igspan KS1150 TL Wall & Ceiling APLICATIONS The KS1150 TL wall & ceiling system is through-fix solution (fasteners are visible on the ‘external surface of panels). The panels can be laid vertically or horizontally and are suitable for external and internal applications — as wall OR ceiling elements on all type of buildings. The KS1150 TL panels are especially recommended for temperature controlled applications. DIMENSIONS & WEIGHT Micro-rib (N) Mini-Box (1) external side internal side cu Mini-Box (I) dD bend Panel thickness (mm), sheet 0.6/0.5mm 100 120 150 170 180 200 Weight (kg/m*) KS1150 TL. 1249 13.29 1449 15.29 1569 16.49 Product Data Sheet Kingspan IPN/ INN core Wall & Ceiling Panel KS1150 TL<= €&& Kingspan. Product Tolerances Panel length Tolerance For panel length under 3m +5mm -4mm Panel length is equal or over 3m +10mm -7mm Panel width +2mm Thickness Panel thickness Ds100mm 2mm Panel thickness D2100mm 42% Right angle cut end tolerance Max. 7mm Panel bowing <10mm Length-wise 2mm for each meter of length, but not greater than 10mm Width-wise <10mm Available Lengths The standard panel length is between 2.00 and 13,50 meters. The maximum length of panels is 15.00 meters. MATERIALS - STEEL 1. Steel grades with the minimum performance of S280GD. Hot-dip zinc coated steel with 275g/m” of zinc, according to EN 10147:2000 or asymmetrical zinc coat of 190g/m’. This can be finished with a number of coatings - polyester, PVDF, Plastisol and Foodsafe. 2. Austenic stainless steel grade 1.4301 according to EN 10088. Without any coating system, surface finish 2B (lc). ‘Substrate thicknesses + Standard external - sheet thickness 0.50 mm + Standard internal - sheet thickness 0.50 mm. + Other thicknesses are available by agreement with Kingspan. External Coating Options 1. Standard Polyester - PES Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25 ym. The colour range is available according to RAL palette. Standard external colour range: RAL 9002, RAL 9010, RAL 9006, RAL 9007, RAL 1015, RAL 3000, RAL 3009, RAL 5010, RAL 6020, RAL 7016, RAL 7035. Standard internal colour range: RAL 9002, RAL 9010.Kings} 2. Kingspan Spectrum™ ‘Spectrum is a 60um Polyurethane coated semi-gloss finish with a slight granular effect. It offers an outstanding durability- and weather resistance performance, excellent corrosion and UV-resistance as well as high color & gloss retention characteristics. Its superior Texibility enables high resistance against mechanical damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of chlorine, phtalates and plasticizers and 100% recyclable. 3. PVDF PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is 25-35 um. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver. 4. Plastisol 200 pm Plastisol is @ high performance coating system with a grains finish and a nominal thickness of 200 1m. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and therefore very good scratch resistance. Internal Coating Options 4. Polyester Polyester coating with a nominal thickness of 15 ym and 25 um. Standard internal colour range: RAL 9002, RAL 9010, Kingspan White. 2. Foodsafe The surface of this 120+150 ym thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. The standard colour is white RAL 9070. INSULATION CORE IPN rigid insulation foam is a new type if Polyisocyanurate (PIR) rigid foam developed by Kingspan to achieve higher fire performance properties of products, providing the best-in- class insulation performance among other PUR and PIR products. Rigid IPN insulation foam is the closed cell rigid Isophenic foam, CFC and HCFC free (Zero ODP). Non Deleterious. IPN is fully cured highly cross-linked thermosetting polymer with a ring-like structure. Under normal conditions of use and temperatures, IPN do not emit noxious fumes or gases. The INN is the IPN rigid core with improved thermal performance(ThermalSAFE) Thermal conductivity -IPN: A < 0,0224 [Wik] Thermal conductivity -INN: A < 0,0202 [W/mK] Density: 39 [kg/m] + 10% IPN is resistant to fungus and mould growth, will not sustain vermin and is non-fibrous, odourless and non-tainting.& Kingspan. PERFORMANCE Thermal Insulation (the U-values indicated for pane! width of 1150mm) U value Wim*-K) U value Wi(m*-K) Gape ere IPN core panels INN core panels (mm) A= 0.0224 Wi(m-K) A= 0.0202 Wi(m-K) 100 0.222 0.199 120 0.186 0.166 150 0.149 0.133 170 0.132 0.117 180 0.125 0.11 200 0.113 0.100 Biological KS1150 TL insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. The panels are non-deleterious. Fire Parelineieee Fire resistance Reaction to Fire (rm) PNeore core IPN core INN core 100 120 150 170 180 200 For application details of particular fire resistance results please consult Kingspan Technical Department E130 Under testing B-s1,d0 Under testing Acoustics Panel Thickness Rw dB Ra, dB Raz, OB gcd) 26 23 22 120 27 24 22 150 26 25 22 170 26 25 22 ue) 26 25 22 ead) 26 25 22Packing & Delivery Standard packing ~ road transportation KS1150 TL panels are factory-packed according to panel dimensions to ensure arrival on site in pristine condition. + Panels packed horizontally. + Pack length varies according to product type and panel length. Typical palette height is 1,100mm, * Maximum palette weight is 1300 kg. +All packs labelled clearly identifying product type and pack weight. + Whole pack protected with various materials — Sheets of polystyrene at bottom, top and sides, — Plastic hoods at both end — Polystyrene blooks at the bottom with gaps for offloading using forkift, crane, = Pack shrink wrapped in plastic film, secured with sticky tape The number of panels in each pack depends on panel thickness. The table below is shown as a guide. Panel core thickness (mm) 100 120 150 170 180 200 ‘Number of panels in package 10 86 7 6 6 5 Delivery & Off-loading All deliveries (unless indicated otherwise) are by road transport to project site. Itis the customer's responsibility to arrange lifting equipment and labour to unload the packs. This usually requires using a crane, with or without a lifting beam, or a forklift, depending on pane! length and weight. Site Storage Its offen necessary to store packs of panels on site for a period before they are fixed. To ensure that the panels remain in prime condition until they are installed the following precautions should be taken: + Store packs off the ground and on a plain area. + Support the packs evenly with timber bearers spaced at 1.5 metres. + Itis not allowed to store the KS1150 TL panels in piles (one above another) + If packs cannot be Kept in a building they must be covered with a weatherproof sheet ensuring that the sheet drains water away effectively and does not allow ponding on top of the pack. + Store packs in a secure area, where they will not be damaged or stolen. + Inspect the storage site and the packs regularly to ensure the panels remain in good condition. + Do not store packs where people will walk across themWalkability Generally it is not recommended to walk on composite panels. For repair & maintenance works considering one person with a tool box (max. 100kg), we recommend to use load spreader plates which will ensure better load distribution. In case of any damages through walking on panels without using spreader plates, Kingspan will not take any warranty. Itis not allowed to store technical building equipment on the ceiling elements due to structural capacity. STRUCTURAL TABLES General load-span tables are at the end of the Data sheet — please use this table only for guidance purposes. For detailed design cases please contact Kingspan Technical Department for exact static calculations due to project specific requirements QUALITY & WARANTIES: Quality Kingspan insulated sandwich panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with 1S09001:2000 standards, ensuring long term reliability and service life. Building Regulations Kingspan KS1150 TL insulated sandwich panels conform to the National Building Regulations and standards. Guarantees & Warranties Kingspan vill provide external coating and product guarantees on a project by project basis. Certification Kingspan KS1150 TL panels have been tested and certified according to EN 14509, and are labelled with CE mark.Ki ie an. Load tables (kNm*) - Wall pane! KS1150 TL -single span 2013 0416, (Baer aneer 3 cl erm] 08 . oo ype Timm] Os Faamapeem [a as ea Bee es as 100 [pressure | asa | 137 | 428 | 1.09 07s | os7 | oss | ast | cas | oss | 020 | oz fsvtion | 167 | 426 | 100 | o@s 052 | ost | 04s | os9 | 025 | oat | 028 | 075 awe [| «| «| o[e,[#,|«lo|«|«] « ‘20 [pressure | 462 | tae | 130 | 146 | 108 | 093 | oat | o70 | ose | oss | 4s | oe | 038 fsueion | 186 | 149 | 120 | 100 | oss | o71 | os | oss | oa7 | 042 | 037 | amo fam) [eo | 60 | eo | oo | eo | oo | oo | o | | | o | 60 Go [pressure | a2 | 162 | 145 | sae | azi | a2 | 104 | ost | aso | or | oss | os? fsueion | 243 | 1sz | 105 | 128 | 108 | os2 | ove | o6 | os: | ost | ome | aus fare [co | oo | eo | oo | co | oo | oo | oo | so | eo | o | oo ‘Wo [pressure| 202 | 140 | 162 | sar | 138 | 125 | 16 | 108 | ass | om | ors | oss lsueion | 282 | 225 | a0 | 1a | 426 | 107 | os | o@0 | 070 | 042 | ose | a0 fares [eo | oo | eo | eo | eo | eo | o | | wo | wo | wo | 0 ao [pressure| 202 | 190 | 162 | sar | aas | 125 | a6 | 108 | asp | ons | o7s | o70 fsvction | 309 | 239 | 198 | 190 | 196 | 415 | o90 | o@s | 076 | o67 | 060 fmm [co | oo | oo | @ | @ | o | oo | oo | oo | «| 70 [pressure | 223 | 190 | 17a | sez | sas | as7 | aa7 | tas | ut | aor | o90 073 leven | 34a | 272 | 220 | a2 | 153 | 190 | 12 | 09s | 096 | o76 | 06s 0.55 hes [oo | | o] «oo |e | | o)] «| «| # 2 Notice he load span tables in tis document ae calculated according to EN 14500 {he oer proflations and dark colours have fo be discussed rh producer :e tabo compuses permissible charactestc values of ve load kPa) a gvan span “te fables s vali fora shor me Ive loads (er example vind oad) and compnses the inuences of wnter {and summer temperatures inte oats! Europe ‘he deflection lint for panes is set 25 L100 (he minum wath ona support given iam~ &S Kingspan. ‘Load tables (kNm#) - Wall panel KS1150 TL- double span 20130846 (orm a=] emmy as eaor [2 sx” Imes ope Taino | as A 100 ressure | 206 | sz | saa | sr | as | sar | ova | ose | aso | ons | om | oan | ons ez_| ses] ass | sao | ore | sao | usr | az | 100 | oss | ozo | ons | ost lore [| 0 | |» | «© | oo | » |» | «0 | 0 | » | yw [pressure | vi | 25 | sor | ons | oro | om | ase | oas | oss | ont | oss | 038 | ons Isueton | 600 | 78 | as7 | 2a | a0 | age | ta7 | ras | 120 | ose | cas | om | ost fam @[e,elele),elel«le,|e«ele|sel|« "aa [pressure | aur | 208 | a7e | age | ae | aa | ope | o7e | ose | om | oss | oss | ost Isucton [cor | rar | ear | soo | aoe | soo | za | isi | uss | sze | sor | ose | 079 Ta [pressure | 20s | 208 | zon | 167 | 128 | xe | ose | os | om | o7 | oss | os: | osr Isucoon | vor | ser | rao | ss | aro | srs | zo | 222 | veo | vas | 125 | 108 | os fan ope, elele,ele|o|e|e«|e|e« | « Poise xa_| 190 | 100 [vo | ao | soo | soo vo | soo | 100 | v0 | vm | 1 wo fPressure | aus | oar | 202 | 1s | wz | se | os | oss | az | o7o | css | 060 | one [sueson [98s [x8 | ras [sis | sor | era | soz | ase | uss | seo | ae | 138 | ose ‘wo [pressure | saz | a0) az | vs | tas | wre | 106 | os | oss | ozs | a7 | oer | os [sucton [vasa | vo20 | eas | cor | see sas [ am [ae [um | sae | 10 [ae fase ope] «| | @ o [es |o| «|e |e | « Notice: the load span tables this documentare calculated according fo EN 14509 fhe otnerprofatone and dan colours have tobe ceeueeed wh proaucer fhe lable comprises permissible characterise vals ove lod (2) af given Span ‘ables i ald or 9 shot tme ive ads fr example nd oad) and camps tbe atvences of wnt {and summertemperaturesin the central Europe. “fre debecbon imi for panels et 1/700 {2)-the minum wd of end support given i a) (2) Re minimum wah otinfemedate suppor given in rm