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The manufacturer shall not be held responsible for any accident caused by the failure to
Before operating the device, isolate the voltage input and power supply and short-circuit
Put all mechanical parts, doors, or covers in their original positions before energizing the
device.
Always supply the device with the correct working voltage during its operation.
Failure to take these preventive measures could cause damage to equipment or injuries to
people.
2
CONTENTS
1. General Information........................................................................................... 6
2.6 Connection.......................................................................................................................... 17
3. Measuring Capability....................................................................................... 20
4. Operation ......................................................................................................... 26
4.3 Setting................................................................................................................................. 41
3
5. Input/output Characteristics (optional)............................................................. 52
4
8.17 List of energy setting registers ......................................................................................... 91
5
1. General Information
PMAC735 is a multi-functional power meter, integrating data acquisition and control into a whole.
It can take the place of numerous meters, relays, transducers, and other components. Besides, it
PMAC735 provides one RS485 communication port, so it can be integrated into any electric
power monitoring system. The management software or other configuration software with which
it is equipped enables the setting to be carried out easily. Furthermore, it provides an optional
PROFIBUS communication port, whose 1.5 M communication speed can fully meet the demand
PMAC735 is really a measuring meter based on true effective values, able to carry out accurate
measure true effective values up to the 31st harmonic. The user can read remotely some dozens of
PMAC735 provides multiple extension modules and advanced software functions to meet the
demands of different sites. Its flexible DI/DO configuration facilitates the design of the user.
PMAC735 adopts connection realized by terminals that can be pulled out and inserted, thus
facilitating on-site wiring and maintenance. Especially for the parts to which current is inputted,
PMAC735 uses lockable fixation connections to prevent dangers that may be caused by
6
1.1 Pictures of the main unit
Rear view
7
1.3 Type of the extension module
Product Model Description
【Notes】
1. Each PMAC735 main unit can be equipped with one extension module at most.
8
1.4 Characteristics
The main parameters and characteristics of PMAC735 are as follows:
◆ Achieving the class-1 measuring accuracy stipulated by IEC 62053, with bidirectional
◆ Build-in clock.
◆ Large high-contrast LCD screen, easy for operating and setting with password lock.
9
2. Installation and Connection
2.1 Environment
1. Storage temperature: -30℃ ~ +70℃
2.2 Dimension
Depth: 65.00 mm (the depth will be increased by 25.00 mm if an extension module is added)
10
2.3 Description of the main unit terminals
Communication shielded
3 N/- Negative pole of power supply 17 SHLD
earth
4 NC Null 18 NC Null
12
PMAC735-B: 8 status inputs and 2 relay outputs
Positive status 30 V
33 Scom 40 S2 Status 2 input
power supply
13
PMAC735-E: 8 status inputs and 2 pulse outputs
14
PMAC735-P: Profibus
Communication shielded
33 SHLD 40 NC Null
earth
34 NC Null 41 NC Null
35 NC Null 42 NC Null
Remark:
There should be an resistance (150 Ohms) connected between terminal 29 and 30.
There should be an resistance (150 Ohms) connected between terminal 31 and 32.
15
2.5 Order information
Model: PMAC735-①-②-③-④-⑤
Code ①:
N Basic module
Code ②:
Code ③:
A AC85-265V~50Hz/60Hz DC80-300V
D DC24 - 48V
Code ④:
Code ⑤:
16
50Hz 50Hz
60Hz 60Hz
Basic Module: Real-time measurement and energy measurement; Demand and its maximum
2.6 Connection
A. Low voltage 3-phase 4-wire star connection:
17
B. Low voltage 3-phase 3-wire delta connection (3 CTs):
18
D. High voltage 3-phase 4-wire star connection:
19
F. High voltage 3-phase 3-wire delta connection (2 CTs):
3. Measuring Capability
3.1 Real-time basic electrical parameters
PMAC735 provides voltage, current, power, and frequency etc. basic parameters. The following
data are effective real values, and the refresh rate is 1 second.
Current
Voltage
Line-line 0 – 500 kV
20
Line-neutral line 0 – 500 kV
Power factor
Frequency
35 – 65 Hz 35 – 65 Hz
21
3.3 Demand parameters
Demand refers to the value obtained in the following way: the accumulated electrical parameters
within a period of time divided by the time length. To facilitate the operation of the user,
PMAC735 adopts the fixed-block calculation method in the fixed period of time, and the period
Demand current
22
Maximum peak 0 – 50,000 A
accumulated value is up to 99,999,999.9. The decimal place will not show. When the accumulated
The polarity of energy is identical to that of power, both conforming to the stipulations of IEC
standards. For the relevant definitions, please refer to the descriptions of 3.2 Power factor symbol.
The table below describes the interrelationships of various types of energy and the symbolic
Active energy input First-quadrant active energy Positive inductive active power
23
Fourth-quadrant active energy Positive capacitive active power
The data of harmonics are given according to the percentage of fundamental harmonics and have
one digit after the decimal point. That is to say, when the value of the fundamental harmonic is
fixed at 1000, it is 100.0% of the effective value of the fundamental harmonic; others are by
analogy.
THD refers to the total of higher harmonics except fundamental harmonics, and it is calculated
in
THD X
2
i
i2
in in
(i X i ) X i
2 2
K
i 1 i 1
24
i : Harmonic order.
25
4. Operation
4.1 Display and keys
Display instruction
A: THD prompt
B: Higher harmonic
prompt
C: Phase sequence &
quadrant prompt
D: Real-time data display
area
E: Real-time data unit
F: Communication
prompt
G: Energy/ programming
data area
MTMD
AHIM
XDND
AB
V
H: Energy unit
I: Relay status U nbal A
W
indication BC
K: Status state indication
L: Energy pulse function CA
prompt
M: Energy quadrant
prompt
O: Programming
indication S1 S2 S3 S4 S5 S6 S7 S8 RL1 RL2 RL3 RL4
1: Trademark of the
Company
2: Product type
26
Key-press instruction: function of each key vary with interface
measured data
configuration
For page turning of the submenus under each main menu, press and .
27
M ain menu Submenus
Line voltage
Line voltage unbalance rate
Voltage
Phase voltage
Phase voltage unbalance rate
Phase current
Current
Current unbalance rate
Neutral current
Frequency
28
The procedure of real-time data query is as follows:
AB
V
BC
CA
Press the key continuously, and you will see the following items one by one:
AB A
V
V
BC B
CA C
AB A
U nbal U nbal
BC B
CA C
29
4.2.2 Current data query
1. Press the key once, and you will see the current data.
2. Press the key continuously, and you will see the following items one by one:
a. Three phase current b. Current unbalance rate c. Neutral current
A U nbal
A
B
1. Press the key once, and you will 2. Press the key continuously, and
see total three phase active power. you will see the single-phase active power.
W
W B
30
4.2.4. Reactive power data query
1.Press the key once, and you will 2. Press the key continuously, and you
see the total three phase reactive power will see the single-phase reactive power
1. Press the key once, and you will see 2. Press the key continuously, and you
the total three phase apparent power will see the single-phase apparent power
1. Press the key once, and you will 2. Press the key continuously, and you
see the total three phase power factor will see the single-phase power factor
31
4.2.7. Frequency
Press the key once, and you will see the frequency data.
32
4.2.8. Demand and maximum value query
1. Press the key once, and you will see the demand parameters.
2. Press the key continuously, and you will see the following items one by one:
a. Current demand and maximum value c. Active power demand and maximum value
M
A
X
M
A
X
D
M
D
D
M
D
A
W
demand
M
A
X
M
A
X
D
M
D
D
M
D
33
e. Reactive power demand and maximum g. Apparent power demand and maximum
value value
M
A
X
M
A
X
D
M
D
D
M
D
f. Time record of maximum reactive power h. Time record of maximum apparent power
demand demand
M
A
X
M
A
X
D
M
D
D
M
D
1. Press the key once, and you will 2. Press the key continuously, and you
see the voltage harmonics. will see the component of each harmonic
an example)
A
T
H
D
B A
C B
34
4.2.10.Current harmonic query
1. Press the key once, and you will 2. Press the key continuously, and you
be able to see the current harmonics. will see the component of each harmonic (take
example)
A
T
H
D
B B
C C
1. Press the key once, and you will see the Maximum value of real time data
2. Press the key continuously, and you will see the following items one by one:
a. Maximum value of three phase current b. Maximum value of total active power
M
A
X
M
A
X
A
B W
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c. Maximum value of total reactive power e. Maximum value of current THD
M
A
X
MT
AH
XD
A
MT
AH
XD
A
1. Press the key once, and you will see the minimum value of real time data.
2. Press the key continuously, and you will see the following items one by one:
a. Minimum value of three phase current b. Minimum value of total active power
A
M
I
N
M
I
N
A W
B
36
e. Minimum value of current THD
c. Minimum value of reactive power
TM
HI
DN
M
I
N
B
A
TM
HI
DN
M
I
N
In any query interface, press the key continuously, and you will see the following items
one by one:
37
c. Third-quadrant active energy d. Fourth-quadrant active energy
38
k. Reactive energy input l. Reactive energy output
If the meter has the clock function, then, in any query interface, press the key
continuously, you will see the following items after the energy one by one:
39
In any query interface, press the key continuously and you will see the correlative
diagnostic message of meter:
【Notes】
1. All the values concerned are assumed for explanation, and they maybe not comply with logical
relationship.
2. The real-time data concerned when query about energy data are assumed only for explanation.
40
4.3 Setting
The setting procedure is as follow:
4. Press the key to confirm the new value, CT primary side can be set 49,999
41
■PT primary side setting
maximum
4. Press the key to confirm the new value, PT secondary side can be set 200 maximum
(3D);
42
■Communication address setting
or 38400;
clearance).
43
■Energy data clearance
clearance).
clearance).
clearance).
44
If the meter is equipped with energy pulse (i.e. PMAC735E-), you will be able to look up the
EXP;
EXP;
45
■Pulse output constant
Note:
1. P1-ob refers to the setting for object of active energy pulse output.
2. P2-ob refers to the setting for object of reactive energy pulse output.
46
If the meter is equipped with analog output ( i.e. PMAC735--AO--), you will be able to look up
Note:
1. nULL: disable;
P: Total active power; q: Total reactive power; PF: Total power factor; F: Frequency;
2. In multiple setting, there is one digit of decimal with the displayed data and it is the last digit.
47
If the meter is equipped with relays (i.e. PMAC735A-/B-), you will be able to look up the mode
48
■Relay 2: Return time
49
■Relay 4: Control mode
executing clearance).
50
■Version
■Password modification
modified)
51
5. Input/output Characteristics (optional)
5.1 Status input
PMAC735A-/B-/E- provides 4 or 8 status input channels, which are used to detect state
The DC voltage which product provides is not below 30V. On the site, dry nodes or passive
auxiliary nodes can be connected directly. When external nodes are closed, the corresponding
【Attention】
Since there is a power supply available for detection inside the meter, the external nodes cannot
be further connected to any another voltage system. Otherwise, the status input channels will be
burnt down.
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5.2 Relay output
PMAC735A-/B- provides two relay operation modes. They are remote control and local control.
The action of relay is different in these two modes. So, users should distinguish the relay is in
The default control mode of this product is remote control. Users can change the mode through
communication.
through communication.
◆ Local control (internal) - The relay is controlled by one of the electrical parameters inside
the meter, which serves as the response to the control alarm conditions of a set point.
Once the relay has been in the remote control mode, even though the local control conditions
have been set, the relay will not operate. The relay mode must be set at local control mode.
◆ Normal:
- Remote control: By receiving a command from a PC or PLC, the relay closes. The relay’s
status will be kept until the PC or PLC gives a release command or the meter is
de-energized.
- Local control: When an alarm signal activating the relay is generated, the relay operates.
The relay will not be released until all the alarm conditions activating the relay disappear or
the meter is de-energized. If the power supply for the meter is resumed and the alarm
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◆ Time delay reset
- Remote control: By receiving a command from a PC or PLC, the relay operates. The relay’s
operating status will be kept until a special timer overflows or the meter is de-energized. If,
before the timer overflows, there is a new command that makes the relay operates, the timer
will restart.
- Local control: When an alarm signal activating the relay is generated, the relay operates.
The relay’s operating status will be kept within the period of time for timing. When the
for reactive energy pulse output. The user can self-define the type of energy, and the default types
are active energy input and reactive energy input. The user can also forbid pulse outputs.
54
【Attention】
a. Different pulse acquisition devices have different operating modes. The pulse output
port circuit provided by PMAC735E is adopting the collecting electrode open-circuit mode,
50V; Current: I z 50 mA .
The pulse outputs of PMAC735E correspond to the signal energy values inputted into the meter,
and they can also be called secondary side energy values. When the user calculates the actual
energy, the pulse outputs should be multiplied by the CT and PT factors. Each pulse does not
represent one kilowatt-hour or kilovar-hour, so the user needs to set a reasonable pulse constant.
The maximum setting range is between 1000 and 40000. The maximum pulse speed does not
exceed 200 ms, which means that, when the accumulated energy of the meter is 1 kwh, the
number of pulse outputs is N. Please note that the energy values here are all secondary side data.
Therefore, when there are PTs and CTs, the primary side energy corresponding to N pulses should
be 1 kwh×PT×CT .
The maximum settable scope of 220V/5A range is 1000 to 5000, those of 220V/1A and 100V/5A
ranges are both 1000 to 20000, and that of 100V/1A range is 1000 to 40000.
system. The user can, through the communication interface, set the parameter value
corresponding to the analog output. The maximum load resistance of the interface should not
On some sites, due to different transmission cables or loading conditions, the analog output at the
modifying the magnification factor, the user can adjust the proportion factor of the output curve.
The figure below shows the analog output characteristic curve, and the magnification factor is λ:
56
Notes:
P
P 12 P CT PT
e
8
Where: Pe 3 U e I e
P : Measured value of the analog quantity, Where:
unit: mA;
Ue : Rated line voltage of the meter
Pe : Corresponding rated power value, unit:
W/Var; I e : Rated current of the meter
: Magnification factor of the
corresponding channel. Its range is between 1
and 10.
57
The analog output can be set as any of the items in the table below:
Line AB voltage
Voltage
Line BC voltage
Line CA voltage
Magnification factor: The minimum magnification factor is 1, and the maximum is10. Default
factor is 1.
58
6. Alarm System (optional)
PMAC735A-/B- provides multiple relay alarm outputs, any of which can work independently and
Any of the relay output that has been set at local control mode corresponds to alarm about voltage
or current. Each alarm needs 5 parameters programmed, as shown in the table below:
0 – Prohibit
Operation upper
0% - 120% of rated value
limit value
Operation lower
0% - 120% of rated value
limit value
Operation time
0 – 1200s; 0 means that the relay operates immediately.
delay
For example, the user needs to monitor whether there is under-voltage in three phases. If there is
under-voltage in any phase, alarm will be given immediately until normal voltage is resumed.
59
Operation upper limit value: 120
Operation lower limit value: 80 (it is assumed here that under-voltage refers to a voltage lower
Operation time: 0 s
Return time: 0 s
Other values can be set according to the above procedure, and descriptions will not be given one
by one.
60
7. SOE /Event Log (optional)
PMAC735 provides optional function of recording up to 50 SOE events, and the records can be
The SOE recording function can record the displacements of switch contacts. When an event
occurs, the meter will automatically record the type of the event such as closing of status 1. At the
same time, the year, month, day, hour, minute, second, millisecond when the event occurs will be
Users can read all the SOE records through communication. For details, refer to “SOE” (event
log).
1 – S1 channel
2 – S2 channel
Type of event
0 …………
8 – S8 channel
0 – Off
Status of operation
1
1 – On
2–3 Millisecond
The basis reference of the UNIX clock is 00:00:00 January 1, 1970 (Greenwich Mean Time). For
time conversion, please pay attention to the time difference of your time zone. For example, there
is an 8-hour time difference between the time of Beijing time zone and the standard UNIX.
61
8. Communication Protocol
8.1 Overview
PMAC735 main unit provides the MODBUS-RTU communication protocol, 8 data bits, 1 stop bit,
without check bit. Each frame data package contains the address field, functional code field, data
field, and check field. The maximum length of each data package is 95 bytes.
The length of the address field is 1 byte, and the content is slave station address. The range of an
effective slave station address is 1 to 247. If the slave station receives a package in which the
address field information conforms to its own address, it should execute the commands contained
in the package. In the package to which the slave station responds, the field is its own address.
The length of the functional code field is 1 byte, used to tell the slave station to execute what
operations. The functional codes supported by PMAC735 are listed in the table below:
The length of the data field is not fixed, and it will be defined according to the specific function.
The data in the data field adopts the BIG INDIAN mode, with the high bytes in front and the low
The check field adopts 16-bit CRC check codes. The transmitting device should make CRC
calculation for each of the data inside the package, and the final results will be stored in the check
62
field. The receiving device should also make CRC calculation for each of the data (except the
check field) inside the package and compare the results with the check field. Only the same
response will be generated. This abnormal data response is composed of the slave station address,
functional code, trouble code, and check field. When the highest bit of the functional code field
is 1, it means that the data frame is an abnormal response at this time. The table below describes
63
8.3 Relay control
The functional code is 05H.
In this mode, only individual relay can be controlled. The status of a relay can be obtained by
reading the relay status register. The relay address starts from 0 in the register. The address of
relay 1 is 0, and the rest may be deduced by analogy. Sending sexadecimal FF 00 closes a relay
and sending sexadecimal 00 00 releases a relay. All the other values will be invalid.
64
8.4 Register reading
The functional code is 03H.
The main station can read one or more than one register values, and the register return values not
defined are 0.
…………
65
8.5 Register setting
The functional code is 10H.
The main station can set one or more than one register values, and the register operations not
register
……….
66
8.6 Description of data types
factors. This means that, if the user wants to obtain the actual values, the corresponding
For example, the calculation factor of the power factor register is 0.001. When the value read by
the user at this time is 892, the current power factor will be: 892 × 0.001 = 0.892.
67
8.8 Communication values and actual values
To ensure that the meter keeps adequate accuracy bits when transmitting data, some of the
real-time data registers of PMAC735 adopt some special processing methods, as shown in the
table below:
minimum/maximum value
Power demand CT
Using secondary side data to transmit numeric values can maintain the calculation accuracy to the
utmost extent. The user must, during processing, pay attention to the transformation ratios of the
68
8.9 List of universal data registers
Register Definition Data type Description
address
high word
high word
69
40016 Three-phase apparent power
high word
unit: Hz
word
word
word
word
70
40028 Relay status the corresponding contact is
40032 Ia - THD
40033 Ib - THD
40034 Ic - THD
40036 Ib – K factor
40037 Ic – K factor
demand unit: A
71
8.10 List of real-time measured data registers
Register Definition Data type Description
address
rate
rate
72
40119 Phase B active power
word
word
word
word
word
word
73
40136 Total power factor
40138 On-off status WORD16 When any bit is 0, that means the
74
8.11 List of energy data registers
Register Definition Data type Description
address
40201 Input active energy low word LUINT32 Calculation factor: 0.1,
word
word
word
word
word
75
40215 Fourth-quadrant active energy low
word
word
word
low word
high word
word
word
low word
high word
76
8.12 List of demand data registers
Register Definition Data type Description
address
40302 Total active power demand LINT32 Calculation factor: 0.1, unit: W
low word
high word
low word
high word
40306 Total apparent power demand LUINT32 Calculation factor: 0.1, unit: VA
low word
high word
demand
40309 Date of max. current demand: UNIT16 High byte: year, low byte: month
year, month
40310 Time of max. current demand: UNIT16 High byte: day, low byte: hour
day, hour
77
minute, second low byte: second
40314 Date of max. total active UNIT16 High byte: year, low byte: month
40315 Time of max. total active UNIT16 High byte: day, low byte: hour
second
40319 Date of max. total reactive UNIT16 High byte: year, low byte: month
40320 Time of max. total reactive UNIT16 High byte: day, low byte: hour
second.
78
40322 Maximum total apparent LUINT32 Calculation factor: 0.1, unit: VA
40324 Date of max. total apparent UNIT16 High byte: year, low byte: month
40325 Time of max. total apparent UNIT16 High byte: day, low byte: hour
40326 Time of max. total apparent UNIT16 High byte: minute, low byte:
second
79
8.13 List of harmonic data registers
Register Definition Data type Description
address
40404 Ia – THD
40405 Ib – THD
40406 Ic – THD
40408 Ib – K factor
40409 Ic – K factor
80
40421 3rd harmonic component of Ic
…… …………………… …… ………………
Vb/Vbc
address attribute
81
40603 Maximum phase C current RO
high word
high word
address attribute
82
40618 Minimum phase C current RO
high word
83
8.15 List of SOE and time registers
Register address Definition Read/write attribute Description
1. The 6 time registers starting from 40701 must be written and read simultaneously, and the
writing/reading must begin with 40701, otherwise the writing/reading will be invalid.
2. The two Unix time registers starting from 40707 must be written/read simultaneously, and
the writing/reading must begin with 40707, otherwise the writing/reading will be invalid.
4. The event records must be read from the starting point of each event, and the number of
address attribute
low word
high word
1 – 9600
2 – 19200
3 – 38400
41009 Reserved
data
85
41014 – 41015 Reserved
0 means blocking.
0 means blocking.
0 means blocking.
0 means blocking.
1000 – 5000
range:
1000 – 20000
1000 – 40000
86
41025 Objects of analog output R/W 0 – Off
1 – Phase A voltage
2 – Phase B voltage
3 – Phase C voltage
4 – Line AB voltage
5 – Line BC voltage
6 – Line CA voltage
7 – Phase A current
8 – Phase B current
9 – Phase C current
13 – Frequency
1 – Remote control
1 – Maximum value of
2 – Minimum value of
3 – Maximum value of
87
4 – Minimum value of
5 – Maximum value of
three-phase current
6 –Minimum value of
three-phase current
value of relay 1
value of relay 1
1 –Remote control
1 – Maximum value of
2 – Minimum value of
3 – Maximum value of
4 – Minimum value of
5 – Maximum value of
three-phase current
88
6 – Minimum value of
three-phase current
value of relay 2
value of relay 2
1 – Remote control
1 – Maximum value of
2 – Minimum value of
3 – Maximum value of
4 – Minimum value of
5 – Maximum value of
three-phase current
6 – Minimum value of
three-phase current
value of relay 3
89
41044 Operation lower limit R/W 0 – 120%
value of relay 3
1 – Remote control
1 – Maximum value of
2 – Minimum value of
3 – Maximum value of
4 – Minimum value of
5 – Maximum value of
three-phase current
6 – Minimum value of
three-phase current
value of relay 4
value of relay 4
90
8.17 List of energy setting registers
Register Definition Read/write Description
address attribute
word Calculation
high word
low word
high word
low word
high word
low word
high word
low word
high word
91
41111 Second-quadrant reactive energy
low word
high word
low word
high word
low word
high word
00 Channel of relay 1
03 Channel of relay 4
92
9. Maintenance and Trouble Shooting
Possible problem Possible cause Possible solution
connected reliably.
The measured value is The voltage
not correct or does not Check if the measured voltage matches
measurement is not
conform to the the rated parameter of the meter.
correct.
expectation.
Check if the transformation ratio of the
93
Check if the measurement mode has been
set correctly.
94
The analog is set as
Check through communication the setting
No analog output. “disable” or wrong
of analog.
object.
The communication
Check if the communication speed of the
There is no speed of the meter
meter is consistent with its definition.
is not correct.
communication
The communication
between the upper end
link has not been Check if the 120-Ohm resistor has been
device and the meter. connected to the connected.
terminal resistor.
The communication
Check if the communication-shielding
link suffers
layer has been earthed effectively.
interference.
95
10. Technical Datasheet
Structural dimensions Panel: 96.00 96.00mm
Connection of terminals Standard 5.08-mm pluggable terminals. The current terminals are
Weight 0.5Kg
Measuring accuracy
Frequency 0.01Hz
Active Energy 1%
96
Environment
EMC
97
Notice:
PILOT reserves the right to modify this manual without prior notice in view of continued
improvement.
Email: pilot166@pmac.com.cn
519085 China
http://www.pmac.com.cn
98