TROUBLESHOOTING June 2003

1.1 G ENERAL M ACHINE O PERATION

MACHINE N OT RUNNING

Machine cannot be powered on.

• Check input voltage to machine (see "Electrical Service").
• Check main circuit breaker at top right of electrical cabinet; switch must be at the on position.
• Check overvoltage fuses (see "Electrical Service").
• Check wiring to POWER OFF button on front control panel.
• Check wiring to AUTO OFF relay to IOPCB.
• Check connection between 24V transformer and K1 contactor
• Check IOPCB (see "Electrical Service").
• Check POWER PCB (see "Electrical Service").

Machine can be powered on, but turns off by itself.

• Check settings #1 and #2 for Auto Off Timer or Off at M30.
• Check alarm history for OVERVOLTAGE or OVERHEAT shutdown.
• Check AC power supply lines for intermittent supply.
• Check wiring to POWER OFF button on front control panel.
• Check connection between 24V transformer and K1 contactor.
• Check IOPCB (see "Electrical Service").
• Check Parameter 57 for Power Off at E-STOP.
• Check MOTIF or MOCON PCB (see "Electrical Service").

Machine turns on, keyboard beeps, but no CRT display.

• Check for power connections to CRT from IOPCB. Check for green POWER LED at front of CRT.
• Close doors and Zero Return machine (possible bad monitor).
• Check video cable (760) from VIDEO PCB to CRT.
• Check for lights on the processor.

Machine turns on, CRT works, but no keyboard keys work.

• Check keyboard cable (700B) from VIDEO to KBIF PCB.
• Check keypad (see "Electrical Service").
• Check KBIF PCB (see "Electrical Service").

Constant E-Stop Condition (will not reset)

• Check Hydraulic counterbalance pressure, low pressure switches and cabling.

4 96-8100 rev G
 CABLE LOCATIONS June 2003

VIDEO & KEYBOARD PCB W/ FLOPPY DRIVE

P/N 93-1001A

VIDEO PLUG # CABLE # SIGNAL NAME " TO " LOCATION PLUG #

P1 860 LOW VOLTAGE POWER SUPPLY PCB ——-
J3* 700 KEYBOARD INFO. KEYBOARD INT. ——-
J4 ——- ADDRESS BUSS MICRO PROC. PCB ——-
J5 ——- DATA BUSS MOTIF PCB ——-
J10 ——- FLOPPY DR. POWER FLOPPY DRIVE ——-
J11 ——- SPARE N/A N/A
J12 ——- FLOPPY DR. SIGNAL FLOPPY DRIVE ——-
P13 760 VIDEO SIGNAL CRT ——-
J9 ——- RS422 B N/A N/A
J13 850 SERIAL DATA N/A J1

* Not used with Serial Keyboard Interface

328 96-8100 rev G