FusionCol5000-A065 In-Row Air Cooled Smart Cooling Product User Manual

FusionCol5000-A065 In-row Air Cooled Smart
Cooling Product
User Manual
Issue 03
Date 2022-05-30
HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

Copyright © Huawei Digital Power Technologies Co., Ltd. 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Digital Power Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are the property of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei
Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features
described in this document may not be within the purchase scope or the usage scope. Unless otherwise
specified in the contract, all statements, information, and recommendations in this document are
provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Digital Power Technologies Co., Ltd.

Address: Huawei Digital Power Antuoshan Headquarters
Futian,Shenzhen 518043
People's Republic of China
Website: https://e.huawei.com
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Cooling Product
User Manual About This Document
About This Document
Purpose
This document describes the FusionCol5000-A065H4 (FusionCol5000-A for short)
in terms of product overview, system installation, power-on commissioning,
system maintenance, and FAQs, helping readers understand how to use and
maintain the in-row air cooled smart cooling products.
Figures provided in this document are for reference only.
Intended Audience
This document is intended for:
● Technical support engineers
● Hardware installation engineers
● Commissioning engineers
● Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk which, if

not avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which,

if not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if

not avoided, could result in minor or moderate injury.
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Symbol Description
Indicates a potentially hazardous situation which, if

not avoided, could result in equipment damage, data
loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to
personal injury.
Supplements the important information in the main

text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Issue Release Date Description
03 2022-05-30 Updated 2.3.2.1 FusionCol500-A090.

Updated Figure 2-15.
Updated Table 3-1.
Updated Environmental Requirements.
Updated 4.5.1.4 (Optional) Installing
an Air Duct and 4.5.2.4 (Optional)
Installing an Air Duct.
Updated 4.6.1.1 FusionCol5000-A065.
Updated Figure 4-56 and Figure 4-57.
Updated 4.8.5 (Optional) Installing T/H
Sensor Cables.
Added 4.8.6.2 Smart Module
Networking Scenario.
Updated 6.3 Power-On.
Updated 6.5.2 (Optional) Setting
Teamwork Parameters.
Updated Procedure.
Updated 10.8 Replacing a Liquid Level
Detector.
Updated the pictures related to
FusionCol500-P090.
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Issue Release Date Description
02 2021-12-30 Added content related to the refrigerant

pump: 2.3.2.2 FusionCol500-P090,
2.4.3.2 FusionCol500-P090, 3.2.2
FusionCol500-P090, 4.1.4.2
FusionCol500-P090, 4.5.2 Installing the
FusionCol500-P090, 4.6.1.3
FusionCol500-P090, 4.6.2.3
FusionCol500-P090, 4.8.1.3
FusionCol500-P090, 4.8.4.2
FusionCol500-P090, 5.2 Checking the
Outdoor Unit, Figure 6-2, 6.1.2
Refrigerant Charge Amount
Requirements, Figure 6-4, Figure 6-23,
8.2.2 Semi-Annual Maintenance, and
10.19 Replacing a Refrigerant Pump
Updated Figure 4-55.
Updated Figure 6-5.
Added 9 Troubleshooting.
01 2021-10-13 This is the first official release.
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Cooling Product
User Manual Contents
Contents
About This Document................................................................................................................ ii

1 Safety Information.................................................................................................................. 1
1.1 General Safety.......................................................................................................................................................................... 1
1.2 Personnel Requirements....................................................................................................................................................... 4
1.3 Electrical Safety........................................................................................................................................................................ 4
1.4 Installation Environment Requirements.......................................................................................................................... 6
1.5 Mechanical Safety................................................................................................................................................................... 8
1.6 Cooling System Safety.........................................................................................................................................................10
1.7 Others....................................................................................................................................................................................... 11
2 Product Description.............................................................................................................. 12
2.1 Model Number Description............................................................................................................................................... 12
2.2 Overview.................................................................................................................................................................................. 14
2.3 Component Description...................................................................................................................................................... 14
2.3.1 Indoor Unit.......................................................................................................................................................................... 14
2.3.1.1 Product Composition.................................................................................................................................................... 15
2.3.1.2 Display Module............................................................................................................................................................... 18
2.3.1.3 Main Control Module................................................................................................................................................... 21
2.3.2 Outdoor Unit....................................................................................................................................................................... 23
2.3.2.1 FusionCol500-A090....................................................................................................................................................... 24
2.3.2.2 FusionCol500-P090........................................................................................................................................................ 25
2.3.2.3 NetCol500-A110............................................................................................................................................................. 26
2.4 Physical Ports......................................................................................................................................................................... 26
2.4.1 Pipe Ports............................................................................................................................................................................. 27
2.4.2 Electrical Ports on the Indoor Unit.............................................................................................................................. 28
2.4.3 Electrical Ports on the Outdoor Unit.......................................................................................................................... 30
2.4.3.1 FusionCol500-A090....................................................................................................................................................... 31
2.4.3.2 FusionCol500-P090........................................................................................................................................................ 31
2.4.3.3 NetCol500-A110............................................................................................................................................................. 32
3 Technical Specifications....................................................................................................... 33
3.1 Indoor Unit.............................................................................................................................................................................. 33
3.2 Outdoor Unit.......................................................................................................................................................................... 35
3.2.1 FusionCol500-A090........................................................................................................................................................... 36
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3.2.2 FusionCol500-P090........................................................................................................................................................... 37
3.2.3 NetCol500-A110................................................................................................................................................................ 38
4 System Installation............................................................................................................... 39
4.1 Installation Requirements.................................................................................................................................................. 39
4.1.1 Installation Precautions................................................................................................................................................... 39
4.1.2 Layout Principles................................................................................................................................................................ 42
4.1.3 Indoor Unit Installation Position.................................................................................................................................. 43
4.1.4 Outdoor Unit Installation Position.............................................................................................................................. 45
4.1.4.1 FusionCol500-A090....................................................................................................................................................... 46
4.1.4.2 FusionCol500-P090........................................................................................................................................................ 48
4.1.4.3 NetCol500-A110............................................................................................................................................................. 50
4.2 Installation Preparations.................................................................................................................................................... 52
4.2.1 Tools....................................................................................................................................................................................... 52
4.2.2 Materials............................................................................................................................................................................... 55
4.2.2.1 Refrigerant........................................................................................................................................................................ 56
4.2.2.2 Refrigerant Oil.................................................................................................................................................................57
4.2.2.3 Refrigerant Pipe Component......................................................................................................................................58
4.2.2.4 Drainpipe........................................................................................................................................................................... 60
4.2.2.5 Humidifier Water Inlet Pipe....................................................................................................................................... 61
4.2.2.6 Pipe Support.................................................................................................................................................................... 62
4.2.2.7 Cable................................................................................................................................................................................... 62
4.3 Unpacking and Checking................................................................................................................................................... 63
4.4 Installing the Indoor Unit................................................................................................................................................... 63
4.4.1 Checking the Nitrogen Pressure................................................................................................................................... 63
4.4.2 Removing Transport Fasteners......................................................................................................................................64
4.4.3 Securing the Cabinet........................................................................................................................................................ 65
4.5 Installing an Outdoor Unit................................................................................................................................................ 67
4.5.1 Installing the FusionCol500-A090................................................................................................................................67
4.5.1.1 Checking the Nitrogen Pressure................................................................................................................................67
4.5.1.2 Removing Transport Fasteners.................................................................................................................................. 68
4.5.1.3 Securing the Outdoor Unit......................................................................................................................................... 69
4.5.1.4 (Optional) Installing an Air Duct..............................................................................................................................69
4.5.2 Installing the FusionCol500-P090................................................................................................................................ 70
4.5.2.4 (Optional) Installing an Air Duct..............................................................................................................................72
4.5.3 Installing the NetCol500-A110..................................................................................................................................... 73
4.6 Installing Pipes....................................................................................................................................................................... 75
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4.6.1 Exhausting Nitrogen......................................................................................................................................................... 75

4.6.1.1 FusionCol5000-A065..................................................................................................................................................... 75
4.6.1.2 FusionCol500-A090....................................................................................................................................................... 76
4.6.1.3 FusionCol500-P090........................................................................................................................................................ 77
4.6.1.4 NetCol500-A110............................................................................................................................................................. 77
4.6.2 Determining the Pipe Route.......................................................................................................................................... 77
4.6.2.1 FusionCol5000-A065..................................................................................................................................................... 78
4.6.2.2 FusionCol500-A090....................................................................................................................................................... 81
4.6.2.3 FusionCol500-P090........................................................................................................................................................ 81
4.6.2.4 NetCol500-A110............................................................................................................................................................. 82
4.6.3 Connecting Pipes............................................................................................................................................................... 82
4.7 Leakage Test with Nitrogen.............................................................................................................................................. 84
4.8 Installing Cables.................................................................................................................................................................... 86
4.8.1 Determining Cable Routes............................................................................................................................................. 86
4.8.1.1 FusionCol5000-A065..................................................................................................................................................... 87
4.8.1.2 FusionCol500-A090....................................................................................................................................................... 88
4.8.1.3 FusionCol500-P090........................................................................................................................................................ 88
4.8.1.4 NetCol500-A110............................................................................................................................................................. 89
4.8.2 Installing an Equipotential Ground cable for the Indoor Unit...........................................................................89
4.8.3 Installing Power Cables for the Indoor Unit.............................................................................................................89
4.8.4 Installing Cables for the Outdoor Unit...................................................................................................................... 90
4.8.4.1 FusionCol500-A090....................................................................................................................................................... 90
4.8.4.2 FusionCol500-P090........................................................................................................................................................ 91
4.8.4.3 NetCol500-A110............................................................................................................................................................. 92
4.8.5 (Optional) Installing T/H Sensor Cables................................................................................................................... 92
4.8.6 (Optional) Installing Teamwork and Monitoring Communications Cables.................................................. 94
4.8.6.1 Preparing a Network Cable........................................................................................................................................ 94
4.8.6.2 Smart Module Networking Scenario....................................................................................................................... 95
4.8.6.3 Independent Networking............................................................................................................................................ 96
4.8.6.3.1 CAN Teamwork + RS485 Monitoring................................................................................................................... 96
4.8.6.3.2 CAN Teamwork + FE Monitoring.......................................................................................................................... 97
4.8.6.3.3 FE Teamwork + RS485 Monitoring....................................................................................................................... 98
4.8.6.3.4 FE Teamwork + FE Monitoring.............................................................................................................................. 99
4.8.7 Sealing Holes.................................................................................................................................................................... 101
5 Verifying the Installation.................................................................................................. 102

5.1 Checking the Indoor Unit................................................................................................................................................ 102
5.2 Checking the Outdoor Unit............................................................................................................................................. 104
6 Power-On Commissioning................................................................................................. 106

6.1 Vacuumizing and Precharging Refrigerant................................................................................................................ 106
6.1.1 Vacuumizing..................................................................................................................................................................... 106
6.1.2 Refrigerant Charge Amount Requirements............................................................................................................ 109
6.1.3 Precharging Refrigerant................................................................................................................................................ 109
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6.2 Preparing for Power-On................................................................................................................................................... 111

6.3 Power-On.............................................................................................................................................................................. 112
6.4 Home screen........................................................................................................................................................................ 120
6.5 Setting Parameters.............................................................................................................................................................122
6.5.1 Setting T/H Sensor Parameters.................................................................................................................................. 122
6.5.2 (Optional) Setting Teamwork Parameters............................................................................................................. 124
6.5.3 (Optional) Setting Communications Parameters.................................................................................................130
6.5.3.1 Setting Access Control Parameters........................................................................................................................ 130
6.5.3.2 Setting Communications Parameters (Modbus-RTU Protocol)................................................................... 131
6.5.3.3 Setting Communications Parameters (Modbus-TCP Protocol).................................................................... 132
6.5.3.4 Setting Communications Parameters (SNMP Protocol).................................................................................134
6.5.3.5 (Optional) Setting WiFi Parameters......................................................................................................................136
6.6 Startup.................................................................................................................................................................................... 137
6.7 Charging the Remaining Refrigerant........................................................................................................................... 139
6.8 Wizard Startup.................................................................................................................................................................... 142
6.9 (Optional) Power-Off........................................................................................................................................................144
6.10 Checking After Commissioning................................................................................................................................... 144
7 WebUI.................................................................................................................................... 146
7.1 Preparations and WebUI Login...................................................................................................................................... 146
7.2 Introduction to the WebUI.............................................................................................................................................. 149
8 System Maintenance.......................................................................................................... 150

8.1 Indoor Unit Routine Maintenance................................................................................................................................ 150
8.1.1 Data Record...................................................................................................................................................................... 150
8.1.2 Monthly Maintenance................................................................................................................................................... 151
8.1.3 Quarterly Maintenance................................................................................................................................................. 153
8.1.4 Yearly Maintenance........................................................................................................................................................ 153
8.2 Outdoor Unit Routine Maintenance............................................................................................................................ 154
8.2.1 Monthly Maintenance................................................................................................................................................... 154
8.2.2 Semi-Annual Maintenance.......................................................................................................................................... 155
9 Troubleshooting...................................................................................................................157
10 Component Replacement............................................................................................... 162
10.1 Component Locations..................................................................................................................................................... 162
10.2 Replacing an Air Filter.................................................................................................................................................... 163
10.3 Replacing a Filter Dryer................................................................................................................................................. 164
10.4 Replacing a Compressor................................................................................................................................................ 166
10.5 Replacing a Water Inlet Solenoid Valve................................................................................................................... 170
10.6 Replacing a Wet Film Humidifier............................................................................................................................... 171
10.7 Replacing a Condensate Pump....................................................................................................................................173
10.8 Replacing a Liquid Level Detector.............................................................................................................................. 174
10.9 Replacing an Electric Heater........................................................................................................................................ 176
10.10 Replacing an Indoor Fan............................................................................................................................................. 178
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10.11 Replacing a Display Module...................................................................................................................................... 179

10.12 Replacing a Compressor Drive.................................................................................................................................. 181
10.13 Replacing a Main Control Module, PSU, or Outdoor Unit Fan Drive.......................................................... 182
10.14 Replacing a Differential Pressure Switch............................................................................................................... 183
10.15 Replacing a Pressure Switch or Pressure Sensor................................................................................................. 184
10.16 Replacing an NTC Temperature Sensor................................................................................................................. 186
10.17 Replacing a Switch or Contactor.............................................................................................................................. 187
10.18 Replacing an Outdoor Fan......................................................................................................................................... 188
10.19 Replacing a Refrigerant Pump.................................................................................................................................. 190
11 FAQ....................................................................................................................................... 194
11.1 How Do I Issue a Start/Shutdown Command?...................................................................................................... 194
11.2 Operations with a USB Flash Drive............................................................................................................................196
11.2.1 How Do I Export Data?...............................................................................................................................................197
11.2.2 How Do I Import and Export a Configuration File?......................................................................................... 198
11.2.3 How Do I Import a Certificate and Key?.............................................................................................................. 199
11.3 Display Module Screen Operations............................................................................................................................200
11.3.1 How Do I Set LAN Parameters?...............................................................................................................................200
11.3.2 How Do I Check Temperature and Humidity Curves?..................................................................................... 201
11.3.3 How Do I View Logs?.................................................................................................................................................. 202
11.3.4 How Do I View Component Status?.......................................................................................................................202
11.3.5 How Do I View System Parameters?..................................................................................................................... 202
11.3.6 How Do I View Version Information?.................................................................................................................... 202
11.3.7 How Do I View the Service Information?............................................................................................................. 203
11.3.8 How Do I Check Teamwork Control Information?............................................................................................ 203
11.3.9 How Do I Mute or Silence a Buzzer?..................................................................................................................... 204
11.3.10 How Do I Handle Alarms?...................................................................................................................................... 204
11.3.11 How Do I Clear Component Runtime?............................................................................................................... 205
11.3.12 How Do I Calibrate a T/H Sensor?....................................................................................................................... 205
11.3.13 How Do I Change the Password?......................................................................................................................... 206
11.3.14 How Do I Set Alarm Parameters?.........................................................................................................................206
11.3.15 How Do I Commission a Component?................................................................................................................208
11.3.16 How Do I Query the Setting of a Parameter Before Change?................................................................... 208
11.4 WebUI Operations........................................................................................................................................................... 209
11.4.1 How Do I Manage WebUI Users?........................................................................................................................... 209
11.4.2 How Do I Install a Network Security Certificate?............................................................................................. 211
11.4.3 How Do I View Active Alarms and Historical Alarms?.................................................................................... 212
11.4.4 How Do I Export or Import a Configuration File?............................................................................................. 212
11.4.5 How Do I Export Fault Information?..................................................................................................................... 212
11.4.6 How Do I Change an IP Address?........................................................................................................................... 213
11.4.7 How Do I View Version Information?.................................................................................................................... 213
A Power Cable Filter for an Outdoor Unit........................................................................214
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B Cooling System Layout...................................................................................................... 215

C Base Drawings..................................................................................................................... 216
C.1 Indoor Unit........................................................................................................................................................................... 216
C.2 Outdoor Unit....................................................................................................................................................................... 216
C.2.1 FusionCol500-A090........................................................................................................................................................ 217
C.2.2 FusionCol500-P090.........................................................................................................................................................218
C.2.3 NetCol500-A110.............................................................................................................................................................. 219
D Electrical Diagrams............................................................................................................ 220

D.1 Indoor Unit........................................................................................................................................................................... 220
D.2 Outdoor Unit....................................................................................................................................................................... 223
D.2.1 FusionCol500-A090/FusionCol500-P090................................................................................................................ 224
D.2.2 NetCol500-A110..............................................................................................................................................................225
E Physical Ports....................................................................................................................... 226

E.1 Indoor Unit............................................................................................................................................................................226
E.2 Outdoor Unit........................................................................................................................................................................ 226
E.2.1 FusionCol500-A090........................................................................................................................................................ 227
E.2.2 FusionCol500-P090......................................................................................................................................................... 228
E.2.3 NetCol500-A110.............................................................................................................................................................. 229
F Acronyms and Abbreviations............................................................................................230
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User Manual 1 Safety Information
1 Safety Information
1.1 General Safety

Statement
Before installing, operating, and maintaining the equipment, carefully read this
document and observe all safety instructions provided herein and written on the
equipment itself.
The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this

document do not cover all the safety instructions. They are only supplements to
the safety instructions. The Company will not be liable for any consequence
caused by the violation of general safety requirements or design, production, and
usage safety standards.
Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and the resulting
equipment malfunction, component damage, personal injuries, or property
damage will not be covered under the warranty.
Follow local laws and regulations when installing, operating, or maintaining the
equipment. The safety instructions in this document are only supplements to local
laws and regulations.
The Company will not be liable for any consequences of the following
circumstances:
● Operation beyond the conditions specified in this document

● Installation or use in environments which are not specified in relevant
international or national standards
● Unauthorized modifications to the product or software code or removal of the
product
● Failure to follow the operation instructions and safety precautions on the
product and in this document
● Equipment damage due to force majeure, such as earthquakes, fire, and
storms
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● Damage caused during transportation by the customer

● Storage conditions that do not meet the requirements specified in this
document
General Requirements
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, and performing outdoor installation) in harsh
weather conditions such as lightning, rain, snow, and level 6 or stronger wind.
● Before installing, operating, or maintaining the equipment, remove any
conductive objects such as watches or metal jewelry like bracelets, bangles,
and rings to avoid electric shock.
● When installing, operating, or maintaining the equipment, wear dedicated
protective gears such as insulation gloves, goggles, and safety clothing,
helmet, and shoes, as shown in the following figure.
● Follow the specified procedures for installation, operation, and maintenance.

● Before handling a conductor surface or terminal, measure the contact point
voltage and ensure that there is no risk of electric shock.
● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not re-enter the
building or affected area until it has been deemed safe by qualified
professionals.
● Do not stop using protective devices. Pay attention to the warnings, cautions,
and related precautionary measures in this document and on the equipment.
Promptly replace warning labels that have worn out.
● Keep irrelevant people away from the equipment. Only operators are allowed
to access the equipment.
● Use insulated tools or tools with insulated handles, as shown in the following
figure.

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● All cable holes should be sealed. Seal the used cable holes with firestop putty.
Seal the unused cable holes with the caps delivered with the cabinet. The
following figure shows the criteria for correct sealing with firestop putty.
● Do not scrawl, damage, or block any warning label on the equipment.

● When installing the equipment, use a torque wrench with a proper range to
tighten the screws. When using a wrench to tighten the screws, ensure that
the wrench does not tilt and the torque error does not exceed 10% of the
specified value.
● Do not work with power on during installation.
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
to an outdoor environment for an extended period of time.
● Before operations, ensure that the equipment is firmly secured to the floor or
other solid objects, such as a wall or an installation rack.
● Do not use water to clean electrical components inside or outside of a
cabinet.
● Do not change the structure or installation sequence of equipment without
permission.
● Do not touch a running fan with your fingers, components, screws, tools, or
boards before the fan is powered off or stops running.

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Personal Safety
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Do not power on the equipment before it is installed or confirmed by
professionals.
1.2 Personnel Requirements

● Personnel who plan to install or maintain the equipment must receive
thorough training, understand all necessary safety precautions, and be able to
correctly perform all operations.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will operate the equipment, including operators, trained
personnel, and professionals, should possess the local national required
qualifications in special operations such as high-voltage operations, working
at heights, and operations of special equipment.
● Professionals: personnel who are trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
● Trained personnel: personnel who are technically trained, have required
experience, are aware of possible hazards on themselves in certain operations,
and are able to take protective measures to minimize the hazards on
themselves and other people
● Operators: operation personnel who may come in contact with the
equipment, except trained personnel and professionals
● Only professionals or authorized personnel are allowed to replace the
equipment or components (including software).
1.3 Electrical Safety

Grounding
● For the equipment that needs to be grounded, install the ground cable first
when installing the equipment and remove the ground cable last when
removing the equipment.
● Do not damage the ground conductor.
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is securely grounded.

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General Requirements
Use dedicated insulated tools when performing high-voltage operations.
AC and DC Power
DANGER
Do not connect or disconnect power cables with power on. Transient contact
between the core of the power cable and the conductor will generate electric arcs
or sparks, which may cause fire or personal injury.
● If a "high electricity leakage" tag is attached on the equipment, ground the

protective ground terminal on the equipment enclosure before connecting the
AC power supply; otherwise, electric shock as a result of electricity leakage
may occur.
● Before installing or removing a power cable, turn off the power switch.
● Before connecting a power cable, check that the label on the power cable is
correct.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● A circuit breaker equipped with a residual current device (RCD) is not
recommended.
● A damaged power cable must be replaced by the manufacturer, service agent,
or professionals to avoid risks.
● High voltage operations and installation of AC-powered facilities must be
performed by qualified personnel.
Cabling
● When routing cables, ensure that a distance of at least 30 mm exists between
the cables and heat-generating components or areas. This prevents damage
to the insulation layer of the cables.
● Do not route cables behind the air intake and exhaust vents of the
equipment.
● Ensure that cables meet the VW-1 or ZB flame spread rating requirements or
higher.
● Bind cables of the same type together. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● If an AC input power cable is connected to the cabinet from the top, bend the
cable in a U shape outside the cabinet and then route it into the cabinet.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.

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● Do not perform any improper operations, for example, dropping cables

directly from a vehicle.
● When selecting, connecting, and routing cables, follow local safety regulations
and rules.
ESD
NOTICE
The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.
● Wear ESD gloves or a well-grounded ESD wrist strap when touching the
device or handling boards or application-specific integrated circuits (ASICs).
● When holding a board, hold its edge without touching any components. Do
not touch the components with your bare hands.
● Package boards with ESD packaging materials before storing or transporting
them.
Figure 1-1 Wearing an ESD wrist strap
Neutral-Ground Voltage
It is recommended that the three-phase loads be equalized and the neutral-
ground voltage be kept at less than 2 V to meet power distribution requirements.
1.4 Installation Environment Requirements

● To prevent fire due to high temperature, ensure that the ventilation vents or
heat dissipation system are not blocked when the equipment is running.
● Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents,
or areas prone to water leakage, such as air conditioner vents, ventilation

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vents, or feeder windows of the equipment room. Ensure that no liquid enters
the equipment to prevent faults or short circuits.
● If any liquid is detected inside the equipment, immediately disconnect the
power supply and contact the administrator.
● Do not expose the equipment to flammable or explosive gas or smoke. Do
not perform any operation on the equipment in such environments.
● Ensure that the equipment room provides good heat insulation, and the walls
and floor are dampproof.
● Install a rat guard at the door of the equipment room.
Installation at Heights
● Working at heights refers to operations that are performed at least 2 meters
above the ground.
● Do not work at heights if the steel pipes are wet or other potential danger
exists. After the preceding conditions no longer exist, the safety director and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after obtaining consent.
● When working at heights, comply with local relevant laws and regulations.
● Only trained and qualified personnel are allowed to work at heights.
● Before working at heights, check the climbing tools and safety gears such as
safety helmets, safety belts, ladders, springboards, scaffolding, and lifting
equipment. If they do not meet the requirements, take corrective measures or
disallow working at heights.
● Wear personal protective equipment such as the safety helmet and safety belt
or waist rope and fasten it to a solid structure. Do not mount it on an
insecure moveable object or metal object with sharp edges. Make sure that
the hooks will not slide off.
● Set a restricted area and eye-catching signs for working at heights to warn
away irrelevant personnel.
● Carry the operation machinery and tools properly to prevent them from
falling off and causing injuries.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by
tough slings, hanging baskets, highline trolleys, or cranes.
● Ensure that guard rails and warning signs are set at the edges and openings
of the area involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground
under the area involving working at heights. Do not allow people to stay or
pass under the area involving working at heights.
● Inspect the scaffolding, springboards, and workbenches used for working at
heights in advance to ensure that their structures are solid and not
overloaded.
● Any violations must be promptly pointed out by the site manager or safety
supervisor and the involved personnel should be prompted for correction.
Personnel who fail to stop violations will be forbidden from working.

Cooling Product
1.5 Mechanical Safety

Hoisting
● Do not walk under hoisted objects.
● Only trained and qualified personnel should perform hoisting operations.
● Check that hoisting tools are available and in good condition.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
load-bearing object or wall.
● Ensure that the angle formed by two hoisting cables is no more than 90
degrees, as shown in the following figure.
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
Using Ladders
● Use wooden or fiberglass ladders when you need to perform live working at
heights.
● When a step ladder is used, ensure that the pull ropes are secured and the
ladder is held firm.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned. The recommended angle for a
ladder against the floor is 75 degrees, as shown in the following figure. An
angle ruler can be used to measure the angle. Ensure that the wider end of
the ladder is at the bottom, or protective measures have been taken at the
bottom to prevent the ladder from sliding.

Cooling Product
● When climbing a ladder, take the following precautions to reduce risks and
ensure safety:
– Keep your body steady.
– Do not climb higher than the fourth rung of the ladder from the top.
– Ensure that your body's center of gravity does not shift outside the legs
of the ladder.
Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:
NOTICE
Do not drill holes into the equipment. Doing so may affect the electromagnetic
shielding of the equipment and damage components or cables inside. Metal
shavings from drilling may short-circuit boards inside the equipment.
● Obtain consent from the customer and contractor before drilling holes.
● Wear goggles and protective gloves when drilling holes.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings that have accumulated inside or outside the equipment.
Moving Heavy Objects
DANGER
When pulling the equipment out of a cabinet, be aware of unstable or heavy

objects on the cabinet to prevent injury.
● Be cautious to avoid injury when moving heavy objects.

Cooling Product
● When moving the equipment by hand, wear protective gloves to prevent

injuries.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules (such as power supply units, fans, and boards) that
are installed in the equipment because they cannot support the weight of the
equipment.
● Avoid scratching the cabinet surface or damaging cabinet components and
cables during equipment transportation.
● When transporting the equipment using a forklift truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the forklift truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Choose a road with good conditions or sea for transportation to ensure
equipment safety. Avoid tilt or jolt during transportation.
● Move the cabinet with caution. Any bumping or falling may damage the
equipment.
1.6 Cooling System Safety

Welding
● At least two persons are required on a welding site.
● A welder must have a work permit.
● A welding site must be free from inflammables.
● Ensure that a fire extinguisher, wet wiper, and water container are available.
● A burning welding torch must not be placed on a component or on the floor,
and must not be placed in a metal container with acetylene and oxygen.
Otherwise, the gas may leak and cause a fire.
● High-temperature pipes after welding must be promptly cooled.
● Do not weld or cut on pressurized containers or pipes. Electric devices must be
powered off before welding.
High Temperature and Pressure

● When maintaining or replacing components, pay attention to high-
temperature components (such as the compressor, refrigerant pipe, and
electric heater) to prevent scalds.
● When maintaining or replacing components, pay attention to high-pressure
components (such as the compressor and refrigerant pipe) to prevent the
refrigerant system from being cracked or exploded due to misoperations.

Cooling Product
Refrigerant Frostbite
Refrigerant leakage may cause frostbite. Take protective measures (for example,
wear antifreeze gloves) when handling refrigerant.
Storage and Recycling

● Do not store devices near a heat source or under direct sunshine.
● Keep devices away from fire or high-temperature objects, especially devices
injected with pressurized nitrogen or refrigerant; otherwise, explosion or
refrigerant leakage may occur, causing personal injury.
● The sign indicates that the product cannot be disposed of with other
wastes that have a shell in European Union (EU) areas. To avoid environment
pollution and harm to human health, wastes must be classified and recycled.
This also promotes resource reuse. When recycling a device, fill in the device
information in the recycling collection system or contact your dealer for help.
The dealer can help you recycle devices in a safe and environment-friendly
way.
1.7 Others
Exercise caution when shutting down the smart cooling product. Doing so may
cause equipment and room overheating, which will damage the equipment.

Cooling Product
User Manual 2 Product Description
2 Product Description
2.1 Model Number Description

Indoor Unit
This document involves the following product model:
FusionCol5000-A065H4
Figure 2-1 Model number
No. Meaning Description
1 Data center smart FusionCol: data center smart cooling

cooling
2 Model series 5000: in-row smart cooling
3 Cooling mode A: air cooled
4 Model code 065: model code 065
5 Air supply mode and H: horizontal flow

system architecture
6 Power supply 4: 380–415 V, 3 PH, 50/60 Hz
Outdoor Unit
This document involves the following product model:

Cooling Product
● FusionCol500-A0904C2
● FusionCol500-P0904C2
● NetCol500-A110MC1E0
Figure 2-2 Model number (FusionCol500-A0904C2 is used as an example)
Figure 2-3 Model number (NetCol500-A110MC1E0 is used as an example)
No. Meaning Description
1 Data center smart FusionCol/NetCol: data center smart cooling

cooling
2 Model series 500: outdoor unit
3 Cooling mode A: air cooled

P: air cooled + refrigerant pump
4 Air supply mode 090: model code 090

110: model code 110
5 Power supply M: 380–415 V, 3 PH, 50 Hz

4: 380–415 V, 3 PH, 50/60 Hz
6 Climate type C: common non-corrosive environment

(class B)
7 Fan type 1: AC fan

2: EC fan
8 Packaging type E: packaging code E
9 Special identifier for 0: none

orders

Cooling Product
2.2 Overview
Fans absorb indoor hot air that moves to the evaporator with heat transmitted to
the refrigerant. The refrigerant is discharged to the outdoor unit by the
compressor, releasing heat to the outdoor environment. The indoor unit and
outdoor unit are connected using refrigerant pipes in a fully sealed manner.
Figure 2-4 System composition
(1) Power distribution unit (2) Indoor unit (3) Outdoor unit
(PDU)
(4) Signal flow (5) Power flow (6) Gas pipe
(7) Liquid pipe
NOTE
(4) The signal flow applies only to the outdoor unit equipped with an intelligent
temperature control monitoring board.
2.3 Component Description
2.3.1 Indoor Unit

Cooling Product
2.3.1.1 Product Composition
Figure 2-5 Components 1
No. Name Description
1 Fan ● The energy-efficient EC fan that supports stepless

speed adjustment is used to reduce the fan energy
consumption.
● The direct drive that the fan adopts supports a wide
speed adjustment range which is not subject to the
transmission ratio. It has higher transmission
efficiency than the belt drive, which reduces belt
replacements and routine checks.
● The fan is controlled over RS485. You can view the
fan speed and running status in real time on the
display module and can obtain fault information
including fan blockage, overvoltage, and
undervoltage. The features allow you to view the
status and locate a fault.
● Each fan is controlled by an independent switch and
can be maintained online. If a fan fails, the entire
system does not shut down.
2 Display The display module provides a 7-inch true-color

module touchscreen that provides man-machine interfaces for
query, setting, management, and maintenance.

Cooling Product
3 Electric heater ● The positive temperature coefficient (PTC) electric

(optional) heater automatically adjusts heating capacity and
provides multiple protection measures to ensure
safe and reliable operation.
● The heater features quick start, large heating
capacity, and even heating.
4 Condensate Drives the drainage if water is drained from the top of

pump the unit.
5 Check valve Prevents component damage caused by gas or liquid

backflow.
6 Air filter The G4 air filter is used.
Figure 2-6 Components 2
1 Electrical box The PSU and built-in electrical control component

control the power supply efficiently.

Cooling Product
2 Compressor ● The variable-frequency compressor drive and 24 V

drive power supply unit (PSU) are integrated into one
device to deliver high efficiency and save space in
the smart cooling product.
● The compressor drive is controlled over RS485. You
can view the drive alarms on the display module in
real time for fault locating.
3 Wet film ● Lowers the water quality requirements and improves

humidifier the environment adaptability.
(optional) ● Uses a simple structure and is easy to remove and
maintain.
● Quickly starts and generates huge humidification
capacity.
● Consumes low power, saving more than 95% energy
compared with a traditional electrode humidifier.
● Provides a longer service life and maintenance
interval than a traditional electrode humidifier.
4 Compressor ● A DC variable-frequency compressor is adopted,

which features compact size, light weight, low noise,
a long service life, and high reliability, stability, and
energy efficiency.
● Threaded connection negates the need of welding
during replacement, making maintenance easy.
● The high-precision drive automatically adapts to the
system pressure fluctuations.
● The drive conducts precision self-check. Compressor
and drive faults are separated.
5 Filter dryer The filter dryer absorbs water from the refrigerant
pipes and filters out the foreign matter, which reduces
component damage rates and improves operating
efficiency and reliability.
6 Sight glass Allows you to observe the refrigerant flow and gas
content for easy maintenance and optimization.
7 Oil separator The oil separator separates the lubricant brought out
due to discharge of the compressor and brings back the
separated lubricant to the compressor.

Cooling Product
8 Evaporator ● The evaporator adopts the inner threaded copper

pipes and blue hydrophilic aluminum foil to prevent
water blowing due to condensate water
accumulation and improve heat exchange
performance. The V-type evaporator optimizes the
airflow organization and reduces the air resistance.
● The finned-tube evaporator with a high cooling
efficiency adopts the synergy field principle and the
Computational Fluid Dynamics (CFD) to optimize
the process design, which improves the heat
exchange efficiency greatly.
● The small-diameter pipes are adopted to enhance
the heat exchange performance. The heat exchange
efficiency is increased by more than 10% compared
with that of a traditional solution.
● The designed pressure bearing capacity of the heat
exchange coil is 4.35 MPa, providing excellent
pressure resistance capability.
9 Electronic ● The throttling device uses a miniature controller to

expansion control the operation of the step motor, thereby
valve (EEV) changing the pass-through area of the EEV to
regulate the flow of refrigerant in the cooling
system.
● The main control module contains an EEV energy
storage unit to prevent slugging due to refrigerant
migration caused by unexpected power-off.
10 Extra-low Built-in ELV control components:

voltage (ELV) ● The main control module manages the unit
box operation and connects the teamwork and
monitoring communications cables. Modular design
facilitates replacement.
● The temperature and humidity (T/H) sensor
measures the return air temperature and humidity.
● When the air filter is dirty or blocked, the
differential pressure switch triggers an alarm,
prompting you to replace the air filter.
2.3.1.2 Display Module
Appearance
The display module provides a 7-inch true-color touchscreen that provides man-
machine interfaces for query, setting, management, and maintenance.

Cooling Product
Figure 2-7 Display module
(1) Indicator (2) I2C/12V (reserved)
(3) DP port (display port), connected to the (4) SW (reserved)

main control module
Table 2-1 Indicator and buzzer status description

Indicator Buzzer Running Status
Green No buzzing The unit is operating properly, or there is a

warning.
Yellow Intermittent There is an unacknowledged major alarm.

buzzing
Red Constant There is an unacknowledged critical alarm.

buzzing
Note: Hold down the SW button on the main control module for about 1s. In all
the preceding states, the indicator blinks at 1 Hz (on for 0.5s and off for 0.5s).
Functions
Function Description
Single unit Each unit has an independent control system to ensure normal
control and high-precision operation.
Operations Users can set parameters and query status on the 7-inch true-
color touchscreen.

Cooling Product
Four remote The module supports the four remote functions when it
functions connects to the NMS.
● Telemetry: measures the supply air temperature, return air
temperature, supply air humidity, return air humidity, and
working status of the unit.
● Teleadjust: adjusts the temperature, humidity, and alarm
threshold.
● Teleindication: generates alarms for the startup/shutdown,
overvoltage/undervoltage, high/low return air temperature,
high/low return air humidity, air filter normal/blocked, and
fan normal/faulty state.
● Telecontrol: controls startup/shutdown.
Teamwork When multiple units work cooperatively, the controller

optimally distributes the heat load to reduce energy
consumption and provides backup to improve reliability.
● Backup: When a unit in the group is faulty, the backup unit
starts to operate automatically, improving system reliability.
● Rotation: Each unit enters the active mode one by one
periodically.
● On-demand operation: The number of operating units varies
depending on the thermal load power in the data center to
meet requirements promptly, eliminate hot spots, and save
energy.
● Anti-competitive running: A mechanism is adopted to
prevent multiple units in the same equipment room
operating in opposite status to save energy.
● Independent teamwork control: If a communications cable in
the teamwork network is disconnected, two teamwork
networks are formed. A unit in the network without a
master unit can automatically become the master unit to
continue teamwork control.
Remote Users can remotely manage the operating status of one or

management more units.
Storage ● A large number of fault alarm records can be stored. Alarms

can be managed by severity. A maximum of 500 historical
alarms can be stored for each severity. That is, a maximum
of 1500 historical alarms can be stored.
● The controller displays up to 30 days of temperature and
humidity in colored curves. O&M personnel can view the
operating status of the device onsite.
Log Access logs can be backtracked. Up to 1000 historical operation

backtracking logs recording login and setting can be stored.

Cooling Product
Power Supports alarm reporting, fault diagnosis, and alarm recording

management for reverse phase, open phase, overvoltage, undervoltage, high
frequency, and low frequency; provides functions such as
automatic protection, recovery, and restart.
Features
● The display panel provides a touchscreen with a user-friendly interface.
● The controller is highly precise and responsive.
● The display panel is protected by a multi-level password protection
mechanism to avoid misoperation.
● The password is verified each time the system is started or shut down to
ensure system operation security.
● The controller provides functions such as automatic recovery after power
failure and water leakage detection, improving the system reliability.
● The module displays the operating status, time, and other parameters of
components in real time.
● Multiple display languages are supported.
● O&M personnel can export fault records in one-click mode, making it easy to
operate the device and know the running status of the device.
● The device supports communications protocols such as Modbus RTU, Modbus
TCP, and SNMP, facilitating connection to the network management system.
● The display panel intelligently identifies abnormal parameter settings
(incorrect commands) and rejects them automatically.
2.3.1.3 Main Control Module
Appearance
Figure 2-8 Main control module
(1) Running indicator (2) Alarm indicator (3) FE_1 port
(4) CAN_IN port (5) RS485/12V port (6) USB port
(7) SW button (8) FE_2 port (9) CAN_OUT port

Cooling Product
(10) COM/FE port (11) DP port
Indicators
Indicator Status Description
Running indicator (RUN) Off The unit is shut down.
Blinking green The unit is started.
Alarm indicator (ALM) Off There is no alarm, or a

warning or minor alarm
is generated.
Steady red There is a major or

critical alarm.
Communications Ports
● FE_1 and FE_2 ports: connect FE (MAC_CAN) teamwork communications
cables.
● CAN_IN and CAN_OUT ports: connect CAN teamwork and RS485 monitoring
cascading communications cables.
● RS485/12V port: connects a temperature and humidity (T/H) sensor.
● COM/FE port: connects a monitoring communications cable.
Appeara Port FE_1 and CAN_IN RS485/1 COM/FE
nce FE_2 and 2V Port Port
CAN_OU
T
Pin PIN1 FE TX+ RS485 T+ RS485 FE TX+

(+) HT+
PIN2 FE TX– RS485 T– RS485 FE TX–

(–) HT–
PIN3 FE RX+ - 12V FE RX+
PIN4 - RS485 R+ RS485 RS485+

HT+
PIN5 - RS485 R– RS485 RS485–

HT–
PIN6 FE RX– - - FE RX–
PIN7 - CANH - -
PIN8 - CANL GND -

Cooling Product
● USB port: connects a WiFi module or USB flash drive.

Appearance USB Port
● Connects the WiFi module to the unit over the Service

Expert app. You can obtain the service authorization
code when the unit is powered on for the first time, and
view or obtain the running information about the unit
during inspection. The user must be an authorized
service engineer. To ensure security, remove the WiFi
module immediately after use.
● Connects a USB flash drive to export data, import and
export configuration files, import certificates and keys,
and upgrade the version.
NOTE
This port is protected by a security mechanism.

● DP port: connects to the display module.
Appearance DP Port
Connects to the display module for communication and

power supply.
Button
Appearance SW Button
When the smart cooling product is shut down and the

admin user has logged in, if you hold down the button for
more than 10s, a red frame is added to the button that
involves a risky operation on the display module within 5
minutes. You can press and hold down the button for 10s
to enter the risky operation screen. Exercise caution
because a risky operation may affect system data.
2.3.2 Outdoor Unit

Using the galvanized sheet and surface phosphatization + powder coating
techniques, the outdoor unit provides strong environmental adaptability with its
sound rigidity and anticorrosion performance.

Cooling Product
2.3.2.1 FusionCol500-A090
Figure 2-9 Appearance
1 Temperature The sensor detects the outdoor ambient temperature to

sensor determine whether refrigerant leakage occurs.
2 Electric The IPX5 requirements are met. A built-in fan drive is

control box used:
● Modular design delivers high efficiency and facilitates
quick replacement.
● The drive is separated from the motor, which
facilitates fault locating and replacement.
3 Fan ● The highly efficient EC fan saves more than 30% of

energy than a common fan.
● The fan adopts the direct drive mode. Fan speed
control by the direct drive has a wide application
range.
● RS485 communication control is used. The fan
running status can be viewed in real time on the
display module.
4 Condenser ● The V-shaped condenser has a small footprint.

● Pressure preservation is performed on the condenser
before delivery, and the pipe ports are properly sealed
to prevent foreign matter from entry.

Cooling Product
2.3.2.2 FusionCol500-P090
1 Temperature The sensor detects the outdoor ambient temperature.

sensor
2 Electric The IPX5 requirements are met. A built-in fan drive and
control box refrigerant pump drive are used:
● Modular design delivers high efficiency and
facilitates quick replacement.
● The fan drive is separated from the motor, which
facilitates fault locating and replacement.
3 Fan ● The highly efficient EC fan saves more than 30% of

energy than a common fan.
● The fan adopts the direct drive mode. Fan speed
control by the direct drive has a wide application
range.
● RS485 communication control is used. The fan
running status can be viewed in real time on the
display module.
4 Condenser ● The V-shaped condenser has a small footprint.

● Pressure preservation is performed on the condenser
before delivery, and the pipe ports are properly
sealed to prevent foreign matter from entry.
5 Liquid storage The tank supplies liquid refrigerant to the refrigerant

tank pump to ensure reliable operation.

Cooling Product
6 Refrigerant ● In a low-temperature environment, the high-

pump efficiency variable-frequency refrigerant pump
substitutes for a compressor to transport the
superheated refrigerant to the outdoor for free
cooling. After cooling, the liquid refrigerant is
transported to the indoor unit to continue heat
exchange.
● RS485 communication control is used. The
refrigerant pump running status can be viewed in
real time on the display module.
2.3.2.3 NetCol500-A110
1 Condenser The V-shaped condenser has a small footprint.
2 Electric The IPX5 requirements are met.

control box
3 Fan ● The AC fan speed can be adjusted in the range of

10% to 100%.
● The variable frequency drive ensures stable running
at low loads.
2.4 Physical Ports

Cooling Product
2.4.1 Pipe Ports

Name Port Description
Indoor unit Refrigerant liquid pipe Outer diameter of 5/8 inch (15.88
mm), welding
Refrigerant gas pipe Outer diameter of 7/8 inch (22.22

mm), welding
Humidifier water inlet G 1/2 inch, internal screw thread (with

pipe a hose)
Drainpipe BSPP 1/2 inch, internal screw thread
Outdoor unit Refrigerant liquid pipe Outer diameter of 5/8 inch (15.88
(FusionCol500 mm), welding
-A090/
NetCol500- Refrigerant gas pipe Outer diameter of 7/8 inch (22.22
A110) mm), welding
Outdoor unit Refrigerant liquid pipe Outer diameter of 7/8 inch (22.22
(FusionCol500 mm), welding
-P090)
Refrigerant gas pipe Outer diameter of 7/8 inch (22.22
mm), welding

Cooling Product
2.4.2 Electrical Ports on the Indoor Unit

Figure 2-12 Electrical box
(1) Surge protection and (2) AC contactor KM5 (3) Intermediate contactor
voltage detection board FV1 KM3
(4) Current transformers TA (5) Interlocked contactors (6) Outdoor unit power supply
KM1/KM2 1-2 QF6
(7) Standby power switch QF2 (8) Active power switch QF1 (9) Active power PE
(10) Standby power PE (11) Outdoor unit power PE (12) Outdoor unit power
supply 1-1
(13) Drive switch QF3 (14) PSU switch QF5 (15) Electric heater switch QF4
(optional)
(16) Electric heater contactor (17) Crankcase heating relay (18) Fuses FU1 to FU6
KM4 (optional) K1

Cooling Product
Figure 2-13 Extra-low voltage (ELV)
(1) Main control module (2) Signal cable terminal blocks
Table 2-2 Signal cable terminal block
Appearance Pin X501 X502 X503
1 Smoke sensor Water sensor Outdoor unit

(12VDC-SR) (AI-W6G+) RS485
communicatio
n
(RS485+SW)
2 Smoke sensor Water sensor Outdoor unit

(SMOKE) (AI-W6G–) RS485
communicatio
n (RS485-SW)
3 Remote - Outdoor unit

startup/ RS485
shutdown communicatio
(DI-Z+) n (GND-ISO)
4 Remote - -
startup/
shutdown
(DI-Z–)
5 Common - -
alarm (DO-
Z1+)
6 Common - -
alarm (DO-
Z1–)
7 Common - -
alarm (DO-
Z2+)

Cooling Product
Appearance Pin X501 X502 X503
8 Common - -
alarm (DO-
Z2–)
Figure 2-14 Holes
(1) Skylight signal cable hole on the top (2) Drainpipe hole on the top
(3) Refrigerant liquid pipe hole on the top (4) Refrigerant gas pipe hole on the top
(5) Humidifier water inlet pipe hole on the top (6) Power cable hole on the top
(7) Signal cable hole on the top (8) Humidifier water inlet pipe hole at the
bottom
(9) Power cable hole at the bottom (10) Refrigerant gas pipe hole at the bottom
(11) Drainpipe hole at the bottom (12) Refrigerant liquid pipe hole at the bottom
(13) Signal cable hole at the bottom
2.4.3 Electrical Ports on the Outdoor Unit

Cooling Product
Figure 2-15 FusionCol500-A090 electric control box
(1) Temperature control (2) RS485 communications (3) General switch QF1
intelligent monitoring board terminal
(4) Reserved switch QF2 (5) Fan wiring terminal (6) PE copper bar
(7) Address board (8) Fan drive
Figure 2-16 FusionCol500-P090 electric control box
(1) Temperature control (2) RS485 communications (3) General switch QF1
intelligent monitoring board terminal
(4) Fan/Refrigerant pump (5) PE copper bar (6) Address board

wiring terminal
(7) Refrigerant pump drive (8) Fan drive

Cooling Product
2.4.3.3 NetCol500-A110
Figure 2-17 NetCol500-A110 electric control box
(1) PE copper bar (2) Fan switch QF1 (3) Low temperature
component switch QF2
(4) Fan wiring terminal

Cooling Product
User Manual 3 Technical Specifications
3 Technical Specifications
NOTE
You can view the BOM number on the equipment barcode.
3.1 Indoor Unit

Figure 3-1 Appearance and dimensions
Model FusionCol5000-A065H4
BOM number 52274831 52274831-001
Heating function Available Not available
Humidifying function Available Not available

Cooling Product
Humidifier water inlet Available Not available

hose
Reheating capacity 6 kW Not available
Humidification capacity 3 kg/h Not available
Net weight/Gross 365 kg/396 kg 360 kg/391 kg

weight
Power specifications 380–415 V AC, 50 Hz/60 Hz, 3W+PE

Tolerance: rated voltage –10% to +10%; rated
frequency –3 Hz to +3 Hz
Power supply Dual power supplies
Maximum current 46 A
Operating temperature 18–45°C
Operating humidity 20%–80% RH
Storage temperature –40°C to +70°C
Storage humidity 5%–95% RH (non-condensing)
Maximum operating 4000 m

altitude
IP rating IP20
Refrigerant R410A
Cooling capacity 65 kW
Tested under rated working conditions (indoor dry-
bulb temperature: 40°C; relative humidity: 24%;
outdoor temperature: 35°C)
Air supply mode Horizontal flow
Air volume 12,000 m3/h
Pipe routing mode Pipes can be routed from the top or bottom.
Condensate pump Available
Water pump lift 4m
Compressor connection Threaded connection

mode
Filter dryer connection Threaded connection

mode
Caster Available

Cooling Product
Table 3-1 Derating coefficients
Altitude [0, 1000 1500 2000 2500 3000 3500 4000

(m) 1000)
Density 1 0.887 0.835 0.785 0.737 0.692 0.649 0.608

coefficient
Air volume 1 0.887 0.835 0.785 0.737 0.692 0.649 0.608

coefficient
Cooling 1 0.940 0.909 0.878 0.846 0.815 0.784 0.753

capacity
coefficient
3.2 Outdoor Unit

Table 3-2 Application environment
Type Description
Class A (controlled Indoor environments where the temperature

environment) and humidity are controlled, including rooms
where human beings live
Class B (uncontrolled Indoor environment where the ambient

environment) temperature and humidity are not controlled
or outdoor environments (with simple
shielding measures) where the humidity can
reach 100%.
Class C (harsh environment) Sea environments or outdoor land

environments (with simple shielding measures)
near pollution sources. Pollution sources refer
to the following areas:
● Areas within 3.7 km away from saline water
areas such as the ocean and saline lakes
● Areas within 3 km of serious pollution
sources, such as metallurgic plants, coal
mines, and heat and power plants
● Areas within 2 km away from medium
pollution sources, such as chemical
factories, rubber plants, and electroplating
factories
● Areas within 1 km away from light pollution
sources, such as food factories, tanneries,
and heating boilers
Class D (marine environment) Areas within 500 m away from the seashore.

Cooling Product
NOTE
If an outdoor unit needs to be used at a site 3.7–10 km away from the coast in a class B
environment, it is recommended that the unit be installed in a shielded area, such as a
podium building, ground, or building rear, to prevent mechanical parts from being corroded
by sea wind (the functionality and reliability of the system must not be affected).
Alternatively, use an outdoor unit that supports class C environments to avoid corrosion. If
the site is more than 10 km away from the coast, the unit can be properly installed.
3.2.1 FusionCol500-A090
Figure 3-2 Dimensions
Model FusionCol500-A0904C2
BOM number 52275411
Power supply Powered by the indoor unit
Fan air volume 25000 m3/h
Temperature control Available

intelligent
monitoring board
Operating –20°C to +45°C

temperature
Environment type Class B
Number of fans 1
Net weight 242 kg
IP rating of the IPX5

electric control box

Cooling Product
3.2.2 FusionCol500-P090
Model FusionCol500-P0904C2
BOM number 52275411-001
Fan air volume 25000 m3/h
Temperature control Available

intelligent
monitoring board

temperature
Number of fans 1
Net weight 302 kg


Cooling Product
3.2.3 NetCol500-A110
Model NetCol500-A110MC1E0
BOM number 52274570
Fan air volume 40,000 m3/h
Temperature control Not available

intelligent
monitoring board

temperature
Number of fans 2
Net weight 366 kg


Cooling Product
User Manual 4 System Installation
4 System Installation
4.1 Installation Requirements
4.1.1 Installation Precautions

Transportation
● Choose a road with good conditions or sea for transportation. No excessive tilt
or jolt is allowed during transportation.
● Use a pallet truck to move the device with its case down from the truck. The
forks must be properly positioned to ensure that the device does not topple.
● Move a cabinet with caution. Any bumping or falling may damage the device.
Storage
If the device will not be used immediately, store it according to the following
requirements:
● Do not remove the packing materials, and check the packing materials
regularly (recommended: every three months). If the package is damaged,
replace it in a timely manner.
● If the device is unpacked but not put into use immediately, put it inside the
original package with the desicant bag, and seal it using tape.
● Store the device in a dry, rainproof, fireproof, and anticorrosive environment.
● Ensure that the device is free from dirt, water, and animal intrusion.
● Do not tilt the package or place it upside down.
● Do not stack packing cases.
Installation
● Move the device close to the installation site before unpacking. Unpacking the
device with caution to avoid scratching or bumping.
● Avoid damaging cabinet components and cables when moving the indoor
unit.

Cooling Product
● Do not use the copper pipe or electric control box as a weight-bearing point
when moving the outdoor unit, and keep the fins intact.
● Wear protective gloves during installation.
● To ensure the optimal operating condition and longest service life, install the
device correctly as required.
● If there are multiple outdoor units onsite, it is recommended that a
permanent label be added to each outdoor unit to mark the mapping
between the outdoor units and the indoor units. This helps quickly locate and
rectify outdoor unit faults. It is recommended that a permanent label be
attached or silk-screened at an eye-catching position on the side of the
electric control box of the outdoor unit.
● If a concrete base is used, the requirements are as follows:
– The horizontal gradient of the concrete base cannot exceed 5°.
– The concrete base drains water smoothly and there is no accumulated
water around it.
– The strength level of the concrete base must be greater than or equal to
C20.
Pipe Routing
● Avoid bends and ensure that the connection between indoor and outdoor
units is the shortest.
● After determining the optimal pipe connections for the indoor and outdoor
units, calculate the number of bends and tees and convert the number into
the equivalent length of straight pipes.
● The total length (L) of pipes connecting the indoor unit and outdoor unit
equals to the equivalent length of components plus the length of the straight
pipes connecting the indoor unit and outdoor unit. Pipe length mentioned in
this document is the equivalent length.
● You are advised to select the pipes based on the total length of the pipes
connecting the indoor unit and outdoor unit, because different pipe diameters
influence the voltage drop and performance of the cooling system.
● Wrap the refrigerant pipes (including hose clamps) with thermal insulation
foam.
● Thermal insulation measures should be applied to outdoor water pipes to
prevent drainage blockage or insufficient water supply due to freezing.
● When pipes are routed through holes on the unit, seal the holes to prevent air
duct leakage and copper pipe damage. Seal the ends of copper pipes to
prevent foreign matter from entering refrigerant pipes.
● Pipes cannot be routed from the bottom on a concrete floor.

Cooling Product
Table 4-1 Equivalent length of components
Copper Pipe 45-degree 90-degree 180-degree T-shaped 3-

Outer Bend (Unit: Bend (Unit: Bend (Unit: Way Valve
Diameter m) m) m) (Unit: m)
(Unit: inch)
3/8 0.12 0.2 0.4 0.6
1/2 0.14 0.25 0.5 0.65
5/8 0.17 0.3 0.6 0.7
3/4 0.2 0.35 0.7 0.8
7/8 0.24 0.42 0.8 1.2
1 0.28 0.5 1 1.3
1-1/8 0.32 0.6 1.2 1.4
Pipe Welding
● Before welding, take measures to protect the needle valve (discharge pipe
needle valve) within 500 mm from the welding position (by removing the
valve plug or wrapping the valve with a piece of wet cloth).
● When connecting the indoor and outdoor units, you are advised to weld pipes
to the outdoor unit first. Seal the pipe after the welding break exceeds 15
minutes to prevent dust and water from entering the pipe.
● During the welding, take protective measures, such as spreading a piece of
wet cloth, around the welding position, to avoid burning the sheet metal,
internal components, needle valves, other pipes, pipe clamps, thermal
insulation foam, cables, labels, and tags.
● After welding a long copper pipe or a copper pipe with a bend, clean the pipe
with nitrogen to prevent foreign matter from affecting other parts.
Cabling
● Connect cables in accordance with the installation laws and regulations of the
country or region where the project is located.
● Obtain the current parameters from the device nameplate.
● Ensure that the voltage and frequency of the power supply meet the
requirements of the device.
● Only qualified electrical installation personnel are allowed to connect cables.
Before connecting cables, wear insulation and protective equipment, such as
protective gloves.
● Before connecting cables, use a multimeter to measure the input voltage and
ensure that the power supply is disconnected.

Cooling Product
● All units must be securely grounded. The ground resistance must comply with
local laws and regulations to prevent poor grounding.
● Power cables and signal cables must be separately routed with a spacing
equal to or greater than 30 mm between them, and they must not be routed
in the same pipe. Electric and ELV cables must be bound separately.
● Before connecting cables to ports, leave enough slack to reduce the tension
on the cables and prevent poor cable connections.
● Cable colors in this document are for reference only.
4.1.2 Layout Principles

The layout principles are as follows:
● If the outdoor unit is higher than the indoor unit: The vertical height
difference between the indoor and outdoor units should not exceed 30 m.
(When calculating the height difference, use the bottom of the compressor as
the reference for the indoor unit and the top of the condenser as the
reference for the outdoor unit.) An oil trap should be set every 5 m to 6 m
along the vertical gas pipe to ensure system reliability, and an inverted trap
should be set at the liquid pipe of the outdoor unit.
● The inverted U-shaped trap must be at least 1 m higher than the bottom of
the outdoor unit.
● If the outdoor unit is lower than the indoor unit: The vertical height difference
between the indoor and outdoor units should not exceed 8 m. (When
calculating the height difference, use the bottom of the compressor as the
reference for the indoor unit and the bottom of the condenser as the
reference for the outdoor unit.)
● The equivalent length of the one-way pipe should be equal to or less than
100 m.
● In the figure, is a sign of a tilt, indicating that the scale of the pipe
tilting is at least 1:200. The pipe tilting direction should be consistent with the
hypotenuse of the right triangle.
● Pipes through the wall or floor of the equipment room should be routed in
tubes, between which sealing measures (firestop putty recommended) are
taken.

Cooling Product
Figure 4-1 Pipe layout
(A) Top pipe routing scenario (B) Bottom pipe routing (1) Inverted U-shaped trap
scenario
(2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
4.1.3 Indoor Unit Installation Position
Precautions
● If the actual total load of servers corresponding to a single smart cooling
product is less than 10% of the rated cooling capacity of the smart cooling
product or the equipment room is not properly sealed, the humidity in the
equipment room may be too high. This is not a product quality issue and
should be dealt with by adding a dehumidifier.
● Do not install smart cooling products near noise-sensitive places such as
offices and meeting rooms.
● Before installation, check whether the installation environment meets the
requirements and whether the building needs to be altered to facilitate pipe
layout, cable routing, and ventilation duct construction.
● To ensure good ventilation, do not place the indoor unit in the corner of a
room or at the end of a long and narrow room.
● Check that all doors and windows of the equipment room are closed to
reduce the workload of the smart cooling product during system operation.
Environmental Requirements
Item Requirement
Room door Width ≥ 1.2 m; height ≥ 2.3 m
Equipment The equipment room provides good heat insulation, and the
room walls and floor are dampproof.
Floor Floor bearing capacity ≥ 530 kg/m2

Cooling Product
Item Requirement
Water supply The inlet water pressure should be in the range of 0.1–0.7 MPa
(a reducing valve must be installed at the humidifier water inlet
if the inlet water pressure exceeds 0.7 MPa). If the inlet water
pressure is lower than 0.1 MPa, a check valve must be installed
at the humidifier water inlet. The temperature should be in the
range of 1°C–40°C.
Specific requirements:
● Non-freezing and nephelometric turbidity units (NTU) < 3
● No visible substances
● 6.5 ≤ pH value ≤ 8.5
● Total hardness (in CaCO3) ≤ 450 mg/L
Drainage The distance between the top drainage of the water pump and
the cabinet installation surface should not exceed 4 m.
Power Leakage circuit breakers are not recommended for the main
distribution power route. If a leakage circuit breaker is required by the
customer or local regulations, select the residual current circuit
breaker (RCCB) that is insensitive to single-phase DC pulsation
and transient impulse current.
Space Requirements
Install the device according to the design drawing and reserve space for
maintenance. At least 1200 mm maintenance space must be reserved in front of
or at the rear of the indoor unit, and at least 600 mm maintenance space must be
reserved at the other end.

Cooling Product
Figure 4-2 Space requirements
(1) FusionCol5000-A (2) Equipment
4.1.4 Outdoor Unit Installation Position

Precautions
● Ensure that air smoothly flows into and out of the condenser. Install an
outdoor unit in clean areas that are away from residential areas.
● The levelness and gradient of the outdoor unit cannot exceed ±5°.
● Electrical cable connection to the refrigerant pump is involved at the bottom
of the outdoor unit equipped with a refrigerant pump. Ensure that any water
around the unit can be effectively drained and will not overflow to the
refrigerant pump connection box.
Special Environment Requirements

● Monsoon: If you install the outdoor unit vertically, ensure that the air
produced by fans flows in and out in the same direction as the monsoon.
● Direct sunlight: In high-temperature areas, avoid exposing the outdoor unit to
direct sunlight.
● Wind and sand: Prevent sand from entering the condenser in deserts and
windy and sandy areas.
● Catkins season: Prevent catkins from entering the condenser and clean up
catkins at the air intake and exhaust vents.

Cooling Product
Installation Mode
Figure 4-3 Installation mode
Space Requirements
The outdoor unit supports distributed installation and compact installation.
NOTE
● To facilitate installation and maintenance, ensure that the direction of the electric
control box is the same as that shown in the figure. indicates the electric control box.
● If the outdoor unit needs to be transported again, reserve sufficient clearances based on
the actual transportation situation.
● The following figures show the installation clearances with smooth air flow at the site. If
the air flow is not smooth, contact technical support to determine appropriate
installation clearances.
● The number of units in a single group cannot exceed 48. If multiple groups are
configured, the distance between groups must be greater than or equal to 5 m. If the
number of units in a single group exceeds the limit or the distance between groups does
not meet the requirement, contact technical support.
If distributed installation is adopted, a single unit can be installed separately or

two units can be installed together. The following uses two units as an example.
The space requirements also apply to the installation of a single unit.

Cooling Product
Figure 4-4 Space requirements for distributed installation
Table 4-2 Spacing for distributed installation

Wall Height Base Height A B C
≤ 500 mm ≥ 150 mm ≥ 1200 ≥ 1400 ≥ 1000

mm mm mm
≥ 500 mm ≥ 500 mm ≥ 1200 ≥ 1400 ≥ 1000

and ≤ 1000 mm mm mm
mm
Figure 4-5 Space requirements for compact installation (≤ 48 units)

Cooling Product
Table 4-3 Spacing for compact installation

Wall Base A B C D
Height Height
≤ 1000 mm ≥ 500 mm ≥ 1400 mm ≥ 2000 mm ≥ 1300 mm ≥ 30 mm

and ≤ 1000
mm
≥ 1000 mm ≥ 1400 mm ≥ 1800 mm ≥ 1300 mm ≥ 30 mm
Installation Mode
Space Requirements
NOTE

Cooling Product
If distributed installation is adopted, a single unit can be installed separately or

two units can be installed together. The following uses two units as an example.
The space requirements also apply to the installation of a single unit.

≤ 500 mm ≥ 150 mm ≥ 1200 ≥ 1400 ≥ 1000

mm mm mm
≥ 500 mm ≥ 500 mm ≥ 1200 ≥ 1400 ≥ 1000

mm

Cooling Product

Wall Base A B C D
Height Height
≤ 1000 mm ≥ 500 mm ≥ 1400 mm ≥ 2000 mm ≥ 1300 mm ≥ 30 mm

and ≤ 1000
mm
≥ 1000 mm ≥ 1400 mm ≥ 1800 mm ≥ 1300 mm ≥ 30 mm
4.1.4.3 NetCol500-A110
Installation Mode
Space Requirements
NOTE

Cooling Product

≤ 500 mm ≥ 150 mm ≥ 1200 ≥ 1400 ≥ 1000

mm mm mm
≥ 500 mm ≥ 500 mm ≥ 1200 ≥ 1400 ≥ 1000

mm

Cooling Product

Wall Base A B C D
Height Height
≤ 1000 mm ≥ 500 mm ≥ 1400 mm ≥ 2000 mm ≥ 1300 mm ≥ 30 mm

and ≤ 1000
mm
≥ 1000 mm ≥ 1400 mm ≥ 1800 mm ≥ 1300 mm ≥ 30 mm
4.2 Installation Preparations
4.2.1 Tools
The onsite technical personnel can select tools based on the site requirements.
Category Tool
Personal
protective
equipment (PPE)
Safety gloves Safety goggles Anti-dust mask Safety shoes
- -
Safety helmet Safety belt
Transportation
Manual pallet Electric pallet Hoisting rope Lever (bearing

truck truck (bearing capacity capacity ≥ 400
≥ 400 kg) kg)
General
Measuring tape Right angle Marker Hammer drill

Cooling Product
Category Tool
Claw hammer Socket wrench Adjustable Torque wrench

(10 mm/13 wrench (10"/15") (28 mm/30
mm/18 mm) mm/36 mm/50
mm)
Solid wrench (10 Phillips Flat-head Electric

mm/13 mm/18 screwdriver screwdriver screwdriver
mm) (M4/M6/M8) (M3/M4)
Diagonal pliers Needle-nose Combination Hacksaw

pliers pliers
Step ladder (2 m) Flashlight Thermometer
Pipe
Cutter Thread sealant or Thermal Welding torch

sealing tape a insulation foam
sealant or sealing
tapeb

Cooling Product
Category Tool
Silver copper Oxygen Acetylene Nitrogen

welding rod
containing 5%
silver
- -
Hot melt device Pipe bender

(for rigid pipes)
a: The specifications of thread sealant/sealing tape are as follows:

● Applicable to all pipe materials
● Anaerobic metal pipe thread sealant with PTEF as the padding
● Maximum gap: 0.5 mm
● Pressure resistance: above 1.6 MPa
● Compliant with industry standards
b: Temperature resistance 85°C at least for thermal insulation foam sealant or
sealing tape
Cable
Wire strippers Power cable Insulation tape Heat shrink

crimping tool tubing
- -
Heat gun Cable tie
Commissioning
Vacuum pumpc Rubber hose (5 Pressure gauge Reducing valvee

PCS)d (2 PCS)d

Cooling Product
Category Tool
Nitrogenf Antifreeze gloves Electronic Multimeter

balance
(measurement
range: ≥ 20 kg)
- -
Clamp meter Thermocouple

temperature
sensor
c: The flow rate of the vacuum pump should range from 2 L/s to 4 L/s. The
absolute vacuum degree should be 60 Pa at most.
d: The pressure gauges and rubber hoses must be dedicated for R410A. The
measuring range of the pressure gauges must be at least 4.0 MPa, and the
rubber hoses must withstand a pressure of at least 4.5 MPa. Ensure that the
rubber hoses match the 1/4 inch needle valves inside the unit. If necessary,
prepare needle valve adapters. When charging refrigerant, you are advised to
use a safety valve to prevent refrigerant leakage during the removal of a
rubber hose, which may cause frostbite.
e: The nitrogen cylinder port should have a reducing valve, and the measuring
range should be at least 4.0 MPa.
f: Dry nitrogen.
4.2.2 Materials
Item Description Type
Standard This type of materials is Materials in the packing list

material delivered with the unit and
can be obtained from the
fittings bag.
Auxiliary Customers can purchase this Refrigerant, pipe component,

material type of materials from the power cable, and
supplier or other vendors. communications cable

Cooling Product
Item Description Type
Optional Customers can purchase this T/H sensor and smoke sensor
material type of materials from the
supplier based on application
scenarios.
Engineering Customers need to purchase Drainpipe, humidifier water

procurement this type of materials by inlet pipe, pipe support, and
material themselves. equipotential ground cable
4.2.2.1 Refrigerant
CAUTION
Do not use low-quality refrigerant. The supplier is not responsible for any device
damage caused by low-quality refrigerant.
Verify that the R410A refrigerant is authentic in the following ways:
1. Dial the refrigerant vendor's hotline to confirm the refrigerant authenticity.

2. Place the refrigerant in an indoor place with constant temperature and
humidity for 24 hours. Then, use a thermometer to measure the temperature
of the refrigerant cylinder outer surface and connect a pressure gauge to the
pressure tank to measure the internal pressure. Find the saturation pressure
corresponding to the measured external surface temperature from the
mapping table. If the deviation between the saturation pressure and the
measured internal pressure is greater than 0.2 MPa, the refrigerant does not
meet the requirements and needs to be replaced.
Figure 4-12 Refrigerant detection
Table 4-8 R410A saturation pressure (gauge pressure)
Temperature Saturation Temperature Saturation Temperature Saturation

(°C) Pressure (°C) Pressure (°C) Pressure
(MPa) (MPa) (MPa)
0 0.7 19 1.31 38 2.21
1 0.73 20 1.35 39 2.27

Cooling Product
Temperature Saturation Temperature Saturation Temperature Saturation

(°C) Pressure (°C) Pressure (°C) Pressure
(MPa) (MPa) (MPa)
2 0.75 21 1.39 40 2.33
3 0.78 22 1.43 41 2.39
4 0.81 23 1.47 42 2.45
5 0.84 24 1.51 43 2.51
6 0.87 25 1.56 44 2.57
7 0.9 26 1.60 45 2.63
8 0.93 27 1.65 46 2.7
9 0.96 28 1.69 47 2.76
10 0.99 29 1.74 48 2.83
11 1.02 30 1.79 49 2.9
12 1.05 31 1.84 50 2.97
13 1.09 32 1.89 51 3.04
14 1.12 33 1.94 52 3.11
15 1.16 34 1.99 53 3.19
16 1.19 35 2.04 54 3.26
17 1.23 36 2.1 55 3.34
18 1.27 37 2.15 - -
4.2.2.2 Refrigerant Oil

FVC68D refrigerant oil is recommended. The refrigerant oi is not provided by the
supplier and needs to be purchased by yourself.
NOTE
Add refrigerant oil only if it leaks. Contact the supplier to confirm the amount of refrigerant
oil to be added.

Cooling Product
4.2.2.3 Refrigerant Pipe Component

Item Specifications (FusionCol500- Specifications (FusionCol500-
A090 and NetCol500-A110 P090 Outdoor Unit)
Outdoor Units)
Liquid pipe R410A copper pipe; operating R410A copper pipe; operating
pressure: > 4.5 MPa pressure: > 4.5 MPa
● L ≤ 60 m: outer diameter of ● 0 m < L ≤ 100 m: outer
5/8 inch (15.88 mm); wall diameter of 7/8 inch (22.2
thickness of 1.0 mm mm); wall thickness of 1.2
● 60 m < L ≤ 100 m: outer mm
diameter of 7/8 inch (22.2
mm); wall thickness of 1.2
mm
Gas pipe R410A copper pipe; operating R410A copper pipe; operating
pressure: > 4.5 MPa pressure: > 4.5 MPa
● L ≤ 60 m: outer diameter of ● 0 m < L ≤ 100 m: outer
7/8 inch (22.2 mm); wall diameter of 9/8 inch (28.58
thickness of 1.2 mm mm); wall thickness of 1.2
● 60 m < L ≤ 100 m: outer mm
diameter of 9/8 inch (28.58
mm); wall thickness of 1.2
mm
Pipe ● Straight connector (inner diameter: 29 mm), straight connector

adapter (inner diameter: 22.6 mm), and straight connector (inner
diameter: 16.3 mm)
● Copper pipe reducer (inner diameter: 29 mm and 22.6 mm),
copper pipe reducer (inner diameter: 22.6 mm and 16.3 mm)
● Straight copper pipe (length: 0.5 m; outer diameter: 22.2 mm);
straight copper pipe (length: 0.5 m; outer diameter: 15.88 mm)
Thermal Thickness: ≥ 9.2 mm

insulation
foam
Oil trap When the outdoor unit is installed at a position higher than the
and indoor unit, install an oil trap every five to six meters in the vertical
inverted direction along the gas pipe and an inverted trap for the liquid
trap pipe of the outdoor unit to ensure system reliability.
Note: If the one-way pipe is longer than 100 m, contact technical support.

Cooling Product
Figure 4-13 Oil trap and inverted trap (unit: mm)
No. Item Pipe Thicknes Requirement

Outer s
Diameter
1 Oil trap 22.2 mm 1.2 mm Inner diameter at the

expanded end of the copper
pipe: 22.4 mm; outer diameter
at the shrunk end: 19.5 mm
2 Oil trap 28.6 mm 1.2 mm Inner diameter at the

expanded end of the copper
pipe: 28.6 mm; outer diameter
at the shrunk end: 26.2 mm
3 Inverted trap 22.2 mm 1.2 mm Inner diameters at the two

expanded ends of the copper
pipe: 22.6 mm

pipe: 29 mm

Cooling Product
No. Item Pipe Thicknes Requirement

Outer s
Diameter

pipe: 29 mm

pipe: 22.6 mm

pipe: 16.3 mm
Note: No dent or bulge is allowed on the surface after the trap is shaped.
4.2.2.4 Drainpipe
The drainpipe can be connected using a hose or rigid pipe.
Figure 4-14 Connecting a drainpipe
(1) Internal thread connector: BSPP 1/2 inch (2) Adapter: BSPT 1/2 inch, connected to a
rigid pipe with external threads
(3) Rigid pipe: made of PP-R (4) Pagoda connector
(5) Hose clamp (6) Hose: inner diameter of 3/4 inch, made of
EPDM or other materials
NOTE
(1) in the dotted box is an internal thread connector delivered with the indoor unit. (5)
Hose clamp is a standard material. Other items need to be purchased.

Cooling Product
Figure 4-15 Drawing of a pagoda connector (unit: mm)
4.2.2.5 Humidifier Water Inlet Pipe

The humidifier water inlet pipe can be connected using a hose or rigid pipe.
Figure 4-16 Connecting a water inlet pipe
(1) Internal thread connector: G 1/2 inch (2) Rigid pipe conversion adapter: G 1/2 inch;
connected to a rigid pipe with external threads
(3) Rigid pipe: made of PP-R or other materials (4) Pagoda connector: G 1/2 inch; connected to
a pipe with external threads
(5) Hose clamp (6) Hose: made of EPDM or other materials
NOTE
(1) in the dotted box is an internal thread connector delivered with the indoor unit. (5)
Hose clamp is a standard material. Other items need to be purchased.

Cooling Product
4.2.2.6 Pipe Support
Figure 4-17 Pipe support
(1) Pipe support (2) Pipe (3) Mounting surface
(4) Thermal insulation foam (5) U-shaped pipe clamp
NOTE
● 304 stainless steel is the recommended material for pipe supports and clamps.
● Install a support every 1500 mm in the straight sections of pipes, and 500 mm away
from each bending point in turning sections.
4.2.2.7 Cable
The cable diameter must comply with local cable standards. The factors that
affect cable selection include the rated current, cable type, routing mode, ambient
temperature, and maximum expected line loss.
Name Recommended Specifications
Upstream circuit breaker 63 A/3P (feature C)
Equipotential ground cable 6 mm2 outdoor copper cable
Active/Standby power cable for the 4 x 10 mm2 or 5 x 10 mm2 outdoor

indoor unit copper cable (If a five-core cable is
adopted, the neutral wire is not used
and should be insulated.)
Outdoor unit power cable 4 x 2.5 mm2 or 5 x 2.5 mm2 outdoor

copper cable (If a five-core cable is
adopted, the neutral wire is not used
and should be insulated.)
Communications cable between the 3 x 1.5 mm2 shielded outdoor cable

indoor and outdoor units
Temperature and humidity (T/H) CAT 5e or higher shielded network

sensor cable, teamwork control cable, cable
and monitoring communications cable

Cooling Product
NOTE
The recommended cables are used only when the following requirements are met:
● The cables are routed over a tray or bracket in a single layer.
● The AC voltage loss is less than 3%.
● Single- or multi-core 90°C-resistant copper flexible cables are recommended.
4.3 Unpacking and Checking

Step 1 Check that the external package of the unit is intact. If any damage is found,
notify the carrier immediately.
Step 2 Remove the packing materials. Check whether the exterior of the unit is in good
condition and free of collision marks or scratches. If any damage is found, notify
the carrier immediately.
Step 3 Check the type and quantity of fittings against the packing list. If some fittings are
missing or do not comply with the models in the packing list, record the
information and contact the supplier immediately.
----End
4.4 Installing the Indoor Unit
4.4.1 Checking the Nitrogen Pressure

Step 1 Open the rear door and remove the air filters.
Figure 4-18 Removing air filters
Step 2 Take out two desiccant bags near the compressor base and at the bottom of the
front door panel.

Cooling Product
Step 3 Check the bonnets of all needle valves. If a bonnet is missing, contact technical
support.
Step 4 Connect the rubber hose to the pressure gauge, and tighten all pressure gauge
valves.
Step 5 Remove the bonnet from the needle valve, store it properly, and connect the other
end of the rubber hose to the needle valve.
Step 6 Check the nitrogen pressure at each needle valve.
● If the pressure displayed on the pressure gauge is greater than or equal to 0.2
MPa, the unit is in good condition.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points.
Contact technical support.
Figure 4-19 Checking the nitrogen pressure
----End
4.4.2 Removing Transport Fasteners

Step 1 Remove the screws that secure the pallet.

Cooling Product
Figure 4-20 Removing the pallet
Step 2 Push the unit from the pallet to the floor with the help of a slope. The
recommended slope is about 126 mm high and the gradient is about 8°.
Step 3 Remove the sheet metal (3 PCS) for securing the compressor during
transportation.
1. Loosen the nuts. Do not remove them.
2. Remove the sheet metal.
3. Tighten the nuts.
NOTE
Properly store the sheet metal. If the device needs to be transported again (for example, in
a container scenario), install the sheet metal.
Figure 4-21 Removing the sheet metal
----End
4.4.3 Securing the Cabinet

Step 1 Determine the position for installing the cabinet (using the base installation
scenario as an example).

Cooling Product
Step 2 Use a tool to roll the unit onto the base. Ensure that the castors do not fall into
the frame.
Step 3 Level the cabinet using an adjustable wrench.
NOTICE
● Do not remove anchor bolts. Otherwise, you need to rework them for use.
● Anchor bolt adjustment method: Wrench an anchor bolt clockwise to elevate a
cabinet, or wrench an anchor bolt anticlockwise to lower it. The anchor bolts
can be adjusted within a range of 0–8 mm.
● Levelness check standard: Ensure that the cabinet is level in width and depth
directions when leveling the cabinet. Put a level at the bottom of the cabinet in
width and depth directions and check that the air bubble is in the middle
between the two lines marked on the glass tube.
Figure 4-22 Leveling the cabinet
(1) Level
Step 4 Install connecting kits.

Cooling Product
Figure 4-23 Installing connecting kits
Step 5 Secure the cabinet.
Figure 4-24 Securing the cabinet
----End
4.5 Installing an Outdoor Unit
4.5.1 Installing the FusionCol500-A090
4.5.1.1 Checking the Nitrogen Pressure

support.
valves.

Cooling Product
Step 4 Check the nitrogen pressure at the needle valve.
----End
4.5.1.2 Removing Transport Fasteners

Step 1 Remove the screws from the pallet and move the device off the pallet.
Figure 4-26 Removing the screws from the pallet
----End

Cooling Product
4.5.1.3 Securing the Outdoor Unit
Context
NOTICE
When installing the outdoor unit, tighten the stainless steel expansion bolts that
secure the outdoor unit to the base.
Procedure
Step 1 Place the outdoor unit horizontally with the fan upwards.
Step 2 Secure the outdoor unit to the concrete platform using stainless steel expansion
bolts.
Figure 4-27 Securing the outdoor unit
----End
4.5.1.4 (Optional) Installing an Air Duct

If there is blockage on the top, an air duct must be installed to prevent the air
supply and return from forming a closed loop, which affects the device
performance.
Figure 4-28 Installing an air duct

Cooling Product
Figure 4-29 Mounting holes for the air duct (top view)
(1) Electric control box
NOTE
● The air duct is higher than 1 m.

● The cross-sectional area of the air duct must be greater than or equal to the cross-
sectional area of the air outlet to avoid insufficient cooling capacity.
● Seal the two sides that are not secured by screws.
● The figure is for reference only. The actual situation may vary.
4.5.2 Installing the FusionCol500-P090

support.
valves.

Cooling Product
----End

----End
Context
NOTICE

Cooling Product
Procedure
bolts.
----End
4.5.2.4 (Optional) Installing an Air Duct

If there is blockage on the top, an air duct must be installed to prevent the air
supply and return from forming a closed loop, which affects the device
performance.
Figure 4-33 Installing an air duct

Cooling Product
Figure 4-34 Mounting holes for the air duct (top view)
(1) Electric control box
NOTE
● The air duct is higher than 1 m.

● The cross-sectional area of the air duct must be greater than or equal to the cross-
sectional area of the air outlet to avoid insufficient cooling capacity.
● Seal the two sides that are not secured by screws.
● The figure is for reference only. The actual situation may vary.
4.5.3 Installing the NetCol500-A110

support.
valves.

Cooling Product
----End

----End
Context
NOTICE
Procedure

Cooling Product
bolts.
----End
4.6 Installing Pipes
4.6.1 Exhausting Nitrogen

Step 1 Connect the rubber hose of the pressure gauge to the corresponding needle valve.
Step 2 When the pressure gauge valve is opened, there is a loud sound of airflow at the
beginning, and then the airflow gradually disappears.
Step 3 After the airflow noise disappears, remove the rubber hose and install the valve
bonnet.
----End
4.6.1.1 FusionCol5000-A065
CAUTION
Exhaust nitrogen from the low-pressure and liquid pipe needle valves first. After
nitrogen is exhausted from these needle valves, exhaust nitrogen from the
discharge pipe needle valve.

Cooling Product
Figure 4-38 Exhausting nitrogen
(1) Low-pressure needle valve (2) Discharge pipe needle (3) Liquid pipe needle valve
valve

Cooling Product
4.6.1.4 NetCol500-A110
4.6.2 Determining the Pipe Route

Cooling Product
4.6.2.1 FusionCol5000-A065
Figure 4-42 Top pipe routing
No. Name Description (FusionCol500- Description (FusionCol500-

Outdoor Units)
1 Gas pipe ● L ≤ 60 m: The gas pipe is 0 m < L ≤ 100 m: The gas pipe
directly connected to the is connected to the pipe port
pipe port of the unit. of the unit using a copper
● 60 m < L ≤ 100 m: The gas pipe reducer (inner diameter:
pipe is connected to the 29 mm and 22.6 mm) and a
pipe port of the unit using straight copper pipe (length:
a copper pipe reducer 0.5 m; outer diameter: 22.2
(inner diameter: 29 mm mm).
and 22.6 mm) and a
straight copper pipe
(length: 0.5 m; outer
diameter: 22.2 mm).

Cooling Product

Outdoor Units)
2 Liquid ● L ≤ 60 m: The liquid pipe is 0 m < L ≤ 100 m: The liquid

pipe directly connected to the pipe is connected to the pipe
pipe port of the unit. port of the unit using a
● 60 m < L ≤ 100 m: The copper pipe reducer (inner
liquid pipe is connected to diameter: 22.6 mm and 16.3
the pipe port of the unit mm) and a straight copper
using a copper pipe pipe (length: 0.5 m; outer
reducer (inner diameter: diameter: 15.88 mm).
22.6 mm and 16.3 mm)
and a straight copper pipe
(length: 0.5 m; outer
diameter: 15.88 mm).
3 Drainpip Connecting to the drainage system

e
4 Humidifi With a wet film humidifier: connecting to the engineering pipe

er water
inlet
pipe
Figure 4-43 Bottom pipe routing

Cooling Product

Outdoor Units)
1 Gas pipe ● L ≤ 60 m: The gas pipe is 0 m < L ≤ 100 m: The gas

connected to the pipe port pipe is connected to the pipe
of the unit through a port of the unit using a
straight-through connector copper pipe reducer (inner
(inner diameter: 22.6 mm). diameter: 29 mm and 22.6
● 60 m < L ≤ 100 m: The gas mm).
pipe is connected to the
pipe port of the unit using
a copper pipe reducer
(inner diameter: 29 mm
and 22.6 mm).
2 Liquid ● L ≤ 60 m: The liquid pipe is 0 m < L ≤ 100 m: The liquid

pipe connected to the pipe port pipe is connected to the pipe
of the unit through a port of the unit using a
straight-through connector copper pipe reducer (inner
(inner diameter: 16.3 mm). diameter: 22.6 mm and 16.3
● 60 m < L ≤ 100 m: The mm).
liquid pipe is connected to
the pipe port of the unit
using a copper pipe
reducer (inner diameter:
22.6 mm and 16.3 mm).
3 Drainpipe Connecting to the drainage system
4 Humidifie With a wet film humidifier: connecting to the engineering pipe

r water
inlet pipe

Cooling Product
Figure 4-44 Pipe route
(1) Gas pipe (2) Liquid pipe
(3) Sheet metal fastener (4) Pipe clamp

Cooling Product
4.6.2.4 NetCol500-A110
4.6.3 Connecting Pipes

Step 1 Weld the refrigerant pipes (gas pipe and liquid pipe).
NOTICE
● During welding, after the nitrogen cylinder is connected to the reducing valve,
connect one end of the rubber hose to the reducing valve and the other end to
the copper pipe and add 0.03–0.05 MPa nitrogen to the copper pipe for
preventing internal oxidation.
● When welding a gas pipe, gently inject nitrogen into the pipe through the
exhaust pipe needle valve.
● When welding a liquid pipe, gently inject nitrogen into the pipe through the
liquid pipe needle valve.
Figure 4-47 Welding

Cooling Product
1. Use a welding torch to remove the plugs at the refrigerant pipe ends.
2. Weld the pipes.
3. Wrap thermal insulation foam around the pipes.
Figure 4-48 Welding pipes
Step 2 Install the drainpipe.
NOTICE
The external drainpipe must have a certain gradient (> 1:100), and no
accumulated water is allowed.
Rigid pipe connection mode:

1. Remove the drainpipe plug.
2. Install a pipe adapter and seal it with sealant.
3. Connect the water pipe using a hot melt device and connect the drainpipe to
the external drainage system.
4. Wrap thermal insulation foam around the pipe.
Figure 4-49 Connecting the drainpipe (rigid pipe connection)
Hose connection mode:

1. Remove the drainpipe plug.
2. Install a pipe adapter and seal it with sealant.
3. Secure the hose using hose clamps and connect the drainpipe to the external
drainage system.
Figure 4-50 Connecting the drainpipe (hose connection)
Step 3 (Configured with a wet film humidifier) Clean the engineering pipe and install the
humidifier water inlet pipe.

Cooling Product
Rigid pipe connection mode:

1. Install a water pipe adapter.
2. Connect the water pipe using a hot melt device, and connect the humidifier
water inlet pipe to the engineering pipe.
Figure 4-51 Connecting the humidifier water inlet pipe (rigid pipe connection)
Hose connection mode:

1. Install a water pipe adapter.
2. Secure the hose using a hot melt device, and connect the humidifier water
inlet pipe to the engineering pipe.
Figure 4-52 Connecting the humidifier water inlet pipe (hose connection)
----End
4.7 Leakage Test with Nitrogen
NOTICE
● Refrigerant pipes have been welded.

● All needle valve plugs must be available.
● During pressure preservation, do not remove the rubber hoses and pressure
gauges; otherwise, nitrogen may leak.
● The outlet pressure of the reducing valve should be within 3.0 MPa; otherwise,
components may be damaged.
Step 1 Connect the rubber hoses, pressure gauges, reducing valve, and nitrogen cylinder
to the device. The pressure gauges and reducing valve are closed.

Cooling Product
Figure 4-53 Leakage test with nitrogen (outdoor unit not equipped with a
refrigerant pump)
(1) Nitrogen cylinder (2) Reducing valve (3) Low pressure gauge
(4) High pressure gauge (5) Low-pressure needle valve (6) Discharge pipe needle
valve
Figure 4-54 Leakage test with nitrogen (outdoor unit equipped with a refrigerant
pump)
(1) Nitrogen cylinder (2) Reducing valve (3) Pressure gauge 1

Cooling Product
(4) Pressure gauge 2 (5) Low-pressure needle valve (6) Discharge pipe needle
valve
(7) Liquid pipe needle valve
Step 2 Open the pressure gauge and reducing valve, inject 3.0 MPa nitrogen, and
preserve the pressure for at least 12 hours (24 hours are recommended).
Table 4-9 Pressure judgment

Parameter Description Unit
T0 Ambient temperature °C
before pressure
preservation
T1 Ambient temperature °C
after pressure
preservation
P1=3+0.01x(T1-T0) Corrected pressure after MPa

pressure preservation
P2 Measured pressure after MPa

pressure preservation
If P1 – P2 > 0.05 MPa, the pipe leaks.
Step 3 Use soapy water to identify the leaking point and repair it. If the pressure
preservation is proper, exhaust nitrogen from the needle valve where nitrogen was
injected.
----End
4.8 Installing Cables
4.8.1 Determining Cable Routes

Cooling Product
4.8.1.1 FusionCol5000-A065
Figure 4-55 Cable routes
(1) Equipotential ground cable (2) Outdoor unit power cable (3) Active power cable
(4) Standby power cable (5) Signal cable (6) T/H sensor cable
(7) Teamwork and monitoring (8) Post

communications cables
NOTE
In top cabling mode, use the push mount cable ties delivered with the equipment to secure
the power cables to the inner side of the post. Do not interfere with the maintenance path
of the PSU and the installation of the air filter.

Cooling Product
Figure 4-56 Cable routes
(1) Outdoor unit power cable (2) Outdoor unit signal cable
(3) Equipotential ground cable
Figure 4-57 Cable route
(1) Outdoor unit power cable (2) Outdoor unit signal cable
(3) Equipotential ground cable

Cooling Product
4.8.1.4 NetCol500-A110
Figure 4-58 Cable route
(1) Outdoor unit power cable
4.8.2 Installing an Equipotential Ground cable for the Indoor

Unit
Step 1 Connect the equipotential ground cable to the ground point.
Figure 4-59 Installing an equipotential ground cable
----End
4.8.3 Installing Power Cables for the Indoor Unit

Step 1 Route the active and standby power cables through the cable clips and connect
the PE cables to the ground points.
Step 2 Connect the active and standby power cables to the corresponding switches.
CAUTION
Ensure that there is no reverse phase or open phase of the indoor unit input
power cables.

Cooling Product
Figure 4-60 Installing power cables
Step 3 Tighten the screws on the cable clips.

----End
4.8.4 Installing Cables for the Outdoor Unit

Step 1 Open the electric control box, install cables for the outdoor unit, seal waterproof
connectors, and close the electric control box.
CAUTION
● Do not open the electric control box in rainy or snowy days. If you have to, take
protective measures to prevent rain or snow from entering the electric control
box.
● Ensure that the cables are connected correctly and securely.
● In a shielded equipment room, a proper filter must be installed. Otherwise, the
smart cooling product cannot work properly. The power cable filter must be
prepared according to the filter specifications requirements in the appendix.
● For details about how to connect signal cables to signal terminals, refer to the
method of connecting the RS485 communications cable for the outdoor unit.
----End
Figure 4-61 Connecting an equipotential ground cable for the outdoor unit

Cooling Product
Figure 4-62 Connecting a power cable for the outdoor unit
Figure 4-63 Connecting an RS485 communications cable for the outdoor unit
Figure 4-64 Connecting an equipotential ground cable for the outdoor unit

Cooling Product
Figure 4-66 Connecting an RS485 communications cable for the outdoor unit
4.8.4.3 NetCol500-A110
4.8.5 (Optional) Installing T/H Sensor Cables

Step 1 Install T/H sensors outside cabinets.
NOTE
● T/H sensors should be installed 1.5 m (33 U) above the ground.

● Each smart cooling product supports a maximum of 10 T/H sensors outside the cabinet.

Cooling Product
Step 2 Install the T/H sensor cables. The cables can be connected from the indoor return
air T/H sensor or the RS485 port on the main control module.
Figure 4-68 Connecting T/H sensor cables (from the return air T/H sensor for the
indoor unit)
(1) Return air T/H sensor for (2) IT cabinet T/H sensor (3) 568B standard network
the indoor unit cable
Figure 4-69 Connecting T/H sensor cables (from the RS485 port on the main
control module)
(1) RS485/12 V port (2) IT cabinet T/H sensor (3) 568B standard network
cable
Table 4-10 DIP switch settings on T/H sensors
Locati Display Name Addr DIP Switch No.

on ess
1 2 3 4 5 6
Return Return air 1 ON OFF OFF OFF OFF OFF

air temp/humid
side
Cold Cold aisle 1 11 ON ON OFF ON OFF OFF

aisle temp/humid
Cold aisle 2 12 OFF OFF ON ON OFF OFF

temp/humid
Cold aisle 3 13 ON OFF ON ON OFF OFF

temp/humid
Cold aisle 4 14 OFF ON ON ON OFF OFF

temp/humid

Cooling Product
Locati Display Name Addr DIP Switch No.

on ess
1 2 3 4 5 6
Cold aisle 5 15 ON ON ON ON OFF OFF

temp/humid
Hot Hot aisle 1 21 ON OFF ON OFF ON OFF

aisle temp/humid
Hot aisle 2 22 OFF ON ON OFF ON OFF

temp/humid
Hot aisle 3 23 ON ON ON OFF ON OFF

temp/humid
Hot aisle 4 24 OFF OFF OFF ON ON OFF

temp/humid
Hot aisle 5 25 ON OFF OFF ON ON OFF

temp/humid
----End
4.8.6 (Optional) Installing Teamwork and Monitoring

Communications Cables
NOTICE
● Units of different models and software versions cannot be networked for

teamwork.
● Connect teamwork and monitoring communications cables based on the
networking scenario.
● The teamwork communications cable must be a shielded network cable of Cat
5e or higher specifications. The network cable length between adjacent units
must be less than or equal to 100 m, and the maximum distance for CAN
teamwork communication must be less than or equal to 310 m. Route cables in
compliance with local standards. Take appropriate shielding measures, such as
using a galvanized pipe or an ELV cable tray, to reduce the impact of
electromagnetic interference on teamwork communication. Otherwise,
teamwork networking may fail.
4.8.6.1 Preparing a Network Cable
Step 1 Crimp a network cable.

Cooling Product
Figure 4-70 Teamwork communications cable and FE monitoring communications

cable
(1) White-and-orange (2) Orange (3) White-and-green (4) Blue
(5) White-and-blue (6) Green (7) White-and-brown (8) Brown
Figure 4-71 RS485 monitoring communications cable
(4) Blue (5) White-and-blue
----End
4.8.6.2 Smart Module Networking Scenario
NOTE
Smart module networking is the networking of in-row smart cooling products using the
ECC800 in a smart module.
Step 1 Connect teamwork and monitoring communications cables.

Networking Teamwork Monitoring
Protocol MAC_CAN Modbus-TCP

Cooling Product
Figure 4-72 Connecting communications cables
----End
4.8.6.3 Independent Networking

NOTE
Select one of the following networking modes according to the actual situation.
4.8.6.3.1 CAN Teamwork + RS485 Monitoring

Networking CAN Teamwork RS485 Monitoring
Protocol CAN Modbus-RTU
Description One teamwork network It takes 3 x n seconds to

supports a maximum of 32 collect data from n units. If
units. On the Teamwork the time required for the host
Settings screen of the display to collect data from all units
modules of the first and last does not meet the
units, set Enable teamwork performance requirements,
CAN resistor to Yes. group the units.
● If units are not grouped (n
= 1), set RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for each unit.
● If units are grouped (n > 1;
recommended: n ≤ 4), set
RS485 monitoring
for the unit with the
COM/FE port connected.
Retain the default setting
(Disable) for other units.

Cooling Product
NOTE
● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase an ECC and NetEco as the monitoring system.
----End
4.8.6.3.2 CAN Teamwork + FE Monitoring

Networking CAN Teamwork FE Monitoring
Protocol CAN Modbus-TCP/SNMP
Description One teamwork network -

supports a maximum of 32
units. On the Teamwork
Settings screen of the display
modules of the first and last
units, set Enable teamwork
CAN resistor to Yes.
NOTE
Customers can purchase a switch and NetEco as the monitoring system.

Cooling Product
----End
4.8.6.3.3 FE Teamwork + RS485 Monitoring

Networking FE Teamwork RS485 Monitoring
Protocol MAC_CAN Modbus-RTU
Note A teamwork network supports It takes 3 x n seconds to

a maximum of 16 units. collect data from n units. If
the time required for the host
to collect data from all units
does not meet the
performance requirements,
group the units.
● If units are not grouped (n
= 1), set RS485 monitoring
for each unit.
● If units are grouped (n > 1;
recommended: n ≤ 4), set
RS485 monitoring
for the unit with the
COM/FE port connected.
Retain the default setting
(Disable) for other units.
NOTE
● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase an ECC and NetEco as the monitoring system.

Cooling Product
If the length of a network cable in the FE teamwork is greater than or equal to

100 m, use the group-based ring networking mode.
1. Connecting units with odd numbers: Connect the FE_1 port of the unit with
an odd number to the FE_2 port of the unit with the next odd number.
2. Connecting units with even numbers: Connect the FE_2 port of the unit with
an even number to the FE_1 port of the next unit with an even number.
3. Connect FE_2 of No. 1 unit and FE_1 of No. 2 unit, and connect the remaining
FE_1 and FE_2 of the last two units.
Figure 4-76 FE teamwork group-based ring networking (using 13 units as an

example)
----End
4.8.6.3.4 FE Teamwork + FE Monitoring
First Connection
Networking FE Teamwork FE Monitoring
Protocol MAC_CAN Modbus-TCP/SNMP

Cooling Product
Networking FE Teamwork FE Monitoring
Note A teamwork network supports ● In the independent wiring

a maximum of 16 units. scenario, retain the default
value Independent wiring
for Monitor FE wiring
mode on the Access
Control screen of each
unit.
● In the shared wiring
scenario, set Monitor FE
wiring mode to Shared
wiring on the Access
Control screen of each
unit.
NOTE
Customers can purchase a switch and NetEco as the monitoring system.
Figure 4-77 Connecting communications cables (independent wiring)
Figure 4-78 Connecting communications cables (shared wiring)
If the length of a network cable in the FE teamwork is greater than or equal to

100 m, use the group-based ring networking mode.
1. Connecting units with odd numbers: Connect the FE_1 port of the unit with
an odd number to the FE_2 port of the unit with the next odd number.
2. Connecting units with even numbers: Connect the FE_2 port of the unit with
an even number to the FE_1 port of the next unit with an even number.
3. Connect FE_2 of No. 1 unit and FE_1 of No. 2 unit, and connect the remaining
FE_1 and FE_2 of the last two units.
Cooling Product
Figure 4-79 FE teamwork group-based ring networking (using 13 units as an

example)
----End
Scenario Switching
Scenario Operation
Switching from 1. Retain the cable connection to the COM/FE port on a

the independent unit, and disconnect the cables from the COM/FE ports
wiring scenario to on other units.
the shared wiring NOTICE
scenario Only the cable connection to the COM/FE port on one unit can
be retained. Otherwise, the communication will fail.
2. Set Monitor FE wiring mode to Shared wiring on the
Access Control screen of each unit.
Switching from 1. Set Monitor FE wiring mode to Independent wiring on

the shared wiring the Access Control screen of each unit.
scenario to the 2. Connect the COM/FE port on the main control module
independent of each unit to the FE port on the host.
wiring scenario
4.8.7 Sealing Holes

Seal all holes.
Figure 4-80 Hole sealing
Cooling Product
User Manual 5 Verifying the Installation
5 Verifying the Installation
5.1 Checking the Indoor Unit

Item Expected Result Actual Result
Cabinet The cabinet is installed properly □ Passed □ Failed

without any tilt.
The cabinet is secured to the base □ Passed □ Failed

using bolts as required.
The foreign matter inside the cabinet □ Passed □ Failed

such as cable ties and stubs is cleaned
up.
Fan The fan is secured. □ Passed □ Failed
There are no sundries inside the fan. □ Passed □ Failed
The fan blades rotate properly. □ Passed □ Failed
(Optional) The water inlet solenoid valve is □ Passed □ Failed

Wet film secured.
humidifier
The wet film is secured. □ Passed □ Failed
The water inlet pipe is securely □ Passed □ Failed

connected.
Compressor The sheet metal fasteners on the □ Passed □ Failed

compressor have been removed.
The bolts for securing the compressor □ Passed □ Failed

are tightened.
Condensate The water inlet pipe and drainpipe of □ Passed □ Failed

pump the water pump are securely
connected.
Cooling Product
The water pump is securely connected □ Passed □ Failed

to its base.
Liquid level The liquid level detector is secured. □ Passed □ Failed

detector
The fasteners for the liquid level □ Passed □ Failed
detector are secured.
The low liquid level detector runs □ Passed □ Failed

smoothly.
Water pan The water pan is free of foreign matter □ Passed □ Failed
and its filter is not blocked.
Differential The cable ties are securely tightened □ Passed □ Failed

pressure around the pressure inlet tube.
switch
The pressure inlet tube is not blocked □ Passed □ Failed
or bent.
Air filter The air filter is correctly installed □ Passed □ Failed

according to the airflow direction
marked on the frame.
Pipe Ports are connected correctly. The □ Passed □ Failed

pipes have oil traps, inverted U-shaped
traps, gradients (of refrigerant pipes),
and pipe supports.
The hose clamp and cable ties of the □ Passed □ Failed

condensate pipes are secured.
All pipes are secured. □ Passed □ Failed
All pipes are wrapped with thermal □ Passed □ Failed

insulation foam, and the insulation
foam is intact.
The drainpipe joints have been sealed □ Passed □ Failed

with sealant.
The needle valve plug is secured □ Passed □ Failed

(torque of 0.45±0.05 N·m), and the □ Passed □ Failed
valve bonnet is tightened.
The pipes have no sharp bends.
Cable Cables are intact and free from sharp □ Passed □ Failed
bends.
No open or short circuit, or incorrect □ Passed □ Failed

connection occurs in electrical circuits.
All cables are properly connected as □ Passed □ Failed

required.
Cooling Product
The rated specifications of the □ Passed □ Failed

upstream general switch meet the
maximum current requirement.
All cables, connectors, and screws are □ Passed □ Failed

secured.
The device is properly grounded. □ Passed □ Failed
5.2 Checking the Outdoor Unit

Item Check Item Actual Result
Rack The rack is installed properly, without □ Passed □ Failed

any tilt.
The rack is secured to the base. □ Passed □ Failed
Fan The fan is securely installed, and the □ Passed □ Failed

blades do not interfere with each
other.
Electric The electric control box is securely □ Passed □ Failed

control box installed.
The screws on the cover of the electric □ Passed □ Failed

control box are tightened.
Cables are securely connected. □ Passed □ Failed
The waterproof connector is securely □ Passed □ Failed

connected and sealed.
Condenser After nitrogen injection and pressure □ Passed □ Failed

preservation, obvious airflow sound is
generated when the needle valve is
pressed.
The fins are not pushed down or □ Passed □ Failed

damaged.
The fin protective cardboards have □ Passed □ Failed

been removed.
Pipe Pipes are secured and not damaged. □ Passed □ Failed
The needle valve bonnets are □ Passed □ Failed

tightened.
The pipe layout is appropriate and has □ Passed □ Failed

no impact on the building structure
and waterproofing.
Cooling Product
Item Check Item Actual Result
Cable No cables are in contact with copper □ Passed □ Failed

pipes.
Cables are protected by tubes and the □ Passed □ Failed

cable outlets face downwards.
The phase sequence of the outdoor □ Passed □ Failed

unit output cables is correct. If the
phase sequence is incorrect, the
outdoor fan will rotate reversely.
Waterproof connectors are tightened □ Passed □ Failed

and sealed.
(Optional) The refrigerant pump and liquid □ Passed □ Failed

Refrigerant storage tank are securely installed and
pump do not interfere with the sheet metal
or fins.
The inlet and outlet pressure sensors □ Passed □ Failed

of the refrigerant pump are properly
secured. The cables are intact and
properly bound.
The active connector of the refrigerant □ Passed □ Failed

pump is reliable and sealed properly.
Cooling Product
User Manual 6 Power-On Commissioning
6 Power-On Commissioning
6.1 Vacuumizing and Precharging Refrigerant
CAUTION
During the commissioning of the smart cooling product, ensure that no comburent
substance (such as air or additive) enters the refrigerant pipes. The supplier is not
liable for any risks and losses caused due to violation.
6.1.1 Vacuumizing
NOTICE
● Before vacuumizing, ensure that the refrigerant pipe system has completed
nitrogen injection and pressure preservation and does not leak.
● Before vacuumizing, ensure that all connectors on the device are tightened.
● System high pressure may occur if the system is not vacummized or is not
thoroughly vacummized. Ensure that the system is thoroughly vacummized.
Step 1 Check whether the outdoor unit is equipped with a refrigerant pump.
● If the outdoor unit is not equipped with a refrigerant pump, connect the
pressure gauges and vacuum pump to the low-pressure needle valve and
discharge pipe needle valve, and start vacuumizing.
Cooling Product
Figure 6-1 Vacuumization (outdoor unit not equipped with a refrigerant

pump)
(1) Vacuum pump (2) Pressure gauge (3) Low-pressure needle

valve
(4) Discharge pipe needle (5) Sight glass

valve
● If the outdoor unit is equipped with a refrigerant pump, connect the pressure
gauges and vacuum pump to the low-pressure needle valve, discharge pipe
needle valve, and liquid pipe needle valve, and start vacuumizing.
Cooling Product
Figure 6-2 Vacuumization (outdoor unit equipped with a refrigerant pump)
(1) Vacuum pump (2) Pressure gauge 1 (3) Pressure gauge 2
(4) Low-pressure needle (5) Discharge pipe needle (6) Sight glass
valve valve
(7) Liquid pipe needle valve
Step 2 In the beginning, the vacuum pump makes loud noises and exhausts white smoke
from the exhaust vent. After 10 minutes, if it still exhausts white smoke, observe it
for another 10 minutes because the cooling system may not be sealed properly or
there may be too much residual refrigerant or water in the cooling system.
Step 3 After 20 minutes, the pressure gauge pointer should be in the negative area and
the vacuum pump makes small noises. Close and open the pressure gauge
alternatively for several times. The position of the pressure gauge pointer and the
noises made by the vacuum pump do not change. Otherwise, the cooling system
may not be sealed properly.
Step 4 Vacuumize the cooling system for at least 80 minutes after checking that the
cooling system does not leak. The pressure displayed on the vacuum pump should
be less than or equal to 60 Pa (absolute pressure). When the pressure stops
dropping, vacuumize for another 10 minutes, after which the sight glass should
display green, a sign of dryness.
Step 5 After vacuumizing is complete, close all valves of the pressure gauge and the
vacuum pump without disconnecting the pump, and preserve the pressure for 10
minutes. Ensure that the pressure of the cooling system does not exceed 90 Pa
(absolute pressure).
NOTE
If the minimum reading of the pressure gauge is greater than 60 Pa (absolute pressure),
ensure that the pointer stays at the smallest scale of the pressure gauge in vacuumizing
and preserve the pressure for 1 hour. Then check that the pressure does not rise evidently.
----End
Cooling Product
6.1.2 Refrigerant Charge Amount Requirements

Charge Amount One-Way FusionCol50 FusionCol500- NetCol500-
of Refrigerant Pipe 0-A090 P090 A110
Length (L)
Standard L ≤ 10 m 17 40 24.5
amount (kg)
Charge amount 10 m < L ≤ 17 + (L – 10) 40 + (L – 10) x 24.5 + (L –

(kg) = Standard 60 m x 0.23 0.39 10) x 0.23
charge amount
+ Extra charge
amount
Charge amount 60 m < L ≤ 17 + (L – 10) 40 + (L – 10) x 24.5 + (L –

(kg) = Standard 100 m x 0.39 0.39 10) x 0.36
charge amount
+ Extra charge
amount
6.1.3 Precharging Refrigerant
CAUTION
● Before charging refrigerant, ensure that air is exhausted from the pipe
connected to the refrigerant cylinder.
● When charging refrigerant, you are advised to use a safety valve to prevent
refrigerant leakage during the removal of the rubber hose, which may cause
frostbite.
● Wear antifreeze gloves when performing refrigerant related operations.
● Fill the refrigerant (R410A) after checking that the cooling system does not
leak and the vacuum level meets the requirements.
Step 1 Take off the vacuum pump from the vacuumizing device, and replace the vacuum
pump with a refrigerant cylinder.
Cooling Product
Figure 6-3 Charging refrigerant (outdoor unit not equipped with a refrigerant
pump)
(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge
(4) Connection nut (5) Low-pressure needle valve (6) Discharge pipe needle
valve
Figure 6-4 Charging refrigerant (outdoor unit equipped with a refrigerant pump)
(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge 1
(4) Pressure gauge 2 (5) Connection nut (6) Low-pressure needle valve
Cooling Product
(7) Discharge pipe needle (8) Liquid pipe needle valve

valve
Step 2 Slightly open the refrigerant cylinder valve and slightly loosen the connection nut
of the pressure gauge. Tighten the nut when cold air escapes out of the nut.
Step 3 Put the refrigerant cylinder upside down on the electronic balance. Clear the
reading on the balance.
NOTICE
If the R410A refrigerant is configured, put the refrigerant cylinder upside down
when charging refrigerant. If you purchase the R410A refrigerant by yourself,
confirm with the agent whether the cylinder is equipped with a siphon. If the
cylinder has a siphon, stand the cylinder when charging refrigerant. If the cylinder
has no siphon, put the cylinder upside down when charging refrigerant. These
measures ensure that the refrigerant is charged in the liquid state.
Step 4 Open all pressure gauge valves and the refrigerant cylinder valve to charge
refrigerant.
NOTICE
● Do not move the hose or refrigerant cylinder when charging refrigerant.

Otherwise, the reading on the electronic balance will be affected.
● Open the low pressure gauge valve only. Charge 1 kg of refrigerant from the
low pressure side, and then close the low pressure gauge valve. Then open the
high pressure gauge valve and charge the remaining refrigerant from the
discharge pipe needle valve.
Step 5 The amount of precharged refrigerant must be greater than or equal to half of the
total charge amount calculated and less than or equal to the total charge amount.
If total refrigerant amount cannot be fully precharged, charge the remaining
refrigerant during power-on commissioning.
Step 6 After the refrigerant is charged, close all pressure gauge valves and the refrigerant
cylinder valve.
NOTE
Tighten the needle valve bonnets when the charge is complete. Check whether a needle
valve leaks by applying soap bubbles to the valve vent or using a halogen leak detector. If
any leakage occurs, contact technical support.
----End
6.2 Preparing for Power-On

Step 1 Check that the upstream power input switch for the smart cooling product is OFF.
Step 2 Check that the QF1 and QF2 switches of the indoor unit are OFF.
Cooling Product
Step 3 Check that all pipes are correctly connected and refrigerant is precharged.
Step 4 Check that all cables are correctly connected.
CAUTION
Check that the input power cable of the smart cooling product has no reverse
phase or open phase. Otherwise, the smart cooling product may be damaged.
Step 5 If a T/H sensor outside the cabinet is connected, check that the cable connection
and DIP switch settings are correct.
Step 6 If a humidifier is installed, check that the upstream water inlet valve of the
humidifier is open.
----End
6.3 Power-On
Step 1 Turn on all switches except indoor unit switches QF1 and QF2 in the smart cooling
system.
Step 2 Turn on the upstream power input switch for the smart cooling product.
Step 3 Turn on indoor unit switches QF1 and QF2.
Step 4 After the initial power-on, the Quick Settings screen is displayed. Set the display
language and log in as the admin user.
Figure 6-5 Initial power-on
Cooling Product
System User Preset Password Permission Description
admin 000001 Can set all the menus.

(administrator)
operator (common 000001 Can only view parameters and set

user) some parameters.
NOTICE
● User operator can access customer and delivery parameters. The parameters
on the Advanced menu are delivery parameters. User admin can access
customer, delivery, maintenance, and R&D parameters. The parameters on the
Advanced menu are R&D parameters. Log in to as admin to perform power-on
commissioning.
● Use the preset password upon the first power-on. You are advised to change
the password after login and log in again. To ensure account security, change
the password periodically and keep the new password in mind.
● To prevent the effect of misoperations on the system, log in as user operator
before modifying parameters. Confirm with technical support before modifying
parameters which cannot be modified by user operator. Otherwise, the
supplier will not be liable for any consequences of the modification performed
by the user.
● Only certified professionals are allowed to modify parameters on the Advanced
menu for smart cooling products. Unauthorized modifications can result in
smart cooling product malfunction and even damage.
● For system security purposes, change the preset password after the first login.
● After login, your permission will become invalid automatically if no operation is
performed for 3 minutes (configurable). To ensure security, tap ,
or tap or on the home screen to manually log out after the operation
is complete.
Step 5 Set parameters and tap Next until the home screen is displayed.
Tab Parameter Description
Select Language Language Specifies the display language.
Date and Time Date format Specifies the date format.

Settings
Date settings Specifies the date.
Time zone Specifies the time zone.
Time Specifies the time.
Cooling Product
Teamwork Teamwork group No. Specifies the planned teamwork group number.
Settings This parameter should be the same for all units
in the same teamwork group.
System address Specifies the planned unit address. The

addresses of units in the same teamwork group
must be unique.
Teamwork function Specifies whether to enable the teamwork

function. Set this parameter based on onsite
heat load distribution.
● Disable: A unit operates independently.
● Enable: A unit operates in team with other
units.
Networking mode Specifies the networking mode for teamwork

control. The networking mode selected on the
screen must match the actual networking
mode. Otherwise, the teamwork function is
unavailable.
Number of systems in this Specifies the total number of units in this

group group. The value is an integer ranging from 1
to 32.
NOTE
This parameter is displayed after Teamwork
function is set to Enable.
Number of running systems Specifies the number of running units in this

in this group group. The value is an integer ranging from 1
to the value of Number of systems in this
group.
NOTE
Teamwork power limit Limits the power of the teamwork group.

function NOTE
System Optional Cold aisle sensor Enables or disables a sensor.

Parts
Hot aisle sensor Enables or disables a sensor.
Cooling Product
Cold aisle temperature and This function can be enabled only when at least
humidity sharing one smart cooling product in the teamwork
group is equipped with cold aisle T/H sensors. If
this function is enabled, the master unit in the
teamwork group collects the cold aisle
temperature and humidity values from all units
equipped with cold aisle sensors, and
synchronizes the temperature and humidity
control type and setpoints to all slave units.
Hot aisle temperature and This function can be enabled only when at least
humidity sharing one smart cooling product in the group is
equipped with hot aisle T/H sensors. If this
function is enabled, the master unit in the
teamwork group collects the hot aisle
temperature and humidity values from all units
equipped with hot aisle sensors, and
synchronizes the temperature and humidity
control type and setpoints to all slave units.
Low temperature Specifies whether a low temperature

component component is used.
System Settings Dual power supply setting Set this parameter as required.
● Primary power only: Select this option when
the dual-power model is connected to the
primary power only.
● Primary power first: Select this option when
the dual-power model is connected to two
power supplies.
Outdoor unit condensate ● Air-cooled: The outdoor unit is an air-cooled

mode outdoor unit.
● Water-cooled: The outdoor unit is a water-
cooled module.
Temp control intelligent A temperature control intelligent monitoring

monitoring board board is used to monitor the outdoor
environment.
Check the interior of the electric control box of
the outdoor unit:
● If there is an intelligent temperature control
monitoring board, set this parameter to Yes.
● If there is no intelligent temperature control
monitoring board, set this parameter to No.
Cooling Product
Smart diagnosis function ● Enable: If there is an intelligent temperature

control monitoring board, this function is
enabled to start refrigerant status detection.
● Disable: The smart diagnosis function is
disabled.
Conditions for starting refrigerant status
detection:
● No low temperature component is
configured.
● Altitude: ≤ 2000 m
● 7.5 m ≤ equivalent pipe length of the one-
way pipe ≤ 100 m
● –8 m ≤ vertical distance between the indoor
and outdoor units ≤ +30 m
● 5°C ≤ outdoor ambient temperature ≤ 40.5°C
Require password to start ● No: No password is required for startup or

or shutdown onsite shutdown.
● Yes: A password is required for startup and
shutdown.
Power limit function Limits the power of the system.
System power limit This parameter is displayed when Power limit

function is set to Enable. This parameter
ensures that the total operating power of the
system is always below the preset value.
Altitude Set this parameter based on the actual altitude.
Liquid pipe length Set this parameter after Smart diagnosis

function is set to Enable. Specify the length of
the liquid pipe between the indoor and outdoor
units of a smart cooling product.
Height difference between Set this parameter after Smart diagnosis

indoor and outdoor units function is set to Enable. Specify the height
difference between the indoor and outdoor
units of a smart cooling product.
Cooling Product
Heating function ● Enable: The device starts humidifying when

the ambient temperature is lower than the
temperature setpoint by a certain range.
● Enabled when active power supply is
working: The device starts heating only
when the active power supply is used and
the ambient temperature is lower than the
temperature setpoint by a certain range.
(The electric heater is an auxiliary function.
By default, it is enabled when the active
power supply is used and is disabled when
the standby power supply is used.)
● Disable: The heating function is disabled.
Heating mode This parameter can be set to Dehumidifying

heating, Low-temperature heating, or
Dehumidification & Low temperature
heating.
● Dehumidifying heating: When the
dehumidifying function is enabled, the
electric heater is started to supplement the
cooling capacity to achieve dehumidification
at constant temperature.
● Low-temperature heating: The heating
function is enabled when the current
temperature is lower than the temperature
setpoint by a certain value.
● Dehumidification & Low temperature
heating: Both functions are available.
Humidifying function ● Enable: The device starts humidifying when

the ambient humidity is lower than the
humidity setpoint.
● Enabled when active power supply is
working: The device starts humidifying only
when the active power supply is used and
the ambient humidity is lower than the
humidity setpoint by a certain range.
● Disable: The humidifying function is
disabled.
Dehumidifying function ● Enable: The device starts dehumidifying

when the ambient humidity is higher than
the humidity setpoint.
● Disable: The dehumidifying function is
disabled.
Cooling Product
DO_1 action This parameter can be set to On or Off, and is

used together with DO_1. For details, see DO_1
description.
DO_2 action This parameter can be set to On or Off, and is

used together with DO_2. For details, see DO_2
description.
DO_1 ● If this parameter is set to Smoke & Water

only, DO_1 acts according to DO_1 action
when a smoke or water overflow alarm is
generated.
● If this parameter is set to Critical alarm,
DO_1 acts according to DO_1 action when a
critical alarm is generated.
● If this parameter is set to Major alarm,
major alarm is generated.
● If this parameter is set to Alarm, DO_1 acts
according to DO_1 action when a critical
alarm, major alarm, or warning is generated.
● If this parameter is set to Startup status,
DO_1 acts according to DO_1 action when
the unit is started.
● If this parameter is set to No, no alarm is
generated when DO_1 is disconnected.
DO_2 ● If this parameter is set to Smoke & Water

only, DO_2 acts according to DO_2 action
when a smoke or water overflow alarm is
generated.
● If this parameter is set to Critical alarm,
critical alarm is generated.
● If this parameter is set to Major alarm,
major alarm is generated.
● If this parameter is set to Alarm, DO_2 acts
according to DO_2 action when a critical
alarm, major alarm, or warning is generated.
● If this parameter is set to Startup status,
DO_2 acts according to DO_2 action when
the unit is started.
● If this parameter is set to No, no alarm is
generated when DO_2 is disconnected.
● If this parameter is set to Power abnormal,
power exception alarm is generated.
Cooling Product
Floor water overflow alarm Set the action of the device if there is water
action overflow on the floor based on the actual
scenario.
● Shutdown: The device shuts down when a
floor water overflow alarm is generated.
● Inactivity: The device runs as usual when a
floor water overflow alarm is generated.
● Only indoor fan running: Only the indoor fan
runs when a floor water overflow alarm is
generated.
● Humidifier stopped: Only the humidifier is
stopped when a floor water overflow alarm
is generated.
In-cabinet water overflow Set the action of the device if there is water
alarm action overflow in the cabinet based on the actual
scenario.
● Shutdown: The device shuts down when an
in-cabinet water overflow alarm is
generated.
● Inactivity: The device runs as usual when an
in-cabinet water overflow alarm is
generated.
● Only indoor fan running: Only the indoor fan
runs when an in-cabinet water overflow
alarm is generated.
● Humidifier stopped: Only the humidifier is
stopped when an in-cabinet water overflow
alarm is generated.
T/H Sensor Temperature and humidity When the application scenario is non-aisle
control type containment, you are advised to choose Return
air. Choose Cold aisle if cold aisle T/H sensors
are installed. Hot aisle is not recommended.
Temperature setpoint After the temperature and humidity control

type and the temperature value under this type
are set, the device performs regulation based
on the settings.
● Return air: 18–45°C recommended
● Supply air: 15–35°C recommended
● Cold aisle: 15–35°C recommended
● Hot aisle: 18–45°C recommended
Cooling Product
Humidity setpoint After the temperature and humidity control

type and the humidity value under this type are
set, the device performs regulation based on
the settings.
40%–60% is recommended.
Comm Settings Modbus Comm address Enter the communication address planned for
the smart cooling product. The management
system communicates with the smart cooling
product through this address. The
communication addresses of the two smart
cooling products connected to the same
management system must be different.
Step 6 After power-on, the compressor starts preheating, and the system generates an
alarm indicating that the compressor is preheating. The smart cooling product
cannot be started before the compressor preheating is complete. Choose Running
> Device Details > Compressor to view the remaining preheating time of the
compressor.
● If the return air temperature is greater than 10°C upon power-on, the
preheating time is 6 hours.
● If the return air temperature is less than or equal to 10°C or invalid upon
power-on, the preheating time is 12 hours.
----End
6.4 Home screen

The home screen of the display module displays the system status and allows you
to access other function menus.
NOTICE
The information in the screenshots is for reference only. The actual parameters
may vary.
Cooling Product
Figure 6-6 Home screen
No. Item Note
1 Permission status
● indicates that you have not logged in.
● indicates that you have logged in as

an operator user.
● indicates that you have logged in as

an admin user.
2 USB connection status

indicates that a USB flash drive is
connected to the USB port.
3 Diagnostic mode status

indicates that the system is in diagnostic
mode.
4 Buzzer status ● indicates that the buzzer is enabled.

After the buzzer is enabled, tap anywhere
on the screen to mute the buzzer. If a new
alarm is generated after the buzzer is
muted, the buzzer buzzes.
● indicates that the buzzer is disabled.
After the buzzer is disabled, it does not
buzz when an alarm is generated.
5 Critical alarms Indicates the number of active critical alarms.
6 Major alarms Indicates the number of active major alarms.
7 Minor alarms Indicates the number of active minor alarms.
8 Warnings Indicates the number of active warnings.
9 Status bar -
Cooling Product
No. Item Note
10 Alarm bar You can tap the alarm bar to enter the active
alarm screen to view all active alarms.
11 Login/Logout button
● indicates that you have not
logged in. You can tap this icon to log in.
● indicates that you have

logged in as an admin or operator user. You
can tap this icon to log out.
12 Teamwork control
button ● indicates that teamwork control is
disabled.
● indicates that teamwork control is

enabled and no teamwork control alarm is
generated.
● indicates that teamwork control is

enabled and a teamwork control alarm is
generated.
6.5 Setting Parameters
6.5.1 Setting T/H Sensor Parameters

Path: Settings > System Settings > T/H Sensor
Figure 6-7 T/H Sensor
Parameter Description
Temperature and When the application scenario is non-aisle

humidity control type containment, you are advised to choose Return air.
Choose Cold aisle if cold aisle T/H sensors are
installed. Hot aisle is not recommended.
Cooling Product
Temperature control The temperature inside the equipment room or aisle is

mode controlled based on the average value, maximum
value, or minimum value collected by multiple sensors.
Humidity alarm mode Set this parameter as required.
Temperature setpoint After the temperature and humidity control type and
the temperature value under this type are set, the
device performs regulation based on the settings.
● Return air: 18–45°C recommended
● Supply air: 15–35°C recommended
● Cold aisle: 15–35°C recommended
● Hot aisle: 18–45°C recommended
Humidity setpoint After the temperature and humidity control type and
the humidity value under this type are set, the device
performs regulation based on the settings.
40%–60% is recommended.
Cold aisle sensor Enables or disables a sensor.
Hot aisle sensor Enables or disables a sensor.
The relationship between the temperature setpoint and the humidity setpoint is as
follows: Under the condition that the absolute humidity range is [0.0026, 0.0141]
for the default temperature setpoint 23°C and relative humidity range [15% RH,
80% RH], ensure that the absolute humidity range is [0.0026, 0.0141] when you
set the temperature setpoint and humidity setpoint.
Table 6-1 Setting example

Temperature Setpoint Lower Limit of Upper Limit of
(°C) Humidity Setpoint (% Humidity Setpoint (%
RH) RH)
15 24.7 80
16 23.1 80
17 21.7 80
18 20.4 80
19 19.2 80
20 18 80
21 16.9 80
22 15.9 80
Cooling Product
Temperature Setpoint Lower Limit of Upper Limit of

(°C) Humidity Setpoint (% Humidity Setpoint (%
RH) RH)
23 15 80
24 15 75.3
25 15 70.9
26 15 66.9
27 15 63
28 15 59.5
29 15 56.1
30 15 53
31 15 50
32 15 47.3
33 15 44.7
34 15 42.2
35 15 40
36 15 37.8
37 15 35.8
38 15 33.9
39 15 32.1
40 15 30.5
41 15 28.9
42 15 27.4
43 15 26
44 15 24.7
45 15 23.4
6.5.2 (Optional) Setting Teamwork Parameters

Setting Teamwork Parameters
Path: Teamwork > Teamwork Settings
Cooling Product
Figure 6-8 Teamwork Settings
Teamwork group No. Specifies the planned teamwork group number. This
parameter should be the same for all units in the same
teamwork group.
System address Specifies the planned unit address. The addresses of

units in the same teamwork group must be unique.
Networking mode Specifies the networking mode for teamwork control.

The networking mode selected on the screen must
match the actual networking mode. Otherwise, the
teamwork function is unavailable.
Enable teamwork If CAN network is selected, set Enable teamwork

CAN resistor CAN resistor to Yes for the first and last units. If
Enable teamwork CAN resistor is set to No for the
first and last units, the CAN communication quality will
be affected, and even the teamwork CAN networking
will fail.
Yes: The teamwork control CAN resistor is enabled for
the unit.
No: The teamwork control CAN resistor is disabled for
the unit.
Teamwork function Specifies whether to enable the teamwork function. Set

this parameter based on onsite heat load distribution.
● Disable: A unit operates independently.
● Enable: A unit operates in team with other units.
Teamwork mode Specifies the teamwork control mode.

● Smart teamwork control: This is the default value
after teamwork control is enabled for a single unit.
● iCooling: This option should be selected in the
smart module scenario where the iCooling function
is deployed.
Cooling Product
Teamwork parameter If Teamwork function and Teamwork parameter

synchronization synchronization are both set to Enable, you can select
Set Local or Set Teamwork when setting parameters.
NOTE
● Set Local: Set parameters for the local unit.
● Set Teamwork: Set parameters for all units in a teamwork
group.
Number of systems in Specifies the total number of units in this group. The
this group value is an integer ranging from 1 to 32.
NOTE
This parameter is displayed after Teamwork function is set to
Enable.
Number of running Specifies the number of running units in this group. The
systems in this group value is an integer ranging from 1 to the value of
Number of systems in this group.
NOTE
This parameter is displayed after Teamwork function is set to
Enable.
Percentage of units Set Percentage of units allowed to dehumidify in

allowed to dehumidify this group based on site requirements.
in this group NOTE
NOTE You are advised to retain the default value.
This parameter cannot The number of units that perform the dehumidification
be set if Teamwork
function is controlled to prevent all units in the group
mode is set to
iCooling. from starting dehumidification at the same time,
thereby avoiding supercooling and temperature
fluctuation in the equipment room.
● Number of units allowed to dehumidify is the
roundup value of Total number of systems in this
group multiplied by Percentage of units allowed
to dehumidify in this group. The units allowed to
dehumidify are automatically deployed among all
running units.
● If the anti-competitive running mode of the
teamwork group is dehumidification, the master
unit sends the anti-competitive running flag whose
value is dehumidification allowed to the units
allowed to dehumidify.
Rotation function Indicates whether to allow the smart cooling products

NOTE to work as the standby device in turn, maximizing their
This parameter cannot service life.
be set if Teamwork NOTE
mode is set to It is recommended that the function be enabled when the
iCooling. load is even.
Cooling Product
Rotation period Number of days for rotation (1–30).

NOTE
This parameter cannot
be set if Teamwork
mode is set to
iCooling.
Rotation time Specifies the start time of rotation for the active and
NOTE standby units. 24 time points in a day (0–23).
This parameter cannot
be set if Teamwork
mode is set to
iCooling.
Forced rotation Indicates whether to enable forced rotation regardless

NOTE of the specified rotation time. After a forced rotation,
This parameter cannot the rotation period starts again.
be set if Teamwork
mode is set to
iCooling.
Requirement control Indicates whether to enable or disable the requirement

NOTE control function on the master unit.
This parameter cannot ● When Requirement control is set to Disable, the
be set if Teamwork
master unit does not synchronize operating data to
mode is set to
iCooling. slave units, and all the smart cooling products in the
group operate based on their own requirements, not
referring to the mode delivered by the master unit.
● When Requirement control is set to Anti-
competitive running, the master unit synchronizes
operating data (the temperature and humidity
control type and set points of the master unit) to
the slave units, and all the smart cooling products in
the group refer to the mode delivered by the master
unit.
Cascade function When requirement control is enabled, you can enable

NOTE the cascade function to start standby units if running
This parameter cannot units cannot meet the cooling capacity requirement.
be set if Teamwork
mode is set to
iCooling.
Differential pressure When this parameter is enabled, the smart cooling

sharing product, which is not equipped with the differential
pressure sensor in the group, is logically controlled by
using the acquired value of the differential pressure
sensor.
Cooling Product
Cold aisle This function can be enabled only when at least one
temperature and smart cooling product in the teamwork group is
humidity sharing equipped with cold aisle T/H sensors. If this function is
enabled, the master unit in the teamwork group
collects the cold aisle temperature and humidity values
from all units equipped with cold aisle sensors, and
synchronizes the temperature and humidity control
type and setpoints to all slave units.
Hot aisle temperature This function can be enabled only when at least one
and humidity sharing smart cooling product in the group is equipped with
hot aisle T/H sensors. If this function is enabled, the
master unit in the teamwork group collects the hot
aisle temperature and humidity values from all units
equipped with hot aisle sensors, and synchronizes the
temperature and humidity control type and setpoints to
all slave units.
Teamwork power limit After the teamwork power limit function is enabled,
function you can set Teamwork total system power limit. The
master unit controls all units in the group to ensure
that the total power of units does not exceed the value
of Teamwork total system power limit.
Outdoor unit auto- Outdoor unit auto-cleaning function: Disable the

cleaning function cooling and dehumidification functions, shut down the
compressor system and fluorine pump system, and
control the outdoor fans to reversely rotate for 3
minutes.
● Disable: Outdoor unit auto-cleaning is not
performed.
● Enable: If the teamwork networking is normal, the
cooling function of teamwork units is normal, and
no high temperature alarm is generated, the
teamwork units control the outdoor fans to rotate
reversely in sequence during the period from 22:00
to 06:00 to implement auto-cleaning.
Viewing Teamwork Status

Path: Teamwork
Cooling Product
Figure 6-9 Teamwork topology
No. Item Note
1 On/Off ● On: The device is started.

● Off: The device is shut down.
2 01/02/03... Indicates the device address. The smallest

address is for the master unit and the rest are
for slave units.
If the master unit is offline, the online device
with the smallest address is selected to be the
new master.
3 Active/Standby Active: An active unit properly responds to

control requirements.
Standby: A standby unit responds to control
requirements only if an active unit is faulty
(critical alarm, shutdown, or offline) or the
active unit cannot meet cooling requirements.
4 M/S ● M: master unit

● S: slave unit
A blue icon indicates that the unit is operating,
and a gray icon indicates that the unit is idle.
5 Frame: green/non- ● A green frame indicates the current unit, as

green
shown in .
● Devices without a green frame indicate
other devices in the teamwork group.
6 Background color: ● Red indicates that the unit has generated a

red/bright gray
critical alarm, as shown in .

● Bright gray indicates that the device is
operating without any critical alarms.
Cooling Product
Follow-up Procedure
After you have completed the teamwork settings, perform the following checks to
confirm whether the teamwork networking is successful:
Step 1 Check whether the number of devices in the topology is the same as the actual
number of devices.
● If yes, go to the next step.
● If no, check the cable connection and the settings of teamwork control
parameters.
Step 2 Check whether the number of the running devices in the topology is the same as
the actual number of devices.
● If no, check the cable connection and the teamwork settings.
Step 3 Check whether the number of standby devices in the topology is the same as the
actual number of devices.
Step 4 Check whether the number of online devices in the topology is the same as the
actual number of devices.
● If yes, the check is complete.
----End
6.5.3 (Optional) Setting Communications Parameters
6.5.3.1 Setting Access Control Parameters

Path: Settings > Comm Settings > Access Control
Figure 6-10 Access Control
Cooling Product
Modbus RTU ● Enable: The unit can be accessed over the Modbus
RTU protocol (default baud rate: 9600; data bits: 8;
stop bit: 1; parity bit: none).
● Disable: Access to the unit over Modbus RTU is not
allowed.
Modbus TCP ● Enable: Access to the unit over Modbus TCP (default
server port number: 502) is allowed.
● Disable: Access to the unit over Modbus TCP is not
allowed.
SNMP ● Enable: Access to the unit over SNMP (default port

number: 161) is allowed.
● Disable: Access to the unit over SNMP is not
allowed.
SSH (LAN) ● Enable: Access to the unit through the intranet using
SSH (default port number: 22) is allowed.
● Disable: Access to the unit through the intranet
using SSH is not allowed.
● If this parameter is set to Disable, the function will
be enabled within 30 minutes after power-on by
default.
● If this parameter is set to Enable, the function will
be automatically disabled after 24 hours of running.
HTTPS ● Enable: Access to the unit WebUI over HTTPS

(default port number: 443) is allowed.
● Disable: Access to the unit WebUI over HTTPS is not
allowed.
Monitor FE wiring In the FE teamwork + FE monitoring scenario, set the

mode wiring mode between the unit and the customer's
monitoring system.
In other networking scenarios, retain the default value
Independent wiring.
6.5.3.2 Setting Communications Parameters (Modbus-RTU Protocol)
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > Modbus Settings.
Cooling Product
Figure 6-11 Modbus Settings
Step 2 Set the baud rate, communication address, and RS485 monitoring group.
Baud rate Set this parameter based on the baud rate of the
connected device. The baud rate must be the
same as that on the NMS. The value can be 9600
or 19200.
Communication address Enter the communications address of the smart

cooling product as planned. The NMS
communicates with the smart cooling product
using this address, and the communications
addresses of two smart cooling products
connected to the same NMS must be different.
RS485 monitoring grouping ● In non-grouping scenarios, set RS485

monitoring grouping to Enable for each unit.
● In grouping scenarios, set RS485 monitoring
grouping to Enable for the unit with the
COM/FE port connected, and Disable for
other units.
----End
6.5.3.3 Setting Communications Parameters (Modbus-TCP Protocol)
Context
This section applies to the scenario where the unit is connected to the NMS.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WAN IP Settings, and
set the IP address, subnet mask, and gateway based on the actual plan.
Cooling Product
Figure 6-12 WAN IP Settings
NOTE
The WAN IP address cannot be in the 192.168.245.X, 192.168.246.X, or 192.168.248.X

network segment.
Step 2 On the home screen, choose Settings > Comm Settings > Modbus Settings.
Link mode ● Server: The smart cooling product works as the

server and can connect to two clients for
communication.
● Client: The smart cooling product works as the
client and can connect to a remote server for
communication.
● Server and client: The smart cooling product works
as the server and can connect to two clients for
communication. It also works as the client and can
connect to a remote server for communication.
Client encryption This parameter is configurable when Link mode

involves Client.
Server encryption This parameter is configurable when Link mode

involves Server.
Encryption algorithm Specifies whether to use the CBC encryption algorithm.

CBC After the parameter setting is changed, the system
automatically restarts. Exercise caution with the setting.
NMS IP address Enter the actual IP address of the NMS. The IP

addresses of the display board, client NMS, and server
NMS must be unique.
This parameter is configurable when Link mode
involves Client.
Cooling Product
NMS port number This parameter is configurable when Link mode

involves Client.
● Connecting to the NetEco: Set this parameter to
32907 if Client encryption is enabled, or set it to
32906 if Client encryption is disabled.
● Connecting to other NMSs: You are advised not to
change the value. In special cases, set this
parameter based on the site requirements.
Pre-shared password Secondary authentication password used for Modbus-

TCP connection.
----End
6.5.3.4 Setting Communications Parameters (SNMP Protocol)
Context
● To set communications parameters, log in as the admin user.
● This section is suitable only for SNMP. Skip this section if you use Modbus.
● Record the values entered in this section. They will be used when you connect
a unit to a network management system (NMS).
● One unit supports concurrent access of up to 6 NMSs through SNMP.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > SNMP Settings.
Figure 6-13 Setting SNMP communications parameters
Step 2 Set SNMP Version based on site requirements, and then tap Submit.
● When SNMP Version is set to ALL or SNMPv1&v2c, you can set Read
Community and Write Community.
● When SNMP Version is set to ALL or SNMPv3, you can add an SNMPv3 user.
Cooling Product
CAUTION
SNMPv1&SNMPv2c are insecure protocols. SNMPv3 is recommended.
Step 3 Set Read Community and Write Community.

1. Tap the text box next to Read Community, set the read community
parameter based on the actual plan, and tap Submit.
2. Tap the text box next to Write Community, set the write community
parameter based on the actual plan, and tap Submit.
Step 4 Add a SNMPv3 user.
1. Tap Add under SNMP V3.
2. Set User Name, Auth Protocol, and Prop Protocol based on the actual plan.
MD5 and DES protocols are not secure. It is recommended that you set Auth
Protocol to SHA2-512, and set Prop Protocol to AES-256. The following
operations use the recommended settings as an example.
Figure 6-14 Setting the protocol type
NOTICE
Passwords of an authentication protocol and proprietary protocol must

comply with the following policies:
– The password must contain at least two types of characters among
uppercase letters (A–Z), lowercase letters (a–z), and digits (0–9). The
password must contain 8 to 15 characters and be different from the user
name or its reverse.
– A password must not be a string containing duplicate sections, such as
12a12a12a.
– Week passwords such as Password, Admin_1243, and Changeme_123 are
not allowed.
3. Set SHA Password and Confirm Password as planned.

4. Set AES Password and Confirm Password as planned.
Step 5 Tap the text box next to SNMP Port, set SNMP Port based on the actual port
number, and tap Submit.
NOTE
SNMP Port is set to 161 by default.
Cooling Product
Step 6 Tap Next Page.

Step 7 Set SNMP trap parameters.
1. Tap Add under SNMP Trap.
2. Set Trap Address as planned and Trap Port to the actual port number.
NOTE
Trap Port is set to null by default.

3. Select SNMP Version. If an SNMPv3 user is configured, it is recommended
that SNMP Version be set to SNMPv3.
4. If SNMP Version is set to SNMPv3, you need to select SNMPv3 User Name.
For other protocols, you need to set Trap Community.
----End
Follow-up Procedure
After a USB flash drive has been inserted into the USB port of the main control
module and successfully identified, tap Export File under MIB File to export the
MIB file to the USB flash drive for the customer's use in accessing a third-party
NMS.
NOTICE
Before using a USB flash drive, ensure that its data has been scanned by antivirus
software and is secure.
6.5.3.5 (Optional) Setting WiFi Parameters

Connect the mobile phone to the WiFi network and use the mobile phone app for
power-on commissioning and software upgrade.
Prerequisites
After the WiFi module of the USB port is connected to the USB port on the main
control module of the unit, WIFI Settings can be set.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WIFI Settings.
Figure 6-15 WIFI Setting
Cooling Product
Step 2 Set parameters.
WiFi SSID Set WiFi SSID based on the actual configuration; WiFi
SSID is the name used for the WiFi hotspot over which
a mobile phone can connect to the smart cooling
product.
WiFi password Enter the WiFi password when you use a mobile phone
to connect to the WiFi. The WiFi has no preset
password. When you enable the WiFi function for the
first time, you need to set a password.
Enable WiFi Enables the WiFi function of the smart cooling product.
The default status is Disable.
WiFi group sharing When a mobile phone is connected to the WiFi of the
enable smart cooling product, it can access the units in the
same FE cascading network.
Step 3 Tap Submit.
----End
6.6 Startup
Initial Startup
NOTICE
● Before startup, ensure that you have downloaded the Service Expert app from
the app store and applied for the permission to use the app. Currently, the
Android operating system is supported.
● After factory settings are restored, startup verification is required.
Step 1 Tap Start on the home screen to enter the initial startup screen. Tap OK to enter
the startup authorization screen.
Figure 6-16 Initial startup
Cooling Product
Figure 6-17 Startup authorization
Step 2 Open the Service Expert app, tap Startup Commissioning > Offline Activation
on the home screen to generate a startup password.
Figure 6-18 Offline activation
● Method 1: Tap to scan the QR code on the startup authorization screen.

The barcode and verification code are automatically entered. Tap Generate
PWD.
● Method 2: Enter the bar code and verification code on the startup
authorization screen, and tap Generate PWD.
NOTE
To ensure security, the original password becomes invalid and the initial startup
authentication fails if the startup verification fails.
Figure 6-19 Generating a startup password
Step 3 Enter the startup password generated by the app in Authorization code on the
startup authorization screen to start the device. The home screen is displayed.
----End
Cooling Product
Non-initial Startup
Step 1 Tap Start on the home screen.
● If the Require password to start or shut down onsite function is enabled,
enter the login password to start the device.
Figure 6-20 Requiring a startup password
● If the Require password to start or shut down onsite function is not

enabled, tap OK to start the device.
Figure 6-21 Not requiring a startup password
----End
6.7 Charging the Remaining Refrigerant
NOTICE
● Before starting the compressor, ensure that the outdoor unit switch is turned
on.
● Remove the refrigerant cylinder after ensuring that no more refrigerant needs
to be charged.
● Charge refrigerant in strict accordance with the requirements. Otherwise, the
device may be damaged.
Step 1 Ensure that the device is powered on.

Step 2 On the home screen, choose Maint > Diagnostic Mode > Enter and change the
compressor rotational speed to 3000 rpm.
Step 3 Charge refrigerant on the basis of the precharging. Open the low pressure valve of
the pressure gauge, and charge the remaining refrigerant from the low pressure
needle valve in small flow or intermittently.
Cooling Product
Figure 6-22 Charging refrigerant (outdoor unit not equipped with a refrigerant
pump)
(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge
(4) Connection nut (5) Low-pressure needle valve (6) Discharge pipe needle
valve
Figure 6-23 Charging refrigerant (outdoor unit equipped with a refrigerant pump)
(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge 1
(4) Pressure gauge 2 (5) Connection nut (6) Low-pressure needle valve
Cooling Product
(7) Discharge pipe needle (8) Liquid pipe needle valve

valve
Step 4 On the home screen, choose Running > Device Details > Compressor, and view
Discharge pressure and Suction pressure to determine whether they are within
normal ranges. Choose Running > Device Details > EEV and view EEV suction
superheat degree to determine whether it is within the normal range.
Outdoor Normal Normal Suction Normal Suction
Ambient Discharge Pressure Range Superheat
Temperature Pressure Range Degree Range
< 15°C 1.5–2.5 MPa 0.7–1.2 MPa 8–15°C
15–35°C 1.5–3.1 MPa
35–45°C 2.5–3.8 MPa
> 45°C 3.1–4.15 MPa
If the suction pressure, discharge pressure, and suction superheat degree are not
within the normal ranges, check the following items:
1. Refrigerant has been charged as required. If the refrigerant is overfilled, the
discharge pressure is high. If the refrigerant is underfilled, the discharge and
suction pressures are low, and the suction superheat degree is high.
2. The air intake and exhaust vents of the outdoor unit are not blocked. If the air
intake vent and air exhaust vent are blocked, the discharge pressure will be
high.
Step 5 After charging refrigerant, close all valves.
Step 6 On the home screen, choose Maint > Diagnostic Mode > Exit and confirm the
operation.
Step 7 Tap Shutdown on the home screen.
----End
Cooling Product
6.8 Wizard Startup
NOTICE
● Check that refrigerant is fully charged before performing Wizard Startup.

● Wizard Startup allows you to commission the indoor and outdoor fans,
humidifier, and cooling system, and supports automatic running and judgment
of components.
● After you power on the smart cooling product for the first time, the Wizard
Startup screen is displayed. If the smart cooling product is started not for the
first time, choose Maint > Wizard Startup to enter the Wizard Startup screen.
● Tapping No or Exit, a submission timeout, and a system exception during
commissioning all result in commissioning failures. To start the commissioning
again, choose Maint > Wizard Startup to enter the Wizard Startup screen.
Step 1 On the home screen, choose Maint > Wizard Startup.
Step 2 Read the precautions on the screen and confirm whether to access the wizard-
based startup mode.
● Tap Yes to enter the screen for checking before wizard-based startup.
● Tap No to exit the wizard-based startup mode.
Figure 6-24 Precautions for wizard-based startup
NOTE
● For the initial wizard-based startup, Last Record is in gray, indicating that operation is
not allowed.
● For a non-initial wizard-based startup, you can choose Last Record to view the last
wizard-based startup report.
Step 3 Tap Yes to read the check items on the screen and confirm whether each item is
verified. After finishing the check:
● Tap Yes to execute the wizard-based startup task.
● Tap No to exit the wizard-based startup mode.
Cooling Product
Figure 6-25 Checking before startup
Step 4 Follow the onscreen instructions to complete the wizard-based startup.

1. Select the items that are involved in wizard-based startup (all items are
selected by default when you access the commissioning item selection screen
for the first time) and confirm whether to start the task.
– Tap Yes to start the system and commission components.
– Tap No to exit the commissioning while keeping the system shut down.
Figure 6-26 Commissioning items in Wizard Startup (1)
Figure 6-27 Commissioning items in Wizard Startup (2)
NOTICE
– If no humidifier is configured, the humidifier commissioning item is not

displayed.
– If the humidification function is disabled, the humidifier commissioning
item cannot be selected.
2. (Optional) Check that water is supplied to the humidifier.

– If yes, tap OK to start commissioning in wizard-based startup.
Cooling Product
– If no, tap Cancel and deselect Humidifier commissioning.
Figure 6-28 Checking whether water is supplied to the humidifier
3. Check the commissioning result.

– If the message "Commissioning succeeded" is displayed in the lower left
corner, tap Confirm. The home screen is displayed.
– If the message "Commissioning failed" is displayed in the lower left
corner:
i. Click the link at "Commissioning failed" to view the failure cause, tap
Back and Confirm, and troubleshoot based on the failure cause. If
the fault persists, contact technical support.
ii. On the home screen, choose Maint > Wizard Startup and perform
commissioning again.
----End
6.9 (Optional) Power-Off

Step 1 Tap Shutdown on the home screen.
Step 2 Turn off the active power switch QF1 and standby power switch QF2.
Step 3 (Optional) If the power supply needs to be disconnected for maintenance or for a
long period, turn off the upstream power input switch for the smart cooling
system.
----End
6.10 Checking After Commissioning

Check Item Check Result
The thermal insulation foam of the copper pipes and □ Passed □ Failed
the bottom plate are free of oil stains and are clean.
The needle valve plug is secured (torque of 0.45±0.05 □ Passed □ Failed

N·m), and the valve bonnet is tightened. The needle
valve thermal insulation foam is restored.
The foreign matter on the water pan and bottom plate □ Passed □ Failed
is cleaned up.
Cooling Product
Check Item Check Result
The air filters are correctly installed according to the air □ Passed □ Failed
flow direction on the frame.
Cooling Product
User Manual 7 WebUI
7 WebUI
7.1 Preparations and WebUI Login
Prerequisites
● Operating system: Windows 7 or later
● Browser: Chrome, Firefox, Internet Explorer 9 or later. The following uses
Internet Explorer as an example.
Procedure
Step 1 Log in to the WebUI from a WAN or LAN.
● Log in from a LAN.
a. Connect a network cable between the network port on the PC and the
FE_1 or FE_2 port on the unit.
b. On the main screen of the unit, choose Settings > Comm Settings > LAN
IP Settings. Set LAN IP address assignment mode to Manual, and set
the LAN IP address, LAN subnet mask, and LAN gateway for the unit.
c. Configure the PC IP address and the IP address of the unit in the same
network segment.
For example, if the IP address of the unit is 192.168.248.10, the subnet
mask is 255.255.255.000, and the default gateway is 192.168.248.1, set
the IP address of the PC to 192.168.248.12, the subnet mask to
255.255.255.000, and the default gateway to 192.168.248.1.
NOTE
The unit IP address must be different from the PC IP address.

● Log in from a WAN.
a. Connect a network cable between the network port on the PC and the
COM/FE port on the unit.
b. On the main screen of the unit, choose Settings > Comm Settings >
WAN IP Settings, and set the IP address, subnet mask, and gateway for
the unit.
Cooling Product
User Manual 7 WebUI
c. Configure the PC IP address and the IP address of the unit in the same
network segment.
For example, if the WAN IP address of the unit is 172.017.248.10, the
subnet mask is 255.255.255.000, and the default gateway is
172.017.248.1, set the IP address of the PC to 172.017.248.12, the subnet
mask to 255.255.255.000, and the default gateway to 172.017.248.1.
NOTE
The WAN IP address cannot be in the 192.168.245.X, 192.168.246.X, or

192.168.248.X network segment.
Step 2 Set LAN parameters.

NOTE
● If the unit connects to a LAN and a proxy server has been selected, perform Step 2.3
and Step 2.4.
● If the unit connects to the Internet, and the PC in a LAN accesses the Internet over a
proxy server, do not perform Step 2.3 or Step 2.4. Otherwise, you will fail to access the
WebUI.
1. Open the Internet Explorer and choose Tools > Internet Options.
2. Click the Advanced tab and select Use TLS1.1 and Use TLS1.2.
Figure 7-1 Setting Internet options
3. (Optional) Click the Connections tab and select LAN settings.

4. (Optional) Under Proxy server, deselect Use a proxy server for your LAN.
Cooling Product
User Manual 7 WebUI
Figure 7-2 Setting the proxy server
5. Click OK.
Step 3 Log in to the WebUI of the unit.
1. Enter https://IP address (such as https://192.168.0.10) in the address box of
the browser, and then press Enter to enter the WebUI login page.
NOTE
– If no certificate is installed, a warning is displayed. Click Continue to this website (not

recommended).
– The unit has a built-in security certificate before delivery, which is used for SSL
encrypted connection between the WebUI and a browser. To improve system security,
you are advised to use your own security certificate and periodically update it. The
imported security certificate needs to be bound to the IP address of the unit. Otherwise,
the security risk warning will still be displayed during login.
Figure 7-3 Security certificate problem
2. On the login page, enter the preset user name admin and preset password
Changeme, set the language, and click Log In.
Cooling Product
User Manual 7 WebUI
NOTE
– Change the preset password after your first login.

– If a password with low complexity is set, the system will display a message
indicating that the password complexity is low and asking you to set a new one.
Examples of low complexity passwords: H#uawei123, Password and
openasadminAdmin23@#
– An account is logged out due to timeout if no operation is performed within 20
minutes after system login.
----End
7.2 Introduction to the WebUI

For data transmission security, the unit supports WebUI access through SSL.
WebUI common functions
Table 7-1 WebUI common functions

Menu Function
Monitoring Monitor the running information of the unit in real time, set
running parameters, and control the running. For example, set
the temperature and humidity of the unit, enable the T/H
sensor, and set the fan control type.
Query Query historical alarms.
System ● Upload a network security certificate.

Settings ● Set the time zone, time, and date.
● Set the IP address.
● Set Modbus communications parameters.
● Set the SNMP network parameters.
● Configure the outbox.
● Configure the IP address whitelist.
● Perform access control.
● Configure security information.
Maintenance ● The system and components of the unit can be upgraded

online.
● Query the version and e-labels.
● Query and export fault information.
● Manage users, such as adding, modifying, deleting, locking,
and unlocking users.
● Import and export configuration files to configure the unit
quickly.
Cooling Product
User Manual 8 System Maintenance
8 System Maintenance
8.1 Indoor Unit Routine Maintenance
8.1.1 Data Record

Before performing monthly maintenance, record the following parameters.
Path Parameter Recorded

Value
Settings > System Settings > T/H Temperature and

Sensor humidity control type
Temperature setpoint
Humidity setpoint
Common Functions > Operating Current temperature

Information or Running > System
Summary Current humidity
Rated power voltage
Measured power
voltage
Running > Device Details > Discharge

Compressor temperature
Discharge pressure
Suction pressure
Teamwork > Teamwork Settings Teamwork function
Number of systems in
this group
Cooling Product
Path Parameter Recorded

Value
Number of running
systems in this group
8.1.2 Monthly Maintenance

Item Expected Result Troubleshooting
Air filter The air filter is clean and not Replace the air filter. It is
blocked. recommended that an air filter
be replaced once every six
months.
The air filter is not damaged Replace the air filter. It is

or distorted. recommended that an air filter
be replaced once every six
months.
Condensate The condensate pan and liquid Clean up the scale from the
water pan level detector have no scale. condensate water pan and
and liquid liquid level detector.
level detector
Compressor The compressor is secured. Tighten screws if the

compressor is not secured.
The compressor service valve Clean up the oil stains.

has no oil stain.
The operating compressor Replace the compressor.

generates no metal friction
noise or collision noise from
inside.
Wet film The wet film has no scale. Replace the wet film
humidifier humidifier.
No operating overtime alarm Replace the wet film

is generated for the wet film humidifier.
humidifier.
Pipe The refrigerant pipe does not Repair the leakage points and
leak or corrode, and is rewrap thermal insulation
properly wrapped with foam.
thermal insulation foam.
Cooling Product
Item Expected Result Troubleshooting
The liquid sight glass is almost If the sight glass has

green, or not totally turns completely turned yellow,
yellow. there is too much water in the
pipe. To solve the problem,
empty refrigerant in the pipe,
vacuumize the system, drain
water, and then charge new
refrigerant.
NOTE
If the sight glass does not
obviously turn green, use a blow
drier to blow wind to the filter
until the sight glass is green.
Wear protective gloves and If there are oil stains, check

touch the compressor angle whether the suction and
valve, needle valve, and discharge pressure of the
welding joints of the compressor is within the
refrigerant pipe to check normal ranges. If the pressure
whether there are oil stains. is beyond the normal range,
contact technical support.
No water exists under the ● If drops of water are evenly

water pipe or on the thermal distributed, wipe off them
insulation foam. with dry cloth.
● If there are large water
marks, close the water inlet
sluice and handle the
leaking points. If the
thermal insulation foam is
damaged or missing, install
new thermal insulation
foam.
The refrigerant pipe support is Replace the pipe support and

secure and intact. secure it again.
Indoor fan The indoor fan guard is not Replace the fan.
deformed, and the fan blades
are not damaged.
The indoor fan runs smoothly. Take out the foreign matter.
The screws on the indoor fan Tighten loose screws.

are not loose or distorted.
Cooling Product
8.1.3 Quarterly Maintenance

Component Item (on the Basis of Troubleshooting
Monthly Maintenance)
Monitoring Export smart cooling product Locate the cause or contact

logs, alarms, temperature and technical support.
humidity data, and the
operating status and time of
the compressor, fan, electric
heater, humidifier, and water
pump. View historical alarms
generated in this quarter and
select the most common five
ones. (If no monitoring system
is available, skip this item.)
Wet film Start the device, choose Maint If no water is supplied, check
humidifier > Diagnostic Mode > Enter the cable connection or
on the home screen, and start replace the water inlet
the wet film humidifier. solenoid valve.
Electric heater Start the device, choose Maint Replace the electric heater.
> Diagnostic Mode > Enter
on the home screen, and start
the electric heater. Check that
the electric heater generates
heat.
NOTE
To avoid burns, do not touch the
electric heater surface with bare
skin.
8.1.4 Yearly Maintenance
NOTICE
Calculate the total cooling capacity and total server load of the running smart
cooling products. If the total load exceeds 80% of the total cooling capacity of
smart cooling products, you are advised to add smart cooling products.

Quarterly Maintenance)
Sensor Use a precision T/H sensor to If the temperature deviation is

calibrate the T/H sensors greater than 1°C or humidity
inside and outside cabinets. deviation is greater than 5%,
the T/H sensor must be
calibrated or replaced.
Cooling Product

Quarterly Maintenance)
Evaporator Check that the evaporator is Use a fin brush to organize

intact. the fins that are pushed down.
Welding point Check that welding points and If leaking points are found,
and needle needle valves do not leak retrieve the refrigerant and
valve using soapy water or check weld the leaking points again.
that they are free from oil Contact technical support.
stains.
8.2 Outdoor Unit Routine Maintenance
CAUTION
● Power-off troubleshooting: You need to disconnect the power supply before

troubleshooting.
● Power-off check and troubleshooting: You need to disconnect the power supply
before checking and troubleshooting.
● In the case of heavy snow, clean up the snow on the outdoor unit fan, pipes,
and electric control box in a timely manner.
8.2.1 Monthly Maintenance

Item Expected Result Troubleshooting Remarks
Refrigerant Pipes are secured Check and secure the Power-off

pipe without vibration. pipe supports. troubleshooti
ng
Pipes do not leak or Drain the refrigerant, Power-off

rust. and repair the leakage troubleshooti
on the pipe. ng
The thermal Wrap the thermal Power-off

insulation foam on insulation foam again. troubleshooti
pipes is intact. ng
Condenser The fins are not Use a fin brush to Power-off

pushed down. organize the fins that troubleshooti
are pushed down. ng
The air intake and Clear the obstacles at Power-off

exhaust of the the air intake and troubleshooti
condenser are exhaust vents. ng
smooth.
Cooling Product
Item Expected Result Troubleshooting Remarks
The fins are not dirty Clean the fins. Power-off

or blocked. troubleshooti
ng
8.2.2 Semi-Annual Maintenance

Maintenance Expected Result Troubleshooting Remarks
Item
Rack The rack is secured to Tighten the screws Power-off

the ground. that secure the rack to troubleshooti
the ground. ng
Fan The fan connection Secure the fan box. Power-off

box is not damaged or check and
loose. troubleshooti
ng
The fan guard and Repair or replace the Power-off

flow deflecting ring fan guard. troubleshooti
are not deformed, ng
damaged, or
interfered.
The fan runs properly Replace the fan Power-off

without abnormal assembly. troubleshooti
noise or vibration, and ng
the blades rotate
properly.
Electric Cables are reliably Secure wiring Power-off

control connected. terminals. check and
system troubleshooti
ng
The cable holes of the Check whether the Power-off

electrical control box waterproof connector check and
are properly sealed. is aged. If so, replace troubleshooti
the connector. ng
Cables are not Replace cables. Power-off

damaged or aged. check and
troubleshooti
ng
The electrical control Clean up the water Power-off

box is free from water. stains in the electric check and
control box and locate troubleshooti
the cause of water ng
leakage.
Cooling Product
Maintenance Expected Result Troubleshooting Remarks

Item
(Optional) Cables are reliably Secure wiring Power-off

Refrigerant connected. terminals. troubleshooti
pump ng
The resistance is Replace the Power-off

normal. refrigerant pump. check and
troubleshooti
ng
The inlet and outlet Secure the wiring Power-off

pressure sensors of terminals and replace troubleshooti
the refrigerant pump the damaged pressure ng
are not deformed and sensor.
cables are properly
connected.
Cooling Product
User Manual 9 Troubleshooting
9 Troubleshooting
CAUTION
Certain circuits in the smart cooling product have lethal voltages. Only
professional technicians are allowed to perform maintenance.
NOTICE
● Exercise caution during live-line troubleshooting.

● If jumpers are used for troubleshooting, remove them after troubleshooting.
Connected jumpers may affect control functions and damage equipment.
The following table describes how to troubleshoot the FusionCol5000-A.
Table 9-1 Troubleshooting
Symptom Possible Cause Solution
The unit The compressor, fan, or pipes Check the fixing structure and
generates are loose. ensure that all components are
abnormal securely installed.
voice.
The The high-pressure switch Check the high-pressure switch

compressor reacts. status.
does not
work. Circuit breakers, fuses, or Check the main circuit breaker,
cables are disconnected. compressor circuit breakers,
fuses, and cables.
A compressor motor is Replace the motor.

damaged.
A compressor does not need Check the requirement status on

to start. the display module.
The drive is faulty. Replace the drive.
Cooling Product
The The refrigerant loop or a Clean the blockage in the

compressor component is blocked. refrigerant loop.
discharge
temperatur The outdoor unit is installed in Install the outdoor unit in a
e is too an inappropriate position. correct position, without
high. (The outdoor unit should not exposure to direct sunlight and
be exposed to direct sunlight with an appropriate spacing.
and must be installed at a
specified spacing according to
the installation guide.)
Air exists in the cooling Exhaust air, and examine and

system. repair the pipeline.
Heat dissipation is poor Clean the condenser fins.

because of blockages in the
condenser.
An outdoor fan fails. Check whether the outdoor fan

works.
Refrigerant is insufficient. Increase the amount of

refrigerant filled.
The The outdoor fan speed Replace the speed controller.

compressor controller fails.
discharge
pressure is Refrigerant is insufficient. Increase the amount of
too low. refrigerant filled.
Refrigerant is leaking. Check the pipeline for any

leakage.
The The refrigerant is overfilled. Fill refrigerant according to the

compressor refrigerant filling requirements.
discharge
pressure is The outdoor fan is faulty. Check that the outdoor fan is
too high. running properly.
The The refrigerant filled is Add the refrigerant.

compressor insufficient.
suction
pressure is The indoor temperature is too Change the temperature setting.
too low or low.
liquid Filters are clogged with dirt. Replace the filters.
returns.
The external excess pressure is Check whether the air duct is
too high, and air decreases. blocked.
The condensing pressure is too Check the condenser.

low.
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The Liquid returns in a compressor. Check whether the oil

compressor temperature and discharge
generates temperature are within the
excessive normal range.
noises.
Refrigerant oil is insufficient. Add refrigerant oil.
The transport sheet metal is Remove the sheet metal.

not removed from a
compressor.
An indoor The switch of the indoor fan is Check the switch of the indoor
fan fails to not turned on. fan.
start.
An indoor fan is damaged. Replace the indoor fan.
The interconnection terminals Secure the interconnection

for the indoor fan are not terminals again.
securely connected.
The The electric heater Check the temperature switch

heating temperature switch is being and replace it if it is faulty.
function is protected.
unavailable
. The electric heater is not Check the electric heater switch.
switched on.
An electric heater is burnt out. Disconnect the power supply and

check whether the electric heater
is damaged by checking the
electric heater resistance
properties with an ohmmeter.
No water is The upstream water supply is Restore the water supply.

supplied to faulty or the water pressure is
the water below the lower threshold.
inlet
solenoid The water inlet solenoid valve Replace the water inlet solenoid
valve of is blocked or faulty. valve.
the The cable to the water inlet Reconnect the cable.
humidifier. solenoid valve is incorrectly
connected.
Water in The drainpipe does not Ensure that the drainpipe is

the smart connect to the pump, or the properly connected to the pump
cooling lift between the drainpipe and and that the lift of the drainpipe
product the water chiller is set to an is lower than 4 meters.
overflows. appropriate value.
The condensate pump is Replace the condensate pump.

faulty.
Cooling Product
The liquid level detector is Check the alarm. Check cable

faulty. connections for high and low
liquid level detectors. Check
whether the liquid level detectors
are damaged. If necessary,
replace the liquid level detectors.
The inlet pipe and drainpipe Check the inlet pipe and
leak. drainpipe and the connectors.
Rectify any leakage and fasten
the connectors.
The automatic drainage pipe Check whether the automatic

is blocked. drainage port is blocked and
whether the automatic drainage
pipe contains foreign matter or is
frozen.
The For a single smart cooling ● Verify that the doors,

humidity of product, the server heat load windows, floors, and ceilings
the is less than 10% of the rated of the computer room are
computer cooling capacity of the properly sealed.
room is product. ● If the outdoor humidity is too
high, or high, shut down the fresh air
condensate system.
water is
generated. ● Open the aisle doors or
control skylights of the smart
module, or open the filler
panels of some server
cabinets.
Power The input power has an open Rectify the power supply fault.
failures phase.
occur on
the active The contactor fuse in the Replace the fuse.
and active route is damaged.
standby The interlock contactor and Replace the interlock contactor
routes. intermediate contactor are and intermediate contactor.
damaged.
The electric The switch is faulty. Replace the electric heater

heater switch.
switch trips
abnormally
.
The electric The electric heater contactor is Replace the electric heater
heater not closed. contactor.
fails.
Cooling Product
The The switch is faulty. Replace the compressor switch.

compressor
switch trips
abnormally
.
The electric The electric heating belt is Replace the electric heating belt
heating disconnected abnormally. of the crankcase.
belt of the
crankcase The fuse has blown. Replace the fuse.
does not The electric heating belt of the Replace the electric heating belt
heat. crankcase is short-circuited of the crankcase and the fuse.
abnormally, and the fuse has
blown.
The electric The relay contacts of the Replace the electric heating belt
heating electric heating belt of the of the crankcase relay.
belt of the crankcase are short-circuited.
crankcase
does not
stop
heating.
The The switch of the outdoor fan Check the switch of the outdoor
outdoor is not turned on. fan.
fan fails to
start. The outdoor fan is damaged. Replace the outdoor fan.
The wiring terminals of the Secure the wiring terminals.

outdoor fan are not securely
connected.
The The refrigerant pump drive is Replace the refrigerant pump

refrigerant faulty. drive.
pump does
not run. The outdoor temperature Replace the outdoor temperature
sensor is faulty. sensor.
The inlet or outlet pressure Replace the pressure sensor.

sensor of the refrigerant pump
is faulty.
The refrigerant pump is faulty. Replace the refrigerant pump.
The EEV of the indoor unit is Maintain or replace the EEV.

faulty.
NOTE
If the fault persists, contact technical support.
Cooling Product
User Manual 10 Component Replacement
10 Component Replacement
After replacing any component, verify that the new component works properly.
10.1 Component Locations

Figure 10-1 Components to be replaced
(A) Front door (B) Rear door (1) Air filter
Cooling Product
(2) Filter dryer (3) Compressor (4) Water inlet solenoid valve
(5) Wet film humidifier (6) Condensate pump (7) Liquid level detector
(8) Electric heater (9) Indoor fan (10) Display module
(11) Compressor drive (12) PSU (13) Differential pressure

switch
(14) Main control module (15) High pressure switch (16) High pressure sensor
(17) NTC temperature sensor (18) Low pressure sensor
10.2 Replacing an Air Filter

Prerequisites
● An air filter needs to be replaced.
● A spare air filter of the same model is available and functional.
Procedure
Step 1 Open the rear door and remove the air filter.
Figure 10-2 Removing the air filter
Step 2 Install the new air filter based on the airflow direction shown on it, and check that
the pressure inlet tube is correctly connected.
Step 3 Choose Maint > Performance Maint on the home screen of the display module
and clear the total runtime of the air filter.
Step 4 Close the rear door.
----End
Cooling Product
10.3 Replacing a Filter Dryer

Prerequisites
● A filter dryer needs to be replaced.
● A spare filter dryer of the same model is available and functional.
● Tools: refrigerant reclaiming device (configured based on local conditions),
Phillips screwdriver, nitrogen cylinder, refrigerant tank, vacuum pump,
pressure gauge, rubber hose, protective gloves, two 10" adjustable wrenches,
one torque wrench with an opening of 36 mm, heat gun
Procedure
NOTICE
Reclaim or dispose of the refrigerant in accordance with local laws and

regulations. Do not discharge the refrigerant to the atmosphere. During the
reclaim process, the R410A refrigerant composition may change. Therefore, you
are not advised to refill the reclaimed R410A refrigerant to the cooling system.
Step 1 Tap Shutdown on the home screen of the indoor unit display module.
NOTICE
Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.
Step 3 Turn off the active power switch QF1, standby power switch QF2, and drive switch
QF3.
Step 4 Reclaim the refrigerant and ensure that the system has no pressure.
1. Connect the refrigerant reclaiming pump to the outdoor unit needle valve (or
the outlet needle valve of the refrigerant pump if it is deployed). When the
pressure decreases to the atmospheric pressure and becomes stable, shut
down the refrigerant reclaiming pump.
Cooling Product
Figure 10-3 Reclaiming refrigerant (FusionCol500-P090 outdoor unit)
(1) Refrigerant reclaiming pump (2) Refrigerant reclaiming tank
(3) Refrigerant pump outlet needle valve
2. Connect the refrigerant reclaiming pump to the low-pressure needle valve of

the indoor unit. When the pressure decreases to the atmospheric pressure and
becomes stable, shut down the refrigerant reclaiming pump. Ensure that there
is no pressure in the system and the refrigerant is completely reclaimed.
Step 5 Remove the filter dryer.

1. Remove the hold hoop from the filter dryer using a Phillips screwdriver.
2. Heat the thread connection position of the adjustable nut using a heat gun
for 10 minutes. Use two 10" adjustable wrenches (with the openings of 24
mm and 27 mm respectively) to secure the filter dryer nut and pipe nut, and
use a torque wrench with an opening of 36 mm to loosen the adjustable nut
until the pipe is separated from the filter dryer. Immediately seal the pipe
opening after removal to keep the system clean and prevent water from
entering the system.
Figure 10-4 Removing a filter dryer
Cooling Product
Step 6 Remove the plastic plug from the port of the new filter dryer.
Step 7 Install the new filter dryer.
NOTICE
When installing the new filter dryer, keep the arrow on the filter dryer upwards
and secure the filter dryer in the original position.
1. Apply sealant (red) to the outer screw thread of the filter dryer. The sealant
should be applied from the third to the last but one circle from the pipe
opening. Secure the filter dryer nut and pipe nut using the two adjustable
wrenches, and tighten the adjustable nuts using the torque wrench to a
torque of 60 N·m.
2. Reinstall the hold hoop.
Step 8 Perform a leakage test with nitrogen.
Step 9 After checking that there is no leakage, vacuumize the system and precharge
refrigerant.
Step 10 Power on the device.
Step 11 After startup, choose Maint > Diagnostic Mode > Enter, and continue to charge
refrigerant until reaching the optimal value based on the current pressure and
temperature of the system. After the remaining refrigerant is added, exit the
diagnostic mode.
Step 12 Install the air filter and close the rear door.
Step 13 Check that the smart cooling product is running properly and no alarm is
generated.
----End
10.4 Replacing a Compressor

Prerequisites
● A compressor needs to be replaced.
● A spare compressor of the same model is available and functional.
● To replace the compressor, you also need to replace the filter dryer.
● Recommended tools and materials: Phillips screwdriver, two 15" adjustable
wrenches, two torque wrenches with the openings of 36 mm and 50 mm
respectively, two solid wrenches or socket wrenches with the pair size of 10
mm and 13 mm respectively, new compressor and filter dryer, refrigerant
reclaiming device, R410A refrigerant, refrigerant charging device, thread
sealant, heat gun
Cooling Product
Procedure
NOTICE
● Reclaim or dispose of the refrigerant in accordance with local laws and

regulations. During the reclaim process, the R410A refrigerant composition may
change. Therefore, you are not advised to refill the reclaimed R410A refrigerant
to the cooling system.
● Do not hold the suction and discharge vents when moving the compressor.
● When replacing a compressor, avoid skin contact with the refrigerant or
lubricant to prevent frostbite or burns.
● Do not tilt the compressor during replacement to prevent lubricant leakage.
● Install a new compressor immediately after you remove the rubber plugs of
suction and discharge vents to prevent the moisture intake.
NOTICE
QF3.
Step 4 Reclaim the refrigerant and ensure that the system has no pressure.
1. Connect the refrigerant reclaiming pump to the outdoor unit needle valve (or
the outlet needle valve of the refrigerant pump if it is deployed). When the
pressure decreases to the atmospheric pressure and becomes stable, shut
down the refrigerant reclaiming pump.
Figure 10-5 Reclaiming refrigerant (FusionCol500-P090 outdoor unit)
(3) Refrigerant pump outlet needle valve
Cooling Product
2. Connect the refrigerant reclaiming pump to the low-pressure needle valve of

the indoor unit. When the pressure decreases to the atmospheric pressure and
becomes stable, shut down the refrigerant reclaiming pump. Ensure that there
is no pressure in the system and the refrigerant is completely reclaimed.
Step 5 Remove the compressor.
1. Remove the electric heating belt.
2. Remove the connection box cover.
3. Remove the compressor cables.
4. Heat the suction angle valve thread connection position for 10 minutes using
a heat gun. Use two 15" adjustable wrenches (with the openings of 36 mm
and 40 mm respectively) to secure the angle valve nut and pipe nut on the
suction side, and use a torque wrench with the opening of 50 mm to loosen
the adjustable nut until the pipe is separated from the angle valve. After
removal, seal the suction vent immediately to keep the system clean and
prevent water from entering the system.
5. Heat the discharge angle valve thread connection position for 10 minutes
using a heat gun. Use two 15" adjustable wrenches (with the openings of 30
mm and 32 mm respectively) to secure the angle valve nut and pipe nut on
the discharge side, and use a torque wrench with the opening of 36 mm to
loosen the adjustable nut until the pipe is separated from the angle valve.
After removal, seal the discharge vent immediately to keep the system clean
and prevent water from entering the system.
6. Remove the two M8 bolts under the compressor bracket using a socket
wrench (or solid wrench) with the pair size of 13 mm, and pull out the
compressor and bracket.
7. Remove the four nut washers and spring washers that secure the compressor
and bracket using a socket wrench (or solid wrench) with the pair size of 10
mm, and remove the compressor.
Cooling Product
Figure 10-6 Removing a compressor
Step 6 Install the new compressor.
NOTICE
● Seal the screw thread joints at the pipe using sealant.

● After the installation, check that the input power cables of the compressor are
in the same phase sequence as the wiring terminals.
1. Secure the new compressor to the bracket.

2. Secure the compressor bracket to the cabinet, and remove the caps from the
compressor pipes.
3. Apply sealant (red) from the second to fourth circles of the discharge angle
valve. Use two adjustable wrenches to secure the angle valve nut and pipe
nut, and use a torque wrench to tighten the adjustable nut to a torque of 150
N·m.
4. Apply sealant (red) from the second to fourth circles of the suction angle
valve. Use two adjustable wrenches to secure the angle valve nut and pipe
nut, and use a torque wrench to tighten the adjustable nut to a torque of 180
N·m.
5. Remove the connection box cover and install the compressor cables.
6. Install the connection box cover.
7. Install the electric heating belt.
Step 7 Remove the filter dryer and install a new filter dryer.
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Step 8 Perform a leakage test with nitrogen.

Step 9 After checking that there is no leakage, vacuumize the system and precharge
refrigerant.
Step 10 Check that the phase sequence of the compressor cables is correct, and power on
the device.
Step 11 Choose Maint > Performance Maint on the home screen of the display module to
access the performance maintenance screen, and clear the runtime of the
compressor.
Step 12 After startup, choose Maint > Diagnostic Mode > Enter, and continue to charge
refrigerant until reaching the optimal value based on the current pressure and
temperature of the system. After the remaining refrigerant is added, exit the
diagnostic mode.
generated.
----End
10.5 Replacing a Water Inlet Solenoid Valve

Prerequisites
● A water inlet solenoid valve needs to be replaced.
● A spare water inlet solenoid valve of the same model is available and
functional.
● Tools: flat-head screwdriver, Phillips screwdriver
● The upstream water valve is closed.
Procedure
Step 1 Tap Shutdown on the home screen of the display module.
NOTICE
screen of the display module.
Step 4 Disconnect cables from the water inlet solenoid valve.
Step 5 Replace the water inlet solenoid valve.
1. Remove the humidifier water inlet hose.
2. Remove the hose clamp and remove the lower hose of the water inlet
solenoid valve.
Cooling Product
3. Loosen screws and remove the water inlet solenoid valve.
Figure 10-7 Removing the water inlet solenoid valve
Step 6 Install the new water inlet solenoid valve, secure the humidifier water inlet hose
and the lower hose, and connect cables to the water inlet solenoid valve.
Step 7 Open the upstream water valve and power on the device.
Step 9 After startup, choose Maint > Performance Maint on the home screen of the
display module and clear the total number of times that the water inlet solenoid
valve is opened.
Step 10 Choose Maint > Diagnostic Mode > Enter on the home screen, set the humidifier
capacity to 80%, keep the humidifier running for 5 minutes, and check whether
the humidifier is running normally without any alarms.
Step 11 After confirmation, set the humidifier capacity to 0% and exit the diagnostic
mode.
----End
10.6 Replacing a Wet Film Humidifier

Prerequisites
● A wet film humidifier needs to be replaced.
● A spare wet film humidifier of the same model is available and functional.
● The upstream water valve is closed.
Cooling Product
Procedure
NOTICE
Step 3 Remove the humidifier.

1. Remove the hose clamp and remove the water inlet pipe.
2. Remove the fastener and remove the wet film humidifier.
Figure 10-8 Removing the humidifier
Step 4 Install the new wet film humidifier and connect the water inlet pipe.
Step 5 Open the front-end water valve.
display module to access the performance maintenance screen, and clear the
runtime of the humidifier.
Step 8 Choose Maint > Diagnostic Mode > Enter on the home screen, set the humidifier
capacity to 80%, keep the humidifier running for 5 minutes, and check whether
the humidifier is running normally without any alarms.
Step 9 After confirmation, set the humidifier capacity to 0% and exit the diagnostic
mode.
----End
Cooling Product
10.7 Replacing a Condensate Pump

Prerequisites
● A condensate pump needs to be replaced.
● A spare condensate pump of the same model is available and functional.
● Tools: flat-head screwdriver, Phillips screwdriver, socket wrench
NOTICE
Before replacing the condensate pump, drain water from the water pan
completely.
Procedure
NOTICE
Step 4 Remove the condensate pump.
1. Open the front door.
2. Cut off the cable tie of the condensate pump cable and remove the
interconnection terminal.
3. Remove the hose clamps from the drain outlet of the water pan and the
outlet of the check valve, and remove the hoses. Remove the screws from the
condensate pump using a socket wrench, and pull out the condensate pump.
4. Remove the hose clamps from the condensate pump pipe and its body,
remove the hose, and take out the condensate pump.
Cooling Product
Figure 10-9 Removing a condensate pump
Step 5 Install the new condensate pump, reinstall the condensate pump assembly in the
cabinet, connect the hoses, and connect and secure the cables.
Step 6 Close the front door.
display module to access the performance maintenance screen, and clear the
runtime of the condensate pump.
generated.
----End
10.8 Replacing a Liquid Level Detector

Prerequisites
● A liquid level detector needs to be replaced.
● A spare liquid level detector of the same model is available and functional.
● Tool: Phillips screwdriver
Cooling Product
Procedure
NOTICE
Step 4 Remove the liquid level detector.
1. Open the front door, remove the interconnection terminal, and remove the
water pan cover.
Figure 10-10 Removing the water pan cover
2. Loosen the two butterfly nuts on the liquid level detector fastener, and take
out the liquid level detector and its fastener.
Figure 10-11 Removing the liquid level detector fastener
3. Remove the liquid level detector.

– Remove screws from the high liquid level detector using a Phillips
screwdriver, and remove the high liquid level detector.
– Loosen the nut on the low liquid level detector and remove the detector
from the other side.
Cooling Product
Figure 10-12 Removing a liquid level detector
(1) High liquid level detector (2) Low liquid level detector
Step 5 Install the new liquid level detector and connect its interconnection terminal.
Step 6 Install the water pan cover and close the front door.
Step 9 After startup, check that the smart cooling product is running properly and no
alarm is generated.
----End
10.9 Replacing an Electric Heater

Prerequisites
● An electric heater needs to be replaced.
● A spare electric heater of the same model is available and functional.
Procedure
NOTICE
Step 3 Turn off the active power switch QF1, standby power switch QF2, and electric
heater switch QF4.
Cooling Product
Step 4 Remove the electric heater.

1. Open the front door, remove the interconnection terminal, and remove the
water pan cover.
2. Disconnect the fan terminal.
3. Remove the eight screws from the fan support, and remove the fan support.
4. Cut off the cable ties securing the electric heater terminals and remove the
terminals.
5. Remove the four screws from the electric heater and remove the electric
heater.
Figure 10-13 Removing an electric heater
Step 5 Install the new electric heater, and connect and secure the cables.
Step 6 Install the fan support and connect cables.
Step 7 Install the water pan cover and close the front door.
Cooling Product
Step 10 Choose Maint > Performance Maint on the home screen and clear the runtime of
the electric heater.
Step 11 After startup, choose Maint > Diagnostic Mode > Enter on the home screen.
Manually start the electric heater, and check that the electric heater works
properly. Then exit the diagnostic mode.
generated.
----End
10.10 Replacing an Indoor Fan

Prerequisites
● An indoor fan needs to be replaced.
● A spare indoor fan of the same model is available and functional.
● Tools: protective gloves, Phillips screwdriver, diagonal pliers, cable tie
Procedure
NOTE
The indoor fan can also be maintained when the device is started.
Step 2 Remove the faulty fan.

1. Open the front door and turn off the switch for the faulty fan.
2. Cut off the cable tie that secures the cable to the faulty fan, and remove the
fan terminal.
3. Remove the screws that secure the faulty fan.
4. Take out the faulty fan and remove the fan guard.
Figure 10-14 Removing the faulty fan
Step 3 Install the fan guard on the new fan, install the new fan, and connect and secure
the cables.
Cooling Product
Step 4 Turn on the fan switch and close the front door.
Step 5 Choose Maint > Performance Maint on the home screen and clear the runtime of
the indoor fan.
Step 6 Tap Start on the home screen of the display module and check that the smart
cooling product is running properly and no alarm is generated.
NOTE
If the indoor fans are maintained when the device is started, manually clear the
corresponding alarm.
----End
10.11 Replacing a Display Module

Prerequisites
● A display module needs to be replaced.
● A spare display module of the same model is available and functional.
● Recommended tools: Phillips screwdriver (M4), ESD gloves
Procedure
NOTICE
Step 4 Replace the display module.
CAUTION
● Do not frequently or quickly disconnect or connect the DP cable of the display

module. Do not forcibly pull the DP cable.
● You are advised to power off the main control board (or main control module)
and then replace the display module.
1. Open the front door and exercise caution not to damage the cables.
2. Remove the cables from the display module.
3. Use a Phillips screwdriver to remove the screws and gasket that secure the
display module, and pull out the display module.
Cooling Product
NOTICE
– When pushing the display module leftwards or rightwards, pay attention to

the buckles on the panel to prevent damage to the display module.
– The gasket is used to adjust the distance between the display module and
the door panel. The gasket dimensions are 25 mm (L) x 12 mm (W) x 2
mm (H) and the center aperture is 6 mm.
Figure 10-15 Replacing a display module
4. Install the new display module and connect its cables.

5. Close the front door.
NOTICE
● If the main control module is not powered off, after the DP cable is inserted
into the display module, the main control module detects and initializes the
display module. This process takes 10s to 30s. Wait for 5s to 10s. The indicator
on the panel turns on, but the screen does not turn on. Wait for another 5s to
20s until the screen is restored to the state before the replacement. This
method is not recommended.
● If the main control module is powered off, power on the main control module
after the DP cable is connected to the display module. After the main control
module is powered on, the startup logo and self-check progress bar are
displayed on the display module. The home screen is displayed. The whole
restoration takes about 60s to 90s.
alarm is generated.
----End
Cooling Product
10.12 Replacing a Compressor Drive

Prerequisites
● A drive needs to be replaced.
● A spare drive of the same model is available and functional.
● Tools: Phillips screwdriver, diagonal pliers, cable tie
DANGER
Before checking and maintenance, ensure that both the active and standby power
supplies are disconnected and the drive has been powered off for 10 minutes.
Otherwise, electrical shocks may occur.
NOTICE
QF3.
Step 4 Remove all cables from the drive and cut the cable ties using diagonal pliers.
Step 5 Remove the four screws on the drive using a Phillips screwdriver, and pull out the
drive.
Figure 10-16 Removing a drive
Step 6 Install the new drive and its cables.

Cooling Product
Step 9 Choose Maint > Wizard Startup on the home screen of the display module, start
the compressor, and check that the compressor runs properly and no alarm is
generated. Check that it works properly before you exit. Return to the home
screen and tap Start.
----End
10.13 Replacing a Main Control Module, PSU, or

Outdoor Unit Fan Drive
The procedure for replacing a PSU is similar to that of replacing a main control
module. The following uses the main control module as an example.
NOTE
The method for replacing the outdoor fan drive is the same as that for replacing the indoor
fan drive.
Prerequisites
● A main control module needs to be replaced.
● A spare main control module of the same model is available and functional.
NOTICE
● The new module must be installed in the same slot of the original one.
Otherwise, the smart cooling product may fail to work properly.
● Before replacing the main control module, remove the cables from the module.
After replacing it, download the software and ACC Software Upgrade Guide
from the technical support website, and upgrade it on the display module.
Procedure
NOTICE
Step 4 Disconnect cables from the main control module and remove the module.
Cooling Product
Figure 10-17 Removing a main control module
Step 5 Install the new main control module and connect cables.
alarm is generated.
Step 9 Choose Maintenance > Wizard Startup and follow the onscreen instructions to
complete the wizard startup.
Step 10 Set parameters on the display module based on the application scenario.
----End
10.14 Replacing a Differential Pressure Switch

Prerequisites
● A differential pressure switch needs to be replaced.
● A spare differential pressure switch of the same model is available and
functional.
Procedure
NOTICE
Step 4 Remove the differential pressure switch.
1. Remove the pressure inlet tube.
2. Remove the screws, and then remove the differential pressure switch and its
fastener.
Cooling Product
3. Remove the screws from the top cover of the differential pressure switch and
cable screws, and disconnect the cables.
4. Remove the three screws from the fastener, and remove the differential
pressure switch.
Figure 10-18 Removing a differential pressure switch
Step 5 Set the value of the new differential pressure switch to 250 Pa, install the new
differential pressure switch, connect cables, and install the pressure inlet tube.
alarm is generated.
----End
10.15 Replacing a Pressure Switch or Pressure Sensor

The procedure for replacing a high pressure sensor or low pressure sensor is
similar to that of replacing a high pressure switch. The following describes how to
replace a high pressure switch.
Prerequisites
● A high pressure switch needs to be replaced.
● A spare high pressure switch of the same model is available and functional.
● Tools: gloves, two adjustable wrenches, heat gun, thread sealant
Cooling Product
Procedure
NOTICE
Step 4 Remove the cables from the high pressure switch.
Step 5 Heat the pipe nut joint using a heat gun for 10 minutes, secure the pipe nut using
an adjustable wrench, and loosen the adjustable nut using another adjustable
wrench until the high pressure switch is removed.
Figure 10-19 Removing a high pressure switch
(1) Pipe nut (2) Adjustable nut
NOTICE
Exercise caution when removing the high pressure switch because a small amount
of refrigerant will be sprayed when you remove the switch.
Step 6 Apply sealant on the outer side of the air valve connected to the pipe nut.
Step 7 Install the new high pressure switch and connect cables.
Cooling Product
alarm is generated.
----End
10.16 Replacing an NTC Temperature Sensor

Prerequisites
● An NTC temperature sensor needs to be replaced.
● A spare NTC temperature sensor of the same model is available and
functional.
Procedure
NOTICE
Step 4 Replace the NTC temperature sensor.

● (Front door) Open the front door, cut off the cable tie, remove the
interconnection terminal from the NTC temperature sensor cable on the
cabinet, loosen the screws, and remove the sensor.
● (Rear door) Cut off the thermal insulation foam and cable tie, remove the
interconnection terminal from the NTC temperature sensor cable on the pipe,
and remove the sensor.
Step 5 Install the new NTC temperature sensor.

● (Front door) Install the NTC temperature sensor, tighten the screws, connect
and secure the cables, and close the front door.
● (Rear door) Install the NTC temperature sensor, connect and secure the
cables, and wrap them with thermal insulation foam.
alarm is generated.
----End
Cooling Product
10.17 Replacing a Switch or Contactor

The switches are located in the electrical box of the indoor unit and the electric
control box of the outdoor unit. The contactor is located in the electrical box of
the indoor unit. The parts replacement methods are similar. The following
describes how to replace the switch of the indoor unit.
Prerequisites
● A switch needs to be replaced.
● A spare switch of the same model is available and functional.
● Tools: Phillips screwdriver, flat-head screwdriver
Procedure
NOTICE
Step 2 Turn off the upstream power input switch for the smart cooling product.
Step 5 Loosen the screws on the cover of the electrical box using a Phillips screwdriver
and remove the cover.
Figure 10-20 Opening the electrical box
Cooling Product
Step 6 Remove the input and output cables from the faulty switch using a Phillips
screwdriver.
Step 7 Press the snap ring of the faulty switch using a flat-head screwdriver and pull the
switch outwards to remove it.
Figure 10-21 Replacing a switch
Step 8 Install the new switch. Clamp the clip at the lower side of the new switch to the
guide rail, push the switch upwards, and press the switch inwards.
Step 9 Reconnect the cables.
Step 10 Install the cover of the electrical box.
Step 13 Tap Start on the home screen. Ensure that the unit is running normally without
any alarms.
----End
10.18 Replacing an Outdoor Fan

Prerequisites
● An outdoor fan needs to be replaced.
● A spare outdoor fan of the same model is available and functional.
● Tools: Phillips screwdriver, torque wrench, small-sized flat-head screwdriver (2
mm), diagonal pliers, cable tie
Cooling Product
NOTICE
● Exercise caution when replacing the outdoor unit because it is high.

● The outdoor fan assembly weighs about 50 kg. It is recommended that two
persons handle it at the same time.
Procedure
NOTICE
Step 3 Turn off the active power switch QF1, standby power switch QF2, and the power
supply switch of the outdoor unit.
Step 4 Open the electric control box of the outdoor unit and turn off the fan switch.
Step 5 Remove the faulty fan.

1. Cut off the cable ties that secure the fan cables, remove the cover of the fan
connection box using a Phillips screwdriver to a torque of less than 2 N·m,
and remove the four cable terminals using a small flat-head screwdriver.
2. Loosen the waterproof terminal on the cable and pull out the cable from the
connection box.
3. Remove the four screws that secure the fan and remove the fan assembly.
Figure 10-22 Removing the faulty fan
Cooling Product
Step 6 Remove the waterproof connector from the new fan and replace it with the
waterproof connector delivered with the spare fan. The required torque is 3.75
N·m.
Step 7 Install the new fan assembly, connect and secure cables, and install the connection
box cover.
Step 8 Turn on the fan switch and close the electric control box of the outdoor unit.
Step 11 After startup, choose Maint > Diagnostic Mode > Enter on the home screen of
the indoor unit display module, set the outdoor unit speed to 100%, run the
outdoor unit for 5 minutes, and check that the outdoor fan runs properly and no
alarm is generated.
Step 12 After confirmation, set the outdoor unit speed to 0% and exit the diagnostic
mode.
----End
10.19 Replacing a Refrigerant Pump

Prerequisites
● A refrigerant pump needs to be replaced.
● A spare refrigerant pump of the same model is available and functional.
● Recommended tools and materials: Phillips screwdriver, two 15" adjustable
wrenches, one torque wrench with the opening of 36 mm, new refrigerant
pump, thread sealant, and heat gun
Procedure
NOTICE
Step 3 Turn off the active power switch QF1, standby power switch QF2, and outdoor
unit switch QF6.
Step 4 Turn off the switch in the electric control box of the outdoor unit.
Step 5 Remove the refrigerant pump.
Cooling Product
Figure 10-23 Components of the refrigerant pump
(1) Liquid pipe needle valve of (2) Ball valves (3) Refrigerant pump inlet
the outdoor unit needle valve
(4) Refrigerant pump outlet (5) Connection box

needle valve
1. Remove the cover of the connection box and disconnect the refrigerant pump
cables.
2. Loosen the bonnets of the ball valves and turn the two ball valves clockwise
to close them.
3. Reclaim refrigerant from the outlet needle valve (or inlet needle valve) of the
refrigerant pump to ensure that there is no pressure inside the system.
Figure 10-24 Reclaiming refrigerant
4. Heat the thread connection position of the refrigerant pump for 10 minutes
using a heat gun. Use two 15" adjustable wrenches (with the openings of 27
mm and 32 mm respectively) to secure the pipe nut and refrigerant pump
nut, and use a torque wrench with the opening of 36 mm to loosen the
adjustable nut until the pipe is separated from the refrigerant pump.
Immediately seal the pipe opening after removal to keep the system clean
and prevent water and foreign matter from entering the system.
Cooling Product
Figure 10-25 Removing the refrigerant pump nut
5. Use an adjustable wrench to remove the four M8 screws from the refrigerant
pump, and pull out the pump from the side.
Figure 10-26 Removing the refrigerant pump bolts
Step 6 Install a new refrigerant pump.
NOTICE
● Seal the screw thread joints at the pipe using sealant.

● After the installation, check that the input power cables of the refrigerant
pump are in the same phase sequence as the wiring terminals.
1. Secure the new refrigerant pump to the outdoor unit. Ensure that foreign
matter does not enter the pump.
2. Apply thread sealant to the external screw threads of the refrigerant pump.
The sealant should be applied onto the third to the last but one circle from
the pipe opening. Secure the refrigerant pump nut and pipe nut using the two
adjustable wrenches, and tighten the adjustable nuts using the torque wrench
to a torque of 150 N·m.
Cooling Product
3. Vacuumize at the inlet and outlet needle valves of the refrigerant pump.
Perform vacuumizing for more than 20 minutes or until the final absolute
pressure is less than 60 Pa. When the final pressure stops decreasing,
vacuumize the system for 10 more minutes. After vacuumizing is complete,
close the vacuum pump and all valves, and preserve the pressure for 10
minutes. Ensure that the absolute pressure does not exceed 90 Pa. If the
minimum reading of the pressure gauge is greater than 60 Pa, ensure that the
pointer stays at the smallest scale of the pressure gauge and preserve the
pressure for 1 hour. Then check that the pressure does not rise.
Figure 10-27 Vacuumizing
(1) Vacuum pump (2) Pressure gauge
4. Loosen the bonnets of the ball valves and turn the ball valves
counterclockwise to open them.
5. Remove the cover of the connection box, install the refrigerant pump cables,
and install the cover.
Step 8 Tap Start on the home screen, and add 4.5 kg R410A refrigerant to the system by
referring to 6.7 Charging the Remaining Refrigerant.
Step 10 Choose Maintenance > Wizard Startup to commission the cooling system. Follow
the onscreen instructions to complete the wizard startup.
----End
Cooling Product
User Manual 11 FAQ
11 FAQ
11.1 How Do I Issue a Start/Shutdown Command?

You can use the start/shutdown signal over the unit LCD, NetEco WebUI, or
hardware port to start or shut down the unit.
Scenario Operation Start/Shutdown Start/Shutdown

Signal Status - Signal Status -
LCD/ECC/NetEco Hardware Port
WebUI
If the equipment Method 1: Set the start/ Shutdown Startup

is started, issue a shutdown signal to
shutdown shutdown on the smart
command to shut cooling product LCD, ECC
down the WebUI, or NetEco WebUI.
equipment.
Method 2: Connect the Startup Shutdown
remote start/shutdown dry
contacts of the hardware
port.
If the equipment 1. Check that the remote Startup Startup

is shut down, start/shutdown signal
issue a start status of the hardware
command to port is start.
start the 2. Set the start/shutdown
equipment. control signal to start on
the smart cooling
product LCD, ECC
WebUI, or NetEco
WebUI.
Cooling Product
User Manual 11 FAQ
Scenario Operation Start/Shutdown Start/Shutdown

Signal Status - Signal Status -
LCD/ECC/NetEco Hardware Port
WebUI
NOTE
● For shutdown commands, the remote start/shutdown signal of the hardware port has the highest priority,
and that of the smart cooling product LCD, ECC WebUI, and NetEco WebUI has the same priority.
● If ON/OFF via NMS is disabled on the smart cooling product LCD, the device cannot be started or shut
down over the ECC or NetEco.
Figure 11-1 Start/Shutdown over the LCD
Figure 11-2 Start/Shutdown over the ECC WebUI
Figure 11-3 Start/Shutdown over the NetEco WebUI
Cooling Product
User Manual 11 FAQ
Figure 11-4 Start/Shutdown over the hardware port
11.2 Operations with a USB Flash Drive

Context
After connecting a USB flash drive to the USB port on the main control module,
you can export data, import and export configuration files, and import certificates
and keys.
NOTICE
● You are advised to use the FAT32 USB flash drive with a capacity less than or
equal to 256 GB. For a non-FAT32 USB flash drive, format it to the FAT32
format using a computer.
● Before using a USB flash drive, ensure that its data has been scanned by
antivirus software and is secure.
Procedure
Step 1 Connect a USB flash drive.
Figure 11-5 Connecting to a USB flash drive
Step 2 Check that is displayed in the status bar of the home screen, indicating that the
USB flash drive is successfully identified.
Cooling Product
User Manual 11 FAQ
Step 3 Select an operation in USB Operations and perform the operation as prompted.
Figure 11-6 USB Operations
Step 4 Tap Remove USB to remove the USB flash drive in safe mode.
Step 5 Remove the USB flash drive and set it aside.
----End
11.2.1 How Do I Export Data?
Context
One-click export allows you to export current alarms, historical alarms, and logs.
Procedure
Step 1 Choose Maint > USB Operations > Export to enter the Select Path screen.
Figure 11-7 Select Path screen
Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.
Step 3 After the data is successfully exported, tap Finish.
Step 4 On the home screen, choose Maint > USB Operations > Remove USB to remove
the USB flash drive in safe mode.
----End
Cooling Product
User Manual 11 FAQ
11.2.2 How Do I Import and Export a Configuration File?

Context
You can export the configuration file containing the parameter settings of unit 1
to a USB flash drive. When you need to set the same parameters for smart cooling
product 2, import the configuration file to unit 2.
Procedure
Step 1 On the home screen of unit 1, choose Maint > USB Operations > Export Config.
The Select Path screen is displayed.
Figure 11-8 Select Path screen
Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.
Step 3 After the data is successfully exported, tap Finish.
Step 5 On the home screen of unit 2, choose Maint > USB Operations > Import Config.
Figure 11-9 Selecting a file
Step 6 Select the file package to be imported and tap Next.
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User Manual 11 FAQ
Figure 11-10 Confirming the file
Step 7 Choose Confirm and tap Next.
Step 8 After the import is complete, tap Finish.

NOTE
If the file fails to be imported, a failure message will be displayed.
----End
11.2.3 How Do I Import a Certificate and Key?
Prerequisites
The CA certificate file, local certificate file, and key file have been saved in a
USB flash drive.
NOTICE
Ensure that the key file has been encrypted using AES128.
Procedure
Step 1 On the home screen, choose Maint > USB Operations > Import Certificate.
Figure 11-11 Importing a security certificate
Cooling Product
User Manual 11 FAQ
Step 2 Select Client certificate or Server certificate based on the type of the certificate
in use.
Step 3 Tap Browse next to Upload CA certificate file.
Step 4 Select the CA certificate file to be uploaded.
Step 5 Upload the local certificate file and key file in turn in the same way.
Step 6 Enter Key password and Confirm key password.
Step 7 Tap Submit.
● If files are imported successfully, a success message will be displayed.
● If files fail to be imported, a message indicating the cause for failure will be
displayed. Rectify the fault according to the message and import files again.
----End
11.3 Display Module Screen Operations
11.3.1 How Do I Set LAN Parameters?

If the teamwork networking mode is FE networking, set the LAN parameters
based on the actual situation.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > LAN IP Settings, and
set LAN IP assigning mode to Manual. Set LAN IP address, LAN subnet mask,
and LAN gateway based on the actual plan.
Figure 11-12 LAN IP Settings
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User Manual 11 FAQ
NOTE
● If the LAN IP address of the unit has not been changed, the LAN IP address of each
unit in the group is reallocated when the Teamwork function is enabled.
● If the LAN IP address of the unit has been changed, the LAN IP address of the unit
remains unchanged when the Teamwork function is enabled.
● The LAN IP address must be in the 192.168.248.X network segment.
----End
11.3.2 How Do I Check Temperature and Humidity Curves?
Context
On the T/H Curve screen, the temperature and humidity curves show the recent
temperature and humidify changes. You can choose to display the curves in recent
one hour, one day, seven days, or 30 days.
Procedure
Step 1 Tap T/H Curve on the home screen.
Figure 11-13 T/H Curve screen
NOTE
● The temperature curve (upper) and the humidity curve (lower) are displayed on the
same screen. The abscissa shows time. The temperature setpoint is the midpoint
temperature on the upper ordinate while the humidity setpoint is the midpoint humidity
on the lower ordinate.
● The temperature and humidity curves show the current average temperature and
humidity of the control point.
● You can tap or to zoom in or out the range of the temperature and humidity
ordinate. The midpoint temperature and humidity are the temperature and humidity
setpoints after the ordinate range is zoomed in or out.
● The temperature display range is from ±3°C to ±30°C of the temperature setpoint.
● The humidity display range is from ±5% to ±50% of the humidity setpoint. The
displayed value varies according to units. The actual displayed value may vary.
----End
Cooling Product
User Manual 11 FAQ
11.3.3 How Do I View Logs?

Context
The Query Logs screen displays the operations performed by the user.
Procedure
Step 1 Choose Maint > Query Logs on the home screen.
----End
11.3.4 How Do I View Component Status?

Context
You can view the component status on the display module in the following two
ways:
● Enter the Status Summary screen. The control or running status of major
components such as the indoor fan are displayed.
● Enter the Equip Details screen and select a component to view the status of
the component.
Procedure
● View on Status Summary: On the home screen, choose Common Function >
Status Summary or choose Running > Status Summary. The Status
Summary screen is displayed. The following figure shows the screen displayed
after choosing Running > Status Summary.
● View on Equip Details: The following describes how to view the status of a
T/H sensor. On the home screen, choose Running > Equip Details > T/H
Sensor.
----End
11.3.5 How Do I View System Parameters?

Procedure
● On the home screen, choose Common Function > Operating Info. The
Operating Info screen is displayed.
● On the home screen, choose Running > System Overview. The System
Overview screen is displayed.
----End
11.3.6 How Do I View Version Information?

Procedure
Step 1 On the home screen, tap About.
Cooling Product
User Manual 11 FAQ
Step 2 On the About screen, tap Version Info or E-label.

NOTE
● The Version Info screen displays detailed version information about the control board,
T/H sensor, compressor, SPD and voltage detection board, outdoor fan, and refrigerant
pump (optional). The E-label screen displays detailed information about the system,
control board, T/H sensor, compressor, SPD and voltage detection board, outdoor fan,
and refrigerant pump (optional).
● When the cold and hot aisles of T/H boards are enabled, the information about the
corresponding cold and hot aisles is displayed on the T/H Board under About > Version
Info or T/H Board under About > E-label.
● When the cold and hot aisles of T/H boards are disabled, the information about the
corresponding cold and hot aisles is not displayed on the T/H Board under About >
Version Info or T/H Board under About > E-label.
----End
11.3.7 How Do I View the Service Information?
Procedure
Step 1 On the home screen, tap About.
Step 2 On the About screen, tap Service Info.
Figure 11-14 Service Info screen
----End
11.3.8 How Do I Check Teamwork Control Information?
Procedure
Step 1 On the home screen, choose > to display the teamwork information of
the current group.
NOTE
Master/Slave indicate the information of the current unit. Other information is about the
teamwork information of the group.
----End
Cooling Product
User Manual 11 FAQ
11.3.9 How Do I Mute or Silence a Buzzer?
Context
After a buzzer is muted, it does not buzz when a new alarm is generated.
Procedure
Step 1 Tap the icon on the status bar and tap Off. The icon changes to .
----End
11.3.10 How Do I Handle Alarms?
Procedure
Step 1 Tap (or choose Alarms > Query Act Alarms on the home
screen) to enter the active alarm screen.
Figure 11-15 Active alarms
NOTE
● Active alarms are sorted by the generating time in descending order.

● If active alarms exist, they are displayed on the alarm bar in turn.
● You can query an alarm on the alarm list in "Alarm Reference" based on the alarm ID to
know causes of the alarm and methods to clear the alarm.
Step 2 You can tap an alarm to go to the Details screen of the alarm.
Figure 11-16 Alarm details
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User Manual 11 FAQ
Step 3 Tap Fault Diagnosis_Repair to view the diagnosis report. Rectify the faults by
following instructions in the diagnosis report.
----End
Follow-up Procedure
To query historical alarms, choose Common Function > Query Hist Alarms on
the home screen or choose Alarms > Query Hist Alarms on the home screen.
NOTE
Historical alarms are displayed in chronological order. The latest cleared alarm is displayed
in the uppermost row.
11.3.11 How Do I Clear Component Runtime?
Context
NOTICE
Performance value clearance can only be performed after component

maintenance. Otherwise, the component may run overtime and weaken the
performance of the unit.
Procedure
Step 1 On the home screen, choose Maint > Performance Maint.
Step 2 Tap Clear in the row of a performance parameter to clear the runtime.
----End
11.3.12 How Do I Calibrate a T/H Sensor?

Context
Calibrate a sensor if the displayed temperature or humidity values on the sensor
deviate from the actual values. For example, if the return air temperature
measured by other precise temperature measurement units at the return air
monitoring point is 20°C but the return air temperature detected by the unit is
22°C, the sensor has an error of 2°C. In this case, you can set the return air
temperature calibration value to –2°C.
Procedure
Step 1 Choose Maint > Sensor Calibration on the home screen.
Step 2 Fill the calibration value based on the measured error.
----End
Cooling Product
User Manual 11 FAQ
11.3.13 How Do I Change the Password?
Prerequisites
● If you need to change a password, log in as user admin or operator.
● You can only modify the password of the current user.
Procedure
Step 1 On the home screen, choose Settings > User Settings. The User Settings screen is
displayed.
Figure 11-17 User Settings screen
NOTE
You can set LCD password complexity check to Enable or Disable and set the complexity
of the password.
If a password with low complexity is set, the system will display a message indicating that
the password complexity is low and asking you to set a new one. Examples of low
complexity passwords: H#uawei123, Password and openasadminAdmin23@#.
Step 2 Tap Password to access the password change screen and change the password.
----End
11.3.14 How Do I Set Alarm Parameters?
Prerequisites
Before setting the alarm parameters, get familiar with the coupling relationship
among each parameter.
Configurations of temperature and humidity alarms and main board settings for
the air-cooled devices should comply with the following coupling relationships:
● Power supply underfrequency alarm threshold < Power supply overfrequency
alarm threshold
● Standby power underfrequency alarm threshold < Standby power
overfrequency alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Hot aisle high
Cooling Product
User Manual 11 FAQ
● Cold aisle high temperature alarm threshold + 5°C ≤ Hot aisle high
● Cold aisle high temperature alarm threshold + 5°C ≤ Return air high
● Supply air low temperature alarm threshold + 5°C ≤ Return air low
Context
● This section describes how to set an alarm threshold.
● All alarm thresholds are configured in the same way. This section describes
how to set the threshold of Return air high temperature alarm for the T/H
sensor.
● If you need to change alarm settings, log in as user Admin.
NOTICE
Be careful when configuring alarm parameters. Only professional maintenance

personnel can change alarm settings.
Procedure
Step 1 On the home screen, choose Settings > Alarm Settings > T/H Sensor.
Figure 11-18 Setting alarm parameters
Step 2 Tap the value next to the Threshold column of the Return air high temperature
alarm.
Figure 11-19 Setting thresholds
----End
Cooling Product
User Manual 11 FAQ
11.3.15 How Do I Commission a Component?

Context
● On the Diagnostic screen, you can enable or disable components and control
their output ratio.
● To perform manual operations on system components in diagnostic mode,
ensure that the system is powered on.
● The following describes how to commission an indoor fan.
Procedure
Step 1 On the home screen, choose Maint > Diagnostic > Enter to enter the diagnostic
mode.
NOTE
On the screen for entering the diagnostic mode:

● Components are interlocked for protection. Therefore, buttons for enabling or disabling
certain components may be gray, indicating that operations on the components are not
allowed.
● To ensure system security, a component may not promptly respond to operations
performed on this screen.
● To exit the diagnostic mode, tap on the status bar.

● The system automatically exits the diagnostic mode when it reaches the maximum
diagnostic mode duration.
Step 2 Set the speed of Indoor fan to 50%.
NOTICE
If the input speed is less than the minimum rotational speed, the indoor fan runs
at the minimum rotational speed.
Step 3 Check that the indoor fan works properly and no alarm is generated.
Step 4 Choose Maint > Diagnostic > Exit or tap to exit the diagnosis mode.
----End
11.3.16 How Do I Query the Setting of a Parameter Before

Change?
On the home screen, choose Maint > Query Logs to query the setting of a
parameter before change. The value before -> is the setting before change, and
the value after -> is the setting after change.
NOTE
The log query screen displays logs of LCD user operations, including user login and setting
change records.
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User Manual 11 FAQ
Figure 11-20 Query Logs
11.4 WebUI Operations
11.4.1 How Do I Manage WebUI Users?

Context
WebUI users are classified into administrator, engineer, and operator. They have
different operation rights.
● Administrator: This role has all rights, including the rights for user
management, browsing and modifying parameters, software upgrade, and
data import and export. The user name is admin and the preset password is
Changeme by default.
● Engineer: Compared with the administrator, only the user management
function is unavailable to this role. There is no default user name. If necessary,
add an engineer account.
● Operator: Compared with the administrator, this role has no rights for
network security certificates, Modbus, SNMP, software upgrade, and fault
information. There is no default user name. If necessary, add an operator
account.
Procedure
Step 1 Change the login password.
1. Log in to the WebUI as an administrator.
2. Choose Maintenance > User Management. The user management page is
displayed.
3. Choose the admin user and click Modify. Reset the login password on the
displayed page and click Confirm.
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User Manual 11 FAQ
Figure 11-21 Changing the login password
4. Enter Login user password and click Submit.
Figure 11-22 Recertification
Step 2 Add a WebUI user.

1. Choose Maintenance > User Management. The user management page is
displayed.
2. Click Add.
3. Enter information about the new user and click Confirm.
Figure 11-23 User Management
Cooling Product
User Manual 11 FAQ
NOTE
After Multi-factor Authentication is enabled and the notification mode is configured,

the following functions can be implemented:
– Retrieve the password if you forgot it. On the login page, click Forgot password,
enter related information to obtain a verification code, and reset the login
password.
– A verification code is used for login.
4. Enter Login user password and click Submit.
NOTE
● On the user management page, you can modify, delete, lock, and unlock a user.
● If the password is not complex enough, the system displays the message The password
does not meet complexity requirements. Please enter a password again.
● If the password is found to be weak, the system displays the message Weak password.
Enter another password. Examples of weak passwords are Password, Admin_1243,
and Changeme_123.
● Advance Warning Before Expires cannot exceed Password Validity Period. Password
Validity Period cannot exceed Account Password Period.
● The WebUI supports a maximum of 20 users and a maximum of 3 concurrent online
users.
----End
11.4.2 How Do I Install a Network Security Certificate?

Context
● You have copied a network security certificate and its key you obtained to the
PC.
● Install a network security certificate if a security certificate problem message
is displayed when you attempt to log in to the WebUI.
● You need to apply to an organization authorized by the customer for a
network security certificate and its key with the IP address or domain name.
This section describes how to import the certificate and key.
Procedure
Step 1 Log in to the WebUI as an administrator.
Step 2 Upload a network security certificate.
1. Choose System Settings > Network Security Cert.
2. Select a certificate format from the drop-down list box.
3. Select the network security certificate to be uploaded and upload it.
4. Select the network security certificate key to be uploaded and upload it.
5. If the network security certificate is encrypted, select If an encrypted private
key is imported, enter the password for decryption, and specify Key
Password and Confirm Key Password.
6. Click Submit in the Network Security Certificate area.
----End
Cooling Product
User Manual 11 FAQ
11.4.3 How Do I View Active Alarms and Historical Alarms?

Procedure
Step 1 Log in to the WebUI of the unit as an administrator.
Step 2 Choose Home > Active Alarm to view the active alarms of the unit. Click Details
in the Alarm Description area to view alarm details of devices.
Step 3 To view historical alarms, choose Query > Historical Alarm and query historical
alarms based on the site requirements.
----End
11.4.4 How Do I Export or Import a Configuration File?

Context
You can export the configuration file containing the parameter settings of unit 1
to a PC. When you need to set the same parameters for unit 2, import the
configuration file to unit 2.
Procedure
Step 1 Log in to the WebUI of unit 1 as an administrator.
Step 2 Choose Maintenance > Configuration File.
Step 3 Export a configuration file.

1. Specify Configuration File Encryption Password.
NOTE
Record the password for importing a configuration file.

2. Click Back Up Current Settings.
Step 4 Import a configuration file.

1. Log in to the WebUI of unit 2 as an administrator.
2. Choose Maintenance > Configuration File.
3. Specify Configuration File Decryption Password.
4. Click Select a file next to Import A New Configuration File.
5. Select the configuration file to be imported, and click Upload.
----End
11.4.5 How Do I Export Fault Information?

Procedure
Step 2 Choose Maintenance > Fault Information.
Cooling Product
User Manual 11 FAQ
Step 3 (Optional) Select Encryption Password for Export and enter an encryption
password.
NOTICE
If Encryption Password for Export is selected, the exported data package will be
encrypted, and you need to enter the encryption password to decompress the data
package. To ensure data security, you are advised to select Encryption Password
for Export.
NOTE
Record the password for decompressing the data package.
Step 4 Click Export Fault Information.
Step 5 Save the exported data to the PC.
----End
11.4.6 How Do I Change an IP Address?
Context
You have obtained the IP address, subnet mask, and default gateway information
planned for the unit.
Procedure
Step 2 Choose System Settings > IP Address and change the IP address, subnet mask,
and default gateway information for the unit as planned.
Step 3 Click Submit.
----End
11.4.7 How Do I View Version Information?
Procedure
Step 1 Log in to the WebUI as an administrator.
Step 2 Click in the upper right corner of the home page and view the version
information.
Step 3 Choose Maintenance > Version Information and view the version information,
software version, and BSP version.
----End
Cooling Product
User Manual A Power Cable Filter for an Outdoor Unit
A Power Cable Filter for an Outdoor Unit
In a shielded equipment room, outdoor unit power cables must be used together
with a filter that has the following topology and component parameters.
Figure A-1 Filter topology
A, B, and C are connected to the indoor unit. A', B', and C' are connected to the
outdoor unit. E is the PE point for the filter, which is grounded nearby.
Table A-1 Filter component specifications

Positi Name Specification Devia Remarks
on s tion
No.
L Common- 22.5–45 mH - Ultra-microcrystal inductor,

mode @ 10 kHz which can withstand 16 kHz
inductor switching frequency and does
not generate heat due to
saturation
Cy Y capacitor 2.7 nF @ 10 ±10% Thin film feedthrough

kHz capacitor
Cooling Product
User Manual B Cooling System Layout
B Cooling System Layout
Figure B-1 Overall layout of cooling components
(1) Compressor (2) Discharge temperature (3) Discharge pressure sensor

sensor
(4) High pressure switch (5) Oil separator (6) Check valve
(7) Discharge pipe needle (8) Oil trap (9) Outdoor unit
valve
(10) Refrigerant pump (11) Inverted trap (12) Filter dryer

(optional)
(13) Liquid pipe needle valve (14) Sight glass (15) Liquid pipe NTC sensor
(16) Electronic expansion valve (17) Low-pressure needle valve (18) Distributor
(19) Evaporator (20) Indoor fan (21) Suction pressure sensor
(22) Suction temperature

sensor
Cooling Product
User Manual C Base Drawings
C Base Drawings
C.1 Indoor Unit

Figure C-1 Support base for the FusionCol5000-A065
C.2 Outdoor Unit
Cooling Product
C.2.1 FusionCol500-A090
Figure C-2 Concrete base for the FusionCol500-A090
Cooling Product
C.2.2 FusionCol500-P090
Figure C-3 Concrete base for the FusionCol500-P090
Cooling Product
C.2.3 NetCol500-A110
Figure C-4 Concrete base for the NetCol500-A110
Cooling Product
User Manual D Electrical Diagrams
D Electrical Diagrams
D.1 Indoor Unit

Figure D-1 FusionCol5000-A065 electrical diagram 1
Cooling Product
Cooling Product
Cooling Product
D.2 Outdoor Unit
Cooling Product
D.2.1 FusionCol500-A090/FusionCol500-P090
Figure D-5 Electrical diagram
Cooling Product
D.2.2 NetCol500-A110
Figure D-6 NetCol500-A110 electrical diagram
Cooling Product
User Manual E Physical Ports
E Physical Ports
E.1 Indoor Unit

Figure E-1 Physical ports on the FusionCol5000-A065
E.2 Outdoor Unit
Cooling Product
E.2.1 FusionCol500-A090
Figure E-2 Physical ports on the FusionCol500-A090
Cooling Product
E.2.2 FusionCol500-P090
Figure E-3 Physical ports on the FusionCol500-P090
Cooling Product
E.2.3 NetCol500-A110
Figure E-4 Physical ports
Cooling Product
User Manual F Acronyms and Abbreviations
F Acronyms and Abbreviations
AC alternating current
BSP board support package
CFD computational fluid

dynamics
CAN controller area network
DC direct current
EC electronic commutation
NMS network management

system
Cooling Product
FE fast Ethernet
IP Internet Protocol
LCD liquid crystal display
LUI local user interface
NTC negative temperature

coefficient
PC personal computer
PTC positive temperature

coefficient
PUE power usage effectiveness
RCCB residual current circuit

breaker
TFT thin film transistor
Cooling Product
USB Universal Serial Bus

FusionCol5000-A065 In-Row Air Cooled Smart Cooling Product User Manual

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HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

Trademarks and Permissions

Huawei Digital Power Technologies Co., Ltd.

People's Republic of China

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. i

About This Document

Indicates a hazard with a high level of risk which, if

Indicates a hazard with a medium level of risk which,

Indicates a hazard with a low level of risk which, if

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. ii

Indicates a potentially hazardous situation which, if

Supplements the important information in the main

03 2022-05-30 Updated 2.3.2.1 FusionCol500-A090.

Issue Release Date Description

02 2021-12-30 Added content related to the refrigerant

01 2021-10-13 This is the first official release.

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. iv

About This Document................................................................................................................ ii

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. v

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. vi

4.6.1 Exhausting Nitrogen......................................................................................................................................................... 75

5 Verifying the Installation.................................................................................................. 102

6 Power-On Commissioning................................................................................................. 106

6.2 Preparing for Power-On................................................................................................................................................... 111

8 System Maintenance.......................................................................................................... 150

10.11 Replacing a Display Module...................................................................................................................................... 179

A Power Cable Filter for an Outdoor Unit........................................................................214

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. ix

B Cooling System Layout...................................................................................................... 215

D Electrical Diagrams............................................................................................................ 220

E Physical Ports....................................................................................................................... 226

F Acronyms and Abbreviations............................................................................................230

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. x

1.1 General Safety

The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this

● Operation beyond the conditions specified in this document

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 1

● Damage caused during transportation by the customer

● Follow the specified procedures for installation, operation, and maintenance.

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 2

● Do not scrawl, damage, or block any warning label on the equipment.

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 3

1.2 Personnel Requirements

1.3 Electrical Safety

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 4

● If a "high electricity leakage" tag is attached on the equipment, ground the

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 5

● Do not perform any improper operations, for example, dropping cables

Figure 1-1 Wearing an ESD wrist strap

1.4 Installation Environment Requirements

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 6

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 7

1.5 Mechanical Safety

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 8

Moving Heavy Objects

When pulling the equipment out of a cabinet, be aware of unstable or heavy

● Be cautious to avoid injury when moving heavy objects.

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 9

● When moving the equipment by hand, wear protective gloves to prevent

1.6 Cooling System Safety

High Temperature and Pressure

Issue 03 (2022-05-30) Copyright © Huawei Digital Power Technologies Co., Ltd. 10