Es-5000 Service Book

Sperry Marine
Systems
Navigation Echo Sounder

ES-5000
Service Manual
SH 52 590 8001 E
Edition May 1998
Sperry Marine Inc

Seminole Trail
Charlottesville
VA 22901
USA
Service Manual ES-5000 SH 52 590 8001 E 1

Attention!
This document
can be subject of change
without notice.

Fundamental Safety Instructions
General remark to Navigation Echo sounder ES-5000.
Even with a carefully selected transducer position and proper installation, the function of
hydro acoustic equipment can be impaired by turbulence, acoustic noise or aerated water.
As main causes, the following can be stated:
- Propeller(s) running reverse;
- Thruster(s) in operation, especially at low speed ahead;
- Engine noise, transferred to the transducer either by the hull structure or through the water,
the latter especially as bottom-reflection in shallow water;
- Loosing sonar contact with the water at extremely bad weather, as a result of violent
pitching;
- Hot water discharges from power plants;
- Rising cold water in several sea areas.
This list above is not complete; we will be pleased to assist with further information on
request, see also chapter 3.1 Installation, of the Technical Handbook TH 52 590 8001 E.
The ES-5000 Echo sounder has been built in accordance with state of the art standards and
recognised safety regulations. Nevertheless, it may constitute a risk of life or limb of the user
and or third parties, or cause damage to the vessel and or other material property if the
following rules are not complied with.
The ES-5000 Echo sounder must only be used in technically flawless condition in accordance
with it’s designated use and the instructions contained in this Service Manual and the
Technical Handbook and only by safety conscious persons who are fully aware of the risks
involved in operating such a system.
The ES-5000 is designed exclusively for use as a navigational echo sounder. Using the system
for purposes other than this is considered contrary to it’s designated use. The manufacturer
cannot be held responsible for any damage resulting from such misuse. The risk of such
misuse lies entirely with the user.
Personal entrusted with operating the system must have read the Technical Handbook, in
particular the section of safety measures before and during operation. Reading these
instructions after starting the system is too late. This applies especially to persons who only
work with the system occasionally, e.g. during setting up or maintenance.
Always observe the maintenance/inspection intervals laid down in the Technical Handbook.

Use only authorised spare parts and never replace defective fuses by those of any other rating
than specified.
Switch the system OFF immediately if trouble occurs with the electrical system.
Work on the system must only be carried out by a qualified technician or a specially trained
person working under the supervision of such a technician. Electrical engineering regulations
must be observed at all times.
Observe all safety instructions and warnings attached to the system. Ensure that such safety
instructions and warnings are always complete, visible and perfectly legible.
Never make any modifications, additions or conversions to the system without the
manufacturers full approval.
If the system is shut down for maintenance or repair, it must be secured against inadvertent
switching ON by isolating the system from the mains power supply and attaching a sign to the
front plate of the display and control unit stating that the unit must not be switched ON
because maintenance or repair work is being carried out.
Always check tighten any screwed connections, e.g. plugs, sockets and terminals, which may
have been loosened during maintenance or repair work.
Always dispose of replaced parts in accordance with local environmental regulations.
Check the system regularly for defective cables, connections etc.
Alterations within the SERVICES menu must only be made by qualified persons.
Altering setting within this menu may lead to incorrect depth readings, which in turn may
lead to loss of life or limb.
Service technicians opening the display and control unit for repair purposes must observe the
tightening torque of the capped nut and washer, see items 17, 27 in drawing: ECHOLOT
ES-5000-01 to 10, 52 590 8001 to 8010 in Chap. 6.1 „Drawings“ of the Service Manual.
Echo sounding systems and remote indicators which detect and display the water depth from
a single momentary value per transmission pulse, e.g. digital and pointer displays, can, over a
period of time display false readings. This is primarily valid in shallow water areas. For this
reason, water depth displayed in this manner must be compared with graphic presentation at
such intervals as to guarantee the ship’s safety.

CONTENTS
Chapter Title Page
Cover Sheet 1
Copyright 2
Fundamental Safety Instructions 3-4
Contents 5
1 General 6
1.1 Approvals 6-7
1.2 Components list 7-8
1.3 Block diagram PSE 33 8
1.4 Functional description 8-9
2 Test facilities 10
2.1 Testdiagrams 10-11
2.2 Test points 12-19
2.3 Adjustments 20-21
2.4 Software tools 22
3 Configuration 23
3.1 Variable bridge settings 23-25
3.2 Frequency selection 25
3.3 Dual channel installation 25
4 Replaceable 26
4.1 Display, display illumination 26
4.2 Main PC board PSE 33 26
4.3 Built in battery 27
5 NMEA interfaces 28
5.1 Input navigational data 28
5.2 Output depth data 28
6 Appendix 29
6.1 Drawings, schematics, procedures 29
6.2 Upgrade Service Manual 30

1 General
The ES-5000 echo sounder for navigational application offers a wide variety for use together
with different transducers on different frequencies.
Also several information are available at the serial interfaces.
The following descriptions explain the function and settings of the echo sounder.
But only trained personal should change original settings.
1.1 Approvals
The ES-5000 system is approved by the German authority BSH ( Bundesamt für
Seeschiffahrt und Hydrographie ) and complies with IMO regulations.
BSH approval tests were carried out according to IEC 945/EN 60945 (Environmental test)
and ISO 9875 (Performance test).
-Approvals from other authorities are available on special request.
Note: The approvals are only valid for use with specific transducers and digital slave display
as listed below.
ELAC transducer list:
Frequency Impedance Max.Power Average Detection Range * Transducer Name
50 kHz 70 Ohm 200 W 600 m LSE 297

70 Ohm 150 W 500 m LSE 116
70 Ohm 450 W 1200 m LSE 133
30 kHz 70 Ohm 1000 W 2000 m LSE 131
70 Ohm 450 W 1200 m LSE 132
150 Ohm 2000 W** 3000 m LSE 138
100 kHz 70 Ohm 450 W 600 m LSE 148
* Average Detection Range depends on water conditions. ** With external booster
As a slave display ELAC DAZ 25 is approved, for ES-5000 in a single channel version as
well for dual channel units.
An important demand for safety reasons is the ability of the slave display to indicate the
transducer in use for dual channel operation.

Beside the transducers mentioned in a.m. transducer list, ES-5000 can operate with several
transducers of other manufacturers.
But this requires a performance calculation and approval by ELAC.
Basic inputs for the performance calculation are:
Operating frequency
Transducer impedance
Beam width ( - 3 dB )
Degradation of sensitivity at 5 ° and 10 ° beam angle
Maximum allowable power to the transducer or source level
1.2 Components list
Basic components of the echo sounder ES-5000 as shown in SP 52 590 8001 are:
Mainboard PSE 33 A1
Keyboard A2
Display H1
mounted on the front plate and
Main power supply G1
Auxiliary power supply LP3 A3
mounted on the housing.
Mainboard PSE 33
The mainboard (SP 57 299 1801, sheet 1-7) contains the processor-controlled echo sounder
electronic.
For further details please refer to chapter 1.3 & 1.4
Keyboard
The keyboard PCB (SP 52 590 1802) serves to interface the CPU to the keypad.
Key strokes are converted to digital messages and transferred to the CPU, except the two keys
„ON“ & „OFF“, which control the functions directly.
The keys are illuminated each by two LED’s.
Illumination is controlled by the DIM function.

Display
The 640x480 pixel LCD (06 453 0026 / documents not part of this manual) with integrated
dimmable illumination is fully controlled by the PSE 33.
Main power supply

Main power supply (LV 06 990 1105 / documents not part of this manual) provides three DC
voltages: +5 V, +15 V, -15 V necessary for PSE 33.
Auxiliary power supply LP3

PCB LP3 (SP 52 590 1803) prepares a continuous DC voltage, which is used to turn on the
ES-5000.
A relay switches the main power supply to PSE 33.
The echo sounder starts operation with the parameters stored during the past operating period.
LP3 also supplies the external digital slave indicator DAZ 25.
1.3 Block diagram 1, PSE 33
The block diagram 1 shows the main electronic board PSE 33 together with the interfaces to
the other ES-5000 components.
The different grey shadings refer to different functional blocks, which are documented in the
related circuit diagram SP 57 299 1801 sheet 1 to sheet 7.
1.4 Functional description
PSE 33 is the complete echo sounder electronic including keyboard interface, video interface,
and external serial interface as shown in block diagram 1.
Sheet 1 of SP 57 299 1801 is a complete circuit diagram of PSE 33.
Sheet 2 of SP 57 299 1801 is the processor system with µP 80C 166 processor,
program storage D 23, D 24, D 43, D 44, Memory: D 25 to D 26.
D 27 to D 30 is a battery powered, ring organised non-volatile memory for the storage of
depth information of at least the last 24 hours of operation.
Most logic components are realised in the programmable IC`s MACH.

Sheet 3 of SP 57 299 1801 shows the video controller which handles all data and
control signals to operate the LCD.
Sheet 4 of SP 57 299 1801 is the frequency generator for transmit and receive.
Two independent programmable blocks (single-/dual-frequency) can be fitted, which are
programmed during turning on the echo sounder.
1 of 8 frequencies can be independently programmed to each block. (Refer to Technical
Handbook).
Output signals are NFA/B to the transmitter and FHF to the mixer in the receiver part.
Sheet 5 of SP 57 299 1801 is the receiver section.

The echo signal input to the receiver are ports OUT.
After the preamplifier the echo signal is mixed to 455 kHz IF in IC N 10 with the use of FHF.
Amplification with fixed STC (Sensitivity Time Control) is done in IF-amplifier N 13 for a
time period corresponding to a depth of about 15 m.
After that time an algorithm, taking into account the propagation loss of 20 log 2r calculates
automatic gain setting for proper echo acquiring.
AGC (Automatic Gain Control) is applied to N 12.
For further data processing the rectified signal (port Signal) is digitised in 1 of 10 A/D-
converters of the µP.
The maximum receiver sensitivity at full gain is about 10 µV.
Sheet 6 of SP 57 299 1801 is the power amplifier for transmitting.

The NFA/B signal of the frequency generator controls a full bridge power amplifier.
The secondary windings of transformer T2 are connected to the transducer ports OUT.
Some transformer taps can be used for transducer impedance matching.
Output power is controlled by USEND.
USEND is generated with the circuitry around N3,
The different possibilities of power settings are explained in chapter 3.1.
Sheet 7 of SP 57 299 1801 shows the circuitry to generate the voltages necessary to
drive the LCD, including a temperature compensation network to make the LCD working at a
temperature range of -15 °C to +55 °C.

2 Test facilities
The intention of this service manual is not to prepare a documentation, which enables the user
to locate each fault.
It is a summary of existing tools to assist troubleshooting:
Block diagrams with signal schematics
Performance test / adjustment procedures
Special test software (requires the connection of ES-5000 to a PC)
2.1 Test diagrams
The following block diagrams 2 to 7 contain timing diagrams and test points for some
important signals.
Because of the complexity of the digital processing circuits they are not described, but test
points are existing for the echo sounder part of main board PSE 33.
Left hand side of the respective block diagram always the related sheet to the circuit diagram
is called out.
Block diagram 2 Sheet 1 of SP 57 299 1801:

Key „ON“ Pressing „On“ activates the relays to enable main power supply.
Key “OFF“ After about 3 seconds a „NMI“ ( Non Maskeable Interrupt ) indicates the µP
a turn off.
All running processes are stopped, all important data stored, then the processor deactivates
the relays for the power supply.

DIM LED controls the illumination of the keypad lighting.
DIM LCD controls the brightness of the CFL (Cold Fluorescent Lamp) of the LCD.

SEND is the envelop of the transmitter pulse, which enables the generator to produce
a pulse train with the nominal transmitting frequency f0.
A0 and A1 are the power bridge steering signals with the frequency f0/2.
Phase delay between the two signals is 180°.

FHF is the modulation frequency f0+ 455 kHz, 455 kHz is the centre frequency of
the crystal filter.

Sounding cycle begins with the SEND-transmit time, which is range dependent.
Data acquisition time is 1,5 times of nominal travel time for selected scale ranges up to 50 m.
(Scale range 50 m = data acquisition time 75 m)
Above 50 m the factor is 1,2 (scale range 250 m = data acquisition time 300 m).
This factor determines the digitising characteristics.
After the data acquisition time the transmitter voltage to control the output power will be
refreshed (re-charge C 28).
Gain control The gain adjustment procedure is described in ES 52 590 8001.
Signal level for V=Vmax
The signal level for V=Vmax correspond to ES 52 590 8001.
Observe, the frequency will change with modulation.
(Reference test points: N13/8 = P2/2, N13/1 = P2/1, V43 = P3/1 Ground:
P1)

Transmit voltage explains the generation of the transmitter voltage.
Hold capacitor C 28 is re-charged to preset values.
Transmitter output The transmitter diagram shows the signal flow during the active phase
of the two 180° phase delayed signals.
Transmitting pulse at the end of the outgoing pulse should not be less than x 0,7 of the voltage
at the beginning of the transmitting pulse.

VEE Each LCD needs a slightly different control voltage for optimum
contrast and visibility.
This voltage can be adjusted by R 50. (See also chapter 2.3)
Additional, adapting various light conditions on the bridge, the contrast can be influenced in
the MENU „Contrast up/down“.
This settings require a perfect preadjustment of R 50.

2.2 Testpoints
On following pages please find the testpoints and measurement readings for the different
block diagrams as described in chapter 2.1

Main PCB PSE 33

Test points, variable bridge settings, adjustments and connectors

In te rfa c e s
P rin te r X7 P ro c e s so r S ys te m
X5 X9 L iqu id C rystal
4 X E PR O M Vid eo C on tro lle r D isplay
R S 2 32
5: G N D
3: T X D
Service Manual ES-5000

2: R X D LCD Co ntra st
2 X R AM
X4 P ro c e s so r
R S 4 22 B latt 7
2: R X D + 4 X Vid eo RA M
7: R X D - 4 X B atte ry
R AM X 12 -1
C FL Illu m in ation
X8 X 12-4
R S 4 22
3 : TX D +
8 : TX D - B latt 2 B latt 3
5 : Alarm A
9 : Alarm B Echosounder
11 : V D A Z +
15 : V DAZ - X 1A
6 :S ta rt Tran sm it Tran sm itter X 1B Tran sd uce r
7 :S to p F re qu en cy
X6 G en e ra tor X 1C
M isc
11 : V DAZ +
SH 52 590 8001 E
15 : V DAZ - Tran sm itter
9 : S en d - P ow e r
10 : S en d + S up p ly
B latt 6
X 17 R ece ive
P o w er
F re qu en cy
1 : +1 5V G en e ra tor R ece ive r
2 : +5 V
3 : +5 V B latt 4 B latt 5
4 : G ND
5 : G ND
6 : -1 5V A /D C on verte r
X 16
K e yp ad Interfaces
R ef: SP 5 7 2 9 9 1 801
B latt 1
F o r fu rth e r in te rfa c e in fo rm a tio n re fe r to C a b le C o n n e ctio n L ist K A 4 4 3 9 0 8 0 0 1 in Te c h n ic a l H a n d b oo k T H 5 2 5 9 0 8 0 0 1 .
15
Block D iagram 1 - PS E 3
5V
SP 57 299 1801 internal
page 1 U Auxiliary
External
"ON" Relay
K1

"OFF" V3
+15V
N1 : Comparator
"OFF"
- +5V +5V
SH 52 590 8001 E
NMI Prozessor "OFF"
τ = 3s 0V 0V
+
3s
5V
Timing NMI
0V
3 sec.
5V
0V OFF
20ms
Key
"OFF"
16
Block Diagram 2 - PSE 33
Test Signals - Timing Diagram
SP 57 299 1801
page 2 30µs (Dim 31)
5V
DIM LED R57 DIM LED
0V
MACH 200µs
110
DIM LCD R58 DIM LCD

5V
Bright (Dim 32) Dark (DIM 16) Inverse (Dim 15)
0V
2 ms 2 ms
130 µs 130 µs
SP 57 299 1801
page 4
τ = 0.3 ms : 10 m
SEND 1 ms : 50 m
3 ms : 250, 500, 2000 m
SH 52 590 8001 E
D16, CP continuous CP
(Pin 18)
D16, A0.....A5
fo (Pin 3-8)
fo
AI FNF, A1 f=
D16, 07 (Pin 17) 2
fo
f=
A0 FNF, A0 2
D16, 06 (Pin 16)
D17, I/0
FHF (Pin 23) f = 455 kHz + fo
17
SP 57 299 1801
page 5 Transmit time Transmit time
Sounding cycle
Data acquisition t Re-charge C28

1.2 x Range
t = m 800 ms for 500 m
0.75 ms
8V
GAIN control 7.5V
voltage N15/7 - R114
(Refer to ES 52 590 8001) adjust with R123
0V 20 ms
300mV
GAIN control V = Vmax, leads to +7V DC, Measuring Points: R98 - R99
voltage N16/7 - R98 0V
(Refer to ES 52 580 8001)
SH 52 590 8001 E
Signal Level for Input X1A - X1B: Ueff = 1mV, 50kHz Input Ueff = 33µV, 50 kHz
V = Vmax
Test points Upp Frequency Upp Frequency
N6/6 - R77 300mV 50kHz
N10/8 600mV 50kHz

N10/2 600mV 50kHz
N10/1 600mV 455kHz
Z1 out - R89 100mV 455kHz
N13/8 14V 440mV

N13/1 455kHz
0V
U4/1 (P3/2) 2V 455kHz

U4/6 1V DC
V43 Signal 2V DC
18
SP 57 299 1801
page 6 U SEND
N3 R44 R46 = 12.1 kOhm : Usend = 30 V DC )

Transmit )
voltage FB Stop at 1.24V R46 + R42 : = 160 V DC ) Refer to 3.1 variable bridge setting
)
Gnd R46 R46 + R41 : = 330 V DC )

+5V
HOLD
0V
Re-charge C28
Usend
Gate: V22, V24
SH 52 590 8001 E
Gate Gate
V22 V25
Gate: V25, V23

T2
Transmitter
output
500m Range
Transmit pulse
0.7 x
Gate Gate T2: 10 - 1: 2 x Usend
V23 V24 2 x Usend
10 1
3ms
Transducer
load
19
SP 57 299 1801
page 7
VEE - 16V to - 21V, adjust by R50
Measuring point: Anode V34

SH 52 590 8001 E
20
2.3 Adjustments
Totally 4 potentiometers are necessary to adjust the Echosounder:

R 109: Adjustment of the receiver gain
R 123: Adjustment of the STC ( Sensitivity Time Control ), controls the gain at low
depth values.
R 91: Controls the match of the AC signal level and the DC signal level.
The use of these 3 potentiometers are explained in ES 52 590 8001.
R 50: Is used to adjust the contrast voltage of the LCD.

Note: The LCD needs a warm up time of about 10 minutes, befor the contrast is stabilized.
Allow the unit 10 minutes of operation, before use of R 50.

2.3.1 Onboard Performance Test
For this performance test following test instruments are required:
Echosimulator HXOS III / IV
Transducer Test Set TT - 2
Insulation Tester 1000 VDC / 10 MOhm
( Further information on test instruments can be provided on special request )
To perform following tests the transducer has to be disconnected.
Instead of the transducer the echo simulator will be connected to the transducer terminals of
the ES-5000
2.3.1.1 Transmitting
Item Settings ES-5000 Instrument Value LED Actual

2.3.1.1.1 Transmitting Power Range 10 m HXOS 6 - 12 dB
2.3.1.2 Receiving
Item Settings ES-5000 Settings Readings Actual

HXOS ES-5000
2.3.1.2.1 Sensitivity Receiver Range 10 m - 20 db 6 m +/- 2%
ES-5000 depth 6 m
ES-5000 depth 36 m
ES-5000 depth 210 m
2.3.1.2.4 Sensitivity Receiver Range 500 m - 80 db 410 m +/-2%
ES-5000 depth 410 m
2.3.1.3 Transducer Test

The transducer will be tested for impedance and working frequency, using the transducer test
set TT - 2.
The insulation will be tested with an insulation tester and 1000 VDC test voltage.
For the test the transducer has to be disconnected from the ES-5000.
Item Settings Instrument Value Actual

2.3.1.3.1 Impedance Set TT - 2 to working TT - 2 Refer to 1.1,
frequency transducer list:
xx Ohm +/- 40%
2.3.1.3.2 Working see TT - 2 instructions TT - 2 working frequency
Frequency
2.3.1.3.3 Insulation transducer wires / Insulation > 1 MOhm
ship’s hull ( ground ) Tester
( For bench testing in the service shop please also refer to Factory Acceptance Test Procedure
PA 52 590 8001 E )

2.4 Software Tools
If, for instance, after exchange of the backup battery (see 4.3) the memory of the main board
PSE 33 lost the data, a new software installation (initialisation) has to be done.
Also some software tools are available for special purposes.
Therefore a PC is connected to the RS 232 serial interface connector X5.
Cable configuration: Pin 2: Rx
Pin 3: Tx
Pin 5: Ground
The serial interface settings: 38400 Baud, 8N1 (8 Data bits, No Parity bit, 1 Stop bit) are done
by the initialisation software.
Test software is available on a 3 ½ “ disk, P/N: HD 57 299 2001 with the content of
-Initialisation of the PSE 33 board
-Special software „ test mode“ to adjust receiver sensitivity.
2.4.1 Initialisation
-Remove bridge X25 and set bridge X20.

-Start software RTC init.exe
-Wait 5 sec and switch off
-Remove bridge X20 and set bridge X25.
2.4.2 „Test mode“
Start with PSE 33 running testmode.exe, the receiver will go to maximum gain, necessary to
adjust the receiver gain.
NOTE: „test mode“ is integrated in the SERVICE menu for PSE 33 starting with
serial nr. 430 or software version „H“ and higher.
Pin 3: Tx
Pin 5: Ground
The serial interface settings: 38400 Baud, 8N1 ( 8 Data bit, No Parity, 1 Stop bit ) are done by
the initialization software.
The software is available with a 31/2 “ disk, P/N: HD 57 299 2001.

3 Configuration
The ES-5000 is a universal echosounder for use with various transducers with different power
and frequencies. ( For approvals please see 1.1)
Note: Only trained personal shall change original settings.
3.1 Variable bridge settings
Basic bridge settings are: (With this settings the ES-5000 is shipped to the customer)
W1: 1-2 W2: 3-4 W3: 1-2 X28: -
X20: - X21: 1-2 X22: 1-2 X24: -
X25: 1-2
X26: 1-2
Explanation of bridge function:

W1, W2, W3, X28 ( see SP 57 299 1801, page 6 ) allow the output power control.
W1: Controls the output power of the transmitter.

A voltage divider R 44 and R 46 determines the feedback voltage of N3.
N3 is a voltage regulator for USEND.
With these two resistors USEND will be 30 V.
So the output voltage of the transmitter will be 2x USEND= Up-p 60 V.
This transmit voltage is used for scale ranges 10, 50 m and for frequencies lower than
100 kHz also for the 250 m scale.
For scale ranges more than 250 m, and for frequencies 100 kHz and above also in the 250 m
scale, a higher transmit voltage is required, depending on the transducer performance.
With W1: 1-2 USEND is set to 160 V, giving about 200 W to a 70 Ω load,
With W1: 3-4 350 V USEND are applied, which lead to about 1 kW to a 70 Ω load.
The switchover, range scale dependend, is done by UPOWER.
The frequency dependend use of power in the 250 m scale takes care of the increasing
attenuation of energy with increasing frequency.
For further details please refer to following table.

USEND for various ranges and frequencies
Range Frequency USEND Output Jumper W1

Voltage
10 m all 30 V DC 60 Vpp 1-2
50 m all 30 V DC 60 Vpp 1-2
250 m ≤ 100 kHz 30 V DC 60 Vpp 1-2
250 m > 100 kHz 160 V DC 320 Vpp 1-2
500 m all 160 V DC 320 Vpp 1-2
500 m all 350 V DC 700 Vpp 3-4
2000 m all 160 V DC 320 Vpp 1-2
2000 m all 350 V DC 700 Vpp 3-4
W2: The output transformer T2 has 3 secondary taps: see „Examples for various setting
combinations“
W3: Is not used at the moment and must always stay with 1-2.
X 28: For special application like transducers installed in ice resistent housings with loss in
the acoustic window.
USEND can be set individually. Set jumper X28: 1-2 and adjust the output voltage by R 169.
Maximum setting is USEND= 130 V.
Examples for various setting combinations:
If W1: 1-2 is selected:

W2: 3-4: matches primary/secondary windings 1:1, is the standard for 200 W at 75 Ω.
W2: 1-2: transformer is set to 1:0,6 for transducers with 75 Ω., 100 W.
W2: 5-6: transformer is set to 1:1,5 for transducers with 150 Ω., 200 W or 75 Ω, 400 W.
If W1: 3-4 is selected:

W2: 3-4: matches primary/secondary windings 1:1, is the standard for 1000 W at 75 Ω.
X20, X21, X22, X24: ( see SP 57 299 1801, page 2 )

are only for factory internal use and have never to be changed, except if explicit
mentioned for special purposes.

X25 ( see SP 57 299 1801, page 4 ) removes power from the transmitter to avoid transmitting
during the in-factory initialisation of the computer system.
X26 ( see SP 57 299 1801, page 1 ):

X26 shorted enables power supply to DAZ 25 digital slave indicator.
(For future ES-5000 beginning with serial Nr. -tbd-, DAZ 25 automatically is switched on and
off with ES-5000 by a relais. For this sounders X26 jumper is removed.).
3.2 Frequency Selection
The procedure for setting the frequency to the respective installed transducer please refer to
Technical Handbook TH 52 590 8001 chapter 3.1.1.
After setting the frequency the echo sounder has to be switched off and restarted again.
Note: Up to now the use of 200 kHz as single frequency echo sounder cannot be approved by
the authorities, as this ES-5000 version cannot reach 400 m detection range.
In the near future, with a requirement of only 200m detection range by IMO, also the 200 kHz
version can be approved.
3.3 Dual Channel Installation
For instruction for modification of PSE 33 to a dual-channel version please refer to

UN 52 590 4001.

4 Replaceables
To replace LC - Display, Display Ilumination, Main Board PSE 33 or Built-In Battery
the following steps shall be carried out.
4.1 LC - Display, Display Ilumination

4.1.1 Remove the 6 nuts and plastic washers at the rear of the unit
4.1.2 Remove the complete front plate
4.1.3 Disconnect the cable connection to the front plate
4.1.4 Remove all fixing screws and nuts of the main board PSE 33
4.1.5 Disconnect the flatband cables to LC - Display and key pad
4.1.6 Remove main board PSE 33
4.1.7 Remove protection and screening plate
4.1.8 Remove and replace LC - Display and/or Display Ilumination
(Depends on display version)
4.1.9 Reassemble protection and screening plate again
4.1.10 Reassemble main board PSE 33 and fix all screws and nuts
4.1.11 Reconnect all cables - pay attention to correct transducer cable connections
4.1.12 Reassemble the unit and set it into operation
4.2 Main PC - Board PSE 33

4.2.6 Replace main board PSE 33
4.2.7 Fix all screws and nuts
4.2.9 Reassemble the unit and set it into operation

4.3 Built-In Battery
The manufacturer of the built-in battery specifies a working duration / life time of at least 10
years. In the case of battery problems a replacement is possible.
Battery Type: 2x Lithium, 3V; CR ½ AA 6127
4.3.6 Remove main board PSE 33
4.3.7 Replace built-in batteries G2 and G3 on PSE 33
4.3.8 Reassemble main board PSE 33
4.3.9 Fix all screws and nuts
4.3.11 Reassemble the unit and set it into operation using software tools chapter 2.4

5 NMEA Interfaces
(For details please refer to Technical Handbook TH 52 590 8001, chapter 1.5)
General interface settings according NMEA 0183 are:

Data rate: 4800 baud
Data format: 8N1, (8 Data bit, No Parity bit, 1 Stop bit)
Sentence repetition rate: max.1 per second
Hardware: RS 422
5.1 Input navigational data
The unit is provided for input sentences GLL, ZDA.
5.2 Output depth data
Depth output sentences are DPT, DBK, DBT, and ELAC.

ELAC is a NMEA proprietary protocol, which is used to transmit not only depth data, but
also transducer installation position to other devices. This sentence is foreseen for dual
channel units.
The sentences are selectable in the menu SERVICE / Interfaces / Protocol, and can be altered
by up/down cursors.
Another feature is the menu SERVICE / Interfaces / Rep.Rate: Different from the NMEA
repetition rate of max. 1 sentence per second (slow) a repetition rate with each sounding cycle
can be activated, selecting with up/ down „fast“.

6 Appendix
6.1 Drawings
TH 52 590 8001 E Technical Handbook ES-5000

KB 52 590 8001 E ES-5000 Brief Operating Instructions
SP 52 590 8001 Schematic Echo sounder ES-5000-01
SP 57 299 1801 sheet 1 Schematic Printed Circuit Board PSE 33 Circuit Diagram
SP 57 299 1801 sheet 2 Schematic Printed Circuit Board PSE 33 Processor System
SP 57 299 1801 sheet 3 Schematic Printed Circuit Board PSE 33 Video Controller
SP 57 299 1801 sheet 4 Schematic Printed Circuit Board PSE 33 Freq. Generator
SP 57 299 1801 sheet 5 Schematic Printed Circuit Board PSE 33 Receiver
SP 57 299 1801 sheet 6 Schematic Printed Circuit Board PSE 33 Power Amplifier
SP 57 299 1801 sheet 7 Schematic Printed Circuit Board PSE 33 LCD Driver
57 299 1801 Printed Circuit Board Layout PSE 33

SP 52 590 1802 Schematic Printed Circuit Board (Keyboard)
SP 52 590 1803 Schematic Printed Circuit Board (Aux. Power Supply)
ES 52 590 8001 Adjustment Instruction for ES-5000
UN 52 590 4001 Modification Instruction ES-5000 to 2 Channel System
52 590 8001-8010 Drawing ES-5000
PA 52 590 8001 Factory Acceptance Test Specification
Can be provided on special request:
HD 57 299 2001 Test software for initialisation and test mode

General Information Echo simulator HXOS III / IV
General Information Transducer Test Set TT - 2
General Information Insulation Tester

6.2 Upgrade Service Manual
Remarks, Suggestions, Experiences, Trouble Shooting Results
Please use this page to notice your own remarks, suggestions, experiences, trouble-shooting results
and if you want changes or additions in the Service Manual.
Please return it immediately or periodically to the
Sperry Marine, Service Department
for upgrading of this Service Manual.
Customer / Facts, problems, test results Reasons, defects, corrective actions Remarks, respective drawings,
Shipsname unit serial no.
Please Name Company Tel.-No.

print
your
personal
data Fax-No.

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Sperry Marine

Navigation Echo Sounder

Edition May 1998

Sperry Marine Inc

Service Manual ES-5000 SH 52 590 8001 E 1

Service Manual ES-5000 SH 52 590 8001 E 2

Service Manual ES-5000 SH 52 590 8001 E 3

Service Manual ES-5000 SH 52 590 8001 E 4

Service Manual ES-5000 SH 52 590 8001 E 5

ELAC transducer list:

Frequency Impedance Max.Power Average Detection Range * Transducer Name

50 kHz 70 Ohm 200 W 600 m LSE 297

Service Manual ES-5000 SH 52 590 8001 E 6

1.2 Components list

Service Manual ES-5000 SH 52 590 8001 E 7

Main power supply

Auxiliary power supply LP3

1.3 Block diagram 1, PSE 33

1.4 Functional description

Sheet 1 of SP 57 299 1801 is a complete circuit diagram of PSE 33.

Service Manual ES-5000 SH 52 590 8001 E 8

Sheet 5 of SP 57 299 1801 is the receiver section.

Sheet 6 of SP 57 299 1801 is the power amplifier for transmitting.

Service Manual ES-5000 SH 52 590 8001 E 9

2.1 Test diagrams

Block diagram 2 Sheet 1 of SP 57 299 1801:

Block diagram 3 Sheet 2 of SP 57 299 1801:

Block diagram 3 Sheet 4 of SP 57 299 1801:

Service Manual ES-5000 SH 52 590 8001 E 10

Block diagram 4 Sheet 5 of SP 57 299 1801:

Block diagram 5 Sheet 6 of SP 57 299 1801:

Block diagram 6 Sheet 7 of SP 57 299 1801:

Service Manual ES-5000 SH 52 590 8001 E 11

Service Manual ES-5000 SH 52 590 8001 E 12

Service Manual ES-5000 SH 52 590 8001 E 13

Service Manual ES-5000 SH 52 590 8001 E 14

Service Manual ES-5000

F o r fu rth e r in te rfa c e in fo rm a tio n re fe r to C a b le C o n n e ctio n L ist K A 4 4 3 9 0 8 0 0 1 in Te c h n ic a l H a n d b oo k T H 5 2 5 9 0 8 0 0 1 .

Service Manual ES-5000

DIM LCD R58 DIM LCD

Service Manual ES-5000

Data acquisition t Re-charge C28

Service Manual ES-5000

N10/8 600mV 50kHz

N10/1 600mV 455kHz

Z1 out - R89 100mV 455kHz

N13/8 14V 440mV

U4/1 (P3/2) 2V 455kHz

N3 R44 R46 = 12.1 kOhm : Usend = 30 V DC )

Service Manual ES-5000

Gate: V22, V24

Gate: V25, V23

VEE - 16V to - 21V, adjust by R50

Measuring point: Anode V34

Service Manual ES-5000

Totally 4 potentiometers are necessary to adjust the Echosounder:

R 50: Is used to adjust the contrast voltage of the LCD.

Service Manual ES-5000 SH 52 590 8001 E 21

Item Settings ES-5000 Instrument Value LED Actual

Item Settings ES-5000 Settings Readings Actual

2.3.1.3 Transducer Test

Item Settings Instrument Value Actual

Service Manual ES-5000 SH 52 590 8001 E 22

-Remove bridge X25 and set bridge X20.