EN

VR40 #7 COMPRESSOR CONVERSION KIT

RENAULT / OPEL / NISSAN
NUOVO MASTER 2.3 DCI / MOVANO 2.3 DCI
NV400 2.3 DCI (+/- AC) FWD (RHD + LHD)

CODE / CODICE: 3103.1501

MOBILE AIR COMPRESSOR SYSTEM

SYSTÈME D’AIR COMPRIMÉ MOBILE

MOBIL LUFTKOMPRESSORSYSTEM
SISTEMA DE COMPRESOR DE AIRE MÓVILSISTEMA
COMPRESSORE D’ARIA MOBILE

FITTING INSTRUCTIONS

EINBAUANLEITUNGEN
INSTRUCTIONS POUR LE MONTAGE
INSTRUZIONI DI MONTAGGIO
INSTRUCCIONES DE MONTAJE
 Contents 3103.1501

Kit Details ............................................................................ 3

Vehicle Details ..................................................................... 3

Forward ............................................................................... 3

Standard Fastener Torque Values ...................................... 3

Parts View............................................................................ 4

Parts List ............................................................................. 4

Maintenance and Repair Safety ......................................... 5

Installation ........................................................................... 6

Compressor Installation...................................................... 8

Drive Belt Installation .......................................................... 9

Post Installation................................................................... 9

3103.1501_EN v1.0
 VR40 Mobile Air Compressor
CompressorSystem EN
- Mount & Drive3

VEHICLE DETAILS KIT DETAILS

Manufacturer Vauxhall / Opel, Renault , Nissan Kit Part No. 3103.1501

Make Movano, Master, NV400 Description VR40 #7 Mobile Compressor System
Model FWD 2.3 CDTI / DCI Belt Type 6PK 1767
Engine CC 2299 Belt Part No. 0820.8721
Engine Details Euro 6 & Euro 6.2, Note: Fits vehicles with or without PTO.
M9t 110/130/145/165/170 Vehicles require the battery interface option CABADP/KPD
Year 09.19 MWB ONLY. 242 Loctite is required for compressor bolts
Chassis Nos. N/A
LHD YES
RHD YES
PAS YES
A/C YES
Voltage 12v
FOREWORD
The purpose of this manual is to facilitate the installation of a direct drive compressor. The information given is merely instructive, should
any complications arise contact the Technical department. The manufacturer’s warranty does not cover any problems caused by defective
installation or alterations made unless authorised. The manufacturer shall not be responsible for any injury, damage or loss caused directly or
indirectly as a result of using this manual or the information contained within it.

1 SAFETY MEASURES:
Before fitting the Compressor adapter drive kit, ensure the Installation apparatus
following for damage: a Calibrated torque wrench
a Inner and outer trim and body work b Hand service tools
b Engine idle pace c Protective covers and shields
c Check all the vehicle functions 2 PRECAUTIONS
Check list: a Detach the battery negative lead.
a Ensure that the right kit has been selected b Torque all bolts where stated using a calibrated torque
b Before installing, check that all the correct pieces are wrench.
present; also ensure that there are no missing or broken c Take extreme care with moving parts.
pieces d Remove the vehicle’s ignition key and keep it with you.
c When fitting, make sure the vehicle is properly protected e Wear safeguards and make sure that liquid refrigerant never
against damage. touches your skin

STRENGTH
4.8 8.8 10.9 12.9

Max Torque Max Torque Max Torque Max Torque

Dia / Pitch lb.ft Nm lb.ft Nm lb.ft Nm lb.ft Nm
M5 x 0.80 2 3 4.5 6 6.5 9 7.5 10
M6 x 1.00 4 5.5 7.5 10 11 15 13 18
M8 x 1.25 10 13 18 25 26 35 33 45
M10 x 1.25 20 27 39 53 57 78 66 90
M10 x 1.50 18 25 37 50 55 73 63 86
M12 x 1.75 33 45 63 85 97 130 111 150
M14 x 2.00 55 75 103 140 151 205 177 240
M16 x 2.00 85 115 159 215 232 315 273 370
3103.1501_EN v1.0
4 EN VR40 Mobile Air Compressor System

PARTS VIEW / VUE ÉCLATÉE / TEILEANSICHT / VISTA PARTA / IMÁGENES DE LAS PIEZES

7 7

3 3

9
5

10

PARTS LIST / NOMENCLATURE / TEILELISTE / ELENCO DELLE PARTI / LISTA DE PIEZAS

CODE / CODICE /
ITEM DESCRIPTION / DESCRIZIONE / BESCHREIBUNG / DESRIPCION QTY. COMMENTS
KODE / CODIGO

1 0440.6101 CMB - Renault M9T 2.3 E6.2 - VR40 P130036 - B 1 -

2 3101.2351 Compressor 4/6 lobe (VR40 #7) 1 -
3 2704.5341 Hexagon socket head cap screw M8 x 45 : 1.25 - 12.9 3 -
4 0820.8721 Belt - Poly Groove 6PK 1767 (K060696HD) (Fleet Runner) 1 -
5 2800.5533 Split Dowel Bush - OD11.04 ID8.85 L8 2 -
6 3020.9291 Air Filter Bracket - VR40 #7 Master/Movano/NV400 2.3 1 -
7 2734.0021 Hexagon flange nut Durlok - M8 : 1.25 2 -
8 3101.2371 Air Intake Hose - VR40 #7 Master/Movano/NV400 2.3 1 -
9 1705.5181 Automatic Tensioner 1 -
10 0970.5211 Wiring Loom Extension - VR40 Large Clutch 1 -

3103.1501_EN v1.0
 VR40 Mobile Air Compressor
CompressorSystem EN
- Mount & Drive5

MAINTENANCE AND REPAIR SAFETY

It is impossible to warn of all the possible hazards that may result from operating, servicing, or
repairing this system.

Confirm that the system is depressurised and has cooled prior to performing any service work.

Never use flammable solvents to clean any components. If a flammable solvent has been used,
rinse the component thoroughly with water and dry it before reinstalling it to prevent the
possibility of explosion.

Use only genuine VMAC replacement parts to maintain the system.

Genuine VMAC replacement parts are designed to work with the high pressure and heat generat-
ed by the compressor. Substituting genuine VMAC replacement parts may void the warranty and
could cause equipment damage, injury, or death.

This information is intended for people with mechanical trade certification who have the tools
and equipment to properly and safely perform the service or repair. Do not attempt to service or
repair this system without the appropriate mechanical training, knowledge and experience.

Follow all safety precautions and industry standard “best practices”.

SAFETY CHECK LIST

Open the ball valve or connect an air tool to the system to ensure all the stored air
 is released.

WARNING:
Do not use the pressure relief valve as a means of depressurizing the compressor system. Doing so will
prematurely wear the internal spring or the seat, preventing the valve from maintaining normal system
pressure.

Caution: Measures must be followed accurately to steer clear of the possibility of damage to individuals
Warning: This calls awareness to actions which must be pursued to avoid damage to the components.
Note: This calls awareness to make the job easier or gives useful information.

3103.1501_EN v1.0
6 EN VR40 Mobile Air Compressor System

INSTALLATION
A
N.B Prior to commencing work, please
examine the instructions with care. The
alphabetical symbols on the diagram
relate to written instructions, numerical
symbols relate to the parts listing.
F
C
1. Remove Air Filter assembly A from D
mount bracket. Discard flexible hose B B
D
mount plate C , 2x M8 bolts D and 2x
spacers E . Retain all other components G G
including hose clips F and M6 bolts E
G - Fig 1
E
F

2. Release tension on VR40 compressor

belt, then remove and discard.

FIG 1

3. Disconnect existing VR40 unit from

the system and remove. Cut both
temperature probe wires and the clutch
wire. Discard mounting bolts - Fig 2

FIG 2

4. Remove and retain 2x M8 bolts H and H

jump start cable support I . Loosen bolts I
H
J so that the plate can move but do not
remove - Fig 3

FIG 3

3103.1501_EN v1.0
 VR40 Mobile Air Compressor
CompressorSystem EN
- Mount & Drive7

5. Remove 3x idle pulleys, Tensioner pulley

and mount plate from existing bracket.
Discard tensioner K retain everything
else including tensioner bolt M - Fig 4

M
FIG 4

6. Remove and discard existing mount

bracket. Retain mounting bolts L - Fig 5

IF Euro 6.2 vehicle, complete

supplied instructions 2904.0201 from
4 to 7

FIG 5

7. Secure the top bracket 1 finger tight

1
with 2x bolts L . Make sure that the
bracket can move side to side, but not
forwards or backwards - Fig 6 1

8. Bolt the supplied idle pulley bracket to

the top bracket, using exsisting bolts
M10x35 and M8x50 together with spacer
and tighten the bolts to: L

• M10x35 to 58 Nm / 43lb. ft. L

• M8 x 50 to 25 Nm / 18lb. ft. (Fig 7)

9. Torque the 2x bolts L from Fig 6 to 58

Nm / 43lb. ft.

FIG 6 FIG 7

3103.1501_EN v1.0
8 EN VR40 Mobile Air Compressor System

10. Install the existing idle pulleys using top

hat spacers, bolts 2x M8 x 30, 1x bolt
M8 x 50, spacer and M8 nut. Torque all
fasteners to 25 Nm / 18lb ft. - Fig 8

Note: If new idle pulleys have been

supplied, fit the new pulleys and discard
the old pulleys.
9

Note: In order to install one of the idle

pulleys it may be necessary to temporarily
move the engine over to the right slightly.
To facilitate this insert a wedge between
the engine mount and the mount bracket.
You may also find it simpler to install the M
idle pulley from below.

11. Fit the automatic tensioner 9 using

exsisting M10 x 50 bolt M and torque it
to 45 Nm. - Fig 9

FIG 8 FIG 9

12. Re-tighten bolt J . H

H
• Torque bolts J to 25 Nm
I
1
13. Attach jump start cable to the support
bracket I and bolt the top plate to
bracket 1 using bolts H . Torque to
bolts to 25N/18lb. ft. - Fig 10

14. Off the vehicle on the VR40 compressor,

solder clutch extension wire 10 onto the
clutch earth wire. It may be required to J
cut ring terminal off. J

FIG 10

15. Insert dowels 5 in to the compressor,

fasten the compressor using 3x bolts 2
3 .Torque compressor bolts to 25 Nm/
18Lb. ft. using Loctite 242 - Fig 11
5
16. Reconnect hoses and PTFE tube
3
3
17. Solder clutch feed wire to the existing
loom using heat shrink 10

18. Locate suitable earth point and securely

mount ring terminal with heat shrink 10
5
19. Solder both temperature probe wires to
the existing loom with heat shrink 10 . Clutch Feed 3

Note: Crimp ring wiring terminals Clutch Earth

should not be secured using the main
compressor mount bolts

FIG 11

3103.1501_EN v1.0
 VR40 Mobile Air Compressor
CompressorSystem EN
- Mount & Drive9

20. Fit the supplied belt 4 - Fig 12

A – Crank Pulley E
B - Idle pulley D
C - Tensioner pulley
D – Idle pulley
E – Compressor C
F – Idle pulley

21. Rotate tensioner slightly and remove the

B
locking pin.
4
F

FIG 12

22. Re-fit air filter assembly A to mount

bracket 1 using plate 6 , M6 bolts G A
and M8 nuts 7 . Use original hose clips
F to secure new air intake hose 8
- Fig 13 6
F 7
7

G
G

FIG 13

POST INSTALLATION
1. Before starting the engine check all the
installed parts and ensure that the belt
is installed correctly. Run the unit for at
least ten minutes, then check the whole
mounting assembly and previously
removed parts.

3103.1501_EN v1.0
10 EN VR40 Mobile Air Compressor System

3103.1501_EN v1.0
VR40 Mobile Air Compressor
CompressorSystem EN
- Mount & 11
Drive

3103.1501_EN v1.0
 (EN)
Techni focuses on constant upgrading of its products. The Manufacturer reserves the right to modify the models and compo-
nents described in the present publication at any time for technical or commercial reasons and without prior notice. For further
information, contact Techni technical services.

(DE)
Techni ist stets bestrebt die eigenen Produkte zu verbessern. Die Herstellerfirma behält sich das Recht vor, aus technischen
oder Verkaufsgründen, zu jeder Zeit und ohne vorherige Ankündigung, Abänderungen an den Modellen und den in dieser
Veröffentlichung beschriebenen Einbauteile vorzunehmen. Für weitere Informationen bitten wir Sie, sich an unseren Techni
Kundendienst zu wenden.

(FR)
Techni vise à une amélioration constante des ces produits. La maison se réserve le droit d’apporter, à tout mo-ment et sans
préavis, des modifications aux modèles et aux composants décrits dans cette publication pour des raisons d’ordre technique
ou commerciale. Pour d’ultérieures informations s’adresser au service d’assistance Techni.

(IT)
Techni mira ad un costante miglioramento dei propri prodotti. La Casa si riserva il diritto di apportare in qua-lunque momento e
senza preavviso modifiche ai modelli e ai componenti descritti in questa pubblicazione per ragioni di natura tecnica o commer-
ciale. Per ulteriori informazioni rivolgersi al servizio assistenza Techni.

(ES)
Techni aspira a un constante mejoramiento de su producción. La Fábrica se reserva el derecho de aportar en cualquier mo-
mento y sin preaviso modificaciones a los modelos y los componentes descritos en esta publicación por razones técnicas o
comerciales. Para ulteriores informaciones dirigirse al servicio asistencia Techni.

VENDITA E SERVIZIO SALES AND SERVICE TechniSYSTEMS

VENTE ET SERVICE VERKAUF UND SERVICE
Sundorne Trade Park, Henley Way,
Shrewsbury, United Kingdom, SY1 4NS
Telephone (+44) (0) 1743 443176
Fax (+44) (0) 1743 443113
Email: sales@techni.co.uk