STEINEL) Description and Operating Jnstructions for the Horizontal Milling Machine SH4d Machine Serial No. LEG ILE Order No. BERNHARD STEINEL~ MACHINE TOOL FACTORY ‘SCH WENNINGEN/ NECKARSTEINEL This booklet is intended for use by the people who will operate and maintain the nachine. Careful study should be made of the instructions given here, the machine will then repay you by trouble free running and long life with consistently accurate results. Figures are not binding. tie reserve the right to change design, dimensions and weights. Installation The machine is despatched already assembled. Any damage to the machine, or loss should ve reported inmediately after arrival. The table handwheel should be put on in the correct position on the spindle and tightened. At the transport by means of a crane the machine should be hanged up. (Fig.1) The machine should ve-carefully levelled so that the table is horizontal in both rg directions and then grouted in. It is not usually necessary to bolt it to the floor. On the face of the colunn are four tapped holes (closed with grub screws). These are for mounting the Vertical W\"Liug attachment FVK 3 Dutting the machine into the operation fh The machine should be connected to a suitable 3 phase supply. (Pig.2) The machine is wired for Anschutabe a supply Cable aa foe ee after connecting the leads, the machine S—— should be switched on. The handle cn the changeover switch should be posed to the right position (Pig-3)STEINEL The milling spindle runs clockwise if the handle on the changeover switch is posed as shown. (Pig.4) . ring Spina Frasspindet oF Fa he direction of rotation can be changed with the changeover switch, With the on-off switch, the main motor and the coolent pump are switched. =< The end limit screws on the table must Seas not be removed. (Fig.5) End Limit Screws Fig. 5 Maintenance Proper care of the machine will enable its accuracy and efficiency to be maintained. The slides should always be kept clean. If play should develop, the taper gibs on table and saddle must be adjusted. The knee has an angle strip fitted with adjusting screws. Table, saddle and knee are provided with clamping levers or bolts, a safety device ensures that the table can be fed by power only when unclamped. ‘Also when the table is clemped it is impossible to engage the power feed, Positions of levers for selecting feeds and speeds will be seen on the plates fixed to the column of the machine, © the feed drive friction clutch is adjusted at the works but can be readjusted when necessary by Ty screwing down the locking nuts a and b. (Pie.6)STEINEL the following procedure should be adopted. Slacken off the locknuts (8), tighten locknuts (2) until the spindle play is 0,0006" (for speeds over 1000 r.p.m. corre~ spondingly more) tighten locknuts (8). Zo check bearing play, a dial indicator should be applied to the cylindrical portion of the spindle nose and the spindle then levered up to get the reading. When readjusting the radial play in the front spindle bearing Angeteen der Meduhr re opply the diol incicalor le 5 Is 197 | Fig.? Spindle with American 2 Slandard Tapers N30 Lubrication All lubrication points are fitted with nipples which should be fed with the oilgun supplied. Lubricate only with oil Lubricants end Lubrication instruction see Lubrication Chart. In the case of the milling spindle the oil must only be poured in up to the top screw hole marked "oil level". For the feed gear (remove belt guard) and reversing gear (at the table) the oil level can be seen through the sight glasses. After about 300 working hours the first filligg should be drai- ned, the gears flushed and refilled. This and all further fillings can be used for periods up to 3000 hours,ts 1e. TANISLS P SHS auyseW BSuNIW \eWUOZINOH ay) voy WeYD UOIeDIUqN76 Dimensions of Horizontal Milling Machine SH4 d Standard Model: orivel with single speec motor Drivel wih twesped many, pM BAEK ear Special Model: ovive with two-speed motor without back gear Jab lock Arbor suppert feed tipdog Belt guard ack gear lever aL vee belt Hand wheel te oN table movement Hi Hand wheet for Yj Feed drive and vert agjustment feed eters graain 0.001" ‘Hand wheel for” Reverse switcy qm) coolant pump teatetreerse Ceotant pan covers Srad.in 0001" sorermediate ‘On-ott san og ‘knee lock Vee belt Fuse box er cs Electric wire Floor plan — Tablet Motor lepm Hrs moor] is [32] 0] 80 | is wo] 1 [eo | 3 | 0 woo | 2 | 63 | 100 | 160 ‘2800 | 2 [125 | 200] 315 Todnve I, "todrive To every undérlined or non-underlined spindle speed there are six similar marked toed rates ‘Spindle speeds Spindle /American Standard Taper inch Table 7 Table dimensions inch 79x29 [ooo | 017 | core | ooze | ons | vost Table traverse. ‘inch 18 jooo1 | 0.003 | 004 | o006 | 9008 | o015s Spindle speeds orivenansm... rpm. Table1 Special pulleys giving halt ine above table faeus aio] Spindle speeds orive IL rpm Table3 [7apiey] Satan Table feeds toorive i ane inch Table2 Sar ; Table feeds to orive a Te Net weight lbs 1120 eee mat tbs rag C2 L2 [ie | eo [eco [race] zen [a0 Case dimensions inch 57x 49x45 [Tabled The machine can also be supplied with miling spindles Moree tapes "ss (evo? [econ [ouors [anne | onos | wavs Table feeds per revolution of cuter spindle Table feds per revolution ot cutter spindle Standard equipment : The necessary vee belts , two adjustable stops for vertical movement, ene outlet the table, two table feed trip dogs , the eit guard and ecolant pan covers, one milling arber 3/4" one setof spanners,, one cilgun, one lamp holder andone built in socket Extra equipment’: Overload switch for main motor chip tray Instead of eoolant pan covers, lighting, collets(theead 1/2"). Cooling equipment : Coolant piping and coolant pump Arbors V2" 8/a'-34"-T19"-1'Y4" and Shell-end milling arbors 3/4" Taper No 3. vertical-Milling Head FVK3; Vertical-Slotting Head StK 80, Direct-and Universal 0: Heads, Collet chuck lixtures and machine vices. th overload ewiter 14-11" only tor Morse BERNHARD STEINEL - Machine Tool Monufacturers SCHWENNINGEN /NECKARSTEINEL Schaltschema / Wiring diagram fir polumschaltbarem Motor/ for pole change motor Zoro uobynasuris sen amjousteny on usa Uonns j0-4o psziny2ssoyon, ding aduing any mE 001900 duing unirousezinyzevojoni amoussspusmumiog pppurds aime peouang, Usims a6uolp soa spuds Gu~— (STEINED) 9850 Orprpp R95 vay Sbhs dddny on nen hoes us am st (aw eM su os em ert at oH nt an 01 201 tf 01 IS uA \ \ AA \ \ re ee eee) (@ENTENS}ReeRR ES STEINELg Machine SH4d STEINEL Repair parts of the Horizontal Mi Keyway shot! aret Geor for keyway shot! Greaves nut Grooved out for row bor Drow Dit felt pas Bushing Grooved nut Tb 22) eywar enott Grooved 27 Threaded bushing Bushing fer scole ring Seale ring Ring for hond wheel Keywoy shaft Seale ring Hond wheel Shifting coup! Dise type ball bearing 51201 DIN 711 Beoring bushing Geor shott | Front bushing Front beoring bushing 9 spindle with Morse taper Nod Packing ring ° felt p03 [Stonderd topes N03} Large release slider “Intermed ng spingte with A | Tes! Beoring Clamping port Gear shit Lever Bushing her = Seaate : Shot! Tapered gib for soddle T Right-hond screw wheel vi 7} rae Spring for gear anitt Lever fermediots geor Shift lever po Intermediate geor Geor ahitt ever Beoring ise Pivat sere Contact dise Intermediote port for gear ved nut Driving ahott right-hand U erderng repair ports please give Machine No Port Neond Hemejing Machine SH4d STEINEL Repair parts of the Horizontal M Fig Group Pa Nama Fig GrowplPotnal Name | 123) sear Is une | 190 | Sleeve 124 | Geer box — — © | Ww 126 | Internat geor st 36 Tobie | 193 | Gear shift por! 127) Block 38! Seddie —— ts T | 82] Knee 130 | 65] Clomping part 3 I [gt je] sis 122] bog bushing Steet bong ' 123 | Bearing bunng Leo serem complete with nat $2 Screw I Nut Broke cise (168 oistance bushing on wheel 147] Pultey Ring ype bali bearing 16003 O1N 625 Stretening pulley 5@| Pressure spring etching pulley 71 | Grooved nut (32 boli bearing 3200 OINS28 scale ting 6 i fond wheel | 1608 Grooved nut 153) Tet [1G intermedi 154) 115 Ring type Bell Beoring 16002 O1N 625, 155 16 onle 188. Geor shi 157. Coupling gear . Ring tyee boll beoring 16004 DIN 625 159 . Intermediate ring 160 ering repeir ports please give Mocnine Na,Palt Ne and NameSTEINEL * Jinstructions fcr operating the Vertical Milling Attachment FVK3& Inisinatuclion atett is determinea to the opeotor et (OT EINEL, this Milling Attachment. Jt is important to consider the few points of this instruction mounting Flonge Dowsi in 13 Seinate of She Mounting the head ping Before fitting the head ol grease tt must be removed. The four s2 M1215 on the foce of the machine ws column should be removed ond the mounting face cleaned, also the dowel pin hole 13. mm diam Ft The mounting flonge is pushed maceint Tes Bolts mide a Fg? AAAS ons ‘ot. oi einige Fig “Fig over the spindie centering ring ofter inserting the dowel pin, the four Alten scraws must be inserted and tightened. The driving gear @! is placed over the spindie nose and after inserting the driving plate is pulled back into position by tightening the draw bar The milling head can now be placed over the mounting flange; the four tee bolts inserted and nuts gently tightened A test must be moae ond the head set to the exact vertical position, afterwards tightening the nuts firmly. Fig.2 The zero position on the mounting flonge must be set to coincide with the setting line on the head Figs Lubrication A nipple, is provided on the top cover for lubri- cating the spindle gears. Some oi! should be put in here with the oil gun before ond during the running of the spindle The aperture marked , Oil” on the left hand side of the head is for oiling the driving gears. Before dismantling the head all oil should be drained off by removing the drain screw. Fig. Use oil of ca. 55 SSU and 210°F as ESSTIC 50 of the E550 Standard Oil Co. or an equivalent product, | | | |~ a Dimensions of the Milling Head FVK 3 srber Raeaut Nat, Oram Bap 6s" 01 damage Sexe » Ww - Spindle taper MI No Speeds (withregarato the speed Fatio 1:16 Cto the high speed) of he milling spindle. SH4) Net wei ght bs. 92 Gross weight lbs. 130 Size of cose We 18x 22" Standard equipment: tdriving plate, !draw bar, 4 tee bolts for swivel mounting of head, 4 Allen screws M12x 35 for mounting flonge, Tdowel pin 13x 45mm We reserve the right to change designs, dimansions ong weights.ae Ersatzteile zum Fraskopf Repair ports of the Milling Attachment STEINELSTEINEL Repair parts of the Vert. Milling Attachment FVK3 . PortNo | Name 251 Spiral gear 282 Ring type ball bearing 6205 DIN625 253° | Geor shaft 254 | Bushing for beoring 255 | Ring type ball bearing 6005x DIN625 256 Bevel geor 257 | Ring type nut 258 | Distonce ring 259 | Gear shaft 260 | Distance ring 261 | Bevel geor 262 Spirot gear 263 Spiral gear 264 Flonge for Vertical Milling Attachment 265 Distonce ring 266 | Ring typetoper beoring 32207 DIN720 267. Dog,complete 268 Draw bor for Vertical Milling Attachment 269 | Nut for loosing the tool 270 | Grooved nut 271 Cover 272 | Spiral gear 273 Ring type cylindrical becring WUL 30 DIN 5412 214 Closing ring 275 Housing 276 Milling spindle 277 Grooved nut 278 =| Ring for ball bearing 279 | Intermediate ring 280 | Disc beoring 51108 DIN 711 281 Bearing bushing 2862 Bushing for ball bearing 283 Grooved nut 284 Grooved nut Jf ordering repair ports please give Part No. ond NameHORIZONTAL MILLING MACHINE lig Machine with FVK 3 Vertical Aachen! A. wide variety of ming operations can be carted ou on he STEIN EL SH 4d Horizontal Ming Machine is sited to individ, batch or mots production i Caan fee ea eee am teem eae ee ch cliy of workcrbi, The SH 4d Horizonol Ming Mochine is produced in two versions Stendard Modal Drive Il with sgl speed motor Dive IV with twopeed motor Speciel Medel Drive Il wth two-speed motor bel rive to spindle, peed 160 Io 3150 rpm. Feed: The table has longitudinel power feed engaged by a directional lever and con also be moved by the handwheel cd screw: Verical nd eros lock is provided to prevent the feds bsg engoged wilt he table is ocd. Shinde Bearing: The spindle hos @ No.3 Morte Tepe hole end on Models ler Vis cared in pin bucring ot th tem atta el asi flana Gt Sra re proved Sta wo wor (On Medel | mehines the The wos on he fle saddle and knee are provided with adjustable taper gib fo compantote for we. Addtonolequipmant: Indes FVK3 Vertical Aocment ond SIK0 Sling Hed. Both con be swivelled 45 et or right ‘aed gray econ the versity ef Ihe’ etn With geared final drive, spindle speeds from 32 to 1250 r.p.m. fore by screw ond hand wheel only. The toble can be clomped os required, on inter- le is mounted on roller beorings ot front and rear. BERNHARD STEINEL - MACHINE TOOL MANUFACTURERS . SCHWENNINGEN/NECKAR (GERMANY)Sra feet (eran Foe lucna Wh gerioae Tob eg” tepon Gum Outen Toe ea” tent Unt pr Spl nos Sen / S Me Coouot Fx Cnet Nonwoven fdas Succ aa Ke Sle vor pon erate reve es pen ~ Bock view of mochine without belt guard a Spindle / American Standard toper . No. 30 5, it i ‘ wig Howe fy “ Tobie rovers 7 ‘ Net weight ibs 1120 sv" VN TY oat neh re the Slee Coa dmatons Then Sates Selscaeeer tha be uopied wi etna - inseam eee Toble Floor lan Spindle : 7 5 Spin = marie 1] ©] 4 | © [penne with single sp oe Keetee 2 [is [| as | eo | oo | ra TW wih opeod Toorzen |__| s2e0 [save | ooo | sso) ooo ses re! vwcoznoo | 2 [eaves |ronz0] 1031550500] een |e Toble feeds in inches ‘hie or yellow norked spindle eeed] aw | oor? | oni [om | om | ane per revolution of cutter spindle there ore ily marked feed res, cu | ame | oo Speci ply giving hal the above abe Teed oso ile speeds "7 oe Seine vowed with direct drive to spindle i tom [nro Rares a Wik essed rave | 2 [22] = | | | rom | oo sis | so | ow | a0 | 00 | a5 Table feeds in inches per revolution of cutter spindle [eon rates to every spinal spend ees) Standard equipment: One motor, the necessary vee belts, two adjustable stops (one swing type) for vertical movement, ‘one outlet pipe af the table, two table feed trip dogs, belt guard and coolent pon cove spanners, one oilgun, one lomp holder and one builtin socket. Extra equipment: Overload switch for main motor, chip tray instead of coolant pen covers, lighting, calles (thread '"). Cooling equipment: Coolant piping ond coolant pump with overload switch Arbors Vi=th—%e~"e-1" ond shellend milling arbors 3—1~1"/«" only for Morse toper No. 3, Vertical milling ‘attachment FVK 3, verticol slotting attachment SIK 80; direct ond universal dividing heods, collet chuck fixtures and machine vices one milling erbor %4", one set of 5 Fm 11 €/ 100/268 We cater he ight fo ce ond weight