Netcol 5000 A 050
Netcol 5000 A 050
Cooling Product
User Manual
Issue 08
Date 2021-09-17
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All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
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recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: https://e.huawei.com
Purpose
This document describes the NetCol5000-A air cooled in-row precision smart
cooling product in terms of its product overview, installation, power-on
commissioning, operation and maintenance (O&M), and FAQ. It helps readers
understand how to use and maintain the NetCol5000-A.
Intended Audience
This document is intended for:
● Sales engineers
● Technical support engineers
● System engineers
● Hardware installation engineers
● Commissioning engineers
● Data configuration engineers
● Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.
Issue 08 (2021-09-17)
Added equipotential cable specifications.
Issue 07 (2020-12-10)
Updated 11.2 Replacing an Indoor Fan.
Issue 06 (2020-10-22)
Added the section "Replacing the High Pressure Switch."
Issue 05 (2020-08-28)
Added the Encryption operation CBC switch.
Issue 04 (2020-06-01)
1. Added the MAC-CAN networking mode.
2. Added the NetCol5000-A050HRWE2 model.
Issue 03 (2020-02-20)
Updated the description about the electric control box of the outdoor unit.
Issue 02 (2020-01-06)
Updated the safety information.
Issue 01 (2019-06-30)
This issue is the first official release.
Contents
2 Product Description.............................................................................................................. 12
2.1 Model Number Description............................................................................................................................................... 12
2.2 Components............................................................................................................................................................................ 14
2.2.1 Indoor Unit.......................................................................................................................................................................... 15
2.2.2 Display Panel.......................................................................................................................................................................19
2.2.3 Main Control Module....................................................................................................................................................... 22
2.2.4 Outdoor Unit....................................................................................................................................................................... 24
2.2.5 Water Cooling Module.................................................................................................................................................... 25
2.2.6 Physical Ports...................................................................................................................................................................... 25
3 Technical Specifications....................................................................................................... 27
4 Installation..............................................................................................................................33
4.1 Installation Requirements.................................................................................................................................................. 33
4.1.1 Layout Principles................................................................................................................................................................ 33
4.1.2 Indoor Unit Installation Requirements.......................................................................................................................34
4.1.3 Outdoor Unit Installation Requirements................................................................................................................... 37
4.1.4 Installation Requirements for the Water Cooling Module.................................................................................. 46
4.2 Installation Preparations.................................................................................................................................................... 48
4.2.1 Tools....................................................................................................................................................................................... 48
4.2.2 Preparing Materials.......................................................................................................................................................... 51
4.2.2.1 R410A Refrigerant..........................................................................................................................................................52
4.2.2.2 Refrigerant Oil.................................................................................................................................................................53
4.2.2.3 Oil Trap and Inverted Trap.......................................................................................................................................... 54
4.2.2.4 Humidifier Water Inlet Pipe....................................................................................................................................... 55
4.2.2.5 Drainpipe........................................................................................................................................................................... 56
4.2.2.6 Pipe Support.................................................................................................................................................................... 57
4.2.2.7 Cables................................................................................................................................................................................. 57
4.3 Unpacking and Acceptance............................................................................................................................................... 59
4.4 Installing the Indoor Unit................................................................................................................................................... 59
4.4.1 Checking the Nitrogen Pressure................................................................................................................................... 59
4.4.2 Removing the Pallet......................................................................................................................................................... 60
4.4.3 Removing the Transport Fasteners from the Compressor...................................................................................61
4.4.4 Securing the Cabinet........................................................................................................................................................ 62
4.4.5 (Optional) Installing the Top Frame........................................................................................................................... 65
4.5 Installing the Outdoor Unit............................................................................................................................................... 67
4.5.1 Checking the Nitrogen Pressure................................................................................................................................... 68
4.5.2 Removing the Pallet......................................................................................................................................................... 69
4.5.3 Securing an Outdoor Unit.............................................................................................................................................. 70
4.5.3.1 Horizontal Installation Scenario............................................................................................................................... 70
4.5.3.2 Vertical Installation Scenario (NetCol500-A060/NetCol500-A080)..............................................................71
4.5.3.3 Vertical Installation Scenario (NetCol500-A120)................................................................................................ 77
4.6 (Optional) Installing Low-temperature Component................................................................................................ 81
4.6.1 Checking the Nitrogen Pressure................................................................................................................................... 81
4.6.2 Removing the Pallet......................................................................................................................................................... 82
4.6.3 Securing a Low temperature Component................................................................................................................. 83
4.7 Installing the Water Cooling Module.............................................................................................................................83
4.7.1 Checking the Nitrogen Pressure................................................................................................................................... 83
4.7.2 Removing the Pallet......................................................................................................................................................... 84
4.7.3 Securing a Water Cooling Module.............................................................................................................................. 84
4.8 Installing Pipes....................................................................................................................................................................... 85
4.8.1 Notices for Laying Pipes.................................................................................................................................................. 86
4.8.2 Welding Indoor Unit Pipes............................................................................................................................................. 88
4.8.3 Welding Outdoor Unit Pipes..........................................................................................................................................91
4.8.4 (Optional) Welding Pipes for the Low Temperature Component.................................................................... 91
4.8.5 Welding the Water Cooling Module........................................................................................................................... 92
4.8.6 Installing Cooling Water pipes for the Water Cooling Module......................................................................... 93
4.8.7 Installing the Drainpipe................................................................................................................................................... 94
4.8.8 (Optional) Installing the Humidifier Water Inlet Pipe......................................................................................... 95
4.8.8.1 Installing the Humidifier Water Inlet Pipe (With a Humidifier Hose).........................................................96
4.8.8.2 Installing the Humidifier Water Inlet Pipe (Without a Humidifier Hose).................................................. 97
4.8.9 Leakage Test with Nitrogen for Refrigerant Pipes................................................................................................. 99
4.8.10 (Optional) Leakage Test with Water for the Water Cooling Module.........................................................101
4.9 Installing Cables.................................................................................................................................................................. 102
4.9.1 Cable Connection Precautions.................................................................................................................................... 102
4.9.2 Installing the Equipotential Ground Cable............................................................................................................. 102
4.9.3 Installing the Indoor Unit Power Cable................................................................................................................... 103
5 Installation Verification.....................................................................................................116
5.1 Checking the Indoor Unit................................................................................................................................................ 116
5.2 Checking the Outdoor Unit............................................................................................................................................. 118
5.3 Checking the Water Cooling Module.......................................................................................................................... 119
8 Maintenance.........................................................................................................................173
8.1 Indoor Unit Routine Maintenance................................................................................................................................ 173
12 FAQ....................................................................................................................................... 292
12.1 How Do I Issue a Start/Shutdown Command?...................................................................................................... 292
12.2 How Do I Query the Setting of a Parameter Before Change?......................................................................... 294
12.3 Operations with a USB Flash Drive............................................................................................................................294
12.3.1 How Do I Export Data?...............................................................................................................................................295
12.3.2 How Do I Import and Export a Configuration File?......................................................................................... 296
12.3.3 How Do I Import a Certificate and Key?.............................................................................................................. 297
12.4 How Do I Query Temperature and Humidity Curves?........................................................................................ 298
12.5 Querying Logs................................................................................................................................................................... 299
12.6 How Do I View Component Status?.......................................................................................................................... 300
12.7 Querying System Parameters...................................................................................................................................... 300
12.8 Querying Version Details............................................................................................................................................... 301
12.9 How Do I Check Teamwork Control Information?............................................................................................... 301
D Base Drawing.......................................................................................................................323
D.1 Indoor Unit Base Drawing...............................................................................................................................................323
D.2 Outdoor Unit Base Drawings......................................................................................................................................... 324
D.2.1 NetCol500-A060..............................................................................................................................................................325
D.2.2 NetCol500-A080..............................................................................................................................................................332
D.2.3 NetCol500-A120..............................................................................................................................................................337
1 Safety Information
General Requirements
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, and performing outdoor installation) in harsh
weather conditions such as lightning, rain, snow, and level 6 or stronger wind.
● Before installing, operating, or maintaining the equipment, remove any
conductive objects such as watches or metal jewelry like bracelets, bangles,
and rings to avoid electric shock.
● When installing, operating, or maintaining the equipment, wear personal
protective equipment such as insulation gloves, goggles, and safety clothing,
helmet, and shoes, as shown in the following figure.
● All cable holes should be sealed. Seal the used cable holes with firestop putty.
Seal the unused cable holes with the caps delivered with the cabinet. The
following figure shows the criteria for correct sealing with firestop putty.
Personal Safety
● If there is a probability of personal injury or equipment damage during
operations on the equipment, immediately stop the operations, report the
case to the supervisor, and take feasible protective measures.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Do not power on the equipment before it is installed or confirmed by
professionals.
General Requirements
Use dedicated insulated tools when performing high-voltage operations.
AC and DC Power
DANGER
Do not connect or disconnect power cables with power on. Transient contact
between the core of the power cable and the conductor will generate electric arcs
or sparks, which may cause fire or personal injury.
Cabling
● When routing cables, ensure that a distance of at least 30 mm exists between
the cables and heat-generating components or areas. This prevents damage
to the insulation layer of the cables.
● Do not route cables behind the air intake and exhaust vents of the
equipment.
● Ensure that cables meet the VW-1 or ZB flame spread rating requirements or
higher.
● Bind cables of the same type together. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● If an AC input power cable is connected to the cabinet from the top, bend the
cable in a U shape outside the cabinet and then route it into the cabinet.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.
ESD
NOTICE
The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.
● Wear ESD gloves or a well-grounded ESD wrist strap when touching the
device or handling boards or application-specific integrated circuits (ASICs).
● When holding a board, hold its edge without touching any components. Do
not touch the components with your bare hands.
● Package boards with ESD packaging materials before storing or transporting
them.
Neutral-Ground Voltage
It is recommended that the three-phase loads be equalized and the neutral-
ground voltage be kept at less than 2 V to meet power distribution requirements.
vents, or feeder windows of the equipment room. Ensure that no liquid enters
the equipment to prevent faults or short circuits.
● If any liquid is detected inside the equipment, immediately disconnect the
power supply and contact the administrator.
● Do not expose the equipment to flammable or explosive gas or smoke. Do
not perform any operation on the equipment in such environments.
● Ensure that the equipment room provides good heat insulation, and the walls
and floor are dampproof.
● Install a rat guard at the door of the equipment room.
Installation at Heights
● Working at heights refers to operations that are performed at least 2 meters
above the ground.
● Do not work at heights if the steel pipes are wet or other potential danger
exists. After the preceding conditions no longer exist, the safety director and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after obtaining consent.
● When working at heights, comply with local relevant laws and regulations.
● Only trained and qualified personnel are allowed to work at heights.
● Before working at heights, check the climbing tools and safety gears such as
safety helmets, safety belts, ladders, springboards, scaffolding, and lifting
equipment. If they do not meet the requirements, take corrective measures or
disallow working at heights.
● Wear personal protective equipment such as the safety helmet and safety belt
or waist rope and fasten it to a solid structure. Do not mount it on an
insecure moveable object or metal object with sharp edges. Make sure that
the hooks will not slide off.
● Set a restricted area and eye-catching signs for working at heights to warn
away irrelevant personnel.
● Carry the operation machinery and tools properly to prevent them from
falling off and causing injuries.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by
tough slings, hanging baskets, highline trolleys, or cranes.
● Ensure that guard rails and warning signs are set at the edges and openings
of the area involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground
under the area involving working at heights. Do not allow people to stay or
pass under the area involving working at heights.
● Inspect the scaffolding, springboards, and workbenches used for working at
heights in advance to ensure that their structures are solid and not
overloaded.
● Any violations must be promptly pointed out by the site manager or safety
supervisor and the involved personnel should be prompted for correction.
Personnel who fail to stop violations will be forbidden from working.
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
Using Ladders
● Use wooden or fiberglass ladders when you need to perform live working at
heights.
● When a step ladder is used, ensure that the pull ropes are secured and the
ladder is held firm.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned. The recommended angle for a
ladder against the floor is 75 degrees, as shown in the following figure. An
angle rule can be used to measure the angle. Ensure that the wider end of the
ladder is at the bottom, or protective measures have been taken at the
bottom to prevent the ladder from sliding.
● When climbing a ladder, take the following precautions to reduce risks and
ensure safety:
– Keep your body steady.
– Do not climb higher than the fourth rung of the ladder from the top.
– Ensure that your body's center of gravity does not shift outside the legs
of the ladder.
Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:
NOTICE
Do not drill holes into the equipment. Doing so may affect the electromagnetic
shielding of the equipment and damage components or cables inside. Metal
shavings from drilling may short-circuit boards inside the equipment.
● Obtain consent from the customer and contractor before drilling holes.
● Wear goggles and protective gloves when drilling holes.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings that have accumulated inside or outside the equipment.
DANGER
Refrigerant Frostbite
Refrigerant leakage may cause frostbite. Take protective measures (for example,
wear antifreeze gloves) when handling refrigerant.
● The sign indicates that the product cannot be disposed of with other
wastes that have a shell in European Union (EU) areas. To avoid environment
pollution and harm to human health, wastes must be classified and recycled.
This also promotes resource reuse. When recycling a device, fill in the device
information in the recycling collection system or contact your dealer for help.
The dealer can help you recycle devices in a safe and environment-friendly
way.
1.7 Others
Exercise caution when shutting down the smart cooling product. Doing so may
cause equipment and room overheating, which will damage the equipment.
2 Product Description
● NetCol5000-A050H40D2
● NetCol5000-A050H4WD2
● NetCol5000-A050H4WE2
● NetCol5000-A050H40E2
● NetCol5000-A050HRWE2
● NetCol5000-A050H4WE0
● NetCol5000-A050H40E0
● NetCol500-A060MC1D0
● NetCol500-A060MS1E0
● NetCol500-A080MC1D0
● NetCol500-A120MC1D0
● NetCol500-W0556C4E0
2.2 Components
(1) Cabinet connecting (2) Controller panel (3) Door lock (4) Front door
kit
(5) Mounting hole (6) Side panel (7) Rear door (8) Anchor
(1) Power cable hole (Φ28 mm) on the top (2) Humidifier water inlet pipe hole (Φ43 mm)
on the top
(3) Signal cable hole (Φ28 mm) on the (4) Refrigerant gas pipe hole (Φ43 mm) on the
skylight top
(5) Refrigerant liquid pipe hole (Φ43 mm) on (6) Drainpipe hole (Φ43 mm) on the top
the top
(7) Signal cable holes (Φ28 mm) on the top (8) Power cable hole (Φ28 mm) at the bottom
(9) Humidifier water inlet pipe hole (Φ43 mm) (10) Refrigerant gas pipe hole (Φ60 mm) at
at the bottom the bottom
(11) Drainpipe hole (Φ60 mm) at the bottom (12) Refrigerant liquid pipe hole (Φ60 mm) at
the bottom
Interior Components
The NetCol5000-A mainly consists of a DC variable-frequency compressor, EC fan,
evaporator, electronic expansion valve (EEV), oil separator, sight glass, filter dryer,
air filter, electric heater (optional), wet film humidifier (optional), condensate
pump (optional), differential pressure switch, and temperature and humidity
sensor (T/H sensor).
● Compressor
– The smart cooling product uses a DC variable-frequency compressor that
features compact size, light weight, a long service life, low noise, easy
installation, high reliability, stability, and energy efficiency.
– The high-precision drive automatically adapts to the system pressure
fluctuations.
– The drive conducts precision self-check. Compressor and drive faults can
be stored in separate zones.
● EC fan
– The energy-efficient EC fan that supports stepless speed adjustment is
used to reduce the energy efficiency of the fan.
– There are ten EC fans in total. The smart cooling product will not shut
down when a single fan fails.
– Fans can be maintained with power-on. You can replace one faulty fan
without shutting down the smart cooling product.
● Evaporator
– The evaporator adopts the inner threaded copper pipe and blue
hydrophilic aluminum foil to prevent water blowing due to condensate
water accumulation and improve heat exchange performance. The V-type
evaporator optimizes the airflow pattern and reduces the air resistance.
– The finned-tube evaporator with a high cooling efficiency adopts the
synergy field principle and computational fluid dynamics (CFD) to
optimize the flow path design, which greatly improves the heat exchange
efficiency.
– The small diameter evaporator is adopted to enhance the heat exchange
performance, a 10%+ increase in heat exchange efficiency compared with
a traditional solution.
– The designed pressure bearing capacity of the heat exchange coil is 1.6
MPa, an excellent pressure bearing capacity.
● EEV
– The flow regulator uses a miniature controller to control the operation of
the step motor, thereby changing the pass-through area of the valve to
regulate the flow of refrigerant.
– The EEV is equipped with an energy storage unit that prevents slugging
due to migration of refrigerant when the smart cooling product is
powered off abnormally.
● Oil separator
It is an oil-gas separator which separates the lubricant brought out due to
exhaustion of the compressor and brings back the separated lubricant to the
compressor.
● Sight glass
It allows you to observe the refrigerant flow and gas content for easy
maintenance and optimization.
● Filter dryer
It absorbs water from the refrigerant pipes and filters the foreign matter,
which reduces component damage rates and improves operating efficiency
and reliability.
● Air filter
The G4 air filter is used. The air filter meets the relevant requirements of the
China National Standard GB/T 14295-2008.
● Electric heater
– The positive temperature coefficient (PTC) electric heater automatically
adjusts heating capacity and provides multiple protection measures to
ensure secure and reliable operating.
– The heater features quick start, large heating capacity, and even heating.
● Wet film humidifier
– The wet film humidifier has low water quality requirements and high
environment adaptability.
– The wet film humidifier has a simple structure and is easy to remove,
clean, and maintain.
– The wet film humidifier can quickly start and generate huge
humidification capacity.
– The wet film humidifier consumes less power, saving more than 95% of
energy compared with a traditional electrode humidifier.
– Compared with a traditional electrode humidifier, the wet film humidifier
has a longer service life and maintenance interval.
● Condensate pump
The water pump provides power for top drainage with a maximum lift of 4 m.
● Check valve
The check valve effectively prevents gas or liquid backflow.
● Differential pressure switch
When the air filter is dirty or blocked, the differential pressure switch triggers
an alarm, prompting for air filter replacement.
● T/H sensor
The smart cooling product contains the negative temperature coefficient
(NTC) temperature sensor and the return air T/H sensor.
Functions
● Single unit control: When only one smart cooling product is running, the
display panel provides logic control of components in the smart cooling
product to adjust the indoor temperature and humidity.
● Display and operations: The 7-inch display panel with the true-color
touchscreen allows you to set parameters for the smart cooling product and
query its status.
● Four remote functions:
– Telemetry: supply air temperature, return air temperature, supply air
humidity, return air humidity, and working status of the smart cooling
product
– Teleadjust: temperature and humidity setpoints
Features
● The display panel provides a touchscreen with a user-friendly interface.
● The display panel controls the indoor temperature precisely and responds
quickly.
● The display panel is protected by a multi-level password protection
mechanism, avoiding misoperations.
● The password is verified each time the system is powered on or off to ensure
system operation security.
● The display panel provides multiple protection functions, such as chilled water
valve exception feedback, abnormal power-off self-recovery, and water
leakage detection, ensuring system reliability.
● The display panel displays the operating status and duration of the smart
cooling product components in real time.
● The professional fault diagnosis system automatically displays fault
information, which facilitates maintenance.
● The controller provides abundant external ports such as RS485 ports, CAN
ports, FE ports, and USB ports that are protected by a security mechanism.
● The device supports communications protocols such as Modbus RTU, Modbus
TCP, and SNMP, facilitating connection to the network management system
(NMS).
● The controller intelligently identifies abnormal parameter settings (incorrect
commands) and rejects them automatically.
● If the indoor temperature fluctuates beyond the normal range, an audible and
visible alarm signal is sent automatically.
Indicators
Indicator Status Description
Communications Ports
● FE_1 and FE_2 ports: connect FE (MAC_CAN) teamwork and smart module
monitoring communications cables.
● CAN_IN and CAN_OUT ports: connect CAN teamwork and RS485 monitoring
cascading communications cables.
● RS485/12V port: connects a temperature and humidity (T/H) sensor.
● COM/FE port: connects a monitoring communications cable.
Appeara Port FE_1 and CAN_IN RS485/1 COM/FE
nce FE_2 and 2V Port Port
CAN_OU
T
PIN7 - CANH - -
Appearance DP Port
Button
Exterior SW button
Features
● The outdoor unit is equipped with a high-efficiency variable-frequency drive
axial fan and the distinctive sickle blades adopt the owl-inspired fan blade
design to implement big air volume, low noise, and high efficiency.
● The outdoor unit has excellent waterproof performance and meets IPX5
requirements.
● The outdoor unit adopts the variable-frequency drive. The outdoor fan speed
is adjustable from 10% to 100%. The minimum operating frequency of the
fan is no greater than 5 Hz. The outdoor unit is running more steadily at low
loads.
● Adopted the galvanized sheet and surface phosphatization + powder coating
techniques, the outdoor unit adapts to harsh environments with its sound
rigidity and anticorrosion performance.
Components
The NetCol500 water cooling module consists of an electric control box, an water
valve actuator, and a rack. The following describes the components and
configuration.
Features
● The water valve is pre-integrated to save onsite installation time.
● The water cooling module can be installed in stack mode to maximize the
installation space and reduce the footprint.
● The water cooling module uses cooling water for heat exchange to improve
the heat exchange efficiency and improve the energy efficiency of the entire
system to 4.0 COP.
Item Specifications
Indoor unit Refrigerant liquid Outer diameter of 5/8 inch (15.88 mm),
pipe welding
Item Specifications
(Optional) Port for the indoor Outer diameter of 5/8 inch (15.88 mm),
Low unit liquid pipe welding
temperature
component Port for the indoor Outer diameter of 7/8 inch (22.22 mm),
unit gas pipe welding
Port for the outdoor Outer diameter of 5/8 inch (15.88 mm),
unit liquid pipe welding
Port for the outdoor Outer diameter of 7/8 inch (22.22 mm),
unit gas pipe welding
3 Technical Specifications
Refrigerant R410A
Cooling 46 kW
capacitya
Protection IP20
level
Maximum 46 A 36 A 46 A
current
Condensate Yes No
pump
Water 4m -
pump lift
Reheating 6 kW No 6 kW No 6 kW 6 kW No
capacity
Castor No Yes
Number of fans 1 2 2
IP rating IPX5
If an outdoor unit needs to be used at a site 3.7–10 km away from the coast in a class B
environment, it is recommended that the unit be installed in a shielded area, such as a
podium building, ground, or building rear, to prevent mechanical parts from being corroded
by sea wind (the functionality and reliability of the system must not be affected).
Alternatively, use an outdoor unit that supports class C environments to avoid corrosion. If
the site is more than 10 km away from the coast, the unit can be properly installed.
Pollution sources in Class C environments refer to the following areas:
● Areas within 3.7 km away from saline water areas such as the ocean and saline lakes
● Areas within 3 km away from serious pollution sources, such as metallurgic plants, coal
mines, and heat and power plants
● Areas within 2 km away from medium pollution sources, such as chemical factories,
rubber plants, and electroplating factories
● Areas within 1 km away from light pollution sources, such as food factories, tanneries,
and heating boilers
The NetCol500-A060MS outdoor unit must not be installed in class D environments, and
other outdoor units must not be installed in class C or class D environments.
Refrigerant R410A
Heat exchanging 55 kW
capacity
IP rating IP21
Net weight 63 kg
4 Installation
Before installing the smart cooling product, read this section carefully and perform
installation by strictly following the guidance in this section.
● If the outdoor unit is placed higher than the indoor unit, the vertical distance
between them should be less than or equal to 30 m. An oil trap should be
installed every 5 m to 6 m in the vertical direction along the gas pipe and an
inverted trap for the inlet and outlet of the outdoor unit to ensure system
reliability.
● If the indoor unit is placed higher than the outdoor unit, the vertical distance
between them should be less than or equal to 8 m.
NOTICE
(1) Inverted trap (2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
(1) Inverted trap (2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
NOTICE
● If the actual server total load for each smart cooling product is less than 10%
of rated cooling capacity or the equipment room is not properly sealed, the
humidity in the equipment room may be too high, which is not a product
quality issue and should be dealt with by adding a dehumidifier.
● Do not install the smart cooling product near a noise-sensitive place such as an
office or a conference room.
Equivalent ≤ 100 m
length of
one-way
pipe
Water The inlet water pressure should be in the range of 0.1–0.7 MPa (A
supply reducing valve must be installed if the inlet water pressure exceeds
0.7 MPa.), and the temperature should be in the range of 1°C–
40°C.
The water should meet the following requirements:
● Non-freezing and nephelometric turbidity units (NTU): < 3
● No visible substances
● 6.5 ≤ pH value ≤ 8.5
● Total hardness (in CaCO3): ≤ 450 mg/L
Drainage The distance between the upper drainage of the water pump and
the cabinet installation floor should not exceed 4 meters.
Power Leakage circuit breakers are not recommended for the primary
distributio route. If a leakage circuit breaker is required by the customer or by
n local regulations, use the residual current circuit breaker (RCCB)
that is not sensitive to the single-phase DC pulses and transient
current pulses.
Space Requirements
● Before installation, verify that the installation environment meets the
requirements and whether reconstruction is required for routing water pipes,
cables, and ventilation pipes.
● Install the indoor unit according to the design drawing and reserve space for
maintenance. At least 1200 mm maintenance space must be reserved in front
of or at the rear of the indoor unit, and at least 600 mm maintenance space
must be reserved at the other end, as shown in Figure 4-3.
● Ensure that the equipment room provides good heat insulation, and the walls
and floor are dampproof.
● Take measure to avoid damaging cabinet components and cables during
cabinet transportation.
● To ensure good ventilation, check that the indoor unit is not placed in the
corner of a room or at the end of a long and narrow room.
● Check that all doors and windows of the equipment room are closed to
reduce the workload of the smart cooling product during system operation.
NOTICE
● Avoid elbows and ensure that the connection between the indoor and
outdoor units is the shortest.
● After determining the best pipe route between the indoor and outdoor units,
calculate the number of the components that cause local resistance loss, for
example, elbows, and convert them into the equivalent length to straight
pipes.
● The total length of pipes connecting the indoor unit and outdoor unit (L)
equals to the equivalent straight length of elbows and connectors plus the
length of the straight pipes connecting the indoor unit and outdoor unit.
Space Requirements
The NetCol500 outdoor units can be installed horizontally, vertically, or compactly.
Figure 4-5, Figure 4-6, and Figure 4-7 show the horizontal and vertical
installation. Figure 4-8 and Figure 4-9 show the compact outdoor unit installation
requirements.
NOTE
● The shaded parts in the figures are obstacles. The distances marked are the minimum
distances required between an outdoor unit and obstacles.
● The horizontal installation and vertical installation take NetCol500-A080 and
NetCol500-A060 as examples.
Figure 4-7 Horizontal installation space for an outdoor unit with a low-
temperature component (unit: mm)
NOTE
1. The low temperature component must be within 2 m from the outdoor unit.
2. When the outdoor unit is vertically installed, do not place the low temperature
component at the air outlet.
3. When the outdoor unit is horizontally installed, the outdoor unit and low temperature
component must be placed on bases or concrete platforms of the same height. When
the outdoor unit is vertically installed, the outdoor unit can be 1.5 m higher than the
low temperature component at most and cannot be lower than the low temperature
component.
NOTE
If the space does not meet the requirements of the recommended layout, you can use any
of the following layouts (applicable only to NetCol500-A060 and NetCol500-A120).
However, the cooling capacity of indoor units will be reduced. Exercise caution when
deciding to select the non-recommended layouts.
Figure 4-9 Top view of compact installation if the quantity is > 12 (NetCol500-
A060)
NOTE
If necessary, you can use a base to increase the height for compact installation, the
dimensions of the raised base can be obtained based on the BOM code. Take the
NetCol500-A060 as an example.
● When the quantity is 12 or less, if the wall height is 0 mm, the base height is 0 mm. If
the wall height is 1000 mm or lower, the base height is 500 mm or higher.
● When the quantity is more than 12, if the wall height is 0 mm, the base height is 500
mm or higher. If the wall height is 1000 mm or lower, the base height is 1000 mm or
higher.
Figure 4-11 Top view of compact installation if the quantity is > 6 (NetCol500-
A120)
NOTE
If necessary, you can use a base to increase the height for compact installation, the
dimensions of the raised base can be obtained based on the BOM code. Take the
NetCol500-A120 as an example.
● When the quantity is 6 or less, if the wall height is 0 mm, the base height is 0 mm. If
the wall height is 1000 mm or lower, the base height is 500 mm or higher.
● When the quantity is more than 6, if the wall height is 0 mm, the base height is 500
mm or higher. If the wall height is 1000 mm or lower, the base height is 1000 mm or
higher.
Figure 4-13 shows the mounting holes between the outdoor unit and the
concrete floor. The mounting holes are long round holes and must be secured
using eight M8x80 stainless expansion bolts.
a: A base is required for securing. For details about securing during vertical
installation, see 4.5.3.3 Vertical Installation Scenario (NetCol500-A120).
Figure 4-15 and Figure 4-16 show the mounting hole for outdoor unit vertical
installation.
Figure 4-17 Dimensions of the concrete platform for horizontally installing low
temperature components
Table 4-6 Dimensions of the concrete platform for low temperature components
(unit: mm)
Block Width Block Depth Block Height W1 D1
(W) (D) (H)
● The water cooling module should be installed on a concrete base. The base
requirements are as follows.
● The following figure shows the operation area requirements for water cooling
modules.
Figure 4-20 Operation area requirements for water cooling modules (unit: mm)
4.2.1 Tools
The following tables list the tools for installing the device. Add or delete tools as
required.
a: The sealant or seal tape for thermal insulation foam must be able to
withstand temperatures higher than 85°C.
a: The pressure gauges and rubber hoses must be dedicated for R410A. The
measuring range of the pressure gauges must be at least 4.0 MPa, and the
rubber hoses must withstand a pressure of at least 4.5 MPa. Ensure that the
rubber hoses match the 1/4 inch needle valves inside the unit. If necessary,
prepare needle valve adapters. When charging refrigerant, you are advised to
use a safety valve to prevent refrigerant leakage during the removal of a rubber
hose, which may cause frostbite.
b. The airflow of the vacuum pump should be within 2–4 L/s and the absolute
vacuum degree should be less than or equal to 60 Pa.
c: Dry nitrogen
d: A reducing valve should be used on the nitrogen cylinder port. The measuring
range of the reducing valve should be at least 4.0 MPa.
CAUTION
Do not use low-quality refrigerant. Huawei is not responsible for any damage
caused by low-quality refrigerant.
18 1.27 37 2.15 – –
NOTE
Add refrigerant oil only if it leaks. Contact Huawei to confirm the amount of refrigerant oil
to be added.
Liquid pipe L ≤ 60 m: R410A copper pipe; outer diameter of 5/8 inch (15.88
mm); wall thickness of 1.0 mm; operating pressure > 4.5 MPa
Gas pipe R410A copper pipe; outer diameter of 7/8 inch; thickness of 1.2
mm; operating pressure ≥ 4.5 MPa
Oil trap When the outdoor unit is installed at a position higher than the
and indoor unit, install an oil trap every five to six meters in the
inverted vertical direction along the gas pipe and an inverted trap for the
trap inlet and outlet of the outdoor unit to ensure system reliability
Note: No dent or bulge is allowed on the surface after the trap is shaped.
(1) Internal thread connector: (2) Rigid pipe conversion (3) Rigid pipe: made of PP-R or
G 1/2 inch; internal thread adapter: G 1/2 inch; connected other materials
connector delivered with the to a rigid pipe with external
water inlet pipe of the smart threads
cooling product
(4) Pagoda connector: G 1/2 (5) Hose clamp (6) Hose: made of EPDM or
inch; connected to a pagoda other materials
connector with outer screw
threads
(7) External thread connector: (8) Active connector: G 3/4 (9) Rigid pipe: made of PP-R or
G 3/4 inch, reserved for the inch, inner thread PP-R other materials
smart cooling product
humidifier
NOTE
The hose clamp (part 5) is configured by default. Other components need to be purchased.
4.2.2.5 Drainpipe
The drainpipe can be connected using a hose or a rigid pipe.
(1) Internal thread connector: BSPP 1/2 inch, (2) Conversion adapter: BSPT 1/2 inch;
internal thread connector delivered with the connected to a rigid pipe with external threads
smart cooling product
(3) Rigid pipe: made of PP-R, C-PVC, or other (4) Pagoda connector
materials
(5) Hose clamp (6) Hose: inner diameter of 3/4 inch; made of
EPDM or other materials
NOTE
The part in the dotted line box is the internal thread connector delivered with the smart
cooling product. The hose clamp (part 5) is configured by default. Other components need
to be purchased.
NOTE
● The height of the U-shaped pipe clamp is 5 mm less than the pipe diameter (including
the thermal insulation foam). Pipe supports are subject to engineering procurement.
● It is recommended that pipe supports and pipe clamps be made of 304 stainless steel.
● Install a support every 1500 mm for the straight sections of pipes, and 500 mm away
from each bending point in turning sections.
4.2.2.7 Cables
Item NetCol5000-A050
Item NetCol5000-A050
Air cooling outdoor unit Recommended cable 5 x 2.5 mm2 (The neutral
power cable wire is not used at the
customer's site.)
NOTE
Step 2 Remove the packing materials. Check whether the cabinet exterior is in good
condition and free of collision marks or scratches. If any damage is found, notify
the carrier immediately.
Step 3 Check the type and quantity of fittings against the packing list. If fittings are
missing or inconsistent with those in the packing list, record the information and
contact your local Huawei office immediately.
----End
Procedure
Step 1 Open the door lock using a key, and open the cabinet rear door.
Step 2 Unfasten the rotating baffle plates, and remove the air filters.
NOTE
If the baffle plates cannot be rotated manually, loosen the screws that secure the baffle plates
using a Phillips screwdriver until they can be rotated open manually.
(1) Low-pressure needle valve (2) Exhaust pipe needle valve (3) Liquid pipe needle valve
----End
----End
NOTE
----End
NOTICE
● Do not remove the anchor bolts. Otherwise, rework is required if the cabinet
height does not meet requirements.
● Anchor bolt adjustment method: Rotate anchor bolts clockwise to raise the
cabinet and rotate them counterclockwise to lower the cabinet. Anchor bolts
can be adjusted within a range of 0–8 mm.
● Levelness check standard: Ensure that the cabinet is level in width and depth
directions when leveling the cabinet. Put a level at the bottom of the cabinet in
width and depth directions and check that the air bubble is in the middle
between the two lines marked on the glass tube, as shown in Figure 4-31.
● Shock absorption bars (EPDM rubber, 5 mm thick) are need to install between
the ground and the base.
(1) Level
Step 6 Secure the smart cooling product cabinet to the ground using the M12 expansion
bolts.
Step 7 Install sealing plates to the front and rear doors. (Sealing plates are not in the
fittings bag of the smart cooling product but supplied by the smart module or
purchased independently.)
----End
Step 2 Place the top frame, with the side with FRONT facing upwards and the end with
FRONT facing the cabinet front door, as shown by (2) in Figure 4-35.
Step 3 Secure the top frame.
1. Use the four M8x20 screw assemblies to secure the top frame to the cabinet,
as shown by (3) and (4) in Figure 4-35.
2. Install two M5x10 tapping screws at the front of the top frame to set up
equipotential bonding between the cabinet and the top frame, as shown by
(3) in Figure 4-35.
----End
----End
CAUTION
Nitrogen must be discharged; otherwise, air jets emitted during pipe welding may
cause bodily injuries.
Procedure
Step 1 Connect the rubber hose to the pressure gauge, and tighten all pressure gauge
valves.
Step 2 Remove the needle valve bonnet from the outdoor unit, and connect the other
end of the hose to the outdoor unit needle valve, as shown in Figure 4-38.
● If the pressure gauge reading is no less than 0.2 MPa, the unit is airtight.
Then open the pressure gauge valve where the hose is connected to discharge
nitrogen. After the discharge is complete, remove the hose and reinstall the
valve bonnet.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points,
and you need to contact Huawei technical support.
----End
Context
NOTICE
Procedure
Step 1 Remove the packing materials such as the carton, stretch wrap, foam, condenser
protection cardboard, and plastic bags.
Step 3 Remove the three bolts from each of the four corner fittings (one bolt for
connecting the corner fitting to the pallet). Then remove the outdoor unit from
the pallet, as shown in Figure 4-39.
Figure 4-39 Removing the bolts connecting the bracket angles and the pallet
----End
Context
NOTICE
When installing the outdoor unit, fully tighten the six stainless steel bolts for each
support leg and the two stainless steel fastening bolts that secure each support
leg to the ground.
Procedure
Step 1 Remove the four bracket angles from the side panels of the outdoor unit by
removing the two M6x16 stainless bolts from each bracket angle, as shown in
Figure 4-40.
Step 2 Install four legs on the four corners of the condenser by using twenty-four
stainless M6x16 bolts (four stainless bolts for installing one leg), as shown in
Figure 4-41.
Step 3 Put the four legs to the ground to lay the outdoor unit horizontally.
NOTICE
When turning the outdoor unit, do not hold it by using two legs. Otherwise, the
outdoor unit is damaged.
Step 4 Use two M8x80 stainless steel expansion bolts to secure each of the four legs of
the outdoor unit to the concrete platform or base.
----End
----End
NOTICE
The following takes the two-layer installation of outdoor units as an example. For
the single-layer installation, perform only Step 1 and Step 3.
Step 1 Secure the first-layer base to the ground using six M12x60 stainless steel
expansion anchor bolts, as shown in Figure 4-43.
NOTE
Only four bolts are required to secure the NetCol500-A060 double-layer base to the ground.
1. Secure the four columns to the first-layer base using twelve M10x30 stainless
steel bolts, as shown by (1) in Figure 4-44.
2. Secure the second-layer base to the middles of the four columns using twelve
M10x30 stainless steel bolts, as shown by (2) in Figure 4-44.
Step 3 Secure an outdoor unit onto the first-layer base.
1. Lift the outdoor unit from the front onto the first-layer base, as shown by (1)
in Figure 4-45.
2. Secure the outdoor unit to the base using four bracket angles on the side
panel. One M10x30 stainless steel bolt is used on the base side, and two
M6x16 stainless steel bolts are used on the outdoor unit side, as shown in
Figure 4-45.
Step 4 Secure four slanting beams to the base using eight M10x30 stainless steel bolts, as
shown in Figure 4-46.
Step 5 Secure the three beams on the top to the base using six M10x30 stainless steel
bolts, as shown in Figure 4-47.
1. Lift the outdoor unit from the front onto the second-layer base, as shown by
(1) in Figure 4-48.
2. Secure the outdoor unit to the base using four bracket angles on the side
panel. One M10x30 stainless steel bolt is used on the base side, and two
M6x16 stainless steel bolts are used on the outdoor unit side, as shown in
Figure 4-48.
3. Secure the last beam on the top to the base using two M10x30 stainless steel
bolts, as shown by (4) in Figure 4-48.
Step 7 Connect the beam to the wall by routing M10x30 stainless steel bolts through the
reserved tapped holes on the left and right sides at the top of the base.
----End
Step 2 Secure the four columns to the base using twelve M10x30 stainless steel bolts.
1. Lift the outdoor unit from the side onto the base, as shown by (1) in Figure
4-51.
2. Secure the outdoor unit to the base using four bracket angles on the side
panel. One M10x30 stainless steel bolt is used on the base side, and two
M6x16 stainless steel bolts are used on the outdoor unit side, as shown in
Figure 4-51.
Step 4 Secure the four beams on the top to the base using eight M10x30 stainless steel
bolts, and secure the top of outdoor unit to the base as shown in Figure 4-52.
Figure 4-52 Installing beams and securing the top of the outdoor unit
Step 5 Secure four slanting beams to the base using eight M10x30 stainless steel bolts, as
shown in Figure 4-53.
Step 6 Connect the beam to the wall by routing M10x30 stainless steel bolts through the
reserved tapped holes on the left and right sides at the top of the base.
----End
Context
Before delivery, low temperature components are injected with nitrogen to 0.2–0.6
MPa. Before connecting pipes, the nitrogen inside pipes must be discharged.
CAUTION
Nitrogen must be discharged; otherwise, air jets emitted during pipe welding may
cause bodily injuries.
Procedure
Step 1 Connect the rubber hose to the pressure gauge, and tighten all pressure gauge
valves.
Step 2 Remove the bonnets of the three needle valves on the low temperature
component, and connect the other end of the hose to the three needle valves in
turn, as shown in Figure 4-54.
● If the pressure gauge reading is no less than 0.2 MPa, the unit is airtight.
Then open the pressure gauge valve where the hose is connected to discharge
nitrogen. After the discharge is complete, remove the hose and reinstall the
valve bonnet.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points,
and you need to contact Huawei technical support.
----End
● If they exist, remove each valve bonnet and use it to press the valve plugs in
turn. If nitrogen is exhausted, the system is working properly. If no nitrogen is
exhausted, contact Huawei technical support.
Context
NOTICE
Procedure
Step 1 Remove the four bolts from the bracket angles connecting the water cooling
module and the pallet, and then remove the outdoor unit from the pallet, as
shown in following figure.
----End
NOTE
NOTICE
● The thickness of the thermal insulation foam for refrigerant pipes and water
pipes should be greater than or equal to 9.2 mm.
● When procuring water pipes, ensure that the water pipes covered with thermal
insulation foam can be routed through holes of the bottom panel or top panel.
NOTICE
● When connecting the indoor and outdoor units, you are advised to weld pipes
to the outdoor unit first. Seal the pipe after welding if the welding break
exceeds 15 minutes to prevent dust and moisture from entering the pipe.
● Take protective measures, such as spreading a piece of wet cloth, around the
welding position, to avoid burning the bottom panel, top panel, side panel,
internal components, needle valves, other pipes, thermal insulation foam,
power cables, labels, and tags.
● During the welding, avoid exposing the refrigerant pipes for over 15 minutes.
Otherwise, system reliability is affected.
● To avoid leakage of ventilation channels and damage to copper pipes, seal the
holes after the pipes are routed through the bottom panel. Seal the top of the
copper pipes to prevent foreign matter from entering the refrigerant pipes.
● After welding copper pipes that are excessively long or with bends, blow
nitrogen into the pipes to clean foreign matter so that other components will
not be affected.
● Wrap the refrigerant pipes with thermal insulation foam.
● Avoid elbows and ensure that the connection between the indoor and outdoor
units is the shortest.
NOTE
Onsite personnel are responsible for preparing the required materials and installing the
supports.
Precautions
If the one-way pipe length is longer than 100 m, contact Huawei technical
support.
Exhausting Nitrogen
Step 1 Remove the bonnet of the low-pressure needle valve and connect the pressure
gauge leather hose to the needle valve.
(1) Low-pressure needle valve (2) Exhaust pipe needle valve (3) Liquid pipe needle valve
Step 2 Open the pressure gauge valve. Loud noises of air flow are generated at first and
then disappear gradually.
Step 3 After the airflow noise disappears, remove the rubber hose and install the valve
bonnet.
Step 4 Continue exhausting nitrogen from the exhaust pipe needle valve and liquid pipe
needle valve by performing Step 1 to Step 3.
----End
NOTICE
Step 2 Cut a cross in the rubber ring using a utility knife and route the pipe wrapped with
the thermal insulation foam through the hole.
NOTICE
Ensure that the rubber ring is not disconnected. If the rubber ring is disconnected
or damaged, seal the gaps around the pipes with mastic cement or thermal
insulation foam.
Step 3 Connect the gas and liquid pipes to the gas and liquid pipes of the outdoor unit
respectively.
----End
NOTICE
When routing pipes from the top, do not route the pipes over servers or other
devices to prevent them from being affected by pipe leakage.
Step 1 Remove the plugs from the top refrigerant pipe using a welding torch.
Step 2 Connect the gas and liquid pipes to the gas and liquid pipes of the outdoor unit
respectively. Pipes should be wrapped with thermal insulation foam.
----End
NOTICE
1. Before welding refrigerant pipes, fully exhaust nitrogen from the refrigerant
pipes to avoid explosion and injuries.
2. Before welding pipes, take measures to protect nearby cables and components
from being burnt.
----End
NOTICE
Before welding pipes, take measures to protect nearby cables and components
from being burnt.
4-66 and Figure 4-67 show the related inlet and outlet pipe ports. Install an
inverted trap respectively at the inlet and outlet pipe ports on the outdoor unit
condenser, preventing refrigerant from returning.
(1) Connecting to the indoor unit liquid pipe: (2) Connecting to the outdoor unit liquid pipe:
5/8 inch (15.88 mm) 5/8 inch (15.88 mm)
(3) Connecting to the outdoor unit gas pipe: (4) Connecting to the indoor unit gas pipe: 7/8
7/8 inch (22.22 mm) inch (22.22 mm)
(1) Connecting to the indoor unit liquid pipe (2) Connecting to the indoor unit gas pipe
(3) Connecting to the outdoor unit gas pipe (4) Connecting to the outdoor unit liquid pipe
2. Connect the gas and liquid pipes to the gas and liquid pipes of the indoor unit
respectively.
NOTE
Take protective measures, such as spreading a piece of wet cloth, around the welding
position, to avoid burning the needle valves, pipe plugs of other end, thermal insulation
foam, cables, and labels.
Figure 4-68 Welding refrigerant pipes for the water cooling module
(1) Liquid pipe 5/8 inch (2) Gas pipe 7/8 inch
Procedure
Step 1 Remove the plugs from the water pipes.
Step 2 Apply thread sealant.
Step 3 Connect water pipes by using a wrench. The connector is G1-1/2 inch with internal
screw threads.
----End
Step 2 Install the water pipe conversion adapter and seal it with sealant, as shown by (2)
in Figure 4-70.
Step 3 Cut a cross in the rubber ring using a utility knife and route the pipe wrapped with
the thermal insulation tube through the hole.
NOTICE
Ensure that the rubber ring is not disconnected. If the rubber ring is disconnected
or damaged, seal the gaps around the pipes with mastic cement or thermal
insulation foam.
Step 4 Route the straight-through pipe through the pipe hole at the bottom of the
cabinet and connect the pipe to the PPR pipe using a hot melt gun, as shown by
(3) in Figure 4-70.
Step 5 Connect the drainpipe to the external drainage system.
NOTE
The drainpipes must have gradients (> 1:100), and stagnant water is not allowed.
----End
NOTICE
When routing pipes from the top, do not route the pipes over servers or other
devices to protect them from being affected by pipe leaks.
Step 2 Route the drainpipe from the top by referring to Step 2–Step 5 of the bottom pipe
routing.
----End
4.8.8.1 Installing the Humidifier Water Inlet Pipe (With a Humidifier Hose)
NOTE
The other end is a reserved G 1/2 inch connector with inner screw threads. Connect the
other end to a hose or rigid pipe based on site requirements.
Step 2 Clean the engineering pipes before connecting the water inlet pipe to the engineer
pipe to avoid impurities entering into the humidifier.
Step 3 Connect the water inlet pipe to the engineering pipe and wrap the pipe with
thermal insulation foam.
----End
NOTICE
When routing pipes from the top, do not route the pipes over servers or other
devices to protect them from being affected by pipe leaks.
Step 1 Straighten the water inlet pipe delivered with the smart cooling product, and route
it from the inside to the outside through the water inlet hole on the top of the
smart cooling product.
NOTE
● The other end is a reserved G 1/2 inch connector with inner screw threads. Connect the
other end to a hose or rigid pipe based on site requirements.
● Secure the water inlet pipe inside the cabinet to the left post of the cabinet using cable
ties.
Step 2 Clean the engineering pipes before connecting the water inlet pipe to the engineer
pipe to avoid impurities entering into the humidifier.
Step 3 Connect the water inlet pipe to the engineering pipe and wrap the pipe with
thermal insulation foam.
----End
Procedure
Step 1 Melt the active connector with rigid pipe 1 and the elbow to form a water supply
pipe assembly, as shown by (1) and (2) in the following figure.
Step 2 Connect the water supply pipe assembly to the water inlet solenoid valve, as
shown by (3) in the following figure.
Step 3 Melt rigid pipe 2 and the water supply pipe assembly, as shown by (4) in the
following figure.
NOTICE
The other end is a reserved φ25 mm connector. Connect the other end to a hose
or rigid pipe based on site requirements.
Step 4 Clean the engineering pipes before connecting the water inlet pipe to the engineer
pipe to avoid impurities entering into the humidifier.
Step 5 Connect the water inlet pipe to the engineering pipe and wrap the pipe with
thermal insulation foam.
NOTICE
When routing pipes from the top, do not route the pipes over servers or other
devices to protect them from being affected by pipe leaks.
----End
Prerequisites
NOTICE
Procedure
Step 1 Connect the rubber hoses, pressure gauges, reducing valve, and nitrogen cylinder
to the device. The pressure gauges and reducing valve are closed.
● If no low temperature component is installed on the outdoor side, connect
pipes as shown in Figure 4-77, and charge nitrogen into the system from the
low-pressure and exhaust pipe needle valves simultaneously.
(1) Nitrogen cylinder (2) Reducing valve (3) Low pressure gauge
(4) High pressure gauge (5) Low-pressure needle (6) Exhaust pipe needle valve
valve
(7) Exhaust pipe needle valve (8) Liquid pipe needle valve
Step 2 Open the pressure gauges and reducing valve. Inject 3.0 MPa nitrogen and
preserve the pressure for 24 hours. The system pressure should stay constant
under unchanging ambient temperature conditions. If there is considerable
temperature change, perform the test again.
NOTICE
The outlet pressure of the reducing valve should be within 3.0 MPa; otherwise,
components may be damaged.
Step 3 If the pressure decreases, find out and repair the leakage point by using soap
water or a halogen leak detector. If the pressure is preserved properly, exhaust
nitrogen from the three positions shown in Figure 4-61.
NOTE
For scenarios where a container is transported without refrigerant, keep 0.2 to 0.6 MPa of
nitrogen in the pipeline.
----End
Prerequisites
If a water cooling module is installed, you need to do leakage test with water.
NOTICE
Ensure that the indoor temperature is always above 0°C during the leakage test
with water; otherwise, the pipes may experience frost cracks. If the indoor
temperature is below 0°C, take anti-freezing measures for the pipes.
Procedure
Step 1 Manually open the chilled water valve (100%).
Step 2 Open the main water inlet valve for the water cooling module.
Step 3 Gradually open the cooling water side needle valve. Air and chilled water flow out
of the needle valve together.
Step 4 Adjust the air exhausting speed until no bubble flows out of the needle valve.
Step 5 Tighten the cooling water side needle valve.
Step 6 Inject water to 0.8 MPa, and preserve the pressure for 24 hours. Then connect a
pressure gauge to a needle valve on the pipeline to measure the pressure. If the
reading remains unchanged, the pipe is not leaking. You can perform the following
operations.
----End
(1) Equipotential ground (2) Equipotential bottom cable (3) Equipotential top cable
position hole hole
CAUTION
NOTICE
When there is one power supply, connect the power cable to the primary power
switch QF1.
Step 2 Connect the PE cable to the ground screw, as shown in Figure 4-81
Step 3 Secure the cable on the post of the cabinet with cable ties.
----End
NOTICE
When there are two power supplies, connect the power cables to the primary
power switch QF1 first and then the standby power switch QF2.
Step 2 Connect the PE cable to the ground screw, as shown in Figure 4-82
Step 3 Secure the cables on the post of the cabinet with cable ties.
----End
CAUTION
● The outer insulation sheath should be retained when you route a cable through
the waterproof connector.
● Ensure that the phase sequence is correct when connecting cables.
Step 1 Route the outdoor unit power cable through the cabinet cable hole and connect
the cable to the 1U, 1V, and 1W wiring terminals on the indoor unit.
NOTE
● The preceding figure takes the power cable installation of an outdoor unit with the
single power supply as an example, which is the same as that of an outdoor unit with
dual power supplies.
Step 2 Connect the PE cable to the PE terminal at the bottom of the outdoor unit, as
shown in Figure 4-83.
Step 3 Secure the cable on the post of the cabinet with cable ties.
----End
(1) Cable from outdoor unit to (2) Low-temperature (3) Cable holes at the top
indoor unit component power cable to
outdoor unit
NOTE
Step 2 Connect one end of the additional 2 x 1.5 mm² power cable of the low-
temperature component to the L and N terminals of QF2 on the outdoor unit.
Step 3 Secure the cable on the post of the cabinet with cable ties.
----End
Procedure
Step 1 Route the cable through the cable hole on the top or at the bottom of the cabinet.
Step 2 Connect one end of the cable to points 1, 2, and 3 on the external signal port
X302 of indoor unit and the other end to ports 1, 2, and 3 on the outdoor unit.
NOTICE
Remove the female connector from the interconnection terminal. After the cable is
connected to the female connector, reconnect the connector to the
interconnection terminal.
Step 3 Secure the cable to the right post of the cabinet using cable ties.
NOTICE
----End
Procedure
Step 1 Connect one end of a network cable to the unwired port of the T/H sensor on the
air return side, and connect the other end to the T/H sensor outside the cabinet.
Connect the cables in series based on the actual positions of T/H sensors.
NOTE
● The T/H sensors should be 1.5 m above the ground (33 U).
● Each smart cooling product supports a maximum of ten T/H sensors.
● The RS485 ports at both ends of a T/H sensor (33010516) do not distinguish between
the input and output, and they can be connected directly in series.
Step 2 Set the DIP switches of T/H sensors. Table 4-18 shows how to set the DIP switches
for T/H sensors.
NOTICE
After the addresses are set, power on the device, choose Settings > System
Settings > T/H Sensor on the home screen, and set the sensors in the aisles
corresponding to the addresses to Enable. Otherwise, the sensors will not work.
----End
NOTICE
----End
NOTE
Smart module networking is the networking of in-row smart cooling products using the
ECC800 in a smart module.
----End
Select one of the following networking modes according to the actual situation.
NOTE
● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase an ECC and NetEco as the monitoring system.
----End
NOTE
----End
5 Installation Verification
Water pan The foreign matter inside the water pan is □ Passed □ Failed
cleaned up, and water pan filter is not
blocked.
Ports are connected correctly. The pipes have oil traps, □ Passed □ Failed
inverted U-shaped traps, gradients (of refrigerant pipes),
and pipe supports.
The hose clamps and cable ties of the condensate water □ Passed □ Failed
pipe are reliably secured.
All pipes are wrapped with thermal insulation foam, and □ Passed □ Failed
the insulation foam is intact.
The power cables for the indoor and outdoor units, signal □ Passed □ Failed
cable, teamwork cable, and T/H sensor cable are
connected as required.
Fans The fans are secured, and the blades □ Passed □ Failed
rotate without block.
Air tightness There is a sound of air flow when you □ Passed □ Failed
of the heat press the needle valve.
exchanger
Fins of the The fins are not pushed down or □ Passed □ Failed
heat damaged.
exchanger
Fins protection plates have been
removed.
6 Power-On Commissioning
CAUTION
During the commissioning of the smart cooling product, ensure that no comburent
substance (such as air or additive) enters the smart cooling product system.
Huawei is not liable for any risks and losses caused due to violation.
NOTE
When the outdoor unit is NetCol500-A120, two indoor units can be connected.
6.1.2 Vacuumizing
Prerequisites
NOTICE
● Before vacuumizing the cooling system, ensure that the refrigerant pipes have
passed the air tightness test and do not leak.
● Before vacuumizing the cooling system, ensure that all connectors are secured.
● System high pressure may occur if the cooling system is not vacuumized or is
not thoroughly vacuumized. Ensure that the cooling system is thoroughly
vacuumized before refrigerant is charged.
Procedure
Step 1 Check whether a low temperature component is installed on the outdoor side.
● If no low temperature component is installed on the outdoor side, connect the
pressure gauge and vacuum pump at the low-pressure and exhaust pipe
needle valves to vacuumize the system simultaneously, as shown in Figure
6-1.
(4) Low-pressure needle valve (5) Exhaust pipe needle valve (6) Liquid pipe needle valve
Step 2 In the beginning, the vacuum pump makes loud noise and exhausts white smoke
from the exhaust vent. After 10 minutes, if it still exhausts white smoke, observe it
for another 10 minutes because the cooling system may not be sealed properly or
there may be too much refrigerant or water residues in the cooling system.
Step 3 After 20 minutes, the pressure gauge pointer should be in the negative area and
the vacuum pump makes small noise. Close and open the pressure gauge
alternatively for several times. The position of the pressure gauge pointer and the
sound made by the vacuum pump do not obviously change. Otherwise, the
cooling system may not be sealed properly.
Step 4 Vacuumize the cooling system for at least 80 minutes after checking that the
cooling system does not leak. The pressure displayed on the vacuum pump should
be less than or equal to 60 Pa (absolute pressure). When the pressure stops
dropping, pump for another 10 minutes. The indication of sight glass is dry
(green).
Step 5 After vacuumizing is complete, close all valves of the pressure gauge and the
vacuum pump without disconnecting the pump, and preserve the pressure for 10
minutes. Ensure that the pressure of the cooling system does not exceed 90 Pa
(absolute pressure).
NOTE
If the minimum reading of the pressure gauge is greater than 60 Pa (absolute pressure),
ensure that the pointer stays at the smallest scale of the pressure gauge in vacuumizing
and preserve the pressure for 1 hour. Then check that the pressure does not rise evidently.
----End
Context
CAUTION
● When charging refrigerant, you are advised to use a safety valve to prevent
refrigerant leakage during the removal of a rubber hose, which may cause
frostbite.
● Wear antifreeze gloves when performing refrigerant-related operations.
● Charge refrigerant (R410A) right after checking that the cooling system does
not leak and the vacuum level meets the requirements.
Procedure
Step 1 Remove the vacuum pump from the vacuumizing equipment, and replace the
vacuum pump with a refrigerant cylinder, as shown in Figure 6-3 or Figure 6-4.
(4) Connection nut (5) Low-pressure needle valve (6) Exhaust pipe needle valve
(1) Refrigerant cylinder (2) Electronic scale (3) Pressure gauge 1 (4) Pressure gauge 2
(5) Connection nut (6) Low-pressure (7) Exhaust pipe (8) Liquid pipe needle
needle valve needle valve valve
Step 2 Slightly open the refrigerant cylinder valve and loosen the connection nut of the
pressure gauge. Tighten the nut when cold air escapes out of the nut.
Step 3 Put the refrigerant cylinder upside down on the electronic scale. Clear the reading
on the balance.
NOTICE
If the R410A refrigerant is provided by Huawei, put the refrigerant steel vessel
upside down when charging in the refrigerant. If the refrigerant is not provided by
Huawei, check with the refrigerant provider whether the steel vessel has a siphon.
If the vessel has a siphon, do not put it upside down when charging refrigerant. If
the vessel has no siphon, put it upside down when charging refrigerant. These
measures ensure that the refrigerant is charged in the liquid form.
Step 4 Open the pressure gauge valves and refrigerant cylinder valve shown in Figure 6-4
to charge refrigerant.
NOTICE
● Do not move the pipe or steel vessel when charging refrigerant. Otherwise, the
value on the electronic scale is influenced.
● When charging refrigerant for a cooling system without a low temperature
component, open only the low-pressure gauge valve. Charge 1 kg of refrigerant
from the low pressure side, and then close the low-pressure gauge valve. Then,
open the high-pressure gauge valve and charge the remaining refrigerant from
the exhaust pipe needle valve.
● When charging refrigerant for a cooling system with a low temperature
component, open only the low-pressure valve of gauge 1 and gauge 2. Charge
1 kg of refrigerant from the low pressure side, and then close the low-pressure
valve of gauge 1. Then, open the high-pressure valves of gauge 1 and gauge 2.
Charge the remaining refrigerant from the exhaust pipe needle valve and liquid
pipe needle valve.
Step 5 The amount of refrigerant precharged must be more than half of the total charge
amount calculated and less than the total charge amount. If refrigerant is not
charged to the total amount in the precharging process, charge the remaining
amount of refrigerant during power-on commissioning. For details about
commissioning, see 6.7 Charging the Remaining Refrigerant.
Step 6 After the refrigerant is charged, close all pressure gauge valves and the refrigerant
cylinder valve.
NOTE
Tighten the needle valve bonnets when the charge is complete. Check whether a needle
valve leaks by applying soap bubbles to the valve vent or using a halogen leak detector. If
the valve leaks, contact Huawei technical support.
----End
DANGER
Ensure that there is no reverse or open phase for the input power cable of the
smart cooling product. Otherwise, the smart cooling product may be damaged
beyond repair.
Step 5 If teamwork networking is required, verify that the teamwork cable is correctly
connected.
Step 6 If the cabinet is connected to the temperature and humidity sensor, check that the
cable connection and DIP switch settings are correct.
Step 7 If a humidifier is configured, check that the upstream water inlet valve of the
humidifier is open.
Step 8 Check that the cooling water supply valve of the water cooling module is open.
----End
6.3 Power-On
Procedure
Step 1 Turn on the indoor fan circuit breaker.
Step 2 Turn on the upstream power input switch of the smart cooling product. The LCD
lights up.
Step 3 Switch on the active power supply QF1 and standby power supply QF2 (the single
power supply model does not have QF2).
Step 4 After the initial power-on, the Quick Settings screen is displayed. Log in as user
admin, as shown in Figure 6-5.
NOTICE
● User operator can access customer and delivery parameters. The parameters
on the Advanced menu are delivery parameters. User admin can access
customer, delivery, maintenance, and R&D parameters. The parameters on the
Advanced menu are R&D parameters.
● To prevent the effect of misoperations on the system, log in as user operator
before modifying parameters. Confirm with Huawei technical support before
modifying parameters which cannot be modified by user operator. Otherwise,
Huawei will not be liable for any consequences of the modification performed
by the user.
● Only certified professionals are allowed to modify the advanced parameters.
Unauthorized modifications may lead to device malfunction or damage.
● For system security purposes, change the preset password after first login.
● After login, you are allowed to perform operations until being logged out if no
operation is performed within 3 minutes (user set). For security purposes, tap
Step 5 Set related parameters as shown in Figure 6-6 and tap Next until the controller
home screen is displayed.
Settings > Date format Specifies the date Consistent with the
Quick Settings display format for the date format on the
> Date & Time controller. UI
Settings
Date settings Specifies the date Consistent with the
displayed on the date on the UI
controller.
Settings > Dual power You can select Primary Set this parameter
Quick Settings supply setting power first, Primary based on site
> System power only, or Backup requirements.
Settings power first based on Primary power
site requirements. first or Backup
power first: Select
an option when the
dual-power model
is connected to two
power supplies.
Primary power
only: Select this
option when the
dual-power model
is connected to the
primary power only.
----End
Follow-up Procedure
After powering on, the compressor starts preheating, and the system generates an
alarm indicating that the compressor is preheating (for 12 hours). Do not start the
smart cooling product before the preheating ends. Figure 6-7 is shown if you tap
Start.
If you need to query the remaining preheating time, choose Running > Device
Details > Compressor on the home screen.
NOTICE
The information in the screenshots is for reference only. The actual parameters
may vary.
1 Permission status
indicates that you have not logged in to
5 Critical alarm
indicates the number of active critical
alarms.
6 Major alarms
indicates the number of active major
alarms.
7 Minor alarms
indicates the number of active minor
alarms.
8 Warnings
indicates the number of active
warnings.
9 Status bar -
10 Alarm bar
You can tap in the alarm
bar to enter the active alarm screen that
displays all active alarms.
11 Login button/Logout
button
indicates that you have not
logged in to the system, and can tap the icon
12 Teamwork control
button indicates that there is no teamwork
Prerequisites
● The T/H sensors outside the cabinet need to be enabled when they are
installed, otherwise, skip Step 2.
● This section describes how to enable Cold aisle sensor 1.
Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H sensor. Figure
6-10 is displayed.
You are not recommended to modify the parameters not listed in Table 6-5.
----End
Procedure
Step 1 On the home screen, choose Settings > System Settings > Indoor Fan, and set
Air-side difference pressure sensor type to 0–50 Pa.
Indoor fan control type Specifies the control type Normally, retain R/S air
for the indoor fan. temp diff rate ctrl. If
the differential pressure
sensors are installed,
change to Pressure diff
ctrl.
Min indoor fan speed Specifies the minimum The default value is 30%.
speed for the indoor fan. You are advised not to
change the value.
Max indoor fan speed Specifies the maximum The default value is
speed for the indoor fan. 100%.
----End
Prerequisites
The teamwork group number and addresses for the smart cooling products have
been set as follows:
● Teamwork group No.: Group the smart cooling products in same aisle or
adjacent areas as one, that is, assign one teamwork group number for them.
At most four teamwork groups can be assigned (1–4).
● System address: The address (configurable range: 1-32) of each smart cooling
product in the same group must be unique. The smart cooling product with
the smallest unit address is the master unit, which collects, processes, and
delivers group data.
Context
The parameters in this section are for reference only. Set practical parameter
values as required.
Procedure
Step 1 On the home screen, tap > Teamwork Settings to enter the Teamwork
Settings screen, as shown in Figure 6-11.
Step 3 Complete the teamwork settings for all the smart cooling products by performing
Step 1 and Step 2.
Step 4 On the home screen of any teamwork controlled smart cooling product, tap .
If the teamwork control succeeds, the teamwork topology of the smart cooling
product in the group is displayed, as shown in Figure 6-12. Table 6-8 describes
the note for the screen.
2 01, 02, 03 Indicates the device address. The minimum address is the
master one and the rest are all slave ones.
NOTE
If the master one is offline, the online device with the smallest
address is selected to be the new master.
as shown in .
as shown in .
as shown in .
NOTE
If the teamwork networking is successful, the teamwork icon is green. If the teamwork
networking fails, the teamwork icon is red. If the teamwork networking is disabled, the
teamwork icon is gray.
----End
Follow-up Procedure
After you have completed the teamwork settings, perform the following checks to
confirm whether the teamwork networking is successful:
1. Check whether the number of devices in the topology is the same as the
actual number of devices.
– If yes, go to 2.
– If no, check the cable connection and the settings of teamwork control
parameters.
2. Check that the number of the running devices in the topology is the same as
the actual number of devices.
– If yes, go to 3.
– If no, check the cable connection and the settings of teamwork control
parameters.
3. Check that the number of standby devices in the topology is the same as the
actual number of devices.
– If yes, go to 4.
– If no, check the cable connection and the settings of teamwork control
parameters.
4. Check that the number of online devices in the topology is the same as the
actual number of devices.
– If yes, the check is complete.
– If no, check the cable connection and the settings of teamwork control
parameters.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > Modbus Settings.
Step 2 Set baud rate and communication address by following instructions in Table 6-9.
Baud rate 9600, 19200 Set the baud rate as required. The value should be
consistent with that set on the EMS.
----End
Step 2 On the home screen, choose Settings > Comm Settings > Modbus Settings. Set
Link mode to Server and client or Server, and set Server encryption to Enable.
----End
NOTE
If the DHCP server is configured on the NMS, select Auto (DHCP). If no, set this parameter
to Manual.
Step 2 On the home screen, choose Settings > Comm Settings > Modbus Settings and
set Link mode to Server and client or Client. Set Client encryption to Enable.
WARNING
After Encryption operation CBC is set, the system automatically restarts. Exercise
caution when performing this operation.
Link mode Server, ● If you set Link mode to Server, the smart
Client, Server cooling product, as a server, supports two client
and client connection and establishes communication.
● If you set Link mode to Client, the smart
cooling product, as a client, can connect to a
remote server and establish communication.
● If you set Link mode to Server and client, the
smart cooling product, as a server, supports two
client connection and establishes
communication. In addition, the smart cooling
product, as a client, can connect to a remote
server and establish communication.
----End
Context
● To set communications parameters, log in as the admin user.
● This section is suitable only for SNMP. Skip this section if you use Modbus.
● Record the values entered in this section. They will be used when you access a
smart cooling product to an EMS (element management system).
● One smart cooling product supports concurrent access of up to 6 EMSs
through SNMP.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > SNMP Settings. Figure
6-20 is displayed.
Step 2 Set SNMP Version based on site requirements, and then tap Submit.
● If you set SNMP Version to ALL or SNMPv1&v2c, you can set Read
Community and Write Community by performing Step 3.
● If you set SNMP Version to ALL or SNMPv3, you can add SNMPv3 users by
performing Step 4.
2. Tap the text box after Write Community, as shown in Figure 6-22. Set Write
Prop Protocol from drop-down list boxes, and tap , as shown in Figure
6-23.
MD5 and DES protocols are not secure. It is recommended that you set Auth
Protocol to SHA, and set Prop Protocol to AES. The following operations use
the recommended settings as an example.
NOTICE
5. Tap Submit.
Step 5 Tap the text box after SNMP Port, as shown in Figure 6-26. Set SNMP Port to the
NOTE
----End
Follow-up Procedure
After a USB flash drive has been inserted into the controller USB port and
successfully identified, tap Export File under MIB File to export the MIB file to the
USB flash drive for the customer's use in accessing a third-party EMS. Figure 6-28
shows successful file export.
NOTICE
Before using a USB flash drive, ensure that its data has been scanned by antivirus
software and is secure.
Prerequisites
After connecting the WIFI module of the USB interface to the USB port of the
smart cooling product display, WIFI Settings is enabled to be set.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WIFI Settings.
WiFi SSID Set WiFi SSID based on the actual configuration; WiFi SSID
is the name used for the WiFi hotspot over which a mobile
phone can connect to the smart cooling product.
WiFi Password Enter the WiFi password when you use a mobile phone to
connect to the WiFi. When you enable the WiFi function for
the first time, you need to set a password (the WiFi has no
preset password).
Enable WiFi Enable the WiFi function. The default status is Disable.
----End
6.6 Startup
Context
Tap the Start or Shutdown buttons on the home screen to start or shut down the
smart cooling product.
Procedure
Step 1 Tap Start on the home screen of the controller.
● If the screen shown in Figure 6-29 is displayed, tap Yes. Indicating initial
startup, perform Step 2 for initial startup verification.
● If the screen shown in Figure 6-31 is displayed, indicating not initial startup,
tap Yes to start the smart cooling product.
NOTICE
Step 3 Tap StartUp on the home screen of the app and the screen shown in Figure 6-32
is displayed.
Step 4 Tap Offline Activation and the screen shown in Figure 6-33 is displayed.
Step 5 On the Offline Activation screen, specify BarCode and Codes that are available
on home screen of the controller as shown in Figure 6-29, and tap Generate
PWD to generate a startup password.
NOTE
If startup verification fails (the password is not entered within 5 minutes or the password is
incorrect), the generated password will be invalid for the sake of security. The initial startup
verification fails.
Step 6 Tap Password on the home screen of the controller and enter the generated
startup password in the displayed dialog box.
Step 7 After you power on the smart cooling product, the screen displays the Wizard
Startup screen.
● If the refrigerant is charged exactly as required, complete the wizard
commissioning.
● If the remaining refrigerant is not charged, tap No on the Wizard Startup
screen to exit the startup commissioning. Complete refrigerant charging, and
then perform the wizard startup by choosing Maint > Wizard Startup to
enter the wizard startup screen.
----End
Procedure
Step 1 Tap Start on the home screen.
Step 2 Choose Maint > Diagnostic Mode > Enter to enter the diagnostic mode.
(4) Connection nut (5) Low-pressure needle (6) Exhaust pipe needle valve
valve
(1) Refrigerant (2) Electronic scale (3) Pressure gauge 1 (4) Pressure gauge 2
cylinder
(5) Connection nut (6) Low-pressure (7) Exhaust pipe (8) Liquid pipe needle
needle valve needle valve valve
Step 5 On the home screen, choose Running > Device Details > Compressor, and view
Suction pressure and Discharge pressure to determine whether they are within
normal ranges. Choose Running > Device Details > EEV and view EEV suction
superheat degree to determine whether it is within the normal range.
NOTE
If the suction pressure, discharge pressure, and suction superheat degree are not within the
normal range, check the following items:
1. Charge refrigerant in an amount exactly as standard charge required. (If the refrigerant is
overfilled, the discharge pressure is high. If the refrigerant is underfilled, the suction and
discharge pressures are low, and the suction superheat degree is high.)
2. The air intake and exhaust vents of the outdoor unit are not blocked. (If the air intake vent
and air exhaust vent are blocked, the discharge pressure will be high.)
----End
Context
The startup wizard allows for commissioning of components such as the indoor
fan, electric heater, humidifier, condensate pump, and cooling system. It also
supports component automatic operation and automatic device checking.
After you power on the smart cooling product for the first time, the screen
displays the Wizard Startup screen. If the smart cooling product is not started for
the first time, choose Maint > Wizard Startup to enter the Wizard Startup
screen.
NOTICE
Procedure
Step 1 On the home screen, choose Maint > Wizard Startup, as shown in Figure 6-36.
NOTE
● For the initial wizard startup, Last Record is in gray, indicating that operation is not
allowed.
● For a non-initial wizard startup, you can choose Last Record to view the last wizard
startup report.
Step 2 Tap Yes. The checking before startup screen is displayed, as shown in Figure 6-37.
NOTICE
If the remaining refrigerant is not charged, tap No. Complete refrigerant charging,
and then perform the wizard commissioning.
NOTICE
----End
Procedure
Step 1 Tap Shutdown on the home screen. A warning is displayed, indicating whether to
shut down the smart cooling product, as shown in Figure 6-39.
Step 2 Tap Confirm. If the device is successfully shut, the system displays a message,
indicating that the command is successfully triggered.
Step 3 Turn off the active switch QF1 and standby switch QF2. (You do not need to turn
off the standby switch QF2 when there is only one power supply.)
Step 4 (Optional) If the power supply needs to be disconnected for maintenance or for a
long period, turn off the smart cooling product switch in the PDF.
----End
No oil stain exists on the copper pipe thermal insulation □ Passed □ Failed
foam or bottom plate, or it has been cleaned.
The foreign matter inside the water pan and bottom plate □ Passed □ Failed
is cleaned up.
The air filter is correctly installed according to the air flow □ Passed □ Failed
direction on the frame.
7 WebUI Introduction
Procedure
Step 1 Connect a network cable between the network port on the PC and the FE port on
the smart cooling product.
Step 2 On the home screen, choose Settings > Comm Settings > IP Settings. Change IP
assigning mode to Manual, and set the IP address, subnet mask and default
gateway.
Step 3 Configure the PC IP address and the smart cooling product IP address in the same
network segment.
● If the smart cooling product connects to a LAN and a proxy server has been selected,
perform Step 4.3 and Step 4.4.
● If the smart cooling product connects to the Internet, and the PC in a LAN accesses the
Internet over a proxy server, do not perform Step 4.3 and Step 4.4. Otherwise, you will
fail to access the WebUI.
1. Open the Internet Explorer and choose Tools > Internet Options.
2. Click the Advanced tab and select Use TLS1.1 and Use TLS1.2.
5. Click OK.
Step 5 Log in to the WebUI of the smart cooling product.
1. Enter https://IP address (such as IP address https://192.168.0.10) in the
address box of the browser, and then press Enter to enter the WebUI login
page.
NOTE
If the security certificate is not installed, an alarm will be displayed as Figure 7-3, and tap
Continue to this website (not recommended).
2. On the login page, enter the preset user name admin and preset password
Changeme, select the language, and click Log In.
NOTE
----End
7.2 WebUI
For data transmission security, the smart cooling product supports WebUI access
through SSL.
NOTE
Monitoring Monitor the device running information in real time, set device
running parameters, and control the device running. For
example, set temperature and humidity parameters, enable T/H
sensors, set the mode of heating and humidifying, and set the
fan control type.
8 Maintenance
Temperature setpoint
Humidity setpoint
Measured power
voltage
Discharge pressure
Suction pressure
Number of running
systems in this group
Air The air filter is clean and not Replace the air filter. It is
filter blocked. recommended that an air filter
should be replaced every 6 months.
Conde The condensate pan and liquid Clean up the scale from the
nsate level detector have no scale. condensate pan and liquid level
pan detector.
and
liquid
level
detect
or
Wet The wet film has no scale. Replace the wet film humidifier.
film
humidif No operating overtime alarm is Replace the wet film humidifier.
ier generated for the wet film
humidifier.
Pipe The refrigerant pipe does not Repair the leakage points and
leak or corrode, and the rewrap thermal insulation foam.
wrapped thermal insulation
foam is intact.
The liquid sight glass is almost If the sight glass completely turns
green, or not totally turns yellow, water is too much in the
yellow. pipe. To solve the problem, empty
refrigerant out of the pipe,
vacuumize the pipe, drain out water,
and then charge new refrigerant.
NOTE
If the sight glass does not obviously turn
green, use a blow drier to blow wind to
the filter until the sight glass is green.
The indoor fan runs smoothly. Take out the foreign matter.
The screws on the indoor fan Tighten the screws using a 10#
are not loose or distorted. socket wrench.
Monito Export smart cooling product Rectify the fault or contact Huawei
ring logs, alarms, temperature, and technical support.
humidity, as well as the
operating status and time of
the compressor, fan, electric
heater, electric humidifier, and
water pump from the
monitoring system. View the
historical alarms generated in
this quarter and select the
most common five ones. (If no
monitoring system is available,
skip this item.)
Wet Start the device, choose Maint If no water is supplied, check the
film > Diagnostic Mode > Enter cable connection or replace the
humidif on the home screen, and start water inlet solenoid valve.
ier the wet film humidifier.
Electric Start the device, choose Maint Replace the electric heater.
heater > Diagnostic Mode > Enter
on the home screen, and start
the electric heater. Check that
the electric heater generates
heat.
NOTE
To avoid burns, do not touch the
electric heater surface with bare
skin.
NOTICE
Calculate the total cooling capacity and total server load of the running smart
cooling products. If the total load exceeds 80% of the total cooling capacity of the
smart cooling product, Huawei recommends increasing the number of smart
cooling products.
Evaporat The evaporator fins are not Use a fin brush to organize the
or pushed down. fins that are pushed down.
Welding Check that the welding spots If leaking points are found, retrieve
point and needle valves do not leak the refrigerant and weld the
and using soapy water, or check leaking points again. For details,
needle that they are free from oil contact Huawei technical support.
valve stains.
CAUTION
Condenser The fins are not Restore the fins by Perform the
pushed down. using a wire brush. troubleshooting
with the power off.
Fans The fan connection Secure the fan Check and perform
box is intact and connection box. the troubleshooting
secured. with the power off.
Water pipe The pipes are not Ask a professional Perform the
blocked. cleaning troubleshooting
organization to with the power off.
clean the pipes.
9 Alarm Reference
A040-0 PSU 1 power MAJ The input power 1. Check the input
1 supply OR cables of the PSU power cables of the
abnormal are loose or PSU.
damaged.
A040-0 PSU 2 power MAJ The input power 1. Check the input
1 supply OR cables of the PSU power cables of the
abnormal are loose or PSU.
damaged.
A077-4 Indoor fan 1 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 2 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 3 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 4 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 5 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 6 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 7 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 8 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 9 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
A077-4 Indoor fan 10 MAJ 1. The cable to the 1. Check the cable
0 fault OR fan is not connection to the fan.
connected 2. Maintain or replace
properly. the fan.
2. The fan is
faulty.
4. The cables of
supply and return
water sensors are
reversely
connected.
5. The supply
water temperature
displayed is
different from the
actual
temperature.
A118-0 Backup power MAJ The power supply 1. Check the power
1 failure alarm OR is faulty. supply.
A118-0 Primary power MAJ The power supply 1. Check the power
1 failure alarm OR is faulty. supply.
A146-0 Outdoor fan MAJ 1. The outdoor fan 1. Clear obstacles from
1 blocked alarm OR is blocked. the outdoor fan to
2. The outdoor fan ensure that it works
is faulty. properly.
2. Replace the outdoor
fan.
A174-0 SPD function MAJ The SPD and 1. Replace the SPD and
1 failure OR voltage detection voltage detection
board is faulty. board.
A233-0 Air-side low WAR 1. Contained aisles 1. Check that the cold
1 pressure NIN are poorly-sealed. and hot aisles are well-
difference G 2. The differential sealed.
alarm pressure sensor is 2. Maintain or replace
faulty. the differential pressure
sensor.
A278-0 Water valve MAJ 1. The cable to the 1. Check the cable to
8 fault OR water valve is the water valve.
loose or damaged. 2. Maintain or replace
2. The water valve the water valve.
is faulty.
A281-2 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage supply voltage is within
exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-4 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage supply voltage is within
exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-8 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage supply voltage is within
exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-0 Power voltage MAJ 1. The power 1. Check that the power
4 abnormal OR supply voltage is supply voltage is within
below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-0 Power voltage MAJ 1. The power 1. Check that the power
8 abnormal OR supply voltage is supply voltage is within
below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-1 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage is supply voltage is within
below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-2 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage supply voltage is within
exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-4 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage supply voltage is within
exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-8 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage supply voltage is within
exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-0 Power voltage MAJ 1. The power 1. Check that the power
4 abnormal OR supply voltage is supply voltage is within
below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-0 Power voltage MAJ 1. The power 1. Check that the power
8 abnormal OR supply voltage is supply voltage is within
below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-1 Power voltage MAJ 1. The power 1. Check that the power
0 abnormal OR supply voltage is supply voltage is within
below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-2 Backup power MAJ 1. The power 1. Check that the power
0 voltage OR supply voltage supply voltage is within
abnormal exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-4 Backup power MAJ 1. The power 1. Check that the power
0 voltage OR supply voltage supply voltage is within
abnormal exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-8 Backup power MAJ 1. The power 1. Check that the power
0 voltage OR supply voltage supply voltage is within
abnormal exceeds the upper the operating range.
threshold. 2. Replace the SPD and
2. The SPD and voltage detection
voltage detection board.
board is faulty.
A281-0 Backup power MAJ 1. The power 1. Check that the power
4 voltage OR supply voltage is supply voltage is within
abnormal below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-0 Backup power MAJ 1. The power 1. Check that the power
8 voltage OR supply voltage is supply voltage is within
abnormal below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A281-1 Backup power MAJ 1. The power 1. Check that the power
0 voltage OR supply voltage is supply voltage is within
abnormal below the lower the operating range.
threshold. 2. Check the cable
2. The cables to connection to the SPD
the SPD and and voltage detection
voltage detection board.
board are loose or 3. Replace the SPD and
damaged. voltage detection
3. The SPD and board.
voltage detection
board is faulty.
A282-0 Power phase CRITI 1. The power grid 1. Check the power
4 sequence CAL is unstable. grid.
abnormal 2. The phase A 2. Rectify the fault of
input cable is the phase A input
faulty. cable.
A282-0 Power phase CRITI 1. The power grid 1. Check the power
8 sequence CAL is unstable. grid.
abnormal 2. The phase B 2. Rectify the fault of
input cable is the phase B input cable.
faulty.
A282-1 Power phase CRITI 1. The power grid 1. Check the power
0 sequence CAL is unstable. grid.
abnormal 2. The phase C 2. Rectify the fault of
input cable is the phase C input cable.
faulty.
A282-4 Power phase CRITI 1. The power grid 1. Check the power
0 sequence CAL is unstable. grid.
abnormal 2. The phase B 2. Rectify the fault of
input cable is the phase B input cable.
faulty.
A282-0 Power phase MAJ 1. The power grid 1. Check the power
1 sequence OR is unstable. grid.
abnormal 2. The SPD and 2. Maintain or replace
voltage detection the SPD and voltage
board may be detection board.
faulty if it is
configured.
A282-0 Backup power MAJ 1. The power grid 1. Check the power
4 phase OR is unstable. grid.
sequence 2. The phase A 2. Rectify the fault of
abnormal input cable is the phase A input
faulty. cable.
A282-0 Backup power MAJ 1. The power grid 1. Check the power
8 phase OR is unstable. grid.
sequence 2. The phase B 2. Rectify the fault of
abnormal input cable is the phase B input cable.
faulty.
A282-1 Backup power MAJ 1. The power grid 1. Check the power
0 phase OR is unstable. grid.
sequence 2. The phase C 2. Rectify the fault of
abnormal input cable is the phase C input cable.
faulty.
A28E-0 Compressor MAJ The fans in the 1. Check the fans in the
4 drive alarm OR compressor drive compressor drive.
are faulty.
A28E-2 Compressor MAJ 1. The fans in the 1. Check the fans in the
0 drive alarm OR compressor drive compressor drive.
are faulty. 2. Clean the air vents of
2. The air vents of the fans in the
the fans in the compressor drive.
compressor drive 3. Clean the heat sink
are dirty or after power-off.
blocked.
4. Clean the cavity after
3. The compressor power-off.
drive heat sink is
dirty, so the heat 5. Replace the drive
exchange effect is module.
poor.
4. The Elec control
box cavity is dirty
or blocked, and
the module heat
exchange effect is
poor.
5. The drive
module is faulty.
A292-2 Outdoor fan CRITI EEPROM read/ 1. Power off the system
0 drive alarm CAL write fails. and power it on 10
seconds later. If the
alarm persists, replace
the outdoor fan drive.
A292-8 Outdoor fan MAJ The outdoor fan 1. Replace the outdoor
0 drive alarm OR drive is faulty. fan drive.
A292-1 Outdoor fan MAJ 1. The outdoor fan 1. Check whether the
0 drive alarm OR three-phase loads outdoor fan is faulty.
are imbalanced. 2. Replace the outdoor
2. The outdoor fan fan drive.
drive is faulty.
A293-0 Outdoor fan MAJ The power grid 1. Power off the system
2 power supply OR voltage exceeds and check that the
abnormal the upper power grid input
threshold. voltage meets the
specifications.
A293-0 Outdoor fan MAJ The power grid 1. Power off the system
8 power supply OR voltage exceeds and check that the
abnormal the upper power grid input
threshold. voltage meets the
specifications.
A293-1 Outdoor fan MAJ The power grid 1. Power off the system
0 power supply OR frequency is and verify that the
abnormal abnormal. input power supply
frequency meets the
specifications.
A294-0 Outdoor fan MAJ 1. The outdoor fan 1. Replace the outdoor
2 drive OR is faulty. fan.
overcurrent 2. The outdoor fan 2. Replace the outdoor
alarm drive is faulty. fan drive.
A294-0 Outdoor fan MAJ 1. The outdoor fan 1. Replace the outdoor
4 drive OR is faulty. fan.
overcurrent 2. The outdoor fan 2. Replace the outdoor
alarm drive is faulty. fan drive.
A294-0 Outdoor fan MAJ 1. The outdoor fan 1. Replace the outdoor
8 drive OR is faulty. fan.
overcurrent 2. The outdoor fan 2. Replace the outdoor
alarm drive is faulty. fan drive.
A295-1 Outdoor fan MAJ The output cable 1. Replace the output
0 fault OR to the outdoor fan cable to the outdoor
drive is grounded. fan drive.
A296-0 EEV low MAJ 1. The electronic 1. Reinstall the EEV coil.
1 superheat OR expansion valve 2. Replace the EEV coil.
degree alarm (EEV) coil is loose.
3. Check and maintain
2. The EEV coil is the cables to the EEV
faulty. coil.
3. The cables to 4. Replace the EEV.
the electronic
expansion valve
coil are loose or
damaged.
4. The EEV is
faulty.
A296-0 EEV low CRITI 1. The electronic 1. Reinstall the EEV coil.
2 superheat CAL expansion valve 2. Replace the EEV coil.
degree alarm (EEV) coil is loose.
3. Replace the EEV.
2. The EEV coil is
faulty. 4. Check and maintain
the cables to the EEV
3. The EEV is coil.
faulty.
4. The cables to
the electronic
expansion valve
coil are loose or
damaged.
A297-0 The main MAJ The main control 1. Replace the main
8 control OR module is faulty. control module.
module is
faulty
A311-0 Outdoor fan MAJ The smart cooling 1. Perform outdoor fan
1 detection OR product fails to detection through fault
failed detect the outdoor repair or guided start.
fan.
10 Troubleshooting
CAUTION
Certain circuits in the smart cooling product have lethal voltages. Only
professional technicians are allowed to perform maintenance.
NOTICE
The unit The compressor, fan, or pipes Check the fixing structure and
generates are loose. ensure that all components are
abnormal securely installed.
voice.
An indoor The switch of the indoor fan is Check the switch of the indoor
fan fails to not turned on. fan.
start.
An indoor fan is damaged. Replace the indoor fan.
The inlet pipe and drainpipe Check the inlet pipe and
leak. drainpipe and the connectors.
Rectify any leakage and fasten
the connectors.
The The server heat load for each ● Verify that the doors,
humidity of smart cooling product is lower windows, floors, and ceilings
the than 5 kW. of the computer room are
computer properly sealed.
room is ● If the outdoor humidity is too
high, or high, shut down the fresh air
condensate system.
water is
generated. ● Open the aisle doors or
control skylights of the smart
module, or open the filler
panels of some server
cabinets.
Power 1. The input power has an 1. Rectify the power supply fault.
failures open phase. 2. Replace the fuse.
occur on 2. The contactor fuse in the
the active 3. Replace the interlock
active route is damaged. contactor and middle
and
standby 3. The interlock contactor and contactor.
routes. middle contactor are
damaged.
The electric The electric heater contactor is Replace the electric heater
heater not closed. contactor.
fails.
The electric 1. The electric heating belt of 1. Replace the electric heating
heating the crankcase is belt of the crankcase.
belt of the disconnected abnormally. 2. Replace the fuse.
crankcase 2. The fuse has blown.
does not 3. Replace the electric heating
heat. 3. The electric heating belt of belt of the crankcase and the
the crankcase is short- fuse.
circuited abnormally, and
the fuse has blown.
The electric The relay contacts of the Replace the electric heating belt
heating electric heating belt of the of the crankcase relay.
belt of the crankcase are short-circuited.
crankcase
does not
stop
heating.
NOTE
11 Parts Replacement
After replacing any part, verify that the new part works properly.
Context
The air filters need to be maintained from the rear door.
Procedure
Step 1 Open the rear door, rotate the clips on the two sides of the upper air filter, and
draw out the air filter.
NOTICE
Step 5 Choose Maint > Performance Maint on the home screen and clear the total
runtime of the air filter.
----End
Context
The indoor fan can be maintained only from the front door. Replacing fan 9 is
used as an example.
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTE
The indoor fan can also be maintained when the device is started.
Step 2 Open the front door and switch off the circuit breaker for the faulty fan 9.
Figure 11-2 Switching off the circuit breaker for the faulty fan 9
Step 3 Cut the cable ties that bind the cable connected to the faulty fan, and remove the
fan terminals. Take out the faulty fan.
Step 4 Install a new fan and fan guard, connect the terminals, and secure the cable using
cable ties.
Step 5 Switch on the circuit breaker for fan 9, and close the front door.
Step 6 On the LCD home screen, choose Maint > Performance Maint, and clear the
indoor fan runtime.
Step 7 Tap Startup on the home screen and check that the smart cooling product is
running properly and no alarm is generated.
NOTE
If the indoor fans are maintained when the device is started, manually clear the
corresponding alarm.
----End
Procedure
Step 1 Tap Shutdown on the home screen of the controller, and turn off the active route
switch QF1, standby route switch QF2, and outdoor unit fan circuit breaker.
Step 2 Cut the cable ties that secure fan cables using diagonal pliers.
Step 3 Remove the fan wiring box cover (Torque < 2 N·m) using a Phillips screwdriver, as
shown by (1) in Figure 11-6 and remove four cable terminals using a small flat-
head screwdriver.
Step 4 Loosen the waterproof cable terminal, as shown by (2) in Figure 11-6, and pull
the cable out of the wiring box.
Step 5 Remove the four screws that secure the fan guard using a socket wrench, as
shown by (3) in Figure 11-6, and take off the fan and guard.
Step 6 Remove the four screws that connect the fan and guard using a hex key, and take
off the faulty fan.
Step 7 Remove the waterproof connector from the spare fan, as shown by (2) in Figure
11-6. Use a torque wrench to replace the hexagonal waterproof connector
delivered with the spare fan. The torque must be 3.75 N·m.
Step 8 Install the new fan in the sequence from Step 6 to Step 1.
Step 9 After re-power on, on the home screen of the indoor unit, choose Maint >
Diagnostic Mode > Enter, and set the outdoor unit speed to 100%. After the
outdoor unit has run for 5 minutes, check that the outdoor fan is running properly
and no alarm is raised.
Step 10 After confirmation, set the outdoor unit speed to 0% and exit from the diagnostic
mode.
----End
Context
The differential pressure switch can be maintained only from the rear door.
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Turn off the active power switch QF1 and standby power switch QF2. (For the
model with a single power supply, you do not need to turn off QF2.)
Step 4 Remove the pressure inlet tube.
Step 5 Remove the screws on the top cover of the differential pressure switch and cable
screws using a Phillips screwdriver and remove the cables.
Step 6 Remove the four screws using a Phillips screwdriver and remove the differential
pressure switch.
Step 7 Set the new differential pressure switch to 250 Pa.
Step 8 Install the new differential pressure switch and the pressure tube, and connect the
cables.
Step 9 Install the air filter and close the rear door.
Step 10 Power on the device and tap Startup on the home screen. Ensure that the smart
cooling product is running normally without any alarms.
----End
Context
The high pressure switch can be maintained only from the rear.
NOTE
The procedure for replacing a high or low pressure sensor is similar to that for replacing the
high pressure switch.
Procedure
Step 1 Tap Shutdown on the home screen of the controller and turn off the smart
cooling product switch on the upstream PDF.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Remove the cables from the high pressure switch.
Step 4 Secure the pipe nut using an adjustable wrench, and loosen the adjustable nut
using another adjustable wrench until the high pressure switch is removed.
WARNING
Exercise caution when removing the high pressure switch because a small amount
of refrigerant will be sprayed when you remove the switch.
Step 5 Apply sealant on the outer side of the air valve connected to the pipe nut.
Step 6 Install the new high pressure switch and connect cables.
Step 7 Install the air filter and close the rear door.
Step 8 Power on the device and tap Startup on the home screen. Ensure that the smart
cooling product is running normally without any alarms.
----End
Context
Components and working principle: The scroll compressor is composed of the
suction and discharge angle valves, oil pump, motor, and electric heating belt. Gas
is sucked from the outside and exhausted from the position in the center. A
variable-frequency scroll compressor uses a frequency converter, and generates
different gas volumes as the frequency changes, thereby increasing or reducing
the cooling and heating capacity. When the compressor operates at a high speed,
it generates a large heating or cooling capacity, which enables the room
temperature to quickly reach the preset temperature. When the room temperature
decreases to a value close to the preset temperature, the compressor frequency
automatically decreases to a certain level to meet the heating or cooling capacity
requirements and maintain the room temperature at a stable level.
NOTICE
(1) Angle valve nut (2) Adjustable nut (3) Pipe nut
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Turn off the active power switch QF1, standby power switch QF2 (you do not need
to turn off QF2 for the model with a single power supply), and drive switch QF3.
Step 4 Recycle the refrigerant from the low-pressure needle valve and exhaust pipe
needle valve to ensure that there is no pressure in the system. (If a low
temperature component is used, recycle the refrigerant from the liquid pipe needle
valve, low-pressure needle valve, and exhaust pipe needle valve.)
Step 5 Remove the electric heating belt.
Step 6 Remove the cover of the connection box and disconnect the compressor power
cables.
Figure 11-13 Removing the electric heating belt and compressor power cables
NOTICE
After removing the valve, seal the suction vent immediately to ensure that the
system is clean and moisture does not enter the pipe.
2. Heat the discharge angle valve joints using a heat gun for 10 minutes. Use
two 30# adjustable wrenches to secure the angle valve nut and pipe nut on
the discharge side, as shown by (2) in Figure 11-14, and use a 30# adjustable
wrench to loosen the adjustable nut. After removing the valve, seal the
suction vent immediately.
3. Remove the two M8 screws below the compressor bracket, as shown by (3) in
Figure 11-14, using a 13# socket wrench (or solid wrench), and pull out the
compressor and bracket.
NOTICE
Do not move the compressor by moving its suction and discharge vents.
4. Remove the four nut washers and spring washers that secure the compressor
and the bracket using a 13# socket wrench (or solid wrench), and remove the
compressor.
Step 8 Secure the new compressor to the bracket again using a solid wrench.
NOTICE
Step 9 Secure the compressor bracket to the cabinet interior using a 13# socket wrench,
as shown by (1) in Figure 11-17.
Step 10 Apply red glue from the second to the fourth circles of the inner screw thread of
the suction and discharge angle valves. Secure the angle valve nuts and pipe nuts,
as shown by (2) and (3) in Figure 11-17, using two adjustable wrenches, and
tighten the adjustable nuts using a torque wrench.
NOTICE
Tighten the suction angle valve to a torque of 180 N·m and tighten the discharge
angle valve to a torque of 120 N·m.
Step 11 Install the electric heating belt, remove the connection box cover, and reinstall the
cover after the compressor cables are connected.
Figure 11-18 Connecting cables to the electric heating belt and the compressor
NOTICE
Ensure that the phase sequence of the compressor input cable is consistent with
that on the compressor label. Otherwise, the compressor may be damaged.
Step 12 Perform a leakage test with nitrogen again. Refer to 3.11 Leakage Test with
Nitrogen for Refrigerant Pipes.
Step 13 After checking that the smart cooling product does not leak, vacuumize the smart
cooling product and charge refrigerant. Refer to 4.1 Vacuumizing and
Precharging Refrigerant.
Step 14 Check that the phase sequences are correct before starting the system. Then
choose Maint > Diagnostic Mode > Enter to check the system pressure and
temperature and ensure the refrigerant is charged with an optimal system status.
Refer to 4.7 Charging the Remaining Refrigerant. Ensure that the system is
running normally without alarms.
Step 15 Install the air filter and close the rear door.
Step 16 Power on the device, choose Maint > Performance Maint on the home screen to
access the performance maintenance screen, and clear the runtime of the
compressor.
----End
Context
NOTICE
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Turn off the active power switch QF1, standby power switch QF2 (you do not need
to turn off QF2 for the model with a single power supply), and drive switch QF3.
Step 4 Recycle the refrigerant from the low-pressure needle valve and exhaust pipe
needle valve to ensure that there is no pressure in the system. (If a low
temperature component is used, recycle the refrigerant from the liquid pipe needle
valve, low-pressure needle valve, and exhaust pipe needle valve.)
Step 6 Remove the connection box cover, and remove cables from to the compressor.
Figure 11-19 Removing the cables from the electric heating belt and the
compressor
NOTICE
After removing the compressor, block the suction and discharge vents
immediately to ensure the system cleanness and prevent water from entering.
2. Use a 13# socket wrench (or solid wrench) to remove the two M8 screws and
pull out the compressor and bracket.
NOTICE
Do not move the compressor by moving its suction and discharge vents.
3. Remove the four nut washers and spring washers that secure the compressor
and bracket using a 13# socket wrench (or solid wrench), and remove the
compressor.
Step 8 Secure the new compressor to the bracket again using a solid wrench.
NOTICE
● During welding, use a silver copper welding rod containing 5% silver. Check
that the welding joints are in good condition, without poor soldering.
● To avoid burning the internal components, other pipes, thermal insulation
foam, power cables, and labels, take protective measures, such as spreading
wet cloth, around the welding position.
● Do not use face-down bonding when welding.
● After the installation, check that the input power cables of the compressor are
in the same phase sequence as the wiring terminals.
Step 9 Secure the compressor bracket to the cabinet interior using a 13# socket wrench,
as shown by (1) in Figure 11-23.
Step 10 Weld the suction and discharge vents with the compressor using a welding torch,
as shown by (2) and (3) in Figure 11-23.
Step 11 Install the electric heating belt, remove the connection box cover, and reinstall the
cover after the compressor cables are connected.
Figure 11-24 Connecting cables to the electric heating belt and the compressor
NOTICE
Ensure that the phase sequence of the compressor input cable is consistent with
that on the compressor label. Otherwise, the compressor may be damaged.
Step 12 Perform a leakage test with nitrogen again. Refer to 3.11 Leakage Test with
Nitrogen for Refrigerant Pipes.
Step 13 After checking that the smart cooling product does not leak, vacuumize the smart
cooling product and charge refrigerant. Refer to 4.1 Vacuumizing and
Precharging Refrigerant.
Step 14 Check that the phase sequences are correct before starting the system. Then
choose Maint > Diagnostic Mode > Enter to check the system pressure and
temperature and ensure the refrigerant is charged with an optimal system status.
Refer to 4.7 Charging the Remaining Refrigerant. Ensure that the system is
running normally without alarms.
Step 15 Install the air filter and close the rear door.
Step 16 Power on the device, choose Maint > Performance Maint on the home screen to
access the performance maintenance screen, and clear the runtime of the
compressor.
----End
Context
NOTICE
(1) Pipe nut (2) Adjustable nut (3) Filter dryer nut
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Turn off the active power switch QF1, standby power switch QF2 (you do not need
to turn off QF2 for the model with a single power supply), and drive switch QF3.
Step 4 Recycle the refrigerant from the low-pressure needle valve and discharge pipe
needle valve to ensure that there is no pressure in the system. (If a low
temperature component is used, recycle the refrigerant from the liquid pipe needle
valve, low-pressure needle valve, and discharge pipe needle valve.)
Step 5 Remove the filter dryer, as shown in Figure 11-26.
NOTICE
1. Remove the hold hoops from the filter dryer using a Phillips screwdriver.
2. Heat the thread connection position of the adjustable nut using a heat gun
for 10 minutes. Secure the filter dryer nut and pipe nut (as shown in Figure
11-25) using two 27# adjustable wrenches respectively. Then loosen the
adjustable nut using a 36# adjustable wrench to separate the pipe from the
filter dryer.
Step 6 Remove the plastic plug from the port of the new filter dryer.
Step 7 Install the new filter dryer, as shown in Figure 11-27.
NOTICE
● Secure the filter dryer in the original position. Ensure that the arrow on the
filter dryer points upwards.
● Installation of the new filter dryer requires the collaboration of two persons.
The torque for tightening the adjustable nut is 70 N·m.
1. Apply red glue to the third to second last thread circles of the outer screw
thread counting from the pipe outlet inward. Secure the filter dryer nut and
pipe nut using two 27# adjustable wrenches respectively. Then tighten the
adjustable nut using a 36# adjustable wrench.
2. Reinstall the hold hoops.
Step 8 Perform a leakage test with nitrogen again. Refer to 3.11 Leakage Test with
Nitrogen for Refrigerant Pipes.
Step 9 After checking that the smart cooling product does not leak, vacuumize the smart
cooling product and charge refrigerant. Refer to 4.1 Vacuumizing and
Precharging Refrigerant.
Step 10 Power on the device and tap Startup on the home screen. Ensure that the smart
cooling product is running normally without any alarms.
----End
Context
NOTICE
Procedure
Step 1 Tap Shutdown on the home screen of the controller. Turn off the active power
switch QF1, standby power switch QF2 (you do not need to turn off QF2 for the
model with a single power supply), and drive switch QF3.
NOTICE
Exercise caution because the device is still energized after the LCD is shut down on
the screen.
Step 2 Recycle the refrigerant from the low-pressure needle valve and discharge pipe
needle valve to ensure that there is no pressure in the system. (If a low
temperature component is used, recycle the refrigerant from the liquid pipe needle
valve, low-pressure needle valve, and discharge pipe needle valve.)
Step 3 Remove the filter dryer, as shown in Figure 11-29.
NOTICE
● During welding, use a silver copper welding rod containing 5% silver. Check
that the welding joints are in good condition, without poor soldering.
● To avoid burning the internal components, other pipes, thermal insulation
foam, power cables, and labels, take protective measures, such as spreading
wet cloth, around the welding position.
● Do not use face-down bonding when welding.
1. Remove the hold hoop from the filter dryer using a Phillips screwdriver, as
shown by (3) in Figure 11-28.
2. Weld to remove the entrance below the filter dryer, as shown by (4) welding
point B in Figure 11-28.
3. Weld to remove the assembly of the filter dryer from the above of the filter
dryer, as shown by (1) welding point A in Figure 11-28 , and remove the filter
dryer.
4. Weld off the lower part of the removed filter dryer assembly.
Step 4 Install a new filter dryer, as shown in Figure 11-30.
NOTICE
● Weld the entrance elbow and the new filter dryer to form an assembly, and
then weld the assembly to the original position. Note that the arrow direction
on the filter dryer identifies the flow direction of the refrigerant.
● Do not use face-down bonding when welding.
1. Remove the rubber plug from the port of the filter dryer.
2. Weld the removed straight pipe (Step 4 in Figure 11-29) to the new filter
dryer to form a new filter dryer assembly. Install the filter dryer in the smart
cooling product.
----End
Context
The liquid level detector is maintained from the front door. Figure 11-31 shows a
liquid level detector.
(1) High liquid level detector (2) Low liquid level detector
Procedure
Step 1 Tap Shutdown on the home screen of the controller, and turn off the active power
switch QF1 and standby power switch QF2. (For the model with a single power
supply, you do not need to turn off QF2.)
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the front door, and remove the water pan cover, as shown in Figure 11-32.
Step 3 Cut the cable tie securing the liquid level detector and remove the terminal.
Step 4 Remove the two butterfly nuts on the liquid level detector fastener, remove cables
from the liquid level detector, and remove the liquid level detector and its fastener,
as shown in Figure 11-33.
Step 6 Install the new liquid level detector and properly connect its terminals.
Step 7 Install the water pan cover, and close the front door.
Step 8 Power on the device and tap Startup on the home screen. Ensure that the smart
cooling product is running normally without any alarms.
----End
NOTICE
Before removing the condensate pump, drain water from the water pan
completely.
Context
The condensate pump can be maintained only from the front door.
Procedure
Step 1 Tap Shutdown on the home screen of the controller, and turn off the active power
switch QF1 and standby power switch QF2. (For the model with a single power
supply, you do not need to turn off QF2.)
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the front door, and disconnect the white power cable terminals of the
condensate pump at the lower right corner of the cabinet.
1. Remove the hose clamps at the water pan drain outlet and check valve outlet,
and remove the hoses.
2. Remove the three screws that secure the condensate pump assembly using a
socket wrench, and pull out the condensate pump assembly.
Step 4 Remove the hose clamps on the condensate pump pipes and the condensate
pump using a flat-head screwdriver, pull out the hose, and take out the
condensate pump, as shown in Figure 11-38.
Step 5 Install the new condensate pump and reinstall the condensate pump assembly in
the cabinet. Connect the water pipe and secure it using hose clamps. Connect the
condensate pump power cable.
Step 6 Power on the device, choose Maint > Performance Maint on the home screen to
access the performance maintenance screen, and clear the total runtime of the
condensate pump.
Step 7 Tap Startup on the home screen. Ensure that the smart cooling product is running
normally without any alarms.
----End
Context
The wet film humidifier can be maintained only from the rear door.
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Turn off the active power switch QF1, standby power switch QF2 (you do not need
to turn off QF2 for the model with a single power supply), and drive switch QF3.
Step 4 Remove the wet film humidifier.
1. Use a screwdriver to remove the hold hoop from the pagoda connector and
remove the water inlet pipe.
2. Loosen the two captive nuts on one side of the wet film humidifier and
remove the humidifier.
Step 5 Install the new wet film humidifier at the original position in reverse order of the
preceding steps, insert the water inlet pipe, and tighten the hold hoop.
NOTE
Put the bottom of wet film humidifier into the installation position, and then put the top into
the installation position. Fasten the two captive nuts.
Step 6 Install the air filter and close the rear door.
Step 7 Power on the device, choose Maint > Performance Maint on the home screen to
access the performance maintenance screen, and clear the runtime of the
humidifier.
Step 8 Tap Startup on the home screen. Ensure that the smart cooling product is running
normally without any alarms.
----End
Context
Recommended tools: Phillips screwdriver (M4) and ESD gloves
Procedure
Step 1 (Optional) Back up data. If the WebUI or ECC is not configured, skip this step.
1. Insert the USB flash drive into the side of the controller panel. Go to Maint >
USB Operations > Export as an admin user to back up data to the USB flash
drive.
2. Log in to the WebUI of the smart cooling product as an admin user. Choose
Maintenance > Configuration. (Optional) after tapping Configuration File
Encryption Password, tap Back Up Current Settings to back up data to the
computer.
3. Log in to the WebUI of the ECC as an admin user. Choose Query > Export
Data and set Data Type to the smart cooling product. Tap Export Local Data
of Southbound Devices to back up data to the computer.
Step 2 Remove the controller panel.
CAUTION
1. Open the front door with caution to prevent damaging the controller cables.
2. Remove cables from the controller panel.
3. Remove the four screws from the controller panel using a Phillips screwdriver
and remove the gaskets, then pull out the controller panel and remove it.
NOTICE
– Be aware of the fasteners when pushing the controller panel from the right
or left side to prevent damaging the controller panel.
– The gasket is used to adjust the distance between the MDU and the door
panel.
– The gasket dimensions are 25 mm (L) x 12 mm (W) x 2 mm (H) and the
center aperture is 6 mm.
4. Install the new controller panel in the original position on the front door in an
inverse order.
5. Connect the control signal cables to the controller panel. Close and lock the
front door.
CAUTION
● If the main control board is not powered off, the main control board detects
and initializes the display module after the DP cable is connected to the display
module. This process takes 10s to 30s. Wait for 5s to 10s. The indicator on the
panel turns on, but the screen does not turn on. Wait for another 5s to 20s
until the screen is restored to the state before the replacement.
● If the main control board is powered off, power on the main control board after
the DP cable is connected to the display module. After the main control board
is powered on, the startup logo and self-check progress bar are displayed on
the LCD. The main screen is displayed. The whole restoration takes about 60s to
90s.
Step 3 (Optional) Import the configuration. If the WebUI or ECC is not configured, skip
this step.
1. Insert the USB flash drive into the main control board or main control
module. Go to Maint > USB Operations > Import Config as an admin user
to import the backup data in the USB flash drive.
2. Log in to the WebUI of the smart cooling product as an admin user. Choose
Maintenance > Configuration, and choose the backup data. (Optional) after
tapping Configuration File Encryption Password, tap Upload to import the
backup data from the computer.
----End
Context
NOTICE
● The new module must be installed in the same slot as the faulty module.
Otherwise, the smart cooling product may fail to work properly.
● Before replacing a main control module, disconnect the cables from the main
control module. After replacing it, download the software and ACC Software
Upgrade Guide from Huawei website, and upgrade it on the LCD.
Procedure
Step 1 Tap Shutdown on the controller home screen.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the rear door and remove the air filter.
Step 3 Turn off the active power switch QF1 and standby power switch QF2. (For the
model with a single power supply, you do not need to switch off QF2.)
Step 4 Flip the clip on the module downwards, as shown by (1) in Figure 11-44.
Step 5 Take out the handle and pull out the module from the subrack, as shown by (2) in
Figure 11-44.
NOTICE
When installing a new module, ensure that the handle in the upper part of the
power module, and the HUAWEI logo is in the lower left of the module.
Step 6 Insert the spare module into the corresponding slot, and flip the clip upwards to
lock the module.
Step 7 Install the network cable and air filter, and close the rear door.
Step 8 Power on the device and tap Start on the home screen. Ensure that the smart
cooling product is running normally without any alarms.
----End
Procedure
Step 1 Tap Shutdown on the home screen of the controller. Turn off the active power
switch QF1, standby power switch QF2 (you do not need to turn off QF2 for the
model with a single power supply), and drive switch QF3.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
controller home screen.
Step 2 Open the front door, disconnect the fan terminals, and remove the fan support.
Step 3 Cut the cable ties that secure the electric heater terminal and remove the
terminals.
Step 4 Unscrew the four screws on the single electric heater, as shown in Figure 11-47.
Step 5 Install the new electric heater in the reverse order of the removal.
NOTE
Install the fan support by following the consequence on the label of fan support, to avoid
reverse installation.
Step 7 Power on the device and choose Maint > Diagnostic Mode > Enter on the home
screen. Manually start the electric heater, and check that the electric heater works
properly. Then exit from the diagnostic mode.
Step 8 Power on the device, choose Maint > Performance Maint on the home screen to
access the performance maintenance screen, and clear the runtime of the electric
heater.
Step 9 Tap Start on the home screen. Ensure that the smart cooling product is running
normally without any alarms.
----End
12 FAQ
NOTE
The log query screen displays logs of LCD user operations, including user login and setting
change records.
Context
After connecting a USB flash drive to the USB port on the main control module,
you can export data, import and export configuration files, and import certificates
and keys.
NOTICE
● You are advised to use the FAT32 USB flash drive with a capacity less than or
equal to 64 GB. For a non-FAT32 USB flash drive, format it to the FAT32 format
using a computer.
● Before using a USB flash drive, ensure that its data has been scanned by
antivirus software and is secure.
Procedure
Step 1 Connect a USB flash drive.
Step 2 Check that is displayed in the status bar of the home screen, indicating that the
USB flash drive is successfully identified.
Step 3 Select an operation in USB Operations and perform the operation as prompted.
Step 4 Tap Remove USB to remove the USB flash drive in safe mode.
----End
Context
With the one-click mode, you can export active alarms, historical alarms, run logs,
and so on.
Procedure
Step 1 Choose Maint > USB Operations > Export to enter the Select Path screen.
Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.
Step 4 On the home screen, choose Maint > USB Operations > Remove USB to remove
the USB flash drive in safe mode.
----End
Context
You can export the configuration file containing the parameter settings of unit 1
to a USB flash drive. When you need to set the same parameters for smart cooling
product 2, import the configuration file to unit 2.
Procedure
Step 1 On the home screen of unit 1, choose Maint > USB Operations > Export Config.
The Select Path screen is displayed.
Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.
Step 4 On the home screen, choose Maint > USB Operations > Remove USB to remove
the USB flash drive in safe mode.
Step 5 On the home screen of unit 2, choose Maint > USB Operations > Import Config.
Step 9 On the home screen, choose Maint > USB Operations > Remove USB to remove
the USB flash drive in safe mode.
----End
Prerequisites
The CA certificate file, local certificate file, and key file have been saved in a
USB flash drive.
NOTICE
Ensure that the key file has been encrypted using AES128.
Procedure
Step 1 On the home screen, choose Maint > USB Operations > Import Certificate.
Step 2 Select Client certificate or Server certificate based on the type of the certificate
in use.
Step 3 Tap Browse next to Upload CA certificate file.
Step 4 Select the CA certificate file to be uploaded.
Step 5 Upload the local certificate file and key file in turn in the same way.
Step 6 Enter Key password and Confirm key password.
Step 7 Tap Submit.
● If files are imported successfully, a success message will be displayed.
● If files fail to be imported, a message indicating the cause for failure will be
displayed. Rectify the fault according to the message and import files again.
----End
Procedure
Step 1 Tap T/H Curve on the home screen. The screen shown in Figure 12-13 is
displayed.
NOTE
● The temperature curve (upper) and the humidity curve (lower) are displayed on the
same screen. The abscissa shows time. The temperature setpoint is the midpoint
temperature on the upper ordinate while the humidity setpoint is the midpoint humidity
on the lower ordinate.
● The temperature and humidity curves show the current average temperature and
humidity of the control point.
● You can tap and to zoom in or out the range of the temperature and humidity
ordinate. The midpoint temperature and humidity are the temperature and humidity
setpoints after the ordinate range is zoomed in or out.
● The temperature display range is from ±3°C to ±30°C of the temperature setpoint.
● The humidity display range is from ±5% to ±50% of the humidity setpoint. The
displayed value varies according to smart cooling products. The actual displayed value
may vary.
----End
Procedure
Step 1 On the home screen, choose Maint > Query Logs. Figure 12-14 is displayed.
----End
● Enter the Status Summary screen to view the control or running status of
major components such as the compressor, EEV, and indoor fan.
● Enter the Device Details screen and select a component to view the status of
the component.
Procedure
● View on Status Summary: On the home screen, choose Common Function >
Status Summary or choose Running > Status Summary. The Status
Summary screen is displayed. The following figure shows the screen displayed
after choosing Running > Status Summary.
● View on Device Details: The following describes how to view the status of a
T/H sensor. On the home screen, choose Running > Device Details > T/H
Sensor.
----End
----End
● The Version Info screen displays version details of the control board, compressor, SPD
and volt detect board, and outdoor fan. The E-label screen displays electronic labels of
the entire system, control board, compressor, SPD and volt detect board, and outdoor
fan.
● When some T/H boards of the cold or hot aisles are enabled, T/H Board on the About >
Version Info screen, or T/H Board on the About > E-label screen shows the
information of these T/H boards.
● When some T/H boards of the cold or hot aisles are disabled, T/H Board on the About
> Version Info screen, or T/H Board on the About > E-label screen does not show the
information of these T/H boards.
----End
Step 1 On the home screen, choose > to display the teamwork information of
the current group.
NOTE
Master/Slave indicates the information of the current unit. Other information is about the
teamwork information of the group.
----End
Procedure
Step 1 Tap the icon in the status bar, tap Off. The icon changes to .
----End
Step 1 Tap (or choose Alarms > Query Act Alarms) on the home
screen to enter the active alarms screen.
NOTE
● Active alarms are displayed in chronological order. The latest generated alarm is
displayed in the uppermost row.
● If active alarms exist, they are displayed on the alarm bar one by one.
● You can query an alarm on the alarm list in related user manual for smart cooling
product based on the alarm ID to view causes of the alarm and methods used to clear
the alarm.
Step 2 Click each alarm to open the Details page, which contains Name, Generated,
Severity, Location, Cause ID, Code, Possible Causes and Procedure for the
alarm.
NOTE
● If the icon is not displayed on the Details screen, the alarm can be automatically
cleared after the fault is rectified.
● If the icon is displayed on the Details screen, it indicates that the alarm can be
cleared manually. You need to tap Clear to clear the alarm after the fault is rectified. The
alarm clearance type (automatic or manual) varies with smart cooling products. Some of the
alarms can either be cleared automatically or manually. Perform operations as required.
Step 3 Tap Diagnostic Mode to view the diagnosis report. Rectify the faults following
instructions in the diagnosis report.
----End
Follow-up Procedure
To query historical alarms, choose Common Function > Query Hist Alarms or
Alarms > Query Hist Alarms on the home screen.
NOTE
Historical alarms are displayed in chronological order. The latest cleared alarm is displayed
in the uppermost row.
NOTICE
Exercise caution when deleting all historical alarms. Because this operation may
cause clearance of all historical alarms and affects device maintenance.
Procedure
Step 1 On the home screen, choose Alarms > Delete Hist Alarms. Figure 12-18 is
displayed.
----End
NOTICE
Procedure
Step 1 On the home screen, choose Maint > Performance Maint.
----End
the value measured by the sensor is 22°C, the sensor has an error of 2°C, and the
calibration value should be set to –2°C.
Procedure
Step 1 On the home screen, choose Maint > Sensor Calibration.
Step 2 Fill the calibration value based on the measured error.
----End
Procedure
Step 1 On the home screen, choose Settings > User Settings to enter the User Settings
screen, as shown in Figure 12-19.
Step 2 Tap Password to enter the password changing screen, as shown in Figure 12-20.
NOTE
It is recommended that the password should contain at least two types of characters.
----End
Configurations of temperature and humidity alarms and main board alarms for
the air cooled devices comply with the following relationships:
● Power underfrequency alarm threshold < Power overfrequency alarm
threshold
● Backup power underfrequency alarm threshold < Backup power
overfrequency alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Hot aisle high
temperature alarm threshold
● Cold aisle high temperature alarm threshold + 5°C ≤ Hot aisle high
temperature alarm threshold
● Cold aisle high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air low temperature alarm threshold + 5°C ≤ Return air low
temperature alarm threshold
Context
● To set an alarm threshold, follow the instructions in this section.
● The method for setting each alarm is the same. This section describes how to
set Threshold of Supply air high temperature alarm to 45.
● If you need to change alarm settings, log in as the Admin user.
NOTICE
Procedure
Step 1 Choose Settings > Alarm Settings > T/H Sensor on the home screen. Figure
12-21 is displayed.
----End
Procedure
Step 1 Choose Maint > Diagnostic Mode > Enter.
NOTE
NOTICE
For safe system operation, when smart cooling product components are turned on,
the following coupling relationships are presented:
● When the electric heater is turned on, the indoor fans will turn on
automatically.
● When the electrode humidifier is turned on, the indoor fans and inlet water
solenoid valve will start automatically.
● When the input value of the indoor fan is less than the minimum speed, the
indoor fan will run at the minimum speed.
Step 3 Check that the indoor fans run properly, and no alarm generates.
Step 4 Choose Maint > Diagnostic Mode > Exit or tap to exit the diagnostic mode.
----End
NOTICE
● If you restore factory settings, all system data will be restored to the state
before delivery, including login passwords, operation logs, parameter
configurations, alarms, and performance statistics. Perform this operation with
caution as it may affect other users.
● To ensure information security and prevent malicious password reset, you must
keep the cabinet keys securely.
● After factory settings are restored, you need to use the app to obtain a
verification code for startup. Exercise caution when performing this operation.
Procedure
Step 1 Check that the smart cooling product is shut down on the LCD.
Step 2 Hold down the SW key on the main control module for over 10s.
If you do not confirm the operation within 30s, the dialog box disappears, and the
process of restoring factory settings is terminated.
Step 4 Disconnect the main power supply to the device, and power it on again.
Step 5 After the restart completes, the LCD displays the Quick Settings screen for setting
parameters.
NOTE
After the system is restored to factory settings, the user password is also reset to the preset
password, and must be promptly modified to ensure information security and normal
system running.
----End
NOTICE
To prevent key data from losing, you are advised to record all parameter values or
back up exported data before restoring default settings. Then change the
parameter values back to the recorded values after restoring default settings.
NOTE
After default settings are restored, all communication addresses are changed to 1 and the
communication between all devices and the NMS is disconnected. The communication
addresses must be reset to recover the communication.
In a shielded equipment room, outdoor unit power cables must be used together
with a filter that has the following topology and component parameters.
A, B, and C are connected to the indoor unit. A', B', and C' are connected to the
outdoor unit. E is the PE point for the filter, which is grounded nearby.
(4) High pressure sensor (5) Oil separator (6) Check valve
(7) Exhaust pipe needle valve (8) Oil trap (9) Outdoor unit
(10) Inverted U-shaped trap (11) Liquid pipe needle valve (12) Dryer filter
(13) Sight glass (14) Liquid pipe temperature (15) Electronic expansion valve
sensor
(8) Reserved -
B ELV (1) USB (2) (3) CAN_IN (4) FE_1 (FE ring
box (USB port) RS485/ (input port of the network input and
12 V teamwork CAN/ output terminal)
(T/H northbound
modul RS485 port)
e port)
(3) Power switch for receiver heater (QF2) (4) Fan terminal
(1) PE bar (2) RS485 communication line (3) Fan switch (QF1)
terminal (RS485+, RS485–,
GND)
NOTE
The temperature control intelligent monitoring board is located on the inner cover of the
electric control box.
(1) PE bar (2) RS485 communication line (3) Fan switch (QF1)
terminal (RS485+, RS485–,
GND)
NOTE
The temperature control intelligent monitoring board is located on the inner cover of the
electric control box.
D Base Drawing
NOTE
D.2.1 NetCol500-A060
Horizontal Installation
Figure D-5 Single-layer support base for vertical installation of the NetCol500-A060MC1D0
Figure D-6 Single-layer support base for vertical installation of the NetCol500-A060MS1E0
Figure D-7 Double-layer support base for vertical installation of the NetCol500-A060MC1D0
Figure D-8 Double-layer support base for vertical installation of the NetCol500-A060MS1E0
D.2.2 NetCol500-A080
Horizontal Installation
Figure D-12 Single-layer support base for vertical installation of the NetCol500-A080
Figure D-13 Double-layer support base for vertical installation of the NetCol500-A080
D.2.3 NetCol500-A120
Horizontal Installation
Figure D-16 Single-layer support base for vertical installation of the NetCol500-A120
AC alternating current
DC direct current
EC electronic commutation
FE fast Ethernet
IP Internet Protocol
PC personal computer