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ASSEMBLY INSTRUCTIONS
it
3891775 CAR 12000 SERIES
INDICATES TORQUE.
1) INDICATES A REVISION
I GENERAL INFORMATION 0
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ASSEMBLY INSTRUCTIONS
3891775 "F" CAR 12000 SERIES
FLUID CARRYING PIPES CARRYING FLUIDS SUCH AS GASOLINE, OIL, BRAKE FLUID,
PIPES ETC., MUST BE FREE OF ALL INCLUSIONS PRIOR TO INSTALLATION.
SPRINGS ALL OPTIONAL SPRING & SHOCK ABSORBERS ARE LISTED IN UPC
SH( 3, FRONT-SUSPENSIONS.UPC 4, REAR SUSPENSION.
( O F PIN
OPEN POSITION
LOCK LOCK
WASHER WASHER
\\
All special retainers must be installed as Lock washer must be positioned as shown
to provide end load in direction of arrow. to insure a proper ground.
ii
GENERAL INSTRUCTIONS
0
12000
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ASSEMBLY INSTRUCTIONS
3891775 " F " CAR 12000 SERIES
EMBLEM PANEL
PANEL
Install tubular clip in hole In panel so that
Install headless tubular clip on emblem stud retention barbs are engaged on back of panel,
30 that d i p contacts emblem as shown at then push stud into clip until back of emblem
point A, then push into hole in panel. contacts panel*
On hose clamp installations where the pipe, nipple, On hose clamp installations, where beaded hose
tee, connector etc has a bead, the hose clamp must nipples are short, the following procedure should
be positioned directly beyond the bead. The hose must be followed.
be assembled far enough to assure at least I / a hose
protrusion beyond the clamp*
HOSE CLAMP
r HOSE
r HOSE CLAMP SHOULDERED TO .06
MAX. GAP
j — HOSE CLAMP
N L
Caution: Clamp must
12MIN-H not be located on top -%03MIN
I
or radius of sealing
bead* HOSE SHOULDERED TO , 0 3 MAX. GAP
.03MIN-J On hose clamp installations, where nipples up to and
On hose clamp installations where the pipe, tubes or including 1/4 O%D. having no bead and are Short a s
nipples have no beads the following procedure should an integral part of a unit, the following procedure
be followed. should be followed.
— H O S E SHOULDERED TO . 0 3
MAX. GAP
PIPE r—HOSE CLAMP HO6S HOSE CLAMP
|Hlfllllfllllllf^llllffffflilffiiffllllllfflllllllll?
J U —4
MIN
U-.12MIN
HOSE CLAMP SHOULDERED
TO .06 MAX. GAP
12000
DWG Z-/$ REF:
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ASSEMBLY INSTRUCTIONS
3891775 " F " CAR 12000 SERIES
C * CROWN SIZE
nSUREl T * mcoca or F2SURS2
METAL METAL
1/2* CLINCH 45° CLINCH
-METAL
FLAT CLINCH • 45* ft FLAT CLD
V ORDER TO INSURE QUALITY STITCHING IT IS ESSENTIAL CLINCHED LEG OF THE STAPLE B 3 / i r IN LENGTH.
THAT THE WIRE DRAW (AMOUNT OF WIRE FED FOR EACH FIG. 2). FOR STITCH KSW THIS RANGE OF CROWN SIZES T B S
STITCH) BE THE CORRECT LENGTH FOR THE WORK TO BE 'CORRECT WIRE DRAW WOULD BE: CROWN SIZE PLUS TWICS
STITCHED. THE LENGTH OF THE WIRE DRAW IS DEPENDENT THE THICKNESS OF WORK TO BE STITCHED PLUS 3 / r \ OB
UPON THE CROWN SIZE OF THE STAPLE TO BE USED AMD TBS WHEN REDUCED TO A FORMULA: WIRE DRAW - C • I T • * / • " .
THICKNESS OF THE WORK TO BE STITCHED.
FOR EXAMPLE: IF CROWN SXZEOPSTITCB El l - l / f f c l l D
AS A GENERAL RULE. STITCHES HAVING A CROWN WXDTI THE THICKNESS OF WORK TO BE STITCHED B 1/2", T B S
SIZE WTTHIN THE RANGE OF. Yl% THROUGH - SO SHOULD HAVE CORRECT WIREDRAW WOULD BE 1-1/1", PLUS 2 TWES i / T \
SUFFICIENT WIRE DRAW SO THAT THE CLINCHED LEGS OF (OR I"). PLUS 2 / f , EQUALS 2 - 1 / 2 " WDIS DRAW.
THE STAPLE JUST ABOUT MEET. (SEE FIG. 1). FORSTTTCHES
IN THIS RANGE OF CROWN SIZES THE CORRECT LENGTH OF THE ABOVE FORMULAS DO NOT TAKE
WIRE DRAW WOULD BE: TWICE THE CROWN SIZE PLUS THE TYPE OF MATERIAL TO BE STITCHED. SOME MATER-
TWICE THE THICKNESS OF WORK TO BE STITCHED OR, WREN IAL! MX3HT REQUOIE STAPLE LEG LENCTW DIFFERENT
REDUCED TO A FORMULA: WIRE DRAW » 2C • 2T. . THAN THOSE SHOWN IN F t S t 1ft2 . HOWEVER, AS A GEN-
ERAL RULE THE FORMULA GIVF.N Of FIG. 1 CAN BE USSD
FOR EXAMPLE: IF CROWN SIZE OF STrTCH IS 7 / i r AND FOR STITCHES HAVING CROWN SIZE WITHIN THE RANGE O f
THE THICKNESS OF WORK TO B I STITCHED IS 3 / 1 * ' , 2 TOtES . 1 U THROUGH . 90. WHILE THE FORMULA GIVEN IN F25. t
7, If" (OR ?/•") PLUS 2 TXMEJ 3 / l f (OR 3/8"), EQUALS 1-1/4" CAN BE USSD FOR STTTCHE* BAVWG CROWN SIZESGREA'
WDIEDRAW. TBAJf.aO.
STTTQHES RAVING CROWN SIZES GREATER THAN . »
SHOULD BAVE SUFFICIENT WIRE DRAW 1 0 THAT EACS
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«CH£VtOLET MOTOK DtVI^ X , CMC* UPC t*v* sm aiytiON ••coto AUTH. m oc
4
STAPLING INSTRUCTIONS
0
t 12000
DWG 2-/£ L-
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SHEET 5<!
ASSEMBLY INSTRUCTIONS
3891775 "F" CAR 12000 SERIES
#CH£V«OLfT MOTOR DIVISION, G M C * UPC . &ATC SVM MVtSJON WPCOKO AUTK. wr CJC
7 RZDRAUJtf £ R£OES1GN££> 805/? cs
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MISCELLANEOUS LABELS & STICKERS o 3-it?
61495"
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DATE ^ f i 3*/ L- L- L-
ASSEMBLY INSTRUCTIONS
3891775 " F " CAR 12000 SERIES
T ] 3864626 PLATE
Tl 9423220 RIVET
UiNGt PILLAR
FWO
ENLARGED SECTION
A-ATHRUTYPICAL
STAMPED CHARACTER
1 2 3 4 5 6 7 8 9 10TTI213 1415161718192021222?24252627
REFERENCE GRID FOR DATA LOCATION
STAMP PROTECT-O-PLATE WITH NO. 35 SIZE TYPE WITH DATA AT LOCATION
NOTED BELOW. STAMPED SIDE OF PLATE MUST READ NORMALLY ( NOT
REVERSED OR MIRROR IMAGE). DATA OF MORE THAN ONE TYPE CHARACTER
LENGTH WILL START AT INDICATED LOCATION & CONTINUE TOWARD RIGHT
FOR APPROPRIATE NUMBER OF CHARACTERS. PLATE WILL BE 33 COLUMNS
LONG& 9 ROWS DEEP WHEN OPTIONAL NO. 28 SIZE TYPE IS USED.
LOCATION DATA TO BE STAMPED #CODE ***CODE
•A-l TRIM CODE AUG. 1966 V BAY CITY B
*A-5 PAINT CODE (LEAVE BLANK IF F & SOt SEPT. L CARTER -
COPO OR PRIME PAINT IS SPECIFIED) HOLLY j
A-15 VEHICLE SERIAL NUMBER NOV. aK ROCHESTER R
CARBURETOR SOURCE DEC. Z
B-l ENGINE SOURCE. DATE, fc TYPE CODE : JAN. 1967 S
B-8 TYPE DESIGNATIONS ON CERTAIN OPTIONAL FEB. P
ENGINES ONLY WILL BE FOLLOWED BY AN MAR.
'IT' OR "K" TO DESIGNATE CARBURETOR APR.
w
REQUIREMENTS, MAY Y
REAR AXLE TYPE, DATE & SOURCE JUNE T
fB-29 MONTH PRODUCED JULY X
C-l TRANSMISSION SOURCE & D A T E CODE
EXCEPT OPTION M40 TO BE STAMPED WITH
CODE NUMBER ON UNIT EXCEPT THAT THE
LARGE "C" PREFIX AND LARGE "A" SUFFIX
.ARE TO BE DROPPED. _ J Whenever a Warner Gear Trans-
'C-15 POWER BRAKE AND'OR STEERING CODE mission is installed, use the code "W"
"C-16 RADIO CLOCK " only with no date code.
'C-17 RADIO CODE
"C-18 DISC BRAKE
AIR CONDITIONING CODE
'C-20 J>OWER WINDOW CODE_ •CODES ARE OBTAINED FROM OPTION
'C-21 POWER SEAT CODE ' SALES CODES SHOWN IN THE DATA
'C-29 CHEVROLET "BOW TIE" SYMBOL SYSTEMS STANDARDS MANUAL NO. 5
CODE UTTSSS
CUSTOMER VEHICLE PROTECT-O-PLATE C-/
C'
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ASSEMBLY INSTRUCTIONS
3891775 "F" CAR 12000 SERIES
PART NO NAME UPC MODELS SHPCR&K
• cmvtoaT MOXX at CK
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r MISCELLANEOUS SHIPPING LIST
12000 yr-s+A
OWC " - X . 9 l e w REF S:S-
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ASSEMBLY INSTRUCTIONS
3891775 " F " CAR 12000 SERIES
4461452 COVER-FRONT SEAT
PROTECTOR
4461486 RPO AL4 (12337-437-500-600)
7600004 BAND ASM.
LIQUID WAX
CVR-FLR MAT PROTECTOR
OIL-. 01
9785740 PROTECTOR
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ASSEMBLY INSTRUCTIONS
3891775 " F " CAR 12000 SERIES
• CHEVROLET MOTOR DIVISJON, G M C * UPC DATE SYM «VtVO« tfCC*O AUTH. Oft CK
T T£ NO T£ HJ m
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LUBRICATION 0 uPc APGCD
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12000
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ASSEMBLY INSTRUCTIONS
"F" CAR 12000 SERIES
PART OTC
9985038 GREASE
CHASSIS
UPPER CONTROL ARM BALL STUD ASM 1-FITTING
EACH SIDE
9985010 OPT
9985006 OIL REFRIG- COAT tfO" RING SEAL AT A/C COMPRESSOR C«0
ERATION FITTING ASM
• CHCVtOlfT MOTOt OtV»SK>N, G M C * UFC DATi SYM •(VISION MGQBO AUTM Oft
9 i y
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LUBRICATION 0 5-1 Ll
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§ 12000 •
HkM££l'Jm/ "C/"\ L- L- L-
h&y*i ASSEMBLY INSTRUCTIONS
3891775 CAR 12000 SERIES
PART WAGE
I CEMENTS 6 SEALERS O
§ 12000J
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UWGP^£^- / is Ho nt:fn\£)5 L- L-
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