DAIKIN PIM00318B Instruction Manual aes oe : DAIKIN Oil Cooling Unit =e : AKZ9 Series Circulating type Handling —— ‘Meal diision and Spvoca. @ Part Names ard Functions ‘ Names a Fenelon ofthe Cartel Peet Pars. 7 Checking nial Operating Gandions 18 Oporto Bate etc oe Holi Constant Ol Tomporatre con 2 “iiog Ol Tareas Room Toomer freee 2 Coin Cant Capty 28 Menicrtoms 2 “Timer Cbeaten 2 Models Adtionl Seton Functions. 28 ee i aR a Seng AGRON Find cc lies | BK Tosi |, 2, | For Tonbeaure Con irovomert<- 8 saa Medel | rodel -2) wmodel(-Hi| Ye |e | Alara™Watning Output Lecie at - Ac Seting ot Optna Protcien axes O Sees hated by Use o Me oO Optional Parts a ~ Tachi fina hin NIG se oe Aenea ol pete coi 26 Cormanseh i np ace a7 AKz569 Oo es —_|_—~ ‘Maintenance anc O|O0 iiseicareskopelen esc ocak Daly maltonanoalnepection - 7 + Fate minal eho Thanicyou for purchasing DAKIN Oi Cooling Unit COILCON’) ene ne ged Ts instruction manval includes srcton for using the Ol Cooling Unit Troubieshooing * nan the unt operation seems abnormal although no alarm is activated + Wrenn alarm i vate ) * Wren warnings gonotatod ‘Aer reading this manuel, keep it handy for your future reference. Proper use results in power saving We airiter is clogged, the cooing perarmance deteriorates, CE compliance declaration (GE complance decaraton a ‘causing excess power consumption. Clean the air fiter poriodically to reduce power consumption, Pe Procedure ce Supplement EsanenSafety Precautions, Before using this product, ead the following instructions carefully to ensure proper use. 18 The instructions described bolow are intended to prevent injury 0: damage to you and other people. Possible conditions that may result {rom improper hancling are clasiied as folows DANGER A\ WARNING A\ CAUTION ‘This catagory ndioates urgently hazardous conditions that may result in death or serious injury. ‘This category indicatas potentially hazardous conditions that may result in death or serious injury Tis catogory ncicatos potentially hazardous conditions that may result in injury or property damage ony '= All hose instructions include important information on safely Be sure to observe the instructions. '= After reading this manual, be sure to keep it in place so that users can read it whenever required. 1m If this product is transfered to anotner person, be sure to attach this manual to the product. 1 To use this product saely, be eure to observe the folowing instructions, and safety lave and regulations forthe relevant standards listed below, ‘Industrial Safety and Health Law Precautions for installation 2.Fire Service Law 3, JIS 88961 General Rules for Hydraulic Systems A\ DANGER 1d people can handle the unit. Transporation, installation sping, electc wing, ‘operation, maintenance and ingpaction of the nit mast bo conducted by qualod poop. Check the power supply (voltage, traquency and curent) Mandatory Connect the power cable according to the procedure described in this instruction manual. ‘Comect the power cate according to he procedure Aosenbecn‘Eactic Waren peoe 8) Conduct electric wiring according to the ratings. Conduct eleste wing sooorsing to “Regulation on Eleecal Facies’ and"intanal Wing Regulations. Improper wiring may result in brmoitorfin For ovoro0as use, conduct electric wing according to he local wiring standard Keep away from the unit when it is being carried with slings. 8 Never get cose tothe unit when tis boing carried with sings Faire to observe tis instruction may resultin fell or overtarn ofthe Forbidden unt, eavsing injury or propery damage Do not climb on the OILCON (when it is packaged) Do not cmb on the ON.GON when itis ‘transported or installed, ‘You may become trapped undo tho of controler due to the package feng Check the weight, and hang the unit by the specified points. (Check the wight ofthe unt with the nameplate to make sure that it does nol exceed the rated load eapacty of ha cari. Hang tho unt bythe Mandatory points specified in the outine drawing. Failure to ‘observe this instruction may result in fall cverturn ofthe uni, causing imury property oarage Ground the unit securely. Ground eable the unitis not grounded, you may got an electie shock Fasten the unit during operation. Q Forbidden, Chock he fastening points with the ourtine rawing, and fasion the unit socuroly wth bots ‘or foundation bolts. Failure to observe this Instruction may resul in fall or overturn of he Uni i his unt tales at an elevated postion. Do not install a duct S I you install a duct athe exhaust port, the duct may falPrepare a circuit breaker at user's site. Mandatory The Ot Cooing Units not equipped wih acct breaker A iret breaker (p09) axis or ‘ha Os Coating Unt ould provid ty Usa.) “To ensur saety, ti ecemmendes to Use an ‘art leakage broakrTo use an garth leakage ‘noah, select an inerer-compatle type (Fiscommended: 15 mA oF 20 mA) *The distance between the contacts ofthe creat broaker rust be more than 3mm. Check the oil piping. Mandatory Bove or immediately ater connection ofthe ‘O11 Cooking Unit, make sure that tho ol ping ‘ofthe main machine fs not booked (tly closed) the units operated withthe ol phping blocked (uly Gosed), the off hose may break due o anol temperature rise, causing oto flow out ofthe Oi Cooling Unit Whon tho of Temperature abnormal rises, tho FH alarms actvalad. In this caso, stop operation ofthe ‘main machine as 890n as posable, Precautions for use Before handling this unit, turn OFF the power supply. Mandatory Retr haneling this unk, nn arnt hin CFF the power supply Handing ths uit ine conditions may result alectve shock ‘To prevent erroneaus powering while handing this unt, use this unt wih he power box locked, Dot not handle the unt for 5 minutes after power supply is tuned OFF 9 Forbidden ‘Duting this perio, lactic discharge rom the internal high-welage parts (capactors) bas not been completed. Faure to observe tis inetructon ‘may result in eat shock, Do not operate the unit with the covers opened. ‘Do not operate the O¥ Cooling Unk with the unit ceasing oF terminal covers ofthe metor or omer ‘lectie parts removed, Flu 1 absarve this Ferbidden struction may result mn electric shock Keep your hand or body away from the unit during operation, 9 Forbiadon ‘During operation, the extemel casing may become extremely hot. Be careful that your hand lor body doss net dirty teuch it. Ctherwse, you may gota burn ‘Observe the supervision and instructions ofthe safety manager 9S Teal tr amt ns erg it throat sc ey ret cps nk. d pie ncn, nist engi pra eck oreo see Forbidden ley pecans beat. Cher dt cp ea fly uh er CAUTION Provide a flow switch for the main machine. Mandatory 11 the oi pump operation systom has a faut, oi cannot be supplied to the main machine. Normally in this cas, the Oil Cooking Unit dotocts tho fault nd outputs an alarm signal. However, may not be detected depending on the fault made. H the ‘main machine must be protected even in such a ase, provide a tlw ston for tho of low path ot the main machine fo waten the ol lo. Do not tilt the unit. ® Mandatory Diy et unas Gluing tye) he tithe Of Coating Unt more than 30" the unt tted more than 20, the compressor may have a faut. Z\ DANGER Do not use the unit beyond specified operating conditions, 8 ‘Mandatory Bo not use this uit in any condi other than tote speciiedin te eallog or delvery specications. Faure to obsarve this instruction may result in @ serous accident, such as damage to the main machine, injury re and oleic shock. Do not use the unit in explo: Q Forbidaen /e atmosphere. Do net insta this unitin apace where evoiton, inflow retention or lak of infammable aes may be ‘expected, or where stone carbon fibers present Failure to observe this instruction causes fre, Do not disassemble or repair the u @ Donat cisnssemble Doral nasi hs nt Any parson cer tan DAK ahr sav pesca rust oolassrtl cept ls un Flire ober Ns ration cause, dea shock ory {thsi ass eae red by an unautorzed paren, hall netbe eye spe of aan, Do not splash water. ® Forbicden, Do not ivmerse this unit in water, or splash wator on the unt Failure to observe this instruction may result in shor-couto” elec Do not touch electric components with wet hands. Failure to observe this instruction may result in ptetric shock.If refrigerant leaks, provide thorough ventilation. e Mandatory Ita large quantity of reigorantis filed in tho ste, p20! i he ste may be anasintizod ar suffocated. Wah the CE medel, MSDS (Aeteria Sale Data Shea! forte refigorant i attached to the producTeke an action according tothe MSDS. Do not put a finger or foreign abject in an aperture of the unit. A Caution “To ensute safety, a cover or casing fs mounted to rotary pasts. Do not puta finger or foreign object in an aperture a the caver or casing. Faure to ‘observe this instruction may result in ny Use a commercial power supply. e ‘mandatory Be sure to use a commercial power supply Using an inverter power supply may result in burnout, Do not step on the unit, Dorset onthe oben he ieruton nay resin crovetun of he casing ry. ite stem ron, to eps may be expone, Forbidden False © obseveths nstucon ny result molec shck. fan abnormal condition occurs, stop operation immediately. Mandatory Ivan abnormal canton eeours, op operation ‘of th unit, and teave it unused unt the cause of the trouble is securely removed. Failure to ‘observe this instruction may resuln damage to the unt, electro shock, tke or inuy ‘Turn OFF the circuit breaker. e Mandatory When cleaning the unit, wear gloves. e Mandatory ‘After stopping operation, be ure to turn OFF the ‘rout breaker ‘otherwise, you may cut your hana withthe ‘condenser fn edges, Furthermore, the literal compressor or motor frames and the refigerant piping boceme extremaly hat. you touch these arts with bare nals, you may get a burn, Do not tun ON/OFF the power supply frequently S Forbidden Frequent turning OWOFF of the power suey may cause failure of O1LCON, Ensure the power ON time and OFF tine is for ‘wo minutes of mare separatly Z\ CAUTION Do not use the unit in special atmosphere. 9 Forbidden Bo not uso this unit na special atmosphere inludng dust oll mist oF comasive ga (H2S, SO, NNOe, Ce, ete), orat a high temperature or ich huis. Do not put an obstacle near the air intake/exhaust port. 9 Forbidden Bo not put an obstacle within 600 mm fom ak itakofexhaust por. Tair makafoxnaust fois blocked, thie unit may ‘ot prove the specie cooling capac Do no instal a duct at tho exhaust por. Perform daily check for oil pollution. 1) (01 pollution causes a fault or shortened service life ofthe pump. Use thorough caution about il pollution to maintain he potion degree at During transportation, fasten the unit securely. Mandatory Fasten this urit securely so that twill pot be moved by vibration or extol fore during trenaporaton, toring voraton er extoral forces apied othe Uni, he internal equipment may be damaged. Do net install the noise generator around OILCON Do not instal th nals gonarator arcund O1LCON because itmay causo matfunetion. must be Instale, take measures on te nage generator Mancatery 80 Ensure safety of the main machine before trial run, oe Mandatory Before executing a tia un, make sure thatthe ‘main machine i st in safe condtons (the main ‘machine will not run, oF no accident occurs even ifthe main machine run.) Frailuee to observe his inetuction may result in injury or damage tothe machine Clean the air filter periodically. Coan the sir titer atleast every two wooks, the air ters clogged, the cooing capacty deteriorates, and power consumption increases. Before you start running the main machine, ‘cancol he operation lock status wih the OF Coating Unt operation panel. you start te main machine in the operation lock status, cannot be supplied with, causing damage tthe machine Do not run the pump without oil. Q Forbieden Mandatory Boforo stat of operation, mak sure thatthe alt pipe is properly connected, and the tank's ile vat oi © an aporopriato level Running the pump without ol results damage to the pump, Check the unit before operation. e heck Boore start of eperaton, make sure tha the ol piping and electric wiring are properly conducted, land connecting parts are securely tightened.Installation Electrical Hazard You may be seriously injured or kilod because of an electric shock ore. Do not ‘open the cover of electne component box during the operation Maintenance and inspection should be carried out by qualified personne! aftr the pawor supply i turned OFF ‘Da not touch the external casing of the main unit or internal equipment during the operation (otherwise, you may bum yoursel). cut When you carry out the maintenance work, wear gloves to prevent your hands from being cut by the heat exchanger. Oil Cooling Unit and Accessories a Sore models do not come with accessories, Check the folowing items: Oil Cooling Unit Check the model name and serial No. (MFG. No.) on the nameplate attached tothe right side ofthe Oil Cooling Unit. +The stachment postion of he nameplate (noting the machine abe may be diferent fr some models Accessories Aan accessory package is attachad ta the top plata ofthe Oli Cooling Unit Keep this manuel in place whore users can read it whenever required “1: Before operation be sur to rove the accessory package, Others, the package blocks exhaust a ow, esutingin coating capacity deterioration, 7 SIL CooL Ina uniT ] DAICIN INDUSTAIES, LTD. Ee ib Se har Be Model name oo Fp te treet cnt —— tO notigwat no == Menutacture No. ‘O11 Cooking Unit Siouloaa kiviaereagt RO a, Machine nameplateMethod of Transportation / Conveyance / Storage '= Precautions on transportation / conveyance / storage 1. During transportation or conveyance, wear gloves and a helmet, 2. Do nat transport or convay the product by any method other than that specified below. 3, Fora product wth a tank (-T), the unit may fall when transport or convey by hanging with the eye plate if the tank is filled with i Do not transport or convey the unit alerinstaling the tank, which is prepared by the customer, by hanging the eye plate, The unit may fl, 4. For the diferent-vottage model (-047, -048}, cary out the transportation or conveyance using the hanger of transformer box, It'you nang Musing the eye plate, it may fal. 5, Sel the ambiont storage tomperature to 0 to 85°C (annual average 25°C) and eo! the ambient humidity to 96% (RI) or leas (annwal average is loss than 75%). Installation 1 Carry out the transportation or conveyance according tothe fellewing method. _-7Use the protector to protect the external plat. Carty out the transportation or conveys ‘ance by fixing the hanging too to the Fight and eft eye plats. ae For other than For iiferentvoltage model (-047,-048) _iferent-votage made! 047, -048) Say avy from the product during transportation or conveyance using the hanging too.§ 2 Precautions for Installation Installation place and o in ‘= To install this unit, select a place that meets the fllowing conditions: 41. Horizontal and rugged floor face (vertical interval Smm cr loss) 7. A place free from explosive atmosphere (evolution, inflow, When you install the produc, fx it witha bolt (M10x20 tatention or leak of inflammable gas) hexagonal bolt is recommended) {8 Do not install tho unit outdoors. 2. Aplace where tho unt isnot exposed to direct sunlight cr heat 9. Install the unit within 1 m of tho tank level. (Otherwisa, it 3. Aplace with proper vention and litle amity wil affect the sucking capably of the pump.) 44. Aplace where exhaust air does not circulate exhaust air wil 10. Keep any noise generating devices avray from the unit. fi not ae taken into the unt) 'salificul to do 80, Implement appropriate measures on 8. A place tat allows easy access to piping and wiring tre nuine yenreraiy Uevicas, 6. A place with ite contaminant, waste, dust partcles or oll 11.Leave safe, suficiant space around the unit to ensure mist ‘oper, troubie-free operations ofthe control panel (Encure that no foreign mattor enters the electiic ig ‘component box.) ‘= Do net placa an object that may block airflow within 500 mm trom the air intake/extiaust por '= Oil piping: Locations ofthe oll inet, ol outlet and olf dain are shown below. eta SE nea n Ax2560 »AK2009 “ ouounet pao eeu u ome bh Ok ne 1L_DRAIN 41. Make sure thal the pressure loss atthe oil nleVotletis within the following range’ ‘+ Suction pressure (at all iret) 30.7 0.0 KPa + Dischargo prossure (at ol outlet) ssw 0.5 MP OF 158 2. Use piping that ean withstand a pressure of mare than 1MPa and with oll sistance characteristes, and avoid using a valve in the mid of the piping, Ta valve i ueed, it causes a large prescute lace evan when i Tully openes. 2. I the all viscosity Is high, of I there Is a large pressure loss in external piping (other than the piping fo th Oil Cooling Unit), use a pipe with alargar diameter to reduce the pressure loss. To change the pipe size, refer to “Reference for Pipe Selection’ on page (2.},) If the operating condition exéaeds the specified rang, it causes nolse or fault of the unt. Use thorough caution about the operating condition. Keep the all viscosity att 4 10200 mms, 4, Wrap the pipe joints with sealing tape to prevent ar entry or oll leak. 8, Make cura thatthe ol piping of tho main machino isnot blocked fully closed). Suction strainer (Line filter) Intake air > Atach a strainer (mesh size: 100 to 150) with a smal prossure oss tothe oll piping system. +f the evaporator (ooolet in the Oil Cooling Unit is clogged with dust, it causes not only costing capacity deterioration, but also 2 fault ofthe compressor or ol pum. + During adjustment at trial run, the strainer gathers much dust from the oil piping system, Clean or replace the strainer before staring actual operation. Check the strainer periodically, + Tho cil pollution lovel must not exceed NAS class 10. + To receive oll fom the main machine ol piping system, provide an oil tank that can accept an increasetdecrease i oll quantity + Consider the tank structure go that ins ofthe tank can be easly cleaned. (For example, the tank has @ cleaning hole or the 3k top plate is detachable }Reference for Pipe Selection Connection pipe diameter (Standard model) 3 Olliniet Row Re 1 1/8 2 Gi Outer eva Revs Oil Drain Rot/4 Pipe size/maximum pipe length chart ‘Suction pipe (Hose inner diameter) “For mera nod, elo" Model erteaton and Speco on page 3) to [ee] a8 63 [as | - sorz| 42 | a | 2 | AKz149 — . zig eoHe| 17 | 51 | aan) - ole) o4 | 17 | 7? | axzo [S0H2| - | 28 | a7) - ‘axzasg [S0He| 16 | 9 | 23 | — Anzaso Teon2| - | 23 | 55 | - AKZAB9 Teouz| 14 | 7 | 23 | - ‘AKZ560 in aczsoo |50H2) - | - | 20 | ‘5K 200 ate axzooe Toone) - | - | 16 | «0 ‘Condon: 180 VG22, Viscosi: 200 ms “AVThe above pipe sae may not be appted lo the unk depending . nthe pipe seclensors For deals, coaaes DAIKIN, i +2: Reler tothe pipe resistance calculation formula i Pipe resistance calculation method ‘Te dotemine tho ci pipe size, calculate based on the folowing forme: Pie teaistorce: AP = 0595 x Vx 0x UD (€or general rycrauicctubsicaton ot) aP:Ppe osisance (MPa) ‘Kinematic vscoslycoetciont (mn?) ‘See “Visosiy vs. Temperature” chart (0: Fow rate (Lin) Pipe length :Prpe ner amor (avn) For tow ate (2), rr pump discharge rat n "edo kenifoaon are Spetonson page (3 Example of vscosty (Kinematic viscoaty coetictent) (0) inte: 195 mms (80 VER, 0 temperate: 5°) (2) n summer: 29 mms (1S0 VG22, Ci temperature: 40°C)Electric Wiring a 1 Conduct electte wing according o the local wiring slandard '= For the power supply, be sure to use the commercial power soures. I you use the inverter power source or other power source, tho product may cause burnout '& The Oil Cooling Unit (except fr she *-B° model) is not equipped with @ ctcut breaker. A circuit breaker exclusively fr the unit ‘should be mounted to the main machine. = For electric wiring, refer tothe electric wiring diagram on the nameplate attached ta the rear of the electical equipment box cewer 1 Do not change the wiring in tha Oi Cooling Unit. Do net touch the protection devices. 5 5 & i Starting/stopping the Oil Cooling Unit To lum ON the power supply forthe Ol Cooling Unit, the fllowing three methods are available: Directly starting/stopping the Oil Cooling Unit with the main machine power supply When the clzcult breakar forthe main machine is turned ON, the Oil Cooling Unit starts operation, To stop the unit, turn OFF the circuit breaker for the main machine, : | mrt R | Main machine (Machining canter) i Starting/stopping the Oil Cooling Unit with the remote control contact (see page (10) ) Whon te romoto contol switch Is tured ON, the Oil Cooling Unit starts operation. To stop the uni tun OFF te remote conta sich Ee |c a Main macho Machining center) emote contol suteh Starting/stopping the Oil Cooling Unit with the control panel i yu keep pressing the| | and] ey foatleasl 5 seconds nthe “pert ck mode the Ot Goal Unt tars ‘eration according to preset conditions I you keep pressing the |v Janc | A ]keys fr at least 5 seconds during peratin, Loe” links onthe data cepa, and the Oi Cooling Unit wil be stopped (ockec, Conto! panel | Grout breaker Power ina (3 in) Main machine Machiing cone)Mounting a circuit breaker ‘The Oi Cooing Unt is nat equpoee wih accu breaker Be sure to mount a cle crcl beaker (+) excuse forthe Oi Geoetng Unio tho main machine. Forth beaker cepa, ror to tho epecteatons ofeach moda (se page 3) ‘oeneure snot Ils raconmended use an earth leakage beater ‘The Gistance between the contacts of the circuit breaker must be moro than 3 mm. CAUTION To use an earth leakage braaker, selec an inverter-compatile type. I the earth leakage breaker is not inverter compatible, may maltunction due 1 high-frequoncy noive of tho Inverter. (Recommended praduct: 15 ma or 20 mA) Aare sleeker ks Remove the top plate mounting screws, and remove the top plate. 1. Insert the power cable into the power cable insertion hole (928) in the side plate of the unit. 1 ‘When using the different-voltage model (-047, -048), ingert the power cable into the transformer box. 2. Insert the remote control signal cable and external output signal cable into the signal cable insertion hole (22) in the side plate of the unit. When using the different-voltage model (-047, -048), For iste ute eizrtca insert the power cable into the transformer box. Scvamentacriorw op = Usa cnt ih 04 har wing ats a Sete view: electric i component box to have & protective structure equivalent to IP54, hay ies incurs hoes ys Ng uso oquipmantbox (Page (19) ) pounta noise soues, pos 6 ‘Connect the ground cable to the (J Use greentyellow ground cable. 2. Connect the power cable to the power supply terminal block Connect the power cable tothe breaker if OILCON is supplied =~ (2)(3) stnsaimoss 8-6. with breaker, (ground) terminal. eerie wal. When jo err ho power cables, flow histo ben eer er {Gore stung is breaker OFF) L #& ah cable aia soukt cnr to thse std belo or a lng size rove ate = Pe East a AKCieGREOA2HS09 cees]| _ARZOOR sroe al |) Sorleabe eatin vy, 20 [eatin vey 95 mT [pL torn GEA er Serer 25 SRS EDFA [40 ECS) Traneformer box gor 1 For och ung, we Me (5 fo AK208) (MS fo the teal wth beak Ko | Coaldround cipal mraa (Fre epic use he spect to ae Carryout the processing th cramps terial to prevent shor > ‘arin othe ansartok!>._Groutsnetmesn phases) UC | elet\o the wranstormer power >, m The ightening torque of the screw to the terminal block should be \.|- sppyierinal Bockin “Outing — 0.900 1-47Nm ‘of letioa equipment box" Cary cui the procoasingo the winng caetiy nat to damage tne \\ Page 1}) lectio wire coating. a Fete elacie wire and the skal wire t he anchor mount wih te \ swap (See page (9) Diferent-vottage ‘model (-047, -048) svar Ye 1 For ramot contol input connecting procs, stro peg (1) ional able inserion Pover cal earton wy For eternal tpt contet connecting procedure etr lo page hole (622) hole (928) m = " ceo Re-mount the top plate, and fasten it with the screws. © Secirs the top plate attachment serew with 1N-m to maintain the protection structure ofthe electric component hakOutline of electrical equipment box (Typical) Tessa) (2 Eaters [And not Tes | Stren iw at | | = fon, § g 3s 3 a & cara ( on eae te GON Gate ‘renslonmer ton aH Built-in breaker model (-B) Cinemers wea fel | | | | are _ 4 =a Ii Ovimaratwere | 3 rams cecal ae a Terminal screw size and tightening torque i (espn k " th Jostens Tentalted rseeadneil| M4] 0.08 chung C,-Hand-T]_MB_| ~1.47 Breskerteminals Bj] mis | 2 / | . \ Transformer terminals 12 047, 048) Mé | 20 For different-voltage model (-047, -048)* (‘Wiring connection example when the voltage is 380V) + Protect switch (erroneous operation prevention) ‘The factory default setting of this switch is OFF but some nonstandard units are set to ON. Pay attention when you attempt to change any ofthe operation setting, parameter setting or timer setting. + ON2 (OP2 terminal) ‘Aarm wil be generated on malfunction by connecting an extemal protecting dav and, sting the parameter (7003) (see “Alarm Setting for Optional Protecting Davice (Installed by user)” on page (34)) oNtt Replace this connector with the outlt oil temperature thermistor wien you attempt returned oll temperature contro. + ONt2 Gonnect the leed provided inthe unit tothe optional communication board, Connection of remote control input To execute remote control, conn the cable according to the procadure below. | oO Local procurement items | Biogepl,sigror vt cool os "Wand lamb peaon umn aap {Gemponent | sin) Some ston snase rin alovate ed Te VBE ends na " Rocom mended Model (Manufacture: TGN T0-1 257 (Nichi APA-1.25N (Daido Solderioss Terminal Mig.) Remove the short-circuit bar (between terminals [10] and [11]) on the terminal block in the electrical equipment box. (For the crimp tool, use the specified tool.) Connect the cable specified in §J above between terminals [10] and [11]. +12 VDC is applied across these terminals (Termiral [10]: negative polarity, [11]: positive polarity). 10Reread “To oupitheOl Coorg Unt opoton sa spa othe mal china cometh eq egal eal tte spa tomia Bock aco oth pocede bl ar ela of ame tetera st pao 4) Force wari, refer to "Warring tit (page 42) ) “To se an ouput contac, change tho parameter soting apd make sre tha! the output contact rermaly operates (For parameter setting changing procadure, eter 1 page (223. 1, Bar-type Terminal and cable size anae22 15 STON TO 250 (eh skit amen ay * Fscorimerced Model Merafact External output circuit ehh a | comaroreaesem (For alarm levels, refer to page Alarm and warning output logic Tho alarm and warning output ogc canbe changed depending on the parameter sating, (See page 4).) When the power supply is turned ON, external output becomes unstable. Set up the main machine sequence program s thatthe exlena ‘output signals ignored for one second alter power-ON, External output timing chart Installation 2 Connect each cable by using a bartype crimp terminal 3. Uso twisted cable 4. Wan a 2-core IEG estle is used, tho eat slo shoul bo 05 to 1.5mm. Cable prim When you use a skipped wite,stipthe ae seth @ to 10mm trom tha end of tho wie. CAUTION '= Te contact capacity is as folows: Resistance loatt 30 VDC, 2A eo 1 The minimum alnabl oad sa tows 104A, 19 V7 18 To connect an inductive load, be sure to use surge absorber ch he td han rig oli ge pro) (0 (Factory setting) [Positive action) 1 Po" contact) i) es | Power supply. Reese maui ce ben Vovcmen [em [nematic Ee anees rae leer Siena [sess | trong [eee = Aemiet | oat Taare conc [Baer Teaaisor Pre | er Serra” [srt on lee rome ee a fae Awmien (aan "Electric wiring diagram (Typical: AK: es eetModel Identification and Specifications Specifications (AKZ149 «9 +495) eevee oan as sr HD) nf. one] a [na] ae nal ane Haase ‘sams eth — oe ae (Soccer eonmasecantes ‘BSrromsconseret amma cnet ghia anomie Mn ma ire pena Sa Eh Cesare ena Shadececeec hema lungs sp htaeae So) Trams Tie =e aan ce Tein Pose Taian mew ony TD(Geaeso newb aaron) a 2 gpathat but “Peete irae "ae teny tena symbol Note *) (046 : 220 VAG, 230 VAC 8080 He Sroacidteal BE EYE IRS sae BRIE So eae ale VS EE ‘Uistinetion symbot er smmetoae — [Eaaeans Weg artnet tog ey reece eect rammed iranaa stay ate pani ann, cae conacentar eee Note) #1: Goong capacy ise value sand point ee ol tmperature and om orpratve: 5° SO VEE cl The sroduct lance approx 15% ‘2! Bp aureo use a commoteal power supply Using an verter pow supply may result txmout. Votagefituaionrenige shoud oe waitin #03 if volage fuctaton axceads 210%, consut DARN. +9; Forthe dfefent-votage mode, vee oes (-048,—087 and ~D48) -047 ard -048 is eqpped with tanstormer (-048 is without transformer The ute” emersion ana weight is tha same as stared model) 1 The enon machin emoeate ing aro ee (Foret, ce page OS). ) ‘5: The =C* model 6 suppted wih MSDS (Material Salty Dna Shoe! fo eigorart ‘6, Elecic unit protoetwo evuctr: P64 or oquvaiont [Use conduterghor than IPS fr the knock ou hls) {7 Perormance for anaporaon vibration rfareta he peisrmance ef standard uns, 53. Nona beekers elused nhs product. ust be separately ronda bythe custo, 8, The yellow ine one tank ol oval gauge shone the rghest af va. and the rede ahows the owes of ove 110 For energy-saving purposes, the rolaion speed o a fan wil vary according fo He om temperature This may change is rele ovl as wel, but dOeS Nl onRtAD a ale 13Handling Se] i aeRO se nino] we aes Faia ~ ‘a peep ore me a ars a Pa rey a pee — ESF See — Sie Shand ecole oro — = ee = = Ss ae i =. = = imc sp caer tn ena Or ee PaO a Ob ea 2 Omaroma Reo esau Pena SP, Fosimees Gia wen a0 ‘oo | a eae FR a i TT le py LS _ len ee ee a Sarai aed weal = 4 Svante cow | ¢ : oe aS as aa NaC — we “ ce =| Tear aa ar TS = me . ‘Bint ars) ae = Saaeer aT Roa ie eos She TaN OED ot) Model identification 4 "1: Cooling capaci she va a sndatd pit into epeatze ana room tompeatce 350, ISO VGz ol). The prod lees is npr. 5% “2 Sasa ipuce = commcal pow sippy Usng an mete poy supiymay esuk uo Vata Huckno ange Sous ‘tin #102 slago fucuston axesods 0% cos OAK «a: Fortne aftetentvoiage model, veo pes {-o48,~D47 and 048) -047 and -048 ks aquipped ith Wansformes, {Mode 04 as 90 rensionme Outside dmenacna and nigh fhe model rhe Sage os ose of sanda model) 14: Tha optional machina temprature tuning thermistor is required For dts, sve oago CS).) SS: The °c" model te supped with MSDS (Matera Salty Das Shoe ft releerart P4108 'S. Electea noe protctive structure: Psa or enuvalont (Us cond ight ha IP58 Te the knockout hole) SF, Bettormance tr transporaton woation rer to tha pertorsance of stand une, A! No lee brogko is rcudod nth urdu It mast be Covaraley roveed by the custome. 9. The yellow tne on bo lark ol lve gaugo shows the "get o lve, are the reine shows the ones level, ‘10 Masemum powor and maximum eurfert eensumpton of Varing vllage typo ae show in ho table below. (ote 1 Menu syrbot 1B : Geum orator th ulin rear) 16: Cesonsonnatie TH: Bustin pester AKZ _* */9 | -| * ST Bistin tae + Diterontvatage ulin tansfomer) weru sal Note 1) 048: 220 VAG, 290 VAC soo He Ge Nunborrg sybal 847 350 VAG: 400 VAG, 418 vac S00 He 46:40 VAC: 480 VAC, «20 VAC_SOE0 He Dstnon sot — | senes symbol se) (iste 2 Nomina ecaing capacity Incas cool capacty a slandard ort with commercial | Noinal cooing capac Noe 2) ont supp faery o 80 Re net leper ara fbomtemparsue: 8, VGS2 equivalent used) ‘Sees nam AX: Enorgy-snng hgh reiion a9 SOR Tver il cooing unt CoogiBefore Operation : ‘Before operatng the Ol Cooling Unt, check the folowing tems: | Operating environment heck the atmosphere for any factor (dust, oll mst high temperature, hign humid, etc) that may adversely afect the unit. * Chock ifthe unit isnot installed in explosive etmosphere (that may cause evolution, inion, retention or lack of inflammable gas). * The operating range i limited. Make sure that the operating conditions are within the following range. (Mote this unit's operated out of the spected range, the protection devices may be activated, or the service fe may be shortened) Handling Room temperature 610 20 90 4 60 (01.Cootng Untinstol teperature ((C)—> Installation * Check ifthe unt has been securely fastened with bolts or foundation bok “+ Chack for any obstacte that blocks air intake or exhaust fow. (Boot put an obstacle within 500 me from the ar iniake/exhaust port) Oil piping = Ck tn pining '* Check if an appropriate quantity of oil filed in the tank. (Never run the pump without oil, Otherwise, the oil pump may be damaged.) "heck the man machine ot ppingt nat locked (ly eos). (te nt perag wih the man actin ling blokes (ly eoees, he ol ompeatre res, easing an arm) + Chor the pressure leit ulti fe specs ange (Aero “Precautions for instalation on page (8).) + Grea tthe main machine al piping ecuipped with ew seth, (To protect the main machine, it is recommended to mount a flow switch.) Applicable oil + The Oil Cooling Units intended for lubrication oil and hydraulic ol (mineral ol. (Oils that belong to Class 3 petroleum and Class 4 potroloum among Ciae 4 dangerous substances proscribed by the Fire Service Lam, and correspond to Discoloration No. 1 Under "Petroleum Produets-Corrosiveness to Copper-Copper Sip Test (JIS K2513)" and the pollution degree of NAS Class 10.) “The following oils (iquids) cannot be used for this unit. 1. Flame-resistant hycrautic oll (Phosphoric ester / chlorinated hydrocarbon / water + glycol/WIO, OM emulsion type ols) 2, Water and water-soluble liquids 3. Chemical and ‘ood tquids Z\ CAUTION 4, Cutting of (id) and grinding ol (Fuld) eo Tabet aoeiatig wwlOn GOANG Dit, BALA 5, Fuels (kerosene, gasoline, eic:) to ead through this instruction manual anc Understand the contents of this manual Electric wiring CCheok if the cable size is larger than the spectiod size. (Refer to “Wiring procedure” on page 123.) + Gheckit te groune cable ie securely connected + Be sure to use a commercial power supply Using an inverter power supply may result in Bumout + Check the power supply votage fs within the flowing range BD Han 200V 210% OD He... 200/220 10% + Check a Grout breaker i provided exclusvely fr each Of Cooling Unit For customers who use a model on which a pump is not mounted For the pump prepared by customer, recommended o dbserve the oll pump fow rate and the external pressure loss onthe eischargo side and suction side shown inthe specication fst on page (1) of he instruction marual- + Connect he operation signal ofthe pump tothe signal termina lock refereneng the connection of he extemal output contac on page (1) ofthe instruction manual + For the power sup, be sur to observe the orcer of pump ON and OILCON ON + Use the pump complying with te termal olay sting the curent value of te pump 18Handling Part Names and Functions eee) PUY) (Representative model : AKZ329) { 03) é 1) — an 09 “0 ont rhe 0) oD ° Ai “8 9) 4) u [Ee 116) tie) = am eiowen seamen \¢4Q)/ itor Q come | EE eal ten | reer mene ESSERE |) apoamn | Bie : ) Seca |Meat KB) angen __| ae Se Sepeapte | meumonmmeseansee (6) Noe aha ort econ Yay] mtn | ee” apna Fa einem sna — ~ | ‘oct ote sorter ey Compressor protecton | ed wc Nea remanen 8) | Evaporator Seatac, (8) per tecy | sane (| Otpune —_| Retina nmr (46)| Heater ¢-H oni | aware mm ()| Potervave | tanencmemetreartn eaten) tetera ne (9) Pustertose | Azwravestitromonsonaussiwors leggy 22 SonamNames and Functions of the Control Panel Parts Outline of control panel (1) 2) (3) (10) (11) (9) J aL} saa 4) Handling ©) (6) ” (8) (tio.| (1) | Power lamp (Green) | Litwnile power supply s ON, ‘| Indicates the conta panel epertn ade NORMAL : Normal med (2) | Operation mode indicator | SETTING : Gperationsoting mode ego (18) MONITOR : Monior modo “TIMER ser: Timo: soting mode Dispay the cutent eperaton mode (NORMAL/SETTING), othe data number uenty tplayedton the dat diseay 3) Displays various date The csplayed data vary depending onthe operation mode and dat number. (@)| oat display ISELECT] (selection) key | Usedto select each mode ©) [Deeremans the numberof eperation mode oF data numbarivalue by one gE) [DOWN key you Kap pressing this hey, tho number dacrementod by ten Increments the number of operation mode or dats rurmbevlue by ene £2) VPI toy Ifyou keep pressing this key he number is incremented by ten @),| [ENTER (recistraion) key | Registers an operation mode, data number or data changed, (9)| Timer mode lamp (Green) | sinks white the wits hated inte timer mod, pago (25) Whon an slr is activated (10)| Alarm tamp (Red) Blinks (Operation stops ‘Alarm Joel 1 page (4 LUt(Only the compressor stope)....1 Alarm lovel 2 When @ warning is activated in m | cago (42: (14) Warning lamp (Green) Blinks (Serious warning). Mlarning level 4 age (22) Lt Ooor warning). Warning evel 2 7ey LUCAS ccd ‘Tha contal panel provides the following seven cporation moos. ‘Among these seven modes, only four modes are availabe for normal operations In ether modes, the Oil Cooling Unil may malfuncten depeneing on operation Boore using each mode, please understand the description on each mode Mode Description | Operation mode indicator |Reterenoe page cpomioniosinown | Dabs punos ot te Coty Unt mane ago | O") normal mouse Displays the current operation made and contro! target value, | *NORIMAL” lamp is it. page. (3) (©) Operation setting mode ‘Specities an operation mods and control target valve. “SETTING’ lamp Is it page 2) "| Mortormede Displays the cure vake of sch thermistor ee [uonrrortemotit | page 2) "| Timer cating made ‘Used io set up time forthe ON ter. | srimen temps it page (253 Parameter sating mode | Used to eet up basi parameters” ofthe OlGooing Unt | SETTING'ampbinis. | page (27) | “auto-tuning made | _Used to sat up te funtion for conto response Improvement. | “NORMAL lay bis, “-The operation modes marked with aero can bo used for normal operon. "2:"Parametee maans a costae o Be dened fr each eating, Mode changing operation Normally, the [c3] key is used to shift between individual modes, For special modes, you can change the mode by pressing several keys simultaneously or five seconds. eopotesing ose ape smatanoousy te ve seconds hi ay onde, TO = : Eel : | Kesp pressing these : 1 nanny ' 1 Griese "| sting mode (Mode | emmammmmmmes| ode) L | Z\ CAUTION 1 The tadory seting fo ‘Operation ok mode, Tpit epon cones! fe operalon bx mode, {See page 24. 1 Wath ne tadard etal he ite oper coro eas tows Operalon modo: 3 (Room emperte ung, nt ol tbe on Temperature difference: 0.0 (KK) 18Checking Initial Operating Conditions 11 You hear tick sound aftor power-ON, wile the electronic ‘expansion valve is under inital setup This doas not mean faut. +2: For intial sotup of the loctronie expansion valve and the ‘micrepracessor, the Oil Cooling Unit takes 90 seconds, ‘Alter the initial Setup, cooling operation starts (the compressor rung) a Tum ON the power supply for the Oil Cooling Uni Chick the ingication on the contal panel it means reverse-phase connection. Exchange two phases out of three phases (L1, L2 and L3). Is “U1” displayed on the control panel? Is the “Operation lock” mode selected? (Cancel the operation lock mode. ‘The DAIKIN factory setting is the "Operation lock’ mods, tye oop pros to [we] an [a] ays sinters rr soon, he Gl Coong “The “Oporation lock” ‘moda looks the Oil Cooling Unit, and disables any key operation otter than operation look cancel Unit starts operation, i Kop pressing lormal m Operation lock mode Safa Normal mode simutanousy for vy [a Check the initial operating conditions. ‘Check the current operation settings on the control pane! cispay, With the standard model, the factory setting of the operation mode is "3" (Room temperature tuning, inlet oil temporature control), and the temperature difference is “0.0 (K)”. (With non-standard models, the factory settings may be different from the above.) () @) (1) Operation made dieplay: Displays the operation mode. (@) Data display: Displays the target temperature setting. xa om tompaste 36° Gad a Changing operation settings g Holding constant i omportye ——______________ (iar Tuning ol temperature to room temperature (or machine temperature) ——— (PsN 2295" Cooling oil at constant capacity (%) 19 a £ 3 5 =Operation Setting 20 “The Oil Cooling Unit operation setting provides the folowing modes. / contend Se, | connote | Oban? | sexing ange Reeeenerpelmnmtatn: [SN oumtotweprewe| 469.21) 30-8000) - Guo | roan | sessore “Tuning oil temperature o room — | unngrenpeauie|—— Pe. tet of tarps 319.2%) arse) temperature or machine on | | | Oultctenpetss) 60.22) 29-09%) oer. | ~fingmaas | sz | —ss8K9 fn the erence tomperatre) elite Timotwmpie | 40229 9-094) mua soa | 20-0090, Coan lat constant capacty(%) | Gust ee! | Nore None p29 | ci) Scere | omer "For contol target measuring pons, see the figure bolow "2. Oplional function using optional paris Operation modes 2,7 and 8 cannet be used ‘4K (ein Isa symbot of he Sun system that necats a tomporture ciference('C) System outline drawing Tha ol cooling system of the Oil Cooling Units as shown below. aes : Feces | | eltereeatie nero (YH) 1 oaitaeaas emi 2 a rel ec ano foamaiwnguansep aa Fetumod of tomporatur cpatsrnt Description on the refrigerating cyole ‘a rama adsata iowa Naviemr remem ass hale skorat gis canbe esl cooled te ted inthe cendenser Beco: ith Erceote oe high tempera gh oir st oe Ihe compressa, totrancorm itt tech temperature, rite pst tiene mien ives ne gimp Goer edi press enim onpet, lew proseure guide ure co iat ean be easy evapcraid nthe evaperaion. Bathe ac apr ty longa rsa gt Haar rte pena reducing mecharisn by absorbing at fran al (ay cooing thao), and ransirms It ooh tempera, or {Bypass movi contol the cote copay unde mer na by aun he Row al of high emperluehpreseue gases 0 be \dsibuted othe coneHolding Constant Oil Temperature To hold a consiant oll temperature, tho following two types of operation settings are avaliable (controling [TRENEMSeuntetttc) at a constant temperature smmmmamm> (Operation mode: 0) (Contoling PERTENECE ce ata constant temperature) &> (Operation mode: 1} Operation mode: 1 Inlet oll temperature contro! Operation mode: 0 (ptona uncon using optional parts, See page (25) Setting procedure ‘Open made indatar pata) [Daa ay fa Factory setting (With non-standard models, the setings Par WARNING ates Example) Outlet oil temperature, Foxod temperature control (Tomperature setting: 25°0) ‘Outlet cil temperature control Rotumad al temperature conto Operation mode: 1 1. Select the operation setting made. + Goto the operation setting mode withthe See ‘Mode changing operation’ on page +The "SETTING" lamp on the operation mode in ‘The number onthe operation mode splay Binks. 2. Change the operation mode. iar te numbar on We pert node depo kn charge th nba tooo wit [or]. 3. After changing the number, press the | .| key to register it. ‘lor the numbers ragltere, the ruber on the data cfplay bins. Tenumbor on te aperaton mode play remains. 4. Change the temperature setting. When the number on the data display fs blinking, change the set (lion 5. After changing the set value, press the |. |key to register it, ‘Alter the temperature seting is registred, the numbor onthe ‘operation mode display banks, » The nur on the data splay remain i value to @ desired ol temperature with the 6. Return to the normal mode. + Press the coy three times, lo return to the normall mode. ‘See “Mode changing operation’ on page (18). ‘The ‘NORMAL lamp on the operation mode indicator lights ai nee OperatingTuning Oil Temperature to Room Temperature (or Machine Temperature) To tune the oll temperature tothe roam temperature (or machine temperature), the folowing four types of operation seins are avalable. Cro AAAS co LATA) wap (Operation mode:3) (A o MAM ) sem (Speraion moses) (ATA o MAMMA ) sem (Speraion moses) (AA o AMATI ) ep (Operation mode-6) + Optional tuncton using aptonal pats See page i, With the above operation settings, the Oil Cooling Unt cones the ol temperature So as to Koop tho difference between the room Cormachine temperature (fference temperatura) and the of teraperature (contol target) al a constant value asthe user speciied, ‘cording to a change in the roam oF machine temperature, The tomperature diforence seling range is 9.9 to 49.9), 2 5 fam Setting procedure Be 1. Select the operation setting mode. a +o oh operation sein ode wh te [ea] ky B23 | Ovwatonnots| [ Opaatnimad | Data dispay | ‘See "Mode changing operation” on page (18) deplay ‘+The "SETTING' lamp on the operation mode indicator lights ‘Thur on he opiate nade play inks, 2, Change the operation mode. ‘When the number on the operation mede dspay i inking, or with or]. change the number io °3", 3. After changing the number, press the [_] key to register it. Factory setting After the numbor is registered, the number on the data display Dink, (With non-standard models, tho sotings ‘The numer on the operation mode display emsalns It may be different trom the above.) 4, Change the set value. When the number on tho data display is blinking, cnange the set ere value to a desired temperature aference relative tothe room wh racine} onperaure wane or Jon. 5. After changing the set value, press the ~ key to register it. - Aer he temperature satin is registered, the rumber onthe ‘operation mode deplay bins +The number on th dla ciplay rin 6. Return to the normal mode. kay three tos, to return to the normal mode. SeeMode changing operation’ on pane (88) +The "NORMAL lamp on the epertion mode inceator Hgts Example) Qutet ol temperature, loom temperature tuning control (Temperature aiference setting: 0.0°C) 22Cooling Oil at Constant Capacity (%) HenemeameememmmeR> (Operation mode: 9 ‘ith the above operation setting, tho Oil Cooling Unit executes cooling operation according to the specified capacity ‘command (3). Oi temperature contrat is disabled The capacity setting range is 0 to 100%. ‘The capacy (4) fan approximate indo, = When the capaci is sot t0"0%, the comprossor stops (The pump and fan are running) © Even fhe capacity command value i same, the actual ccling capac varies depending on the room temperature en he eto temperatre caution Theo emparatirs isnot contol the operation mods 8 and the main unk may be Serously dame, use te product with extra cre For example, #8 cooing abit nsuient statue even a8 0% operation Is ied tthe maximum lode or the exokng eapatiiy eoossive sats ke 100% gpeation fs caused tow retation, operating pats (sa he main sha) may be damaged or burnout, ora may be causod nthe worst case Setting procedure [cpeainnet] [Opsaton wate] [Data opiy | indian splay 7 Factory setting (With non-standard models, the settings ‘may be diferent from the above) a Example) Capacity rect designation (Capacity seting: 109%) 1. Select the operation setting mode. + Goto the operation setting mode with the [2] key See "Mode changing operation” on page (8) +The “SETTING” lamp on the operation mode indicator oh + The number onthe operation mede spl rks. 2. Change the operation mode. ‘When the number on the operation mode dsply is baking, ora hoy. change the number 10 “9" with the [ 3. After changing the number, press the |_| key to register ‘After the numbar is registered, the number on the data asplay inks, ‘" on tne operon made dsay ema 4. Change the set value. When the number on the data display is blinking, change the set Value to desired capacty with the[ y ]or[@ ] key . After changing the set value, press the |_| key to register it. Alte’ the temporature setting is registered, the number on the opetation made dispay blinks (The nub onthe data csp remains 6. Return to the normal mode. «Pai ta [a] ey te ta 0 nas roma ma ‘See "Mode changing operation’ on pave (18) + The "NORMAL lamp on the operation mode indicator ights 23 Handling f 5 z GiMonitor Items When the “Monitor mode” is selected, the following items can be checked No. “Description Note (0 | Machine tomperature [Tht] [1 | Outlet oit temperature or returned oil temperature 72}, 2 [2 | Room temperature [Tha] _ q 3 | _Inetoil temperature (Tha) - | Reserve iTh5) _ 7 * ‘AT (Th—Tha) - a is 6 | Capacity command value (4) _ _ - 7__|_Comprossor inverter rotation sped (ps) - &_| Power consumption (kW) — - | Siatus of expansion DIN (itd digityDOUT (second digi 2 Nos. 6,12, and indicate a emperatire delected wi each hernstor, ‘in hn elovant themstr ia not connected or nasa vars treak,”-99 9s ceplayed «2th the factory sting, -O is dleplaved, Howover, the incicaion wal Bodom vald whan the parameter n020 fst" er opinal communication ‘pansion boar insted, 2: Tho oiinod calculation vale eos under the concstons; power sipely voltage 200 V and pure eischarge prossuro: 0.2 MPa (¥82:ol omperature 25°C), (The err i approximataly 20%.) Fors machin witheuta pump, cotact Us separately Operating procedure 1, Select the monitor mode. > = 3 5 = H * Go othe monitor mode withthe (<> Key 38 ‘Sao Mode changing operation’ on page (18), H para = umber] [Bala daplay] +The *MONTTOR" lamp on he operation mage nt ts indo display a «The yas on ne data ume omi. at 2. Monitor the current status. (Change the value on the data number display to a desired va wth fy] o [A] kn = ihe ata mbar hangod, he wriporae ‘currently detected with the thermistor and inputioutput values simultaneously appear on the data cislay. 3. Return to the normal mode. + Press the [<5] Koy ho tines, to ct to the ermal mode. See ‘Mode changing operation” on page (13, «Tho "NORMAL amp on the operation made Indeator ight 24Timer Operation th the "ON" timer, the Gil Cooling Unt can be started alter elapse of a desired time, ‘This mode can be used to warm up the main machina, The operation start time setting range is 0 to 999 hours (in one hour steps). Wile the timer modi selected, keep the main pewar supply ON. “The van ntcates on he Sool pare wl be dren rom a preset lu at onesho Tocancel the timer mode sete timer a0" ‘The tmor gating I acive only oreo To us tho timer again, you must set nthe mer agen erating procedure 1. Select the timer mode. * Goto the timer mode with the [<3] key. ‘See Mode changing operation” on page (18) _ —_ ‘= Tho "TIMER SET" lamp on tho operation moda indicator ight, Operation mode [Data cispiay | 0" plnks on the data play indicator sOWER We 2. Specify an operation start time. cr da [or a] ‘The unit of set value is “a (hour), 3, Sct up the timer. prem me [1] kyo regterne ier sting + When their actated, the OF Coolng Unt hated «The value onthe data caplay Din. he “TIMER lamp (ed LED) lnk, 3 = 5 z= Keep the main power supply ON, Main machine warm-up \in the bult-n heater model (-H), the electric heater heats up ol 19 & proset tomporature during main machine warm-up i inlet. Combining this function with timer operation enables more effective warm-up. Hoater ON: When inlet ol temperature is atleast 0.5°C lower than preset temperature Heater OFF: When inlet ol temperature is equal to, or higherthan preset temperature ogardiess of the operation mode, the Oil Cooling Unit turns ON!OFF the heater by detacting the inlt oll temperature. (Only when the compressor is notin operetion} "Note that the heater cannot perform high-pracision ol temperature contol 25Handling 7 Additional Setting Functions ‘You ean additionally cot up the following functions by setting the paramoters of the Oil Cooling Unit. @ Additional setting functions 1 Adosuning: Automatica sels up the paranetes sppoprtey ortho 2°, TE 029 (21) 1 Tempest rg a Ais wari auctwinol enpeatie eens pretense 28) 1 Atvaning cut oe: Oxo al om Ol Coing Unto nn Ache, RR 556 (4 13 Communication wih main machine: Enables cormmuricaton with main machine when optional boards mounted (cee pago zy), Feter 1 Pimoosze Parameter list ‘The parameters that must be speciied for indvidual adciona setting functions are listed below: ‘Additional setting function _| nat | reese come | na00|Notused ofele| - O | |r00i|ramatwanigcpetne| 0 | |e | - | © | [— 3 woo |orcemma [af 3 be [=|] sent | ° 1003| Ozcoriatiwet | a | 2 | 0 | = ° eo eo eabung ° noos| Pncazisenostioet| 95 | oo | 20 | Sen paoe ° 1006 formgnopwinsennn| + | 999 | 40 | — ~ OT Te emcee [a | ome [a0 PT] Trimm ° ro08| cairn in] 1_| ope | 0 | — (Asemataty st) ° rooa) cakignigenp cont] 1 | ove | «0 | = 3 wilWeinean [os [el eT = ot wai ag anegatat | 00 [oo [oo | a fe | 7 wor2|Wanieeatin? [0] a | ° 013 | wemingsetngaae? | 00 | 09 | oo | = ° so14| Waningeotings | @ [| 0 | = ° 1018] Warigoatnnesaa | 00 | eo | 00 | — Sean 2) ° ~ | no16| waming seting ¢ ofas|el-| | ° ror |wanngsemns [© || 0 | — x= 018| Warring setingdetas | 00 | 609 | 00 | — © | nao | Use tpt o}1|o}-|o tommuniaton | Never atlemptt change -|-|-]- these setings. Otmornse, the uni may matuncton, 039 26Parameter setting procedure ‘You can so the parameter that enables the additional seting functions of the Oil Cooling Unit For desciption ofthe addtional seting functons and paramete ist, refer ta page 28) Setting procedure ‘Operation | ode indicator | Data number atopy ery ry rrr) _ DATA POWER rrr TIMER co od» ror ‘ALARM © WARNING 1. Select the parameter setting mode. * Go tothe parameter satting mode by prassing the five seconds. ‘500 Mode changing operation” on page (883 ‘The "SETTING" lamp on the operation mode indicator lights bins onthe data number deply. 2, Select a parameter number. Change the parameter number to a desired numer with + Afr the selected parameter number is displayed for approx. (0.5 seconds on the data display, the set value appears, 3. Register the parameter number. + Press the | _)| key to recister the parameter number + Aer the number is registered, the value onthe data display banks {Pon the data numer dpa remains 4, Change the set value. When the value on he data display is linking, change the set vatue wth the [w ] or [A] key After changing the set value, press the | key to register ‘ter the set value Is registered, the value on the data display remains it ='Prblloks cn the data number spay 6. Return to the normal mode. + Press the [ca] key to return tothe normal mode. ‘Sce "Mode changing operation’ on page (18) +The “NORMAL lamp on the operation mode in ator ight key for i i 2Setting Additional Function—‘Temperature range warning” 1 Outline of the function + As an adional function of the Oi! Gaolng Unit, you can set up the “Temperature range warning’ function This function allows you fo specty a desired temperature range within the Oil Cooling Unit operating range. Whon the contol ‘temperature excoeds the preset range, the unit informs you of the "Temperature range warning" conation. + The “Temperature range wang” function provides he folowing stings 1) Eserl ouput (0 ey cub ON or OFF Turns ONVOFF the contac (65, 67) of ho signal trina lock. (S60 the outputlogie on page $4), 2} Compressor forced siop—Warring: Stops the compressor. (Iaeation: 1E to SE) Warning status nil be automaticaly reset when presel warring reset temperature is reached 2) Alan stop-—"FH alarm ‘Stops the compressor (incesron: FH) {S00"Alam and warring output logic” on page 3) ) The warning rset sting is inactive (When the power supply i tuned ON aga Compresso" rests operstion) |The above 1), 2) and} can be combined Parameter setting “To enable this function, set the corresponding parameters. You can specly upto five warning concitions with the folowing five ‘groups of paramatars Group A: “Tomporature range warning condition sating” “Temperature range warning operation settrg” - n Group B: “Temperature range waring temperature sang” @) | Lovotierpentie Fdtorsecue) | r010 | no1 “Temperature range warring reset temperature soling” ) | Hoh oilterperaise (Feed erperive) | 012 | n0td 9) | Lovolenpertue (Temperature erence) | nova | n015 2 £ 5 2 2 (4) | Hon iterpertne (Tempe deecs)| note | 017 ©) | Reserve 018 | n019 + For temperature range waning, the above (1) to (5) ypes ae avalable, Actual however, any combinations of these types are enabod. ‘The above (1) 10 () types can ba senutanoously sod Application of temperature range warning ¢ So a LLL] | ti whon to ote at onporstare 12) orto ] seamen ne — tof OTT ve 1 2 tomperaturo [Tha i 15 or lowe, the compressor stops. sa ag : (Warring) es AA} | erent cet tamper [Thal r et i 30) “ temperature [Th4]) is 35°C or higher, the compressor stops a | | tertaums ante S0W lay sup tne Ono OF a (8) When ote ol omoeratr Te rt " J Tempore na eat ast owe thane ron temperature [Th3] (or machine temperature [Tht}}, the é Sow vty ouput ure ON oY OFF 4 | ) Whon the outlot ol temperatura [Th2] (or int al fit | (pute Tha) nat eat 0 nghr han vom v0 | asm | a8 | neraure (Tal ormactine npr Sooty ouput were ON ov OFF Cutet tamper [Te] ret tanpertue [4 177} rot cooing Unt operating range “Temperature range warning seting 284 9 gan oe Ome A ate gen age von Description on parameter settings (Group A) In this section, se the folowing parameters by using three cigs (ist, second and third digits) of each parametor on the control panel dala display, * “Temperature range warming condition setting” (Use the second and tied digits) + “Temperature range warming operation sating” (Use the tt dig) ute i temperature [Ta] 2 eal 1) | po19} = -< Fixed value 6 | Warning 2 Inet cirperatxe Tha) | 4 Waring + External output (Rely 30° output: ON) 3 camaenaaine nat] 2 Extoral output (‘Rely 30° output ON) 1 @) |n012| 2 Fixed value 6 | FH alarm 4 Inet cterperatno Tes) | 4 | FH alarm + External output (Rely 20° output: ON) | External output "Rely 30” output: ON) 1 RoomlenperaureTs| | 3 | ~Ostetoltenpoatue (Ta) 2 8) | nota) = | Warning 2 Machine temperature Tht} 1 | nko temperature Th} 4 [yr \Waming + Extornal output (Rely 30" output: ON) 3 External output ("Rely 30” output: ON) 1 Outetcterperane[The]| 2 | - Room temperature Th} (4) [note — FH alarm 4 into omperaue (HH) | 4 | ~Nechine enperive(THt] 1 Ey car 5 cogemnal oupen ORE Handling FH alasm + External output ("Rely 30" output: ON} 5 Pd ry on sos. |-msermc Joh « Example of parameter settings Example of parameter settings (for temperature range warning: See page (28}.) 0) | eo at tomate (rl otnpotve MHDS Cree, becomes se anna oro] 2 Ter te ee ensoneaor a npae a eGHC ohh Peon eps Pa gg] 288 ibe Say os Our OFE & ‘When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]} is at least §°C lower than the room temperature rl 321 majo satne tepce ri yop ree OF aay (o | Monte onkot enponive eo ents teas orig hen te camo peg] 23 [ne snaotstemtse i eS arene ane oF eyDescription on parameter settings (Group B) Innis secton, set he following parameters by tsing three os (iret and second cts, and fit dcimal pace) of each paramter con the contol pane! data display. + “Temperature range warning temperature sting! (Use the fst and second dts) + "Ternperature range warning reset emperature setting (Use the fst docimal placa. Aatve only wnen "Warring” has been set.) Temperature renige warning reset temperature (onesie Soca mone ne : (1) |novy @ [nora] = oto60 0) 119°C) @ |nors| | n017 Handling Example of parameter settings “1: When the frst dig ofthe "temperature range warring operation seling” perametrof Group As “or, this parameter i inschve because the warning status wil ot be automaticaly reso. (Ente any rome fm O10 8) Example of parameter settings (for temperature range warning: See page (2°)..) When the cutt ol temperature [Tr] (rine il temperao[Th) is 15°C or kame, the compressor sons. Warning) | 14) ig.o-2 [en out of temperature [Th2] becemes 17°C, the warning status wl be automatcallyresot]) 0 When the cute of temperature [Ta] ret ol temperate Tha) is 35°C or higher, he compressor stops @) | (Fit alarm), and the SOW relay output tums ON or OFF noi3) 36.0 \Wnen the outet ol temperature [Th2] or net ol temperatura [Th is atleast 5°C lower than the room temperature {gy | 199 (1 machine tamper (Th), he 3D lay usps ON or OFF ate] gee Pen ees vere a embers [M9] wd ute fempertne (Th becomes 4C oles, the Waring] status ul bo automata rosa. | Wen the out ol tempereture [Th] ore ol temperate [Tha ls aoa 6°Chighor than the oom tamper [Ti] (oF machine temperatura [Th], he OW relay output tans OW or | iC patra Tht), 5 ur OFF noir] sax [When the diteronce betweon room temperature [TAS] and outet ol temperature [Th2] becames3°C or les, the warn) i wil be atoratioaly 90 2:17 (Temperature range warring reset temperate) — 15 Cemperatie range warning temperature) = 2 9:5 (lamperalica range warning lempeatur) ~4 (Temperate range wating ese emperature) 4:5 (Temperature range warring temperature) 3 (Temperture range warring reso emperatue) =2 30For Temperature Control Improvement—auto-tuning mode” ‘To uso the Ol Coating Unit normal concons, this function Is nt req = Outline ofthe uncton [Depending on the system ofthe main machine, problems of ‘unstable temperature contro" or ‘slow response in temperature control’ may bo raised. In such casos, itis eosibl that the tomperature contro gain” of | setting isnot suitable or the eyster ‘Tormperature contol gain: Cosficiant to detrmine a canto value accovling to deviation (lemperature dference) Proportional gain Fr ntegral gain In such cases, you can improve the temperature contol performance by using tho “Auto-uning mode" that provides more ‘suitable gain settings, ‘Auto-tuning (Conceptual drawing) \on temperature contal I unable 5 athe i a pea oe i High deviation a 4) fio eaten cence eto = response is show: (P: Large, I: Small) - a High sevton | meer — eS ‘The auto-tuning mode automatically wites calculated values ot temperature contol gain (P and |) nto specttiod parameters, 11005 | Pll gain ceulion cote: (Response concen) |g ital value: 2.0 1006 | Temperature contol gan P (for low deviation) Cteulalod tomperature contol gan P ‘roar | Tomperature control gain | (or low deviation} ;—— Calewates temperature conte! gain! 11008 | Temperature control gain P (fr high deviation) ‘n009 | Tomporaturo control gain I (or high deviation) 'm Cutie of operation The auto-tuning mode executes the following steps, Check the Olt Cooling Uni status in each stop. Ta ‘Operation satus Sel! a dese operation made Before start = (©peraton mode: Other than 9) (Note) 1.3. ‘Operation sue Step | chasing ung conden {Gpertan vai Oer than 9: Sane a bees) Step 1 | Operaton‘ersasitng nat samse | Era ton 2 ints lca step2 | Operatontrcoteaing conto taretaaia | QpemHonetaE Calaaion af temperae conta gan ~~ step | Sd trom cotacos dat, and wig gain sep * | imo sacrparamaer Mme | (ater compton = Sep tse} 6. aiHandling Operati Vee Kano prsang hese bey irae fovea, 1. Starting auto-tuning [e>] Conces Normal made]INote} 1. When starting auto-tuning, make sure thatthe oll temperature is nearly equal to the room temperature (in stable condition), [Leave the main machine under no load (stopped). “To complete the auto tuning correctly, star! the auto tuning alter the power supply to OILCON ie turned ON more than § minutes 2. the remote signal turns OFF or an alarm is activated curing execution of auto-tuning, an error accu (auto-tuning cannot be ‘executed, and the corresponding error massage appears. To cance the error, press the [c> | key. (The unit returns tothe normal mode) Check the remote signal, or examine the cause ofthe alarm. After aking a corrective action, execute auto-tuning again 8. Before starting auto-tuning, select an operation mode to determine the control tagat thermistor. (Select any apatation mode other than“9") Operation mode 0, 3 or 4 => Inlet ol tamperature thermistor Operation mode 1, or 6 => Outlot oil tomporature thermistor Then, set Parameter [n004} by reterring to Neto] 4. below. 4.1n Stop 2, tho machine may be over-cooled. To suppross machine evr-coling, spocty an autotuning ond coition in Parameter inoos} Parameter [n004} Quilt oll temperature decrease (Auto-tuning end coneition) Setting range: 0.0 to 100°C initial value: 80°C \hen the outlet ol temperature decreases by the temperature specid in this parameter, auto-tuning (data collection) ends It the specified temperature range Is too smal, temperature contro gain may not be correcly calculated. You should set this parameter to tho maximum value in the range whore it doos not cause damage to the machine. 5. To calculate more suladte temperature control gain based on the data collected in Step 2, you mals specify @ response coefficient in Parameter [n005]. (Through response coefficient adjustment, you can select whether to piace importance on stabilily or e- sponse spoad.) Parameter [1005] P and | gain calculation coefficient (Response coefficient) Setting range: 0.4 to 10.0, initial value: 2.0 Setting 2 smallor value improves stability, Setting a largor value improves response speed, Handling n00S: Response coefficient] AT Deaton (0) 7005 (vl) Tete {6 Depending on the conadtion ofthe control target (machine), the unit may not calculate suitable temperature control gan in a single ‘auto-tuning operation. You should execute auto-tuning two or threo times to average the calculated values, ot use the value ‘that most frequently appears (except for an extreme value) ‘To calculate a more suitable temperature control gain, you may change Parameter [n005] (see [Note] S. above) 7. The temperature control will nt be stabized when the load changes abruptly (transient period), 33Alarm/Warning Output Logic | ‘Tho Oi Coving Unit can output an operation status signal tothe main machine through wiring tthe signal ormina block ans paramotr sot. 4. Connect th required signa abl tothe signa torminal bloc (For he connecting method eler “Connection of extemal tpt contact on page (2) 2. Set Parameter [n001], 1001; Alarm/warning output logic (First digit). 4 (2 to 8: Same operation as with 1) | " Normat | Powerfamure| Alarm o0-61 on OFF OFF on Alarm output ~ 0-03 | OFF on on on OFF Warring output | 06-67 | ON OFF OFF OFF OFF on ina FPS gh Species alarm ouput agi (60-61, 6.6) and warang Op is (BEST) othe gral ‘Second ig Saeifes DOUT signal ueput lage. (ponal communicaion expansion board is required) Alarm Settings for Optional Protection Devices (Installed by User ‘The Oil Cooling Unit can activate an alarm by receiving an output signal from optional protection devices (e.g flow switch, level iter). When using OP terminals [12] and [13]: 1. Connect the signal cable ofthe optional protec device o terminals [12] ané [1] an te OH Gooting Unt signal terminal beck {See “Outline of electrical equipment box" on page (29).) 2. SetParameter 7002} “07 OP terminals nol used, (Factory setng) “7: Whan OP contact tums OFF, Alam Lev 1 is activated “2° When OP eontact tums OFF, Alam Leve 2 ie activated. “3° When OP coniact is not ON alter 30 seconds ram pump operation start, Alarm Level is activated ‘When flow etch is used) Handi A [CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals. Be sure to set this parameter. When using OP 2 terminal [CN2]: 1. Connect the Signal cabe cf the optional protection device to [CN2] on the Oil Cooling Unit control board, {See “Outline of electrical equipment box" on page (19).) 2, Sel Parameter (1003) “0: 0P2 terminal is not used, (Factory setting) ‘rrsWhen OP2 contact tums OFF, Alarm Level 1 Is activated "2°: When OP2 contact turns OFF. Alarm Leva 2 is activated, [CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals. Be sure to set this parameter. 34Optional Parts WET e temperature tuning control When the following optional pars are mounted to the main machine, the Oll Cooling Unit can perform contol by detecting the machine temperature, Parts Optional aKza-oP-«5 | (5m) - seman | Formaching - L "57 | temperature tuning aazs-or-esa | rom | 4 ty [it conte Hu =f | ombodedin — 2 | wesennie | ten Ries beetle | de ceveigny | _ Formachine é L 7 | temperate ting ip— (atcha machine ‘AKz9-0P-A10 | (10 m) ‘body surface) Characteristics of thermistor: Resistance 2s (resistance at 25°C) ~ 20 KO, Tolerance: 23% (Temperature equivalent: 10.4°C) Mounting procedure ‘Gil Cooling Uni Connect the bar-type terminal plug [30] and [31] ofthe X2IU terminal block in the elocttical equipmont box. (No pola) (See “Ouline of electrical equipment box" on pago (10).) [Main machine For AKZ9-OP-K Conseco emia 30 HUA, mitre sus 7A CAUTION erase / dotectod temporature may uctuate Bo cure to take noat-insuation fat sison ttn inn measures by appiying py. LLL) Pormnoeed se Se in Cie 1 Whan using a sonsor of screw-mounting — Porno Keo type, eorew the eensor al the way into the body ofthe detection target. For AKZ9-OP-A TOIL, wamenwcunevonin in @ steno ama Fe he amir contact wih the mache boa, amd covert wh pty. 35 Optional PartsOptional Parts Optional Parts Cr CT eee Cel \When the following optional pats are mounted tothe oll piping (return ol piping) of the main machine, the Oil Cooling Unit can perform control by detecting the returned oi temperature, Optional parts axza-op-¥s._| (6m) axza-oP-v10 | (10m) Dil temperature contro! thee For returned oi! temperature contro! (Mounted to main machine ol piping) AKZ9 seties Characteristics of thermistor: Resistance R25 (resistance al 25 Mounting procedure (Oil Cooling Unit Main machine For AKZ9-OP-Y Zeomntonoce ( = 20 kX, Tolerance: +3% (Temperature equivalent: 20.4°C) ‘Subsite Bue connector (XHP-9) ofthe above par forthe blue connector [N11] of ho out ol omporatre thrmistr in the elecical equipment box. (See "Oulne of electrical equipment box” on page(!2)) cmc eo 1 Cen Uk ‘Suosthvion ote al emperare hermatr, Speraten ove oltemperonre core mods 1, 5016.)Optional Parts Roce rer VCD RM VLU LEC RLi CCA \When this optional boara is mounted to the Oil Cooling Unit to connect this unit to the main machine: 1.You can change the operation mode and operation setting from the main machine. 2.You can read the Oil Cooling Unit alarm code and temperature data (machine temperature, room temperature, Inlet oil temperature, outlet oll temperature, temperature difference between inlet and outlet, and inverter frequency ‘ata) from the main machine Optional parts Ca ; - = mand | ee Mounting position Compatible mode! [teen] eral . AKZ149, AKZ00, AKA, Seri aon | AKZ0-OP-CS Sheet Meta ania, zee, Paso Paral AKZ149, AKZ0, AKZA8, Paral jon | AKZO-OP-CP Sheet Meta Axzu49, Akzo, Poposcee Mounting procedure ‘AKZ9-OP-CP Connect to the output of the Connect tothe ‘AKZ9-OP_CS, main machine Puc. Connect to the input of the main machine PL. 8160 of the ‘control P board of OIL.CON. _~ Connecto the 8151 ofthe control P board OF OILCON. | e Parallel communication PCB Mounting position neoorcs Serial communication PCB ~ Connoct to the CN12 ofthe control Boarc Of OILCON wrth the provided harness, Connect tothe 'S232C port of the main machine or PC. AKZ149 - AKZ329 - AKZ439 AKZ569 Sorial ‘communication Pacallel communication AKZ909 Parte communizaion PCB 2 5 & 3 £ & a 68 § & $ & 3s 2 Maintenance/Inspection LPF TALL cai ee LaLa x1 Ce) + Oil pollution causes a fault or shortened service lle ofthe pump. Use thorough caution about ol pollution to maintain the pollution degree at NAS10 or iower level. + Keep a normal oil evel in the ol tank (Between the yellow line and red line ofthe oll level gauge). Make sure thatthe oll doos fot contain ai bubbles, + Clean inside of the oil tank perioccally * Make sure that the main machine olf piping isnot blocked (tly closed), * Make sure thatthe oil piping has no oil leak. ‘hake sure thatthe power supply voltage is within the following range: BO HZ rn BO0V 840%. 60 Ha -200200 V 210% + Make Sire thatthe compressor, fan and oll pump do not abnarmally saune during operation * Chock whether the sheath of the OILCON poner lead is not broken Periodic maintenance/inspection Suction strainer * Clean the euotion strainer evory six months to provent the pump flow rte from being reduced by dust cogging, and to prevent abnormal sound caused by cavitation. Air filter (see page (18), NOTE: Wear gloves wher working ee the fns of he condenser may cause injury while replacing th ait 5 Be sure to wash the air fiter wih water at 40°C or lowortomperaire every two weak Ifthe airfitor is cloages wh dus, the win volume rece, rosuling in cepacty deterioration. Ais, the compressors [rotecton device Is atvaed hindering smooth operation Furthermore, teases power consumption Increase + Bperating the uit without heal itor uses a aul. ‘Te ramove heal ter, hols the bottom ofthe itr with both hand, and push it up while warping it forward ithe air iter is logged, the cooling capacity deteriorates, sulting in excess power consumption. Clean the ar fiter Periodically to save power consumption. Condenser (see page ('},) * Check whether there are ary substances in the eandonser ty removing the ar fiter (You do not net extoral pate. + Tithe condenser becomes extremely dry, clean it wih @ brush, air blower, to {wan clearing the condenser ns, wear gloves. thonise, you may be ijured by the sharp edges.) + However, do not use water oF cleaning agents fr clearing, The fan motor or purnp motor may cause an earth leakage. Exterior * Wipe the extorior surface with a dry cloth. Nover splash water over it + To clean the exterior, do not use @ brush, posh powder, acid, solvent benzine etc.) or hot water. Using such substances causas the paint to poo! of. Evaporator (see page @83 ) + Porm periodical inspect’ es the ol pping becomes blocked (uly closed) bocause th alkooled col is logged wth Girt Tho ewe of tho evaporator cannot te chackod ask sealed. Chock he ol lval atte customer ppg frm the OILCON output (You donot need to remove tne externa pla) Heater (soe page (1) ) = The dn lagging ine ant eases the same satin as heating without water Cary out the inspection periodical Oil drain (see page (15),) + Ingpect tho bottom of OILCON (dain pan) every six months and i the ols accumulated, discharge trom the ol drain port. The tightening torque of the Hexagonal bolt forthe drain is 2N-m. IHitis tightened with excessive torque, the bottom frame may be damaged. Packing of the electric component box + 1 the packing of the electric component box is seriously damaged, consult DAIKIN contact center. you use the prod) without a change, the protection structure of IP54 cannet be maintained and the electric component may break down, leave the unit unused for a long period * Mount a cover to the Oil Cooling Unit to prevent dust or water from entering inside ofthe unit * Bo sure to turn OFF the main power supply. * Be careful to keep oily dust of the condenser surface of the Oil Cooling Unit toremove the 38Troubleshooting GBwren the Oil Cooling Unit does not work well, first check the following points. Ifthe problem persists, contact DAIKIN Contact Center with information on the following 1),2) and 3) items. (For phone/fax number and address of DAIKIN Contact Center, see the back cover.) NOTE: Customers should not perform any repairs as itis dangerous. Our service person will make repairs. 41) Machine name (Full Model No.) 2) Manufacture No. (MFG. No.) 3) Condition of the Olt Cooling Unit (as closely as possible) } see page (43 1 | (rhe Powe ame onthe anv erat is unit) 1) The ran power supply OFF orth power Be dasvedted "greiner Ne ft arse mata ‘heck pane: cbs comacad the ower suomi 2 | Tha pump doo no: na. 7h cn col COLD OF 2 unite ben aot opr ok mse, (Wty srg een Lo ewe) area Lads one ear cooren(l8)) (2 dot rt ou though he pump iui, 3 | Boson hoof eveatonquniy neon tre pump couse ge 1 The pup estion pie eerrecon eos (racine paige pe ancetgrent eae 2) stn etme go, ‘low the suctonsrahe. nwo nto tan ty ela theo (Goon 8) 5) To illite nicras core, 4) Bsoauo ofa lage peu oss ot Ph cviaun has ect ah he pa pe enh . 4 | Becgromerese retreats 1 The compass eppocunde epee eto £2) The composts eit reveion rae eon senaina Checkithe compressor sn ati ps0 he 2) Telow al tonpnanie potcson dices Penal (it oem 82 C oer) “Check fhe corres nay paste at SCernaheral operas 1) The lonwbet eptte poco dois he senate oom enpertey 6-2 er owar) ‘Creche sore Cerrgherron. 5) Teasing 0% (ode Se ‘mou bth pump ec compressor are 5 | neing otcamat se coaea 1) Thee a rar toa oe 2yThwar ter 0 {The uti runing unio capany supp Choa becise he a eerie: Hah ‘9 eats ge ‘checks eapsey apa eps. Farge wh he cig, sl selec rod poroprat oar ‘Syne tompoatr ootng ih (ange te apse aig phon pe 15 va cxhavst tamara eae a. 0 ho oom arpersreaeug the compressa Ieperaion De arnt garner shot 6 | nero seting canna be pated 1) =" agers on eae dep, te ‘orportre sonar eareaponding to te ‘ele operation meds ra cord ae. Ky atthe a aa re cote! pana pres ‘fe poet ens 2 ON ingantaeauy peas when De ENT Tu OFF the protec sc (SM) onthe cewel ote Maintenance ‘arm ut pein oes ret fomtintstconenians! se cu 1 em ut na enone ne Bean ‘The [60] o (63 ouiputs ae compatible wth 80g 2 8 & 2 =z s = When an alarm is activated ‘An alarm is generated when a defect that disables the continuance of operati To cancel the alarm, turn OFF the power supply, and then turn it ON again. eater overoat(S161-5164) ‘Chek fine i cutis propery connecter! hs pane 40 tne. 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Be sure to take measures. Warning list 1) oom erpartra morn eor Ht | ruomenpennoemiererer | Yainvarbnsraite Chto en err Garniionsand eco ‘)iitliaepesam nem nr JH | rateepnaise nemeucane | "imaterdanaas Whee | Cheri ting! te lon em Clonee Tronontains sdotsenr a | De orees “The system wil be stopped to protect OF | Check the wiring ofthe rolevant theemiscr, seiinemenes ‘CON by upgracing the state 10 an alae beter _ THE ote te | Exsehe cette saree crepes ok- | Chenoa wine te mire hans Enwuoane tae ena " sie gonna 7 {Ve cones erie Haas 6 | consmertmgscure emiserona | Recounts sopeti fai | Ohi wg lt Heri Tyee wtae orcas she gunn san - _ a | rassertommyeatse erm ene] Teradata Iterevae miso | Gracin wry oe woe Ber Wier on eemcinre eae |* Donat place any objact that blocks variation st 809 mi or Fo | worse oro Soca ured eo ae a wap Boomer oa venemiaweRAe | Yuya pte eo ae 1 [DR MeNn 2E | frowatne re weg? 1) or one a ccd 2E | Toners ge ning Pr ee | cuit rain cn = Pease con ba AE | Trower waren SE _[ Teper paraCE compliance declaration EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY [01] DATKIN INDUSTRIES,LTD I-L Nishi-hitotsuya, Settsu-shi, Osaka, 566-8585, Japan [02] Technical Documentation is obtained by the following authorized. Authorized representative Sawer Bibus GmbH Address Lise-Meitner-Ring 13, D-89231 Neu-Ulm, Germany [03] Hereby declares that the machinery described below: Oil Cooling Unit AKZ 9 Series ; Models: AKZ149-(B)C(H)(T), ARZ149-017,020,023,024,026,02 7,029,030 AKZ329-. (B)C(H)(T), ‘AKZ329-017,020,023,024,026,027,029,030 AKZA39- (B)C(H) (Dy. AKZA39-01 7,020,023, 024,026,027,029,030 AKZ56%: (B)C(H) (Ds, AKZ569-017,020,023,024,026,027,029,030 \\AKZ909- BCH (D, "AKZ909-01 7,020,023, 024,026,027,029,030 struction Manual NO.: PIMOO318 [04] This declaration complies with the provisions of the machinery directive and the regulations transposing it into hational law, but the machinery described inthis ceifieate mist not be put into service uni he machinery into which it ist be incorporated has been declared in conformity with the provisions bfhe Machinexy and their amendments. Note) this declaracion becomes invatd if eehinctl 8 eperational modifications are introduced ‘without the marfacturer’s consent. \ [05] Also complies with thé provisions of the following European Directives: - EMC Directive 20044 08/EC Relevant information that should be transmitted in response {0 a reasoned request by the national authorities, by the electronic method or other according to the request. [06] Complies with the provisions of the following harmonised standard: Machinery Directive: EN 378-2 :2008+A1:2009 IMC Directive: EN 61000-6-4:2007 +A1:2011 EN 55011:2007+ A2:2007, (group 1, class A) EN 61000-6-2:2005 [07] 1-1 Nishi-hitSye, Setsu-shi, Osaka, 5658585, Fapan On 29. May. 2012 [08] Takashi Nishizawa Quality Assurance Deparinent Manager OW-hydraulic Division, Yodogawa Plant ebedle Medley Name anil Signatute as dell as position of declarant PEOLIOIE (Document No.) aDAIKIN INDUSTRIES, LTD. (1 Hyaraute Equipment Osaka Office PS MII ToToUYA, OcTTOU-G OSAKA, 538080, JAPAN Tee reaao-u7s FAK: ¥8186340-7662 Home Page p/m. cand PIMO0318B coo) om