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Biodegradation (2013) 24:427–435

DOI 10.1007/s10532-012-9599-9

ORIGINAL PAPER

Partial nitrification in a sequencing batch reactor treating


acrylic fiber wastewater
Jin Li • Deshuang Yu • Peiyu Zhang

Received: 2 July 2012 / Accepted: 3 October 2012 / Published online: 10 October 2012
Ó Springer Science+Business Media Dordrecht 2012

Abstract A sequencing batch reactor was employed Introduction


to treat the acrylic fiber wastewater. The dissolved
oxygen and mixed liquor suspended solids were 2–3 The fiber industry has continuously developed with the
and 3,500–4,000 mg/L, respectively. The results growth of the economy, accomplishing technological
showed ammonium oxidizing bacteria (AOB) had development for synthesizing and processing several
superior growth rate at high temperature than nitrite high valuable polymer materials such as those used for
oxidizing bacteria (NOB). Partial nitrification could be electrical, electronic and biomedical devices. Acrylic
obtained with the temperature of 28 °C. When the pH fiber is one of the major synthetic fibers commonly used
value was 8.5, the nitrite-N accumulation efficiency in the mass production of clothing. The chemical
was 82 %. The combined inhibitions of high pH and synthesis of acrylic fiber is carried out by polymeriza-
free ammonium to NOB devoted to the nitrite-N tion of the acrylonitrile (AN) monomers. The quantity
buildup. Hydraulic retention time (HRT) was a key of acrylic fiber manufacturing wastewater is inclined to
factor in partial nitrification control, and the optimal increase. Besides, the components of wastewater
HRT was 20 h for nitrite-N buildup in acrylic fiber discharged are complicated and variable. The biode-
wastewater treatment. The ammonium oxidation was gradability of the acrylic fiber manufacturing waste-
almost complete and the transformation from nitrite to water was very low: the ratio of BOD5/COD was 0.1-
nitrate could be avoided. AOB and NOB accounted for 0.2, and both the ammonium-N and organic-N concen-
2.9 and 4.7 %, respectively, corresponding to the pH trations were high in the wastewater (Zhang et al. 2003).
of 7.0. When the pH was 8.5, they were 6.7 and 0.9 %, As far as wastewater treatment was concerned, most
respectively. AOB dominated nitrifying bacteria, and acrylic fiber manufacturing companies had adopted a
NOB was actually washed out from the system. conventional biological treatment system followed by
physicochemical methods such as neutralization, coag-
Keywords Acrylic fiber wastewater  Partial ulation and sedimentation (Young et al. 2005). Ultra-
nitrification  Fluorescent in situ hybridization (FISH)  filtration and reverse osmosis were also used to treat
Temperature  Hydraulic retention time (HRT) acrylic fiber manufacturing wastewater (Lee et al.
2006). Besides, a combined three-stage process of
thermophilic anaerobic/anoxic denitrification/aerobic
nitrification fluidized bed reactor was used to treat the
J. Li (&)  D. Yu  P. Zhang
wastewater, and the molecular biotechnology was
School of Chemical and Environmental Engineering,
Qingdao University, Qingdao, People’s Republic of China applied to study the microbial population in the
e-mail: ljin0532@126.com thermophilic anaerobic fluidized bed reactor (Cheng

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428 Biodegradation (2013) 24:427–435

et al. 2004). However, to our knowledge, most of the (Sirianuntapiboon et al. 2006) and also for the
processes were devoted to removing the organic degradation of textile effluents in combined chemi-
matters, and little was worked on the nitrogen removal cal-biological systems (Tantak and Chaudhari 2006).
from the acrylic fiber wastewater. In this work, a sequencing batch reactor was
Nitrogen removal from wastewater is critical to employed to treat the acrylic fiber wastewater which
prevent the toxic effect on aquatic life, oxygen had been pretreated by a two phase UASB reactor. The
depletion and eutrophication in receiving water body aim of the work was to achieve the stable partial
(Antonio et al. 2012). Compared with chemical nitrification through studying and regulating the
treatments, biological nitrogen removal (BNR) has concerning factors such as temperature, pH and
been widely adopted in practice due to its efficient hydraulic retention time (HRT). Furthermore, micro-
performance and cost-effective feature (Chu and bial populations like ammonium-oxidizing bacteria
Wang 2011). Nitrite is a common intermediate in at (AOB) and nitrite-oxidizing bacteria (NOB) were
least three different oxidative or reductive biochem- analyzed by the fluorescent in situ hybridization
ical pathways (nitrification, denitrification and dis- (FISH).
similatory or assimilatory nitrate reduction). The
occurrence of high concentrations of nitrite is an
important water quality concern as it is highly toxic to Materials and methods
human, fauna and flora (Sarah et al. 2002). Usually the
presence of nitrite is undesired in wastewater treat- Wastewater characteristics
ment or other domains, but some recent processes
prefer nitrite as an intermediate (Banashri and Ajit The acrylic fiber manufacturing wastewater was
2007). Shortcut nitrogen removal via the nitrite collected from a synthetic-fiber factory located at the
pathway has the potential of reducing the requirements city of Ningbo, China. The wastewater mainly
for aeration consumption and carbon source. Com- consisted of AN monomer, vinyl acetate monomer,
pared with the traditional BNR process, the partial oligomers, dimethyl acetamide (DMAc), ethylene
nitrification could save 25 % of the oxygen consump- diamine tetraacetic acid (EDTA) and sulfate. In order
tion in the nitrification process and 40 % of the carbon to remove organics and sulfates, a two-phase UASB
source requirements in the following denitrification reactor was employed to pretreat the wastewater.
stage (Turk and Mavinic 1989). In recent years, stable However, the ammonium-N in the effluent from the
partial nitrification to nitrite has been achieved UASB reactor increased due to the anaerobic diges-
frequently in the systems treating wastewater contain- tion. As a result, the effluent was fed to the SBR for
ing high-level ammonia (Peng et al. 2008; Hellinga ammonium-N removal. The characteristics of the
et al. 1998). Besides, the co-treatment of landfill acrylic fiber effluent from the UASB reactor were
leachate with municipal wastewater using shortcut shown in the Table 1.
nitrification combined with coagulation was investi-
gated (Ismail et al. 2011). However, partial nitrifica-
tion achieved in the acrylic fiber wastewater has been Table 1 Characteristics of the acrylic fiber effluent from the
UASB reactor
reported little.
The biological treatment may be carried out in a Range Average
sequencing batch reactor (SBR), which presents a Acrylonitrile (mg/L) 1.29–2.15 1.71
great simplicity and flexibility of operation, as well as Vinyl acetate (mg/L) 0.018–0.022 0.020
low cost when compared with other possible config- Oligomers (mg/L) 118.5–152.7 129.9
urations (Carmen et al. 2009). The SBR was operated DMAc 51–77 68
by sequential stages in each treatment cycle, namely,
pH (mg/L) 6.2–7.8 6.9
wastewater feeding, reaction, sedimentation and dis-
COD (mg O2/L) 519–702 587
charge of the clarified effluent and sludge in excess
NH4?-N (mg N/L) 88–105 98
(Tchobanoglous et al. 2003). Concerning their appli-
SO42- (mg S/L) 551–829 699
cability, SBRs had been successfully and widely used
PO43- (mg P/L) 0.021–0.029 0.025
for domestic and industrial wastewater biodegradation

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Biodegradation (2013) 24:427–435 429

Experimental set-up and start-up FISH

Figure 1 showed a flow chart of the sequencing batch The samples were fixed with freshly prepared 3.7 %
reactor (SBR) used in this study. Batch operation was paraformaldehyde solution in phosphate buffered
carried out during the whole experiment. The volume saline (PBS) for 3 h at 4 °C. After centrifugation,
of the reactor was 25 L. Temperature control was the samples were washed twice with PBS and stored at
accomplished by water bath with water recirculation -20 °C in a storage buffer consisting of a 1:1 (v/v)
through the reactor’s double jacket. The seed sludge mixture of PBS and 100 % ethanol. Hybridization was
was inoculated from a full-scale oxidation ditch performed according to the standard protocol
treating textile wastewater. NaOH or HCl was added described by Amann et al. (Amann et al. 1990). The
to regulate the influent pH value. The dissolved oligonucleotide probes used in this study are indicated
oxygen (DO) was 2–3 mg/L, and the MLSS concen- in Table 2. For each sample, total microscopic counts
tration in the reactor was 3,500–4,000 mg/L by were performed by fixed samples stained with 40 ,60 -
extracting excess sludge. diamino-2-phenylindole (DAPI; Sigma, St. Louis,
MO, USA) at a final concentration of 0.1 mg/L for
Sample collection and preparation 10 min in the dark at 4 °C. Cells stained with DAPI
were defined as total cell counts. Dual staining with
Samples were withdrawn from the liquid media at the DAPI and fluorescent-labelled rRNA probes allowed
beginning and end of each treatment period. They estimation of the proportions of bacteria and different
were centrifuged at 6,000 rpm for 30 min to remove bacterial groups to the total counts. A minimum of
microorganisms from the liquid media. Clear super- 1,000 cells in at least 10 randomly chosen microscopic
natants were analyzed for COD, ammonium-N, nitrite- fields were scored.
N and nitrate-N contents according to standard
methods (APHA 1999). Samples were analyzed in Experimental procedure
triplicate and average values were reported. Oxidation
reduction potential (ORP) and pH measurements were Based on the different controlling strategies, the
done by using the relevant probes and analyzers. experiment could be divided into three phases. The
Biomass concentrations were determined by filtering operational conditions of each phase were presented in
the washed salt-free samples through 0.45 lm mem- the Table 3. In the phase of pH controlling strategy,
brane filter and drying in an oven at 105 °C to constant microbial populations like AOB and NOB were
weight. analyzed by the FISH. The sludge samples were
extracted when the pH values were 7.0 (fifth week of
the phase) and 8.5 (twentieth week of the phase),
respectively.

Results and discussion

Temperature effects on the performances


of nitritation and nitratation

During the controlling strategy of temperature, nitri-


tation, nitratation and nitrite accumulations were
presented in the Fig. 2. When the temperature was
28 °C, nitrite produced in the effluent was much more
than nitrate. The nitrite accumulation efficiency
arrived at 78 %. Partial nitrification to nitrite was
Fig. 1 Schematic diagram of the SBR treating acrylic fiber achieved. Besides, the ammonium-N removal effi-
wastewater ciency was as high as 98 % due to the high

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430 Biodegradation (2013) 24:427–435

Table 2 A list of
Probe Specificity Sequence (50 –30 ) Reference
sequences and hybridization
conditions of EUB338 Most bacteria GCTGCCTCCCGTAGGAGT Amann et al. (1990)
oligonucleotide probes used
in this study Nso1225 Most ammonium- CGCCATTGTATTACGTGTGA Mobarry et al. (1996)
oxidizing
b-Proteobacteria
Ntspa662 Nitrospira GGAATTCCGCGCTCCTCT Loy et al. (2003)
Nit3 Nitrobacter CCTGTGCTCCATGCTCCG Mobarry et al. (1996)

Table 3 Operational conditions of different phase throughout N and nitrate-N were 11 and 52 mg/L, respectively.
the experiment The nitrite-N accumulation efficiency was around
Controlling Operational condition 17 %. Most nitrite-N was oxidized to nitrate-N, and
strategy the complete nitrification occurred.
Temperature pH HRT DO
(oC) (h) (mg/L) Temperature was a key operation parameter, which
had distinct effects on both AOB and NOB (van Hulle
Temperature 18–28 7.8 18 2–3 et al. 2007). The activation energies of AOB and NOB
pH 20–22 7.0–8.5 18 2–3 as well as their sensitivities to temperature variation
HRT 20–22 8.5 12–22 2–3 were distinctly different (Kim et al. 2006). Raising
temperature could promote the growth rates of both
AOB and NOB; however, the differences of specific
temperature. When the temperature dropped, the growth rates between AOB and NOB were enlarged.
ammonium-N removal efficiency decreased. Simulta- AOB could outcompete NOB at the relatively higher
neously, the nitrite-N in the effluent declined and the temperatures. This was due to higher specific growth
effluent nitrate-N grew. The nitrite-N and nitrate-N rate for AOB. The undetected nitrite-N buildup at the
accumulation efficiencies were 45 and 55 %, respec- relatively low temperatures could be attributed to the
tively. The nitrate-N produced in the effluent was greater specific nitrite oxidation rate than the specific
more than nitrite-N. With the temperature decreased ammonium-N oxidation rate at low temperatures.
further, the nitrite-N declined and the nitrate-N grew. When the temperature was 28 °C, the above scenario
When the temperature was 18 °C, the effluent nitrite- began to change conversely. Significant nitrite-N was

Fig. 2 Variations of 120 100


ammonium-N, nitrite-N and 90
nitrate-N with different 100 accumulation efficiency
Ammonium-N removal

80
Concentration (mg/L)

temperatures
70
25 oC o
22 C
or nitrite-N

80 o
18 C 60
(%)

60 50
o 40
28 C
40
30
20
20
10

0 0
1 3 5 7 9 11 13 15 17 19
Time (week)
Influent ammonium-N Effluent ammonium-N
Effluent nitrate-N Ammonium-N removal
Effluent nitrite-N Nitrite-N accumulation

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Biodegradation (2013) 24:427–435 431

accumulated. This agreed with the previous findings than the nitrate-N. Partial nitrification was achieved.
that the optimal temperature for expanding the differ- However, the nitrite-N buildup was not much. When
ences of specific growth rates between AOB and NOB the pH value was 8.5, the nitrite-N accumulation
was recommended to be above 25 °C (Hellinga et al. efficiency was 82 %. Both the high ammonium-N
1998; Zhu et al. 2008). Temperature affected the removal and nitrite-N accumulation were obtained.
growth rate of both types of nitrifiers, while AOB had Fig. 3 Variations of ammonium-N, nitrite-N and
superior growth rate at high temperature than NOB. nitrate-N with different pH values.
When it came to acrylic fiber wastewater, partial Both microbial activity and metabolism were
nitrification could be obtained with the temperature of affected by pH value, which in turn affected waste-
28 °C. water treatment process (Li et al. 2011). The AOB and
NOB coexisted in the same surroundings. However,
pH effects on the performances of nitritation the optimal pH values for their growths were different.
and nitratation The optimal pH value for ammonium oxidizers was
around 8.2 while it was relatively low for nitrite
During the controlling strategy of pH, nitritation, oxidizers (Park et al. 2007). When the pH value was
nitratation and nitrite-N accumulations were presented 7.0, the NOB was quite active. Its growth rate was
in the Fig. 3. In general, the ammonium removal faster than AOB. As a result, NOB could outcompete
efficiency grew with increasing pH. When the pH AOB and dominate in the nitrification process (data
value was 7.0, the effluent ammonium-N and ammo- shown in ‘‘Quantification of microbial community
nium-N removal were 29 mg/L and 71 %. However, composition’’ section). Nitrite produced by ammo-
when the pH was 8.5, they were 5 mg/L and 95 %, nium oxidizers was converted to nitrate by nitrite
respectively. Alkalinity was consumed during the oxidizers instantly. Little nitrite-N was built up. When
nitrification. Higher pH value made the nitrification the pH value was enhanced to 8.5, both the activity and
performed well and benefited ammonium-N removal. the metabolism capabilities of AOB were stronger
When the pH was 7.0, the nitrite-N accumulation than NOB. Besides, the free ammonium (FA) content
efficiency was only 2 %. Almost all nitrite-N was was higher in the surroundings with greater pH value.
oxidized to nitrate-N and no nitrite-N buildup Although the FA was inhibitor for both AOB and
occurred. When the pH grew to 7.5, the effluent NOB, it inhibited NOB greater than AOB. Conse-
nitrite-N and nitrate-N were 18 and 52 mg/L, respec- quently, AOB could outcompete NOB and dominate
tively. The nitrite accumulation efficiency was 27 %. (data shown in ‘‘Quantification of microbial commu-
It increased to 55 % when the pH value was 8.0. The nity composition’’ section). High nitrite accumulation
effluent nitrite-N was 43 mg/L. It was slightly higher was obtained at the pH value of 8.5. This also agreed
Fig. 3 Variations of 120 100
ammonium-N, nitrite-N and 90
nitrate-N with different pH 100
80
Concentration (mg/L)

values
removal or nitrite-N

8.0 70
Ammonium-N

efficiency (%)
accumulation

80
7.5 60
60 50
7.0 8.5 40
40
30
20
20
10
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Time (week)
Influent ammonium-N Effluent ammonium-N
Effluent nitrate-N Ammonium-N removal
Effluent nitrite-N Nitrite-N accumulation

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432 Biodegradation (2013) 24:427–435

with previous study that high nitrite-N accumulations Although the acrylic fiber wastewater used in this
were commonly observed at pH 8-9 (Chung et al. work had already been pretreated by a two-phase
2007; Bae et al. 2001). The combined inhibitions of UASB reactor, it still contained lots of organic
high pH and FA to NOB devoted to the nitrite buildup. matters. The heterotrophic bacteria could outcompete
autotrophic nitrifying bacteria in oxygen acquisition,
Nitritation and nitratation with different HRTs and the organics were degraded prior to ammonium-N.
As a result, the effluent ammonium-N was high and the
When it came to wastewater treatment, hydraulic nitrification was not performed well when the HRT
retention time was a key parameter. Not only because was 12 h. This was in agreement with Yang’s
system performance but because reactor volume was observation that high substrate carbon to nitrogen
associated it. Nitritation and nitratation with different (C/N) ratio might favor growth of heterotrophic
HRTs were presented in Fig. 4. When the HRT was microbes and hence affect nitrification performance
12 h, the effluent ammonium-N, nitrite-N and nitrate- (Yang et al. 2004). When the degradable organics
N were 47, 26 and 16 mg/L, respectively. The ammo- were exhausted by heterotrophs, the nitrification was
nium-N removal efficiency was 52 % while the nitrite- activated by autotrophs. In order to achieve high
N accumulation was 61 %. When the HRT increased, ammonium-N removal efficiency, long aeration time
the effluent ammonium-N dropped and the effluent was necessary.
nitrite-N grew. However, the nitrate-N content in the Long HRT operation was beneficial for the nitrite
effluent was affected little. When the HRT was 20 h, accumulation and the dominant growth of AOB over
the effluent ammonium-N was below 5 mg/L, and the NOB. However, excessive HRT encouraged the
ammonium-N removal could arrive at 97 %. Both the transition of partial nitrification to complete nitrifica-
effluent nitrite-N and nitrite-N accumulation peaked at tion. Our finding also agreed with the previous studies
85 mg/L and 87 %, respectively. When the HRT was that partial nitrification to nitrite was achieved through
prolonged to 22 h, ammonium-N removal efficiency the use of HRT control (Guo et al. 2009a; Yang et al.
increased little. Effluent nitrite-N decreased whereas 2007). During the nitrification, alkalinity was con-
the nitrate-N in the effluent rose. As a result, the nitrite- sumed both in the nitritation and nitratation. The pH
N accumulation efficiency declined to 65 %. value dropped greatly with the long HRT operation.
Microbes which degraded organics belonged to The inhibition to NOB resulting from the high pH
heterotrophic organisms while microbes which value was alleviated. As a result, the NOB reactivated
degraded ammonium belonged to autotrophic ones. and the nitrite-N accumulation efficiency decreased. It

Fig. 4 Variations of 120 100


ammonium-N, nitrite-N and 90
nitrate-N with different 100 or nitrite-N accumulation
Ammonium-N removal
80
Concentration (mg/L)

HRTs
12 h 14 h 70
efficiency (%)
80
60
60 16 h 50
18 h 20 h 22 h 40
40
30
20
20
10
0 0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Time (week)
Influent ammonium-N Effluent ammonium-N
Effluent nitrate-N Ammonium-N removal

Effluent nitrite-N Nitrite-N accumulation

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Biodegradation (2013) 24:427–435 433

was demonstrated that HRT was a key factor in partial AOB and NOB abundances in this work were also in
nitrification control. The optimal HRT was 20 h for agreement with the previous report (Guo et al. 2009a).
acrylic fiber wastewater treatment. The ammonium Since the organic matters in influent were available
oxidation was almost complete and the transformation for the growth of heterotrophic bacteria, the dominant
from nitrite to nitrate could be avoided. organisms were common heterotrophic bacteria in this
system. Heterotrophs accounted for around 90 % of
Quantification of microbial community total microbes. The fraction of heterotrophs was
composition estimated from the remaining relative area other than
those of AOB and NOB. To date, the partial nitrifi-
The key point for the stable nitrite accumulation cation could be grouped into two kinds based on the
during long-term operation depended on achieving the characteristics of NOB. For the first kind, NOB was
optimization of nitrifying microorganism community. not washed out from the reactor but remained in the
This also implied AOB became the dominant nitrify- system. However, the activity of the NOB was
ing bacteria while NOB was gradually washed out inhibited (Yang and Yang 2011). For the other kind,
from the system. Fluorescence in situ hybridization NOB was washed out from the reactor (Guo et al.
(FISH) was employed to quantify the microbial 2009b; Zhang et al. 2009). In this work, the growth
community composition in the reactor. The AOB rate of NOB was faster than AOB at a relatively low
and NOB contents were shown in Fig. 5. The bacteria pH value, and NOB content was higher than AOB.
dominated the microbial community independent of Nitrites produced by AOB were converted to nitrates
pH value. When the pH was 7.0, the AOB accounted instantly. Partial nitrification to nitrite was not
for 2.9 % while the NOB was 4.7 %. When the pH achieved. However, when the pH was 8.5, the energy
increased to 8.5, AOB rose to 6.7 % and the NOB and growth of NOB was weaker than that of AOB. It
dropped to 0.9 %. In order to carry out stable partial could be inferred that NOB did not have sufficient
nitrification via nitrite, it was the critical point to growth potentials and opportunities. As a result, they
achieve the enrichment of AOB and the elimination of were gradually washed out from the system. Conse-
NOB. Optimum pH levels for AOB and NOB were quently, the partial nitrification achieved in this work
8.2–8.4 and 7.7–7.9, respectively (Park et al. 2007). was of the second kind. Although AOB were not the
Besides, there were indications that NOB was sensi- predominant bacteria, they dominated nitrifying bac-
tive to pH charges (Park et al. 2010). As a result, AOB teria in the system. The results indicated that the
may be selected as the prior nitrifying bacteria, while competition between the AOB and NOB could be
NOB was washed out from the system at pH levels manipulated and nitrifying communities were opti-
close to or greater than the optimum pH for AOB. mized by the pH control strategy. The FISH analyses
When the stable partial nitrification was achieved, the were also in agreement with the macroscopic perfor-
mance presented in ‘‘pH effects on the performances
of nitritation and nitratation’’ section.
100
90 Bacteria
80 AOB
NOB
Conclusions
Abundance (%)

70
60
Acrylic fiber wastewater was treated in a sequencing
50 batch reactor. It was concluded that temperature
40 affected the growth rate of both types of nitrifiers.
30 AOB had superior growth rate at higher temperature
20 than NOB. When the pH value was 8.5, both the
10 ammonium-N removal and nitrite-N accumulation
0 were high. The combined inhibitions of high pH and
pH=7.0 pH=8.5
FA to NOB devoted to the nitrite-N buildup. The
Fig. 5 Quantification of microbial community composition by optimal HRT was 20 h for acrylic fiber wastewater
FISH treatment. The ammonium oxidation was almost

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434 Biodegradation (2013) 24:427–435

complete and the transformation from nitrite to nitrate for co-treatment of landfill leachate with raw municipal
could be avoided. With the pH of 8.5, AOB dominated wastewater. Arab J Geosci 18:189–197
Kim DJ, Lee DI, Keller J (2006) Effect of temperature and free
nitrifying bacteria while NOB was actually washed ammonia on nitrification and nitrite accumulation in
out from the system. The FISH analyses were in landfill leachate and analysis of its nitrifying bacterial
agreement with the macroscopic performance. community by FISH. Bioresour Technol 97(3):459–468
Lee KH, Kang BC, Lee JB (2006) Acrylic wastewater treatment
Acknowledgment The work was supported by the National and long-term operation using a membrane separation
Natural Scientific Foundation (No. 51078191 and No. 51278258). system. Desalination 191:169–177
Li J, Yu DS, Wang D (2011) Experimental test for high saline
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