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Article history: Low temperature sensitive products transport and storage is an issue worldwide due to
Received 28 October 2012 changes of the lifestyle population increase. Thermal energy storage (TES) is nowadays one of
Received in revised form the most feasible solutions in facing the challenge of achieving energy savings. Many re-
19 February 2014 searchers have investigated energy efficiency of different cold units by applying TES systems
Accepted 2 March 2014 using phase change materials (PCM). This paper provides an overview of the existing Spanish
Available online 13 March 2014 and European potential energy savings and CO2 mitigation by incorporating TES systems to
cold storage and transportation systems. Data on energy savings were compiled from different
Keywords: case studies. Results depend on the scenarios studied and the extent of TES systems imple-
CO2 emissions mentation; in the case of Europe for instance, yearly CO2 emissions may be cut down between
Thermal energy storage 5% and 22% in reference to 2008 CO2 emissions from cold production considering that the
Phase change materials proposed implementation of PCM TES in the case studies found in the literature is done.
Cold storage ª 2014 Elsevier Ltd and IIR. All rights reserved.
Low temperature sensitive product
Subramaniam et al. (2010) designed a method of a novel dual 2.4. Commercial freezers and low temperature units
evaporator (refrigerator and freezer combination) based on a
domestic refrigerator with PCM which provided TES (Fig. 3) in Due to the similarity of the cold units between the commercial
order to improve food quality and extend compressor off and the domestic sector, the same electricity savings consid-
period. They managed to prolong the compressor off period ered for the domestic sector is transferred to the commercial
and enhance the COP by 20% by using PCM which also would sector.
Fig. 2 e Schematic of the domestic freezer showing positions of the evaporator, defrost heater, and placement of the PCM
panels (2010).
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 2 ( 2 0 1 4 ) 2 6 e3 5 29
Fig. 4 e Schematic of the cooling diagram for the Fig. 6 e Schematic diagram of the experimental set-up
refrigerated trucks used by Ahmed et al. (2010). used in Cheralathan et al. (2007).
30 i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 2 ( 2 0 1 4 ) 2 6 e3 5
2.9. Summary
3. Methodology
Cheralathan et al. (2007) carried out an experimental investi- To estimate the potential electricity saving and consequent
gation on the performance of an industrial refrigeration sys- CO2 emissions in Spain and Europe from changing tradi-
tem integrated with encapsulated PCM based on cold TES tional ways to maintain sensitive temperature products to
system. The experimental apparatus consisted of two parts, a more efficient systems, the annual savings of the case
cold TES tank and a vapour compression refrigeration system studies analysed has been considered. Therefore the total
(Fig. 6). A vertical storage tank was integrated with the evap- electricity consumed for the actual systems has to be
orator of the refrigeration system. They concluded that the known.
thermal performance of storage system may be improved by Domestic refrigeration applications are limited, mainly to
charging the system at lower condensing and optimal evap- household refrigerators and freezers for food storage; hence
orator temperatures. A comparison of the chiller plant with the number of household in Spain and Europe can be directly
and without storage using the specific electricity consumption related to the number of household refrigerators. Regarding to
(SEC) for various operating conditions was made. Comparing commercial refrigeration, the most important sector is the
the SEC of the chiller unit with and without storage a 6e20% sale of food products in little shops, supermarkets or hyper-
increase in SEC was observed and this percentage increase markets. Therefore, with the total number of stores and esti-
was higher at higher HTF temperatures. mating the number of refrigerators and freezers that can be
found in each of them, the total number of cold storage units
in Spain and Europe can be estimated. Another important
2.8. Refrigeration plants sector analysed is the cold road transport by refrigerated
trucks or vans. Here, the working vehicle fleet for Spain and
Wang et al. (2007) studied the enhancement of a vapour Europe have been taken into account. In industrial refrigera-
compressor refrigeration system locating PCM in some parts tion plants it is difficult to identify the different applications of
of it. They located a PCM heat exchanger with a shell and tub cold such as, ice plants, packing, cold storage warehouse, etc.
Table 1 e Potential electricity savings related in the maintenance of low temperature sensitive products.
Cases analysed Sector Authors Electricity savings
Domestic refrigerators Domestic and Azzouz et al. (2009) During normal working conditions, 10e30% COP
Domestic freezer commercial sector Gin et al. (2010) During defrost cycle by 8%, and by 7% during door openings
Domestic refrigerator Subramaniam During normal working conditions by 8%
(refrigerator and freezer) et al. (2010)
Refrigerated trucks Cold in road Ahmed et al. (2010) Daily average reduction of the heat flux from the ambient
(PCM on the walls) transport to the refrigerated truck of 16.3%
Refrigerated trucks Liu et al. (2012) During normal working conditions between 6 and 38%,
(novel refrigeration depending on the chosen scenario
system incorporating PCM)
Industrial refrigeration Cold in industry Cheralathan During normal working conditions, 6e20% SEC (kW TR1)
et al. (2007)
Refrigeration plants Wang et al. (2007) During normal working conditions, 4e8% COP
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 2 ( 2 0 1 4 ) 2 6 e3 5 31
Table 2 e General assumptions and input data for the analysed sectors.
Sector General assumptions Input data values
Domestic sector One refrigeration for each household 21,562,739 households in Spain in 2009
(Banco de España, 2012)
195,880,629 households in Europe in 2006
(EUROSTAT, 2009)
Commercial sector Number of refrigerators/freezers: 413 hypermarkets, 2674 big supermarkets,
100/30 in hypermarkets, 50/20 in big supermarkets, 8/5 in 13,338 supermarkets; 41,466 POS in Spain
supermarkets, and 2/1 in little point of sales in 2010 (The Nielsen Company, 2012)
The input data for Europe has been extrapolated from 6469 hypermarkets, 41,884 big supermarkets,
the real data from Spain 208,916 supermarkets; 649,492 POS in Europe
Road transport In United States 8.5% of trucks are refrigerated 235,526 refrigerated trucks in Spain (DGT, 2010)
(refrigerated trucks, (Ahmed et al., 2010). It has extrapolated to Spain from 198,312 refrigerated vans in Spain (DGT, 2010)
vans) the total trucks and vans 2,400,000 refrigerated trucks in Europe (IIR, 2012)
The average heat losses for a refrigerated truck 50,594,831 refrigerated vans in Europe (DGT, 2010)
(interior 20 C, exterior 30 C) is 24 W m2
(Ahmed et al., 2010)
Refrigeration plants From the electrical consumption for industries, 36,663,174 MWh year1 for cold production
10% is for cold production (Belman, 2008) in Spain 479,549,813 MWh year1 for cold
production in Europe (EUROSTAT, 2009)
However, from the industrial electrical consumption, 10% is 3.2. CO2 emissions factor
for cold purposes (Belman, 2008), therefore, the total energy
used for cold can be estimated using the total energy con- The conversion factor is required to obtain the potential CO2
sumption for industry in Spain and Europe. Table 2 shows the emission reduction. The CO2 emission reduction is calculated
general assumptions and the input data values for each sector by multiplying the saved energy, after applying the TES sys-
analysed here. tems to actual cold units, by the correspondent conversion
factor. This is done based on the Spanish and European elec-
trical CO2 emission reduction factor available in the literature
(Banco de España, 2012; European Commission, 2012). Ob-
Table 3 e Spanish and European emissions factor for tained conversion factors for Spain (Banco de España, 2012;
various energy carriers in 2010 (Banco de España, 2012; European Commission, 2012) and Europe (EU-27) (European
European Commission, 2012). Commission, 2012) are shown in Table 3. Related to Euro-
Electric source Emission factor (tCO2 MWh1) pean emissions factor, there are two different emissions
Spain factors:
Diesel fuel 0.263
Gasoline 0.249 The standard emission factor, which covers all the CO2
General electric power 0.639 emissions that occur due to energy consumption within
Low voltage electricity 0.27 the territory of the local authority
(domestic sector)
The Life Cycle Assessment (LCA) emission factor, which
Europe (EU-27) takes into consideration the overall life cycle of the energy
Diesel fuel 0.305 carrier. This approach includes not only the emissions of
Gasoline 0.299
the final combustion, but also all emissions of the supply
General electric power 0.578
chain.
Table 4 e Estimation of the potential savings and CO2 emissions for different sectors in Spain.
Sector Energy use CO2 emissions Energy reduction CO2 mitigation
[GWh year1] [1000 tCO2 year1] [GWh year1] [1000 tCO2 year1]
Low-S High-S Low-S High-S
Domestic sector 9342 2522 654 2803 177 757
(refrigerators þ freezers)
Commercial sector 266 67 19 80 12 51
(refrigerators)
Commercial sector 823 206 66 66 42 42
(freezers)
Cold in road transport 3481 916 104 1393 28 366
Cold in industry 36,663 9166 1467 7333 937 4686
Total 50,576 12,876 2309 11,674 1195 5902
32 i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 2 ( 2 0 1 4 ) 2 6 e3 5
Table 5 e Estimation of the potential savings and CO2 emissions for different sectors in Europe.
Sector Energy consumed CO2 emissions Energy reduction CO2 mitigation
[GWh year1] [1000 tCO2 year1] [GWh year1] [1000 tCO2 year1]
Low-S High-S Low-S High-S
Domestic sector 84,866 49,053 5941 25,460 3434 14,716
(refrigerators þ freezers)
Commercial sector 4169 2410 292 1251 169 723
(refrigerators)
Commercial sector 12,894 7453 1032 1032 596 596
(freezers)
Cold in road transport 31,970 9751 959 12,788 293 3900
Cold in industry 479,550 277,180 19,182 95,910 11,087 55,436
Table 6 e Estimation of the economical savings in Euros for different sectors in Spain and in Europe.
Sector Economical savings in Spain Economical savings in Europe
[millions V year1] [millions V year1]
Low-S High-S Low-S High-S
Domestic sector 93 399 1082 4638
(refrigerators þ freezers)
Commercial sector 3 14 51 218
(refrigerators)
Commercial sector 11 11 179 179
(freezers)
Cold in road transport 82 1089 951 12,675
Cold in industry 49 247 2167 10,837
Total 239 1760 4430 28,547
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 2 ( 2 0 1 4 ) 2 6 e3 5 33
Fig. 9 e Distribution of the energy consumed by sectors in Spain (a) and Europe (b).
Fig. 10 e Potential reduction and CO2 mitigation in different sectors by using TES systems in Spain.
34 i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 2 ( 2 0 1 4 ) 2 6 e3 5
Fig. 11 e Potential energy reduction and CO2 mitigation in different sectors by using TES systems in Europe.
The industry sector shows the highest potential of all the Seventh Framework Programme (FP7/2007-2013) under grant
sectors analysed. Related to economical savings, Spain could agreement n PIRSES-GA-2013-610692 (INNOSTORAGE).
save between 239 and 1760 millions of V and Europe between
4430 and 28,547 millions of V, depending on the scenario
evaluated. However, these economical saving are not real due references
to the cost of the implementation of PCM TES to the actual
systems is not account because the authors do not know the
price for each analysed system. Furthermore, in Spain, yearly Ahmed, M., Meade, O., Medina, M.A., 2010. Reducing heat transfer
CO2 emissions may get to be cut down from 4% to 21% in across the insulated walls of refrigerated truck trailers by the
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Almodóvar, M., Angulo, E., Espinosa, J.L., Garcı́a-Ródenas, R.,
emissions mitigation, those values become 5% and 22%,
2011. A modelling framework for the estimation of optimal
respectively. However, it is not just about minimizing CO2
CO2 emission taxes for private transport. Proc. Soc. Behav. Sci.
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overall level the impact of the implementation of PCM TES of thermal energy storage (TES) potential energy savings and
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