Miu X5 en

x5-uk-ed5 17-09-2009 14:53 Pagina 1
Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/ DIN - 48 x 96
8
ASCON spa
X5 line c
User manual • M.I.U. X5 -5/09.09 • Cod. J30-478-1AX5 IE
ISO 9001
C e r t i f i e d
ASCON spa
via Falzarego, 9/11
20021 Baranzate
(MI) Italy
Fax +39 02 350 4243
http://www.ascon.it
e-mail info@ascon.it
x5-uk-ed5 17-09-2009 14:53 Pagina 1
Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/ DIN - 48 x 96
8
X5 line c
X5
I1 I2 I3
45.80
50
45.80
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Information
c Please, read carefully these instructions before proceeding with the installation of
the controller.
Class II instrument, real panel mounting.
NOTES
This controller has been designed with compliance to the European Directives.
ON ELECTRIC
SAFETY AND Consult Declaration of Conformity for further details on Directives and Standards used for
Compliance. Declaration of Conformity of the controller can be found in the file:
ELECTROMAGNETIC ASCON_DC_G2.zip
COMPATIBILITY downloadable from our web site:
www.ascon.it
To downloadad the file:
Select: Download/Documentation, and fill the table with:
- Typology Manual
- Type: All
- Language: All
- Code: GAMMA2
Click: SEARCH and
- Download the file: ASCON_DC_G2.zip.
The device has no user serviceable parts and requires special equipment and specialised
engineers. Therefore, a repair can be hardly carried on directly by the user. For this purpose,
the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the B sign, at the side of the note.
2
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Table of contents
TABLE OF CONTENTS
1 INTRODUCTION.............................................................................................................page 4 5 DISPLAYS..................................................................................................................................page 53
1.1 PRODUCT CODING..........................................................................................page 5
6 COMMANDS ........................................................................................................................page 54
2 INSTALLATION .................................................................................................................page 6 6.1 COMMANDS FROM KEYBOARD ........................................................page 55
2.1 DESCRIPTION.........................................................................................................page 6 6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
2.2 OPERATING CONDITIONS ...........................................................................page 8 6.3 COMMANDS FROM SERIAL COMMUNICATION
2.3 INSTALLATION ........................................................................................................page 9 (PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)
3 ELECTRICAL CONNECTIONS ................................................................page 10 7 SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59

3.1 TERMINATION UNIT .........................................................................................page 10 7.1 PROGRAM ORGANISATION .....................................................................page 59
3.2 CABLING LAYOUT.............................................................................................page 11 7.2 OPERATING CONDITIONS ........................................................................page 60
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12 7.3 PARAMETERISATION - PROGRAM MENU ................................page 62
7.4 PROGRAM STATUS DISPLAYING.........................................................page 64
4 OPERATIONS ......................................................................................................................page 22 7.5 RUN/STOP OF A PROGRAM .................................................................page 65
4.1 KEYS FUNCTIONS AND DISPLAY .......................................................page 22
4.2 DATA SETTING.......................................................................................................page 24
4.3 CONFIGURATION ................................................................................................page 25 8 TECHNICAL SPECIFICATIONS .............................................................page 69
4.4 PARAMETERISATION .......................................................................................page 34
4.5 PARAMETERS .........................................................................................................page 42
4.6 ACCESS LEVELS .................................................................................................page 50
3
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1 - Introduction
1 INTRODUCTION
Resources Operating mode

POWERFUL FEATURES
AND A WIDE RANGE Memory Chip Control Alarms Retransmission
OF FUNCTIONALITIES Data copy/Data store
(option)
Congratulations for having Main universal input (option) PV/SP/OP

chosen these universal PV OP1
1 Single OP1 OP2 OP3 OP4 OP5 OP6
controllers. They are the best 2 action OP5 OP1 OP2 OP3 OP4 OP6
Auxiliary input OP2
result of our experience in Split
AUX 3 Range OP5 OP6 OP1 OP2 OP3 OP4
designing and manufacturing OP3
of smart, powerful and high Digital input IL1 4 OP1 OP2 OP3 OP4 OP5 OP6
reliable controllers. IL2 OP4 5 Double OP1 OP5 OP2 OP3 OP4 OP6
IL3
The process controllers of the 6 action OP5 OP2 OP1 OP3 OP4 OP6
OP5
X5 series have been designed
7 OP5 OP6 OP1 OP2 OP3 OP4
for the industrial environment, OP6
are provided with a complete (option)
8 Valve OP1 OP2 OP3 OP4 OP5 OP6
set of functions, as a true X5
Setpoint Fuzzy tuning with automatic selection Continuous tuning
universal instrument.
One shot One shot Adaptive
Auto tuning Natural Frequency
They can be used as Digital inputs (IL1,IL2 or IL3) functions
Controllers-Programmers with (option)
4 Setpoint profiles of 16
segments. Modbus RS485 Master
link to other instruments
(option)
Modbus RS485 Slave

Parameterization Supervision
(option)
4
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1 - Introduction
1.1 MODEL CODE Line Basic model Accessories

Model: X5 – A B C D – E F G 0
The complete code is displayed Basic product code Power Supply Colour
on the instrument label. Outputs User manual
B C D Serial + mathematical package (MP) Setpoint
The information about product
coding are accessible from the Options
front panel by mean of a partic-
ular procedure described at sec- Power supply A Options D
tion 5.1 page 53. 100...240Vac (- 15% + 10%) 3 None 0
X5
24Vac (-25...+12%) or Frequency input 1
Note: 5
I1 I2 I3 24Vdc (-15... +25%) 2nd SSR drive/analogue
[1] Not available with split range 4
45.80
output (OP6)
control mode
Frequency input + OP6 6
Outputs OP1 - OP2 B
Relay - Relay 1
Instrument label
50 Triac - Triac 5 Setpoint Programmer [1] E
Not fitted 0
45.80 Serial Communications
None
C
0
4 programs with 16 segments 4
Mathematical package (MP) 1 User manual F

P/N : X5-3150-0000
CONF : RS485 Modbus/Jbus Italian/English (std.) 0
SLAVE + MP 5 French/English
S/N : A0A-9919/0013 1
V~(L-N) : 100÷240V 50/60 Hz - 5W RS485 Modbus/Jbus German/English 2
SLAVE + MASTER + MP 6 Spanish/English 3
PROFIBUS DP SLAVE
+ MP 7
Front panel colour G
RS485 Modbus/Jbus Dark (std.) 0
SLAVE + PROFIBUS + MP 8 Beige 1
5
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2 - Installation
2 INSTALLATION 2.1 GENERAL DESCRIPTION
IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Installation must only be carried out by
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
B Product code label

To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
Mounting clamps
in a cubicle.
Sealing front panel gasket
Front panel
IP65 protection
EN 650529 (IEC 529)
6
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2 - Installation
2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT

48 mm 65 mm min
1.89 in 2.56 in min
96 mm
3.78 in
113 mm min
4.45 in min
10 mm max. 10 mm max.
0.39 in max. 0.39 in max.
3.62+0.031 in
92+0.8 mm
110 mm
4.33 in
45+0.6 mm
1.78+0.023 in
7
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2 - Installation
2.2 ENVIRONMENTAL RATINGS B
Operating conditions
M Altitude up to 2000 m
T Temperature 0…50°C [1]
%Rh Relative humidity 5…95 % non-condensing
Special conditions Suggestions
M Altitude > 2000 m Use 24Vac supply version
T Temperature > 50°C Use forced air ventilation
%Rh Humidity > 95 % Warm up
P Conducting atmosphere Use filter
Forbidden Conditions D
UL notes
C Corrosive atmosphere
[1] Operating surrounding temperature

0…50°C
E Explosive atmosphere
8
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2 - Installation
2.3 PANEL MOUNTING [1]
2.3.1 INSERT 2.3.2 INSTALLATION 2.3.3 CLAMPS 2.3.4 INSTRUMENT

THE INSTRUMENT SECURING REMOVING UNPLUGGING B
1 Prepare panel cut-out; 1 Fit the mounting clamps; 1 Insert the screwdriver in the 1 Push and
2 Check front panel gasket 2 Push the mounting clamps clips of the clamps; 2 Pull to remove the instrument.
position; towards the panel surface to 2 Rotate the screwdriver.
3 Insert the instrument through secure the instrument. Electrostatic discharges can
the cut-out. damage the instrument.
1
1MΩ
1
Before removing the instrument
the operator must discharge
himself to ground.
1
2
3
2 1
2 1
UL note 2
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure. 1
9
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3 - Electrical Connections
3 ELECTRICAL 3.1 TERMINAL BLOCK [1] B

CONNECTIONS Rear 5.7 mm
1 13 25 terminal 0.22 in
cover
DP 1 13 25 L
2 14 26
(master)
Cable size
RS485
RS485
(Slave)
Profibus
DN 2 14 26 N 1 mm2 [2]
DG 3 C 15 C 27 3 0,5 15 27
Nm
VP 4 16 28 NC
5 17 POT 29 C OP3
35 screw terminals M3
4 16 28
LOGIC
INPUT
1
6 18 0% 30 NO
2 REM Option terminals
7 19 31 NO 5 17 29
3 OP1
8 20 32 C Holding screw 0.5 Nm
OP5
OP6
(option) OP2
9 21 33 NO 6 18 30
A
IN1
10 22 N/C 34 NO Positive screw-driver PH1
b RTD IN2 OP4
11 23 (option) 35 C 7 19 31
TC B 24V—
Negative screw-driver
12 24 36
OUT 0.8 x 4 mm
mV/V/mA
8 20 32
Terminals
9 21 33 Pin connector
q 1.4 mm - 0.055 in max.
10 34
Fork-shape AMP 165004
11 23 Ø Ø 5.5 mm - 0.21 in
35
UL notes
[1] Use 60/70 °C copper (Cu) conductor only. 12 24 36 Stripped wire
L L 5.5 mm - 0.21 in
[2] Wire size 1 mm2 (18 AWG Solid/Stranded)
10
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PRECAUTIONS B 3.2 SUGGESTED WIRES ROUTING B

Despite the fact that the instru-
ment has been designed to work Conduit for supply and output cables
in an harsh and noisy environ-
mental (level IV of the industrial A B A B
standard IEC 801-4), it is recom-
mended to follow the following
suggestions. 1 13 25 1 13 25
A 2 14 26 2 14 26
3 15 27 3 15 27
All the wiring must comply with
the local regulations. 4 16 28 4 16 28
The supply wiring should be rout- 5 17 29 5 17 29
ed away from the power cables. 6 18 30 6 18 30

Avoid to use electromagnetic 7 19 7 19
31 31
contactors, power Relays and
8 20 32 8 20 32
high power motors nearby.
Avoid power units nearby, espe- 9 21 33 9 21 33
cially if controlled in phase angle 10 34 10 34
11 23 35 11 23 35 A= Supply
Keep the low level sensor input 12 24 36 12 24 36
B= Outputs
wires away from the power lines C= Analog inputs
and the output cables. D= Analogue output
If this is not achievable, use E= Digital input
shielded cables on the sensor EDC DC EDC DC Serial Comm.s
input, with the shield connected
to earth. Conduit for low level sensor cables
11
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3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

Retransm. Commands Supervisory
V~
Notes:
Power 1] Make sure that the power supply voltage is
supply [3] the same indicated on the instrument.
switch
RS485 2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
PTC the power supply switch shall bring the
1 13 25
identification of the relevant instrument. The
2 14 26
V~ power supply switch shall be easily acces-
3 C C 15 27 sible from the operator.
OP3 Alarm 4] The instrument is PTC protected. In case
4 16 28
of failure it is suggested to return the instru-
5 IL1 17 29
[6] [5] ment to the manufacturer for repair.
6 IL2 18 30 5] To protect the instrument internal circuits
OP1 [5] use:
7 IL3 19 31
[6] - 2 AT fuse for Relay outputs (220 Vac)
8 20 32 - 4 AT fuse for Relay outputs (110 Vac)
[6] [5]
9 21 33 - 1 AT fuse for Triac outputs
OP2
10 34 Servomotor
6] Relay contacts are already protected with
11 23 35 Pt100 varistors.
Rj 24V
12 24 36 I Only in case of 24 Vac inductive loads,
°C use model A51-065-30D7 varistors (on
4…20mA
Transmitter request)
12
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3.3.1 POWER SUPPLY B 3.3.2 PV CONTROL INPUT B

Switching power supply with mul- A L-J-K-S-R-T-B-N-E-W thermocouple type
tiple isolation and PTC protection. • Connect the wires with the polarity as shown;
• Standard version: • Use always compensation cable of the correct type
11
Nominal voltage: for the thermocouple used;
100... 240Vac (-15...+10%); • The shield, if present, must be connected to a prop-
Frequency 50/60Hz. er earth. 12
• Low Voltage version: Wire resistance
Nominal voltage: 150Ω max.
24Vac (-25...+12%); B For Pt100 resistance thermometer
Frequency 50/60Hz • If a 3 wires system is used, use always cables of the 10
or 24Vdc (-15...+25%); same diameter (1mm2 min.), maximum line resistance A
Power consumption 5W max. 20 Ω/line. Only for two wires sys-
• When using a 2 wires system, use always cables of the b
11 tem, put a jumper
PTC
included same section (1.5mm2 min.) and put a jumper between between terminals 11
25 L terminals 11 and 12 12 and 12.
B
Supply
26 N C For ∆T (2x RTD Pt100) Special
A When the distance between the controller and the
sensor is 15m using a cable of 1.5mm2 section, pro- A
10 Use wires of the same
27 duces an error on the measure of 1°C. R1 length and 1.5 mm2
11 size.
B
R1 + R2 must be <320Ω R2 Maximum line resis-
tance 20 Ω/line.
12
A
13
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3.3.2 PV CONTROL INPUT B 3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B
C For mA, mV C1 With 2 wires transducer Using the frequency input (IN2),
the IN1 input is not yet avail- +5V
Transmitters able 10kΩ
V, mV mA 36 24Vdc
11 PV [1] 23
mA
4…20mA • Low level: 10kΩ
Rj Hz
11 0…2Volt /0.5mA max.
12 Rj • High level: 24
3…24Volt / ~ 0 mA max..
12
• Frequency range:
Input resistance = 30Ω per mA; 0…2kHz / 0…20kHz, selec-
Input resistance > 10MΩ per mV; table in configuration mode;
Input resistance = 10kΩ per Volt; C2 With 3 wires transducer • Use sensors with an NPN out-
put or a clean contact.
Transmitters
36 24Vdc
PV [1]
mA
11
4…20mA Rj
12
[1] Auxiliary power supply for exter-

nal transmitter 24Vdc ±20%/30mA
max without short circuit protec-
tion.
14
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3.3.4 AUXILIARY INPUT B 3.3.5 DIGITAL INPUT B
A - From Remote Setpoint B- From Potentiometer • The input is active when the TTL NPN Isolated
o.c. o.c. contact
logic state is ON, corre-
3
Current 0/4…20mA; for the measure of the position sponding to the contact Com.
C1
Input resistance = 30Ω. of the motor or the valve. closed.
5 IL 1
100% from 100Ω to 10kΩ max. C2
Voltage 1…5V, 0…5V, 0…10V; • The input is inactive when 6 IL 2
Input resistance = 300kΩ. the logic state is OFF, corre-
pot.h Operating Total C3
travel travel
sponding to the contact 7 IL 3
pot.I distance distance open.
18
Rj 0%
19
mV-V mA
16
100%
Not available with frequency 17

input
0%
18
15
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3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B

The functionality associated to Control outputs Alarms Retransmission
each of the OP1, OP2, OP4,
Main Secondary
OP5 and OP6 output is defined AL1 AL2 AL3 AL4 PV / SP / OP
during the configuration of the (Heat) (Cool)
instrument. A Single OP1 OP2 OP3 OP4 OP5 OP6
The suggested combinations
are: B action OP5 OP1 OP2 OP3 OP4 OP6
C Split range OP5 OP6 OP1 OP2 OP3 OP4
D OP1 OP2 OP3 OP4 OP5 OP6
E Double OP1 OP5 OP2 OP3 OP4 OP6
F action OP5 OP2 OP1 OP3 OP4 OP6
G OP5 OP6 OP2 OP3 OP4
L Valve drive s
OP1 OP2 t OP3 OP4 OP5 OP6
where:
OP1 - OP2 Relay or Triac output

OP3 - OP4 Relay outputs
OP5 - OP6 Analogue/ digital control or retransmission outputs
16
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3.3.6-A SINGLE ACTION RELAY 3.3.6-C DOUBLE ACTION

(TRIAC) CONTROL OUTPUT B RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
Fuse Fuse
31 31 32
OP1 [1] Coil of the heat OP1 [1] Coil of the heat OP2 [1]
load contactor load contactor
32 32 33
Fuse Coil of the cool
load contactor
3.3.6-B1 SINGLE ACTION SSR DRIVE 3.3.6-D1 DOUBLE ACTION

CONTROL OUTPUT B RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B
Static Fuse Static
Relay 31 Relay
8 8
OP1 [1] Coil of the heat
OP5 load contactor OP5
32
Heat 9 Cool 9
load load
3.3.6-B2 SINGLE ACTION 3.3.6-D2 DOUBLE ACTION CONTROL OUTPUT

ANALOGUE OUTPUT B RELAY (TRIAC)/ANALOGUE CONTROL OUTPUT B
mA mV, V Fuse
8 31 mA mV,V
Heat 8
OP5 OP1 [1] Coil of the heat Cool
load load contactor OP5
9 32 load
9
17
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3.3.6-E1 DOUBLE ACTION Notes for pages 17 - 18 - 19

DIGITAL/RELAY (TRIAC) CONTROL OUTPUT B OP1 - OP2 Relay output
• SPST Relay N.O., 2A/250 Vac (4A/120Vac)
Static for resistive load,
Relay 32
8 • Fuse 2AT at 250V, 4AT at 110V.
OP2 [1]
OP5
33 OP1 - OP2 Triac output
Heat 9 Fuse Coil of the cool • N.O. contact for resistive load of up to
load load contactor 1A/250 Vac max.
3.3.6-E2 DOUBLE ACTION • Fuse 1AT
ANALOGUE/RELAY (TRIAC) CONTROL OUTPUT B Isolated digital outputs OP5-OP6
• 0…24Vdc, ±20%, 30 mA max.
mA mV, V Isolated analogue outputs OP5-OP6
8 32 • 0/4…20mA, 750Ω / 15V max.
Heat OP5 OP2 [1] 0/1…5V, 0…10V, 500Ω / 20mA max.
load
9 33
Fuse Coil of the cool [1] Varistor for inductive load 24Vac only
load contactor
3.3.6-F1 DOUBLE ACTION

DIGITAL/DIGITAL CONTROL OUTPUT B
Static Static
Relay Relay
8 20
OP5 OP6
Heat 9 21 Cool
load load
18
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3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT 3.3.6-G MOTOR POSITIONER OUTPUT

DIGITAL / ANALOGUE B RELAY (TRIAC)/RELAY (TRIAC)
Valve drive PID without potentiometer
Static
Relay V, mVmA 3 pole output with N.O. contacts
8 20 (increase, decrease, stop)
OP5 OP6 Cool
load
Heat 9 21
load
31
Increase
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT OP1
ANALOGUE / DIGITAL B 32 Vac M
~
OP2 Decrease
Static
mA mV, V Relay 33
8 20
Heat OP5 OP6
load
9 21 Cool
load
3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE

ANALOGUE / ANALOGUE B
mA mV, V V, mVmA
8 20
Heat OP5 OP6 Cool
load load
9 21
19
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3.3.7 OP1-2-3-4 ALARM OUTPUTS B 3.3.8 OP5 AND OP6 (OPTION) 3.3.9 SERIAL COMMUNICATIONS
ANALOGUE CONTROL OUTPUTS B (OPTION) [2] B
NC Fuse
28 MASTER SLAVE
mA mV, V
[1] AL3 load 8 1 13
OP3
29 Vac Heat OP5
C load
[1] AL3 load 9 2 14
30
NO Fuse 3 C C 15
V, mVmA
Fuse 20
34 Cool • Galvanic isolation 500Vac/1 min;
OP6
OP4 [1] AL4 load load Compliance to the EIA RS485 standard
21 for Modbus/Jbus;
35 Vac
• Termination setting dip switches.
e The relay/triac output OP1, OP2, can be OP5 and OP6 outputs can be configured for
used as alarm outputs only if they are not control action or PV/SP/OP retransmission:
MASTER
used as control outputs. • Galvanic isolation 500Vac/1 min: 1 2 3 4
• 0/4…20mA, 750Ω / 15Vdc max.
0/1…5V, 0…10V, 500Ω / 20mA max..
Fuse
31 Notes:
AL1 load
OP1 [1]
[1] Varistor for inductive load 24Vac only SLAVE
Vac
32 [2] A Please, read the user manual:
OP2 [1] AL2 load
“gammadue® and deltadue® con-
33 troller series serial communication and
Fuse configuration software”.
20
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3.3.10 PROFIBUS DP (OPTION) B
DP Termination resistors 220Ω and To make the connections easier, a D-Sub type (9 poles) connec-
1 390Ω (1/4 W, ±5%) for external tor: model AP-ADP-PRESA-DSUB/9P
mounting on the initial and end- Must be used with a 9PIN male ERNI type part no. 103648 or sim-
DN
2 ing PROFIBUS stations only. ilar connector.
DG
3 DP 5
220Ω 9
DN Initial
VP 390Ω
4 PROFIBUS
DG station
390Ω
6
VP 1
• Galvanic isolation 500 Vac/1 min
• Compliance to the EIA RS485 4-40UNC-2B 33
standard for PROFIBUS DP; DP

• Connecting cable: twisted Description according to
DN Other X5 D-SUB 9 poles Signal
pair cable as per PROFIBUS PROFIBUS specifications
PROFIBUS
specifications (e.g. Belden DG stations 1 3 RxD/TxD-P (DP) Receive
data plus
data/transmission
B3079A);
RxD/TxD-N (DN) Receive data/transmission
VP
• Max. lenght: 100 m at 12 Mb/s 2 8 data negative
Data transmission potential
DP
3 5 DGND (DG) (ground to 5V)
220Ω
Supply voltage of the termi-
DN Ending 4 6 VP (VP) nating resistance-P, (P5V)
390Ω PROFIBUS
DG station Detailed information concerning wiring and cables can be found on
390Ω
VP the PROFIBUS Product Guide or on Internet at:
http://www.profibus.com/online/list
21
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4 - Operation
4 OPERATION 4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE
Digital input status LEDs (yellows) Over Under

ó - IL1 active range range
ò - IL2 active
ô - IL3 active
X5
I1 I2 I3
____ 8888
8888 ----
45.80
PV control input in engineering units
Status LEDs (greens)
} Communications running % Control output
Ä Tuning running
{ Manual operating mode
50 or Program status (see page 64)
Ö Timer/Program running
á Program Waiting
45.80 SP operating Setpoint
(Local/Remote or Stored)
Ü Remote Setpoint active
ú First stored Setpoint active Control output LEDs (red)
ù Second stored Setpoint active å OP1/OP4 ON - ç OP2/OP4 OFF
û Third stored Setpoint active
Run/stop Timer or a program
Alarm status LEDs (reds)
Å AL1 ON
Ç AL2 ON Entry key for selection and value setting confirmation
É AL3 ON
Ñ AL4 ON
Auto/Man Setpoint setting
Menu access
22
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4 - Operation
4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE
A X5
The parameter setting procedure
has a timeout. If no keys are Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
35.0
mode.
P.b. Parameter mnemonic
After having selected the para-

meter or the code, press $
and % to display or modify the
value.
Back to the previous parameter
The value is entered when the
next parameter is selected, by
pressing the è key.
Pressing the back key ê or Entry key for selection
after 30 seconds from the last and value setting confirmation
modification , the value doesn't
change. Value modification
From every parameter, pressing Access to the menu for:

the í key, the controller switch- - Parameter setting
es to the operator mode. - Configuration
- Access selection
23
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4 - Operation
4.2 PARAMETER SETTING
4.2.1 NUMERIC ENTRY 4.2.2 MNEMONIC CODES SETTING

(i.e. the modification of the Setpoint
274.8 Operator
mode (e.g. configuration see page 26)
value from 275.0 to 240.0 ) 275.0 working Setpoint
displayed Press the $ or % to display the next or previous mnemonic
for the selected parameter.
Press $ or % momentar- Continued pressing of $ or % will display further mnemonics
ily to change the value of 1 unit Local at a rate of one mnemonic every 0.5 s. The mnemonic displayed
every push 274.8 Setpoint display at the time the next parameter is selected, is the one stored in the
Continued pressing of $ or 275.0 parameter.
% changes the value, at rate
that doubles every second. ————Decrease
Releasing the button the rate of
change decreases. 274.8 Setpoint
°C Engineering
Units °f Degree
Fahrenheit
In any case the change of the modification Unit Degree Unit
value stops when it has reached
230.0 Centigrade
the max/min. limit set for the

————Increase
parameter.
°f Degree
Fahrenheit none no units
defined
In case of Setpoint modification:
274.8 Unit Unit
press $ or % once to dis- 240.0
play the local Setpoint instead after 2 s
of working Setpoint.
°C Degree
Centigrade
To evidence this change the dis-
play flashes once. Then the
°C Setpoint entry.
The operation is Unit ph Ph
Setpoint can be modified 240.0 acknowledged by Unit

one flash of the
display.
24
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4 - Operation
4.3 CONFIGURATION PROCEDURE

Enter the configuration
password
274.8 Operator
Mode Conf Configuration
menu 33 from -999...9999
(33 default from factory)
275.8 Menu C.pas Must be equal to the
value
of the parameter
Press the key until
C.Pas (see page.50)
NO Back to the operator mode

OK
Yes
Inputs Setpoint Output Digital inputs Alarm s Output
Configuration Configuration Configuration configuration configuration Configuration
InP. S.P. Out L.inP ALM EHit

Conf Conf Conf Conf Conf Conf
(see page 26) (see page 27) (see pages 28 e 29) (see page 30) (see page 31)
25
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4 - Operation
4.3.1 INPUTS CONFIGURATION
Tab. 1 Input type Tab. 2 Engineering units

InP. LINEAR INPUT
ONLY Value Description éIPInp.
nP. Value Description Ué nit
tc. j 0…600°C 32…1112°F none None
Conf é 0 tc. k 0…1200°C 32…2192°F °C Degree centigrade
No. of decimals tc. l 0…600°C 32…1112°F °f Degree Fahrenheit
sc.dd 0 /1 /2 /3 tc. s 0…1600°C
tc. r 0…1600°C
32…2912°F
32…2912°F
MA mA
MU mV
tc. t -200…400°C -328…752°F U Volt
é 0 tc. b 0…1800°C 32…3272°F bar bar
é0=10
Inp. Input type sc.lo Low range
from min. range
tc. n 0…1200°C [1] 32…2192°F
tc.ni 0…1100°C [2] 32…2012°F
psI PSI
rh Rh
see table 1 up to Sc.Hi
tc.U3 0…2000°C 32…3632°F ph Ph
é9999 tc.U5 0…2000°C 32…3632°F Hz Hertz
énone High range tc. E 0…600°C 32…1112°F
Unit Engineering sc.Hi from Sc.Lo cuSt Custom range on request Notes:
Units to max. range
rtd1 -200…600°C -328…1112°F
see table 2 [1] NiChroSil-NiSil thermocouple.
éno rtd2 -99.9...300.0°C -99.9…572.0°F
[2] Ni-Mo thermocouple.
Square root del.t -50.0…50.0°C -58.0…122.0°F
Sqr no / yes M.50 0…50 mV
M.300 0…300 mV
éno
0=5 0…5 Volt Engineering
Linear inputs 1=5 1…5 Volt units
CHar characterisation
no / yes
0=10 0…10 Volt
0=20 0…20 mA
4=20 4…20 mA
Frq.L 0…2.000 Hz Frequency
Frq.H 0…20.000 Hz (option)
26
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4 - Operation
4.3.2 SETPOINT CONFIGURATION
Tab. 3 Setpoint type

S.P. Value Description
loc Local only
éSP
. t
. y
Conf REMOTE
reM Remote only
l=r Local/remote only
INPUT ONLY loc.t Local - trim
reM.t Remote - trim
éLoc é4=20 Prog Programmed (option)
S.P.ty Setpoint
type rS.In Remote
input
Setpoint
Tab. 4 Rem. Setpoint érs.In
see table 3 see table 4 Value Description
not displayed if the
frequency input is present
0=5 0…5 Volt
éno éNo 1=5 1…5 Volt
Stored 0=10 0…10 Volt
S.P.tr Setpoint Tracking rS.sA Remote Setpoint
Slope enable [1]
0=20 0…20 mA
see page 43 4=20 4…20 mA
no/ yes no / yes
éP.Sec
S.P.tM Setpoint slope
time units
P.Sec/
P.Min/
P.Hr
[1] Not available with Setpoint

Programmer option
27
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4 - Operation
4.3.3 OUTPUT CONFIGURATION
Out éno
WITH OP5 ANALOGUE
OUTPUT NOT USED AS MAIN
WITH OP6 ANALOGUE OUTPUT
NOT USED AS SECONDARY
Conf C.OP.5 Cool output on OP5

(Heat/Cool only)
CONTROL OUTPUT CONTROL OUTPUT
no/yes
éOFF énone énone
Main output
S.Out safety value rt. 1 1st retransmitted
output selection rt. 2 2nd retransmitted
output selection
éPid:r OFF/-100…+100% none/ P.U/. S.P. none/P.U/S.P/. M.U.
Control
Cn.ty type
see table 5
éOFF
Main output
é4=20 é4=20
F.Out forcing value
OFF/-100…+100% O.rt.1 1st retransmission
output O.rt.2 2nd retransmission
output
éOFF see table 8 see table 8
Main output
M.C.OP (Heat)
see table 6
é50
Split range % [1]
é 0
1st retransmission
é 0
Sp.lt (split range only) rt.L1 low range rt.L2 2nd retransmission
low range
éOFF Secondary 5.0...95.0% whole range whole range
output (Cool)
S.C.OP (Heat/Cool or split
édir
Split Range Control
é9999 é9999
range see table 7 Spl.A action rt.H1 1st retransmission
high range rt.H2 2nd retransmission
high range
(split range only) whole range whole range
rev/dir
. y = Prog)
[1] Not available with Setpoint Programmer option (S.Pt
28
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4 - Operation
RETRANSMISSION
Tab. 5 Control mode Tab. 7 Secondary output (Cool) When OP5 and OP6 outputs Retransmission high range
Value Description éCn.ty are not configured as control
Of.re Reverse action On - Off
Value Description
Off Not used
éSC
. O
. P
output, they can retransmit the #rt.H1
Of.di Direct action PV, SP or OP linearised value.
OP 2 Relay / Triac Digital
pid.d Direct action PID log Digital signal Retransmitted signals
#rt.H2
pid.r Reverse action 0=5 0…5 Volt
U.dir Direct action Main output Example:
Modul. 1=5 1…5 Volt
U.reU Reverse action valves 0=10 0…10 Volt
DC
signal
# t. 1
r none/P.U./S.P. • T/C S: range 0…1600°C;
. n Linear
H.Cl • Output range, 4…20 mA;
Heat/ 0=20 0…20 mA Secondary
H.CO
H.CH
. l Oil charac.
. 2 Water charac.
Cool 4=20 4…20 mA #rt. 2 output
• Retransmitted signal PV on
800…1200°C range.
spl.1 Direct-Direct Tab. 8 Retransmission outputs none/P.U./S.P/M.U.
Split mA
spl.2 Direct-Reverse éOr. t.1 Output range
range Value Description #retr = 4=20
spl.3 Reverse-Reverse éOr. t.2 20
[1]
spl.4 Reverse-Direct 0=5 0…5 Volt
1=5 1…5 Volt
#O.rt.I 0=5 /1=5 /0=10
0=20 / 4=20
#rt.H = P.U.
#rt.L1 = 800
Tab. 6 Main Output (Heat)
Value Description éMC
. O
. P
0=10 0…10 Volt
0=20 0…20 mA
#O.rt.2 #rt.H1 =1200
The following parameters define
Off Not used 4=20 4…20 mA the low and high range.
OP 1 Relay / Triac Digital 4 °C
log Digital signal Retransmission low range 800 1200 1600
0=5 0…5 Volt
1=5 1…5 Volt
0=10 0…10 Volt
DC #rt.L1 With rt.lI greater than
signal [1] Not available with:
0=20 0…20 mA
4=20 4…20 mA
Setpoint Programmer option
. y = Prog)
(S.Pt
#rt.L2 rt.H1 it is possible to
obtain a reverse scale.
29
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4 - Operation
4.3.4 DIGITAL INPUTS CONFIGURATION 4.3.5 ALARM S CONFIGURATION
éOFF
L.inp Tab. 10
Digital Inputs
Functions
ALM AL. 1
AL1 alarm type
see table 11
Conf Value Description

éIl1
éIl2
Conf
éIl3 NOT AVAILABLE
Off Not used OF AL. 1 = OFF
l=r Local/Remote
A.Man Auto/Man éOP1
éOFF AL1 addressing
IL1 digital input
s.p. 1 1st stored Setpoint A1.Ou OP1 / OP2 [1]
IL1 function
see table 10
s.p. 2
s.p. 3
2nd stored Setpoint
3rd stored Setpoint [1] OP1 and OP2 outputs can be
OP3 / OP4 [2]
keb.I Keyboard lock used as alarm outputs if they éno AL1 latching
éOFF are not used as control out-
IL2 digital input
slo.1 s.p. slope disable
puts. Ltch no / yeS
IL2 function
see table 10
H.pU
F.Out
Measure hold
Output forcing mode
1st program [2] OP3 and OP4 can be related éno
Prg.1 AL1 start-up
éOFF up to to the program (if option
IL3 digital input
Prg.2 2nd program
installed). bloc disabling
IL3 function
Prg.3
Prg.4
3rd program
4th program
3 no / yeS
see table 10
r.=H. Program Run/Stop éno
Program reset Disables AL1 if a
rSt
BLck Reset blocking donb sensor break occurs
no / yeS
neHt Next segment
ack Alarm acknowledge
30
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4 - Operation
éOFF éOFF éOFF Tab. 11 Alarm type

AL2 alarm type AL3 alarm type AL4 alarm type éAl 1
AL. 2 see table 11 AL. 3 see table 11 AL. 4 see table 11
Value Description éAl 2
éAl 3
éAl 4
NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE Not used or used by
Off the program (AL3/AL4)
OF AL. 2 = OFF OF AL. 3 = OFF OF AL. 4 = OFF
fs.H Active High Absolute
éOP2 éOP3 éOP4
AL2 addressing AL3 addressing fs.l Active Low (input)
A2.Ou OP1 / OP2 [1] A3.Ou OP1 / OP2 [1] A4.Ou AL4 addressing
OP1 / OP2 [1] deU.H Active High Deviation
OP3 / OP4 [2] OP3 / OP4 [2] OP3 / OP4 [2]
deU.l Active Low (input)
éno AL21 latching éno AL3 latching éno AL4 latching bndi Active In Band
Ltch no / yeS Ltch no / yeS Ltch no / yeS
bndo Active Out (input)
Op.H Active High Absolute

éno éno éno Active Low (output)
AL2 start-up AL3 start-up AL4 start-up Op.l
.
bloc disabling
no / yeS
bloc disabling
no / yeS
bloc disabling
no / yeS
Loop break alarm
lba (AL1 only)
éno éno éno
Disables AL2 if a Disables AL3 if a Disables AL4 if a Note:
donb sensor break occurs
no / yeS
no / yeS
no / yeS
OP.H, OP.L absolute alarm
on output value (full scale)
can be associated only to
AL2, AL3 and AL4
31
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4 - Operation
4.3.6 AL1, AL2, AL3, AL4 ALARMS CONFIGURATION [A] OPERATING [B] ALARM ACKNOWLEDGE
CONDITIONS FUNCTION
It is possible to configure up to 4 Alarm occurrence display The alarm, once occurred, is pre-
alarms: AL1, AL2, AL3, AL4 (see This function can be enabled by the Absolute alarm sented on the display until to the time
page 31) selecting, for each of them: configuration software. On of acknowledge. The acknowledge
Active high
A the type and the operating condi- Please, read the user manual: é-fsH operation consists in pressing any key.
Off
tion of the alarm (table 11 page 31) “gammadue® and deltadue® con- hyd hyu
On
B the functionality of the alarm
acknowledge (latching) #ltch
troller series serial communica-
tion and configuration
Active low
é-fsl Off
Yes
C the start-up disabling (blocking) software”.
#bloc Low range
Alarm threshold
High range Ltch
D alarm inhibition on sensor break Deviation alarm
E the physical output of the alarm The type of alarm is presented
flashing, on the front panel in SP
On
#OpI #Op2 #Op3 #Op4 alternation with the PV value. Active high
é-deH After this operation, the alarm leaves
Off
The outputs can be used for hyd hyu the alarm state only when the alarm
alarms if they are not used as On
control outputs
(see par. 3.3.7 page 20)

3deH Active low
é-del
- range
∆SP
Off
+ range
condition is no longer present.
It is possible to route up to 4 alarm Alarm threshold

to a single output (OR of the alarms). 275.0 Band alarm
SP On
Active out
é-bnd Off
hyd hyu hyd hyu
∆SP ∆SP
The red led of the activated full scale full scale
alarm output is on. Alarm threshold
32
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4 - Operation
[C] START-UP DISABLING [D] ALARM DISABLING AT SENSOR BREAK LOOP BREAK ALARM LBA
For those alarm that are configured to be different than LBA, is possible to When the controller connection to
set the parameter d
# onb (disable on break). the sensor is discontinued or other
Yes Set:
no To maintain the alarm status when a sensor break is detected.
yes To disable the alarm intervention when a sensor break is detected. Once
faults are detected in the control
loop, the AL1 alarm becomes
active, after a predefined time of 1...
Bloc the sensor has been changed, the alarms that were active before the
sensor break are activated again. 9999 s, from the detection of the
failure (see page 37)
When a sensor failure occours, the
LBA interventrion is immediate. The
alarm state ceases when the fault
condition is no longer present.
PV
∆SP
SP
Disable
#Sc.Hi = 500°C Ilba OP1
On ramp
down
Off
Start-up
∆SP
#-FS.H = 300°C
Sensor Sensor
275.0
1 2 3 4
threshold Process break replacement A/M
= variable PV
SP± range
SP ramp
∆SP Disable up #donb = no
On mA
AL1
Off °C
Start-up
#donb = yes
AL1 e In case of ON-OFF control, the
LBA alarm is not active.
33
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4 - Operation
4.4 PARAMETERISATION - MAIN MENU
274.8 Operator
mode
A
275.0 The parameter setting procedure
has a timeout. If no keys are
pressed for, at least, 30 seconds,
the controller switches back, auto-
matically, to the operator mode.
Setpoint
programmer menu
(if the option is installed)
Setpoint
menu Prog Alarm
menu
PID
menu
Tuning
menu
S.P. Menu AL PId Tune

Menu Menu Menu Menu
(see page 36) (see pages 62 and 63) (see page 37) (see page 38) (see page 39)
34
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4 - Operation
After having selected the parameter or the code,

press $ or % to modify the value (see page
24) The value is entered when the next parameter
is selected, by pressing the è key.
Pressing í go back to the Operator mode
Input Output Communication Access Configuration

menu menu menu menu menu
InP Out CoMM AccS Conf

Menu Menu Menu Menu Menu
(see page 39) (see page 40) (see page 41) (see page 50) (see page 25)
35
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4 - Operation
éLoc 4.4.1 PARAMETERISATION - SETPOINT MENU

S.P. Setpoint menu
L=r Setpoint selection Depending on the configuration index shown on page 27, the
Menu local/remote
Loc / reM following parameters are present or not.
[1] The units of the slope parameters are digit/s, digit/min digit/h
LOCAL/REMOTE, LOCAL WITH TRIM OR éL.réange

LOCAL ONLY
INDEX L# oc
REMOTE OR PROGRAMMED
INDEX L# =r r # eM P # rog
REMOTE WITH TRIM
INDEX L
# oc.t r # eM.t
S.P. L Setpoint
full scale
low limit
énone é 1:00 éH.réange

S.Sel Stored Setpoint
selection none/ rtio Ratio Setpoint
-9.99…99.99 S.P. H Setpoint
full scale
high limit
S.LOC/ S.SP . 1 /
é 0 S.SP . 2/ S.SP
. 3 é 0 éOFF
1st stored Setpoint Remote Slope up
S.P. 1 full scale Bias Setpoint bias SL. u 0ff /1…9999 digit/
full scale [1]
é 0 éOFF
2nd stored Setpoint
S.P. 2 full scale SL. d Slope down
0ff/1…9999 digit
[1]
é 0 éOFF
3th stored Setpoint Slope setpoint
S.P. 3 full scale rS.sl remote enable
0ff/0n
36
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4 - Operation
4.4.2 PARAMETERISATION - ALARMS MENU

[1] A code, specifying the number
Alarms é 1 é 1 and the alarm type that has been
AL menu
hy.Iu Alarm 1 hysteresis
asymmetric upper hy.3u Alarm 3 hysteresis
asymmetric upper
configured (see page 31), is
displayed. At this point, the user
0…5% Span 0…5% Span must enter the threshold value,
Menu in engineering units in engineering units according to the following table.
é 1 é 1
Alarm 1 hysteresis Alarm 3 hysteresis Type and Number and
hy.Id asymmetric lower hy.3d asymmetric lower adj. value
Mode
Parameter
0…5% Span 0…5% Span
Absolute Active high -fs.H
in engineering units in engineering units
é 0 é 1 é 1 full scale
on input Active low -fs.l
1--- Alarm threshold 1
[1] see table tf1- Alarm 1 delay
OFF/1...9999 tf3- Alarm 3 delay
OFF/1...9999 Deviation Active high -de.H
full scale
on input Active low -de.l
é 0 é 1 é 1
Alarm 2 hysteresis Alarm 4 hysteresis
Band Active in band -bni
[1] see table hy.2u asymmetric
0…5% Span
upper hy.4u asymmetric upper full scale
on input
Active out
-bno
0…5% Span of band
in engineering units in engineering units Absolute Active high -OP.H
é 0 é 1 é 1 full scale
hy.2d Alarm 2 hysteresis
asymmetric lower hy.4d Alarm 4 hysteresis
asymmetric lower
on output Active low -OP.L
[1] see table L.B.A.
0…5% Span
in engineering units
0…5% Span
in engineering units 1…9999s
Active high -lba
é 0 é 1 é 1
Alarm threshold 4 Alarm 2 delay Alarm 4 delay Note:
4--- [1] see table tf2- OFF/1...9999 tf4- OFF/1...9999 OP.H, OP.L absolute alarm
on output value (full scale)
can be associated only to
AL2, AL3 and AL4
37
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4 - Operation
4.4.3 PARAMETERISATION - PID MENU (not shown for ON-OFF control action)
PID Menu
PID
Menu
é 5:0 éOFF é 5:0

Proportional
P.b. band d.Err Error
dead band P.b. C Proportional
Cool channel
band
0.5…999.9%c.s. 0ff/0.1...10.0 digits 0.5…999.9%c.s.
é 60 é 1:00 YES
é 60
Integral Overshoot control Heat / Cool
t.i. time O.C. 0.01…1.00
Algorithm OK
t.i. C Cool
Integral time
0ff/1…9999 s (not displayed if NO
0ff/1…9999 s
Heat/Cool)
é 12:0 é 50:0 é 12:0
Derivative Manual reset
t.d. time M.reS 0ff/1…100% output t.d. C Cool
Derivative time
0ff/0.1…999.9 s (not displayed if 0ff/0.1…999.9 s
Heat/Cool)
38
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4 - Operation
4.4.4 PARAMETERISATION TUNING MENU 4.4.5 PARAMETERISATION

(not shown for ON-OFF control action) INPUT MENU
for AT
Tune Tuning
menu
#No InP Input
menu
OK
Menu
Menu #yeS
Calculated Proportional
p.b. band [1] (display only)
(available when adaptive
tune is selected)
éOFF
Calculated Integral Filter time constant
t.i. time [1] (display only)
t.FiL (user enabled/disabled)
Off/0.2…99.9 seconds
tune is selected)
éno é 0
Initial Calculated derivative Measure bias
tune tune start
(One shot tune)
t.d. time [1] (display only)
In.Sh -60…60 digit
no/yes tune is selected)
éno é 0:11
Continuous [1] These values Sampling time
AdPt Tune start
Adaptive Tune (A.T.)
are not automati-
cally stored on the
T.SaM 0.1…10.0 seconds
no/yes PID menu parame-
ters P.b., t.i., t.d.
39
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4 - Operation
4.4.6 PARAMETERISATION - OUTPUT MENU

é 10:0
Out Output
menu t.c. Cycle time
(time proportional only)
0.2…100.0 s
Menu é 0:0
Control Output low limit Valve drive Heat / Cool
OP. L (not available in algorithm Algorithm
Heat/Cool configuration)
0…100%
é100:0 é 60 é 0:5
Control output Motor travel time Dead band
OP. H high limit MU.tM 15…600 seconds d.bnd 0.0…5.0%
0…100%
On-Off PID é Off é 0:5 é 10:0
Algorithm Algorithm Control output Minimum Cool cycle time
OP.r rate limit MU.hy output step t.c. C (time proportional only)
(user enabled/disabled) 0.1…5.0% 0.2…100.0 s
0ff/0.01…99.99%s
é Off é100:0
é 1 St.OP Control Output

soft start value OP.C.H
Cool control output
high limit
(PID only)
(user enabled/disabled)
Op.hy Output hysteresis
0…5% Span é 10
0ff/1…100%
é Off
0.0…100.0%
in engineering units Soft start function Cool output rate limit
ST.tM activation time Op.rC (user enabled/disabled)
1…9999 s 0ff/0.01…99.99%s
40
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4 - Operation
Serial
CoMM 4.4.7 PARAMETERISATION - SERIAL COMMUNICATION MENU
communication Menu Depending on serial communication choosen (see model code on page 5), there are the
menu following parameters:
RS485 Modbus/Jbus Index
SLAVE + PROFIBUS DP c= 7-8
é 1
RS485 Modbus/Jbus
SLAVE Index Add.S SLAVE address
communication
c= 5 (if option installed)
é 1 0ff / 1…247
é9600
Add.S SLAVE address
communication RS485 Modbus/Jbus Index
bdr.S
SLAVE baud rate
1200/2400
(if option installed) SLAVE + MASTER c= 6 4800/9600/19200
0ff / 1…247
é9600 éno
éJbuS
bdr.S 1200
SLAVE baud rate
/2400 MaSt MASTER
enable Communication
4800/9600/19200 no / yeS Pro.S protocol
MbuS / jbuS
éJbuS é9600
SLAVE é 3
Pro.S communication protocol
MbuS / jbuS
bdr.M MASTER baud rate
1200/2400 PAr.y
Parity
none/EVEn/odd
4800/9600/19200
énone éJbuS
Parity MASTER é 3
PAr.y none/EVEn/odd Pro.M communication protocol
MbuS / jbuS Add.P PROFIBUS DP
address
3…124
41
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4 - Operation
4.5 PARAMETERS 4.5.1 SETPOINT MENU
For a simpler use of the con- 1st stored

troller, its parameters have been #S.P. L Setpoint
low limit
Otherwise, the Setpoint value is
reached according to the con- # .P. 1
S Setpoint
organised in menu, according to Setpoint figured rate of change. 2nd stored
their functionality area. #S.P. H high limit #S.P. 2 Setpoint
High and low limit of the The new Setpoint value is called 3th stored
Setpoint SP. "Target Setpoint". It can be dis- #S.P. 3 Setpoint
The minimum span (S.P.L - S.P.H) played by means the parameter Values of the three Setpoints,
must be greater than 100 digit. #t.S.P. that are activated by mean of
(see procedure at page 53). logic inputs, communication
Setpoint parameters, and keyboard. The
# l. u
s ramp up When Remote Setpoint is con- Setpoint active is indicated by
Setpoint figured, we suggest to disable the ú, ù or û green led.
#sl. d ramp down #sl. u and #sl. d parameters
This parameter specifies the Off. See also page 56.
maximum rate of change of the
Setpoint. Remote Setpoint
Adjustable in digit/s,digit/min #rs.sl Slope enable
Example Target Setpoint
and digit/hour (see page 27) = 350°C To enable or disable slopes when
the remote Setpoint is active.
Setpoint
change
When the parameter is OFF, s
# L. u = 10
Initial digit/minute
this function is disabled and
Setpoint
the new Setpoint is reached = 250°C
immediately after being t t = 10
entered.
42
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4 - Operation
Remote Setpoint Bias and Ratio

Stored Setpoint
#S.P.tr tracking #rtio Remote
Setpoint Ratio Remote
signal
(see chapter 4.3.2 at page 27) Ratio is the coeff. which defines
Two different operation mode the remote Setpoint span with 10V ab
can be set: respect to the input span. bias = 20
ratio = 0.1
A- Stand-by mode # no
The memorised Setpoint is Remote a´ b´
active until its command is #bias Setpoint bias = 100
ratio = –0.1
active too. Then the controller Bias defines the starting point of
goes back to the Local Setpoint analogue Remote Setpoint in Range
which becomes the operating eng. units corresponding to the -200 0 20 100 600 °C
one. low limit (current or voltage) of LR a (b´ ) b (a´ ) HR
the remote signal. Remote
B- Tracking mode #yeS Setpoint span
Once the memorised Setpoint is
active, it remains operating also
when it command is not active
anymore.
The previous Local Setpoint
value will be lost. PV = Process variable
LR = PV low limit
HR = PV high limit
SR = Remote Setpoint
a (a´) = SR starting point
b (b´) = SR ending point
43
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4 - Operation
4.5.1 SETPOINT MENU 4.5.2 ALARM MENU

If SR starting point is lower (see also pages 32 and 33)
Setpoint reM.t (table 3, page 27)
then the ending point, both
SP = REM + (rtio • SL) + bias Asymmetric Alarm
expressed in engineering units:
biaS = starting point = a
SIGN = Remote signal % #hy-u upper alarm #tF1 delay
SPAN = HR-LR hysteresis Delay time for alarm activation.
rtio =
b-a
SIGN * SPAN Asymmetric OFF: alarm activated immediately
HR - LR
E.g.: biaS= 20
REM =
100 #hy-d lower alarm 1...9999: alarm activated only if
100 - 20 80 hysteresis the condition persists for the set
rtio = = = 0.1 E.g.: Local Setpoint (SL) with an
time
600 - (-200) 800 external Trim with multiply- Example with high absolute alarm
If SR starting point is higher ing coefficient of 1/10: Alarm threshold
On
then the ending point, both Setpoint type = Loc.t
expressed in engineering units rtio= 0.1; biaS= 0 Off
biaS = starting point = a´ Remote Setpoint (SR) with an

internal Trim with multiplying #hy-d = #hy-u
rtio =
b´ - a´
HR - LR coefficient of 1/5:
E.g.: biaS= 100
Setpoint type = reM.t The parameter can be set
20 - 100 -80 rtio= 0.2; biaS= 0 between 0 and 5% of the con-
rtio = = = -0.1 figured Span and set in
600 - (-200) 800 Remote Setpoint range equal to
the Input range: Engineering units. e.g.
Working Setpoint (SP) as com- Range = -200…600°C
Setpoint type = Loc.t
bination of Local Setpoint (SL) Span = 800°C
and remote signal
rtio = 1; biaS=LR
SL = 0 Max. Hysteresis = 5% 800°= 40°C
Setpoint Loc.t (table 3, page 27)
For symmetrical hysteresis set
SP = SL + (rtio • REM) + biaS
h
# y-d =h
# y-u
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4 - Operation
4.5.3 PID MENU 4.5.4 TUNING MENU

(not shown for ON-OFF
Not present with On-Off main Derivative Manual main control output)
output. # .d.
t Time #M.res reset
Cool Derivative This term specifies the value of See page also 57
Proportional #t.d. C Time the control output when PV = SP, Two tuning method are provided:
# .b.
p Band It is the time required by the pro- in a PD only algorithm (lack of • Initial one shot Fuzzy-Tuning
Cool Proportional portional term P to reach the level of the Integral term). • Continuous, self learning
#p.b. C Band D. When Off it is not included. Adaptive Tuning
This parameter specifies the pro- Error
portional band coefficient that Overshoot #d.err Dead Band
The Fuzzy-Tuning determines
multiplies the error (SP - PV) #O.C. control Inside this band for (PV - SP), the con-
automatically the best PID term with
respect to the process behaviour.
(Automatically disabled when the trol output does not change to pro-
Integral adaptive tune is running) tect the actuator (output Stand-by) The controller provides 2 types of
# .i.
t Time This parameter specifies the “one shot” tuning algorithm, that
are selected automatically accord-
Cool integral span of action of the overshoot
#t.i. C Time control. Setting lower values ing to the process condition when
the operation is started.
It is the integral time value, that (1.00—>0.01) the overshoot
specifies the time required by the generated by a Setpoint change STEP response
integral term to generate an output is reduced. The overshoot con-
SP
equivalent to the proportional term. trol doesn’t affect the effective-
Setpoint change End of the tuning
When Off the integral term is not ness of the PID algorithm. operating and
included in the control algorithm. Setting 1, the overshoot control setting of the new
calculated terms
is disabled. PV variable
Start of autotune
operation
Control output
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4 - Operation
4.5.4 TUNING MENU (Cont.)
Fuzzy-Tuning is selected when, Natural frequency The self-learning adaptive auto- amplitude of the signals. On the
at the start of the autotune oper- tuning start tune is not intrusive. It doesn’t basis of this data and their sta-
ation, the PV is far from the affect the process, at all, during tistical values, stored in the
PV variable
Setpoint of more than 5% of the the phase of calculation of the instrument, it modifies auto-
span. This method has the big End of the tuning optimal terms parameters. matically the PID term parame-
operating and setting
advantage of fast calculation, of the new calculated ters.
with a reasonable accuracy in terms. Continuous adaptive tune It is the ideal for all applications
the term calculation. Control output where it is required to change
Perturbation
continuously the PID terms para-
meters, in order to adjust the PID
Natural frequency is selected New to the changes of the process
when the PV is close to the SP parameters dynamic conditions.
Setpoint.
This method has the advantage Continuous adaptive tune is In case of power off with the
of a better accuracy in the term particularly suitable for con- Adaptive Tune enabled, the
calculation with a reasonable trolling process whose control values of the PID terms para-
speed calculation. characteristics change with meters are stored, in order to
time or are not linear in rela- be reused at the next power
The Fuzzy Tuning determines tion to the Setpoint values. on.
automatically the best method It doesn’t require any operation At power on the Adaptive Tune
to use to calculate the PID by the user. It is simple and starts automatically.
term, according the process works fine: it samples continu-
conditions. ously the process response to
the various perturbations, deter-
mining the frequency and the
46
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4 - Operation
4.5.5 INPUT MENU 4.5.6 OUTPUT MENU
Input Control output Control output Soft start

#t.fil filter #Op.hy hysteresis # p. H
O high limit #st.tM time
Time constant, in seconds, of SP On Cool output This value specifies the time the
the RC input filter on the PV Off #Op.C.H high limit start up phase lasts. The start
input. When this parameter is It specifies the maximum value up phase starts at power up of
hy
Off the filter is bypassed. the control output can be set. It the controller.
Filter response The parameter can be set is applied in manual mode, too.
between zero and 5% of the OP
100% 100%
configured Span and set in Heat output
63.2% PV
Filter time
Engineering units. # p.r
O maximum rate
Soft-Start
phase
#Op.r
e.g. Range = -200…600°C Cool output Speed in %/s
0 Time
Span = 800°C #Op.rC maximum rate Start-up #st.Op Time
Max. Hyst. = 5% 800° = 40°C This value, specified in %/sec-
Measure onds, with range from 0.01 to
#In.sh Bias # .c.
t Control output
cycle time
99.99%/s provides the maxi- #MU.tM Travel
time
This value is added to the mea- mum rate of change of the out- It provides the time required to
Cool
sured PV input value. Its effect
is to shift the whole PV scale of
#t.c. C cycle time put. When set to Off this func-
tion is disabled.
the motor positioner to go from
It’s the cycle time of the logic con- the 0% position to 100%
its value (±60 digits).
trol output. The PID control out- Soft start of the
#t.SaM Sampling
Time
put is provided by the pulse width #st.Op control output #MU.hy Minimum
step
modulation of the waveform. It specifies the value at which
Sampling time, in seconds, of It specifies the minimum allowed
Control Output the control output is set during time f activation of the output to
the instrument. This parameter
is normally used when control-
#Op. l low limit the start up phase. a motor positioner that produces
It specifies the minimum value of a sensible effect. It is related to
ling slow process, increasing the the control output signal.
sampling time from 0.1... 10 s. the deadband of the positioner
It is applied in manual mode, too.
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4 - Operation
Heat/Cool Split Range % SPL3 E.g.: Cn.ty - sp.l1

#d.bnd deadband #sp.lt (split range only)
Physical
MCop = 4...20 (OP5)
This parameter specifies the The value set as SP.Lt output Secondary
sCop = 4...20 (OP6)
100% output
width of the deadband between represents the percent of PID
reverse
scop
Main sp.lt = 30%
the Cool and the Heat channel. output managed by the main output reverse
Mcop OP5: 4 mA = 0% (PID output)
Heat / Cool Algorithm
output (OP1 or OP5).
The balance to 100% is
0 SP.Lt 50% PID output 20 mA = 30% (PID output)
100%
Heat OP6: 4 mA = 30% (PID output)
100% managed by the secondary
Heat Cool output (OP2 or OP6). SP.L4 20 mA = 100% (PID output)
#Op.H. #OpC.H
SP Physical
SP.L1 output
reverse
Secondary SP.L1
100% output
P.b. d.bnd P.b. / C Physical scop
Physical
Main output Main direct
output Main direct 20 mA output
100% 0 0 100% 100% output direct output
Mcop Mcop Mcop
Heat output Cool output
Secondary 0 Secondary
direct SP.Lt 50% PID output direct output
output
scop 100% 4 mA scop
0 SP.Lt 50% PID output 0% SP.Lt 30% PID output
100% 100%
SP.L2
Split Range
Physical
output
100% Main reverse
#spl.a Control action
output
Mcop
(split range only)
Secondary This parameter specifies the
direct output
scop control action (direct or
0 SP.Lt 50% PID output reverse) of the single action
100%
split range modes.
See table 5 at page 29:
Cnty = sP.L1... sP.L4
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4 - Operation
4.5.7 SERIAL COMMUNICATION MENU (OPTION)

SLAVE address C - PROFIBUS DP SLAVE
# dd.S
A communication
- 1…247
Three serial comm.s options
are available:
X5 45.80
50
45.80
MASTER (Process Field bus protocol)
Industrial standard for peripheral
SLAVE Profibus
#Add.P DP address A - Modbus/Jbus SLAVE
RS485
Modbus/Jbus devices connection to a machine
in a plant.
- 3…124 The parameters value can be read
All the instrument connected to The protocol installed in this con-
and when possible modified. 45.80
the same supervisor must have 125.4 45.80 troller, offers the following advan-
different addresses. tages against the standard normally
B - Modbus/Jbus MASTER SLAVE 1
If set Off the serial comm.s is supplied by other suppliers:
with Mathematical package SLAVE 2 SLAVE 3
not active. • Communications baudrate
Mathematical package Example:
Up to 12 Mb/s with electric
SLAVE The transmission and inquiry of The MASTER (X5) reads the
# dr.S
b Baud rate parameters value to all the process variable from SLAVE 1
isolation.
• The list of data transfer (profile
MASTER devices using Modbus/Jbus (C1) and SLAVE 2 (X3). It com-
file) is user configurable.
#bdr.M Baud rate SLAVE (e.g. PLC, etc.) is
allowed.
pairs the two values and send the
higher to the SLAVE 3 (PLC).
It can be set by means the
It provides the baud rate in the configuration software [1]
range from 1200 to 19200 bit/s
The mathematical package can The available math. operations Notes:
Parity manipulate the received data by are:
#PAr.y means the serial comm.s.
[1] A Please, read the user
manual:
May be set even EVEn or odd + - / > <
odd. * “gammadue® and
If None is set, parity will be To define the controller operations deltadue® controller series
excluded. of this option, the configuration serial communication and
software must be used [1]. configuration software”.
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4 - Operation
4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION
274.8 Operator
Pressing í
go back to the Operator
[1] With the level of access set to full,
all the related parameters are dis-
mode mode played.
275.8
Press until
fUll Access
to all the levels Oper Operator
level Access
Ac.le [1]
Ac.le
AccS Access
menu
Menu Enter password
for access enable
none Execute
the following C.pas Change the
Configuration
from -999 to 9999 EHec operations
EHec password
(11 default value from factory)
11 If the password entered corre-

sponds to the one stored in the
YES
A.pas
A.pas [A] parameter, the
access configuration page is yes A/M enable
yes/nO
33 Enter
the Configuration
displayed. E.AMn C.pas password
OK
NO
50
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4 - Operation
X5
45.80
50
45.80
During the up-download of the data
to/from the Memory chip, the controller
Edit Access
to the edit level
display shows the segment clockwise
rotation of the digits.
C.pot Calibrate
the potentiometer
Ac.le EHec (if present)
The valve
A.pas Change
the Access pass- load Load the data
from Memory chip stor Download the data
to Memory chip O go to low scale
EHec word
EHec EHec pot.l When the indication
(the valve) is stopped,
confirm the calibra-
tion value using
II Enter [A]
the Access Confirm and return
255 $ or %
The valve
A.pas password
back to the pot.H go to full scale
Operator mode
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4 - Operation
4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

Group of parameters Code Access level The parameters in the access
With the access level Edit, the level fast are recalled on the
read Visible
user defines which groups and
parameters are accessible to
pId Hide Not visible
front panel through the pro-
cedure of fast parameter
the operator Menu access illustrated in par. 5.2
page 53. The maximum number
After selecting and confirming of fast parameters is 10.
the access level Edit, enter in the Group of parameters Code Access level
parameters menu. At the end of the parameter list
AItr Visible and changeable
The code of the access level is
displayed on the front panel.
35.0 fast Included in “Fast view”
of the selected group, the con-
troller quits from the Edit access
p.b. read Visible only level.
Press the $% keys to select Hide Not visible and not changeable Therefore, the Edit level must
the proper level. be selected for each group of
parameters
The access level of groups and

parameters, is activated through
Oper Access
level operator
Ac.le
Confirm
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5 - Displays
5 DISPLAYS 5.1 STANDARD DISPLAY 5.2 FAST VIEW

(fast access to the parameters)
Manual Operator mode
274.8 mode 274.8 Automatic mode
With this procedure, simple and
63 63 fast, up to 10 parameters, select-
275.0 275.0 ed through the fast view (see par
Engineering 4.6 page 52) are displayed and
274.8 units can be modified by the oper-
ator without requiring the stan-
Product
°C dard parameter setting proce-
Fastview
identification parameters dure.
codes Press $% in order to mod-
Main output
63.0 (during the program no One shot
tune start ify the parameters
00A Software
release Op
run only)
tune
no/yes The value is entered by press-
ing è key
rel.
Target Alarm 3 threshold
On left side, please find as an
300.0 Setpoint value
local mode only
365.8 (high absolute
alarm)
example a list of parameters on
Fast view menu.
A B C D t.s.p. (not displayed if the
Slopes are disabled)
3fs.H full scale
Base
3150 product code
Stored Setpoint
Hard
(see page 5)
30.0 Virtual valve
position
(0...100%)
none selection
none/s.LOC/
Out s.sel s.sp
s.sp
. I
. 3.
. /s.sp . /
. 2
Back to the Operator mode Back to the Operator mode

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6 - Commands
6 COMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES
The commands can be

entered in 3 ways:
6.1 KEYPAD 6.2 DIGITAL INPUTS 6.3 SERIAL

see page 55 see page 58 COMMUNICATIONS
see the manual on this topic
• Setpoint modification
• Manual mode
• Local/remote selection
• Stored Setpoint display
• Tune Run / Stop
• Program start/stop
(see page 66)
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6 - Commands
6.1 KEYPAD COMMANDS
6.1.1 SETPOINT MODIFICATION 6.1.2 AUTO/MANUAL MODE
The Setpoint is directly modi-

fied with the $% keys. 274.8 Operator
Select
manual
green
274.8 274.8 Operator
mode
(automatic)
Once entered, the new value is 63 mode
{ 63 63
checked and becomes operating
after 2 seconds. The end of this
275.0 led on
275.0 275.0
phase is flagged by flashing Example of
momentarily the display with SP. Setpoint modifica-
tion from 275.0 to The bumpless action is present
350.0 Modification of control switching between AUTO, MAN
output value and vice versa.
274.8 Modified A AUTO MAN AUTO
Setpoint value The new value is immediately 100%
350.0 working without any confirm.

Setpoint SP
SP (PV)
PV
SP
Op.r
0 SP = PV
100% output OP OPMAN=OPAUTO
after 2 seconds Modify
the output
value
274.8 O
with
change OP
OP
Y
35 0 OPAUTO=OPMAN
274.8 Flash momentarily

the SP value to
275.0 AIn case of power failure, the
350.0 confirm that it has
become operating.
AUTO/MAN status and the
back to the opera- Back to the output value remain stored in
operator mode the controller memory.
tor mode
55
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6 - Commands
6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)
274.8 S.P. The Setpoint is directly modified with the $% keys.

Once entered, the new value is checked and becomes operating
after 2 seconds. The end of this phase is flagged by flashing momen-
275.0 Menu tarily the display with SP.
Stored
Setpoint
displays
none
s.sel
Local/remote
selection
loc S.LOC
l=r s.sel
Select reM
The selected
Setpoint becomes
1st stored
Setpoint s.s.p.1 The selected Setpoint
becomes operating
remote
l=r operating pressing the s.sel pressing the
è è key.
When in Remote, 2nd stored The three
the green led Setpoint ú ù û
Ü leds flag the Setpoint
Select
local
loc is on 3th stored
Setpoint
s.s.p.3 operating.
Back to the
l=r Back to the operator mode
s.sel
operator mode
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6 - Commands
6.1.5 TUNE RUN / STOP
This controller is provided with

2 different Tuning algorithm: Press until
• Fuzzy tune (one shot tune) Fuzzy Tune Adaptive Tune
for calculating the optimal PID start-up start-up
terms parameters
• Adaptive Tune (continuous tune)
for a continuous calculation of
the PID terms parameters.
no no
tune Adpt
274.8 Operator
mode
The command
275.0 Confirm yes The command start/stop Confirm yes start/stop is executed
yes is executed pressing the yes pressing the
to start tune è key. to start Adpt è key.
When the controller is When the controller is
press until calculating the PID para- calculating the PID
meters, the green Ä parameters, the green
Confirm no led is ON. Confirm no Ä led is flashing
(blinking)
Tune Tuning
menu
no
to stop tune no
to stop Adpt
Menu After the execution of the tuning, the When this function is in progress, the
calculated values are automatically calculated values are visible in the
presented in the PID menu. Tuning menu but cannot be modified.
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6 - Commands
6.2 DIGITAL INPUTS 6.2.1 DIGITAL INPUTS COMMANDS FOR LOCAL-REMOTE SETPOINT
COMMANDS
Parameter Performed operation
Function Notes
A function is assigned, through value Off On
the configuration procedure to
each IL1, IL3 and IL3 digital
input. (see the parameters set-
None
#OFF — — Not used
ting at tab. 10 at page 30).

Set manual mode
#A.Man Automatic Manual
The configured function is acti- With the keypad locked the commands from
vated when the digital input (free
voltage contact or open collec-
Keyboard lock
#keb.I Unlock Locked digital inputs and serial communications are still
operating
Normal The value of PV is “frozen” at the time the digital
tor output) is in the On state
(closed). It is deactivated by set-
PV measure hold
#H.pU operation
PV is hold
input goes to the close state
Setpoint slopes Rate limiting Normal When the input is in the on state, the Setpoint is
ting the input to the Off state
(open).
inhibition #Slo.1 is active operation changed in steps
Normal Forced With ON command the output is equal to the
The activation of the function Output forcing mode
#F.Out output output forced value ( see page 28)
through the digital input has the The permanent closure forces the chosen stored value.
highest priority than through the
1st stored Setpoint
#s.p. 1 Local 1st SP
Setpoint modification is not possible.
keypad or through the serial The impulsive closure, selects the stored value.
communication.
2nd stored Setpoint
#s.p. 2 Local 2nd SP
Setpoint modification is allowed.
If more than one digital input is selecting a Setpoint, the
3th stored Setpoint
#s.p. 3 Local 3th SP last to be activated is the operating one (see page 43)
Set Remote mode

#l=r Local Remote
Reactivation of Blocking The blocking function is activated on closing
Blocking #bLcK — Reactivation the command from digital inputs
— Alarm The Alarms are acknowledged as soon as the
Alarm Acknowledge
#ack Acknowledge digital input is closed
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7 - Programmed Setpoint
7 PROGRAMMED 7.1 PROGRAM STRUCTURE

SETPOINT The program consists of a The program consists of: Ramp
INTRODUCTION sequence of segments. • 1 initial segment named O
• 1 end segment named f
When the Setpoint programmer For each segment, it is speci- • 1…14 normal segments #s.p.==
option (mod. X5-3… 4 ) is pre- fied:
sent, up to four programs are • the Setpoint to Initial segment - 0 #ti.==
available. reach Its main purpose is to define the
s
# p
. . value the process variable has Dwell
MAIN CHARACTERISTICS • the duration always to maintain before starting the
• 4 program, 16 segments of the segment present program.
max/program t
# i
. .
• start, stop, hold etc, com- • the state of the OP3 output End segment - F #s.p.==
#ti.==
mands from the keypad Its main purpose is to define the
• time base in seconds, min- #s.p.== value the process variable has Step
utes or hours to maintain at the end of the pro-
• continuous or up to 1…9999 gram and until further changes
time cycling of the program of Setpoint. #s.p.==
• two digital outputs (OP3 and
OP4) related to the program. Normal segments - ===
#ti.== = 0
• setting of the maximum #ti.== These segments build up the
allowed deviation from the profile program. There are 3 s.p. = Target Setpoint
Setpoint types of segments: ti. =Duration
=Previous segment
=Current segmente
=Next segment
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EXAMPLE OF SETPOINT PROFILE 7.2 SETPOINT PROGRAMMER O
°C Setpoint #sp. 4 #sp. 9 7.2.1 MAXIMUM

Maximum #sp.10 ALLOWED
#sp. 3 allowed deviation DEVIATION ( band )
350 band #sp.11
300 #sp. 2 If the PV controlled input value
#sp.12
exceeds the band, centred
250
Program #sp. I #sp.13 around the SP, the segment time
start is extended of the same time the
200 #sp.14
PV input stays out of the band.
The band width is defined in a
150 parameter of the program seg-
ment.
100 #sp. f The actual segment period is
calculated as ti.=. = +Ti
50
#sp. 0
0 30 50 70 80 110 170 190 210 230 250 time
Segment Initial 1° 2° 3° 4° 5° 9° 10° 11°/12° 13° 14° End
Time t0 t1 t2 t3 t4 t5 t9 t10 t11/t12 t13 t14
OP3 digital
# Io
C
output #Opn
OP4 digital
#CIo
output #Opn
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R OPERATION
A. Ramp 7.2.2 RE-START OF A PROGRAM AFTER A POWER FAILURE
#band The parameter f # ail . spec- If #Cont is selected, If #raMp is selected,

ifies the behaviour of the pro- the execution of the program the execution of the program
grammer at power up (see page starts from the point reached at starts from the point reached at
#band
SP 62). Selected between the fol- the power failure time. the power failure time.
lowing 3 choices: In this case, the programs con-
All the parameters, like tinue with PV reaching SP with
PV #Cont Continue Setpoint and the remaining a ramp, whose slope corre-
Ti time are restored at the values sponds to the one of the seg-
# i.--
t
#res Reset they had at power off. ment running at the power off.
Power off during a dwell
#ti.-- + Ti
#raMp Ramp SP
Power Off Power Off
B. Dwell
PV
SP #band ti Power Off time ti

#band Power off during a ramp
PV If #res is selected,
Power Off
at power on the program ends
Ti and goes back to local mode.
#ti.--
ti.-- + Ti ti
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7.3 PARAMETERISATION - PROGRAM MENU (OPTION)
274.8 Operator
mode Prog Program
menu
275.8 Menu
Program number Program status No. of segments

Pr.no 1/ 2/ 3/ 4 Stat res = reset n.Seg 1…14 max
Hold = hold
run = start
Restart No. of program

Fail Cont
after a power off
= continue
Cyc. cycles
[1] Two digital outputs are pro- Off / 1…9999
vided to be configured for res = reset
raMp = continue
program purposes. These
with the slope
output are usually OP3 and
OP4. If this functionality is not Time units
required, it can be inhibited Unit p.sec = seconds band Allowed deviation
by setting Off the corre- p.Min = minutes Off / 0...span/10
sponding parameter. p.hr = hours
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Continue for
Segment 0 Segment 1
ti. 0 time ti. 1 time all the 14 normal
segments
0.1…999.9 Unit 0.1…999.9 Unit
Segment 0 Segment 1 End

s.P. 0 Setpoint s.P. 1 Setpoint s.P. f segment Setpoint
whole range whole range whole range
Segment 0 Segment 1 End segment

OP. 3 Digital output [1] OP. 3 Digital output [1] OP. 3 digital output[1]
Clo = closed Clo = closed Clo = closed
Opn = open Opn = open Opn = open
Off = inhibited Off = inhibited Off = inhibited
Segment 0 Segment 1 End segment

OP. 4 Digital output [1] OP. 4 Digital output [1] OP. 4 digital output[1]
Clo = closed Clo = closed Clo = closed
Opn = open Opn = open Opn = open
Off = inhibited Off = inhibited Back to the 1st parameter Off = inhibited
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7.4 PROGRAM STATUS DISPLAYING
The function mode of the program as well On program run mode, each 3 s the display
its status is displayed clearly by means the shows alternatively:
Ö andá; leds as follows: - number of running program;
- number of operating segment as well its
status.
The control output value can be displayed
during the program run using the procedure
Function Status Led at page 53.
Öá
Local Reset OFF OFF X5 Number of running Program
(program No. 3)
Program run Run ON OFF
Program hold Hold ON ON 246.9 each 3 s Operating segment
and its status
Program hold for Hold ON ON
63
PV outside Error band back
22.05 (Segment No.12) - ramp up
Program end (reset) End ON OFF

(Segment No.12) - ramp down
(Segment No.12) - dwell
(End segment)
Program end
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7.5 START/STOP OF A PROGRAM
The various commands, sup- Type of Local Programmed Programmed The different phase are dis-
operating
ported by the controller, are dif- setpoint played in a chained way, just for
ferent for each of the following Execution Hold
easing the understanding of the
operating phases: Phase Start of a of a program of a program functionality.
program
A] when in Local Setpoint mode Two different mode for starting
A B C
B] during the execution of a pro- and stopping a program are pro-
gram Setting
vided:
Supported
C]when the program is in hold commands of Local direct mode with the ê key
setpoint
(see page 66)
Commands supported by the through the parameter menu
controllers When the (see page 67)
Program Program Program program is
start hold continuation ended it comes
back to normal
mode
Program Program Program

stop stop stop
in local mode in local mode in local mode
65
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7.5.1 START/STOP OF A PROGRAM BY DIRECT MODE WITH ê
Program
selection
274.8 Operator
mode 3
50 (local Setpoint) 50
275.0 pr.no
Program
start Note:
To reset the program see pro-
Program number dis- cedure at page 67
playing
Program
running
274.8 and
Ö led
continuously on 275.0
1 Program hold
50
Pr.no
274.8 and alternatively
Program hold
á
led continuously on
275.0 Continue up to the
program end
66
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7.5.2 START/HOLD/STOP OF A PROGRAM THROUGH THE PARAMETER MENU
Reset procedure Program

selection
274.8 Operator
mode 3 run
50 (local Setpoint)
Pr.no Stat
275.0
Program start
Program
Press until
running
Prog Program
Ö led
continuously on
HoLd
50
menu
Stat
Menu Program hold
Program hold
á led
continuously on
reS
2 No. of program Stat
Pr.no Program reset
67
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7.5.3 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION (OPTION)
Parameter Performed operation

Function Notes
value Off On
— —
None O
# FF Not used
Set manual mode A# M . an Automatic Manual

With the keypad locked the commands from digital inputs and
Keyboard lock k # eb.I Unlock Locked serial communications are still operating
The value of PV is “frozen” at the time the digital input goes to
PV measure hold H # p . U Normal operation PV is hold the close state
Setpoint slopes inhibition S # lo.1 Rate limiting is active Normal operation When the input is in the on state, the Setpoint is changed in steps
Output forcing F # O . ut Normal operation Forced output value Digital input ON means activation forcing output value (see page 28)
1st Program selection P # rg.1 Local 1st program
2nd Program selection P # rg.2 Local 2nd program Program selection by permanent closure
of the digital input
3rd Program selection P # rg.3 Local 3rd program
4th Program selection P # rg.4 Local 4th program

When the input is in the On state, the program is executed up
Program Start/Hold #r.=H. HOLD RUN to the end. When off, the program is forced in hold.
Digital input ON means program reset and control switching to
Program reset r # St Normal operation Program reset Local setpoint
Reactivation of blocking The blocking function is activated at the time the digital input
Deactivation of blocking blck — goes to the close state
Next segment n
# eHt Skips to the next segment The program skips to the next segment of the program at the time
— the digital input goes to the close state
68
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8 - Technical Specifications
8 TECHNICAL SPECIFICATIONS
Features
Description
at 25°C env. temp.
Total configurability From keypad or serial communication the - the type of Setpoint - the type and functionality of the alarms
(see chapter 4.3 page 25) user selects: - the type of control algorithm - control parameter values
- the type of input - the type of output - access levels
A/D converter with resolution of 160000 points
Common Update measurement time: 50 ms
Sampling time: 0.1… 10.0 s Configurable
characteristics Input shift: -60… +60 digit
Input filter with enable/disable: 0.1… 99.9 seconds
0.25% ±1 digits for temperature sensors Between 100…240Vac
Accuracy 0.1% ±1 digits (for mV and mA) the error is minimal
Resistance thermometer Max. wire Res: 20Ω max. (3 wires)
Pt100Ω a 0°C (IEC 751) 2 or 3 wires connection
(for∆T: R1+R2 must be Input drift: 0.1°C/10° Tenv
°C/°F selectable Burnout (with any combination)
<320Ω) <0.1°C/10Ω Wire Res.
PV Input
(see pages13,14 L, J, T, K, S, R, B, N, E, W3, W5 Internal cold junction Line: 150Ω max.
and page 26) (IEC 584) compensation con NTC
Thermocouple Input drift: <2µV/°C. Tenv.
Rj >10MΩ Error 1°C/20°C ±0.5°C
°C/°F selectable Burnout <5µV/10Ω Wire Res.
DC input (current) 4... 20mA, 0... 20mA Rj =30Ω Burnout. Engineering units
0... 50mV, 0... 300mV Rj >10MΩ conf. decimal point position
DC input (voltage) with or without √— Input drift: <0.1%/20°C Tenv.
1... 5, 0... 5, 0... 10V Rj>10kΩ Init. Scale -999… 9999 <5µV/10Ω Wire Res.
Full Scale -999… 9999
Frequency (option) Low level ≤2V
(min. range of 100 digits)
0... 2.0/0... 20.0kHz High level 4... 24V
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Features
Description
at 25°C env. temp.
Remote Current: 0/4...20mA: Rj = 30Ω Bias in engineering units and ± range
Setpoint Ratio: -9.99… +99.99
Not isolated
Auxiliary inputs accuracy 0.1% Voltage: 1... 5, 0... 5, 0... 10V: Rj = 300kΩ Local + Remote Setpoint
Potentiometer 100Ω... 10kΩ Feedback valve position
The closure of the Auto/Man mode change, Local/Remote Setpoint mode change, 3 Stored Setpoint activation, keyboard lock, measure
Digital inputs external contact hold, slope inhibit and output forcing
3 logic produces any of the
following actions: Program Hold/Run (if option installed), Program Selection and Skip to Next Segment
Control output Alarm Alarm Alarm Alarm Retransmission
Main Secondary AL1 AL2 AL3 AL4 PV / SP
OP1 OP2 OP3 OP4 OP5 OP6
Single Relay/Triac Relay/Triac Relay/Triac Relay/Triac Analog./Digital Analog./Digital
action OP5 OP1 OP2 OP3 OP4 OP6
Analog./Digital Relay/Triac Relay/Triac Relay/Triac Relay/Triac Analog./Digital
1 single, OP5 OP6 OP1 OP2 OP3 OP4
split range or Split range Analog./Digital Analog./Digital Relay/Triac Relay/Triac Relay/Triac Relay/Triac
Operating mode double action
PID loop or OP1 OP2 OP3 OP4 OP5 OP6
and Outputs ON/OFF with Relay/Triac Relay/Triac Relay/Triac Relay/Triac Analog./Digital Analog./Digital
1, 2,3 or 4 OP1 OP5 OP2 OP3 OP4 OP6
alarms Double Relay/Triac Analog./Digital Relay/Triac Relay/Triac Relay/Triac Analog./Digital
action
Heat/Cool
Analog./Digital Relay/Triac Relay/Triac Relay/Triac Relay/Triac Analog./Digital
Analog./Digital Analog./Digital Relay/Triac Relay/Triac Relay/Triac Relay/Triac
Valve drive Relay/Triac Relay/Triac Relay/Triac Relay/Triac Analog./Digital Analog./Digital
70
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Features
Description
at 25°C env. temp.
Algorithm PID with overshoot control/ON-OFF - PID with valve drive algorithm, for controlling motorised positioners
Proportional band (P) 0.5…999.9%
Integral time (I) 1…9999 s
Derivative time (D) 0.1…999.9 s OFF = O
Error dead band 0.1…10.0 digit
Overshoot control 0.01…1.00
Manual reset 0…100% Single action
Cycle time (Time proportional only) 0.2…100.0 s PID algorithm
Min./Max output limits 0…100% separately adjustable
Control output rate limit 0.01…99.99%/s
Soft-start output value 1…100% - Time 1…9999 s
OFF = O
Output safety value -100…100%
Control mode
Control output forcing value -100…100%
Control output hysteresis 0…5% Span in engineering units ON-OFF algorithm
Dead band 0.0…5.0%
Cool proportional band (P) 0.5…999.9%
Cool integral time (I) 1…9999 s
OFF = O Double action
Cool derivative time (D) 0.1…999.9 s PID algorithm
Cool cycle time (Time proportional only) 0.2…100.0 s (Heat / Cool)
Control output high limit 0…100%
Cool output max. rate 0.01…99.99%/s OFF = O
Motor travel time 15…600 s
Valve drive PID algorithm
Motor minimum step to 0.1…5.0% Raise/Stop/Lower
Feedback potentiometer 100Ω …10kΩ
71
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Features
Description
at 25°C env. temp.
SPST Relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP1-OP2 outputs
Triac, 1A/250Vac for resistive load
OP3 output SPDT relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP4 output SPST relay N.O. 2A/250Vac (4A/120Vac) for resistive load
Analogue/digital Galvanic isolation: 500 Vac/1 min Analogue: 0/1... 5V, 0…10V, 500Ω/20mA max.,
Control or PV/SP/OP Short circuit protected 0/4... 20mA, 750Ω/15V max.
OP5 and Resolution: 12 bit 0/24Vdc ±10%; 30mA max.
OP6 (option) outputs retransmission Digital:
Accuracy: 0.1 % for solid state relay
Hysteresis 0…5% Span in engineering units
Active high Deviation threshold ±range
Action type Band threshold 0… range
AL1 - AL2 - AL3 - AL4 Active low
alarms Absolute threshold whole range
Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed) (only OP3-OP4)
Local + 3 memorised
Remote only
Local and Remote Up and down ramps 0.1...999.9 digit/min or digit/hour (OFF=0)
Setpoint Low limit: from low range to high limit
Local with trim High limit: from low limit to high range
Remote with trim
Programmable If option installed
72
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Features
Description
at 25°C env. temp.
4 programs, 16 segments (1 initial and 1 end)
Programmable Setpoint From 1 to 9999 cycles or continuous cycling (Off)
(optional) Time values in seconds, minutes and hours
Start, stop, hold, etc. activated from the keypad, digital input and serial communications
Fuzzy-Tuning type . The controller selects automatically the best Step response
Tuning method according to the process conditions Natural frequency
Adaptive Tune self-learning, not intrusive, analysis of the process response to perturbations and continuously calculation of the PID parameters
Auto/Man station Standard with bumpless function, by keypad, digital input or serial communications
RS485 isolated, SLAVE Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/s, 3 wires
Serial comm. (option) RS485 isolated, MASTER Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/s, 3 wires
RS485 asynchronous/isolated, PROFIBUS DP protocol, from 9600 bit/s at 12MB/s selectable, max. lenght 100m (at 12 Mb/s)
Auxiliary Supply +24Vdc ± 20% 30mA max. - for external transmitter supply
Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display
Operational Control output Safety and forcing value -100...100% separately adjustable
safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data - Fast wiew
Power supply 100... 240Vac (-15% +10%) 50/60Hz or
(PTC protected) Power consumption 5W max.
24Vac (-15% +25%) 50/60Hz and 24Vdc (-15% +25%)
Safety Compliance to EN61010-1 (IEC 1010–1), installation class 2 (2500V) pollution class 2, instrument class II
Electromagnetic
compatibility Compliance to the CE standards (see page 2)
General
characteristics
UL and cUL Approval File 176452
Protection EN60529
(IEC 529) IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 380 g max.
8
73
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Warranty
1 WARRANTY
We warrant that the products will

be free from defects in material
and workmanship for 3 years from
the date of delivery.
The warranty above shall not
apply for any failure caused by the
use of the product not in line with
the instructions reported on this
manual.
74
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Icons table
ICONS TABLE Digital input

connected functions
Main universal input Digital input
Thermocouple Isolated contact Auto/Manual
Run, Hold, Reset and

RTD (Pt100) NPN open collector
program selection
Delta Temp (2x RTD) TTL open collector PV hold
Setpoint slopes
mA and mV
inhibition
Setpoint
Custom Local
Output
Frequency Stand-by SPST Relay
Keypad lock Triac

Auxiliary input
Current transformer Outputs lock SPDT Relay
mA Remote setpoint Start-up function mA
Volt Remote setpoint Timer function mA mV
Feedback
Memorized Logic
potentiometer
Remote
Setpoint programmer
75
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Worldwide sales network
ASCON’S WORLDWIDE SALES NETWORK

SUBSIDIARIES DISTRIBUTORS
FRANCE ARGENTINA PORTUGAL SWITZERLAND

ASCON FRANCE MEDITECNA S.R.L. REGIQUIPAMENTOS LDA CONTROLTHERM GMBH
Phone: +33 (0) 1 64 30 62 62 Phone +5411 4585 7005 Phone +351 21 989 0738 Phone +41 44 954 37 77
Fax +33 (0) 1 64 30 84 98 Fax +5411 4585 3434 Fax +351 21 989 0739 Fax +41 44 954 37 78
AGENCE SUD-EST
Phone: +33 (0) 4 74 27 82 81
FINLAND & ESTONIA SPAIN TURKEY
Fax +33 (0) 4 74 27 81 71 THT CONTROL OY INTERBIL S.L. KONTROL SISTEMLERI LTD
Phone +358 3 212 9400 Phone +34 94 453 50 78 Phone +90 216 302 19 70-71
Fax +358 3 212 9404 Fax +34 94 453 51 45 Fax +90 216 302 19 72
USA
ASCON CORPORATION
GERMANY BRANCH OFFICE UNITED KINGDOM
Phone: +1 630 482 2950 MESA INDUSTRIE ELEKTRONIK GMBH Phone +34 93 311 98 11 EUKERO CONTROLS LTD
Fax +1 630 482 2956
Phone +49 2365 915 220 Fax +34 93 311 93 65 Phone +44 20 8568 4664
Fax +49 2365 915 225 Phone +34 918 969 111 Fax +44 20 8568 4115
Fax +34 918 969 112
GREECE
CONTROL SYSTEM
Phone +30 31 521 055-6
Fax +30 31 515 495
BRANCH OFFICE
Phone +30 1 646 6276
Fax +30 1 646 6862

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x5-uk-ed5 17-09-2009 14:53 Pagina 1

3 ELECTRICAL CONNECTIONS ................................................................page 10 7 SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59

Resources Operating mode

Congratulations for having Main universal input (option) PV/SP/OP

Modbus RS485 Slave

1.1 MODEL CODE Line Basic model Accessories

Mathematical package (MP) 1 User manual F

2 INSTALLATION 2.1 GENERAL DESCRIPTION

B Product code label

Sealing front panel gasket

2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT

2.2 ENVIRONMENTAL RATINGS B

T Temperature 0…50°C [1]

%Rh Relative humidity 5…95 % non-condensing

Special conditions Suggestions

M Altitude > 2000 m Use 24Vac supply version

T Temperature > 50°C Use forced air ventilation

%Rh Humidity > 95 % Warm up

P Conducting atmosphere Use filter

[1] Operating surrounding temperature

2.3 PANEL MOUNTING [1]

2.3.1 INSERT 2.3.2 INSTALLATION 2.3.3 CLAMPS 2.3.4 INSTRUMENT

3 ELECTRICAL 3.1 TERMINAL BLOCK [1] B

PRECAUTIONS B 3.2 SUGGESTED WIRES ROUTING B

The supply wiring should be rout- 5 17 29 5 17 29

ed away from the power cables. 6 18 30 6 18 30

cially if controlled in phase angle 10 34 10 34

3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

3.3.1 POWER SUPPLY B 3.3.2 PV CONTROL INPUT B

3.3.2 PV CONTROL INPUT B 3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B

[1] Auxiliary power supply for exter-

3.3.4 AUXILIARY INPUT B 3.3.5 DIGITAL INPUT B

Not available with frequency 17

3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B

OP1 - OP2 Relay or Triac output

3.3.6-A SINGLE ACTION RELAY 3.3.6-C DOUBLE ACTION

3.3.6-B1 SINGLE ACTION SSR DRIVE 3.3.6-D1 DOUBLE ACTION

3.3.6-B2 SINGLE ACTION 3.3.6-D2 DOUBLE ACTION CONTROL OUTPUT

3.3.6-E1 DOUBLE ACTION Notes for pages 17 - 18 - 19

3.3.6-F1 DOUBLE ACTION

3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT 3.3.6-G MOTOR POSITIONER OUTPUT

3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE

3.3.10 PROFIBUS DP (OPTION) B

standard for PROFIBUS DP; DP

4 OPERATION 4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE

Digital input status LEDs (yellows) Over Under

Auto/Man Setpoint setting

4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE

After having selected the para-

From every parameter, pressing Access to the menu for:

4.2 PARAMETER SETTING

4.2.1 NUMERIC ENTRY 4.2.2 MNEMONIC CODES SETTING

the max/min. limit set for the

Setpoint can be modified 240.0 acknowledged by Unit

4.3 CONFIGURATION PROCEDURE

NO Back to the operator mode

InP. S.P. Out L.inP ALM EHit

4.3.1 INPUTS CONFIGURATION

Tab. 1 Input type Tab. 2 Engineering units

4.3.2 SETPOINT CONFIGURATION

Tab. 3 Setpoint type

[1] Not available with Setpoint

4.3.3 OUTPUT CONFIGURATION