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  • Tube Bundle Extraction and Transporting

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    jay nath
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    Heat exchanger tube bundle removal

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    Tube bundle extraction and transporting (1)

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    Heat exchanger tube bundle removal

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    43 views22 pages

    Tube Bundle Extraction and Transporting

    Uploaded by

    jay nath
    Heat exchanger tube bundle removal

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 22
    Tube bundle extraction and transporting ‘After having carried out al the operations forseen in the testing, ‘phase and having excluded any possibilty of partial reparation On site, or itis simply necessary to wash the bundle, its necessary to remove it from the shell For this purpose Maus Italia has developed a complete series: Cf tube bundle pullers which fal into two categories, AERIAL and SELF-PROPELLED, which are available for ON-SHORE and OFF-SHORE operations ,on request, with special preparation for operation in dangerous classified areas, ‘The AERIAL type, designed for use with the help of a ee Neem crereme nts eee ne eeeacan Saas ‘The SELF-PROPELLED type has the ‘advantage of not needing a crane but clearly has a more determined and ; limited range of use. Let's examine them in detail Mef express + Mammut (on-shore) “The quick hooking aerial tube bundle puller is produced in various sizes for tube bundles up to {95 T (143300 Lb) and lengths up to 12,5.m (41 1). ‘This madel works Welln combination with the absolutely ‘new Mammut tube bundle transporter, suitable for pic transport to the work bench for washing on workshop. Mef express NAVY (off-shore) &) 2 ‘Aerial bundle extractor, suitable for ocean platforms and FPSO installations. This isa special version of the Mef espress, designed and manufactured for meeting the specific needs of safety and off-shore maneuverability. Specific construction solutions are assessed case by case depending on the motor drive and limitations, (of weight and size). (One of these IMIVY solutions envisages the separated Van Motor drive unit including one converted diesel engine (Explasion-proof), assembled on a ‘self-propelied trolley. Mef mobil (on-shore) Solf-positioning remote controlled bundle puller for extraction, hoisting and movement of tube bundles. “This tube bundle puller has been designed for cases of dificult access.It is completely self-sufficient, as is presented as a global solution in petrochemical plants for the extraction and transportation of tube bundles. Mef mobil NAY (off-shore) Solf-positioning remote controlled bundle puller for extraction, hoisting and movernent of bundles on platforms and FPSO. This special version of the Mef mobi is available in different sizes and also designed taking into consideration the possibilty of maneuvering on board. Ithas two parts (lke the Mef Aerial NI), one operative and the other for ‘control, consisting of the hydraulic unit powered by an ‘explosion-proof version of the diesel motor, installed on. a self-propelled trolley. ‘Mef truck, thanks to the original project of = the telescopic rotating column, allows the quick puliing/insertng of the bundle. L] ‘Once the truck is positioned, itis easy and quick to lift the extractor and to proceed with the extraction. This system is particularly advised for the ‘maintenance companies which operate continuosly inthe petrochemical plant field Mammut bundle transporter This specially designed machine provides a brilliant solution to the problem of moving tube bundles inside installations from LE = ‘the point where they are extracted to the washing area or the workshop insie the installation, eliminating the Use of trucks and mobile cranes and speeding up considerably the loading | {and unloading operations carried out just a few centimeters from {ground level in complete safety. Aerial bundle ctors (on-shore) Quick hookin: Mef expre tubs bundle puller ‘ef express tube bundle pulie isthe quick hooking version ofthe already existing ‘Mef model. Ithas been entirely designed and manufactured by Maus ltl for Gael” Bathe maintenance of heat exchangers tube bundies in petroichemical plants. The Ae E hydraulic hooking ofthe tube plate makes it possible fo quickly inset and a = ill out the tube bundles when the refineries are at shutdown with a ‘consequent work time reduction “The great soliciy and sturdness ofthe structure as well as the innovative improvements make this machine extremely reliable ‘Met express pulle is proposed in different standard dimensions ‘according to the weight, the length and clameter of the tube bundles. A Portable Console enables the remote control of al the operations with ‘consequent reduction inthe personnel and increase inthe final safety margins. In the diesel version a console with wireless remote control is available. It's supplied with diesel or pneumatic motorization. ‘The Mof express tube bundle puller, which already ‘ives good performance in the basic version is supplied on request with a series of very interesting optional features ilustrted in the next page. re cae Easy to operate Tested solidity Performing and reliable (lifting test) = OMS) os Affordable prices Bundle extractors can be supplied with Diesel engines or air motors. Motors executions suitable for hazzardous classified working area are available on request (complete with Atex conformity declaration. Customized executions tnost pect eouremetis fornia customer Surin a ncescay spec ra : suiting ln docs / Srawings calcuations) ia Bundle dimensions 1300 65 TubeshestOD. Drm] 1900 Length mm 6500 6500 7500 | 6500 7500 | 6500 7500 10000 7500 10000 | 10000 12500 aie Maxiitting capacity () +] 1015 | 1825) | 22033) | 95625) | 35625 | 450675) | 051075) * ef mnanaiere 1300 1600 1700 2000 2000 2200* 2500* 5 6575 6575, 6578, 100 75 —~100_, 100125 width Tm | 1600 200 7080 7300 2300 2300 3000 Height Hm | 2000 2500 2600 2200 000 900 3650 Length Loom 7800 8100 9100 | 8100 9100 | 8100 3100 11600 9100 11600 | 11600 14100 Height (moto) Hm om | 2150 2280 2250 2250 2280 Weight xo | 4950 | e200 e400 | e800 e700 | aso asoo | 10aco | 12000 1400 | 16000 1500 *% Pulling max speed mina] 2.5 25 25 20 20 20 15 Puling force = 3800mm (138) on request! Front view of . the bundle | Sup, hydraulic extraction with Motor group | trolley and heat bundle support Hydraulic unit exchani trolley and changer lectric system Blocking system hydraulic vice Tengih mm & Diameter D mm « Max iting capacty } T Lb Performances 50 (110200) 266) Self propelled bundle extractors (on-shore) __ ‘The main operations are shown below in sequence. proach Approximate i to about 0,5mi 2 4hydraulic feet to stabilize the puller Servo-assisted positionin. 3 and hoistin ie 2 Y max= m (165”) Zmax = 1500mm (59”) Servo-assisted positionin # up to X max = Zoom ey 5 Shell blocking Trolley feedin. 6 Fastehing to Yebolts Pull with cable joo onus Trolley re-approach with cabie lease 7 Hooking up for extraction and support Pulling and support wi independent 8 hydraulically controlled trolleys End of pulling 9 Shell release 10 Lowering of bundle 17 Release of 4 hydraulic feet 12 ___ Towards the maintenance area oases bl Self propelled bundle extractors (off-shore) Mef mobil navy contoied orextecton. hosing and movement of tube bundles Re eee Minoan eb eos ce ne RL loa Bele sepa gerry et ae enn one Pace Pesca ea eae weer one aren epee tay mene tim Ar Fes eesea aero teneer e epson este ee nO Sar aston trae \\X\J application, the dimensional details of the Mef NY Sten aa cnt oe eae ns in charge of the project in a spint of the closest collaboration. E LL LEM. ev eorene | Performing and reliable Fe, yy Customized design oma SSD ~Serpostionng armen supplied Motors executions sabe forhazzardousclassiied fer tila ose rate cto oe Ws Alec caer oct Customized executions Maus ($0 9001 cortifed) can suppl also cusiorzed bundle pullers to meet special requiments rom the customer (Submitting al necessary docs / drawings / calculations). } . ae =i SS = e NY ~ Hydraulic control 1 ee itt. = BY Lom ‘ xed fo i _— oy [ i i ‘ i QW Blockir item “enue Po = = e 9 ‘ i y ! Main carriage Ga Advanced 7 i design Crawler trucks fj ~ Truck mounted tube bundle puller Completely indipendent tube bundle puller assembled on the truck ‘Mef truck, thanks to the original project of the telescopic rotating column, allows the quick. pulling/insering of the bundle, ‘Once the truck is positioned, itis easy and ‘Quick to lft the extractor and to proceed with the extraction This system is particularly advised for the maintenance companies which ‘operate continuosty in the. petrochemical plant field Quick pulling Performing and reliable Self propelled completely independent 2Ft —— Up to 7000 mm 22.97 Ft =~ 600 mm Main features ‘Met truck positioning Hydraulic stabilizers Olzodynamic stricture with 6 telescopic indipendent arms Rotating telescopic column Complete iting system assembled on tivust bearing and having ait stroke ‘of 6400mm (2 F600 + 7000 mm (2523 1.90" column rotation is permiting the positioning ofthe extractor on the sare ‘x8 of the bundle (working positon) Extractor frame The extractor rama is assembled on the iting fork and itis longitudinally mouved by two double effect hydraulle cylinders. Pulling/pushing Manual trolleys ‘They grant a safe support during the ‘extraction/nsertion ofthe bundle. Pulling/pushing trolley Bundle extraction on both truck sides thanks to the frame design and especialy {hanks to the main cariage (compiete ‘with anchoring plate on both sides) design with capacty of puling/pushing on both sides Controt Proportional remote control Control on working operations by racio remote control wireless system. Manual commands Emergency push buttons command, Truck mounted tube bundle puller Technical features Smax 4000.m™ for max lifting capacity () 20 T / 44000 Lb — p 2Max 1800 mm enn Max 70,8" = 3985 mm 13.0 Ft "Bundles dimensions and max TubeshestOD. «Dm ~——*| 1600 708 Length mm | 7500 | 246 Maxiting capacity (} = T =| 20 | 44000 Mef truck is supplied with: ‘Overall dimensions 5 ared weight 1800 VOLVO FM13:960 8x4 % Truck wieth Tom * | 00 | 82 - % Height Hom | gms | 130 iss % Length Lo nm om | t0sg0 | 957 Seeman) Weight "ow | 2900 | 72500 aoe D198 13 tre inline 6 cyinder Sa nan turbo charged So 1800 inlreooircesel f__workang copackies___=_ Max power HK Ledge Smax mm | 4000 | 13.2 1360 HP (270KW) aie Pundit. (minima Hutte mm | 50/6050 ' 72550 ‘at 1400-1800 rpm Pulling max speed minin Pmin] «2 | BE or Pulling/pushing fore

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