Test Specifications (Cubjoct' alterations) For Field Service only REFERENCE NO. : TSS-TS-LEY 989 EDC Ezition + 06.2008 Replaces (edition) : Test ob 11804113 Injection pump | 0.460 426 980) \VEBH2E200R 1042-1 + B460.802.069 (vee/12€12008v2060) Customer ‘Ashok Ley land Ltd. Engine model ALKA S7L 135 BSI Aoplication ! Commercal Vehicle 2. ELECTRICAL TEST Positioner Testing Test Temperature 12s 10°C Resistance, Connection 4&7: 035~1.0 Ohms Half differntial inductive pick-up Test Tomporsture £252 10°C Resistance, Connection 1&3: 68-65 Ohms Resistance, Connection 2&3: §8-6.5 Ohms Resistance, Connection 1 22: 8712.9 Ohms (210 Viking, 12m FE bus 4018 Tractor wailer) Fuel temperature sensor ‘TEST BENCH REQUIREMENTS: Test Temperature 12°C Test ol outlet temperature srs 1° Resistance, Connection 5 & 5 05-35 kohms Inet pressure in bar 0.38 + 0.05 ‘Test Temperature ac Test inector| 1.688 901 114 Resistance, Connection 5 & 5 (0.15 -1.05 kohms ‘Opening pressure in bar 200-214 High pressure pipe 19681 030729 Solenoid valve (OD x ID x length) in mm 6x2% 450 Test Temperature 2 25° 10°C Positioner adaptor cable 10.985 612.442 Resistance, Connection 1&2: 13.3-16.3 Ohms. ‘Timer travel measuring Device: 1 688 130227 Excots fuel etop/Shutoft Injection timing locking Excess fuel limit Direction of rotation : ‘Shutoff limit Plunger etreke in mm - Drive shaft key way position 3. TESTING atBDC - {3.1 Idling delivery quantity 1. SETTING ‘Speed -mirt" (rpm) 2300 41.4 Timer travel ‘Check-back voltage (mV) 2 2205 ‘Speed- mit (rpm) Delivery quantity (5) 5 10.0-15.0 (Check-back voltage (mV) in em? /500 stokes Timer travel in mm Mazimum spread in cm’ Q\) 30 V% TV% 2100 3.2 Starting fuel delivery 1.2 Vane pump pressure Speed = mitt" (rpm) 100 ‘Speed mii” (rpm) ‘Check-back voltage (mV) 2 2680 ‘Check-back voltage (mV) Delivery quantity (x) 2 25.0-26.0 ‘Vane pump pressure in bar in cr? 500 stokes W% W% 2100 13 Full load delivery 3.3 Shut off test |:Soeed- mit" (rpm) 2750 ‘Speed = mitt" (rpm) 2 1200 ‘Check-back voltage (mV) 3670 ‘Check-back voltage (mV) 950 Delivery quantity (x) 2 45.00.25 Delivery quantity (x) + Maximum 1.5, In.cm* 500 strokes In cm? (500 stokes ‘Maximum spread in om* 6) 21.75 ‘Shut of solenoid (ELAB) voltage: 0 W% 20 W% 2100 Cong..2