Interactive Hydraulic Schematic 800S, 860SJ, 680S, 810SJ

31215431-B (07/2018) 0300182743 and

Swing Drive

Tele Cylinder
B300001328 to Present

Rotator Assembly
Steer Cylinders

Platform Jib

LF R
Lift Cylinder FRONT C2 C1
CYL. Slave Cylinder

V1
M3 V2 ATM V1
X ATM

T E

V2 V1
M1
X
B A Platform Jib
0.062 orifice
ATM Platform "Optional"
RT
Rotator
FRONT V2

RIGHT
CYL.

LEFT
Platform
Level

3 2 P

RIGHT

LEFT
M4
X

MD M2 1

X X X L2 L1 R2 R1 J2 J1

2 3 M2 4 5 6 7
WARNING: 1
1700 M
Before the "MD" port plug is PSI
M3
removed, "THE BOOM MUST BE
SUPPORTED." 1700
PSI

S2 S1 S2 S1 S2 S1
S2 S1
S2 S1

T3 CV1

2500
PSI

S2 S1
LS
P 0.070
T2

P3 P2 T

Platform Control Jib Control

Main Control Valve Valve Optional
P1 M1
Valve T1

Pressure Filter
5 Micron Absolute
W/ 100 PSI BYPASS

X
2600 psi
179 bar

APU RETURN FILTER IN TANK

13 MICRON ABSOLUTE
B W/ 43 PSI BYPASS

ENGINE
Auxilary Pump
0.74 gpm (2.8 l/m) L1
at 2500 psi (172 bar) L2 S
at12 volts & 174 amps
Variable Load Sense
Pressure Comp Pump
2.74 cu in (45cc)
1800 rpm = 20.5 gpm (77.6 l/m)
Low Pressure stand by: 400 psi (27.5 bar)
Hi-Pressure stand by: 2600 psi (179 bar)

NOTE: To activate the hydraulic circuit, select

the functional arrow on the decal.
Suction Flow
NOTE: To activate drive function, select drive type (4 wheel or Pump Flow
4 Wheel Drive
2 wheel), then select speed (rabbit or turtle), then select
direction of movement.
LEGEND Return Flow
Reduced Pressure
2 Wheel Drive
Sheet 1 of 3 Pilot Flow
1001167259-B 31215431
Copyright © 2018 JLG Industries
 Interactive Hydraulic Schematic 800S, 860SJ, 680S, 810SJ
0300182743 and
A B
B300001328 to Present

C VARIABLE PISTON MOTORS

DISPLACEMENT
40cc (2.43in3) MAX
22cc (1.347in3) MIN.

DRIVE PUMP

CHARGE FILTER,
5 Micron Absolute
REVERSE W/ 50PSI Bypass
PORT # 5
B

PORT # 6

Traction
Manifold 2
PORT # 5

4 D

C
FORWARD A

11 12

C
X

PORT # 7

B A ROTARY OIL
COUPLING PORTING

PORT # 2

REAR DRIVE BRAKES

Swivel PORT # 1

Port #5 Galley
Reverse

Port #6 Galley
Forward

Port #7 Galley
Case Drain
B S

RAM CYLINDERS

T
2SPD / BRAKE VALVE

ORIFICE
.028

FOR REF.
CYL. 1001154258
VALVE 1001117372

Page 1

Sheet 2 of 3
1001167259-B 31215431
Copyright © 2018 JLG Industries
 Interactive Hydraulic Schematic 800S, 860SJ, 680S, 810SJ
0300182743 and
B300001328 to Present

6 7 2

LEFT FRONT
B A DRIVE MOTOR
4
LEFT REAR A B
8
DRIVE MOTOR C
CV1 CV7, CV8, PP1

CV3 CV5 C
OR1 FD2 FD3

FD1 OR2 OR3

CV2
CV6

REAR
3 OR4 CV4
10

AXLE 5 11 12 9 13
FRONT
AXLE

DRIVE BRAKES

DRIVE BRAKES

C C

RIGHT REAR A B PORT #5

PORT #2
PORT #7 PORT #6 SWIVEL PORTING B A
PORT #1 2-SPD PORT #7 RIGHT FRONT
DRIVE MOTOR REVERSE SHIFT
CASE DRAIN FORWARD
DRIVE MOTOR
VARIABLE SPEED
PISTON MOTORS VARIABLE SPEED
35cc (2.13 in3) MAX DISPLACEMENT PISTON MOTORS
10.5cc (.64 in3) MIN. DISPLACEMENT DRIVE PUMP 35cc (2.13 in3) MAX DISPLACEMENT
DISPLACEMENT 46cc (2.8 in3) 10.5cc (.64 in3) MIN. DISPLACEMENT
CHARGE PRESSURE 28 bar (410 psi)
CHARGE PRESSURE DISPLACEMENT 13.9cc (0.85 in3)
DIFFERANTAL RELIEFS 280 bar (4060 psi)

B
Swivel
Port #5 Galley
Reverse

Port #6 Galley
Forward

D
N CHARGE FILTER
Port #7 Galley
C
Case Drain A

B S
RAM CYLINDERS

P
T

2SPD / BRAKE VALVE

ORIFICE
.028

FOR REF.
CYL. 1001154258
VALVE 1001117372

Page 1
Sheet 3 of 3
1001167259-B 31215431
Copyright © 2018 JLG Industries