PIPING STANDARD Gp ons Srrcemns CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 1/44 a SET ARTS COPY No: PIPING AND EQUIPMENT INSULATION ot _|__32010 smaiy Rev. | Date Elaborated: Rid Checked: Unauthorized reproduction and circulation are forbiden. it anerae Seamer umePIPING STANDARD IDNo: ‘CHP.STC-2290-0000.4 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 2/41 hema + Pra 0, Tes | Content: INSULATION MATERIALS. 7 Description of insulation material Insulation materials... Surface finish Auxiliary structures ‘Sort and type of clips. 1.8.1 Securing of thermal insulation against shifing 41.5.2. Number of webs of canying segment ~ insulation of piping 2 _ INSULATION OF PIPING. 2.1 Piping from carton steel up to 250°C... 22 Piping from austenitic steel up to 250°C... 2.3 Insulation of bends... 2.4 Sheeting of thermal insulation 2.4.1 Sheeting of piping, 2.4.2 Sheeting of bends. 2.4°3 Sheeting of T-pieces. 2.4.4 Sheeting of reduction 2.4.5 Sheeting - expansion joints. 2.5 Piping from carbon steel over 250°C. 2.6 Piping of austenitic steel over 250°C... 2.7 Insulation of piping from DN 800 (alternative fastening). 2.8 Material for catching structure ~ carbon steel 2.9 Material for catching structure — austenitic steel... 2.10 Traced piping 2.14 — Securing of weatherproofing, 2.12 — Supporting of insulation 3 INSULATION OF EQUIPMENT, 3.1 Insulation .. 3.4.1. Equipment in Horizontal Position 3.4.2 Equipment in Vertical Position....... 3.4.3 Insulation of equipment from austenitic steel , aeons wwcwow Boe eeWNNiNooaooan wanaravons 31.4 Sheeting aati raeuniat EEE 0 4 REMOVABLE INSULATION... sn aM 4.4 Insulation of flanges and vaives oo 14 4.2 Insulation of bellows stee! compensators. 1 43 Thermal insulation of manholes, inspection and erection hoes end door. 11 4.4 Minimum thickness of removable insulation... sn rl 5 PROTECTION AGAINST EFFECTS OF STATIC ELECTRICITY, 6 QUALITY AND QUALITY CONTROL 6.1 System of inspection controls TABLE 1 TABLE 3 ‘SKETCHES ) ‘Serine oto tore (anaes CameronPIPING STANDARD 1D No: ‘CHP-STC-2280-0000-1 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 3/41 Chaney. Pa 0, Tbe 14 41INSULATION MATERIALS 14 Description of insulation materiats Material for thermal insulation of equipment and technological piping will be from fibrous products of ‘mineral woo! (for example mats Rockwool). For insulation of piping it is also possible to use prefabricated elements from mineral wool (for example coiled piping bushes Rockwoo! 800, 880, strips Rockwool Larock ALS). Manufacturer of these materials is Rockwool. All used insulating materials willbe certified and in conformity with AGI Q 132. 4.2 Insulation materials Mats Rockwool Manufacturer: Rockwoo! ‘Thickness: 30, 40, 50, 60, 70, 80, 90, 100, 120 mm Density: 90 kg.m-3 ‘Thermal conductivity A at mean temperature : 50°C 0,041 Wim 150°C 0,054 Wimk 250°C 0,075 Wimk 400°C 0,117 Wimk Usable for temperature: max. 640°C 100°C 0.0472 Wimk 200°C 0,084 Wimk 300°C 0,088 Wink ‘According to DIN 52612 According to DIN 2271 Manufactured in quality AS according AGI @ 135 Incombustible material, degree of incombustibilty according to DIN 4102/1 ~ according to CSN 730862 -8 Hydrophobicity according to AGI 136 Larock 65 ALS Manufacturer Rockwool Thickness: Density tl <0 mm tL260mm 30, 40, 60, 60, 80, 100, 120 mm 65 kgm 60 kgm? Thermal conductivity 4 at mean temperature : 50°C 0,051 Wimk 460°C 0,089 Wink 250°C 0,103 Wimk Usable for temperature: max. 250°C Techrock 60 Manufacturer: Rockwoo! Thickness: Density: Techrock 60 400°C 0,058 Wimk 200°C 0,084 Wimk According to DIN 62612 ‘According to DIN 62271 40, 50, 60, 80, 100, 120, 140, 160 mm 60 kg.mi* ‘Thermal conductivity 4 at mean temperature : ss 90°C _0,040 Wik. 100°C 0,045 wink.CHEMOPROJEKT PIPING STANDARD PIPING AND EQUIPMENT INSULATION ID No: ‘CHP-stc-2290-0000-1 Page: 4/44 ‘Canoe 6, Pr, Tete 4 160°C 0,053 Wink 250°C 0,078 Wimk according to EN ISO 8497:96 Usable for temperature: max. 350°C Techrock 80 ‘Manufacturer: Rockwoo! Thickness: Density: Techrock 80 200°C 0,064 Wim 300°C 0,102 WimkK ‘According to DIN 4102 40, 0, 60, 80, 100, 120, 140, 160 mm. 80 kg.m? Thermal conductivity 2 at mean temperature 50°C 0,039 Wimk 480°C 0,053 Wimk 250°C 0,078 Wimk 350°C 0,119 Wimk 100°C 0,045 wim 200°C 0,064 Wink 300°C 0,095 Wimk according to EN ISO 8497:96 ‘According fo DIN 4102 40, 50, 60, 80, 100, 120, 140mm 100 kg.m? Usable for temperature: max. 550°C Techrock 100 Manufacturer: Rockwoo! Thickness: Density Techrock 100 ‘Thermal conductivity 2 at mean temperature: 50°C 0,038 Wink 160°C 0,051 Wim 260°C 0,073 Wimk 360°C 0,106 Wimk Usable for temperature: max. 650°C 100°C 0,044 wii 200°C 0,081 Wink 300°C 0,088 Wimik according to EN ISO 8497:98 ‘According to DIN 4102 Insulation must correspond to standards with following supplements: Insulation must be manufactured from melted rock without bond, Min. specific mass must be 80 kia. Insulation must be suitable for application up to 620°C. ‘Thermal conductivity will be max. 0,085 Wik pfi 200°C. Insulation must be from one side stitched with zinc-coated wire or with glass yarn to a netting from Zine-coated wire 0,7-0,9 mm with dimensions of hexagonal meshes 15,20 or 25 mm. At equipment ‘and piping from stainless steel must be used on first layer mats stitched with stainless steel wire for the reason of contact corrosion (This will secure supplyer of insulation directly at manufacturer). At all materials supplyer will submit respective certificates, 4.3 Surface finish For sheeting of insulation aluminum sheets will be used. For insulation of larger areas will be used trapezoid aluminum sheets (height of wave 40 mm) in thickness 0,8 mm, For insulation of piping and the rest of surfaces will be used even aluminum sheets ENAV ~ Al- 99,6 Hd ) Pitan Se? (toma sora rambePIPING STANDARD ID No: ‘CHP.STC-2280-0000-1 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 5/44 ‘Chega o,P 0 Tae 1 c Atcircumference up fo 1950 mm ‘sheet thickness 0,8 mm ‘over 1950 mm and bodies sheet thickness 1,0 mm ‘Thickness of aluminum sheets at removable bushes of flanges will be always 1,0 mm. Properties: Medium strength, very good chemical stability and resistance. When handling these sheets, handle It with more care than any other type of plates. Any mechanical damage can be easily recognized and ‘can be seen for a long time hence affecting its aesthetical appearance. 14 Auxiliary structures 15 4.64 1.6.2 ‘A part of insulation firm delivery are all auxliary structures (supporting and camying structures) for proper erection and function of insulating system, All auxiliary structures for fastening of sheeting must respect dilatation of equipment to prevent ‘damage of sheeting during operation ‘Supplier of insulation is not entitled to weld on pressure parts of insulating equipment including pressure apparatuses. Sort and type of clips ‘APPARATUSES Diameter | Typeofctps | SRontaton | orton | mater O10, BOO and” see sketch No. yes yes | mate Rockwool PIPINGS ameter | Type otctne | rontaon | onertston | materia BW EOD ard | see eich Wo ¥ yes | mats Rockwool ‘Securing of thermal insulation against shifting At vertical piping securing of the mats against shifting will be done. On vertical piping there will be welded on in max. distance 3 m pins dia. 8 mm, 25 mm long in axial distance on circumference of max. 500 mm, which hold screwed circular segments from steel band with interruption of thermal bridge by asbestos-less cardboard BA 700 (Nefalit 16). If itis not possible to weld on, piping securing of vertical insulation will be performed by clamping rings with screwed joints directly on piping in the place of welds and welded-on pieces (see sketch No.4). On these clamping rings there will be welded stirrups which held thermal insulation itself by means of distance rings with interruption of thermal ‘bridge by asbestos-free cardboard BA 700. On so performed thermal insulation surface finishing of ‘aluminum sheet will be performed, see sketch No.4, Number of webs of carrying segment ~ insulation of piping Number of webs of carrying segment is mentioned on the enclosed Tab. “Number of webs of carrying ‘segment of piping in dependence on diameter and thickness of insulation". = “ (rane saan mabePIPING STANDARD ID No: ‘CHP.STC-2280-0000-1 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 6/44 ‘cpio Pa 0, att 4 2 24 22 23 24 244 24.2 INSULATION OF PIPING ‘The thicknesses of piping insulation are shown on the enclosed Tab.1 “Thermal-technical calculations Of insulation thicknesses of piping for surface temperature of max.50°C". ‘The thicknesses of very hot (~430°C) and large diameter piping and with losses 90-110Wim* are ‘added to the enclosed Tab.2 “Thermal-technical caiculations of insulation thicknesses of apparatuses” Piping from carbon steel up to 250°C Thermal insulation of piping and bends from carbon steel with temperature of medium up to 250°C wil be performed by strips Larock ALS as one-layer or two-layers insulation. It is also possible to use e.g wound-cases Rockwool 800, 880 or bushes URSA. (On horizontal piping, when placing and piping diameter allow it strips will be fastened by spiral tuming of zinc-coated stee! wire dia. 1.4 mm - 1.8 mm with thorough tightening. On uptakes and horizontal piping there, where is not possible to perform spiral turing strips will be fastened by means of rings from zinc-coated steel wire the ends of which wil be bent after twisting and stuck into strips. Spacing of individual rings is at the most 200 mm. The second layer will be fastened analogously and must cover joints of 1st layer, see sketch No.28. Piping from austenitic steel up to 250°C ‘Thermal insulation of piping and bends will be performed in identical way with using of insulating materials in quality AS. Insulation will be fastened with stainless steel wire, see sketch No. 28 Insulation of bends Bends will be wrapped ansiogously 2s the straight sections, but it s necessary to cut from mats and strips segments in the same length as for stright sections. The width of segments in the riddle is depending on the chosen number of segments for the length of outer arc ofthe bend incl. insulation. From the middle to the edges the lengths of arcs will get narrow to the dimension given by the length ‘ofthe internal arc incl. insulation divided by the chosen number of segments. Each individual segment must be fastened at least by one ring of wire (piping from carbon steel) or stainless steel wire (piping {rom austenitic steel), See sketch No.7. ‘Sheoting of thermal insulation Sheeting of piping ‘Sheets will be laid always from the lowest place on the route or uptake and it will continue opposite the slope so that the sheet overlaps would be 50 mm down the slope. Rolled up and rimmed sheet will be slid on and tightened on insulated piping. Tightening by means of tensioning tinsmith’s tongs with tape will be performed on two places. Longitudinal joints will be placed in the side in upper part of the circumference and will be screwed together by self-tapping screws with washers from natural polyamide. Maximum spacing of screws is 160 mm, for 1 meter § - 6 screws are used. Finishing of fixed sheeting is performed by rosette or by end cap with water-tight finish Shosting of bends Sheeting of bend will be performed s0, according to sketch No.7, that individual segments wil be laid at assembling as at straight piping ie. it is proceeded from the lower part that the rim is down the slope. For tightening the bend tensioning tinsmith's tongs and for easier placing holes together sharp needle will be used. Screwing together the individual segments will be performed by stainless steel selftapping screws. Bend connection to straight part will be performed by half-segment ie, by rim on tne side and the other side is even and overlaps sheeting which continues farther on the straight piping. For stifening of outside parts of elbows on exposed places aluminium strip 40*1 mm will be Used which connects individual segments of elbow one another and ended by screwing on straight part of piping sheeting. See sketch No.7. Gea SRR RS Fam Siar (t anecar coment)PIPING STANDARD ID No: CHP-STC-2280-0000-1 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 7/41 Champa, 2.4.3 244 245 25 28 27 ‘Sheeting of T-pieces: Sheeting of T-pieces will be performed according to sketch No.9. Especially important is to perform connection of T-pieces on piping by flanged saddles (joints). Sheeting of reduction ‘Sheeting of raduction will be performed according to sketch No.8 ‘Shesting - expansion joints Expansion joints on sheeting will be performed with doubled ,signa’, in the middle tightened by stainless steel bands in width 10-20 mm, in thickness 0.6 mm connected by clips from stainless steel (or from aluminium (see sketch No,29).. Piping from carbon steel over 250°C Insulation of carbon steel piping with temperature of medium over 250°C will be performed by mats in hexagonal zinc-coated wire mesh as one-layer or two-layers insulation. The width of mats must ‘correspond to found out lenath of circumference of insulation forthe 1. or 2. layer. After cutting mesh both ends will be bent. Mat adapted in this way will be put on piping so that it would fil tightly on the whole surface to piping (in the lower part it must not be hanged down) and mesh would fit on outside surface in lengthwise joint struck together. Bent mesh edges will be sewed together by zinc-coated steel wire dia. 0.8 mm or by mechanical sewing of wire nettings of the mats... Lengthwise joint must be fon the upper side of the horizontal piping, on uptakes on visible place to be possible to contol its tightness. Peripheral joint must be struck together tightly. On horizontal piping, when placing and Piping diameter allow it mats will be fastened by spiral turning of zinc-coated steel wire dia. 1.4 mm ‘with thorough tightening. Spacing of spiral colls must not exceed 12 cm. On uptakes and horizontal piping there, where is not possible to perform spiral turning mats will be fastened by means of rings {rom zinc-coated steel wire the ends of which will be bent after twisting and stuck into mat. Spacing of individual rings is at the most 200 mm, The second layer will be fastened analogously and must cover joints of tst layer. ‘Spacing of distance rings is 98 cm (max 100 cm). Interruption of thermal bridge between stirup and ‘ing is performed by asbestosless cardboard BA 700 (or by Nefalit 16). At temperatures of medium over 400°C it is also possible to perform stirups with double interruption (see drawings part) Interruption of galvanic cell between carrying ring and aluminium sheet will be performed by sel adhesive aluminium foil or by sibral paper 1-2 mm thick, Also for sheeting of thermal insulation the ‘same principles are valid as stated in point 3.4. See sketch No.2. Piping of austenitic steel over 260°C Insulation of piping from austenitic steels with temperature of medium over 250°C will be performed in analogous way as described in point 3.6, |. e. by mats in hexagonal zinc-coated netting and the fits contact fayer must be stitched with stainless steel wire. Mats will be delivered in quality AS according to AGI 135. Also binding and connecting wires must be from stainless steel. Distance rings will be performed at equipment parts up to circumference of 1000 mm at least from steel band 30%2 mm, at circumference over 1000 mm from stainless steel band 30x3 mm. They will be closed by stainless steel sorews at least M6. At higher temperatures it is recommended to perform stirrups with double interruption, Insulation of piping from DN 800 (alternative fastening) Catching of thermal insulation performed by mats Rockwool RTD-2 on piping DN 800 and greater Is. possible to make also by means of stainless steel band 12x0,7 mm and stainless steel buckles. ‘Mats will be connected one another by netting from zinc-coated tie-wire of dia, 1 mm and joint gaps of individual layers must overlap one another. Securing of individual layers of thermal insulation will be performed by means of stainless steel bands 12x0,7 mm and clips in axial distance of max. 250 mm (Le. 4 pes for assembling width of mats 1000 mm). Eventually max. 333 mm (|, e, 3 pcs for assembling ‘width of mats 1000 mm). Pers rea ator oer an oarsCHEMOPROJEKT PIPING AND EQUIPMENT INSULATION PIPING STANDARD IDNo: ‘CHP-sTc-2290-0000-1 Canepa 4 aha, Testo 4 29 Material for catching structure - carbon stee! Material for catching structure of pins and stirups on piping and drum from common carbon steel will be according to temperature of medium from following classes of steel: = upto 300°C ~ USt 37-2, RSt 37-2, St50-2, St 52-3, Ck 15 ~ upto 400°C - TSt E355, Ck 35, Ck 45, 34CrMo4, 30CrMoVa Matorial for catching structure ~ austenitic steel Material for catching structure of pins and stirups on piping and drum from austenitic stee! willbe from following classes of steet: = upto 400°C - x10Gr13, X4CrNi1810, X2CrNITi 111, XBCrNIMoTI17122, XSCrNIMo17133 2.40 Traced. piping 244 Piping which is protected against freezing is performed according to temperature of the medium in two different ways. At temperature of the medium up to 150°C heating cables with contact input will be installed directly on piping by means of aluminium bands. On these cables thermal insulation itself will be performed by mais in hexagonal mesh. Mats will be fastened by means of rings from zinc-coated tie-wice dia. 1.4 mm, Longitudinal joints willbe carried out by netting from zinc-coated tie-wire dia. 0.8 mm or by mechanical sewing of wire nettings. Surface finish of thermal insulation is formed by aluminium sheet. Piping with temperature of the medium higher than 150°C which is protected against freezing will be performed so that piping willbe first provided by thermal insulation i.e. by mats in hexagonal mesh or by bushes in such a thickness that heating cable with contact input would be not endangered by piping temperature. So performed insulation will be provided by this cable and wrapped by aluminium foil ALFOL jin th. 0.09 mm which serves as resilient layer. Covering layer will be carried out again by thermal insulation with mats in hexagonal mesh of appropriate thickness fulfiling requirement on surface temperature of thermal insulation according to the contract. Surface finish of thermal insulation is formed by aluminium sheet ‘Thermal insulation of piping from austenitic steel, impulse piping, which fs protected against freezing willbe performed in identical way as described in points 3.10. Thermal insulation will be performed by mats Rockwool RTD-2 stitched with stainless stee! wire (will be secured by insulation supplyer) or by piping bushes in AS quality. Mats will be fastened by rings from binding stainless steel wire Longitudinal joints wilt be performed by netting from binding zinc-coated wire dia. 0.8 mm, or by mechanical sewing of wire nettings. Surface finish of thermal insulation is performed by aluminium sheet Securing of weatherproofing All insulated equipment, as vessels, drums, heat exchangers and piping, must be protected by metal ‘sheeting. Sheeting must be formed to dimension and grooved both in longitudinal and circumferential direction with minimum overlap 60mm, Overlapping edges will be grooved and seams must be fastened so that rain water could not penetrate (see sketch No.6). During assembling of insulation material it is necessary to take into consideration the prescribed overlap of weatherproof metal sheeting at determination of exact distance between carrying rings. In sheeting it is necessary to secure openings for nozzles. These openings must be right closed to prevent penetrating of water. ‘Around the overhanging parts of vessels or drums (e.g. nozzles, saddles, supports) sealing sheet will be fastened (see sketch No.26, 27). ‘Typical details of sealing sheet will be performed according to sketch No.26. Sliding supports will be performed according to sketch No.27. Inlets of vessels will be provided with gutters to prevent possibilty of rain water penetrating into insulation or sheeting 242 Supporting of insulation Quantity of ewebs' will be according to table 3 a . (ana at ame rnbPIPING STANDARD {D No: CHP-STC-2280-0000-1 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 9144 ‘anspor 14 3 INSULATION OF EQUIPMENT ‘The thicknesses of equipment insulation are shown on the enclosed Tab.2" calculations of insulation thicknesses of apparatuses". 3.4 Insulation ‘Two types of insulation material are used for the insulation of equipment: — mats = plates ‘The type of the insulating material is determined by the table in the section 2.5, where also type of lips is mentioned. Individual clips are shown on sketches No.10 and No.11 3.4.1. Equipment in Horizontal Position Shell Plates are placed between shest slats. Spacing of slats is shown on sketch No. 15. The form and the size of slats are shown on sketches No. 16 and No.17 The method of object insulation in horizontal position with plates-see sketch No.18. A two-layer insulation have all joints arranged altematively. Possible gaps between plates are filed wih loose felt Heads and Bottoms Plates will be placed between metal slats. The spacing of slats is shown on the sketch No.1. The form and the size of the slats are shown on the sketches No. 16 and 17. ‘The method of the insulation making on heads and bottoms with plates-see sketch No.18, A two-layer insulation have all joints arranged alternatively. Possible gaps between the plates are filed with loose fel. 3.4.2 Equipment in Vertical Position Shell ‘The plates are placed between metal slats. The spacing of slats is shown in sketch No.1. The form and size of this slats are shown in sketches No. 16 and 17. ‘The method of equipment insulation in the vertical position with the plates-see sketch No 18. A double-layer insulation have all joints arranged altematively. Possible gaps between the plates are filed with loose fet. Heads and Bottoms ‘The plates are placed between metal slats. The spacing of slats is shown in the sketch No.1. The form and the size of the state are shown in sketches No.1 and 17, ‘The method of insulation in a single layer-see sketch No. 18, Possible gaps are filed with loose felt. 3.1.3 Insulation of equipment from austenitic stee! Thermal insulation of apparatuses and equipment from austenitic stee! will be performed by mats Rockwool RTD-2 or by boards Rockwoo! Techrock in quality AS. At mats the first contact layer of thermal insulation must be stitched with stainless stee! wire (will be secured by supplyer of thermal insulation ), Likewise also all auxiliary structures will be performed from stainless stee! (stirrups, pins, clips, borders, tie-wire and so on). a = ia Se tePIPING STANDARD ID No: CHP-STC-2290-0000-1 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 10/41 hemp. Pb 0, Teen 4 3.4.4 Sheeting Properly insulated equipment with mats and plates, possible gaps between adjacent block filed with loose felt are covered with aluminium sheets of thickness 1.0 mm, Shel ‘Aluminium sheet with smooth surface is used for sheet covering of equipment in horizontal and vertical position. ‘Sheet thickness is 1.0 mm. ‘The metal jacket is adequately rolled, cut off and fixed at the point of the overlapping with the help of ‘sel-tepping screws. Heads and Bottoms Aluminium sheet of thickness 1.0 mm is used. Individual segments are adequately rolled, cut off and fixed at the points of overlapping with self- tapping screws-see sketches No.19 and 20. st enor Hone o soeainaroPIPING STANDARD IDN cHP-STC-2290.0000-4 CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 11144 Chore 8 Pa 1, Tent 1 4REM OVABLE INSULATION 441 Insulation of flanges and valves Insulation of flanges. valves and removable parts of equipment are made in the Ferrotex method. ‘Those are insulating covers in a sheet jacket with a soft insulating fling from loose felt in hexagonal, galvanized wire netting (or stainless steel hexagonal netting — austenitic stee!). Removable covers are two- or mutt-sectional to be easily handled by a single or two workers. The removable cover of valves — see sketch No.21, 26. ‘The removable cover of flanges is shown on sketch No.22, 24. 4.2 _ Insulation of bellows steel compensators Insulation of bellows steel compensators on piping from carbon steel serving to equilizing of changes. in length of piping will be performed by removable bushes of method Ferrotex with internal insulating filing from mats in hexagonal zinc-coated mesh (stainless steel hexagonal mesh), Bushes are ‘multipart connected by patent closures No. 2. Removable insulation is necessary to perform so, that it ‘would overtap edge of fixed insulation by its thickness and shifting between fixed parts of thermal insulation of piping would be enabled See sketch No.23 4.3. Thermal insulation of manholes, inspection and erection holes and doors ‘Thermal insulation of manholes, inspection and erection holes and doors will be performed by removable bushes Ferrotex fram aluminium sheet. Bushes are two-part or multiple part with internal insulating filing from mats in hexagonal stainless steel mesh or zinc-coated mesh and provided by patent buckles No. 2. Removable insulation must be performed so that it would exceed over the edge Of fixed insulation by its thickness. 4.4 Minimum thickness of removable insulation Due to construction reasons the minimum thickness of removable insulation is 6 om. 5 PROTECTION AGAINST EFFECTS OF STATIC ELECTRICITY ‘Conductive connection of surface finish from aluminium sheet will be performed according to CSN 021745 (will be secured by supplyer of insulation works). See sketch No.30, 31. 6 QUALITY AND QUALITY CONTROL 6.1 System of inspection controls Entrance control of workplace = Readiness of the area (completion of civil and erection works, and technological units). = _ All stee! surfaces which should be insulated must be dry, clean, free from rust, loose scale, ‘grease and impurities before applying paint and insulation, = Readiness of equipment before insulating (pressure tests) = _ Completion of protective paints of technological piping and equipment, their control and approval before starting insulation works. =, _Keeping of clearance between insulated equipment according to valid standards (for example ESN 383060). ~ Control of passage openings through floors, landings, walls and ceilings with excluding of collisions of technological equipment before installation of thermal insulations, = Securing of smooth assembly in uninterrupted sequence of individual phases of construction, = Discussion about changes and deviations from approved project documentation. Qa nae eet enPIPING STANDARD 1D No: ap ae CHEMOPROJEKT PIPING AND EQUIPMENT INSULATION Page: 12/41 Camera, Pana, abot 4 ~ Storage of insulation compounds and their quality. Interoperation control of the works at thermal (acoustics) insulation ~ Class of used materials according to PD. = Keeping of insulation thicknesses. “ecgpng of density of mausting mater nctucng sued Ieuan (dnoty of utirg 80 gum ~ Type and mounting of auxiliary and protecting supporting elements. = Control of finishing after mounting of supporting elements of insulation, = Fastening and compactness of thermal insulation, control of insulation joints on piping parts and apparatuses. = Quality of used insulating materials (according to AGI Q132, AG! 136, DIN 52271, DIN 4102) ‘and their storage, = Control of bounding at multiple-layer insulation, Interoperation control of works at finishing of sheeting = Type and thickness of sheet (according to DIN 1725). — The right number and using of prescribed connecting elements, = Dimension and orientation (down the water) of overlaps and their tightness (see sketch No. 19, 20, 21, 22). = Size of notches and insulation finish including control of function of sealing materials. Working (deburring) of flashings and their tightness. ~ Type of prescribed sealing materials, = Appearance of finishing, Distance and functionality of expansion ‘Leaving out of space form mounting at insulation of flanges. Outgoing control of delivery Control of insulation thickness according to PD. ~ Keeping of density of insulation materials of layered and stuffed insulation. ~ Type and thickness of sheet (DIN 1726). Right number and using of prescribed connecting elements. Dimension and orientation (down the water) of overlaps and their tightness. Size of notches and insulation finish including control of function of sealing materials. = Working (deburring) of flashings and their tightness. — Type of prescribed sealing materials. ~ Overall appearance of finishing, = Distance and functionality of expansions. = Leaving out of space for mounting at insulation of flanges. 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Sketch No. 5 Insulation of traced piping 7. Sketch No. 6 ‘Sheeting of piping insulation 8. Sketch No. 7 Sheeting of elbows 9. Sketch No. 8 Sheeting of reduction 40. Sketch No. 9 Sheeting of tee insulation 11, Sketch No. 14 Clip for fastening of stirrups 42. Sketch No. 15 ‘Apparatuses of dia 600mm and above 1500 mm 13. Sketch No. 16 Sheet slat 414, Sketch No. 17 Slat and stirup 415, Sketch No. 18 Plates insulation of apparatuses 416, Sketch No. 18 Sheeting of heads from wedges 47, Sketch No, 20 Sheeting of dished head from segments 48. Sketch No. 21 Removable insulation of valves 19. Sketch No, 22 Removable insulation of flanges 20. Sketch No. 23 Compensator -Ferrotex 21, Sketch No. 24 Removable flange box 22, Sketeh No, 25 Removable valve box 23, Sketch No. 26 ‘Typical details of seating plates 24, Sketch No. 27 ‘Typical detail for sliding pipe supports 25. Sketch No. 28 Piping — pipe sections, strips 26, Sketch No. 28 Expansion joint on jacketing 27. Sketch No. 30 Ground wire of static electricity Sy Bese momen mata Fame (tera sonra \cep PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHE-STC-2290-0000 “][0] 1D No Page: Za 0, Webohoatic 1 Webohonic V4, Fake YO ‘THERMAL INSULATION PIPING AND EQUIPMENT ‘Sketch No. 1, Carrying segment of piping DESCRIPTION ‘Steel rivet ‘Stoo! Band structure, 2623) mm ‘Stee ban, 2842/3) mm elejalelm|= a Te gpm enomona wx rep nna acd rc the CREPE 2 hl penaPIPING STANDARD pte PIPING AND EQUIPMENT INSULATION |[GHP-STC-2280-0000 [0] JcHEMOPROJEET Page: 647 [Chemoprojk a, Praha TO, Webohostickh 4 __‘TTebohostck 14, Praha 10 2 THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Steel band, 28%29) mm Noten 18, ‘Screw with tee! nut MBx60 mm Tela |* [es [Sketch No. 1A, Carrying segment of piping ort be copes nnd et ENTREE peleaID No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHP-STC-2750-0000_ (da age: |CHEMOPROJEKT [Chemoprolehi, a Paha 10, Webobostic 4 Webohostichd 14, Paha 10 z THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Supporting structure ‘Auxillary structure SSSShorTD Ne PIPING STANDARD cep PIPING AND EQUIPMENT INSULATION | [CHP-STc-2200-0000 ][0] cuemornosner Page: ca Telohoii 1, Fata To [chemoprolo a. Praha 10, Tebokonticka V4 j ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Mata, 1.8.2 tayor Binding wire Motal shoot Seren ~ [Jo [=]= ae ROX? RL YX AA 1 BOON KRY NR) RA : mb { A Beare Rye PORTA Sle Sketch No, 3, Mats insulation of piping nibs CMMOPRORET ct eae pe abate \ mean tt aT1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |{GHE-STC-2790-0000 {ta ICHEMOPROJEXT ge: 84t [Chemoprojek, ws, Praha 10, Webohonilcks 14 Webohonicks 14, Paka TO z ‘THERMAL INSULATION PIPING AND EQUIPMENT a 8 Ey 5 2 Nd structure, 26%9 mm ‘tee! bang, 252 mm Wolds ~]eJ=]*]2] ‘Sketch No. 4, Circular segment for vertical piping1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHP-ST¢-2290-0000 [0] Page 20064 rahe 10, Webohesticth 14 ‘Webhost V4, Praha 10 ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Insulated piping ‘SECTION G-G_ Annealed galvantzed mildé—wire ‘Zne- Jon] [es [ro ‘ETAL OF OVERLAP BETWEEN seomeNTS Sketch No. 6, Sheeting of piping insulation PN TAX, carertneont a EEL ts sewer a pope[CHEMOPROJIKT Pagi 1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHP-ST¢-2200-0000 —][0] 2aiet [Chemoprolet, a aha 10, Tebohonicks 14 ___Tebohontickk 14, Praha 10 é ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION DETAIL “S3" Serow | 2 '3_| section of band jechating 4 [5 | 6 ‘Sketch No. 7, Sheeting of elbowscu 1D No [CHP-STC-2290-0000__][0] Page: Ea PIPING STANDARD PIPING AND EQUIPMENT INSULATION [Chemoproleh as, Praha 10, Weboboslicd 14 ___Webohostck 14, Pra é ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Pipe sheeting Reduction sheeting [~]o]e[+Je[s [= [Sketch No. 8, Sheeting of reduction an eect el TTT OUTER tp eee1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |LCHE-ST0-2290-0000 ) CHEMOPeOJEET ge Baar (Chemoproleh 3 Prabe10, Tebohosiickd 16 ___Tebohonticht 14, Praha TO 3 THERMAL INSULATION PIPING AND EQUIPMENT TION JJ DESCRIPTION ‘Sheet—metal screw Inaulated piping RR Fitting Insulation sheeting Piping Insulation sheeting Overtap 50 mm ‘SECTION H Sketch No. 9, Sheeting of tee insulation Thickness of insulation i ern be canes sed afore eo COMER So peel sare \Cert D PIPING STANDARD PIPING AND EQUIPMENT INSULATION cHEMOPEOJRCT [Chemoprolei, as, aba 10, Tebohostckd 14 Tebohowtckd 14, Praka 10 z ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Shell of apparatus clip. Sketch No. 11, Clip for fastening of stirrups y terete eT A ES md tnPIPING STANDARD PIPING AND EQUIPMENT INSULATION 1D No [CHP-ST¢-2290-0000__][0] CHEMOPROJECT page: 281 [Chemoprojek, an, Praha V0, Webohostichs 1 Webohostckh 14, Praha Y@ z THERMAL INSULATION PIPING AND EQUIPMENT Note: spaced x/2. DESCRIPTION 1. 11> 600 mm raep, > 490 mm clipe must be welded-onIDNo PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[eHP-ST¢-2290-0000 —][0] lcHeMOPmOsICT Page: arat [Chemoprotek, i raha 10, Tebohestic 14 “Hebohoatckh 14, Paka 10 ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION etait 16 ‘Sketch No. 16, Sheet slat ya be coped ced eave oto OPE1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION. |[CHP-STC-2280-0000 [0] CHEMOPROJEET Page: 208i [chemoprojehs a3, Praha 10, Tebohosticid 4 __Webobostchd 14, Praha 10 i THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION SH wo] ial Sketch No. 17, Slat and stirrup N seemoet be cone ed ndted waar PR peep aha1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[GHE-STe-2290-0000 [0] [CHEMOPROJEKT Page: Eo [Chemoprojeh as, Paha 10, Webohostic 4 ___Tebohontichs 14, Praha 10 i ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION ‘Apparatus insulation jacket Nefalt 16 Felt plates (batt—type plates) ‘Standardized border ip [Sketch No. 18, Plates insulation of apparatuses SQMnOrO, a open Sn Cun pea per waa 3 nations el1D No ) PIPING STANDARD PIPING AND EQUIPMENT INSULATION |{CHP-STC-2280-0000_ [| CHEMOPROJEXT Page: [ekenoprojek, ax, Paha 10, Tcbohontcd 14 Tebohonichl Va, Paka 0 z ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION 4 | bistance ring 2 | uxitary structure | 3 | Metotareet 14 | | & | sneothey 6 | Rowete of meta shoot [7 [renuiating oatorat Sketch No. 19, Sheeting of heads from wedges * tr abe cole edad dared wet CrMOPROTRT. te er teenTD No ) PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHE-STC-2290-0000- Io} |CHEMOPROJI Pag [chemoprojeh as, Pah 10, Webohosticla 14 __‘Tebohostic 14, Pahe 10 i ‘THERMAL INSULATION PIPING AND EQUIPMENT L Sketch No. 20, Sheeting of dished heads from segments nn meee sul dred ie SLOPE ed tactPIPING STANDARD PIPING AND EQUIPMENT INSULATION 1D No [CHP-STC-2290-0000 _][o] Pa 3261 [Chemeproiet, a (0, Tebohorticls Trebohotied 14, Paka 10 i THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Poultry nating Casing of meta aoa! 4 2 3 4 5 Pointed metal sheet strip Buekle ‘Selt-adhesve tightening ttlp Gp DETAIL “B* te 1 ‘Sketch No. 21, Removable insulation of valves Te deamon OOH nape,1D No Cit) PIPING STANDARD @&p PIPING AND EQUIPMENT INSULATION. |[SHP-STC-2290-0000_][0] IEMOPROJEKT Page: et [chemoprolekt as, Praha 10, Tebohesticis 14 ___‘TTabohontickd 14, Fraha TO i ‘THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION ‘Stipe Poultry nating Casing of mate shoot 1 2 3 4 | Pointed metal anest stip 5 6 Seifadhesive tightening stip po - Deva + ‘Sketch No. 22, Removable insulation of flanges mt apn a nr ae SERENE tele ataTD Ne tet. ND EQUIPMENT ING Gap PIPING AND EQUIPMENT INSULATION |[SHP-STC-2290-0000 [0] JcuemoreoJnET Page: a Giemoprfcn ans Pate Ta Tiebobniclh 0 Wiehe 14 Pate TO & THERMAL INSULATION PIPING AND EQUIPMENT ‘Sketch No. 23, Compensator - Ferrotex DESCRIPTION Companestor 4 2 | tnouating materia 3 |r 4 | tte shoot box 5 6 metal sheat pine Stondy izing compensator Insulation Free fixing -expanding joint 7_| Body ineutatonPIPING STANDARD PIPING AND EQUIPMENT INSULATION Jcuemoreounet ID No [CHP-STC-2290-0000_][0] Page: 6m [Ehemoprojett, a=, Praha 10, Tebahontichs 1 TWebohontic 14, Praha 10 é ‘THERMAL INSULATION PIPING AND EQUIPMENT SECTION AA NOTE: Inulton fo be fied to box part or enny removed and replacement Sketch No. 24, Removable flange box1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[GHP:STC-2290-0000_—][0] CHEMOPROJIET Page: aeret [chemoprofeht as, Prabe10, Webohoslcks 6 Tebohontich 14, Praha 10 2 ‘THERMAL INSULATION PIPING AND EQUIPMENT ct Sketch No, 25, Removable valve box ‘PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHE:ST¢-2290-0000 [0] CHEMOPROJRET Page: ‘rat [Chemoproleh, as, Paha 10, Hebohostic 4 Webohowtckd 14, Praha YO i ‘THERMAL INSULATION PIPING AND EQUIPMENT Closure plate [Sketch No. 26, Typical details of sealing plates Bhs ramet RMON a prey, Iemoysth coped ane acd ae REPRE TE ed eatinPIPING STANDARD PIPING AND EQUIPMENT INSULATION 1D No [CHP-STC-2290-0000 _][o] CHEMOPROJEET Page: aeiet [chemoproieh, ws Prae 10, Tebohoscik 16 Tebobostlc 14, Prahe 10 i ‘THERMAL INSULATION PIPING AND EQUIPMENT Sketch No. 27, Typical detail for sliding pipe supports ot et asd teehee CRONE Lc rain Sb1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[SHP:STC-2200-0000 —][0] Jcuemorme.JeecT Page: EZ [haneprak, nx, Paka 1 Webchonicih 1a Webahoniclh i THERMAL INSULATION PIPING AND EQUIPMENT DESCRIPTION Pipe sections, strips ‘Shoat Metal cap Galvanizea wire ‘Sorew ms Jo» [ox | ]es | [= SECTION A-A ‘Sketch No. 28, Piping - pipe sections, strips re mtb pe aes freed it ERED cl ate1D No PIPING STANDARD PIPING AND EQUIPMENT INSULATION |[CHP-ST¢-2280-0000 [0] cuemoreostet Page: Chemoprofes, 4047 Peake 10, Tebohostickh 14 ‘Trebokosticik 14, raha 10 ‘THERMAL INSULATION PIPING AND EQUIPMENT Metal jeckaing ‘Suainane stot band IL EXPANSION. ‘Sketch No. 28, Expansion joint on jacketing rare ces ade hd oa SEE 2 is perantertn1D No PIPING STANDARD cep PIPING AND EQUIPMENT INSULATION |[CHP-STe-2290-0000 [0] |EMOPROJEKT Page: aay [Chemoproieht a. Prahe ¥0, Tebohostichd 14 é ‘THERMAL INSULATION PIPING AND EQUIPMENT Valid for piping and apparatuses ~ Distance of ground wires up to 10m sMeadnan plates Fastrng ington stontparcr an = Ground wire to perform on erection site Sketch No. 30, Ground wire of static electricity yas be coe. deund dir tte stn CROMOMRORRE. Be eo pr aorta