N Activity Desc Tools Ext/Int Operator Time (Menit)

Release Klem Centerpost Palu dan Kunci L Int A 1.466666667

Down Centerpost Ext 0.35
Open Bladder Int 0.15
Installation eye bolt and link to hook in lifter Int 0.9
Move bladder with forklift Int 0.433333333
Cleaning mold and blader area Int 0.3
Close press mould Ext 1.233333333
Move bladder to prep. Table Int 2
Isi Checksheet
Release clamp ring top from bladder Bor mesin 0.8
Release blader 1.166666667
Clean piringan blader 0.283333333
Searching the new blader 2.183333333
assembly the new blader 4.35
Installation eye bolt and link to hook in lifter 0.866666667
move blader to curing area 1.566666667
up the press mould 1
entry to mould area 0.4
set the left one blader 0.183333333
check the left one blader 0.833333333
change oring 1.316666667
move the new blader to curing machine 1.633333333
installation the new blader 2.816666667
up the center post 0.25
set the bleder 0.183333333
up the center post 0.583333333
clean the blader 1.15
Check baut/mur dan turn on mesin 0.566666667
Isi Checksheet 1.866666667
Reser counter bladder ke o 3.066666667
33.9
Menit Detik

1 28
1 49
1 58
2 52
3 18
3 36
4 50
6 50

7 38
8 48
9 5
11 16
15 37
16 29
18 3
19 3
19 27
19 38
20 28
21 47
23 25
26 14
26 29
26 40
27 15
28 24
28 58
30 50
33 54
N Activity Desc Desc Tools
searching the equipment
move green tyre
push down green tyre from curing machine
move green tyre
up the press mould
move trolley
searching the equipment
uninstall the bladder

Uninstall Mold
searching the forklift
release the bladder
hook the blader with eyebolt
move the blader from curing machine
hook the blader with eyebolt
move the blader from curing machine
down the press mould
release the upper mould
move the equipment and klem ring
up the press mould
install the eyebolt mould
move mould into mould's pallet
release the eyebolt mould from mould
arrange the equipment
move mould into mc sandblasting area
hook the eyebolt to mould
move the upper mould to mould table
hook the eyebolt to buttom mould
move the buttom mould into the sandblast machine
release the eyebolt from mould
setup the sandblasting machine
starting the sandblasting mould cleaning (buttom)
cleaning and repair(weekly broken) the buttom mould
hook the eyebolt to buttom mould
move the buttom mould to the mould table
C Sandblast

hook the eyebolt to the upper mould

 MC Sandblast
move the upper mould into the sandblast machine
release the eyebolt from the upper mould
starting the sandblasting mould cleaning (upper)
cleaning and repair(weekly broken) the upper mould
hook the eyebolt to buttom mould
move the buttom mould to the mould table
hook the eyebolt to the upper mould
move the upper mould to the mould table
hook the eyebolt to the buttom mould
move the buttom mould
release the eyebolt from the buttom mould
move a pair of mould into the mould pallet
release the eyebolt from a pair of mould
move a pair of mould with forklift to the curing area
move a pair of mould into the curing machine
release the eyebolt from a pair of mould
move away the forklift from the curing machine
down the press mould
prepare the equipment
use the impact drill to install upper mould

Install Mold
pull up the press mould
take the bladder from the bladder area
move the bladder into the curing machine
move away the forklift from the curing machine
prepare the equipment and release eyebolt
install the bladder
use the impact drill to install buttom mould
setup the blader
cleaning mould with high pressure air
setup the curing machine
Ext/Int Operator Mulai Sekesai Duration Minute
0:00 0:01:37 0:01:37 1.62
0:01:37 0:01:58 0:00:21 0.35
0:01:58 0:02:14 0:00:16 0.27
0:02:14 0:02:31 0:00:17 0.28
0:02:31 0:03:00 0:00:29 0.48
0:03:00 0:04:00 0:01:00 1.00
0:04 0:04:34 0:00:34 0.57
0:04:34 0:06:49 0:02:15 2.25
12:06:49 AM 0:15:09 0:08:20 8.33
12:15:09 AM 0:17:32 0:02:23 2.38
12:17:32 AM 0:18:24 0:00:52 0.87
12:18:24 AM 0:19:54 0:01:30 1.50
12:19:54 AM 0:20:28 0:00:34 0.57
12:20:28 AM 0:24:01 0:03:33 3.55
12:24:01 AM 0:24:30 0:00:29 0.48
12:24:30 AM 0:25:30 0:01:00 1.00
12:25:30 AM 0:25:54 0:00:24 0.40
12:25:54 AM 0:26:16 0:00:22 0.37
12:26:16 AM 0:26:27 0:00:11 0.18
12:26:27 AM 0:31:08 0:04:41 4.68
12:31:08 AM 0:31:25 0:00:17 0.28
12:31:25 AM 0:31:48 0:00:23 0.38
12:31:48 AM
12:00:00 AM 0:00:09 0:00:09 0.15
12:00:09 AM 0:00:51 0:00:42 0.70
12:00:51 AM 0:01:41 0:00:50 0.83
12:01:41 AM 0:03:09 0:01:28 1.47
12:03:09 AM 0:03:26 0:00:17 0.28
12:03:26 AM 0:05:07 0:01:41 1.68
12:05:07 AM 0:09:53 0:04:46 4.77
12:09:53 AM 0:14:14 0:04:21 4.35
12:14:14 AM 0:14:30 0:00:16 0.27
12:14:30 AM 0:16:15 0:01:45 1.75
12:16:15 AM 0:17:10 0:00:55 0.92
12:17:10 AM 0:18:47 0:01:37 1.62
12:18:47 AM 0:19:00 0:00:13 0.22
12:19:00 AM 0:22:25 0:03:25 3.42
12:22:25 AM 0:23:01 0:00:36 0.60
12:23:01 AM 0:23:27 0:00:26 0.43
12:23:27 AM 0:25:32 0:02:05 2.08
12:25:32 AM 0:26:37 0:01:05 1.08
12:26:37 AM 0:27:50 0:01:13 1.22
12:27:50 AM 0:30:10 0:02:20 2.33
12:30:10 AM 0:31:50 0:01:40 1.67
12:31:50 AM 0:32:02 0:00:12 0.20
12:32:02 AM 0:34:16 0:02:14 2.23
12:34:16 AM 0:34:39 0:00:23 0.38
12:34:39 AM
12:00:00 AM 0:00:42 0:00:42 0.70
12:00:42 AM 0:02:00 0:01:18 1.30
12:02:00 AM 0:02:20 0:00:20 0.33
12:02:20 AM 0:02:49 0:00:29 0.48
12:02:49 AM 0:04:13 0:01:24 1.40
12:04:13 AM 0:04:35 0:00:22 0.37
12:04:35 AM 0:04:57 0:00:22 0.37
12:04:57 AM 0:07:13 0:02:16 2.27
12:07:13 AM 0:08:20 0:01:07 1.12
12:08:20 AM 0:08:38 0:00:18 0.30
12:08:38 AM 0:09:03 0:00:25 0.42
12:09:03 AM 0:10:14 0:01:11 1.18
12:10:14 AM 0:10:38 0:00:24 0.40
12:10:38 AM 0:12:03 0:01:25 1.42
12:12:03 AM 0:12:52 0:00:49 0.82
12:12:52 AM 0:14:46 0:01:54 1.90
N Activity Desc Tools Ext/Int Operator

Move the Dry Ice Machine tp curing area

move the trolley of green tyre
preparation the dry ice machine
mengencangkan mur pada mold
set the blader
entry the molding area
set the curing machine
mengencangkan mur pada mold
preparation for cleaning
memasang selang
menggunakan ear plug
mengisi mesin dry ice
menggunakan helm full face
membersihkan mould atas dengan mesin dry ice
mengisi mesin dry ice
membersihkan mould atas dengan mesin dry ice
mengisi mesin dry ice
membersihkan mould bawah dengan mesin dry ice
mengisi mesin dry ice
membersihkan mould bawah dengan mesin dry ice
merapihkan peralatan mesin dry ice dan melepas selang
membersihkan mould
set up curing machine
merapihkan peralatan mesin dry ice
memindahkan mesin dry ice dari curing mc ke eff area
Time (Menit) Menit Detik
Mulai Sekesai Duration Minute
0.18 11 0:00 0:01:12 0:01:12 1.20
0.82 1 0
6.28 7 17
0.72 8 0
0.33 8 20
0.72 9 3
1.35 10 24
1.23 11 38
0.73 14 22
0.65 15 1
0.13 15 9
0.77 15 55
0.08 16 0
4.28 20 17
0.50 20 47
3.58 24 22
0.47 24 50
3.50 28 20
0.23 28 34
1.52 30 5
1.73 31 49
0.32 32 8
2.53 34 40
4.08 38 45
0.18
No Macro Activity

1 MC Dry Ice
2 MC Dry Ice

3 MC Dry Ice

4 MC Dry Ice
5 MC Dry Ice
6 MC Dry Ice
7 MC Dry Ice
8 MC Dry Ice
9 MC Dry Ice
10 MC Dry Ice
11 MC Dry Ice
12 MC Dry Ice
13 MC Dry Ice
14 MC Dry Ice
15 MC Dry Ice
16 MC Dry Ice
17 MC Dry Ice
18 MC Dry Ice
19 MC Dry Ice
20 MC Dry Ice
21 MC Dry Ice
22 MC Dry Ice
23 MC Dry Ice
24 MC Dry Ice
25 MC Dry Ice
Total
 Activity
Description

Move the Dry Ice Machine tp curing area

move the trolley of green tyre

preparation the dry ice machine x

tighten the nut on the mold x

set the blader x
entry the molding area
set the curing machine x
tighten the nut on the mold x
preparation for cleaning x
install the hose of drying ice machine x
Wear ear plug x
filling dry ice machine x
Wear safety helmet x
cleaning the top mold with a dry ice machine x
filling dry ice machine x
cleaning the top mold with a dry ice machine x
filling dry ice machine x
clean the bottom mold with a dry ice machine x
filling dry ice machine x
clean the bottom mold with a dry ice machine x
tidy up the dry ice machine tools and remove the hose x
clean the mold with high pressure air x
set up curing machine x
tidy up dry ice machine tools x
moving dry ice machine from curing mc to eff area
Total
 Activity
Time (Min) Distance (m)

x 0.18 6
x 0.82 8

6.28

0.72
0.33
x 0.72 8
1.35
1.23
0.73
0.65
0.13
0.77
0.08
4.28
0.50
3.58
0.47
3.50
0.23
1.52
1.73
0.32
2.53
4.08
x 0.18
36.93
Ext Int NVA VA E C R S

x x
x x x

x x x

x x
x x
x x
x x
x x
x x x
x x
x x
x x x
x x
x x
x x x
x x
x x x
x x
x x x
x x
x x
x x
x x
x x x
x x
 Action

Can be carry out by operator production

Prepare all equipment to a toolbox before starting cleaning mold (Impact drill) and brint the
closer to curing machine area

Provide power supply at every location of curing machine

Standardize dry ice machine filling (7 spoon in a time)

Standardize dry ice machine filling (7 spoon in a time)

Standardize dry ice machine filling (7 spoon in a time)

Standardize dry ice machine filling (7 spoon in a time)

Bring a tool box to arrange all equipment neat and fast

Time After
Status
Reduction

0.18
0.00

0.5

0.72
0.33
0.72
1.35
1.23
0.20
0.65
0.13
0.23
0.08
4.28
0.23
3.58
0.23
3.50
0.23
1.52
1.73
0.32
2.53
3.00
0.18
27.67

No Description
2 move the trolley of green tyre

3 preparation the dry ice machine

9 preparation for cleaning

12

15
filling dry ice machine
17

19

24 tidy up dry ice machine tools

No Action

Provide toolboxes according to work needs closer

the curing machine, for mold cleaning activities
3 with the dry ice method the tools needed are as
follows;
- Impact drill
Acion
Give directions to the curing machine operator to move the trolley in front of the machine where the
mold cleaning will be done
Provide toolboxes according to work needs closer the curing machine, for mold cleaning activities
with the dry ice method the tools needed are as follows;
- Impact drill

Provide power supply at every location of curing machine

Standardize dry ice machine filling (7 spoon in a time)

Bring a tool box to arrange all equipment neat and fast

New Toolbox
Status
No Macro Activity Description Time Ext Int

1 Assembly Blader Release clamp ring top from bladder 0.80 X

2 Assembly Blader Uninstall bladder 1.17 X
3 Assembly Blader Clean klem ring bladder 0.28 X
4 Assembly Blader Searching the new blader 2.18 X
5 Assembly Blader assembly the new blader 4.35 X
6 Assembly Blader Installation eye bolt and link to hook in lifter 0.87 X
7 Assembly Blader move blader to curing area 1.57 X
8 Uninstall Bladder Release Klem Centerpost 1.47 X
9 Uninstall Bladder Down Centerpost 0.35 X
10 Uninstall Bladder Open Bladder 0.15 X
11 Uninstall Bladder Installation eye bolt and link to hook in lifter 0.90 X
12 Uninstall Bladder Move bladder with forklift 0.73 X
13 Uninstall Bladder Close press mould 1.23 X
14 Install Blader up the press mould 1.00 X
15 Install Blader entry to mould area 0.40 X
16 Install Blader set the left one blader 0.18 X
17 Install Blader check the left one blader 0.83 X
18 Install Blader change oring 1.32 X
19 Install Blader move the new blader to curing machine 1.63 X
20 Install Blader installation the new blader 2.82 X
21 Install Blader up the center post 0.25 X
22 Install Blader set the bladder 0.18 X
23 Install Blader up the center post 0.58 X
24 Install Blader clean the blader 1.15 X
25 Install Blader Check sensor at unloader dan turn on mesin 0.57 X
26 Install Blader Filling checksheet 1.87 X
27 Install Blader Reset counter bladder ke o 3.07 X
28 Install Blader Move bladder to prep. Table 2.00 x
Total 33.9
NVA VA Eliminate Combine Rearrange Simplify

X
X
X
X x
X
X
X x
X
X
X
X x
X x
X
X
X X
X X
X X
X x
X
X
X
X
X
X
X X
X
X
X x
 Action

Prepare the bladder to be replaced

Bring the new blader with bladder pallet in one time transport

Use threaded lifting pins

Carry out activities in accordance with work instructions and train the operator

Carry out activities in accordance with work instructions and train the operator
Carry out activities in accordance with work instructions and train the operator
Carry out activities in accordance with work instructions and train the operator
Provide a place for equipment as needed

Carry out activities in accordance with work instructions and train the operator

put the old one blader to blader pallet

Time After
Status
Reduction

0.80
1.17
0.28
2.18
4.35
0.87
1.57
1.47
0.35
0.15
0.10
0.50
1.23
1.00
0.00
0.00
0.83
0.00
1.63
2.82
0.25
0.18
0.58
1.15
0.00
1.87
3.07
0.00
17.2 No Description
7 move blader to curing area
11 Installation eye bolt and link to hook in lifter
12 Move bladder with forklift
15 entry to mould area
16 set the left one blader
17 check the left one blader
18 change oring
25 Check baut/mur at unloader dan turn on mesin
28 Move bladder to prep. Table
No Action

11 Use threaded lifting pins

Provide toolboxe according to work needs closer the

curing machine, for change blader activities the tools
needed are as follows;
- Hammer
18 - Pahat
- Impact drill
- L key

Bring the new blader with bladder pallet in one time

transport and put the old one blader

28
No Activity

2 Uninstall bladder

8 Release Klem Centerpost

18 change oring

20 installation the new blader

 Action
Bring the new blader with bladder pallet in one time transport
Use threaded lifting pins
Carry out activities in accordance with work instructions and train the operator
Carry out activities in accordance with work instructions and train the operator
Carry out activities in accordance with work instructions and train the operator
Carry out activities in accordance with work instructions and train the operator
Provide a place for equipment as needed
Carry out activities in accordance with work instructions and train the operator
put the old one blader to blader pallet
New Toolbox
New Toolbox
Status
 Description Time Ext Int

Uninstall Bladder Release Klem Centerpost 1.47 X

Uninstall Bladder Down Centerpost 0.35 X
Uninstall Bladder Open Bladder 0.15 X
Uninstall Bladder Installation eye bolt and link to hook in lifter 0.90 X
Uninstall Bladder Move bladder with forklift 0.73 X
Uninstall Bladder Close press mould 1.23 X
Uninstall Bladder Move bladder to prep. Table 2.00 X
Assembly Blader Release clamp ring top from bladder 0.80 X
Assembly Blader Release blader 1.17 X
Assembly Blader Clean klem ring blader 0.28 X
Assembly Blader Searching the new blader 2.18 X
Assembly Blader assembly the new blader 4.35 X
Assembly Blader Installation eye bolt and link to hook in lifter 0.87 X
Assembly Blader move blader to curing area 1.57 X
Install Blader up the press mould 1.00 X
Install Blader entry to mould area 0.40 X
Install Blader set the left one blader 0.18 X
Install Blader check the left one blader 0.83 X
Install Blader change oring 1.32 X
Install Blader move the new blader to curing machine 1.63 X
Install Blader installation the new blader 2.82 X
Install Blader up the center post 0.25 X
Install Blader set the bladder 0.18 X
Install Blader up the center post 0.58 X
Install Blader clean the blader 1.15 X
Install Blader Check baut/mur at unloader dan turn on mesin 0.57 X
Install Blader Filling checksheet 1.87 X
Install Blader Reset counter bladder ke o 3.07 X
Total 33.9
 Description Time Ext Int

Uninstall Bladder Release Klem Centerpost 1.47 X

Uninstall Bladder Down Centerpost 0.35 X
Uninstall Bladder Open Bladder 0.15 X
Uninstall Bladder Installation eye bolt and link to hook in lifter 0.90 X
Uninstall Bladder Move bladder with forklift 0.73 X
Uninstall Bladder Close press mould 1.23 X
Uninstall Bladder Move bladder to prep. Table 2.00 X
Assembly Blader Release clamp ring top from bladder 0.80 X
Assembly Blader Release blader 1.17 X
Assembly Blader Clean klem ring blader 0.28 X
Assembly Blader Searching the new blader 2.18 X
Assembly Blader assembly the new blader 4.35 X
Assembly Blader Installation eye bolt and link to hook in lifter 0.87 X
Assembly Blader move blader to curing area 1.57 X
Install Blader up the press mould 1.00 X
Install Blader entry to mould area 0.40 X
Install Blader set the left one blader 0.18 X
Install Blader check the left one blader 0.83 X
Install Blader change oring 1.32 X
Install Blader move the new blader to curing machine 1.63 X
Install Blader installation the new blader 2.82 X
Install Blader up the center post 0.25 X
Install Blader set the bladder 0.18 X
Install Blader up the center post 0.58 X
Install Blader clean the blader 1.15 X
Install Blader Check baut/mur at unloader dan turn on mesin 0.57 X
Install Blader Filling checksheet 1.87 X
Install Blader Reset counter bladder ke o 3.07 X
Total 33.9
Eliminate Description Time

Assembly Blader Release clamp ring top from bladder 0.80

Assembly Blader Release blader 1.17
Assembly Blader Clean klem ring blader 0.28
Assembly Blader Searching the new blader 2.18
Assembly Blader assembly the new blader 4.35
Assembly Blader Installation eye bolt and link to hook in lifter 0.87
Assembly Blader move blader to curing area 1.57
Uninstall Bladder Release Klem Centerpost 1.47
Uninstall Bladder Down Centerpost 0.35
Uninstall Bladder Open Bladder 0.15
Uninstall Bladder Installation eye bolt and link to hook in lifter 0.90
Uninstall Bladder Move bladder with forklift 0.73
Uninstall Bladder Close press mould 1.23
install bladder up the press mould 1.00
install bladder entry to mould area 0.40
install bladder set the left one blader 0.18
install bladder check the left one blader 0.83
install bladder change oring 1.32
install bladder move the new blader to curing machine 1.63
install bladder installation the new blader 2.82
install bladder up the center post 0.25
install bladder set the bladder 0.18
install bladder up the center post 0.58
install bladder clean the blader 1.15
install bladder Check baut/mur at unloader dan turn on mesin 0.57
install bladder Filling checksheet 1.87
install bladder Reset counter bladder ke o 3.07
install bladder Move bladder to prep. Table 2.00
Total 33.9
Ext Int

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
No Macro Activity

24 MC Sandblast
25 MC Sandblast
26 MC Sandblast
27 MC Sandblast
28 MC Sandblast
29 MC Sandblast
30 MC Sandblast
31 MC Sandblast
32 MC Sandblast
33 MC Sandblast
34 MC Sandblast
35 MC Sandblast
36 MC Sandblast
37 MC Sandblast
38 MC Sandblast
39 MC Sandblast
40 MC Sandblast
41 MC Sandblast
42 MC Sandblast
43 MC Sandblast
44 MC Sandblast
45 MC Sandblast
46 MC Sandblast
47 MC Sandblast
48 MC Sandblast
49 Install Mold
50 Install Mold
51 Install Mold
52 Install Mold
53 Install Mold
54 Install Mold
55 Install Mold
56 Install Mold
57 Install Mold
58 Install Mold
59 Install Mold
60 Install Mold
61 Install Mold
62 Install Mold
63 Install Mold
64 Install Mold
Total
 Activity
Description

hook the eyebolt to mould x

move the upper mould to mould table x
hook the eyebolt to buttom mould x
move the buttom mould into the sandblast machine x
release the eyebolt from mould x
setup the sandblasting machine x
starting the sandblasting mould cleaning (buttom) x
cleaning and repair(weekly broken) the buttom mould x
hook the eyebolt to buttom mould x
move the buttom mould to the mould table x
hook the eyebolt to the upper mould x
move the upper mould into the sandblast machine x
release the eyebolt from the upper mould x
starting the sandblasting mould cleaning (upper) x
cleaning and repair the upper mould x
hook the eyebolt to buttom mould x
move the buttom mould to the mould table x
hook the eyebolt to the upper mould x
move the upper mould to the mould table x
hook the eyebolt to the buttom mould x
move the buttom mould x
release the eyebolt from the buttom mould x
move a pair of mould into the mould pallet x
release the eyebolt from a pair of mould x
move a pair of mould with forklift to the curing area x
move a pair of mould into the curing machine x
release the eyebolt from a pair of mould x
move away the forklift from the curing machine x
down the press mould x
prepare the equipment x
use the impact drill to install upper mould x
pull up the press mould x
take the bladder from the bladder area x
move the bladder into the curing machine x
move away the forklift from the curing machine x
prepare the equipment and release eyebolt x
install the bladder x
use the impact drill to install buttom mould x
setup the blader x
cleaning mould with high pressure air x
setup the curing machine x
Total

NVA VA

Jumlah 8 56

Waktu 14.1 71.12

With
Walking
Forklift

Jarak (meter) 72.5 123

Waktu (min) 20.2 11.5

Jarak/waktu (m/min) 3.59 10.70

Actual Time 85.2

Time After Reduction 61.8

Reduction Time 23.4
Activity
Time (Min) Distance (m) Ext Int NVA

0.15 x
0.70 2 x
0.83 x
1.47 1.5 x
0.28 x
1.68 x x
4.77 x
4.35 x
0.27 x
1.75 3 x
0.92 x
1.62 3 x
0.22 x
3.42 x
0.60 x
0.43 x
2.08 3 x
1.08 x
1.22 3 x
2.33 x
1.67 3 x
0.20 x
2.23 3 x
0.38 x
2.00 15 x
0.70 10 x
1.30 x
0.33 4 x
0.48 x
1.40 x
0.37 x
0.37 x
2.27 x
 1.12 15 x
0.30 4 x
0.42 x
1.18 x
0.40 x
1.42 x
0.82 x
1.90 x
85.2 195.5 0 64 8

Total

64

85.22

Total

195.5

31.7

6.17
VA E C R S

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x x
x x
x
x
x x
x
x
x x
x
56 8 4 5 1
 Action

This Activity should be carry out by operator 2 when the sandblast machine is delay

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders
Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Prepare and bring all equipment near arround the curing machine

liquid cleaning should be available before instalation

Time Reduction Status

0.15
0.70
0.83
1.47
0.28
0
4.77
4.35
0.27
1.75
0.92
1.62
0.22
3.42
0.60
0.43
2.08
1.08
1.22
2.33
1.67
0.20
2.23
0.38
2.00
0.70
1.30
0.33
0.48
1.40
0.37
0.37
0.00
0.00
0.30
0.42
0.35
0.40
1.42
0.2
1.90
61.8

No

12

14

17

21
23

29

56

57

60

63

No

12

14

56

57

No

7
17

60

63
 Description

searching the equipment

move green tyre

push down green tyre from curing machine

move green tyre

move trolley and equipment

searching the equipment

waiting searching the forklift

move the blader from curing machine

move the blader from curing machine

move the equipment and klem ring

release the eyebolt mould from mould

move mould into mc sandblasting area

setup the sandblasting machine

take the bladder from the bladder area

move the bladder into the curing machine

install the bladder

cleaning mould with high pressure air

Action

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Action

Provide toolboxe according to work needs closer the curing machine, for mold cleaning activities wi
method the tools needed are as follows;
- Hammer
- Pahat
- Impact drill
- L key
Provide toolboxe according to work needs closer the curing machine, for mold cleaning activities wi
method the tools needed are as follows;
- Hammer
- Pahat
- Impact drill
- L key
- Cleaning Liquid
 Action

Prepare all equipment before start uninstalling bladder

Can be carry out by operator production

Can be carry out by operator production

Can be carry out by operator production

the activity can be carry out after move trolley

Prepare all equipment before start uninstalling bladder

The forklift should be available anytime

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

operator can bring a pallete to bring more equipment

this activity can be carry out at the same time before move the mold to mold pallete
prepare the forklift pallete

This Activity should be carry out by operator 2 when the sandblast machine is delay

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Prepare and bring all equipment near arround the curing machine

liquid cleaning should be available before instalation

A New Bladder Pallete

New Toolbox
Status
No Description NVA VA Eliminate

1 searching the equipment x

2 move green tyre x x

3 push down green tyre from curing machine x x

4 move green tyre x x

6 move trolley and equipment x x

7 searching the equipment x x

9 waiting searching the forklift x x

11 hook the blader with eyebolt x

12 move the blader from curing machine x

13 hook the blader with eyebolt x

14 move the blader from curing machine x

17 move the equipment and klem ring x

21 release the eyebolt mould from mould x

23 move mould into mc sandblasting area x

29 setup the sandblasting machine x x

56 take the bladder from the bladder area x x

57 move the bladder into the curing machine x x

60 install the bladder x

63 cleaning mould with high pressure air x x

Combine Rearange Simplify

x
 Action

Prepare all equipment before start uninstalling bladder

Can be carry out by operator production

Can be carry out by operator production

Can be carry out by operator production

the activity can be carry out after move trolley

Prepare all equipment before start uninstalling bladder

The forklift should be available anytime

Use threaded lifting pins

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Use threaded lifting pins

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

operator can bring a pallete to bring more equipment

this activity can be carry out at the same time before move the mold to mold pallete

prepare the forklift pallete

This Activity should be carry out by operator 2 when the sandblast machine is delay

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

Prepare and bring all equipment near arround the curing machine

liquid cleaning should be available before instalation

Status

No
1
2
3
 4
6
7
9
11
12
13
14
17
21
23
29
56
57
60
63

No
12

14

56

57

No
1

17

60

63

No

11

13

No
16

61
 Description
searching the equipment
move green tyre
push down green tyre from curing machine
move green tyre
move trolley and equipment
searching the equipment
waiting searching the forklift
hook the blader with eyebolt
move the blader from curing machine
hook the blader with eyebolt
move the blader from curing machine
move the equipment and klem ring
release the eyebolt mould from mould
move mould into mc sandblasting area
setup the sandblasting machine
take the bladder from the bladder area
move the bladder into the curing machine
install the bladder
cleaning mould with high pressure air

Action

Place the bladder around the curing machine in a bladder pallet which
for 2 bladders

Action
Provide toolboxe according to work needs closer the curing machine, f
cleaning activities with the sandblast method the tools needed are as fo
- Hammer
- Pahat
- Impact drill
- L key
- Cleaning Liquid

Action

hook the blader with eyebolt

Action
Uninstall Mold

Install Mold
 Action
Prepare all equipment before start uninstalling bladder
Can be carry out by operator production
Can be carry out by operator production
Can be carry out by operator production
the activity can be carry out after move trolley
Prepare all equipment before start uninstalling bladder
The forklift should be available anytime
Use threaded lifting pins
Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders
Use threaded lifting pins
Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders
operator can bring a pallete to bring more equipment
this activity can be carry out at the same time before move the mold to mold pallete
prepare the forklift pallete
This Activity should be carry out by operator 2 when the sandblast machine is delay
Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders
Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders
Prepare and bring all equipment near arround the curing machine
liquid cleaning should be available before instalation

A New Bladder Pallete

New Toolbox
A New Threaded Lifting Pins

A New Box for Bolt

 TO
A B C D E
A 1
B 1 1 2
FROM C 1
D 1
E 1
Frequence
A
B
TO FROM C
A B C D E D
A 81.5 E
B 34.4 34.4 81.5 Frequen
FROM C #REF!
D #REF!
E #REF!
Distance

From-To From
A-B A
B-C B
C-B C
B-A B

From-To From
A-B A
B-A B
B-C B
C-B C

From-To From
A-B A
B-A B
B-C B
C-B C
Total
 PARETO CHART DISTAN
(DRY ICE)
TO 90 81.5 81.5
A B C D E 80
81.5 70
60
34.4 34.4 163 50 70%
40 34
#REF!
30 35%
#REF! 20
#REF! 10
0
Frequence x Distance A-B B-A B-

To Freq Distance (m) Total

B 1 81.5 81.5
C 1 34.4 34.4
B 1 34.4 34.4
A 1 81.5 81.5
Total 231.8

To Freq Distance Total

B 1 81.5 81.5 35% 35%
A 1 81.5 81.5 35% 70%
C 1 34.4 34.4 15% 85%
B 1 34.4 34.4 15% 100%

To Freq Distance (m) Total (m)

B 1 81.5 81.5
A 1 81.5 81.5
C 1 34.4 34.4
B 1 34.4 34.4
231.8
PARETO CHART DISTANCE TRAVEL
(DRY ICE)
81.5 120%
100% 100%
85% 80%
70%
34.4 34.4 60%

% 40%
20% B
0%
B-A B-C C-B

Code Description
A Dry Ice Storage
B Curing Machine
C Power Supply

Description
Walking
 A

C
 TO
A B C D E F
A 3 4 1 1
B 2 1
C 1
FROM
D 4
E 1
F 1
Frequence

TO
A B C D E F
A 81.5 81.5 81.5 81.5
B 81.5 105
C 81.5
FROM
D 81.5
E 81.5
F 81.5
Distance

Sequence
1
2
3
4
5
6
7
8
9
10
 TO
A B C D E
A 244.5 326 81.5
B 163 105
C 81.5
FROM
D 326
E 81.5
F 81.5
Frequence x Distance

From/to From To Freq Distance Total

A-B A B 1 81.5 81.5
B-A B A 1 81.5 81.5
A-B A B 1 81.5 81.5
B-A B A 1 81.5 81.5
A-C A C 1 105 105
C-A C A 1 105 105
A-B A B 1 81.5 81.5
B-A B A 1 81.5 81.5
A-B A B 1 81.5 81.5
B-A B A 1 81.5 81.5
Total 862

Activity Distance
A (Bladder Change) 110
B (Cleaning Mold Dry Ice) 150
C (Cleaning Mold Sand Blast) 375
From/to From To Freq Distance Total
A-B A B 4 81.5 326.0 38% 38%
B-A B A 4 81.5 326.0 38% 76%
A-C A C 1 105 105.0 12% 88%
C-A C A 1 105 105.0 12% 100%
Total 373 862.0 100%

Forklift #REF!
Walking #REF!
 PARETO CHART DISTANCE TRAVEL
(SANDBLAST)
350.0 326.0 326.0 120%
300.0 100% 100%
F 250.0 88%
80%
81.5 200.0
76%
60%
150.0
105.0 105.0 40%
100.0 38%

50.0 20%
0.0 0%
A-B B-A A-C C-A
Code Description
A Preparation Tabel
B Curing Machine
C Sandblast Area
 120%
0% 100%
80% B
60%
40%
20%
0%

Code Description
A Dry Ice Storage
B Curing Machine
C Power Supply
 DISTANCE (m)
TO
A B C
A 51 30 FREKUENSI X DISTANCE
FROM B TO
C A B
A 204
FREKUENSI FROM B
TO C
A B C
A 4 2
FROM B
C
STANCE
TO
C
60

From-To From To Freq Distance Total

A-B A B 2 81.5 163
B-A B A 2 81.5 163
Total 326

From-To From To Freq Distance Total

A-B A B 2 81.5 163 50% 50%
B-A B A 2 81.5 163 50% 100%
Total 326

Description

With Forklift
 PARETO CHART DISTANCE TRAVEL
(CHANGE BLADDER)
180 120%
160
100%
140
120 80%
100
60%
80
60 40%
40
20%
20
0 0%
A-B B-A

A
 A

Code Description
A Preparation Tabel
B Curing Machine
 Distance (meter)
From/To A1 A2 A3 A4 A5 A6 A7 A8
Z (Prep Table) 138.7 134.5 130.3 126.1 121.9 116.3 112.1 107.9
From/To B1 B2 B3 B4 B5 B6 B7 B8
Z(Prep Table) 121.1 116.9 112.7 108.5 104.3 98.7 94.5 90.3
From/To C1 C2 C3 C4 C5 C6 C7 C8
Z (Prep Table) 112.5 108.3 104.1 99.9 95.7 90.1 85.9 81.7
From/To D1 D2 D3 D4 D5 D6 D7 D8
Z(Prep Table) 94 89.8 85.6 81.4 77.2 71.6 67.4 63.2
From/To E1 E2 E3 E4 E5 E6 E7 E8
Z (Prep Table) 92.3 88.1 83.9 79.7 75.5 69.9 65.7 61.5
From/To F1 F2 F3 F4 F5 F6 F7 F8
Z(Prep Table) 107.5 103.3 99.1 94.9 90.7 85.1 80.9 76.7
Total (m)
Total Machine
Average Distance/machine

E15 D15 C14

18 18 18
5.6 5.6 5.6
8.5 5 24.7
9.4 8.2

From To Distance(m)
Power Supply 15 5
Power Supply 14 9.2
Power Supply 13 13.4
Power Supply 12 17.6
Power Supply 11 21.8
Power Supply 10 26
Power Supply 9 30.2
Power Supply 8 34.4
Power Supply 7 38.6
Power Supply 6 42.8
Power Supply 5 47
Power Supply 4 51.2
Power Supply 3 55.4
Power Supply 2 59.6
Power Supply 1 63.8
34.4
eter) Total (m)
A9 A10 A11 A12 A13 A14 A15
103.7 99.5 95.3 91.1 86.9 82.7 78.5 1625.5
B9 B10 B11 B12 B13 B14 B15
86.1 81.9 77.7 73.5 69.3 65.1 60.9 1361.5
C9 C10 C11 C12 C13 C14
77.5 73.3 69.1 64.9 60.7 56.5 1180.2
D9 D10 D11 D12 D13 D14
59 54.8 50.6 46.4 42.2 38 921.2
E9 E10 E11 E12 E13 E14 E15
57.3 53.1 48.9 44.7 40.5 36.3 32.1 929.5
F9 F10 F11 F12 F13 F14 F15
72.5 68.3 64.1 59.9 55.7 51.5 47.3 1157.5
) 7175.4
ine 88
/machine 81.538636

B15 A15
18 18 Sandblast 105.43864
5.6 5.6
29.7 48
7.6 6.9