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Syngas Reactions
IV. Vicinal Glycol Esters from Synthesis Gad
JOHN F. KNIFTON
Texaco Chemical Company, P.O. Box 15730, Austin, Texas 78761
Vicinal glycol esters, such as ethylene glycol acetate esters, are prepared from synthesis gas via
homogeneous ruthenium catalysis. Aliphatic carboxylic acids, e.g., glacial acetic acid, act both as
coreactant and as ruthenium catalyst solvent for this CO-hydrogenation reaction. Yields and selec-
tivity to glycol ester are substantially improved through the addition of bulky cationic promoters,
particularly quaternary phosphonium and cesium cations.
In seeking new routes to preparing ethyl- thesis (Eq. (I)) (10) can be partially
ene glycol from synthesis gas that no longer overcome by the alternative approach of
require stringent operating conditions (2 - generating ethylene glycol diesters, e.g.,
9), it is important to note that the unfavor- ethylene glycol diacetate (Eq. (2)) (II).
able thermodynamics of direct glycol syn-
CHtOH
2C0 + 3H2-, 1 (1)
CH,OH’
AGSoO+ 15.8 kcal/mole log Kp -6.89,
CH,OAc
2C0 + 3H2 + 2HOAc * 1 + 2Hz0, (2)
CH,OAc
AGSoo+ 4.7 kcal/mole log Kp -2.0.
In view of the more favorable energetics glycol ester syntheses may be realized by
of Eq. (2) it may be possible to achieve se- the addition of bulky cationic promoters,
lective vicinal glycol ester synthesis under including quaternary phosphonium cations
conditions that are considerably milder such as tetrabutylphosphonium and heptyl-
than those presently required for direct gly- triphenylphosphonium ions as well as ce-
co1production. sium salts.
In this paper we describe in some detail Prior disclosures of this reaction (Eq. (2))
the novel synthesis of vicinal glycol esters, include one preliminary report by us (12)
particularly ethylene glycol acetate esters, plus a more detailed communication (13).
from synthesis gas via homogeneous ruthe- In the latter case, evidence is presented
nium catalysis. Aliphatic carboxylic acids, for a mechanism of ethylene glycol ester
e.g., glacial acetic acid, act both as coreac- formation, catalyzed by unpromoted
tant (Eq. (2)) and as solvent for the CO hy- RUDER in acetic acid, that involves the
drogenation. Of particular note, enhanced intermediate formation of ruthenium-for-
my1 and ruthenium-formaldehyde adducts.
* For the previous paper in this series see Ref. (I). Our labeling experiments, extensive studies
101
0021-9517/82/070101-11$02.00/0
Copyright @ 1982 by Academic Press, Inc.
AU rights of reproduction in any form reserved.
102 JOHN F. KNIFTON
concerning the importance of cationic pro- the specific activity of the solubilized ruthe-
moter structure and size, the effect of co- nium catalysts were considered in this
reactant/solvent media composition, to- work:
gether with rate and spectral mea- (a) by use of other coreactant/solvent me-
surements, may be rationalized in terms dia;
of glycol ester formation via an acyloxy- (b) through modification of the ruthenium
methylene growth reaction. catalyst.
Summary data for the first approach are
RESULTS provided in Table 2. CO hydrogenations to
glycol esters utilizing ruthenium(II1) acetyl-
Glycol Ester Syntheses
acetonate solubilized in acetic, propionic,
During preliminary catalyst screening and trifluoroacetic acids (Expts. 7-9) indi-
studies, various ruthenium species, e.g., ru- cate there may be a correlation between de-
thenium dodecacarbonyl, acetylacetonate, creasing pK, and the quantities of corre-
oxide, and chloride, were solubilized in sponding glycol ester produced. As the
aliphatic carboxylic acids, such as acetic acidity of the aliphatic acid increases there
acid, under pressure of synthesis gas (l/l, is a comparable increase in yield of both vic-
CO/H,) for the purpose of generating ethyl- inal glycol ester and by-product methyl es-
ene glycol esters. Typical product distribu- ter. In the case of acetic or propionic acid
tions are illustrated in Table 1. Whereas as coreactant, we find no evidence for the
ethylene glycol diacetate is the desired presence of the corresponding esters of pro-
product, methyl and ethyl acetates are the pylene glycol, glycerine, or diethylene gly-
major by-products. Glycol diacetate pro- col. It may be noted, however, that ruthe-
ductivity and selectivity were found to be nium solubilized in certain other organic
sensitive to operating parameters such as (but noncarboxylic) acid solvents of moder-
syngas pressure ( I1 ), temperature (I I ), and ate pK,, e.g., o-chlorophenol (Expt. lo),
initial [Ru] (I I, 13), but glycol turnover does yield trace quantities of ethylene gly-
numbers for these syntheses (Table 1) are col.
low. Consequently, the generation of pre- A second approach to enhancing ethyl-
parative quantities of vicinal glycol ester by ene glycol ester yields and selectivity has
this technique remains difficult. been to add certain promoter species to the
Two avenues to substantially enhancing solutions of ruthenium catalyst. To signi-
TABLE I
Ethylene Glycol Diacetate From Synthesis Gas”
a Operating conditions: Ru, 2.0 mmole; HOAc, 25 g; 220°C; 430 atm constant pressure; CO/H2 (1: 1); 6 hr.
b Product yields determined from crude liquid product. Typical gas samples comprised of unreacted CO/H,,
(2% CO*, ~0.1% CH,.
VICINAL GLYCOL ESTERS FROM SYNTHESIS GAS 103
TABLE 2
Ethylene Glycol Esters from Synthesis GasD
a Operating conditions: Ru, 1.0 mmole; solventkoreactant, SOml; 220°C; 18 hr: 272 atm (1 : 1, CO/H*) initial
pressure; variable-pressure run.
* Products identified as methanol and ethylene glycol.
c Solvent composition: o-chlorophenol, 25 g; 2,4,6-trichlorophenol, 25 g.
d Solvent composition: acetic acid, 45 ml; water, 5 ml.
e Solvent composition: acetic acid, 45 ml; phosphoric acid, 5 ml.
TABLE 3
Glycol Acetates Formation-Effect of Promoter Structure-In
0 Operating conditions: RuCI, . HZO, 3.75 mmole; HOAc, SOg; 220°C; 430 atm constant pressure; CO/H,
(1 : 1); 18hr.
b A mixture of ethylene glycol diacetate and monoacetate.
c Product yields determined from crude liquid product. Typical gas samples are comprised of unreacted CO/
H2,5-20%COz,<l%CH,.
d Butyl acetate also present.
e Reaction time, 2 hr.
JOHN F. KNIFTON
TABLE 4
Glycol Acetates Formation-Effect of Promoter Structure-II”
23 RuCl,-1OCsOAc HOAc 15 11 49 10
24 RuOp-1OCsOAc HOAc 34 11 142 63
25 RuO,-SBa(OAc), HOAc 22 4.7 116 8.3
26 RuO%-1ONaOAc HOAc 15 1.9 69 20
a Operating conditions: Ru, 4.0 mmole; HOAc, 50 g; 220°C: 18 hr: 272 atm CO/Hz (I: 1) initial pressure; vari-
able-pressure run.
* A mixture of ethylene glycol diacetate and monoacetate.
ficantly improve the glycol ester yields the highest glycol ester yields achieved herein.
promoter need be (I I): The glycol acetate : methyl acetate ratio is
(a) a large cationic species; 1’: 8.7. Turnover frequencies may reach 9.5
(b) preferably a quaternary phosphonium x lO-3 s-l for the RuCl,-8Bu,POAc couple
salt or a salt of a large alkali metal ion. at 220°C and 430 atm total pressure (Expt.
Table 3 summarizes data from the screen- 22).
ing of a number of quaternary Group VB Certain alkali and alkaline-earth metal
salt promoters coupled with ruthenium(II1) salts are also suitable promoters for glycol
chloride in acetic acid coreactant/solvent. ester synthesis when coupled with ruthe-
Here the selective synthesis of ethylene nium in acetic acid coreactantisolvent (see
glycol acetates is demonstrated in up to 50 Table 4). The cesium acetate-ruthe-
mmole per pass. This is a near lOO-fold im- nium(II1) chloride couple in particular, pro-
provement in yield over the data provided duces the highest selectivity to glycol ace-
in Table 1 for the nonpromoted ruthenium tates (Expt. 23). In this case the glycol
salts, e.g., ruthenium(II1) acetylacetonate acetate : methyl acetate ratio reaches
alone (Expt. 2). 1 : 4.5. Glycol ester yields are substantially
Where the promoter is a quaternary, lower for the spatially smaller sodium and
Group VB salt of a weak, organic acid, e.g., barium promoters (Expts. 25,26).
an acetate salt, we conclude: Because of the operating pressures nec-
(a) Yields of glycol acetates are generally essary to effect these glycol ester syntheses
higher with phosphonium salts than with (II), no detailed kinetic studies have been
ammonium salts. Furthermore, the quater- undertaken in this work. However, it is
nary ammonium salts may be subject to clear from our productivity and yield data
some thermal degradation (Hofmann elimi- that the ruthenium-catalyzed glycol ester
nation, e.g., Expt. 17) during the CO hydro- syntheses with quaternary phosphonium
genation sequence. salt promoters are particularly sensitive to:
(b) Highest yields of glycol are realized (1) the nature of the cationic promoter
where the quaternary phosphorus is bonded species (see Tables 3 and 4);
to alkyl or a mixture of alkyl and aryl radi- (2) the ruthenium : cation mole ratio (Fig.
cals, e.g., as in the cases of tetrabutylphos- 1).
phonium acetate and heptyltriphenylphos- (3) total operating pressure, temperature
phonium acetate (Expts. 14,15). In fact the (11), and [Ra] (Fig. 2).
ruthenium(II1) chloride-heptyltriphenyl- The significance of these findings is dis-
phosphonium acetate couple provides the cussed infra.
VICINAL GLYCOL ESTERSFROM SYNTHESIS GAS 105
-i
Ru, m mole
FIG. 2. Ruthenium catalyst composition vs ethylene glycol acetate formation. Ruthenium catalyst
precursor: RuCl,-8BulPOAc : (CH,OA& 0; MeOAc, A. Ruthenium catalyst precursor: RuI
(CO),*: (CHZOAc)2, V. Operating conditions: HOAc, 50 g: 220°C; 430 atm constant pressure: CO/H,
(1: 1): 4 hr.
TABLE 5
Carbon-13 and Deuterium Studies
*
* CH2OOCCH
2CO + 3H2 + 2CH3COOH - ( *3 +2HO 2 (3)
CH200CCH3
co/H, + 3
CATALYST:
CD '":,,,
CO/D2 + CH3COOH
VICINAL GLYCOL ESTERSFROM SYNTHESIS GAS 107
catalysts to effect reaction, e.g., the forma- the case of ruthenium catalysis there are no
tion of ethylene glycol diacetate (Eq. (2)); known, highly charged, anionic ruthenium
(2) the substantial improvement in glycol species corresponding to this 1 : 8 ratio.
ester yields that may accrue from the intro- More likely the same ratio reflects changes
duction of large cationic promoters, partic- in the solvent media properties brought
ularly certain quaternary phosphonium and about by the addition of these high concen-
alkali metal cations. trations of phosphonium salts. Such a hy-
Tables 3 and 4 effectively summarize our pothesis finds further credibility in correla-
data concerning the importance of cationic tions between glycol productivity and [Rnl
promoter structure and size upon the yield outlined below.
of desired glycol acetates. We conclude that For solutions of Ru,(CO),, alone in acetic
for the alkali and alkaline-earth metal ace- acid, first-order dependencies of glycol
tate salts, the yields of glycol derivative in- diacetate and methyl acetate formation
crease along with cation size in accordance upon ruthenium concentration have been
with Eq. (5). reported (I I-13). In those cases where
Na < Ba < Cs. quaternary phosphonium salts are added,
(5) however, the yields of glycol diacetate in-
For the quaternary ammonium, phospho- crease more rapidly, and in a nonlinear
nium, and arsonium salts, however, the sit- fashion, with increasing ruthenium concen-
uation is more complicated. Factors other tration. Data in Fig. 2 illustrate this condi-
than just the charge/radius ratio are appar- tion for the RuCl,-Bu,POAc couple at a
ently important here in determining the constant RuiP mole ratio of 1 : 8. This new,
quantity of glycol ester produced. This or- nonlinear, dependence may well be due to
dering (Eq. (6)) suggests that these other
critical factors include:
(a) the nature of the bonded aryl and alkyl
radicals;
(b) the thermal stability of the quaternary
Group VB cation;
(c) the polarizability of the cation.
(Ph,P)2N < Bu,N < Me,N < Bu,P <
HpPh3P > Ph,P > Ph,As. (6)
Glycol ester yields are also particularly
sensitive to the initial mole ratios of ruthe-
nium to promoter. Figure 1 illustrates this
sensitivity for the RuCl,-Bu~POAC couple.
Incremental increases in Bu,P+ concentra-
tion up to a P/Ru atomic ratio of ca. 8 : 1 im-
prove the glycol acetate yields far beyond
that possible with ruthenium(II1) acetylace-
tonate alone (Table 1, Expt. 2). The opti-
mum Ru/P ratio for glycol formation is ca.
1 : 8 for this particular catalyst combination.
This same ratio is, of course, in direct con- I
2222
I
2136
I
2044
I
1956
I
1667
trast to published data for the homogeneous
rhodium-catalyzed synthesis of ethylene WAVENUMBERS
glycol (IO), where the optimum ratio of rho- FIG. 3. Typical product solution spectrum; ruthe-
dium to large cationic species is 1: 0.17. In nium catalyst solution, RuCl,-8Bu,POAc/HOAc.
108 JOHN F. KNIFTON
TABLE 6
Glycol Acetates Formation-Effect of Acetic Anhydride and Formaldehyde”
a Typical operating conditions: RuCl 9. xH,O, 3.75 mmole; HOAc, 50 g; 22O”C,430 atm CO/H, (1 : 1) constant
pressure, 18hr.
* Plus 189mmole MeOH; 59 mmole EtOH
e Solvent composition: acetic acid, 50 g; paraformaldehyde, 10g.
d Plus 238 mmole MeOH.
e Plus 461 mmole MeOH.
VICINAL GLYCOL ESTERS FROM SYNTHESIS GAS 109
tion-apart from thermodynamic consider- Methyl acetate would be formed via re-
ations-may relate to: ductive elimination of the ruthenium-acyl-
(a) the influence of acetate ion, as an aux- oxymethylene adduct (Fig. 4). Ethyl ace-
iliary ligand, upon the reactivity of the cata- tate, the other major by-product of this
lytically active ruthenium center; synthesis (Tables 1, 3, and 4), is generated
(b) its importance in the possible forma- through ruthenium-catalyzed homologation
tion of intermediate ruthenium-acyloxy- (22, 23) of the primary by-product, methyl
methylene species (Ru-CH200CCH3) acetate (Eq. (9)). Although ruthenium-cata-
(13, 19) during the CO-hydrogenation se- lyzed acetic acid reduction to ethanol, fol-
quence. lowed by esterification (Eq. ( IO)), has been
The sensitivity of glycol formation to the recently demonstrated (23) as an alterna-
acidity of the carboxylic acid coreactant tive source of ethyl acetate, in our synthe-
has already been noted (Table 2, Expts. 7- ses, route ( 10) is of lesser importance. This
9), but apparently Brgnsted acids of noncar- conclusion is based upon ethyl ester syn-
boxylic nature, when added as solvents, do theses conducted in the presence of substi-
not promote glycol formation (Expt. 13). tuted and higher-MW carboxylic acid co-
Aliphatic carboxylic acids clearly favor the reactants such as trifluoroacetic and
formation of glycol derivatives from syn- propionic acids (Id), as well as preparations
thesis gas (cf. data, Table 2), but their pres- starting with 13C-enriched acetic acid,
ence is not a prerequisite for selective, ho- where 13Cenrichment of the product ethyl
mogeneous, ruthenium-catalyzed, ethylene acetate appears only at the carbonyl carbon
glycol synthesis (Eq. (1)) (20). (22).
A possible mechanistic scheme leading to
CH3COOCH3 + CO + 2Hz +
the formation of ethylene glycol diacetate
and methyl acetate, the major by-product CH3COOC2H, + HzO, (9)
from syngas plus acetic acid-consistent CH,COOH + 2Hz+
with the data outlined so far-is provided in
Fig. 4. It involves initial conversion of a hy- CzH,OH = CH3COOC2H,. ( 10)
dridoruthenium carbonyl precursor (possi- Other potentially important intermedi-
bly a cluster species, viz. Fig. 3) to a
ates in ethylene glycol diacetate formation
ruthenium-acyloxymethylene adduct. Sub-
include coordinated acetate ester, or a de-
sequent migratory insertion of CO, fol-
rivative thereof, as well as ruthenium for-
lowed by hydrogenation would yield the ob-
my1 species. Although methyl acetate is a
served ethylene glycol diacetate product.
major by-product of glycol acetate ester
An observed dependence of glycol produc-
syntheses (Tables 1 and 3), CO-hydrogena-
tivity upon hydrogen and CO partial pres-
sures has been noted here for the RuCl,- tion experiments conducted with methyl ac-
etate as coreactant (Table 6, Expt. 30)
Bu,POAc couple (I I, 14), consistent with
yielded significantly smaller quantities of
this mechanistic scheme. The situation is
glycol derivative. We conclude glycol is
complicated, however, bgrcompeting ruthe-
nium-catalyzed water-gas shift (I, 18, 2/)
(via Eqs. (7) and (8)) that effectively alters Ii
the HdCO ratio during the course of glycol +“-CzO k !&20Ac = g”-~-c.,o*.
formation. co co CO
likely to be a primary product of ruthenium- with 136 atm of CO/Hz (1: l), and heated to
catalyzed CO hydrogenation. Ruthenium 220°C with agitation. At temperature, the
carbonyl cluster anions containing the co- pressure within the reactor is raised to 430
ordinated formyl group, e.g., [RUG atm by addition of l! 1 syngas from the large
(CO)&HO]- (24, as well as ruthenium- high-pressure reservoir. Further quantities
coordinated formaldehyde intermediates of gas are introduced as required during re-
(I.?), have recently been proposed. In con- action so as to maintain the pressure at 430
trast to the latter proposal, however, we atm.
find no enhancement in glycol ester forma- Upon cooling the reactor to ambient tem-
tion occurs upon the addition of either for- perature (lo-2O”C), a clear deep-red liquid
maldehyde, or a formaldehyde precursor, product is recovered. No solid fraction is in
to the Ru-containing acetic acid reaction evidence. The methyl acetate, ethyl ace-
solutions (e.g., Table 6, Expt. 29). tate, and glycol monoacetate and diacetate
fractions are recovered from the crude liq-
EXPERIMENTAL SECTION
uid product by fractional distillation in VCI-
Synthesis gas was purchased from Big cue.
Three Industries in various proportions of
ACKNOWLEDGMENTS
carbon monoxide and hydrogen. All ruthe-
nium derivatives, alkali and alkaline-earth The author wishes to thank Texaco Inc. for permis-
sion to publish this paper, Messrs. J. Cariker, M. R.
metal salts, as well as quaternary ammo-
Swenson, M. Townsend, T. D. Ellison, and D. W.
nium and phosphonium salts, were pur- White for experimental assistance and Dr. J. L. Jack-
chased from outside suppliers. All high- son for thermodynamic data.
pressure experiments were conducted in
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