Alternative A: The system

Voltage
voltage is set to fixed
voltage 54.6 V for
54.6 V standby applications in
a stable grid. This gives
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A
b. Alternative B: The system

Voltage
voltage is set to 52.0 V for
cyclic use in an unstable
52 V grid. This gives 80%
capacity with enhanced
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
The correct system voltage optimizes the capacity of the battery depending
on the need. See Manage Batteries for more information.
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4.3 Replace Lithium-ion Batteries, BU 02 12

This section describes how to remove and install lithium-ion battery units BU 02
12 in the following enclosure variants:
adaptation kit)


— Enclosure 6150 AC 31.5 kW HEX with Air Conditioner (installed with 19-
inchlithium-ion battery adaptation kit)
Note: When using the lithium-ion battery in Enclosure 6150, the software
version of the cabinet controller (SCU 09 01) must be R13A or higher.

The cabinet can house a maximum of four BU 02 12 units, as shown in Figure 25

and Figure 26. Each battery unit is placed on a pair of L-support brackets.
When installing multiple battery units, no free space is required between battery
units.
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Ge15301C
Figure 25 Overview of BU 02 12 Units in Enclosure 6150 with Full 19-Inch Rack
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Ge20592A
Figure 26 Overview of BU 02 12 Units in Enclosure 6150 with Lithium-ion

Battery Adaptation Kit

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Warning!
Do!
4.3.1 Remove Battery Unit
Steps

Unit.
On
Off
Ge13656B
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Steps

power push-button (3), and hold
until the signal stops. This action
0
0
I
60
WAKE UP
3
Ge13639A

2 battery units to Off.
0
0 60
I
WAKE UP
Ge13709B
3. 1 Set the circuit breaker switch (1)

on all battery units to Off.
0 60
I
WAKE UP
Ge13708B
Steps
procedure.
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COM
COM
Ge13665A

battery unit.
COM
Ge13664A
4.3.1.5 Open Power Terminal Covers on Battery Units
Steps
1. Open the power terminal covers

on the battery units.
Ge13667A
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13 mm
0V the battery units.
-48 V
Ge20996A

Ge15546A

13 mm
0V battery units.
-48 V
Ge20996A
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Replace Batteries
4.3.1.8 Remove Power Terminal Covers from Battery Units
1. Remove the power terminal covers

from the battery units.
Ge13670A
1. T30
Remove the battery units from the
19-inch rack, one by one.
Ge15400A

batteries.
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4.3.2 Install Battery Unit

the lowest one.
Ge15303A
2. T30
6 Nm
Ge15304A
4.3.2.2 Install Power Terminal Covers to Battery Units
1. 13 mm
Remove the bolt from the power
terminal.
Ge13647A
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Replace Batteries
2. Install the cover on the power

terminal.
Ge13648A
4.3.2.3 Install DC Busbars on Battery Units
This section describes how to interconnect battery units into a string by using DC
busbars in a multiple battery unit configuration.
Steps
1. Install the DC busbars between

13 mm
hand side.
9 Nm
Ge20994A
2. Install the DC busbars between

13 mm
hand side.
9 Nm
Ge20995A
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4.3.2.4 Connect Power Cables to Battery Units
1. Ensure that the battery circuit

breakers are set to Off.
O
I
Ge13279A

13 mm

battery unit in a string
15 Nm
units.
–48 V
Ge15387A

13 mm
0V top battery unit in a string

15 Nm
units.
Ge15388A
4.3.2.5 Close Covers on Power Terminals
1. Close the covers on the power

terminals.
Ge13652A
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Replace Batteries
Steps

unit, port B.
COM
Ge13256A

COM
COM
Ge13277A

last battery unit.
COM
Ge13259A
4.3.2.7 Set Address for Battery Units
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Steps
1. Set the address switch on each

Battery 14
2 3 4 Up
battery unit. The set address of
each battery unit must correspond
1 5 6 7 Down
Battery 13
1 3 4 Up
to its position in the battery
unit configuration. The maximum
2 5 6 7 Down
Battery 12
1 2
3 4
5 6 7
Up
number of battery units is limited
Down
by the rack or enclosure.
1 2 4 Up
Battery 11
3 5 6 7 Down
The illustration shows an
Battery 10
2 4 Up
example of multiple battery
1 3 5 6 7 Down
Battery 9
1 4 Up
supported number of battery units
is 14, but the actual number
2 3 5 6 7 Down
Battery 8
1 2 3
4
5 6 7
Up
may be less in a specific rack or
Down
enclosure.
1 2 3 Up
Battery 7
4 5 6 7 Down
2 3 Up
Battery 6
1 4 5 6 7 Down
1 3 Up
Battery 5
2 4 5 6 7 Down
3 Up
Battery 4
1 2 4 5 6 7 Down
1 2 Up
Battery 3
3 4 5 6 7 Down
2 Up
Battery 2
1 3 4 5 6 7 Down
1 Up
Battery 1
2 3 4 5 6 7 Down
Ge13207E

breakers.
On
Off
Ge13655B
4.3.2.9 Activate Battery Units
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Replace Batteries
Steps

1 on all battery units to On.
0
0 60
I
WAKE UP
Ge13708A

2 battery units to On.
0
0 60
I
WAKE UP
Ge13709A

0
0
I
60
I
WAKE UP applied to the battery
3
Ge13639A
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Steps

green.
be troubleshot.
Ge19398A

indicator is off.
Ge19399A

the following ways:
Option Description
MOshell.

are raised.
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Replace Batteries

operation.
Ge19400A
Steps

Voltage
voltage 54.6 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
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Replace Batteries
4.4 Replace Lithium-ion Batteries, Battery 6611

This section describes how to remove and install Battery 6611 units in the
following enclosure variants:
adaptation kit)



The cabinet can house a maximum of six Battery 6611 units, with two units
interconnected into a group, as shown in Figure 27. Each battery unit is placed on
a pair of L-support brackets.
When installing multiple battery units, free space is not required between
interconnected battery units. However, 1 U free space is needed between battery
groups for cable routing.
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Replace Batteries
Ge20612A
Figure 27 Overview of Battery 6611 Units in Enclosure 6150 with 23-inch

Lithium-ion Battery Adaptation Kit
Note: Route the battery cables in front of the batteries to ensure that they are

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Warning!
Steps

Unit.
On
Off
Ge13656B
Steps

power push-button and hold until
the signal stops. This action
Ge19397A
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2. Set the power switch on all battery

units to OFF.
Ge19451A
Steps
procedure.

A
B
Ge20430A

battery unit.
A
Ge20429A
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4.4.1.5 Open Cover on Battery Units
1. Open the cover on each battery

unit.
Ge19076A

13 mm
the battery units.
0V
–48 V
Ge20053A

Ge15546A
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13 mm
battery units.
Ge20055A
1. Remove the battery units from the

T30
Ge20054A

batteries.
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1. T25
Remove and reverse the mounting
brackets of the battery units, and
then reintsall.
3.0 Nm
Ge20625A
2. Lift the battery unit onto the

L-support brackets. If there are
the lowest one.
Ge13640C
3. Push the battery unit into the rack.
Ge13678C
4. Attach the battery unit brackets to

T30
the rack, using four M6 screws.
6 Nm
Ge13680B
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On
Off
Ge13656B

unit.
Ge19076A
1. In a multiple battery unit configuration, interconnect the battery units into

groups, using the DC busbars.
a. Install the DC busbars

between the 0 V DC
13 mm
terminals on the right-

hand side.
15 Nm
Ge19476A
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b. Install the DC busbars

13 mm
between the −48 V DC
terminals on the left-hand
side.
15 Nm
Ge19477A

battery unit is set to OFF.
Ge19451A

13 mm
15 Nm
units.
–48 V
Ge19478A
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13 mm
15 Nm
units.
The 0 V DC cable can also
0V be connected to the plus
of two interconnected
Ge19479A
battery units.
Steps

A
unit, port B.
Ge20405A

A
B
Ge20406A
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last battery unit.
A
The last battery unit is the top
B
battery unit.
Ge20408A
4.4.2.7 Close Cover on Battery Units
1. Close the cover on each battery

unit.
Ge19077A

breakers.
On
Off
Ge13655B
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Steps

Ge19396A


Ge19397A
Steps

green.
be troubleshot.
Ge19398A
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indicator is off.
Ge19399A

the following ways:
Option Description
MOshell.

are raised.

operation.
Ge19400A
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Steps

Voltage
voltage 54.6 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
4.4.2.12 Verify Battery Unit Installation on Site
Table 5 Battery Unit Checklist

Item Description Yes N/A (1)
1 Battery units installed as specified in this document
and the Site Installation Documentation?
2 Cabinet clean and undamaged?
3 Grounding cable insulation undamaged?
4 All cables of the battery unit properly connected?
5 All screws tightened?
6 No cables damaged?
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7 Protective covers, dust caps, and termination plugs
installed on unused ports?
8 Battery temperature sensor properly installed?
Notes:
(1) N/A means not applicable.

Perform the concluding routines.

adaptation kit)



The cabinet can house a maximum of four Battery 6612 units, with two units
interconnected into a group, as shown in Figure 28 and Figure 29. Each battery
unit is placed on a pair of L-support brackets.
interconnected battery units.
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Ge20602A
Figure 28 Overview of Battery 6612 Units in Enclosure 6150 with Full 19-Inch
Rack
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Ge20603A
Figure 29 Overview of Battery 6612 Units in Enclosure 6150 with 19-inch

Note: Route the battery cables in front of the batteries to ensure that they are

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Warning!
Steps

Unit.
On
Off
Ge13656B
Steps

Ge19397A
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units to OFF.
Ge19451A
Steps
procedure.

A
B
Ge20430A

battery unit.
A
Ge20429A
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unit.
Ge20209A
1. 13 mm
Disconnect the power cables from
the battery units.
0V
–48 V
Ge20627A

Ge15546A
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13 mm
battery units.
Ge20629A
1. T30
Remove the battery units from the
Ge15400A

batteries.
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the lowest one.
Ge15303A
2. T30
6 Nm
Ge15304A

On
Off
Ge13656B
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unit.
Ge20209A

groups using the DC busbars.
a. 13 mm
Install the DC busbars
between the 0 V DC
hand side.
15 Nm
Ge20296A
b. 13 mm
side.
15 Nm
Ge20297A
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Ge19451A
a. 13 mm
Connect the −48 V
15 Nm
–48 V
units.
Ge20900A
b. 13 mm
15 Nm
units.
0V
Ge20901A
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Steps

A
unit, port B.
Ge20405A

A
B
Ge20406A

last battery unit.
A
B
battery unit.
Ge20408A

unit.
Ge20210A
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breakers.
On
Off
Ge13655B
Steps

Ge19396A


Ge19397A
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Steps

green.
be troubleshot.
Ge19398A

indicator is off.
Ge19399A

the following ways:
Option Description
MOshell.

are raised.
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operation.
Ge19400A
Steps

Voltage
voltage 54.6 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
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Notes:


This section describes how to remove and install lithium-ion battery units Battery
6613 in the following enclosure variants:
adaptation kit)


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The cabinet can house a maximum of six Battery 6613 units, with each two units
interconnected into a group, as shown in Figure 30, Figure 31, Figure 32, and
Figure 33. Each battery unit is placed on a pair of L-support brackets.
interconnected battery units. However, 1 U free space is needed between battery
groups for cable routing. In a group of two interconnected battery units, the
power cables can be connected to the top and to the bottom battery units, as
shown in Figure 30 and Figure 32. They can also be both connected to the top or
the bottom battery unit in each group for saving user space, as shown in Figure
32and Figure 33.
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Ge19474A
Figure 30 Option 1: Overview of Battery 6613 Units in Enclosure 6150 with Full
19-Inch Rack
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Ge19475A
Figure 31 Option 2: Overview of Battery 6613 Units in Enclosure 6150 with Full
19-Inch Rack
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Ge20426A
Figure 32 Option 1: Overview of Battery 6613 Units in Enclosure 6150 with

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Ge20427A
Figure 33 Option 2: Overview of Battery 6613 Units in Enclosure 6150 with


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Warning!
Steps

Unit.
On
Off
Ge13656B
Steps

Ge19397A
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units to OFF.
Ge19451A
Steps
procedure.

A
B
Ge20430A

battery unit.
A
Ge20429A
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unit.
Ge19076A

13 mm
the battery units.
0V
–48 V
Ge20053A

Ge15546A
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13 mm
battery units.
Ge20055A
1. Remove the battery units from the

T30
Ge20626A

batteries.
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1. Lift the battery unit onto the

L-support brackets. If there are
the lowest one.
Ge13640C
2. Push the battery unit into the rack.
Ge20623A
3. T30
Attach the battery unit brackets to
the rack, using four M6 screws.
6.0 Nm
Ge20624A

unit.
Ge19076A
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a. Install the DC busbars

between the 0 V DC
13 mm

hand side.
15 Nm
Ge19476A
b. Install the DC busbars

13 mm
side.
15 Nm
Ge19477A

battery unit is set to OFF.
Ge19451A
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13 mm
15 Nm
units.
–48 V
Ge19478A

13 mm
15 Nm
units.
The 0 V DC cable can also
0V be connected to the plus
of two interconnected
Ge19479A
battery units.
Steps

A
unit, port B.
Ge20405A
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A
B
Ge20406A

last battery unit.
A
B
battery unit.
Ge20408A

unit.
Ge19077A
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breakers.
On
Off
Ge13655B
Steps

Ge19396A


Ge19397A
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Steps

green.
be troubleshot.
Ge19398A

indicator is off.
Ge19399A

the following ways:
Option Description
MOshell.

are raised.
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operation.
Ge19400A
Steps

Voltage
voltage 54.6 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
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Notes:


adaptation kit)


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version of the cabinet controller (SCU 09 01) must be R17B or higher.

Table 6 shows the maximum number of Battery 6614 units supported in

Enclosure 6150. Figure 34 and Figure 35 show the overview of Battery 6614
units in the enclosure. When installing multiple battery units, leave 1 U space
between battery units.
Table 6 Maximum Number of Battery 6614 Units Supported in Enclosure 6150

Enclosure Type Maximum Units Supported
Enclosure 6150 20 kW MT 3
Enclosure 6150 20 kW ST Air 3
Conditioner
Enclosure 6150 20 kW ST 2LVD 5U 3
Enclosure 6150 AC 31.5 kW HEX with 3
Air Conditioner
Enclosure 6150 AC Full 19-inch Rack 4
Enclosure 6150 AC 31.5 kW HEX with 4
Air Conditioner
Enclosure AC 20 kW ST OO Full 19- 4
inch
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Ge17415C
Figure 34 Overview of Battery 6614 Units in Enclosure 6150 with Full 19-Inch
Rack
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Ge20593A
Figure 35 Overview of Battery 6614 Units in Enclosure 6150 with Lithium-ion

Battery Adaptation Kit

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Warning!
4.7.1.1 Switch off Battery Circuit Breaker
Steps
1. If applicable, set the system

battery circuit breaker to Off.
On
Off
Ge13656B
4.7.1.2 Deactivate Battery Unit
Steps
1. For all battery units in the same

group as the battery unit to
replace, set the battery circuit
breaker to Off.
Ge16039C
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Steps

that the optical indicator for
system running is flashing and all
other optical indicators are off.
If the optical indicators are still
on, repeat the battery deactivation
procedure.
Ge16040B
4.7.1.4 Disconnect Alarm Cable from Battery Unit
1. If applicable, disconnect the alarm

ALARM cables from the battery units.
1 (NC)
2 (NC)
Ge17561A
4.7.1.5 Disconnect Communication Cable from Battery Unit
1. R S4 8 Disconnect the communication

5
R S4 8
5
Ge17562B
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4.7.1.6 Remove Covers from Power Terminals
1. Remove the covers from the power

terminals.
Ge16005B

PH3
the battery units.
Ge25702A
PH3
Ge25703A

PH3
battery units.
Ge25704A
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4.7.1.9 Remove Battery Unit from Rack
1. Detach the battery unit brackets

from the rack.
Ge18111A
2. Pull the battery unit from the rack.
Ge15414A
3. Lift the battery unit from the guide

rail. Be careful to not drop the
battery unit on the cables of the
battery unit below.
Ge15303A
4.7.1.10 Pack Battery Unit

batteries.
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4.7.2.1 Place Battery Units in Rack
Caution!
cause injury.
Steps

breaker is set to Off.
Ge16039C
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2. Use a lifting device when lifting

the equipment into the rack, not
to cause injury. Two examples are
shown.
Ge22740A
Ge23088A
3. Place the first battery unit onto

the guide rail or shelf. If there are
more than one pair of guide rails
or shelf, begin with the lowest one.
Ge15414A
4. PH 2
the rack.
3.2 Nm
Ge17543A
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4.7.2.2 Switch Off System Power to Battery Units
1. Set the system battery circuit

breaker to Off.
On
Off
Ge13656B

terminals.
Ge16005B

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a. PH3
6 Nm between the -48 V DC
side, starting with the top
battery of the group.
Ge22816B
PH3
6 Nm
Ge22817B
b. PH3
6 Nm between the 0 V DC
hand side, starting with
the bottom battery of the
group.
Ge22815B
PH3
6 Nm
Ge22814B
4.7.2.5 Connect Battery Power Cables to Battery Units
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Steps

Ge16039C
2. Make sure that the power cables use straight M8 cable lugs.
3. Connect the power cables to the battery units. In a multiple battery unit
configuration, the power cables are connected to the top and bottom battery
unit in each group of interconnected battery units, as follows:
a. PH3
Connect the –48 V
6 Nm DC cable to the minus
terminal on the first
units. The first battery
unit is the bottom battery
unit of a group.
Ge22799B
b. PH3
6 Nm to the plus terminal on
the last battery unit in a
group of interconnected
battery units. The last
battery unit is the top
battery unit of the group.
Ge22798B
4. If applicable, connect the other end of the power cables to the power system.
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4.7.2.6 Attach Covers to Power Terminals
1. Attach the covers to the power

terminals.
Ge16005B
4.7.2.7 Connect Communication Cable to Battery Units
For information on which ESC or SCU SW versions that support lithium-ion

battery units, see Software Compatibilities.
Steps

from the cabinet controller to the
RS48
5 first battery unit.
Ge16036B
2. RS48
5
In a multiple battery unit
battery units daisy-chained.
RS48
5
Ge16037C
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Battery 7
1 2 3 Up
4 5 6 Down
Battery 6
2 3 Up
1 4 5 6 Down
Battery 5
1
2
3
4 5 6
Up
number of battery units is limited
Down
by the rack or enclosure.
3 Up
Battery 4
1 2 4 5 6 Down
The illustration shows an
Battery 3
1 2 Up
example of multiple battery
3 4 5 6 Down
Battery 2
2 Up
supported number of battery units
is seven, but the actual number
1 3 4 5 6 Down
Battery 1
1
2 3 4 5 6
Up
may be less in a specific rack or
Down
enclosure.
Ge17641A
4.7.2.9 Connect Alarm Cable to Battery Units (Optional)
The alarm cable is optional depending on configuration. An alarm cable is not

required if using a communication cable to interconnect the battery units.
The figure shows an example of how to connect the battery units.
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Battery unit
..
.
Battery unit
Battery unit
Battery unit
Normally
Closed
Ge17891A
The instruction shows how to install alarm 1 "BMS is Powered Off or Unable to
Start". To install alarm 2 "BMS Failure", use the same instruction.
Steps
1. Mount the first connector to the

alarm cable.
Ge17430B
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2. Connect the alarm cable to the

ALARM first battery unit.
1 (NC)
2 (NC)
Ge17470B
3. Mount the second connector to the

alarm cable.
Ge17430B
4. AL A R M In a multiple battery unit

configuration, interconnect all
battery units daisy-chained, using
1 (NC)
the alarm cables and alarm cable
2 (NC) connectors.
External
alarm
interface
AL A R M
1 (NC)
2 (NC)
Ge17471C
5. Connect the alarm cable from the first and last battery unit to the external
alarm interface in the radio or power system.
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4.7.2.10 Power Up Battery Units

breaker to On.
On
Off
Ge13655B
Note: Before activating the battery unit, it is recommended to measure the

voltage between the positive and negative terminal to verify that the
battery is installed with the correct polarity.
Steps

units to On.
Ge16035B
Steps
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Voltage
voltage 56.4 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17642A

Voltage
53.2 V grid. This gives 80%
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17643A
Steps

system running shows solid or
flashing green.
If the optical indicator for alarm
shows red, investigate the cause
of the alarm before continuing.
Ge16040B
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SOC
25 % 50 % 75 % 100 %
battery units may show different
levels of SOC. They will display the
operation.
Ge16041B
4.8 Replace Lithium-Ion Batteries, Battery 6618
Ge22787B
Figure 36 Battery Units Installed in the Enclosure
Table 7 Maximum Number of Units, Battery 6618

Enclosure Type Maximum Units Configuration Example
Supported
AC Enclosure 6 3 groups, 2 units in each
group
DC Enclosure 8 4 groups, 2 units in each
group
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Supported
Battery Compartment 4 2 groups, 2 units in each
group
Note: It is mandatory to read Manage Batteries before installing batteries in

the battery rack.
This section describes how to replace Battery 6618.
The AC enclosure can house a maximum of six 3U units of Battery 6618. The
battery units are divided into groups, with maximum two units per group that are
interconnected. Each battery unit must be placed on L-support brackets.
Free space is required over each battery unit with a minimum distance of 0.5U to
the next unit. It is also recommended to have some free space under each group
of connected battery units for cable routing.
Before installing battery units, consider the following:
— In indoor facilities local installation requirements must be followed, for

example, requirements within gas ventilation, fire protection, and escape
routes. NFPA (National Fire Protection Association) and OSHA (Occupational
Safety and Health Administration) are examples of organizations providing
requirements within this area.
— Install a battery only with the same type or a corresponding type that the
— The power switch on the battery units must be switched off.
— Use only insulated tools.
— It is mandatory to read the document Manage Batteries before installing

batteries in the cabinet.
— For information on which SCU SW versions that support lithium-ion battery

units, see Software Compatibilities.
— For more information on the battery unit, see Battery Unit Description.
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Danger!
Explosion risk!
Warning!
Switching poles when replacing lithium batteries can result in an explosion that can lead
to injury. Always ensure that lithium batteries are connected to the right poles.

breaker to Off.
On
Off
Ge13656B
Steps

breaker to Off.
Ge16039C
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Steps

procedure.
Ge16040B

1 (NC)
2 (NC)
Ge17561A

5
R S4 8
5
Ge17562B
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terminals.
Ge16005B

PH3
the battery units.
Ge25702A
PH3
Ge25703A

PH3
battery units.
Ge25704A
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Caution!
cause injury.
Steps
1. T30 Detach the battery unit brackets

6 Nm
from the rack.
Ge22742C

battery unit below. Use a lifting
device when lifting the equipment,
to prevent injury.
Ge22740B

batteries.
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4.8.2.1 Battery Connections
–48 V power Cables 0 V power Cables
SCU
Dongle
Communication Cable
Battery
Ge23077B
Figure 37 Example Showing Cables Connected to Battery Units with SCU
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–48 V power Cables 0 V power Cables
Controller 6610
Communication Cable
Battery
Ge24840A
Figure 38 Example Showing Cables Connected to Battery Units with Controller

6610
4.8.2.2 Prepare the Battery Unit
Make sure that the brackets on both sides of the battery unit are installed
in suitable positions for the battery rack installation. There are three possible
positions for the brackets
Steps
1. A B C Make sure that the battery

brackets are installed in position C.
Ge23212A
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Replace Batteries

starting from the bottom of the
19-inch rack.
x4
Ge613063

PH2
2.0 Nm
Ge613064
4.8.2.4 Place Battery Unit in Rack
Caution!
cause injury.
Steps

Ge16039C
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Replace Batteries

the equipment into the rack, to
prevent injury.
Ge22740A

the guide rail or shelf. If there is
or shelf, start with the lowest one.
Ge22743C
4. T30 Attach the battery unit brackets to

6 Nm
the rack.
Ge22742C

breaker to Off.
On
Off
Ge13656B
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terminals.
Ge16005B

a. PH3
Ge22816B
PH3
6 Nm
Ge22817B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 187

Replace Batteries
b. PH3
group.
Ge22815B
PH3
6 Nm
Ge22814B
Steps

Ge16039C
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Replace Batteries
a. PH3
Connect the –48 V
unit of a group.
Ge22799B
b. PH3
Ge22798B

terminals.
Ge16005B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 189

Replace Batteries
Steps
1. Insert a dongle in the USB

port of SCU 09 01. Connect
SCU 09 01
1
the communication cable to the
2
SERIAL
dongle.
EC
SAU
EXT ALARM Note:

Use cable ties to secure the dongle
-48V
and the communication cable to

the frame to relieve the stress of
the hanging cable.
For information on which SCU

SW versions that support lithium-
ion battery units, see Software
Ge18296A Compatibilities.

RS48
5 unit.
Ge16036B
3. RS48
5
For a multiple battery unit
battery units daisy chained.
RS48
5
Ge16037C
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Replace Batteries

Up
2 3
Battery 6
1 4 5 6 7 Down
1 3 Up
Battery 5
2 4 5 6 7 Down unit configuration. The maximum
3 Up number of battery units is limited
Battery 4
1 2 4 5 6 7 Down by the rack or enclosure.
1 2 Up
Battery 3
3 4 5 6 7 Down
2 Up
Battery 2
1 3 4 5 6 7 Down
1 Up
Battery 1
2 3 4 5 6 7 Down
Ge22460A

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 191

Replace Batteries
Battery unit
..
.
Battery unit
Battery unit
Battery unit
Normally
Closed
Ge17891A
Steps

alarm cable.
Ge17430B
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Replace Batteries

1 (NC)
2 (NC)
Ge17470B

alarm cable.
Ge17430B

1 (NC)
2 (NC) connectors.
External
alarm
interface
AL A R M
1 (NC)
2 (NC)
Ge17471C
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 193

Replace Batteries

breaker to On.
On
Off
Ge13655B

Steps

units to On.
Ge16035B
Steps

flashing green.
Ge16040B
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Replace Batteries

SOC
25 % 50 % 75 % 100 %
operation.
Ge16041B
Steps

Voltage
voltage 56.4 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17642A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17643A
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Replace Batteries
4.9 Mix Lithium-Ion Batteries, Battery 6614 and Battery

6618
Ge23816A
Figure 39 Mixed Batteries in Enclosure

the battery rack.
This section describes how to install Battery 6614 together with Battery 6618.
The battery units are divided into groups, with maximum two units per group
that are interconnected. Each battery unit must be placed on a L-support bracket.
Battery 6614 is always the bottom battery in a group and Battery 6618 is always
placed on top.
For Battery 6614 1U of free space above the unit is required and for Battery 6618
0.5U of free space above the unit is required.
Free space is required over each battery unit. It is also recommended to have
some free space under each group of connected battery units for cable routing.

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Replace Batteries



Danger!
Explosion risk!
Warning!
4.9.1.1 Switch off Battery Circuit Breaker
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Replace Batteries
Steps
1. If applicable, set the system

battery circuit breaker to Off.
On
Off
Ge13656B
Steps

breaker to Off.
Ge16039C
Steps

procedure.
Ge16040B
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Replace Batteries

1 (NC)
2 (NC)
Ge17561A

5
R S4 8
5
Ge17562B

terminals.
Ge16005B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 199

Replace Batteries

PH3
the battery units.
Ge25702A
PH3
Ge25703A

PH3
battery units.
Ge25704A
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Replace Batteries
1. Detach the battery unit brackets

from the rack.
Ge18111A
Ge15414A

battery unit below.
Ge15303A

batteries.
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 201

Replace Batteries
Steps
1. A B C Make sure that the battery

brackets are installed in position C.
Ge23212A

19-inch rack.
x4
Ge613063

PH2
2.0 Nm
Ge613064
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Replace Batteries
4.9.2.3 Place Battery Unit in Rack
Caution!
cause injury.
Steps

Ge16039C

the equipment into the rack, to
prevent injury.
Ge22740A

the guide rail or shelf. If there is
or shelf, start with the lowest one.
Ge22743C
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 203

Replace Batteries
4. T30 Attach the battery unit brackets to

6 Nm
the rack.
Ge22742C

breaker to Off.
On
Off
Ge13656B

terminals.
Ge16005B

groups, using the DC busbars. Use bended busbars to connect between
batteries of different type, and straight busbars to connect between batteries
of same type. Also note that the bended DC busbar to the left-hand side does
not have the same design as the one to the right-hand side.
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Replace Batteries
a. PH3
Ge23809C
PH3
6 Nm
Ge22817B
b. PH3
group.
Ge22815B
PH3
6 Nm
Ge23808B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 205

Replace Batteries
Steps

Ge16039C
a. PH3
Connect the –48 V
unit of a group.
Ge22799B
b. PH3
Ge22798B
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Replace Batteries

terminals.
Ge16005B
Steps

SCU 09 01
1

2
SERIAL
dongle.
EC
SAU
Note:
EXT ALARM

-48V

the hanging cable.


RS48
5 unit.
Ge16036B
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Replace Batteries
3. RS48
5
RS48
5
Ge16037C

Up
2 3
Battery 6
1 4 5 6 7 Down
1 3 Up
Battery 5
Battery 4
1 2 Up
Battery 3
3 4 5 6 7 Down
2 Up
Battery 2
1 3 4 5 6 7 Down
1 Up
Battery 1
2 3 4 5 6 7 Down
Ge22460A

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Replace Batteries
Battery unit
..
.
Battery unit
Battery unit
Battery unit
Normally
Closed
Ge17891A
Steps

alarm cable.
Ge17430B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 209

Replace Batteries

1 (NC)
2 (NC)
Ge17470B

alarm cable.
Ge17430B

1 (NC)
2 (NC) connectors.
External
alarm
interface
AL A R M
1 (NC)
2 (NC)
Ge17471C
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Replace Batteries

breaker to On.
On
Off
Ge13655B

Steps

units to On.
Ge16035B
Steps

flashing green.
Ge16040B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 211

Replace Batteries

SOC
25 % 50 % 75 % 100 %
operation.
Ge16041B
Steps

Voltage
voltage 56.4 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17642A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17643A
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Replace Batteries
4.10 Replace Lithium-Ion Batteries, Battery 6619
Ge22793B
Figure 40 Battery Units Installed in the Battery Rack
Table 8 Maximum Number of Units, Battery 6619

Supported
AC Enclosure G1 4 2 groups, 2 units in each
group
AC Enclosure G2 5 3 groups, 2 or 1 unit(s) in
each group
DC Enclosure 5 3 groups, 2 or 1 unit(s) in
each group
Battery Compartment 3 2 groups, 2 or 1 unit(s) in
each group

the battery rack.
This section describes how to install Battery 6619 inside a battery rack.
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 213

Replace Batteries
The enclosure can house a maximum of five 4.6U units of Battery 6619. The
battery units are divided into groups, with maximum two units per group that are
interconnected. Each battery unit must be placed on L-support brackets.
Free space is required over each battery unit with a minimum distance of 0.4U to
the next unit. It is also recommended to have some free space under each group
of connected battery units for cable routing.



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Replace Batteries
Danger!
Explosion risk!
Warning!

breaker to Off.
On
Off
Ge13656B
Steps

breaker to Off.
Ge16039C
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 215

Replace Batteries
Steps

procedure.
Ge16040B

1 (NC)
2 (NC)
Ge17561A

5
R S4 8
5
Ge17562B
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Replace Batteries

terminals.
Ge16005B

PH3
the battery units.
Ge25702A
PH3
Ge25703A

PH3
battery units.
Ge25704A
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 217

Replace Batteries
Caution!
cause injury.
Steps
1. T30 Detach the battery unit brackets

6 Nm
from the rack.
Ge22742C

battery unit below. Use a lifting
device when lifting the equipment,
to prevent injury.
Ge22740B

batteries.
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Replace Batteries
4.10.2.1 Battery Connections
0 V power Cables
–48 V power Cables
SCU
Dongle
Communication Cable
Battery
Ge22794C
Figure 41 Example Showing Cables Connected to Battery Units with SCU
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 219

Replace Batteries
0 V power Cables
–48 V power Cables
Controller 6610
Communication Cable
Battery
Ge24841A
Figure 42 Example Showing Cables Connected to Battery Units with Controller

6610
Steps
1. PH2 If applicable, move the brackets to

1.6 Nm more suitable positions.
Ge22830B
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Replace Batteries

19-inch rack.
x4
Ge613063

PH2
2.0 Nm
Ge613064
4.10.2.4 Place Battery Units in Rack
Caution!
cause injury.
Steps

Ge16039C
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 221

Replace Batteries

the equipment into the rack, not
to cause injury. Two examples are
shown.
Ge22740A
Ge23088A

the guide rail or shelf. If there are
or shelf, begin with the lowest one.
Ge15414A
4. PH 2
the rack.
3.2 Nm
Ge17543A
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Replace Batteries

breaker to Off.
On
Off
Ge13656B

terminals.
Ge16005B

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 223

Replace Batteries
a. PH3
Ge22816B
PH3
6 Nm
Ge22817B
b. PH3
group.
Ge22815B
PH3
6 Nm
Ge22814B
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Replace Batteries
Steps

Ge16039C
a. PH3
Connect the –48 V
unit of a group.
Ge22799B
b. PH3
Ge22798B
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 225

Replace Batteries

terminals.
Ge16005B
Steps

SCU 09 01
1

2
SERIAL
dongle.
EC
SAU
Note:
EXT ALARM

-48V

the hanging cable.


RS48
5 unit.
Ge16036B
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Replace Batteries
3. RS48
5
RS48
5
Ge16037C

Up
2 3
Battery 6
1 4 5 6 7 Down
1 3 Up
Battery 5
Battery 4
1 2 Up
Battery 3
3 4 5 6 7 Down
2 Up
Battery 2
1 3 4 5 6 7 Down
1 Up
Battery 1
2 3 4 5 6 7 Down
Ge22460A

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 227

Replace Batteries
Battery unit
..
.
Battery unit
Battery unit
Battery unit
Normally
Closed
Ge17891A
Steps

alarm cable.
Ge17430B
228 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

Replace Batteries

1 (NC)
2 (NC)
Ge17470B

alarm cable.
Ge17430B

1 (NC)
2 (NC) connectors.
External
alarm
interface
AL A R M
1 (NC)
2 (NC)
Ge17471C
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 229

Replace Batteries

breaker to On.
On
Off
Ge13655B

Steps

units to On.
Ge16035B
Steps

flashing green.
Ge16040B
230 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

Replace Batteries

SOC
25 % 50 % 75 % 100 %
operation.
Ge16041B
Steps

Voltage
voltage 56.4 V for
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17642A

Voltage
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17643A
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Replace Batteries
5 Perform Concluding Routines
Follow the instructions in the work order or the Operating Instructions (OPI) that
refers to this document.
Steps
Before leaving the site, do the following:
1. Make sure that the cabinet is operational and that no alarm is active
(detailed information about optical indicators can be found in Indicators,
Buttons, and Switches).
Note: Reaching the final indicator status can take up to 30 minutes.
2. Collect all tools.
3. Inform the OMC that the work is finished on the enclosure.
4. Close and lock the enclosure.
5. Complete the work order.
6. Follow the procedures for the return and disposal of replacement parts and
the disposal of packing. Information about how to handle faulty equipment
is described in Handling Faulty Equipment.
7. Lock all doors and gates to the site.
232 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

References
6 References
Safety
— Personal Health and Safety Information, 124 46-2885
— System Safety Information, 124 46-2886
— Transportation and Storage, 114/1551-LZA 701 6001/1
Generic
— Handling Faulty Equipment, 2/1541-LZA 701 6001
— Install Enclosure, 21/1531-LZA 701 6011/1
— Data Collection Guideline, 1/1553-LZA 701 6001/1
— Indicators, Buttons, and Switches, 19/1551-LZA 701 6001
Site
— Manage Batteries, 1/154 43-LZA 701 6009
58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 233

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© Ericsson AB 2017–2022. All rights reserved. No part of this document may be

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

3 Unpack and Check the Equipment 4

5 Perform Concluding Routines 232

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

This document describes how to replace internal battery blocks in Enclosure

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 1

— System Safety Information

— Transportation and Storage

For documents referred to in this document, see References

2.2 Tools and Equipment

Table 1 Required Tools

Tool Product Name

Philips head PH2 and PH3 screwdriver

Torx screwdriver, T30

2 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

Tool Product Name

— The instruction that refers to this document is available, if applicable.

— The new unit is available.

— The new unit is undamaged and corresponds to the work order.

— There is space in the enclosure for the unit, if applicable.

— All keys are available and site access is granted.

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 3

3 Unpack and Check the Equipment

Note: The enclosure must never be left in an outdoor environment unpacked

Unpack and check the equipment as follows:

1. Check that the delivered items

2. Examine the packaging for

3. Open the packaging and examine

4. Dispose of the packaging material in accordance with local regulations.

4 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

This section describes how to replace lead-acid batteries in Enclosure 6150

4.1 Replace Lead-acid Batteries

Note: It is mandatory to read the document Manage Batteries before installing

The enclosure supports up to two strings of internal batteries. It is recommended

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 5

Figure 1 Battery Position and Temperature Sensor Placement in Enclosure

Before replacing the battery, consider the following:

— Combining different battery types can mean an explosion hazard.

6 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

4.1.1 Remove NorthStar Batteries

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 7

2. Open the enclosure door.

5. Loosen the screws on the bar in

6. Remove pole protection caps.

8 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

Figure 2 Northstar 100 Ah

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 9

Figure 3 Northstar 170–210 Ah

10 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

Figure 4 Northstar Black 100–200 Ah

8. Insulate the cable lug to secure

58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08 11

Figure 5 Northstar 100 Ah

Figure 6 Northstar 170–210 Ah

12 58/1543-LZA 701 6011/1 Uen AZ | 2022-11-08

Figure 7 Northstar Black 100–200 Ah

10. Insulate the cable lug to secure

11. Disconnect the inter-block

12. Pull out battery blocks 4 and 3 from right to left.