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KJO-6415 Offshore Production Facility Emergency Response Procedure
KJO-6415 Offshore Production Facility Emergency Response Procedure
DOCUMENT NO - KJO-6415
REVISION NO - 00
DATE - 01 July 2008
Page 1 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
APPROVALS
The master of this document is stored on an electronic document server and is write protected. It can only be
changed by the Content Manager. Copies may be printed or downloaded to your desktop; however, any hard or
soft copy of this document (other than the Master) is considered to be an uncontrolled document and used for
reference only.
PROPRIETARY INFORMATION: The information contained in this document is the property of KJO. Except as
specifically authorized in writing, the holder of this document shall keep all information contained herein
confidential, to be used within KJO only.
Page 2 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
TABLE OF CONTENTS
PAGE NO
1) PURPOSE……………………………………………………………………….4
2) SCOPE……………………………………………………………………..……4
3) RESPONSIBILITIY……………………………………………………….……4
4) CLASSIFICATION OF EMERGENCIES………………………………...…..4
6) REPORTING PROCEDURES…………………………………………….…..9
7) COMMUNICATIONS……………………………………………………….….10
9) EMERGENCY PREPAREDNESS……………………………………….…..27
Page 3 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
1. PURPOSE
This Procedure has been prepared for the guidance of those who are likely to become involved in
responding to an emergency within any of offshore installations owned or operated by KJO.
2. SCOPE
This applies to all KJO, Contractor and Subcontractor personnel working at any of KJO offshore installation
and/or KJO Contractors offshore installation operated by KJO.
3. RESPONSIBILITY
Relevant Departmental Managers are responsible for ensuring all personnel under their control on KJO
premises shall comply with policies and procedures within the Occupational Health and Safety
Management System.
All key personnel involved in emergency response must conform to the appropriate procedure. All other
personnel will conform to the alarms and/or instructions broadcast over the Emergency PA System.
4. CLASSIFICATION OF EMERGENCIES
Page 4 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
In cases of minor fire/gas leaks which do not require a General Emergency to be declared by the
initiation of the General Alarm, the shift supervisor will:
Page 5 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Inform the onshore production master control room (PMCR) and the offshore division
supervisor.
Make the appropriate announcement over the PA system and inform the Emergency
Response Teams (ERT) to muster.
Contact the foreman/operator or involved person to investigate and assist the investigator of
the incident.
Page 6 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Note: The lifeboat will only be launched on the instructions of the Emergency Response Coordinator
(ERC).
Page 7 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
5.10.5 Lifejackets
Lifejackets are available at all Assembly Points and are also provided in cabins and at lifeboat
stations.
Page 8 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
6 REPORTING PROCEDURES
On receipt of any call from a Well Head Tower or Flow Station regarding any casualty, the following
shall be initiated by the duty/shift supervisor:
6.1 Inform the onshore production master control room (PMCR), the Medic, and the duty Safety
Inspector.
6.2 Announce for the Emergency Response Team to assemble in the Clinic.
6.3 If the Casualty is on the Flow Station, ascertain the exact location and whether the Casualty is
on a lower deck without staircase access. In this case also announce for the Emergency
Response Team to Assemble.
6.4 On receipt of the notification of a Casualty in the Field, the Doctor/Medic will gather at least four
members of the Emergency Response Team and proceed with the necessary equipment
including a stretcher to the incident site.
6.5 The Medic will collect from the Control Room one Mobile Telephone for ease of communication.
6.6 On arrival at the emergency scene, the Medic will ascertain whether additional assistance by the
Emergency Response Team is required and will relay his requirements to the Control Room.
6.7 The Emergency Response Team if required will proceed to the Helideck and take with them the
necessary equipment for carrying out a rescue, the minimum being rescue ropes and in the case
of more than one Casualty an additional Para-guard stretcher.
6.8 In the case of a Casualty being on a Well Head platform during Wire Line Operations, the crew
will rig down and clear the Helideck ready for the incoming Helicopter and then render any
assistance necessary to the Medical Team.
7 COMMUNICATIONS
Page 9 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Page 10 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
All personnel to put on lifejackets provided in cabins, at Assembly Points and Lifeboat
Stations.
Activation of any of the local Manual Alarm Callpoints (MACs) or break glass units will
initiate the General Alarm. The locations of these points are:
RATAWI Production Platform
Gas Lift Platform
Utilities Platform (UTP)
Living Quarter Platform
Operations Control Platform (Control Room)
Pumps Platform
Flow Stations (Y1, Y2, Y3, & Y4).
Page 11 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Minor Fire
Discovered
Name of Informer
Exact Location If telephone not
Inform Central Type & Extent of Fire immediately available,
Control Room use portable radio to
Tel: 511, 512 & 2800 Actions Taken inform Operation
Any Injured Persons Control Room
Page 12 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Page 13 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Wear BA set if
available
Proceed upwind of
leek immediately
If in any doubt,
operate the nearest Inform Operation Name of Informer
ESD on Control Room via Exact Location
production/process Tel: 511, 512 & 2800 Type & Extent of Leak
platforms If tel. not available, Actions Taken
use portable radio Any Injured Persons
DO NOT re-enter or
allow other into area
without breathing
apparatus
If competent, direct
water spray over
leak using fire
hose/monitor
If NOT familiar with
fire water system,
If safe to do so, relay
proceed to safe
information to Area
assembly point or as
Supervisor or other
directed by
assistance
Operation Control
Room,
Page 14 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Wear BA set if
available
Proceed upwind of
leek immediately
If familiar with
equipment, operate If NOT familiar with fire DO NOT allow anyone
any fixed water water system, proceed into the affected area
suppression system to safe assembly point or without breathing
for the affected area as directed by Operation Apparatus *
e.g. Monitors Control Room
Page 15 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Wear BA set if
available
Proceed upwind of
leek immediately
If unsafe or in competent
If safe to do so, relay to use equipment,
information to Area proceed to safe
Supervisor or other assembly point or as
assistance directed by Operation
Control Room
Page 16 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Proceed upwind of
leak to safe area
immediately
Name of Informer
Inform Operation Exact Location
Control Room via Type & Extent of Leak
Tel: 511, 512 & 2800 Actions Taken
Any Injured Persons
If familiar with
equipment, operate
any fixed water
suppression systems
for the affected area
e.g. Monitors
DO NOT TAKE
UNDUE RISKS
Page 17 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Level
NO between YES
10 ppm
If levels above 5 ppm and 15
and below 10 ppm ppm? Continue to monitor and
Continue to monitor and record H2S level, wind
record H2S level, wind speed and direction for
speed and direction for 10 minutes
30 minutes If concentration remains above
action levels, inform OFFSHORE
PRODUCTION FACILITIES DIV.
SUPERVISOR or his direct
alternate
OFFSHORE PRODUCTION
FACILITIES DIV. SUPERVISOR Log all changes to Gas
to consider alteration to gas Production
throughout and blend
Continue until wind
direction changes and When H2S level falls below 5 Continue to monitor and
OFFSHORE ppm cease reduction in record H2S level, wind
PRODUCTION production, but continue to speed and direction
FACILITIES DIV. monitor gas levels and wind every 10 minutes
SUPERVISOR gives dircetion
permission to increase
gas processing
Page 18 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Page 19 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Consider shutting down Monitor gas levels at boat landings and If gas present, stop all
HVAC system lowest deck levels to confirm no toxic Hot Work
or flammable gas evolving
Consider restriction of Consider shutting down the Gas Lift Inform Operation
Helicopter movements Station to avoid gas venting at sea Control Room – Tel:
in the field level 511, 512 & 2800
Page 20 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Yes No
Causalitie
s
Rescue Team: Don BA and proper
- Emergency Team PPE, then deal with spill
- Medic
- Causality Handling
Team
Page 21 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Offshore Emergency
General Alarm and Response Team
Master directed to scene
ERT to remove
injured persons to OFFSHORE PRODUCTION Inform Control Room
safe area FACILITIES DIV. SUPERVISOR Tel: 511, 512 & 2800
will act as ERC and assess info
received from ERT
If required, request of
Deploy Medic/Casuality Communicate with additional medical
Handling Team to safe Manager of Medical assistance and
area Services (MMS) helicopter from ECC
Inform Authorities
* Ensure site disrupted as little as possible until investigation is carried out by Authorities
Page 22 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Helicopter Crash on
Helideck
No Helicopte Yes
r Stays
on
Helicopter Fall into Sea Helideck?
No Helicopte Yes
r Catch
ERC to directs ERT to Fire?
Accommodation
Platform Boat Landing
Operate Helideck Foam Operate Helideck foam
System and rescue system and foam
blanket
ERT Prepares to launch
rescue boat / lifeboat
Page 23 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Gathering Station
Supervisor/his direct
alternate will act as Medic will go to the
ERC OPERATION
CONTROL ROOM
No Casuality Yes
on IWJ?
Page 24 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Causality on in Flow-Station
reported to OPERATION
CONTROL ROOM
Inform Gathering
Station Supervisor &
Medic
OFFSHORE PRODUCTION
FACILITIES PRODUCTION
SUPERVISOR will act as ERC
Page 25 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
OFFSHORE PRODUCTION
FACILITIES DIV. SUPERVISOR /
PRODUCTION SUPERVISOR will
act as ERC
ERC to call the Two of the Gathering Station ERT to go to Medic to go Living
standby vessel to be the Living Quarter Boat Landing (one of Quarter Boat Landing
directed immediately them holding Coxwain course to drive the with medical bag &
to the scene rescue boat & the other for assistance) Oxygen resuscitator
No Man Yes
Refer to OPERATION Rescued?
Page 26 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
Discovery of IP or
Medical Emergency
It is necessary for
reporter to administer
assistance, if he is
competent to do it,
before Medic arrives
on scene, e.g.:
1) IP not breathing
2) External threat to
the IP such as a
fire or gas leak
ASSESS SITUATION,
DO NOT TAKE
UNDUE RISKS
Name of Informer
Exact Location
Inform OPERATION Number of IP’s
CONTROL ROOM Tel: Nature of Injuries, if known
511, 512 & 2800
Accident investigation
to be carried out by
Area Supervisor (PRD,
UTD or FMD) & Safety
Inspector
Page 27 of 29
عمليات الخفجي المشتركة
الشركة الكويتية لنفط الخليج
KUWAIT GULF OIL COMPANY
AL-KHAFJI JOINT OPERATIONS
INDUSTRIAL SECURITY & SAFETY DEPARTMENT Doc no. KJO-6415
Doc. OHS EMERGENCY RESPONSE Rev. no. 00
Subject OFFSHORE PRODUCTION FACILITIES EMERGENCY Date 01 July 2008
RESPONSE PROCEDURE Status Approved
9 EMERGENCY PREPAREDNESS
All personnel will be required to attend a basic fire course. On completion of this course, all
Emergency Team members and selected essential personnel will attend a 2-day advanced
firefighting course.
Personnel will:
o Attend a 6-monthly Self-Contained Breathing Apparatus (SCBA) Course while on the
Gathering Station. This will be given by the ISD Fire Instructor / Safety Inspector.
o Receive full training on any existing or newly installed specialized firefighting and life saving
equipment on the Gathering Station
Note: Until such training is undertaken, personnel will not be permitted to use the specialized
equipment.
If an actual emergency occurs during a Drill/Simulated Exercise, the General Alarm will again
be sounded and the Gathering Station Supervisor will make the necessary announcement
over the Public Address.
System to inform personnel that an ‘actual emergency’ has occurred. All persons on the
Gathering Station, including visitors, will participate in these drills with the exception of KEY
personnel nominated by the Gathering Station Supervisor.
The drill will be logged and a list of personnel excused will be recorded and retained in the
log.
Emergency Muster Drill Reports should be completed at the end of each drill and distributed
to those concerned as indicated in the report.
Realistic exercises may be carried out during drills by members of the Emergency Response
Team (ERT).
Page 29 of 29