PROV. REF. PLANT Technical Specification | Refrigerant Piping Diagram HI AIR KOREA lL ee Co., Ltd. Dimension-for-Cond. Unit 1#396-4,7F IS00 TOWER, a, in Dench oneal city, Korea Foxeld (31 319 1648, ‘unit Goole? Valve Board a WN = Miscellaneous -Motor dimension drawing -Heater Exchanger, HE 8.0 -Ozone Generator, DS-30 -Pressure Gauge, SS. 3072 Temperature Sensor, PT-100 5 ~Thermometer with Pocket -Oil Separator ~3-way Test Valve Ball Valve -Vibration Eliminator & Damper Danfoss Catalogue | ‘Electric Control SwitchBoard 6 for Compressor & Cooler Fan List of Spare Part 7 Weight Table 8 REFRIGERANT LEAK DETECTOR SYSTEM 9 & RECOVERY SYSTEMProvision Refrigeration Plant HI AIR Korea GENERAL SPECIFICATION 1) Cooling system: R-407C direct expansion in the air cooler, placed in each provision room. 2) Design basis = Room Volume 1 meat room approx. 1 fish room approx. 1 vegetable room approx. Ambient air temperature : Cooling water temperature = 15.5 m3 11.6 m3 28.7 m3 +35 + 36°C ‘Temperature 18 18°C 44°C After cooling down the rooms the plant will be capable of maintaining the temperatures specified with : - one compressor working on all rooms approx. 18 h/24h - one compressor as stand-by 3) Electrical Sources : Power supply 440Vac, 60Hz, 3—phase Control voltage : 220Vac, 60Hz, 1—phase 4) Painting color : Munsell No. 7.5 BG 7/2 (Machinery) : Munsell No. 7.5 BG 7/2 (Control panel) SUNG DONG $.1133/-35Provision Refrigeration Plant HI AIR Korea OPERATION OF PLANT Working Instructions During normal operation one compressor will operate all the cold and freezing rooms while the other compressor serves as stanby. In case of increased load conditions, e.g. by loading of provisions, in tropical waters, both compressors are allowed to work in parallel operation for short period, in order to reach normal load conditions within the limit. Notice ‘The plant is not constructed for continuous parallel operation, and the oil level in both compressors is to be controlled periodically. When one compressor is in operation, the spare compressor must be blocked up from the system. The condenser liquid valve and the compressor stop valve are to be blocked up. If the valve in the liquid line is not blocked up, the cooling medium of the plant will accumulate in the spare condenser(lowest pressure), and the plant stops working due to lack of cooling medium in the pipe system. ‘The pipe system being emptied of cooling medium involves a great, risk that the compressor will be emptied of lubricating oil. Safety Devices ‘The operation of compressors is controlled by the following safety pressure controls : - Combined high and low pressure control KP1S, breaking in case of too high pressure in the refrigeration system, e.q. by failing supply of cooling water or by low pressure in the system. - Oil pressure control MPSS, breaking in case of particularly low pressure in the system. Control of Room Temperatures ‘The room temperature in the freezing room is regulated by means of a room thermostat that activates the solenoid valves in the liquid lines for the individual air cooler. SUNG DONG $.1133/—35Provision Refrigeration Plant HI AIR Korea ‘The temperature in the chilled rooms is regulated in the same way. A constant pressure valve in the suction line of the vegetable room maintains a desired constant evaporating pressure. Defrosting ‘The air coolers in the freezing room are equipped with electrical defrosting, ie. cooler block and drip trays are provided with electric heating elements. ‘The frequency of defrosting is chosen by means of a defrosting relay built into the switchboard ‘The defrosting sequence will be as follows : 1) The compressor stops and all solenoid valves in the system close 2) The fans in the freezing rooms stop working, but the fans in the chilled rooms continue the circulation of the hot room air over the coolers and in this way they keep the cooling surfaces free or ice. 3) The electric:heating elements in the freezing room coolers are connected. 4) As long as the coolers are covered with ice, the melting takes nearly all of the heat supplied, and the temperature of the cooler and the refrigerant is constantly kept near zero. When the ice has melted, the refrigerant temperature rises in the freezing rooms. When the temperature reaches the set point (approx. +10°C) of the defrosting temperature sensor S-5025B, the heating elements are switched off. 5) The compressor starts. 6) When the coil surface temperature has gone below the freezing point, the fans in the freezing room start. The system is now back on the refrigerating cycled again. If the defrosting is not completed at the expiration of the predetermined defrosting period, the defrosting will be brocken off by the timer, and a new defrosting cycle will be started on the following preset time for defrosting. SUNG DONG S.1133/-35Provision Refrigeration Plant HI AIR Korea PARTICULARS OF MACHINERY Item 1 R-407C CONDENSING UNIT (TYPE 2N.2(SB022)/221016~"2 sets/ship Consisting of compressor, condenser, drier etc., built together on a common frame ~ complete with connections for refrigerant. Each unit consists of : a) ONE-STAGE R-407C COMPRESSOR ....uccsesseussssnsee t set funit Pressure lubricated, marine type. Specification Maker BITZER Model ..... sssessees 2N.2(SBO22) Number of cylinder 2 Bore . 60 mm 87 mm. 1095 rem Stroke Speed Capacity and Power Consumption for the compressor at the conditions specified below: Cool.Water Evapolation Capacity Power consumption Temp. C Temp. C iW, kW +36 -10.0 a8 42 +36 -25.1 41 29 ‘The compressor is supplied with the following equipment : Stop valves on suction and discharge line pes/compressor Panel with pressure gauges set /compressor Low/high pressure control, type KP15 pe /compressor Oil pressure control, type MPSS . pe /compressor Suction filter .. pc /compressor Oil filter ees : pc /compressor Oil separator, float valve controlled ......sseesesss1 pC /compressor Electric heating element in crankcase .. pc /compressor 3-way test vlave .......... : : pcs/compressor SUNG DONG $,1133/-35Provision Refrigeration Plant HI AIR Korea b) ELECTRIC MOTOR .. 1 set /unit Maker . Type . Power supply Normal current Starting current Output Revolution .. Proetection Starting method ... Insulation class . Space heating Cable gland ABB M2QA 132 S4A .440Vac, 60Hz, 3-Phase 1708 rpm .IP-58 direct-on-line "F" class . Winding heating (166VA/38V) OSNJ-28B ¢) Assembling items - 1 set /unit -1 set /unit 2 pes /unit Compressor pulley Motor pulley .. V-belts ... eee . Base frame, common to compressors and electric motors . . 1 set /unit a) . MARINE CONDENSER 1 set /unit ‘Type : Horizontal shell—and-tube .CRKC 221016 . Fresh water 4.2 m3/h + 36.0 /37.4C 3.91 mH,0 + 39,6 Model Cooling water for condenser .. Cooling water consumption for the condenser Water inlet/outlet temperature .. Pressure drop through the condenser Condensing temperature Materials : Tubes ....... sseenseetneernsee: CU Tube plates ....csssseseessseesseeenseen StOOL Shell Steel Cast iron End covers . Accessories: Safety valve Purging valve Sight glass .1 pe /condenser 1 pc /condenser .1 pc /condenser SUNG DONG $.1133/-35Provision Refrigeration Plant HI AIR Korea e) FILTER DRIER ..... 1 set /ship ‘Type : DML 304 Accessories : stop valve .. 4 pes/drier 1 pe /drier 1 pe /drier 1 pe /drier by-pass valve charging valve Sight glass .. £) FOUNDATION FRAME 1 set /unit ‘The above parts are mounted on the base frame, with all internal connections for refrigerant. Item 2 HEAT EXCHANGER 1 pe /ship Type : HE 8.0 Item 3 a) AIR COOLER sets/ship ‘Type: in meat room : 1 HFS-3-sS in fish room 1 HFS-2-SS in vegetable room : 1 HFS-1 Cooling coil : Copper pipe with aluminium fins Casing & Drip tray Air circulation fan ‘The coolers for frezzing room are provided with heating element for defrosting of cooler blocks, drip trays drains. Item 4 VALVE BOARD FOR VEGETABLE ROOM -1 set /ship Stop viaves for liquid and suction lines «~~ ~ 2 each Danfoss thermostatic expansion vlave with capillary tube 1.5m Leach Constant pressure valve leach Solenoid valve Leach SUNG DONG $.1133/-35Provision Refrigeration Plant HI AIR Korea Item § VALVE BOARD FOR MEAT / FISH ROOM -~ “2 sets/ship Stop vlaves for liquid and suction lines sectee 2 each, Danfoss thermostatic expansion vlave with capillary tube 1.5m -leach “Leach Non-return valve Solenoid valve . 1 each Item 6 TEMPERATURE SENSOR for cold CRT .3 pes/ship ‘Type : S—5029 Item 7 TEMPERATURE SENSOR for cold chamber .. . 3 pes/ship -2 pes/ship 1 pe /ship OZONE GENERATOR for vegetable room. ‘Type : DS 30 Item 1 COOLING WATER PRESSURE CONTROL ‘Type KP2 will be mounted on the unit -2 pes/ship Item 11 ‘THERMOMETER WITH POCKET for fresh water .. .4 sets /ship inlet and outlet will be mounted on the unit Item 12 PRESSURE GAUGE for fresh water intlet 2 sets /ship will be mounted on the unit ‘Type : SS—3072 SUNG DONG $.1133/—35Provision Refrigeration Plant HI AIR Korea Item 1; COOLING WATERS STOP VALVE . will be mounted on the unit ..4 sets/ship Item 14 F-9 (1 3/8") ...1 pe /ship pe /ship -1pc /ship 2 pes /ship pes /ship Vibration el. for suction line, Type : Vibration el. for discharge line, Type : MF-5 (5/8" Vibration el. for safety line, Type : MF—5 (5/8") Vibration el. for c/w line, Type : DBTC SK-40A Vibration damper, Type : 17/1609/1-65, Item 1! 1 set /ship - 1 set /ship SWITCH BOARD FOR COMPRESSOR .. SWITCH BOARD FOR UNIT COOLER FAN .. Item 16 SPARES AND TOOLS according to list ADJUSTING PRESSURE FOR COMPRESSORS High/low Pressure control KP-15 = High pressure = cut out. 18.5 bar cut in manual reset Low pressure = cut out, 0.4 bar cut in 1.4 bar Oil pressure control MPSS : cut out 0.4 bar cut in manual reset time delay 60 sec. Cool. Water pressure control KP-2: cut out 0.4 bar cut in 0.9 bar - NOTE- The cooling water pressure is not influenced by the system. So the cooling water pressure can be adjusted by manually based on actual working pressure. SUNG DONG $.1133/-35(auw09 ong 40 a} | e)u/ |e @lo|ol Ala &Taw vores dl Vinal aeseseyd—] ‘ZHO9 ‘oeAgee Wood TO ag ‘lee =’ > TOULNOD LVaN aod *Pas =a ne |e aseyd—T ‘2HOO ‘OeAOZe : IOMLNOD + be WOOY HSId YOu + ee wreseyd—] ‘ZHO9 ‘OeAOZe : TOMLNOD + zy Lon aaEL carom ea vaion a eon OO Sse SAA av a = Avid ania Nowa Lzt.a0 seroma) an oe) BND DNULIREE SFL _ 7 vy [ Sn ose] @vewis a] 64 ce'o + wubIeMm A a WNZ/M 09 "90 O2Z + s0MOd jousjous ejqouwo}u! UM yo0qUE9 UI payUNoW oq you TERA — yy6ua| yy Sy UL yno umosp s1 91909 9 1899949 24 ysnul yf adid ul Bujunow yo 9509 uj — payoineuy 28q ysnw 19]009 40 wos adid yaNAG — 00 inoa 2q snus 2Iq0> L Snuiw UoY, J9K0| m woos Bulzees) ul — 1 ‘aBowiop jootuoyoou ysup60 91909 ayy yD2Foug — ‘paysouuo> Any, Ye pesn aq yenu Ajuo 91909 9uL — e 7009 INA VSUL voRO|O SUL bir 7 Jey NODS le © . | 4! A Fon dag wiox; yenng “2Iq09 bul 508 WEL G ae] | noua “vo onam] ae a vy [ s/_075| MOOOT oy azs__| 3 wio09 |[Ri] to0-osy = ao] sau vai ania ow wivaH Tun vy. [s/t _%5| OaOwis _-aHeA esa | asa]SUHLON Gay] OC OETATO fa pont [Sunoup vosuaug | VPSZEIVOEH ae cza] 0 |e [senfaran] ex | + [su] ccs foseneay “ad | saratg| aseud] av] SqIOA buyindy | $a}0q] ucla] ynafgedAL 40304] * INVId “43a ‘AOYd YOd * 0 | eo} re [cago Boyton |g ast | Ss aa Ee It 5nae ‘ast Hm] oo aH 344A) aw es anni ois 20 * pase eam isi te SINT) = & ry [oh a] owowis ama] " 7 eaves [Soa] avn ao] as wouatiosnd [ar Se 1 S\s I S |e [f= |e oe 3H] aus wawaH| 10 ele is |* Sn IS | ro Le | os] anit ws | 2 ro [ & | er val — saan anon 7 oa ® ® w]e] savew] —_aunomw anon] ew mo | @ | cevewue| runo/w 5m nouns |1-n vans [ano] 328 nouanosa | ow IST NOTDINNOS oJ ea Dee Sic OWA ¥ aay Oz Said CBR ea \ ve ee Oe Sais OMA aay] 3] poLanoea[R[__esi-009 = 0] ‘vaiox a oc-sa an ae ae] aT i av Wie oma) ao ms] wonvamneo aNozO “TUL ac) ve fe es[ anos om] panas [ha] vam xe] ae woanoss0 [on i 757 ouwanaa | 10 =e famous vane eo] (SYS we vera bons] 60 a doa waar] we zane] 9 a wre eA | 9 pes] ana ve a |e % ae a sor ar a aE : oor aay] a] NauanoSaaRae ==) ame] ae | eee areca oo curva! ano] pave sunsema “Tw vy | sees] eanvenis mw yORSIS + ANaWaAON sigsis © 3anL Nogunos siesisE] orsisD) NHS ‘YORSIS + YANO 3SVO SwasIA fe Sapa [we ch 798 es 7e5 OYA! NOUIHIONd INO MOTE ON # INavUSNray o3aZ "WOOT! ONUINNON 40 3dAL ZL08-S8 : “ON 1300" NOIVOIOTSS WHINIT yf nssaua mer STH Sre-= NOSIS NOH NOSE ae [on|[Ra +-s20-100 se seos-si3eu] HO eee es (matae)st9NIS: bs~di [=e %0 “voor =o] sie 34 saa] “sexeoot~da SUL) 3 NOWOaLONd JO 3avoaq wv B/L_ P95] cwawis ova |* a SE GO a aS ‘wowaitos30 | oN uals euepowre Vow o00l+ ~ 9.08— “| 1 x08 TWNINS SL JONVS SYNWHAGNSL woesns 2008+ ~ 9.0%— 38M) ONIOSIOA SUNIVSINGL INSIBAY WLWO TWOINHOAL Sant ae corsns + Ta 3ant SNTLTELOHS (ou 0 wile [I] wane. Taaa eae anew SMe WTRaa seas aaa) RIOR yS-dl NOUSIO¥d JO 33Hda0 vy | esos] ‘awowis “au mane [OO an Pup] sae raLanss@ [OW AoTIY_ WNNINNTY 9.001+ ~ 9,06~ . ‘QVaH WAIN ‘JONVE SUNLVESNEL vorsns 9.001+ ~ 9.09— an ONIDaLONd SUNDESENEL INSIONY + WLVG WOINHO3L a RW FESS SANT awa a oT(o.00/sane sat) tn a | | | Zz 3 {zp Se les) fe 5 ia ie: 7 =a UHL av GW x i t (~) . OWSUHL 4/1 a |! os ma ef / eee @ we s_¥ | K — - S = z | a o_- oer 38 ~ ww = =| wy aa Taaane aaa[ onaaa aos > aa] a eee) we ware su |g a sar a) ae [un ua Po UAE ae . = = “no “awh THe | “Fl (8/2) szznge (8/1 4) sezaay (8/5) sovaey a oe Pay we Te al | | {= oe page G Ta a=67=8 a HE fe eas Ea** Vibration Absorber Specification, NO Description Material oy Remark Spare part 1 [Tube End Copper 2 Lor~2.5t 2 |Femule Stainless steel 2 12t~35t 3 [Flexible Tubing Stainless steel 1 031~0.5¢ 4 [Wire Braid Stainless steel 1 025t~04t | _1 5/8" over two braid Dimension Model No. Eomine! | Shinvins Dimonaton Max Wori’s [ Dar weight | acd) [BEV] cers) [DEV [E176 [ Pressure [Pressure (Lbs) @Psig)_|_ sig) MF=1 ane _| 38 | _ 34 1 sin | in 500 2500 MF.2 12 wm | iw | 7 | 214 9 12 500 2500 MES ss_|_ 3 | ss | iste | 8 9-78 | 78 500 2500 ME-6 3/4 v2_| 34 | vs | sine | tow | 78 500 2500 ME-8 w_| one | 7 | 138 | o1 | 12 718 500 2500 MF-9 -s | vs | ive | 134 | ome | 3 78 500 2500 mrto_| 13/8 | 136 | 138 | 2vi6 | ue | is-v2 | 78 500 2500 met | 1s | 208 | 1s | 2u4 | 1238 |r6isn6| 78 500 2500 rs2_| 218 | 318 | 218 | 21106] 15-36 | 20-12 | 78 400 2000 rss | 2-58 | 534 | 258 | 316 | 18 | 240 | 112 350 1700 mrss | 3-18 | 712 | 3-18 | 326] 20 [261516] 1-12 300 1500 roo _[ 418 | 13-38 [ sus | s12 [24 3 | 2 180 530Taor-nie WaioH is sir) owas] vm 2x0] om] ‘io wor ves) am oO] muaMvG MOLEOIA STULL zy | SN ames] aes OA eames [ODA] TaN Pane] aes rouancss0 [a = [=e ‘Barwa noua oer 3180 % |e [oe | veer] ae LT wer 180 cz [see | oce | weer daw da, oor 3180 a | oo [ser] voor ee ek H{-— a so ousa| of |e | ony] veo [o6 o1a0 [ovr | ar sor] vos ee = oy 2180 | 081 [sr 3 | vor ze asa | ort | or 05 ver L = sz iso | ort or a vee Ae e seu fem a] [Yo [ODS | ay on on sao juown |e Saw xs ae vazee sr s0ste Sxeo cae) Veoo1/et as) ‘cavanvas -oava | *‘Technica leafiet Heat exchangers, type HE Design Function 2 Undineeanen fet fn sections ae ult into the nner Refigerantliquid fows counter tthe gas flow, ‘chamber (3) and resin turbulent gas flow with through the small outer chamber ‘minimum Row resistance, ‘The flow is gud bya bulma coils that Gas ow sstralghttvough, without changes of maximum heat vansfrs achieved, Gdrecton and without ol packets “a hattique owing through he outer chamber normally protects the outer tube fom Sweats Dimensions and welghts See lela at ie eee is é ee __[ouraaabeea? | terior? ROSKASOD @Technical eater Identification ‘Thermostatic expansion valves, type T2 and TE2 ‘The thermostatic elements fitted with laser engraving ontop ofthe glsphvagm “is engrving aves valve type (th code ruben evaporating temperature range, MOP point refrigerant and max working pressure, Psimin. ‘The coderatersto the refigerantforwhich the {abe iedesignect x= RR 2 = por Nf Rie pn S = RQHA/RSO7 rice assembly for 12 and TE2 ‘The otic assembly is masked wth he orice {2 og 08) and week stamp + last umber the year (eg. 174), The orfice assembly numberis also gen on the | Oneonta dof its paste contain. fertaandte? opltor tbe lelfor2and TE ‘The label gvesthe otic size (04) and consists ofthel of te once assy plastic container It can esiybefstened around the expansion Valve copia tube to lesy denny the valve ce Copioybelaes Taondte2 Dimencioneand weights Tana 162 li weigh 00g Sotieracepor ‘oa Wig * tb Sonmaasnconnemaie —— ADTAXROD 7Durhis Technical leafet Solenoid valves type EVR2-> 40-NC/NO Dimensionsand.weights EVR(NC)2-» 22 solderconnection (continued) tow apeee soa nando sppoe sg g fame Sereda ree ua Luna . ve Tipe we fon fo fom fw fou fou fu fou ae | ae 3s [ae pass ses es ‘Sonso0 2038 RDBAD#02 2Technical lealet Pressure controls, type KP Dimensions and weights TH 1912.56 78 750nd 7 ‘ia a7Scomecion mo ie. | Li a Senos <3 al Sandro 08g se, inde oppo 9319 and apron 03 rr ond 7A85 approx 319 10 ADSABSO2 aA‘Technical leatet‘Technical eafet Evaporating pressure regulator type KVP Dimensions and weights i ells le] fo [on we foe] fee om Lomo Pee Poe Pemba Dee ri mae a ce a noeasec2 ShareTechnical leaflet ‘Check valves type NRV and NRE Dimensions and weights renee jt nav casas coma | me wm [eps] e fe |e] 2] Se [mow set nse feed Fars Feet e te Seow [avis . [a ss [| a [oe ra rm ‘Peleny frauen as iat | =p a i must [i a [it bata i ‘maaspccwsimiocins — RBGGABOR > DKRCC.POFEO.A.02/ S20H0476 3‘on a se-/eewrs Shay ean moNa Ae Foe EU Sreatisog | pep remus amssaiane? | ‘SH OW SNOODNTS yyy Pomme tema Pa 7"00 VaNON IY IH orn ear Se Pea ree ee 2TL-EEn6-2a wow ana | _ 24 isn ws 9 ARA woot [We encod ee swnre ois | ta Teta cian Ty SE GavOdHILIMS AOSS3edWwod AINV1d NOILVaS9I8=3a NOISIADSdWe Pe aor se-/eew's oe ees oe eyoBNoLns yoss3uarc9 “son caivk 9NOGONNS : a Sn owmcal —_INYId NOULWEBORIH NOISIOE! ery sano SESE PYT"OO VINOM IY IH TRENT | abana aan ro =] & a m Hy ° gee ° FI T Te sree wz wyWE ‘on 30a TSSeiis—oa] (2208S) cuvosHOUNs wosszuaHoD 1S Lu¥d 7% AGIA UNNI ANVId NOWWABOR3 NOISIROWe ru, se-/ecu's "SON GuYA ONOGSNNS Emre Asal asa avano fezeoore meng] PPT" VBNOM IV TH CHIE STT] = 7 So wa | ve Tee | ea be [va Tae RE “Da ne —, «| ‘Base ‘Sai I at 0 39 Sa AD 0 . 4 Calan 1STT Lava . b ae ott «| wos SIA SBNNTAd WwaOWId NOLLYY3d0 2 _AaaFoons ons cae) aos ak ose, a] se-/EUS Se - = (@ZO8S) GYVOSHOLINS YOSSTANOD “S04 _— . Pou oud INY1d NOLVAGORLSS NOSHONS sun N CAVA ONOONNS sano} szeaoTeE tae PYTCO W3YOM MIV IH (aVORHOLIMS NVI NE SWNINRSL «1 CAVOEHOLIAS YOSSRHOD NI STWNINEL + gs _E ea OMVOE LINDIO CALNE NI AVTEY 40 “SON # °X3 IVE EITORINOD 0-15 SON 30N343s34 (Bod MI AVTa)3aAL LNaNOEHOD (VON yo)z “anod 40. ON DONA Aa AN3ITO Aa NOLLS3NNOD GNY ONTTaVO “WEWAS NII “TONETIXG SSOIOSOION ‘SONIAWAC ONIIA 40 SWRHAS ON Numa = 2 3aAL ANNONGD = ‘ON HvAOVIE ONDA = 1 2 Moxa ‘SINSHOEROTI NTE IEATN TSE STE TW]uw WyYOvId NOLLWABE0 ES ro ie ‘ON 30¥d e-/eeur's SA saan T weave Actor |-EETIS~< (2208S) d4vOBHOLIMS HOSS3YdNOD “30 ZAG = pica INVid NOUWEGOLIY NOIAONS su, N GYVA ONODNNS s pyynf STESSIOZ TASH “DI VOD WANOM YIV IH CRUSH ST sens nao ae son Aser¥n991 «Yo aU NIA vgs, ca esas tty 00re Idan 28x 1 H i cestud-rai0y>09022) Or ‘nants "WauNID week waza ang bye ce-tvo ieee bsvac “ath fee ed aA fa A La eh boo sal ony yep ie 2 Wt? CAEN) <—_—— soxnos iN 4 OL n= f [ fgeses! omg +e “agt t wom etann Gaal Tae ew on sya : se-/isu's nal LAS a eric 1208s) cuvoaHoLMs Yoss14n09 . r a EES TS HRESMEAPRE EROS. uu| "SON BVA ONOCONNS .ypqf ODE TCI D7 "09 YRNOM Ul IH = — nouo2Me9 avy aNPava + = ——— R MPR ow conzins ATER PRESSURE ay compRessoR OTR MOVec.62,3-prase TnL Pressuge Low ‘yaad SUPaLY) LW Paessue HIG PRESSURE POVER SUPALY 92 es 35 M a: ISNVa “GNOO AOUSPROV. Fe POMEL 12 a3 ae td rs et tee aft Uhr fe the te he] mye Ln tb wpe Me _ a PEPE FEEEE PPR PROV. COMP. PANEL 1.8 Ls L. ZH # SIONAL TOVFROM FAN SVETCHBOARD EF. PLANT FAN COMMON AESCRHAL NEAT/FIS4 ROOM REPOSE SIENA ue COMP, RUN INDICATOR Name COM, STAND-BY SIONAL EF. PLANT FN COMMON ABRORHAL EAT/FISH RODH REPOSE SIGNAL NOL & 2 COMMON ALARM SIENAL Noz COMPRESSOR ww LOY COOLING varER PRESSURE es LW Pressure HIGH PRESSURE 35 OL PRESSURE LOW HEATING ELOENT CRANKCASE Pa, Nz COMPRESSOR NOOR Pasaak [CABLING ND CONNECTION By CLIENT BY VeNoDR PC-stiaa-Te. DRAW WO PRGENG, are COMPRESSOR SWITCHBOARD (65021) THLE: PROVISION REFRIGERATION PLANT TERMINAL DIAGRAM 2 SSUNGJONG YARD Nos., S.1135/-35 7OTO0BI5 Joc 2010.09.08 2010.10.20 ev IRev-s-20r1-08.20 HI AIR KOREA Co., Ltd. fx stan omar acre ar rae san (se sae 30" a0 (ose 348 seal REVa7 Twin IA “on anima NVI NOUWESOMIRE NOISAOHS run] ik ONODNNS 5 ysnof araoorer tee PHI “OO WaNOM UIV I Z 7 er 8 5 4 » fl z 8 > g 2 g & fi 2, 4 i 5 a 2 s go & gz fj fu og Fy ¥ # 2 38 ¢ go ee 8 fs § §& 3 a ae af g # & fa 2 e8 i ae OS 4 _ aN aN IK ea vee: |. ; oft Me r te col co} sal teal om ale Weal | eb) a an] T 1 ! 9x2 lout eal “ “ * a \ & car] ‘pen : = meatwe SST ONT on sve se-/seurs Saal Sa men ae toe, ances | RRERPREEESMECRPRSRROGS uu] "BN CA ONOONNS snof DEBE Aa “p17. "0 VINO AIW IH pai E68 5 5 8 al z 28 # a Roe 6 sage £ § 3 foo, ; oe og ezeHg 3 § 8 f e 3 2 & of of eg el2 32 6 B g B at S fs. gi geal & 2 § 3 g 8 Bo gg gee BF 88 Sao Be og og © fof 6 Be & 5s 359) 8 os be @ 2 8 [ae el salve ZN i TK —= _ ~ il oza. - oe L pe oe I i eo) a et ae } 602} 02 goa] | ene 1 1 ae ve 02 out F 19s v2 fF lne Nne ya del ere =a mf ve L! et es SITOEINOOTO=TV=T-oH “oe oe ~ 2] op B ~ . le 02 61 aL au 1 sr vt eL at ig or 6 8 Z 9 Ss y € 2 ieeeoe # nena SA s/s chal” Seameeee ee, Enea od] CORP RERNS LOSS? yy "SON OWA SOONG pf aeemertE PTT "00 VINOM NIV IH — CROSS ~ ~ SOSS34dNO0 210N MOSS3¥eWOO VON “aWOH NIWA | N hss @d 10-1¥-J38 20 BEREEE 66 BBRERE Bo a= sdshrdedad — 2 (/T-aeas aeons Lai AIH-U6-O1-0/07y WANOL L1E.7 eat SONIMYEG 40 LSM ey ‘avd ia Sa cia Oa ao| —_Y3TIOMINOD 10~1V—S3 aru warofarzorootes| dOIS/LYVIS “zNOD YOI MOTE 4NdLNO/LNANI YO NOUdIOS30 ONIAYH_LNOAWT WBISAS 30N382,98 "STOBMAS. ASM oNMmvaa CHET ST] s/s S/y s/t sfz o/s 10-38-90 “ON ONIMVEO 49/JO1}U0D JOSsasd0D Ua!DJEBLyay 40} das}osjucy LO-LV¥—434Te AGE] com we Go av ML we ‘on 30 ule ST] vaso nnn sto on 10-4348-9¢ wasn Tv nau ty Tae] “PIT"CD. VION UY ‘ON ONMYHO! YITIOMLNOD LO-LW~438 uu nano [az zOTO0e | _wo.g] oat 80d NI NOLO3NNOD/M AYTY (2PAPZ)LNANI NOs 3NM_NOWNOD noo 94 (2eno11 49 2eOZZ)LNALNO G3ZINNIN3 YOI 3NM NOWNOD noo ov MBNMOISNVAL LN3INO Nod YOLOINNOD “419 Od NO ‘ON Ind NI “STOSWASse NIRV LMOAW? eee oe aan Tv aS to-43y-: =| TAB ae BIMIOMLNOD 1O-L¥-43Y sun anane Fareoroar es 17S TSI TAS WREHATOD GOST NS GHOSE oP HOH0 GGA af ES WEIS Ws OWSA| A/S GNGH _W/S SIGS SS |e HEE] "ESO WRWON OL MIS FINS WETS} i NOUSESSD Sif —_} FREE Sra AWVIST INOUE BITIONLNOD 10-1V—s58ofr ANALNO/LAGNI YOS NOUdIOSIG Tilo wt aw a Ta oe oe ov a0vd Ea * ao emomnar ue ae th wasn ty Fe) Rane TR a 10-42u=9d | y3TIOINOD 10-1V —434 su snare | eSOEREL te] PTO V3NOM BI IH “Wwryonay nev 7 LAN seams a-anvis osu “ho “ano 5H Fen wo wosssa09| we zy a Ta voERT Ga | So NoWakios30 inaino WR BOE ORO aas_ | (anwar Sena walvn OnneGa wes Sn AVRO 235 ra 7G NOT Ses WO NK SA SNTOADSA UN 23s = "Wid WaLVN wou AVEO 2 "WRES LMI BO AYO [BAT SANS AOD .0, wR OL [avn 155] wr nousn5s30 [APIO BRITS WO NOUAROSSO 300n WHOS GAVEL INOS ROUT INSHMO AG aL INU WAO| 61-78] [Nao (QYOTWNO TWSHL Road WROKS al ANNO BNO yt ——7a | WO] —@ NT ‘(Gounod aNssan WOT ss3¥4 Wo] LF — 2a) 360m | CNT Wal Wa] —350%5 | 9 (Gans AIWVIS Hons W/m | nag0~[ Nr (Guin a)GOIS 49,70 Wx [3808 [Wr Sid Seaud Hom ea = a] S00 [FW ZH WOY SSius win a7}009[—za_= as] 3600 | zw Si) SSIud nO] WN | 3800 TNT av "3609 Wows | Twresow | “OW 10/7 TWNOIS dL? d01S/THVIS BOSS3¥aMOO COTE SETH]S75] aois/iwis “anoo vos Movs 10-43Y—9d sn Tv au onmrio]__NSTIOMLNOD 10-L¥ — 98 su nano FEE EO E002 | _ dOIS/TEVIS “ANOS SOT MOTEwi ee = Mee auvowoune tos se-/eeys el eo Pe iss avoaiouns Wy ‘ ae . a BES dd | nvid NOUWASANSI HOASN su N GVA SNOODETS ano paraemme a] "PY "00 VaNOM UV | wmen o0un [oe Bun wes oust | 2-1 even movin was | an wate nwa |v a isis naw | 9 Bai roan | va et saowe gisn | o ei ND oo aD devOdHOLIMs NVA ANV1d NOILVAS9IdI3Y NOISIADSd7 ou sou ano Ae se-/eeu's a Sai aavoaHo.ms Nv es ' cas a Ba-eeliS= id | wvta NOLYRSEINSAY NOSAONS run N GVA SNOCENTS ono Fareworez tag] "PH "20 V3UOH UW IH aT above wa \ “We Wi aT mL % {—] itt oa oe 21D ow = = ow 0D oe 138 oe 3 D i <1 a) OLE. + w [Dare oe a 7 oe eee SW vee =Ta w/t ASM Lud 9 MIA YNNI EAR V2MON “RUNONTUM "ALO 3VHIM e ‘ON 3oval se-/eers ORgs] MOANA non Tee or Sota LNVTE NOLVESDMSIH NOSMOES uu] "TOM OWA SNOOOHS enoh separate PM "29 WHO BY IH THERE SET] EL VEE ee ane wT 78S | ear 7S | aro IN VEL aH et | aya Soo HL TREC ATCT Peron Wate ACE AS vara | Wi ao SAD vew7e2-H18_| avo ao SAT iW AB WED ETE iow sO Nee eeION 7-85 | ear Ow AT ee wos [anne 3 was Wes | anavceaT 3 sven Is | Se a9 a9 GOAL co VoL fe 3 aS at 3 CTT Ther VEL CE 3 | ASW aD 36 TM Ez Tar om co Ist sievav/y ¥3-ERUIS—4d ‘ON ONO WyuOVIG NOLWE3do GSVOBHOLINS NV ANVId NOUVS39RLRY NOISIAOHS sun SON GVA ONOGOKNS se-/eeu's PYT "09 VaNOM UIY IH nano [az @OOIOz, ‘ON NHOTOD = BE SdAL INGNDaKDD = > ‘ON KYAOVIC ANIMIA = 2 BENE 3 1dhvx3 ‘SINSNOGHO 0 ONTETERT CHIEN TST Ty] AOONGA Ad © INSITD A NDLLO3NNOD ONY ONT © -———~ “ERAS ONMEVSTWRESINI “BNvd NV NE STYNIKERL TGNYd "YAHOO NE SWWNIKYBL gyWw pee WvuovId YaMOd se-/se rs “ GYVOSHOLIMS Ni . | d-€Cl1S—3d. ‘SON GYVA ONOGOUNS oe “9; ‘on onmivug| LNVId NOWWASOII3Y NOISINOSS sun ° anana fereoiog [ag] P37 “OD W340 BIV IH — at mh a AS wi Twi Te al Fe ~~ ——— rea wemone ome NAINA) GM a ae Rh L = Lf WR hed 4 rary rit Shits ah to == sititat--~~ahitab-——atiah : enfeat a apna nf at y > vey 20r 7 “sme eect eth wy ‘en rPROV, FAN PANEL 1.8 vce = mye ‘homed GENERAT Et ——3g----— a2 AE ape comnts SOLENOID valve EvRs Foe VEceTABLE ROOM ou er 09 sensor gap ‘Change ise enn oI Pr 190, sensor Nepyp ‘Chaban FoR FISH ROOM nae PT 109 sensor Entra, evarotara con. eating ELeNeNt Peay Pe eaT gon mg esa SOLENOID VALVE EvRE BGR NEAT RGN noe er 100 sensoe ERiie AaSiRAToR com. Ss0ase HEATING ELEVENT DRAIN’ PIPE Peeby a ee Ce) “VEGETABLE ROOM FAN ain a 1s ROOM Faw PPR a —— fm. © NEAT ROOM FAN FPR | Ped over suPeLy S Hivacssted-phase vagy SUPPLY x : CABLING AND CONNECTION BY CLIENT BY VENDOR La acs seseme PF-S1133-T1 1/2 PROVISION REFRIGERATION PLANT [ORARIG NO. FAN SWITCHBOARD TERMINAL DIAGRAM 1 SUNGOONG YARD Nos $.183/-35 TOTO ZB] eae 2010.10.20 Dram Rew aed HI AIR KOREA Co., Ltd. ri +80 (20 Sr ML 88 (05 340 SofFAN PANEL 1.8 FR i ie ae ~~~ Popa COMMON ALAR NEAT & FISH ROOM EEPOSE, SIGNAL FoR ECR ALARM MONITORING SYS. NO2 COMP, RUN INDICATOR NOL COMP, RUN INDICATOR NOA,2 COMP. STAND-BY SIGNAL HT CONTRI HAM LIGHT conTROL FOR’ LOBBY aR LicT conreoL, FoR VEGE. ROOM Ee gwen GH conrR FOR FISH ROOM LiGHT conrRoL FOR MEAT ROOM Re SABE IE DOOR HEA Fae FISH ROOM DOOR HEATER FOR MEAT ROOM CABLING AND CONNECTION BY CLIENT » BY. VENDOR vp PF-St133—12 2/2 (ON REFRIGERATION PLANT [ARE NO. FAN SWITCHBOARD WE PROV TERMINAL DIAGRAM 2 SUNGDONG YARD Nos., 51183/-35 2010.08.25 | cuenr 2010.10.20 Rev Revs too Ltd Phe 48h (ss sae TON oes (Os 348 sce HI AIR KOREA Co.s/t L W¥BO¥IO ONAN — Toa we wa ee oa veo) a |__*_-on aval ouvoato se-/ec ls ae ee IM=EELIS—Ja Nya «so cha : = Ul BSUS id | iNvid NOUVASSINSSE NOSAOUS mu N 08K QNOOOMS sevolsraemmet ea] “PY "% VENOM MV I THEE TTT] ¥ 2 ¥ o z z & of Z g ¢ & 5 z 8 3 8 @ ® 3 & ae GPs a ge z ee § #2 4 ae 2 fe By A 3g 2 # #2 bs q Bs OU age OES a ES ¢ # & 8 q a OB eer eeeG S Z ora - F - _ oo sh oot a al sre ob g ee (oo fr 4 a toe 1 zal dr Te Lg : a) la There Lier ¥ mot Wood 1vaN Fy corsa zon [ Te 1 28 cs A coud 20H “ ACS fates we UIE vO RRR HNN NRO RARER eH AAs/z @ Wwuowid ONRIM TR os SO ak Oa = asvoaHoLs Nv st-/st's FAR] SELIM ate TO @M-£EUS—dd oe *s0) ~ "at Pe ‘on owuvug| INVId NOUVESORLIGY NOISIAOHd sun N BVA ONOTONNS aso f ereooror et] PYT"°O WaMOM BIV IH Zz Zz CHESS SST] z 2 4 ¥ 28 38 BG a & : 5 be Pa 8 3s 8s Ee 3 3 a gs 98 Ss BB ER 8 be é Be sk gk a8 ge zo§e | 5E 2 #8 6 33 38 Be BE c es ce > | if oz $4, es f che, fF Lie 7 ee Poe de : thes Hey Leal ee mye zg om 6 --\f j 4 : a me oe ssrows8S ago é Wow oa & ou 4 4 be 40 ons eo [ pss oi sais fa cous von [“$SESETEEE” ~~ “naga " at [ serie ms | ae ff J sores/s © WYUOWIG ONIN a] as ee oN 30a auvoavoums Nea se-/eeirs Aga] aM CTM aM ta TE 1g ees. sv OBO! +30 ay : E oe er tnmista| INV Id NOWVESORIIR! NOISIAOME sun N GWA ONOCOHNS ngsno FazeooTZ [mee] PFT "CD VENOM SIV IH | ea 5 z = 38 ae 28 2 x 5 a oe 8 85 sy 5s 2 ze ze ae =o at) gd : FO pe sun [esse fT fe oe eer)” 19 se Mle _\¢ 2 \_ Le Ce os} | =] a] el 1 wah om » comfy a ooh gn cm os ane old ee es mell ce ee ov mr CLTaE s/t SONIMYYG JO 1ST EAA] vaMON "nyNoNAy 19 aveno® pa | usn Tw as ‘bvveo vauow uv to-09- feeoe Trea} “PY 3 0-90-34, ws Tiowinoo 10-00-30 au nro Propaeae LuvKO MONA S/S 29¥d NOUYINDIINOD —S/+ NoudwOS30 INOW — S/E swsms — 5/z Asm oNMveG —S/L 10-30-3¥ “ON ONMVEG JonjUoo aunyosadwas sequioud Plog 40} A2||O4}UOD 1O-99—-3V RTE SETsf 7 AGE] c00e vee ost0) coe a ose ove ato) tee BOs aa usa a SELES AS oe, 008 an tw see] eos ag Balter MATIOMLNOD 10-99 —3Vv | nana zrromoort ae] PHC W3UO> UI IH a] socmoco un soo HYD t (Gum ¢ wo zuosnas oor is = IR ‘STOGNASoe NOWdIOSI0 LNOUS ‘ON 20 10-90-3¥ . ononmma| __ YFNOMLNOD 10-99 -3¥ yuu asa Tv - anaro [-ZrTy soz] we] PYT"0D VRNOM MI IH. ‘GaMdav S| NOUWOION! JnLVABANL NOOY WUD! GUBMOMAEHL wa 40 avant? TION ‘SWA30 BON wos TWaNve NoUSTAUSMI OL esa 'SNOUIONOD INGA S30NN, ‘cakyresig 38 TWHS waiaavave 40 "ON 3000 HOw ONY HOLS oNDNYHO SMA AvTasIO 4g ONISN "OD ONTOS ND SEALY Spvinins” Yo. “SyioH gunn O.SeNUWESAMaL OOS SvOIGN “THWHS CLNSADIS“Z)Aw ESTO ORGAMN=VH HERS SESW 5 TOINS SNES wLIAVEva] =|“ins ONDNWO aA aviesio] —a OWN) HOLS ase C+ NZS 135.) wna] 4° HOLINS 9NUSOusIO Wan] 9 =| FOLMS ¥HOT] a =| abIs/ieis-Nva] Vv SE RoTaROS30/ IN ORS) NOUERESO HONS Ta 5 SNILSORG WINTRY E Na NOUVOION! AO, HOIMS 131 NVla TOTS | ___NOUWSION Bow INN NVC mOTISA| NOUWOON'“aWal 3O¥suS Na ONNTOOD| 9 MOTI, NOUVOIGN a” WOOH|S. 3 NOUYDIGNI HRV | 7 F300 | NOLWSIGMT WANT THEINSTS ONUSOALG0) © NR NOUYOIGNT NagO aHIA “0S|Z Na NOWYOIGNT WBE Nap T BOD Wowaeos307 aN — [On] NOTaROSIO GS) TEN TSE] UETIOULNDD 10-99-3¥ vl [Al [e ay Ro Y-o a geaa NS \ Avigsia oBSAAN/ vt Wiad INOW! UITIOMLNOD 10-00am NOLWINOLNOD Eta “vans sno ao any wen Tw S| win etm 10 10=-90-3¥ : ay ° Oh owinwa] __YATIONLNOD 10-09 -3¥ sz swore -rrirsaoet ee]__PET"eD VAIO UI IH ROOT wos xtw5aKi) BaTIONLNOD ©°ON oom EE] wml | lH. moval irirznadesu # Ws) ‘80a TOBINOS NEN (otommzeta-sa +s) dal} 7INEN THEN TSITF| avd Finny LNW {ROOT wos ois) USTIONINOD VON you ‘sTvatgat) oper JOYINOD c ON 39 E Crvnwen Nowanausm 33S “13a RON Yos) “HavON. "ESTIOAINOD ONY BETIORINGD NASML3E SMUN NOIVDDS/S el LaVHO MO 10-99-3¥ ne yan Tv ‘on pwavug] _YITIOMLNOD 10-99 -3V_ smuw nano P7TTOSOOE ROOM SLs GNY Hoo WAN (3 (zwar ROOE ONT WOT LS WOT fice)e/1 Se INIT 3d SOAWAS = eas a W340" IV IH “Tonnes —st200e crags wT woos NB cs oO po Sone | ND ao @o : uae La ca \3 mo xf ie mH (asl a w =z © arab scar aban — & Seed |=SONIAWYE ONIN 40S 1OBWAS w3NO™ MV IH +) WEB! OD pe alzfalalel® oonng‘4 2431NSNDGHOD! ¥O4 3ODAAVISODA Orbe] | SiNaNdakO 'wO4 3009 931131 CONNOR 7S0 INNO “ivevaey 300 SakL So AVISSOR suse SEML "WialvH aLL3REF AT 01 CONTROL PANEL PROV. COMP.PANEL INSRUCTION & OPERATION MANUALTable of Contents 1. Instruction 2. Lay-out for REF-AT-01 Controller 3. Switches and Indication 4, Operation Instruction 5. Input and Output Description 6. Programing 7. Trouble Shouting1.0 INSTRUCTION The refrigerating compressor control panel printed circuit board (REF AT 01)has been designed as a control for use in automatic provision refrigerating plant compressor. REF AT Ot is a feature packed microprocessor based control unit suitable to perform compressor control function. REF AT 01 PCB is designed for maximum reliability with 100% solid state circuity and isolated relay contact for outside interlock use REF AT 01 PCB incorporated run hour meter, current monitoring which also provide over current protection function. An alpha-numeric display(7—segment) is visible through window on the front of enclosure. During normal run condition this display will indicate motor current and run hour. Systern alarm condition are signaled at the panel visually(by alarm LED) and alpha~numeric display. When an alarm condition present, the display will emit an alpha~numeric code. This code can then be interpreted using a affixed to the inside of door to pinpoint the circuit affected by the alarm condition. Pad switches are provided near/under the alpha-numeric display to facility programming, monitoring of compressor run hours, start/stop compressor.ve WNT (ii=Iv= Taw N/S)a0a AVIGSIG ¥ FOLMS (2OI=1V—FEWN/S)a0a LUO INO/ NTF TOMINOS NIV to Lv 43a YO4 LNO-AVI 0% MATIONLNOD,MAIN CONTROL & IN/OUT PORT PCa(S/N:REF—AT—102) og RONT PRINTED PLATE | 2.0 PHOTO FOR REF AT ¢3.0 SWITCHS AND INDICATION Fig. 1 FORNT DETAIL 3.1 SWITCHES AND LED INDICATION 1.Set end switch: Permit for each parameters. 2. Heater "ON” ,"OFF" switch: Heater can be "ON” or "OFF" by press "HEATER” switch If heater LED extinguish, heater is "OFF". 3.Set switch: Permit / initiate setting for each parameters. 4.Up switch: Increase for setting of required value and search the made 5.Down switch: Decrease for setting of required value and search the mode. 6.Start switch: This switch initiates compressor run. 7.Stop/Reset switch: This switch shall stop all system. For re-stort, press start switch Also, this switch shall clear alarm condition under all input nomal condition8.Power LED: The power LED is normally illuminated, the absence or a de~ gration of incomming power cause this LED to extinguish 9.Run LED: Run LED will be illuminated under compressor running 10.Alarm LED Alarm LED will be illuminated when any of followings alarm condition “Discharge pressure high *L.0 pressure low *Over current *Cooling seo water pressure low *Any other possible interlock, if connected 11.Heater LED: This heater LED will be illuminated when compressor stop. If not light, the power of heater to be not supplied. 12.Stand-By LED: This LED will be illuminated under ”Stand—By” condition LE, Suction pressure “LOW” and ”Non—Anti-Recycling” time. 13.Anti-Recycle LED: Ihis LED will be illuminated under Anti-Recyeling lime 14.Current, Count LED: These LEDs is shown the status of alpha-numeric display. 3.2 Alpha-Numeric Display(7—Segments) The alpha-numeric display indicate ampere of motor current (lower column) and run hours(upper column) in normal condition: If @ alarm occur, the display transfer from the ampere to “Err” (upper column) and alpha-numeric code(lower column) the decal affixed to the inside of panel door will pinpoint the rele— vant circuit in the alarm condition.4.0 Opreation Description. 4.1 Normal operation —Power LED will be always on Alarm LED is off —Other LEDs(run, heater, stand-by LED) will be illuminated as per status table. —Alpha-numeric display(7—segments) will disply ampere of motor current and run hour under "system on” condition 4.2 Alarm condition The interruption of normal input signal will illuminate the alarm LED ond internal buzzer will start alarm relay contactor (Relay No. 7) will transfer, At same time on the alpha- numeric display will be replaced with a “Err” and a code number. Same time, compressor will stop immediately. Dispaly shall remain in the trouble until the trouble condition has been cleared and controller reset. 4.3 Status table stutus |_ Syetem “ON” i i- System” OFF” bier Aa Son Antic Alarm ys | Power ol] o oO oO Oo Run ol Stond-By ° Anti-Recyclel oO Heater a a a Alarm O° 7-segment |O| Oo | oO | 0 o under relevant input signal to come in.5.0 Input/ Output Description Fig.1(Main Control, IN/OUT PCB,s/m :rer-t-0) iY et onan an Begezaezs 4", s8ge98 co pa con Photo.1(Main Control, IN/OUT PCB,a/x .rer-ar-o)5.1 Input Description 5.1.1 Analogue Input a. Current Signal Input : Ports “CT+, CT—"(see Fig.1) shall be received value of motor current via current transfomer. PT 100ohms and Current signals associate with compressor trip_signals. a 5.1.2 Start permissible input Input 4 shall be closed with DC24V. If not, Never start compressors and translate start signal to conntroller. 5.1.3 Compressor Trip Signals Table 5.1.3 INPUT_Nos. NORMAL | ERROR CODE __ REMARK. IND cLose__| N/A LOW PRESS(KP1) IN2 cose __| err _- F2_| COOLING WATER PRESS LOW(KP2) im 3 cose [err — £3 _| wich press(xps) IN 4 ciose__| N/a EM'CY STOP (SELECTOR FUNCTION) INS OPEN N/A REMOTE START (SELECTOR FUNSTION IN? cose __| er - F7_| ou Press Low(mpss) IN 8 OPEN Err_- _F4 | OVER CURRENT RELAY TRIP | CURRENT SET CURRENT | Err _— _F9_| OVER CURRENT TRIP(CT)5.2 Output Description 5.2.1 Run Signal a. Energized Output : C1,2,81,2,A1,2 shall be energized during compressor running. These ports shall be normally connected with main magnetic contactor b. Dry Contactor : Relay "RY1,2” shall translate run signal using for external interlock and/or internal use. 5.2.2 Run or "System On" Signal(stand—by) Relay 5,6(RY5,6) shall give signal under run or stand-by condition. However, not give signal during Anti-Recicyling Time. 5.2.3 Heater Signal Relay 3,4(RY3,RY4) sholl give signal under compress stop and/or trip. These signal can be controlled by user's or supervisor's programming 5.2.4 Alarm Signal Relay 7,8(RY7,RY8) shall give signal under compress trip. These signal shall be used external interlock, if required.6.0 Programming(This section provide for supervisor or authorized person) Table 6.0 MODE DESCRIPTION FOR SETTING DISPLAY] DESCRIPTION REWARK | SET VALUE] cur __| TRIP VALUE OF MOTOR CURRENT oe [AS PR te cn | COMP, RUNN'G TOTAL TME I _ Er | CHECK FOR ERR 7 __|si NAL DELAY TER see | +6 _[ke2 (Low COOLG WATER PRESSURE) cu | tS | DELAY FOR OVER CURRENT sec | 5 +4 [ups (Cow ot PRESSURE) sec [0 13 [ANT-RECYCUNG TE iN 12 [DELAY FOR HEATER SIGNAL sec_| 10 11 | DELAY FOR START SIGNAL sc | 10 Ct _| SETTG FOR CT RANGE. 1s BE Gut __| To MAKE "O" COMP, RUNN'G TIME REF-AT-O1 Controller is programmed with moving connector in IN/ OUT PCB, which protect prone to error or unauthorized tampering And also, the controller utilizes 0 memory device called an EEPROM This memory, once programmed, will store the desired program information permanetly, even if power is removed; yet it will allow adapt the controller to the system requirement Before programming, compressor must be stoped by pressing the STOP/RESET switch Programming of all function involves first pressing "SET" switch. The Display will respond with letters “Cur” with fliking and trip current of motor. Then, press "SET" switch again, lower column display indicate present setting value with fliking. By using the UP and Down Arrow switches, the value may be changed untill the desired value found. The value will then be permenantly stored into EEPROM memory when the "SET” switch and "C” marked switch is pressed . Programming all others of controller cre acomplished in much the same way as the above.For example, if you want to change trip level_of motor currents, 1. Press “STOP” switch.(System will be off.) 2. Press "SET" switch (upper display will indicate the first mode “Cur” with flikling and current value on lower display) 3. Press "SET" switch. (Lower display will indicate current value with flikling) 4. Using by UP and Down switches, you can found/change desied volue 5. Press "SET" switch. 6. Press marked ”C” switch or wait 20 seconds. Disply will be disappeared and store changed value permanently. If you need to change another value, you can accomplish in the same way as the above, and refer to table 6.0. TPICAL FLOW CHART FOR PROCRAMINNG STOP UP_or DN) Search to chang mode. |UP_or DN} Find to required set value. Cc Press switch marked "C” or wait 20 seconds.7.0 Trouble Shouting The REF AT 01 Controller have been tested two(2) years at our company with actual condition and we could not found any malfuction We beleive the controller will never happen trouble controller itself. Howerver, if you find trouble on controller, please check follows: Alarm with error code displaying Most errores are caused by mis—external wiring or connection between local instruments ond controller Input Port. Therefore, if alarm with error code are happened, please check external wiring and connection according to table 5.1.3. If not clear trouble, consult with HI-PRESS KOREA or authorized engineer. —Controller not working under power LED “ON” condition : Check wiring between input 4 and DC24V common line and correct wiring (to be closed with common line). =Controller not working : Check power supply and correct. —Stronge display on seven segment : Carried out lamp test bying power off and power on, and check faulty LED of seven segments. If faulty LED were found, replace new Swiches & Display PCB(S/N: REF-AT-101)SYMBOL & LEGEND oe © -sowsrasce TER <> contro. O- :0r Tl IN/OUT DESCRIPTION fies Fs \Lsieuan status: Pea Iu Wo. ou CENCE DESCAPON LED DESCRIPTION Li: RUN L2: ALARM LS: HEATER ON L4: ANTI-RECYCLING STAUTS LS : STAND-BYFLOW FOR COMP. START/STOP To lpsNSTRUCTION & OPERATION ANUALTable of Contents 1. Instruction 2. Layout for AE-CC-01 Controller 3. Switches and Indication 4. Operation Instruction 5. Input and Output Description 6. Programing 7. Trouble Shouting1.0 INSTRUCTION The cold chamber electrinic controller printed circuit board (AE-CC-—01)has been designed as a control for use in automatic| control for room temperature and coolant solenoid valve control. AE-CC-01 is a feature packed microprocessor based control unit suitable to perform fan motor run and refrigerant solenoid valve open/close , defrosting element on/off. AE-CC-01 PCB is designed for maximum reliability with 100% solid state circuity and isolated relay contact for inside/outside use. AE-CC-O1 PCB incorporated 2(two) temperature controller, run hour meter, cooling and defrosting timer. An alpha-numeric display(5—digit ,7—-segment) is visible through window on the front of enclosure. During normal run condition, room temperature shall be indicated. System alarm condition are signaled at the panel visually(by alarm LED) and alpha-numeric display. When an alarm condition present, the display will emit on alpha-numeric code. This code can then be interpreted using a affixed to the outside of door to pinpoint the circuit affected b: the alarm condition. Pad switches are provided near/under the alpha-numeric display to facility programming, monitoring of room temperature, surface temeraure of cooling coll, fan running hours, start/stop fan motor. Lamp test function is provided when the power supply will illum— inate all LED and 7—segments, and you can chech what is a wrongIMPORTANT Followins are to be completly read and understood for using this controller. —AE-CC-01 controller shall be supplied separately in each room. Master and Slave for Cooling/Defrosting Time Cooling/Defrosting Time is used by one timer of AE~CC—01 controller that work together the whole controller. Alternatively, timer can be used individually/seperately. These function called MASTER, SLAVE.(See praramming section for more detail.). The controller set-up as Master, cooling/ defrosting time to be set up itself. Master controller, when cooling/defrosting time is going on, time signal shall be transferred to the Slave controller. Cooling/Defrosting time of Slave Controller shall be follow Master contoller —Cold Room and Freezing Room("PT2—1” or "PT2—0") It is available to monitor both temperature in the room and surface temperature on evaporator coil. In case of cold room(defrosting heater element is not provided like as vegetable room and/or temperature sensor on surface evaporator coil not installed), by setting "PT2-0"(see program— ming section for more detail), signal of "PT2” sensor can be canceled.2.0 LAY-OUT FOR RCC 1 HD CONTROLLER Fig. 1 FRONT DETAIL ne DISPLAY as ‘Osouvv oerRost ane 5 0 of] [A] Do] [s] 4 AE-CC-01 CONTROLLER LED_DESCRIPTION INO] NAME /DESCRIPTION COLOR 1 [FAN RUN INDICATION GREEN 2|/SOL_ VALVE_OPEN INDIGATION GREEN [3 |DEFROSTING ELEWENT RUNNING INDIGATION [ GREEN “4 [ALARW_INDIGATION REO 5 [ROOM TEMP. INDICATION. YELLOW 6 [COOLING PIN SURFACE TEMP. INDICATION | YELLOW 7 [FAN RUNNING HOUR INDICATION YELLOW. 8 [FAN START SWITCH “ON” INDICATION GREEN. [S]MANUAL DEFROSTING S/W “ON” INDICATION | GREEN SWITCH DESCRIPTION [SywBOL]_ NAWE/DESCRIPTION REMARK ‘A___ [FAN START/STOP. 7 B___|RAISE SWITCH 7 © [MANUAL DEFROSTING SWITCH or [DUAL ("SET S/W" + ) LOWER SWITCH IFUNCTION D [DISPLAY CHANGING IOUAL OR_ALARM RESET SWITCH FUNCTION [PARAMETER SETTING SWITCH = J ALPHA-NUMERIC DISPLAY(7—SEGMENT) SHALL INDICATE ROOM TEMPERATURE OR RUNNING HOURS, OR SURFACE TEMPERATURE ON COOLING COIL, USING BY DISPLAY VALUE CHANGING SWITCH "DO", AND ERROR CODE NO. OR PARAMETER SHALL BE DISPLAYED UNDER RELEVANT CONDITIONS.Fig. 2 BACK VIEW DETAIL ‘SWITCH/INDICATION OB (Ar O5-FI=2M=I) FRONT ALUMINUM PLATE Bewore eA MAN coNTROL pea (Se Ds-Pr-2V—8) INput/ouTeut pce (6A 2 O5-PF-2¥I—16) a rar3.0 DESCRIPTION FOR SWICHES AND INDICATION 3.1. SWITCHES 1.Fan start/stop switch: This switch can be "ON" / “OFF” by pressing, alternatly. nN . Lower switch: Decrease for setting of required value and search the mode. ww . Manual Defrosting or Raise switch: The switch have dual functions. One is manual defrosting start and another is increse for setting of requied value or serch the mode which is to be changed. Manual defrosting : press this switch, and then defrosting to be started/and or stopped, alternatly. Raise : press switch "S” and search requied mode or value by pressing this swich. 4.Disply changing switch : Alph—numeric display indicate room temperatue usually. If you want to see/confirm surface temperatue on cooling coil or fan motor running hour, you can do by pressing this switch. Indicated value shall be corresponded with rerevant LED at left column This figure show alpha—neumaric display indicate fan running hour cooperated “Hour” LED. Orewp ew! F102 Zhou FAN RUNNING TME + $720 Hours on: 5. Set switch Permit / initiate setting for cll parameters and save o changed value.3.2 INDICATION 1.Fon run LED.: Fan run LED will be illuminated when fon motor running. 2. Solenoid valve open LED: This LED mean solenoid valve is opened. 3. Defrosting LED: Defrosting LED will be illuminated during defrosting time and power supplied to defrosting element under cooling coil 4.Alarm LED: Alarm LED will be illuminated when any alarm condition with error code on the alph—numeric display. 5.Temp.1/2 LED, Hour LED: Some value shall be indicated on the alph—numeric display. You can identify what mean this value. Temp.1 : Room temperature Temp.2 : Surface temperature on the cooling coil. Hour : Fan motor running time(Hour). For ex, : display value is room temperature. oe =o O Hour ROOM TEMP. : -20°C Using/pressing by display change switch, you can see other value, one by one. 3.3. Alph-numeric Display(5~digit,7—segments): Alph—-numeric diplay indicate temperature or running hour under display view conditions pressing by display switch "D” When press set switch ”S” under fan motor stop condition, display will change/show "Ct xx” (cooling time) You can choose/search using by "UP” "DOWN” switch, and display shall be changed . When alarm occured, the display show error code.4.0 OPERATION INSTRUCTION 4.1 INITIAL START UP 1.Cut power supply to the controller. Check the external connection ( especially, motor power line and PTIOON sensors). If all is ok, go to next step. 2. Supply the power again. Then all of LED and 7—segment will be lit for 5 seconds. You can check all lamp and 7—segment are ok or not. ***As soon as the power supplied, the cooling/defrosting timer will begin to work, Therefore if you want to start at cooling time again, you must be cut controller's suppling power at least 10 seconds and supply the power again. 3. The individual room temperature is indicated to 7—segment of the each contoller. 4. Confirm that each of parameter is set exactly, based on quick reference guide affixed outside of door. 5. Check the refrigerator’s compressor operation, if not, you should running it. 6. Press the "FAN START SWITCH” a fornt of controller. **During startup, the room temperatue is higher than the high alarm setting temperature. So an alarm will occur. This high alarm signal should be neglected due to the fact that everything is working normally. And then, confirm whether the room temperature has decreased normally. or not. 7. Confirm if the cooling solenoid valve is open. 8. Confirm if the cooling fan is running at setting temperature *“£an for cold room should be operated immediatly. *For this state, confirm if the room temperature is below to set temperature. 9. Confirm the solenoid valve whether the “on”, “off” state are repeat in the setting temperature and DIFF temperature. 10. At defrosting time, confirm if the power supplied to the defrosting heater. And observe the change of the room temperature. *Reapet the above procedure for 2~3 times, then, confirm the MANUAL DEFROSTING” time and operation. 11. Stop the fan to press the fan switch.11, Set the manual defrosting time to 5(five) minute. 12. Press the fan switch 13. Press the manual defrosting switch. 14. Confirm if there is power supplied to the Defrosting Elements. 15. Confirm if there is o change in the inner room temperature. 16. Confirm if the Defrosting Element is operated at manual time. “4If the above procedure is working normally, re-set all setting point in front of the panel. and then run to the normal operation. 4.2.FLOW CHART FOR FREEZING ROOM (PoweR oN) (AMP TEST [RUN oR sTANO~BY Xe ewe. Fue > SOE IME ey scvow JDEFROST'G TIME SET TEMP, SOY Scam seo 4, 28 twe._aN &t ss08 Son Fa oe eetow, Ay, Ste. HERER ON 250.6. Sew. EMER oF4.3,.FLOW CHART FOR COLD ROOM POWER ON LAMP TEST ‘START 5_OFF On INPUT ABNORMAL CHECK > LALARM NORMAL, FAN ON COMP.) CHECI RUN OR STAND-BY ABOVE COOL'G TINE SET_TEMP. TIMER BELOW DEFROST'G TIME oe SOL. V, SY SOL. V/V OFF5. Input/Output Description 5.1 Input Description 5.1.1. Analogue Input a. Room temperature: (No.1 PT 100 ohm) Room temperature via PTI00 ohm sensor in the room. b. Surface Temperature on evaporator coil :(No.2 PT 100 ohm) Temperature above evaporator coil. 5.1.2 Digital input Table 5.1.2 INPUT NOS. NORMAL | ERROR CODE REMARK INT OPEN N/A REMOTE START/STOP FOR FAN IN2 close N/A ‘SOL. V/V OPEN/CLOSE NS (CLOSE Err_— 03 | FAN RUN FEED BACK SIGNAL 5.2 Output Description 5.2.1 Fan Run Signal Transister Output 2: Out 2 shall be energized during fon motor running. These ports shall be normally connected with fan magnetic contactor. 5.2.2 Defrosting Signal Transister Output 1: Out 1 shall be energized during electric heater running. These ports shall be normally connected with electric defrosting heater magnetic contactor. 5.2.3 Solenoid open/close signral Relay Output 2: Relay Out 2 shall be energized to solenoid valve under compressor run and/or stand-by condition 5.2.4. Alarm Signal Relay Output 1: Relay Out 1 shall be energized when alarm occured. To be tranfered alarm condition to external alarm device( Normal Close Dry Contact).6.0 Programming(This section provide for supervisor or authorized person)} Table 6.0 MODE DESCRIPTION FOR SETTING DISPLAY DESCRIPTION cn] Set VANE E= | CONRRWATON WHAT EERORES OGEURED. pst, MASTER CONTROLLER 7 SLAVE CONTROLLER a fun Hooa] DISPLAY RUNNG HOUR OR ZERO Serre [am] —— coud RO a Pt2—TEREEZING ROOM 1 3 connecTOn FOR OSPLAY TaVP | Reus 3 fa fare i ren baroome eal ieer 8 [SCT [SET EWP. FoR GEFROSTNG 2 | SET HIGH TEMP. ON THE EVAP. COL = Su] ConRETON FOR OSPLAY Ta 7 [ROU & [ae [ore Tew. ron so. vv panes [2 2h SET POINT FOR ROOM TEMP. ‘c | SEE BELOW To] Sr Paw roe ow ta. w ne Roocas aoa] |= Wi) SET PONT FoR FIGH TEWP. W THE ROOM [| 30 at [ANAL DEFROSTNG Tw was | 0 dt JDEFROSTING TIME| THESE MENUES TO BE USED | MIN. 20 ce feooun THe MASTER contRoLteR. oaty. Fam] a8 T)PIGAL SET VALUE FOR ROOM TEMPERATURE (REFERENCE ONLY) MEAT ROOM FISH ROOM VEG. ROOM DESIGN 18% =18°C ve ACTUAL The controller utilizes a memory device called an EEPROM. This memory, once programmed, will store the desired program information permanetly, even if power is removed; yet it will allow adopt the controller to the system requirement. 6.1 Master or Slave Setting These contents are set before from factory. So it is not necessary to change the setting in the former panel. But it must be measured according to the content when there is a need to change each/co— rmmon timer change of controller in the futher. +#First of all, it must be checked/or decided cooling/defrosting time installed in the panel are used in each room separately or used commonly. 6.1.1 Master (In case of using the timer separately.) : Set-up the controller as follows: 1. Press ”S” switch2. Press down switch marked "V" twice. 3. "nSt-0” or "nSt-1” is shown on 7—segment. 4. If "nSt-1" is shown , press "D” switch and go to step 7. 5. If "nSt-0" is shown, press "S” switch ond then, “0” is flickling. 6. Press up switch marked "A”, "nSt-1” appear, then press "S” switch to save your setting. In other words, MASTER : nSt-1, SLAVE : nSt-0 * Follow step 1 - 5 to set others controller. 7. Turn off the power. After ten second, turn on the power once more and controller will operate normally. #4 If you finished the above, COOLING/DEFROSTING TIME are operated in each room separately. 6.1.2 Slave (In case of using a common timer) 1. First of all, determine which controller will be used as MASTER. Then the MASTER CONTROLLER must be set the same as the para— meters mentioned above. 2. Connect jump wire following fig. among controllers. Fi 2 Typical wiring between Master _and Slave LCOMMLNICATON WES BETEEN CONTROLLER AND. CONTROLLER a TF, APPUCABLE, (FOR MORE DETAL, SEE INSTRUCTION MANUAL) REFEGS4 #1f you don't do this, error at SLAVE controller is shown. See toruble shooting.3. Set up SLAVE CONTROLLER 3-1. Press switch "S”. 3-2. Press up switch marked "V"switch, twice. 3-3. "nSt-0” or "nSt-1” is shown 7—segment. **#If "nSt-0” is shown 7—segment, press switch "D” and exit menu. aif "nSt-1” is shown, press "S” switch and then, "1” is flickling 3-4, Press switch "S”, 3-5. Press up switch marked "Vy" switch, "nSt-0" appears, then press switch marked "S"(set switch) one more time to save your setting. Follow step 3-1 to 3-5 to repeat the other designated to SLAVE. **Cooling/Defrosting time of Slave Controller shall be follow MASTER CONTROLLER. 6.2 Set Up for Cold Room or Freezing Room("PT2-1” or "PT2-0”) It is available to monitor both temperature in the room and surface temperature on evaporator coil. In case of cold room(defrosting heater element is not provided like as vegetable room and/or temperature sensor on surface evaporator coil not installed), by setting "PT2-0”, signal of "PT2” sensor can be cancelled and operating logic shall be followed "Flow Chart for Cold Room”.(See 4.3). **First of all, determine the controller to be used for cold room or freezing room. 6.2.1 Freezing Room (PT2-1) 1. Set up Freezing Room. 1. Press switch “S”. 2. Press up switch marked "switch, 4(four) times. 3. "Pt-0" or "Pt-1” is shown 7—segment. *s1if "Pt2-1" is shown 7—segment, press switch “0” and exit menu *1If "Pt2-0" is shown, press "S” switch and then, ”0” is flickling 3-1. Press switch "S”. 3-2. Press up switch marked “A”switch, "Pt2-1” appears, then press switch marked "S"(set switch) one more time to save your setting. Follow above step to repeat the other designated to Freezing Room6.2.2 Cold Room (PT2-0) 1. Set up Freezing Room. 1. Press switch "S”. 2. Press down switch marked "V"switch, 4(four) times. 3. "Pt-0" or "Pt-1" is shown 7—segment. *##if "Pt2—0” is shown 7—segment, press switch "D” and exit menu “+4If "Pt2—-1” is shown, press "S” switch and then, "1” is flickling. 3-1. Press switch "S”. 3-2. Press up switch marked ”A”switch, "Pt2-0” appears, then press switch marked "S"(set switch) one more time to save your setting. Follow above step to repeat the other designated to Cold Room. **tif "Pt2-0" means to neglect PT sensor connected PT-2 input port] 6.3 Programming for others. If you need to change another value, you can accomplish in the same way as the above, and refer to table 6.0. TYPICAL FLOW CHART FOR PROGRAMINNG STOP] Fan start/stop switch I SET Initiate setting UP or DN} Search to mode. am UP or DN] Find to required set_volue. SET D Press switch marked "D” and exit menu.6.3 Confirmation for ERROR messages. AE-CC-01 CONTROLLER has a function to store alarm messages. You can find out what alarms are occured in menu "E-xx” Total 20(twenty) alarm messages were stored in controller. For confirmation alarm messages, as follows; 1. Press switch "S”. 2. Press down switch marked "Vv "switch. 3, "E-1xx" is shown 7—segment, "E” is fliking. 4, Press switch "S”. 5. "01x" appears in 7—segment. ***This is the latest error code. For example; if you see error message "01—21”, the latest alarm is "PT-2” failure or high temp alarm on evaporator coil. For identification understanding error, see error code table 7.1 To confirm next message, as follows; 6. Press down awitch marked "vy "awitch. 7. "02-xx" appears in 7-segment. If you want to see more error message, press down switch again ‘and again. If you press down switch continously, You can see the last error code. Ist : "01—xx" (The latest error code) 2nd : "02-xx" 3rd ; "03—xx" 20th: — "20-xx” (The last error code)7.0 Trouble Shooting Table 7.0 ERROR CODE DESCRIPTION FRO cove] BeSCABTON ~ aan asian Er 00 |rePRow ea Replove nox extra lerr — 03 FAN RUN FEED BACK FAIL ‘Check control power and/or contctr of fon mote [ee = | Wa PT To SRISOR LOOP FAURE Cheek Na sensor and/or ceed Ee 12 | PERATURE HW CANBER(AITO RESET) The ran farce Te Higher then sot temperature, fer = 15 aPRATRE Low W GIRNBERCATTO RSE The rom tempera Tver thn COLD ROOM ONLY set_temperature. Fe [wor 7 Toon SENSOR FAC OR IGT TEMP AURA | Ges Nor sescr and/or Cones EW [FAULT WES BETIEDY WASTER ANO SLAVE CONTROLIER|Carect nr Eewsen Veer ond Si contol, se ig 61.2 The AE-CC-01 Controller have been tested two(2) years at our company with actual condition and we could not found any malfunction. We believe the controller will never happen trouble controller itself. However, if you find trouble on controller, please check follow: —Alarm with error code displaying : Most errores are caused by mis—external wiring or connection between local instruments and controller Input Port. Therefore, if alarm with error code are happened, please check external wiring and connection according to table 7.0 If not clear trouble, consult with HI-PRESS KOREA or authorized engineer. Controller not working : Check power supply and correct baccording to drawing Strange display on seven segment : Carried out lamp test bying power off and power on, and check faulty LED of seven segments. If faulty LED were found, replace new Swiches & Display PCB(S/N:DS-PT-2-VI-1A) Fan and/or solenoid valve not working under normal condition. Check input as below table. INPUT NOS. | NORWAL] ABNORMAL | TROUBLE INT OPEN [CLOSE | Fan not working, check input no.1 wether open or closed with common. IN 2 close [OPEN Sol. v/v not working, check input no.2 wether ‘open or closed under copressar stand—by condition,