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NOTE: Top Ring (1) has the mark "UP-1." Intermediate Ring (2) has the mark "UP-2."
**Install Oil Control Ring (3) with the gap in the spring 180° away from the gap in the ring.
White portion of spring must be visible at the ring end gap.
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3500 ENGINE SPECIFICATIONS
Diameter of crankshaft
journal
(bearing surface) for main 160.000 ± 0.025 mm 159.370 ± 0 025 mm 158 730 ± 0 025 mm
bearings. (6.2992 ± 0010 in.) (6.2744 ± .0010 in.) (6.2492 ± .0010 In.)
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3500 ENGINE SPECIFICATIONS
CRANKSHAFT
(3508)
Torque for 1/4 pipe thread b. Tighten the bolts evenly to ......... 50 ±5
plugs ....... 25 N•m (20 lb. ft.) min N•m (37 ± 4 lb. ft.)
"Stake" (make a mark with a punch) the c. Tighten each bolt more ......... 120 ± 5°
crankshaft to hold the pipe plugs tight.
NOTICE
Later:
Each counterweight has a number and must be
installed in the same position as the correct number
Torque for straight thread
on the crankshaft mounting pad to prevent damage
plugs ....... 50 ± 7 N•m (37 ± 5 lb. ft.)
to the crankshaft when the engine is run.
(4) Make reference to Connecting Rod Bearing
Journals.
NOTE: FOR TORQUE VALUES NOT GIVEN, SEE THE FIRST PAGE OF SPECIFICATIONS FOR
GENERAL TIGHTENING TORQUES
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3500 ENGINE SPECIFICATIONS
(1) Adapter.
NOTE: For complete procedure with illustrations, make
(2) Crankshaft seals: reference to Disassembly and Assembly section of this
Service Manual.
Crankshaft seals must be installed with the lip of
the seal toward the inside of the engine as b. Install sleeve and seal assembly into
shown. Make sure the correct seal is installed adapter (1) with correct tools.
on each end of the crankshaft. For SAE
Standard Rotation engines use 1W6974 Seal c. Clean the outer surface of the crankshaft
Group on the front and 1W6977 Seal Group on and the inner surface of wear sleeve (4)
the rear. For SAE Opposite Rotation engines with 6V1541 Quick Cure Primer.
use 1W6977 Seal Group on the front and
1W6974 Seal Group on the rear. d. Carefully put a thin coat of 9S3265
Retaining Compound on the inner surface
(3) Put clean engine oil on the O-ring seals at of wear sleeve (4) and on crankshaft
assembly. surface.
(4) Wear sleeve. e. Install adapter (1), seal (2) and wear sleeve
(4) as a unit on the end of the crankshaft
Removal: with the correct tools.
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