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    37 views97 pages

    Drager Oxylog 3000 Service Manual

    Uploaded by

    Ramon Candido

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    Drager medical ‘ADrager and Siemens Company Oxylog 3000 Service Trai ing Manual CONTENTS: 1. Checking Readiness for Operation. 2. Schematics and Diagrams. 3. Repair Instructions. 4. Service Mode. 5. Fault - Cause - Remedy. 6. Error Lists. 7. Maintenance Information. 8. PMS -— Oxylog 3000. Note: This manual is not designed to be a complete service manual and should be used with both the Technical manual and Operators manual. The information contained within this document is confidential and not transferable. All information is the latest available at time of training 13/08/03 ‘Oxylog3000Contents doc Drager medical ‘ADriger and Siemens Compary Description of Seminar Requirements Draeger Oxyiog 3000 Transport Ventilator Duration i Day Target Group | Hospital Biomedical Technicians Seminar goal Participants should acquire the following knowledge in this seminar: Operation of the equipment. Design of the equipment. Service mode in theory and practice. Testing as per Safety & Function Test Certificate. Ability to classify errors (operator errors, device faults). Repairs to board/assembly level. Contents ‘Oxyiog 3000. General layout and operation. Ventilation mode operation. Electronic block diagram discussion. Electronic disassembly. Pneumatic block diagram discussion. Pneumatic disassembly. Replacement parts discussion ‘Service mode operation. Service mode in practice. Error code list and explanation. Troubleshooting. Examination, Testing based on SFT certificate. Final discussion. tems to be brought by participants. ~ Writing material, pens. Training room equipment required Overhead projector. Whiteboard and markers. Gas supplies (oxygen and air), Training unit. Training Material Latest documentation. Test Equipment All necessary tools and test equipment provided by trainer. ‘Comments Participation in full course duration only. Certificates provided at successful completion of course. 13/08/03 D Kohihagen ‘Oxylog3000Seminar doc Section 1 (Checking readiness for operation Checking readiness for operation = whenever the ventilator has been prepared or the ventilation hoses changed at the latest ovary six months. ‘The following functions are checked with the menu-basod test = Gas supply present — Hose eystom / breathing valve connected and OK = Alarm functions OK = Ventilation functions OK = Monitor functions OK. Oxyog 3000 intorrupt the test fa fault is detoctod, ‘The rolative faut is indicated on the screen, ‘The patient may be endangered if the above prewse check is not carried out. Connecting test lung ‘The test lung comprises: 1 an angled connector for connection tothe ventilation valve, 2 a catheter connector, diameter 7 mm, in the angled ‘connector ~ to simulate the resistance of the airways. 3. 2 breathing bag 84 03 201 to simulate the lung compliance, Perform device check Duration: approx. $ minutes. 4. Switch Oxylog 3000 on = press the ++ key. The device rune through a solftest and the operator is prompted, on the dieplay, to call up the configuration menu or device check: ress rotary knob for device check and configuration 5 Pross rotary knob to confirm, ‘This “instructions for Use" manual is published for public use and is enly meant for your information We do not quarantee the accuracy af these instucions with respect yout spect device type of status. 26 (OnW the lnsructions for Use" manual delivered fonether wah a device is ofl qublished forthe use of that specie device © Select -Device checks in main menu and confirm. ‘The device check can bo ended at any time by pressing the Alarm Reset key. ‘© Ensure that the gae supply has boon connected. ‘© Eneute that the correct gas type (02 or medical ait) has boon set and confirm. {the wrong gas type has inadvertortly boon set (© Prose «Alarm Reset- kay to cancel device chock © Set correct gas type in configuration "Select gas supply” and restart device check (Checking readiness for operation Drager Technology For life ‘Software 01.00 oftet = Press rotary knob for device check and configuration Fe [Device check Configuration and information Ventilation Qui with key alarm reset Supply Pressure Connect reset vice check ‘Supply Pressure ¥ Supply Pressure 02 Confirm with @ [Quit with key alarm reset ‘This “Instructions for Use" manual is published fr pubic use an is only meant for your information. \We do not guarantee the accuracy ofthese insrucions with respect your specific device type or status. COnW the “Intnactions for Use" manual delved fonether wih a device is ofiallv published Tor the use of ha! specie devine 27 Checking readiness for operation ‘© Eneure that the test lung has been connected [Device check Supply Pressure ¥ ‘Supply Pressure O20 Test lung Connect Onylog 2000 automatically checks whothor atest lung has been connected. The device check is aborted ia test lung is not detected within one minute 5 “The chockis continued when Orylog 2000 detects thetest___ [Quit wth Key alarm reset H lung. ‘© Enoure tha the configured hose eystom has been ‘connected - either: Pevice check ~ the eposabie noe eat supply Pressure 7 ~ thermuabl hoe nt Supply PressureO2 {© Confirm the appropriate hose set andthe eecond page of | Test lung ¥ the device check appears. Rourablahose set Confimvith © If the wrong hose set has inadvertently been configured: [Quit vy alarm reset ie © Prose -Alarm Resat- key to cancel device check © Select correct hose set in "Customer Service Mode", "Select hose type”, page 78, and [Device check (© roctart device chock 1500 [mi] 7; Freq. 10 [1/min] v Pmax 30 [mbar] ¥ 02 100 [%] ‘Adjust rotary knob [Quit wid reset : 1. Set the controle below the eereon tothe required values. = i ‘Tis “Insuctions for Use" manuals published for public use and is only meant for your information. \We do not guarantee the accuracy of hese instructions with respect to your speaic device type or siatus 28 ‘Onl the “Insinttons fr Use® manual delivered fonether witha device i= offtsalv oubished for the use of hat soecife device (Checking readiness for operation COxylog 2000 successively activates the acoustic and visual alarm signals and prompts the operator to acknowledge each signal. ‘© Confirm acoustic and vieual alarm sign ‘The device check proceeds automatically. During the automatic eet sequence, Orylog 9000 checks the flow, pressure build-up and alarm signals. Corresponding ice check sounds are heard Device check ventilation, monitoring and ‘The bar graph shows the progrse made bythe check. alarm detection is running! Device check ventilation, monitoring and alarm detection successfully Finished! (© Confirm, and the system switches backto the menu screen. — dovice check cannot be completed successfully © Consuitthe section Error messages during device check’, page 20. © Check configuration, page 51 onwards, © Consult the chapter "Fault - Cause ~ Remedy’, page 59, © Call DragorSenvice, {© Ascomble the Oxylog 3000 ready for operation, page 16 conwarde. © Connect power supply and gas supp, page 18 Device check omit ‘Configuration and information Start te venir €¢ Select -Venilatione and conn ena © prose «Alarm Resate key. “This “instructions for Use" manual is published for public use an is only meant for your information. \We do not guarantee the accuracy ofthese insructons with respect to your specie device type o status Con the “Insrucions for Use" manual delvered tooether wih a device is ofiealy oublished forthe use ofthat soeciic device [Quit with key alarm reset 29 Checking readiness for operation Error messages during device check Cause Remedy [No communication controk / [charge-board Device defective Call DrigerService, Yellas diaphta~ [System leakage Teak in ventilation hi ‘Check hoses, breathing valve, flow sseneor and test lung for leaks and replace if necessary. Internal DragerServ No testing "Test lung not connected or major Connect test lung. leakage. Check hosos, breathing valve, flow ‘seneor and test lung for leaks and replace if necessary. Breathing valve inop Breathing valve has malfunctioned. Check correct condition of breathing vale including diaphragm and rubber dive; ft a new breathing valve it necessary or uso a now disposable hose st Pressure measurement inop “The ventilation hose set has not boon connected correct, Presaure measuroment is implausible, ‘Connect ventilation hose set correctly. Cal DragerService. PEEP valve inop Device defective, ‘Chock hoses, breathing valve, flow ‘sensor and test ung for loaks and roplace f necessary. Call DragerService. Flow measurement inop Flow measurement implausible Roplace flow sensor. Call DragerServce. This “Instructions fr Use manuals published for pubic use and is only meant for your information \We do not guarantee the accuracy ofthese inirucions with respec 0 your speatc device type or satus. 30 COnW the “insrucons for Use" manval delired tonsther wth a device i ofealv aublshed fr the use ofthat soeciic device ib teen Bigg elt abie fo Z UONDES | ‘Anges esaneCoptoM sowed: S090, Ueterscan tn 4.862 Sch anda Vereen 10 Raced Beers rua 1 General introduction This section presents the diagrams and overviews of the Oxylog 3000, such as the pneumatic components diagram and the block diagram of the electronics. In some cases the diagrams and overviews are also used as references to describe functions. nats meow Copy save 85080901 inbectan in 140562 Senenat and Dupe Veson 10+ Raa ECE Ce euch ieee! Fig.1 General overview, for legend see Table 1 area ngtswooned. Coy sane 555003001 Unbrschan 14 1502+ Sehnates an Dagan Varian 10- Rel een ass aa Schematics and Di lu Table 1 Legend Fig.1 item [Designation | 1 Front section with potentiometer, rotary encoder, membrane keypad and label inserts (2 [Signal generator oO _ ‘3 ~ |Loudspeaker \4 Display \5 Control PCB (see also Fig.6) 6 [Cover panel for pneumatic components ~ 7 [Pneumatic components and sensor PCB (see also Fig.3) — 8 Handle — 9 |Filter element to filter the ambient air intake _ | 10 Charging circuit PCB | 1 |Rear panel | 12 [Battery compartment cover | 13 Replaceable battery | 14 DC voltage socket - ~ | \15 Sockets for flowmeter tubes, ventilation tube and compressed gas tube 16 Base plate Oo nats meone. Copy mand 5850403001_Uebrcen tn 14052 Serna aneDaganeVenen 10: Rosin ® a ® 35i/5 [Al vg S: aba Ny Ohayeac breath lec = 10S ata or ae Fig.2__ Pneumatic components diagram, for legend see Table2 > asy/. Vz 4¥y sed 120 1/nin rraye Vy alkos aie m vig €1 nyeter Aves mane. Copp boned: SEOI0001enerenan tn 4.0502 Setomaes ad Dag“ Vanen 12 Reset Sere eet Table 2 Legend Fig.2 and Fig.3 Item Designation 1 Connection block 2 Metering block a DR Pressure regulator - —_ - ~ [Ejector FA |Filter in O02 compressed gas connection \F2 Filter for intake air uf L1 ensures uniform flow NV Emergency air valve st Flow sensor to measure internal inspiratory flow i $2 Flow sensor to measure the ambient air intake 7 - $3 Pressure sensor (Pv) to measure supply pressure for valves V1 to V3 $4 Pressure sensor (Pint) to measure unit-internal patient pressure $5 [Pressure sensor (Paw) to measure pressure close to patient S6 Pressure sensor (delta P) to measure differential pressure at external flow sensor ‘S7 and S9 Pressure sensors to measure ambient pressure 7 $8 External flow sensor ae sv Safety valve V1 to V3 Metering valves | vi0 Ventilation valve | ive _|PEEP vaive 7 Peek era [ue ical Item |Designation V7 and V8 ‘Switching valves to calibrate pressure sensors S5 and S6 a vo - Non-return valve A 2 3 Ey cI & 130 ° oor Pamb Paw P Flow be! | Prey Py Pamb Pht Parker / Tubing diagram, for legend see Table 3 Pues o OOo -_B i STU + Fig.4 See eeu) General introduction Table3 Legend Fig.4 Item Designation - |Sensor PCB 4 5 Tube 2x1.5 Si not coloured (nc) 6 Tube 2x1 Si blue (bl), red (rd), orange (or) store mse Coy ‘Anges mia, Cope sane 85010900 Lennon 4.502 Sedona ed Dai “Vern 10 Rl 'o-32VDC External power Voltage | Charging Circuit PCB +8.6 to 19.5V. (veer) 48.6 t0 195V (VINT) ON/OFF re tag ‘supply control Rechargeable batteries _|— +86 t0 19.5V (VINT)_p-{Pressure sensors] Sensor PCB }S3 to S7 and S9 linternal tempe- jrature measu- = emen > +5V (VRE)! Valves V1 to V8 +8610 1950 | «unt | +5 (VLOG) Keys and _| Front membrane LEDs 7D] _ Potentiometers circuit Control PCB [Microcontroller |p +8.6 to 17.5V (VDISP) Voltage gene- > +5V (VLOG) ration and |g» +5V (VRE) monitoring | 5 v (vNEG) | pe +12.6 to 14.6 V (VDA) \t— +5 V (VLOG) EEPROM Flash. - *8V (VLOG) EPROM +5 V (VRE)| Rotary knob + +5 V (VLOG) Fig.5 Electronics block diagram Real-timd-a— +5 V (VLOG) lq +5 V (VLOG) lg +5 (VLOG) lag +8.6 to 17.5 V (VDISP) gs mae Cope esa 8500001 _Unberstlon im #4052 Scents and syne: Veron 10: Reet X200 x7e0 (— X740 X730 x440 (ener ia) CC xees x270| X120) x400 & Fig.6 View of control PCB, for legend see Table 4 steal Si Table 4 — Legend Fi ceeued eine us tata Item Designation it EEPROM 2 Goldcap capacitor 7 7 3 Microcontroller 7 4 Real-time clock with battery iA Control PCB fixing screws X120 Connection to signal generator x200 Connection to sensor PCB X220 Connection to potentiometers |x270 Connection to loudspeaker X312 Jumper to trigger a reset , /x400 Connection to flow sensor $1 "| X440 Connection to flow sensor S2 ix609 [Jumper to perform the bootstrap download X665 [Connection to rotary encoder X700 ‘Connection to charging circuit PCB ‘| 1x730 ‘Connection to front membrane (keys) | x740 [Connection to front membrane (LEDs) x760 [Connection to display X790 [Pin strip for bootstrap download i} eer Section 3 Chae emer tea) 1 General introduction 2 Opening the unit Before opening the unit, observe the following 1. Switch off the unit. warnings: 2. Remove the external power supply, internal battery and compressed gas supply. LN Before opening up the unit remove the 3. compressed oxygen supply, the external power supply and the internal battery. . Remove screws Fig. 1 Electrostatic discharge may damage electrostatic sensitive devices. Use an anti-static mat and a wrist strap when handling when handling electrostatic sensitive devices. Fig. 1 Opening the unit pts mor ony sored RESO stan | 4. Open the unit 5. Remove the upper connectors Fig. 2. cr nha Opening the unit To access these components, the fixing screws of the control PCB and the remaining connectors of the control PCB must be removed. Then the control PCB can be removed. } Under the cover panel are the pneumatic components. i To access the pneumatic components, the fixing 5 screws of the cover panel must first be removed, and i then the cover panel itself. r } Fig. 2 Unit open The unit is made up of two "halves". The control PCB | is to visible in one half and a cover panel in the other. Under the control PCB are the following components: The display — The potentiometers — The rotary encoder — The loudspeaker The buzzer i i g é | : The label inserts for the membrane keypad. Replacing the control PCB | 18. | The control PCB is located in the front of the Oxylog ‘4 3000. To replace the control PCB: 15. . Switch on unit. 16. . Make a note of the software version. 17. Switch off the unit. . Open the unit. Mark the connectors to the flow sensors and remove them. . Unplug the remaining connectors from the control PCB. | | | . Remove the control PCB fixing screws. . Remove the control PCB. Pay attention to the polarity. If the polarity of some components is reversed they will be destroyed. Note the fitting position. . Remove the EEPROM and the battery of the real-time clock from the old control PCB and plug them into the | new one. | | | . Install the new control PCB. . Assemble the unit complete. . Check the software version. 2000 Oren arta) . If the software versions differ, run a download. Call up ESM Test 039. If the displayed software versions differ, update the charging circuit PCB software. .. Check unit according to PMS Procedure. Place fully functional unit at the user’s/owner's disposal. ages eave, Cot ean Replacing the charging circuit PCB The charging circuit PCB is located behind the rear panel of the Oxylog 3000. To replace the charging circuit PCB: Electrostatic discharge may damage electrostatic sensitive devices. Use an anti-static mat and a wrist strap when handling when handling electrostatic sensitive devices. Before opening up the unit remove the compressed oxygen supply, the external power supply and the internal battery. Fig. 1 Base plate fixing screws On the charging circuit PCB is a fuse for the replaceable battery. Before replacing the PCB, check 5. Remove base plate. whether the fault lies in the fuse. 6. Remove the rear panel fixing screws Fig. 2/2. | ‘Switch off the unit. | | | . Remove the compressed oxygen supply and the power supply. . Remove the internal battery (see also "Replacing the replaceable battery" in the Instructions for Use). . Remove the base plate fixing screws Fig. 1/1. i Eu Fig. 2. Rear panel fixing screws Fig. 3 View of charging circuit PCB i; 2 i | 2 7. Remove rear panel, 12, Install the new charging circuit PCB. § 8. Remove connector Fig. 3/4. 13, Assemble the unit complete. 7 9. Remove the charging circuit PCB fixing screws Fig. | 14. Call up ESM Test 039. ‘ 3/5. | 15. If the displayed software versions differ, update the & 10. Remove the old charging circuit PCB. charging circuit PCB software 3 } 11. Unsolder cable Fig. 3/3 of power supply socket on 16. Check power supply according to PMS Procedure. charging circuit PCB. 17. Place fully functional unit at the user's/owner's disposal. kee) 3 Adjusting the safety valve This section describes the adjustment and testing of ‘1 the safety vaive. The specified test values are the values applicable at the date of publication. For the latest test values refer to the relevant PMS Procedure. 1. Open the unit. | 2. Connect the compressed oxygen and the electric power. 3. Connect pressure gauge to ventilation tube connector (the connection must be sealed tight). 4. Call up Test 034 in the ESM and generate a flow of 20 | Fig.4 Safety valve Limin. 5. Set safety valve Fig. 4/SV to 80 mbar +/-5 mbar (105 6. Call up Test 034 in the ESM. Generate a flow of mbar +/-5 mbar for US unit 2M86965). 100 L/min and actuate the PEEP valve at 130 mA. The pressure may be maximum 90 mbar. 7. End test. 8. Secure screw of safety valve with screw locking varnish. i i 5 i i t f } } i | 9. Switch off the unit and assemble it complete. | 10. Carry out a unit test. 11. Place fully functional unit at the user’s/owner's disposal. i g 7 i enc eeecun) 4 Replacing the sensor PCB The sensor PCB is located in the pneumatic components section of the Oxylog 3000. To replace the sensor PCB: 1. Open the unit. The socket of the pressure sensor S3 may snap. Remove the tube of pressure sensor S3 first only from the connector block. 2, Make a note of the connector and tubing fitting locations. 3. Remove the connectors and tubing from the sensor PCB. 4. Remove the sensor PCB fixing screws Fig. 5. vn Onan the sensor PCB . Remove the sensor PCB. .. Carefully remove the tube from the angular bush of sensor S3 and fit it on the new sensor PCB. . Install the new sensor PCB. . Assemble the unit complete. . Calibrate pressure sensors S4, S7 and S9. }. Carry out a unit test and check ventilation according to PMS Procedure. . Place fully functional unit at the user's/owner's disposal. ae Replacing the PEEP valve 5 Replacing the PEEP valve . Assemble the unit complete. . Calibrate pressure sensor S4 in ESM Test 032. Call up ESM Test 026 and pre-age the PEEP valve. . Call up ESM Test 037 and calibrate the PEEP valve. . Check ventilation according to PMS Procedure. 1. Open the unit. | " ° . | . Place fully functional unit at the user's/owner's 2. Remove the connector Fig. 6/1 of the PEEP valve from disposal. the sensor PCB. | . 3. Remove the two PEEP valve fixing screws Fig. 6/2. The PEEP valve is located in the pneumatic components section of the Oxylog 3000. To replace the PEEP valve: ONOAHARY Fig.6 | Removing the PEEP valve | 1, Remove PEEP valve. 2. Install new PEEP valve. Replacing the connector block The connector block is located in the pneumatic components section of the Oxylog 3000. To replace the connector block: . Switch off the unit. . Remove the compressed oxygen supply and the power supply. |. Remove the sockets for the external flow sensor Fig. 7/4, ventilation tube Fig. 7/2 and compressed oxygen supply Fig. 7/3 Fig.7 Sockets Peron hurkeunakeca . Open the unit. 5. Remove the tubes Fig. 8/1 from the connector block Remove the connectors of valves V6 (PEEP valve), V7 and V8 from the sensor PCB Fig. 8/2. vn Fig. 8 Internal connections of the connector block . Remove the connector block fixing screws Fig, 9/3 10. 11. Fig.9 Connector block fixing screws The flow sensors have a specific fitting position. Note the fitting position, direction and horizontal orientation of the flow sensors. . Lift the connector block out of the unit slightly, rotate it and remove the flow sensor from the connector block. Note the tube fitting locations on the connector block. Remove the tubes from the connector block. Remove the connector block from the unit. Ae RU Reece Lobel 12. Remove the fixing screws of the PEEP valve Fig. 10/1, of valves V7 and V8 Fig. 10/2 and of the pressure reducer Fig. 10/3 and remove the components (including O-rings) from the connector block. 13. 14. 15. 16. Fig. 10 Valves on the connector block Install the new connector block. Assemble the unit complete. Check unit according to PMS Procedure. Place fully functional unit at the user’s/owner's disposal. Replacing semblies. Ronen kuru becca 7 Replacing the metering block | The metering block is located in the pneumatic components section of the Oxylog 3000. To replace the metering block: 1. Switch off the unit. 2. Remove the compressed oxygen supply and the power supply. | 3. Open the unit. ° Mark valves V1 to V3 before removing them. The label is located at the relevant connector on the sensor PCB. | | Fig. 11. Valves on the metering block | Remove the tube Fig. 11/1 from the metering block Remove the fixing screws of valves V1 to V3 Fig. 11/2. 7. Remove the cable ties Fig. 12/3. Remove the valves and O-rings from the metering 8. Remove the metering block fixing screws Fig. 12/4 lock. 9. Lift the metering block out of the unit slightly and remove flow sensor $2 and the connection for flow sensor S1 from the metering block. 10. Remove the metering block from the unit. oan cue Recut hen an one) 8 Replacing valves V1, V2, V3 The valves are located in the pneumatic components section of the Oxylog 3000. Replacement of the individual valves is similar in each case. The following describes replacement of valve V1 by way of an example. To replace valve V1: 1. Switch off the unit. 2. Remove the compressed oxygen supply and the power supply. 3. Open the unit. 4. Remove the connector Fig. 13/1 of valve V1 from the Fig. 12. Metering block mounting sensor PCB. 5. Remove the fixing screws Fig. 13/2 of valve V1 \ é } 3 14. Install the new metering block. 12. Assemble the unit complete. 13. Carry out a unit test. 14. Place fully functional unit at the user’s/owner’s disposal. i i ' : 4 E i ? 8 3 i ® Fig. 13. Valve V1 mounting |. Remove valve V1. Install the new valve V1. ‘The cables of the valves may cause disturbance on the sensor PCB. Do not lay the valve cables over the sensor PCB. . Assemble the unit complete. . Check the setting of the pressure reducer and correct it as necessary. ONOOE jacing valves V1, V2, V3 . Call up ESM Test 031 and calibrate the ambient Pressure sensors. Call up ESM Test 035 and calibrate the flow sensors. . Call up ESM Test 026 and pre-age valve V1. Call up ESM Test 036 and calibrate valve V1 . Check ventilation according to PMS Procedure. Place fully functional unit at the user’s/owner's disposal. The mode of functioning of valves V1, V2 and V3 is similar. However, V1 is of a different mechanical design and each valve is individually calibrated. Do not swap the valves. 7 UOI9S Ses (neo) 1 General introduction There are three categories of service mode: ~ Customer Service Mode (CSM) — Extended Service Mode (ESM) — Debug mode (DEBUG) Customer service mode includes, for example, tests to check the keys and the loudspeaker, and is described in the Instructions for Use. This section deals only with access to Customer Service Mode (2 Selecting Customer Service Mode). Extended Service Mode (4 Extended Service Mode) includes, for example, tests to check the valves and to adjust the pressure regulator. Debug mode (DEBUG) is for developers only, and is not dealt with here. The display language in service mode is English, and cannot be switched to other languages. 1.1 Operation Select and activate tests and test steps as follows: — Select test/test step = turn knob. ~ Activate test/test step = press knob. — Interrupt test = press knob again. ~ Quit test step = select "EXIT" and press knob. The selection is indicated by an “asterisk *". Ses Pere Moca 2 Selecting Customer Service Mode Now the appropriate test can be selected and activated. To quit Service mode switch off the unit. The values set in Customer Service mode are retained and reactivated every time ventilation is started following To access Customer Service Mode: | | | power-up. 1. Turn the adjuster Fig. 1 /1 fully clockwise. 2. Switch on the unit by the Fig. 1 key/3 and at the same time press and hold down the Fig. 1 keys/2 until Customer Service mode appears. | i : | 00 § ; o72 O00 45 ; 2a O- i © )OU é @e@eooer 3 } 14 =e Fig.1 Selecting service mode 10g 200 Eee eke 3 Listing of test steps Test ~ |Mode no. _ 0143 [No function. — Test |What is being tested/set? Mode | to no. | 019 | | ) SOOM NS. functoc CSM 020 | Displaying the internal temperature. [ESM | |001 | Setting the start conditions. CSM | 021 | Displaying the analog values of the AD |ESM [002 Selecting the tubing system CSM | converter. 003 | Setting the date and time. CSM 1022 | Setting flow and PEEP values. [ESM 004 | Configuring the measured value CSM |023 | Setting metering valves V1 toV3. [ESM | __|window. ee 024 | Tasting automatic zeroing of SB and |ESM 005 | Enabling the software options. CSM S6. _»|006 | Testing the keys and potentiometers. [CSM 025 Resetting the service hours andthe |ESM | | Testing the loudspeaker, the buzzer, |CSM log. the LEDs and the display. | [026 | Ageing metering valves V1 to V3 and |ESM Testing the battery voltage. Displaying [CSM | the PEEP valve. the battery data and the external 027 _|Displaying the internal supply ESM | voltage supply. | | voltages. | 009 | Displaying technical faults. CSM 028 [No function. | | a ete eee pe | 010 | Displaying stored events. CSM to 011 | Setting the relevant ventilation mode. [CSM ea iniiaeInanSIEEe | [012 |Displaying the alarm and information [CSM at eae a messages in various languages ___|m : — se - — 031 | Calibrating ambient pressure sensors |ESM S7 and $9. i i i i i Ses Test |What is being tested/set? Mode | no. 032 _| Calibrating pressure sensor $4. ESM | 033 | Setting the pressure regulator and the [ESM gas type. 034 | Setting safety valve SV. ESM |035 | Calibrating the flow sensors. ESM 036 | Calibrating metering valves V1 to V3. [ESM [037 | Calibrating the PEEP valve [ESM 038 [Displaying the calibration values. ESM 039 Loading a new charging circuit oftware release. function. | Activating Debug mode. 7 ~|Reserved for Debug mode. __ tivating Extended Service Mode 3 |ReservedforDebugmode. tenes can Extended Service Mode Selecting Extended Service Mode To access Extended Service mode: . Select Customer Service mode (2 Selecting Customer Service Mode ). . Select test 222. . Press turn knob until "Extended Service Mode" appears. . Press turn knob again (to confirm message). Now the appropriate test can be selected and activated. Description of test steps Test steps 1 to 12 are in Customer Service Mode and are described in the Instructions for Use. Test steps 13 to 19 and 28 to 29 have no function. The numbers in circles do not appear on the Oxylog 3000 screen and are presented here for orientation only. The lines marked by an asterisk "*" can be selected on the device. The device itself displays only an asterisk "*" for the selected line. Ses The abbreviation ATP stands for "Ambient Temperature | 4.2.2 Test 021 Pressure". Measured to ambient pressure, 25 °C, dry | — 4.2.1 Test 020 | Nr Name tse Voltage i 1 V_PFLOW 0734 3595V i | 6 V_S1_INOP 1019 4.985 V i ‘S2_M 7: 3595 i Pommerete ey | eae as pay : Fig.3 View of test 021 In this test the analog values of the AD converter are View of test 020 displayed. In this test the internal temperature and the maximum internal temperature reached are displayed. The maximum can be reset (1). a G n vrs ened Copygn meaned: RS Sed Cu Co ae 4.2.3 Test 022 [Test flow control and measurement ‘Flow = 11pm (ATP) = @ = ay “F102 = 100% — TyperalR @ “PV = 150 mA O- 35 Flow pat: 11.2. Ipm (ATP) Flow St: 102 lpm (ATP) Flow $2: 0.1 Ipm (ATP) Paw 05 mbar Pint 21 mbar a ble FlO2 calc: 100% -exT Fig.4 View of test 022 In this test step the flow (1), the O2 concentration (2) and the actuation of the PEEP valve (3) can be adjusted. The following measured values are also | displayed: — Inspiratory flow "Flow pat.” — Flow through sensor S1 "Flow S1" — Flow through sensor S2 "Flow S2" — Airway pressure "Paw" Internal pressure at S4 "Pint" — O2 concentration during calibration "F102 calc." i This test checks, for example, whether valves V1 to V3 have a leakage flow. To perform the test: Set flow to zero and seal off socket of ventilation tube. No pressure must build up. 4.2.4 Test 023 FTest inspiration valves “Step =10mA © “Reset over-voltage control © Flow $1: 0.01 Flow $2: 04 FlO2 cale: 100% lpm (ATP) lpm (ATP) “EXIT Fig.5 View of test 023 Ses Sree cas In this test step inspiratory valves V1 to V3 can be | —_1. Briefly generate a flow of 20 L/min (activate/deactivate actuated. The stepwidth can be set to 1 mA or 10 mA 1). (1). The actuation can be reset (2). The following | measured values are also displayed: | — Flow through sensor S1 "Flow S1" | — Flow through sensor S2 "Flow S2" — O2 concentration during calibration "FIO2 calc." The unit generates a flow of 20L/min. The airway pressure increases. 2. Carry out automatic zeroing (activate 2). Sensors S5 and S6 are switched with V7 and V8 against atmosphere and a zeroing is carried out. If the Test 024 | offset values are outside the tolerance, a technical fault is generated (error log entry, test step 005). The following measured values are also displayed: — Inspiratory flow "Flow pa Test autozero valves “Do autozero NOW wrrare: © — Airway pressure "Paw" “Starvistop 20 Ipm flow © Offsetarit $5 (Paw) 0.016 V Offsetdrit $6 (dp) 0.037 V Flow pal: 11.2 Im (ATP) Paw “0.5 mbar “xi. ‘Ages sana Co Fig.6 View of test 024 In this test step the automatic zeroing of sensors S5 and S6 can be checked as follows (for this test a test | lung must be connected): oer SMe aac ay 4.2.6 Test 025 4.2.7 Test 026 Reset operation-hour counters and logbook Pre-aging inapiration valves “Start pre-aging wrnmpone @ Counters: Total 12046 h 37 min “cycles vin2ive = 10000 © Service 456.1 2min “cycles PV = 10000 © VtsomA..300mA (10H2) “eset service counter cone) © V2: oma 300m (10H2) eset logbook sm © V3: Om. 700rMA (10H2) PV: Oma... 100mA (10Hz) Do calibration after test | Pex sexi Fig.7 View of test 025 Fig.8 View of test 026 In this test step the service hours meter (1) and/or the log (2) can be reset. The total number of hours and QQ, Ne adequate accuracy. The valves must be total number of service hours are additionally recalibrated after pre-ageing (see 4.2.15 Test 036). displayed. In this test step valves V1 to V3 and the PEEP valve can be "pre-aged". For this, the valves are clocked at 10 Hz. First valves V1 to V3 are actuated and then the PEEP valve. The number of switching cycles can be adjusted in increments of 1000 (1). Once the switching cycles have been set the actuation of the valves can be ‘aces eee Cony oaed REEOERSMY Seed Ser et Seco a started (2). The test can be aborted by pressing the | 4.2.9 Test 030 knob. New valves are aged with approximately 10,000 increments during running-in. [nivalze nonvolatile memory 4.2.8 Test 027 [Display supply votages: in Actua ox vinr Teese tererv e035 V.NEG — -5.843V 5.843 S.815V | VVENT e738 ‘eens ‘eecov WSENS '27a5v 2 788V 2790V | “int campennen Von. Ya0sev faorav aor Vo1set7 704v rretey rat vitos — “Ageav Soaav s013v “EXIT Fig. 10 View of test 030 Reset MinMax © Sexi, In this test step the EEPROM and the real-time clock Fig.9 View of test 027 can be re-initialized. Any EEPROM checksum errors following a commissioning operation or a change of ; software are cleared. In this test step the internal supply voltages are displayed. The minimum and maximum measured values (no tolerances) can be reset (1). Tip ere 4.2.10 Test 031 See ey 4.2.11 Test 032 Calibrate ambient pressure sensors Calibrate Pint Soncor Open gas-outlet | Intern Pamb $7: 1003 mbar Intern Pamb S9: 999 mbar ‘Calibrate (ummatioreenor'r» O Pint $4 O.Ombar © “Rel. Pamb (QFE) = 1000 moar © Calibrate wmusweono — sexi | exit Fig. 11 View of test 031 Fig. 12 View of test 032 In this test step the two ambient pressure sensors S7 and $9 can be calibrated (2). When this test step is | selected the reference value (1) is set to the current | measured value of S7. When entering the reference value make sure the pressure is entered as an absolute (determination of pressure e.g. by inquiry to a meteorological office). To calibrate, first enter a reference value (1) and then start calibration (2). In this test step pressure sensor S4 can be calibrated. For calibration the system must be depressurized. Remove the ventilation tube prior to calibration For calibration, first detach the ventilation tube and then start calibration (1). The calibration value is displayed on-screen (2). i SL 4.2.12 Test 033 eer 4.2.13 Test 034 Calibrate pressure regulator and set supply type (AIR/O2) “type = 02 O Pressure 3118 mbar “Generate 40 pm flow @ Calibrate regulator at 3.0 bar (+/- 0.05) at 40 ipm flow. Use external pressure-qauge ! “ExT, Calibrate ealaly valve Close gas-outlet ! “Generate 20 ipm tlow © Pint; 80 mbar © “EXIT Fig. 13 View of test 033 In this test step the gas type with which the Oxylog 3000 is operated can be selected (1) and a flow of 40 L/min can be generated (2). This flow is needed to adjust the pressure reducer (see also Maintenance Procedures). Fig. 14 View of test 034 In this test step a flow of 20 L/min can be generated (1) and the measured value of pressure sensor S4 (2) displayed. This flow is needed to adjust the safety valve (SV). The displayed measured value is only accurate to +/- 5 mbar. To adjust the safety valve always use an external pressure gauge and seal off the connection for the ventilation tube. Service Modi 4.2.14 Test 035, 4.2.15 Test 036 CaaS STG To CaaS HaRTATON aN ane ‘Supply type: AIR '!' Supply ype: AIR 111 | “Catbrate V1 wevgsine we “Calbrale St owns “Calvete V2 nso “CaibiaeS2 wonrganee “Calbrle V3. oveasuneee Flow $1. 0.14 Ipm (arp) Flow $2012 lpm (ath) @ “ext ‘ext Fig. 15. View of test 035 Fig. 16 View of test 036 In this test step valves V1 (1), V2 (2) and V3 (3) can be ZA, When the flow sensors are being calibrated there calibrated (recording of characteristics). must be no flow in the system, the displayed propellant gas must be identical to the connected propellant gas, the connection for the ventilation tube must be open and the temperature in the Oxylog 3000 must not exceed 50 °C. | Ls The valves can be calibrated with O2 or AIR, but the displayed propellant gas must be identical to the connected propellant gas. New valves must be pre- aged prior to calibration (see 4.2.7 Test 026). | In this test step flow sensors 1 (1) and S2 (2) can be | calibrated. The measured values of S1 (3) and S2 (4) are additionally displayed. j i ; i i Sls Ane ea 4.2.16 Test 037 4.2.17 Test 038 Calibrate PEEP valve Close gas-outlet * “Calibrate cuneyeenmono ss) © Pint: 12.5 mbar @ “ExT Display A Calbration values ‘vavev1 © ~vaveve @ ‘vavevs © “valvePV @ “Spirtog S11s2 © “Pres. sensor S4/S5/S6/S7/S9 © “Print © SexIT, Fig. 17 View of test 037 In this test step the PEEP valve can be calibrated (1) (recording of characteristic). The measured value of pressure sensor S4 is additionally displayed (2). To calibrate the PEEP valve the connection for the ventilation tube must be sealed off. A new PEEP vaive must be pre-aged prior to calibration (see 4.2.7 Test 026) Fig. 18 View of test 038 In this test step the calibration data of the following valves and sensors are presented. The calibration data are stored in the EEPROM: ~ Valve V1 (1) — Valve V2 (2) ~ Valve V3 (3) — PEEP valve V6 (4) — Flow sensors $1/S2 (5) ~ Pressure sensors S4/S5/S6/S7/S9 (6) sng manned. Coorg ttened: RESOUOSSI Sones SNe ld The calibration values can also be sent to the serial port (7) for printing, for example. 4.2.18 Test 039 Download Charger Curent emware. voo.79 © New firmware: voo.st © Completes 67°» Do not power off during download | “Start download “EXIT Fig. 19 View of test 039 Destruction of FLASH-PROM data. In the event of a power failure or if the unit is switched off during downloading, the data of the charging circuit PCB in the FLASH-PROM are destroyed. Run unit on mains power while downloading and do not switch it off. eae any In this test step a new software release for the charging circuit PCB can be installed (3). The software (1) currently on the charging circuit PCB and the software (2) on the control PCB are displayed. After installation the displayed software versions are identical. G UO}IES Fault ~ cause ~ remedy Fault - cause — remedy ‘Onyog 9000 classifies error messages according to three priority levels and identifies these accordingly wth the aid of exclamation marks: MN Warning = Message with top priorty Caution = Message with medium priority | Advisory = Message with low priority ‘The messages are listed in alphabetical order The following list is intended to assist in identifying and rectying the under- lying cause of any faults triggering an alarm. Messages in the Alarms window Wessage Cause Remedy T 21% oxygen ‘The device has boon sot to medical ait and may only be operated with medical Tit Apnoea: ‘Spontaneous breathing by the patient Ventilato in PPV (CMV) mode. has failed, or disconnection. Eneure that hose connections are tight. Faulty flow senor. Replace flow sensor TH Apnoea ventilation ‘The ventilator has automatically ‘Chock ventilation mode. Return to {only for CPAP) twitched overto mandatory ventilation original ventilation mode: Press the after detecting an apnoea (onlyin Alarm Reset« key. CPAP mode). TW Charge int. battery ‘Crying 3000 drawe Ke power fromthe The ventilator must immediately be internal battery due to the absence of reconnected tothe mains supply. an ‘an external DC supply. Only afew onboard DC supply ora fully charged ‘minutes of operating time remain battery. (typically 10 minutos). T Gheck settings flow “The flow resuling rom the settings for Chango tidal volume V¥ or inspiratory “Tidal volume VF per unit time" is time Tingp or ventilation time ratio KE. impossible. 1 Gheck settings 02 "The set O2 concentration cannot be Adjust inspiratory flow or O2 achieved with the set flow. ‘concentration (in accordance with (only for optional 02 blending") ‘measured value. WT Gheck settings time “The expiration time resin fom the Change Frea. or HE or Tinsp. settings for Freq. and KE or Tinsp is impossible. TH Confirm device OFF with rotary knob Key =O has boon pressed for To awitch off confirm: 8 seconds, To continue ventilation, press key »O« again TH Device failure Technical defect Call DrigerSenvice 1! Flow measurement inop ‘Measurement hoses for flow Ensure measurement hoses for flow measurement on pationt side buckled, _ measurement on patient side are siaconnacted or leaking connected correctly Flow sensor defective. Replace flow sensor Technical defeat Call DrigorSenvice — only resticted poration ie now possible. Gas delivery fallure Technical defect Call DrigerSorvce — only resticted ‘operation ie now possible. This “instructions for Use” manual fs published for public use and is only meant for your information ‘we do not guoranvee the sccuracy ofthese instructs with respect to your spect device type or situs. 54 Conw the “inanvcions for Use? manta delvered toasther uth a device Is ofa published forthe use ofthat stecfic device Fault ~ cause ~ remedy Message Cause Remedy TT High frequency Patient breathes at a high spontaneous Check patient condition, check rate, venation pattern, correct alarm limit fpa tf necessary. I Int Battery charging inop Technical defect Call DrlgerSenvice - only restricted operation is now possible. Tit int battery discharged “The operating time for operation with The ventilator must immediately be the internal battery has expired and an reconnected to a mains supply, an on- external DC supply has not boon board DC supply ora fully charged connected, battery T tnt Battery in use ‘Crying 9000 drawe Re power from the Prose ~Alarm Reset- key to confirm internal battery due tothe absence of alarm. an external DC supply. W Key feiled Technical defect. Call DrigerSorvice = only limited ‘operation ie now possible. akage "The measured expiratory tidal volume Repair leaks in pationt eystom and (oot in NIV) \Vris approx. 40 % lower than the possibly in tube. inepiratory value. Use new flow measuring hoses. Fauly flow sensor Roplace flow sensor. The ventilator may not function properly. Call DragerService. Loss of data Technical defect. Call DragerService ~ only restricted operation is now possiblo. TT Loudspeaker inop Technical defect Call DragerService - only restricted operation is now possible. i MV high "The uppor alarm limit for the minute Check patient's condition, volume MV has been exceeded, check ventilation pattorn, adjust alarm limits f necessary Faulty flow sensor Replace flow sen The ventilator may not function properly. Call DragerService, i MV ow “The minute volume MV hae dropped Check patients condition, blow its lower alarm limit ‘chock ventilation pattern, adjust alarm limite f necessary. Leak in breathing eyotom: Eneure connections in breathing syetem are tight uy fo Replace flow ‘The ventilator may not function properly. Call DragerService TT No int. battery? Internal battery not ited Fi battory or confirm alarm, TT No int. battery? Trtornal battery not fitted “Advisory mossage, ie displayed continuously when confirmed. T No int. battery charging Internal battery faulty or wrong battery Change internal battery. fitted, Internal battery cannot be charged, Battery charge outeide temperature Noto applicable temperature range for range. charging the internal battery Paw high “The alarm limit Pmax forthe airway Chock patient's condition, check pressure has boon reached, Pationt ventilation pattern, adjust alarm limits fighte’ the machine, coughing, if necessary, Ventilation hose kinked, stenosis. ‘Check hose system, breathing vale, tube. ‘This “instuctions for Use" manual is published for pubc use and is only meant for your information |Weldo not quarantee the accuracy of these insiuctions with respect to your specic device type or siatus ‘OnW the snsiustons for Use" manval detvered oaether witha device se offtealy pushes! forthe ue a hat specie deve 55 Fault ~ cause ~ remedy Message Cause Remedy Tl Pawlow No pressure difference > mbar Inflate cuff and check for loaks. ‘between inspiration and expiration of ‘ct pressure level isnot achieved Leak in cuff Teakage or disconnection, ‘Chock hose ayetom for leaking connections, Ensure that the breathing vale has been fitted correctly. TT Paw measurement inop Fault in measuromont hoses forflow Ensure measurement hoses for flow measurement on patient side, ‘measuramont on pationt side are ‘connected correctly Technical defect. Call DragerSorvice - only restricted ‘operation is now possible T Selftest ok "The device has boon ewitched on and The message can be confirmed or will the selfteet completed euccesstully. be cancelled automatically wth the next mossage, T Settings not confirmed Paramatore have boon changed on the Press the rotary knob to confirm the screen but not confirmed. parameter changes. I” Supply pressure low ‘Supply pressure <2.7 bar Ensure that supply pressure exceeds 2.7 bat, Messages in the information window (Numerical examples) Message ‘Cause Explanation/Remedy ¥= 12 per min or VT = 800 mi ‘Change in Tinep, for VT in ventilation IE 1:45 mode SIMV. Flow = 15 L/min {f= 12 per min or Vi = 600 ml ‘Change in /E, for VTi ventilation mode Tinsp = 0,7 5 IPPV (CMV), IPPVAssist (CMVAssi) Flow = 36 L/min | TEs 1:45 ‘Chango in Tinep orf in ventilation mode Tesp= 2 BIPAP (POWs). PEEP >10 mbar has boon sot but not uired eating of PEEP >10 mbar confirmed is only poseible when confirmed via the ‘contra rotary knob, ‘Gas consumption = 10 L/min “Standard dieplay in information window for the current gas consumption. [it ‘Standard display in information window (Battery capacity) forthe current battery capacity Pinsp >=PEEP + 3 mbari ‘Set PEEP+ 3 mbar >Pinep, Sat Pinep > PEEP+ 3 mbar. Pass = 22 mbar ‘Change in A ASB or PEEP. 'PASG is the absolute pressure resulting from PEEP + A ASB, This “instructions for Use” manual published for public use and is only meant for you information. \We'do nct guarantee the accuracy of these instuctons with respect 0 yOUr specie device ype or siatus. 86 ‘OnW ihe “Insructions for Use" manual delvered tonether witha deve is offially pubished for tse ofthat soecic device Section 6 uur ns 1 Technical faults Fault |Module/Fault Text 7 group 1.1 Fault classification 15 —-'|Metering block Each fault is assigned to a fault group. In the event of a 16 Turn knob } fault the relevant module must be replaced 17 | Communication 3 IDAJRS232 § poe i Eau Module/Fault — Text 18 ceca pre : 1 |Front "FRONT..." [18 [Voltage supply ' 2 Charging circuit PCB |"CHARGER: "| [20___{Calibration —|TCALIB: "| : 3 Control PCB "MAINBOARD..." Z configuration i 4 Potentiometer array |"POTI:..."__ ] 5 SensorPCB ——=*|"SENSOOR...” | 3 6 Flow sensor S1 "SPIR S1 | | 7 Flow sensor S2 ‘SPIR S2: | ; 8 [Valve v1 "VALVE V1: ..." | 5 9 | Valve V2 | "VALVE V2 | i 10 Valve V3 “VALVE V3: § [PEEP vaive V6 "VALVE PVs” 12 Battery 13 _| Display [14 |EEPROM "EEPROM. ...” | i pt msn ony served“ REEOHEDFZ Baca fon eee’ 1 Technical faults (details) 1.1 Fault group: Front panel (1) The texts displayed in the following table are non-critical technical faults. They are displayed just like normal alarms during Teeter ventilation. These texts are also entered in the log and can be uniquely identified by the fault number. | Text No. |Description Remedy "FRONT: Button VALUES jammed" 1 |Key "Values" sticking ~~ |If the fault occurs continually replace RONT: Button GRAPHICS jammed" [2 {Key “Curves” sticking the front panel. FRONT: Button PARAMETER jammed" [3 __|Key “Setting” sticking i | “FRONT: Button WARNINGS jammed” 4 |Key "Alarms'sticking | “FRONT: Button IPPV jammed" 5 |Key "IPPV" sticking | "FRONT: Button SIMV jammed” ‘6 |Key "SIMV" sticking RONT: Button CPAP jammed” ~ |7__ [Key "CPAP"sticking |"FRONT: Button BIPAP jammed” (8 “BIPAP" sticking |"FRONT: Button O2-INHAL jammed” 9 |Key "O2.Inhalat.” sticking "FRONT: Button SILENCE jammed” _ 10 |Key “Silence” sticking | "FRONT: Button RESET jammed" [11 [Key “Alarm Reset" sticking RONT: Button INSP-HOLD jammed” | 12. [Key “Insp. hold” sticking "FRONT: Button ON&OFF jammed” 13 Key "OnOff" sticking apt rood, ony nad“ RSSDUOGPL,Bencmbng mn 405 Pea 1.2 Fault group: Charging circuit PCB (2) Book en cise The first two texts displayed in the following table are non-critical technical faults. They are displayed just like normal alarms during ventilation. These texts are also entered in the log and can be uniquely identified by the fault number. Text ~~ |No. |Description Remedy - “CHARGER: No communication” 14 _|No communication possible with - - | charging circuit | “CHARGER: Out of work" 45 | Charging circuit signals INOP Sn "CHARGER: No command response” 96 | Programming error [Replace charging circuit PCB "CHARGER: Wrong device code” =| 97_| Device coding error |Replace charging circuit PCB "CHARGER: Read access failed” 98 |Read error ‘Replace charging circuit PCB "CHARGER: Write access failed” 99 |Writeerror ~~ |Replace charging circuit PCB | "CHARGER: Write access delay" 400 [Programming error Replace charging circuit PCB "CHARGER: CRC old EEPROM data” [101 [Old content of EEPROM is deleted | Replace charging circuit PCB "CHARGER: Erase operation failed” 102 |Deletion error Replace charging circuit PCB "CHARGER: CRC new FLASH cod 103 | Checksum error Replace charging circuit PCB |"CHARGER: CRC new EEPROM data” 104 |Checksum error |Replace charging circuit PCB 1 : Unknown state” 7 Status unknown —~—~—~—~—~S*~«S place Charrging circuitPCB i a RO eum! Technical faults (det: 1.3. Fault group: Control PCB (3) Text ~ No. |Description Remedy } |"MAINBOARD: ADC overrun error” 16 |AD converter error 7 ~~ |Replace control PCB ! "MAINBOARD: Wrong ADC channel” [17 _| AD converter error Replace control PCB i "MAINBOARD: Flash error” ~ |48 [FLASH-EPROM error Replace control PCB _ 7 | ' : Flash error” 49 |FLASH-EPROM error |Replace control PCB | i ; XRAM error” 20 =|RAM error - Replace control PCB 4 MAINBOARD: IRAM error” 21 | RAM error Replace control PCB 3 |"MAINBOARD: Flash test invalid” 22 |FLASH-EPROM error a Replace control PCB : "MAINBOARD: LSpeaker unplugged” [23 | Loudspeaker not measured (non- - - : : - critical fault) _ Z |'MAINBOARD: SW-Watchdog error" [24 | Software watchdog error Replace control PCB - § |"MAINBOARD: HW-Watchdog error’ [25 | Hardware watchdog error Replace control PCB } | "MAINBOARD: Valve overvoltage” 90 Error in surge protector cut-out circuit |Replace control PCB i for valve voltages } "MAINBOARD: HW-Watchdog error” 91 |Hardware watchdog error Replace control PCB | |FMAINBOARD: CRC charger code” 94° | Software error (Flash-EPROM) [Install new software & Replace control PCB ieee Text No. |Description Remedy - ] |"MAINBOARD: CRC charger data” -—*(|95 _| Software error (EEPROM) |Re-initialize EEPROM (ESM Test 030) Install new software Replace EEPROM Replace control PCB MAINBOARD: V1 control failed” 1406 |Open circuit in line to valve or error in | Gauge line to valve surge protector cut-out circuit Replace control PCB MAINBOARD: V2 control failed” 107 | Open circuit in line to valve or error in | Gauge line to valve 7 | i surge protector cut-out circuit é Replace control PCB § ["MAINBOARD: V3 control failed” 408 |Open circuit in line to valve or error in |Gauge line tovalve a surge protector cut-out circuit il Replace control PCB ; 1.4 Fault group: Potentiometer array (4) i : —_ — 2 [Text No. |Description Remedy “POTI: VT unplugged” =—S—=C*«~

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