Professional Documents
Culture Documents
Maintenance
Jetta 2018 ➤
Edition 04.2021
Heading
1. Engine Overview
2. Service Work
3. General Information
4. Procedure Descriptions
5. Emissions Test (NOT FOR NORTH AMERICAN MARKET)
6. Glossary
7. --- Revision History ---
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness
and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as
a matter of course, be observed.
Jetta 2018 ➤
Maintenance - Edition 04.2021
Contents
1 Engine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Service Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Information Regarding Fixed Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Maintenance Tables through MY 2022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Maintenance Tables from MY 2023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 Tow-Starting and Towing, North American Market . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Vehicle, Raising with Hoist or Workshop Vehicle Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Maintenance Schedule Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4 Severe Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5 Vehicle Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6 Vehicle Diagnostic Tester, Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.7 Vehicle Identification Number (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.8 Hot Climate Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9 Country Overview for Gasoline, That Does Not Meet Standard EN 228 (NOT FOR NORTH
AMERICAN MARKET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.10 Engine Code and Engine Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.11 Countries with High Air Dust Levels (NOT FOR NORTH AMERICAN MARKET) . . . . . . . . 30
3.12 Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.13 Shortened Intervals for Replacing Spark Plugs (NOT FOR NORTH AMERICAN MARKET)
........................................................................ 32
4 Procedure Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Ball Joints and Axle Bearing, Visually Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2 Transmission Fluid, Changing, Automatic Transmission 09G . . . . . . . . . . . . . . . . . . . . . . 40
4.3 Transmission Fluid, Changing, Automatic Transmission 09S . . . . . . . . . . . . . . . . . . . . . . 40
4.4 Automatic Headlamp Control and Stationary Cornering Lamp, Checking Function . . . . . . 40
4.5 12V Battery, Checking Battery Terminal Clamp for Secure Fit . . . . . . . . . . . . . . . . . . . . . . 41
4.6 12V Battery, Checking with Battery Tester (Always Follow Repair Manual) . . . . . . . . . . . . 43
4.7 12V Battery Charge, Reading - Sending Diagnostic Log Online . . . . . . . . . . . . . . . . . . . . 43
4.8 Front Passenger Airbag, Checking Key Switch and “On/Off Function” (NOT FOR NORTH
AMERICAN MARKET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.9 Tires, Checking Condition, Wear Pattern, Pressure and Tread Depth . . . . . . . . . . . . . . . . 45
4.10 Brake and Clutch System, Changing Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.11 Brake System and Shock Absorbers, Visually Inspecting for Leaks and Damage . . . . . . 56
4.12 Brake Fluid Level, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.13 Front and Rear Brake Pad Thickness and Brake Rotor Condition, Checking . . . . . . . . . . 58
4.14 6-Speed DSG Transmission 0D9, Changing Transmission Fluid and Filter . . . . . . . . . . . . 61
4.15 7-Speed DSG Transmission 0GC, Changing Transmission Fluid . . . . . . . . . . . . . . . . . . . . 61
4.16 Power Window Regulators, Checking Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.17 DTC Memory for All Systems, Reading with Vehicle Diagnostic Tester and Correcting
Faults According to Repair Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.18 CV Boots, Visually Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.19 Interior and Exterior Body, Visually Inspecting for Corrosion with Doors and Lids Opened . . 63
4.20 Ribbed Belt, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.21 Ribbed Belt, Checking Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.22 Cooling System, Checking Freeze Protection and Coolant Level . . . . . . . . . . . . . . . . . . . . 65
4.23 Air Filter, Cleaning Housing and Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . 69
4.24 Multipurpose Additive for Gasoline, Adding (NOT FOR THE NORTH AMERICAN
MARKET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.25 Engine and Engine Compartment Components, Visually Inspecting for Leaks and Damage
(from Above and Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.26 “Upper” Engine Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.27 Engine Data Plate with Certification Test Group Code: Checking Presence and Condition,
such as Comparison of CTG Codes with Engine/Motor Control Module Code . . . . . . . . . . 76
4.28 “Lower” Engine Compartment Cover (Noise Insulation), Removing and Installing . . . . . . 77
Contents i
Jetta 2018 ➤
Maintenance - Edition 04.2021
ii Contents
Jetta 2018 ➤
Maintenance - Edition 04.2021
1 Engine Overview
(Edition 04.2021)
Engines: ⇒ Gasoline Engine Gasoline Engine Gasoline Engine
Displacement L 1.4 1.6 2.0
Engine codes CWLA CWVA CXDB
Number of cylinders/valves per cylin‐ 4/4 4/4 4/4
der
Output kW at RPM 110/5000 81/5800 169/4700-6200
Torque Nm at RPM 250/1400-3500 155/3800 350/1500-4600
Bore Diameter in mm 74.5 76.5 82.5
Stroke mm 80.0 86.9 92.8
Compression ratio 10.0 10.5 9.6
Injection/Ignition – Bosch ME 17 –
RON unleaded, minimum. Ethanol 951) 95
Camshaft drive Toothed Belt Toothed Belt Timing chain
1)in exceptional circumstances minimum 91 RON, however
with reduced performance.
1. Engine Overview 1
Jetta 2018 ➤
Maintenance - Edition 04.2021
2 Service Work
I ⇒ R2.1 egarding Fixed Service”, page 2 .
⇒ T2.2 ables through MY 2022 ”, page 4 .
⇒ T2.3 ables from MY 2023 ”, page 12 .
2 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
2. Service Work 3
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
4 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
Work to be completed
– Windshield Wiper Protectors, Removing
– Tire Pressure Monitoring System, Calibrating to Tire Pressure Adjustment
– Vehicle for Leaks and Damage, Visually Inspecting from Above and Below
– Brake System, Visually Inspecting for Leaks and Damage
– Transportation Safeguard, Removing if Equipped
– Vehicle Underbody, Visually Inspecting for Damage
– Windshield Wiper/Washer System and Headlamp Washer System, Checking Function and Adjustment
– Engine Oil Level, Checking; Pay Attention to Oil Specification when Filling
– Coolant Level, Checking
– Brake Fluid, Changing on Vehicles Older than Six Months
– Brake Fluid Level, Checking it is at Maximum
– Key, Checking Number, Function, and Cleanliness
– Maintenance Schedule / Digital Maintenance Schedule: Entering Pre-Delivery Inspection.
– Check the owner's literature for completeness and prepare for customer delivery.
– Road Test, Performing
– Warning Label, Checking Presence
– Charging Cable, Checking Presence and Condition
2.2.2 Services
Note
2. Service Work 5
Jetta 2018 ➤
Maintenance - Edition 04.2021
Vehicle Exterior
X – Headlamp Washer System, Checking Function
X – Front Lighting, Checking Function
X – Stationary Cornering Lamp, Checking Function
X – Automatic Headlamp Control, Checking Function
X – Rear Lamps, Checking Function
X – Windshield Wiper/Washer System, Checking Function, Spray Nozzle
Adjustment and for Damage, and Adjusting if Necessary
X – Wiper Blades, Bringing into Service Position, Checking for Damage and
Checking Park Position
X – Body Interior and Exterior, Visually Inspecting for Corrosion
X – Windshield, Visually Inspecting for Damage
X – High-Voltage Charging Socket in Radiator Grille, Visually Inspecting for
Contamination and Damage
• if equipped
• Only applies to: CC, Touran 1T, Golf Convertible, EOS, Phaeton, Golf
5K1, Golf Plus, Passat 36, Tiguan 5N, Sharan 7N and Touareg 7P
6 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
• if equipped
2. Service Work 7
Jetta 2018 ➤
Maintenance - Edition 04.2021
Final Procedures
X – Service Interval Display, Resetting
X – Headlamps, Checking and Adjusting if Necessary
X – Tire Pressure Monitoring System, Calibrating to Tire Pressure Adjust‐
ment
X – Road Test, Performing
X – High-Voltage Battery, Charging
8 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
Work to be completed Passenger vehicle, usual When operating with fuels that do »NOT« meet the
climate and driving condi‐ standard EN 228. Refer to ⇒ O3.9 verview for Gas‐
tions when operating with oline, That Does Not Meet Standard EN 228 (NOT
fuels compliant with EN FOR NORTH AMERICAN MARKET)”, page 29 .
228
QI4
every 15,000 km (10,000 miles) or 1 year (fixed) 1)
QI7 ---
every 10,000 mi or 1 year
(fixed) 1)
1) whichever occurs first
Work to be completed Passenger vehicle, usual When operating with fuels that do »NOT« meet the
climate and driving condi‐ standard EN 228. Refer to ⇒ O3.9 verview for Gas‐
tions when operating with oline, That Does Not Meet Standard EN 228 (NOT
fuels compliant with EN FOR NORTH AMERICAN MARKET)”, page 29 .
228
Inspection --- QI1
every 10,000 km (6,000 miles) or 1 year 1)
--- QI2
every 15,000 km (10,000 miles) or 1 year 1)
--- QI3
every 10,000 km (6,000 miles) or 1 year 1)
QI4 QI4
30,000 km (20,000 miles) every 15,000 km (10,000 miles) or 1 year 1)
or 2 years,
then every 30,000 km
(20,000 miles) or 1 year
1)
QI7 ---
every 20,000 mi or
2 years 1)
1) whichever occurs first
Work to be completed Passenger vehicle, usual When operating with fuels that do »NOT« meet the
climate and driving condi‐ standard EN 228. Refer to ⇒ O3.9 verview for Gas‐
tions when operating with oline, That Does Not Meet Standard EN 228 (NOT
fuels compliant with EN FOR NORTH AMERICAN MARKET)”, page 29 .
228
Extended Inspection Se‐ After 60,000 km (40,000 After 30,000 km (20,000 miles) or 2 years, or
quence miles) or 3 years, after 20,000 km (12,000 miles) or 2 years 1)
• Only applicable in con‐ then every 60,000 km
nection with the in‐ (40,000 miles) or 2 years
spection. 1)
2. Service Work 9
Jetta 2018 ➤
Maintenance - Edition 04.2021
10 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
Coolant Pump Toothed Belt, Re‐ --- Every 120,000 km (80,000 miles)
placing
• Applies to all gasoline engines
with coolant pump toothed
belt
2. Service Work 11
Jetta 2018 ➤
Maintenance - Edition 04.2021
12 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
Work to be completed
– Battery Charge, Checking
– DTC Memory, Reading Out for All Systems
– Radio / Radio/Navigation System: Storing Local Radio Stations to Radio Station Buttons
– Hour and Date, Adjusting
– All Switches, Electrical Equipment, Sockets, Displays and Other Controls, Checking Function
– Front Passenger Airbag, Checking Key Switch and On/Off Function Control
– Power Window Regulator, Performing Initialization (Activation)
– Vehicle Interior, Checking for Cleanliness.
– Seat Covers and Carpet Protective Film, Removing
– All Equipment Delivered with Vehicle, Installing (if applicable)
– Two Clamps, Installing According to Installation Instructions
– Edge Protection (Plastic Film) on Doors, Removing
– Vehicle Exterior, Checking for Cleanliness.
– Tire Pressure, Checking
– Wheel Bolts, Tightening to Specified Tightening Specification
– Windshield Wiper Protectors, Removing
– Tire Pressure Monitoring System, Calibrating to Tire Pressure Adjustment
– Vehicle for Leaks and Damage, Visually Inspecting from Above and Below
– Brake System, Visually Inspecting for Leaks and Damage
– Transportation Safeguard, Removing if Equipped
– Vehicle Underbody, Visually Inspecting for Damage
– Windshield Wiper/Washer System and Headlamp Washer System, Checking Function and Adjustment
– Engine Oil Level, Checking; Pay Attention to Oil Specification when Filling
– Coolant Level, Checking
– Brake Fluid, Changing on Vehicles Older than Six Months
– Brake Fluid Level, Checking it is at Maximum
– Key, Checking Number, Function, and Cleanliness
– Maintenance Schedule / Digital Maintenance Schedule: Entering Pre-Delivery Inspection
– Check the owner's literature for completeness and prepare for customer delivery.
– Road Test, Performing
– Warning Label, Checking Presence
– Charging Cable, Checking Presence and Condition
2. Service Work 13
Jetta 2018 ➤
Maintenance - Edition 04.2021
2.3.2 Services
Note
Vehicle Exterior
X – Headlamp Washer System, Checking Function
X – Front Lighting, Checking Function
X – Stationary Cornering Lamp, Checking Function
X – Automatic Headlamp Control, Checking Function
X – Rear Lamps, Checking Function
X – Windshield Wiper/Washer System, Checking Function, Spray Nozzle Adjust‐
ment and for Damage, and Adjusting if Necessary
X – Wiper Blades, Bringing into Service Position, Checking for Damage and Check‐
ing Park Position
X – Body Interior and Exterior, Visually Inspecting for Corrosion
X – Windshield, Visually Inspecting for Damage
X – High-Voltage Charging Socket in Radiator Grille, Visually Inspecting for Con‐
tamination and Damage
X – High-Voltage Charging Sockets in Radiator Grille and Fuel Filler Cap Visual
Inspection Contamination and Damage, Performing
• if equipped
14 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
• if equipped
Tires
X – Tire Pressure, Checking
X – Tire Repair Kit, Checking for Damage and Use
X – Tires, Checking Condition and Wear Pattern; Tread Depth, Entering
Engine Compartment
X – Engine Oil, Filling
X – Engine Oil Level, Checking
X – Battery and Auxiliary Battery, Checking with Battery Tester if Necessary
X – Engine and Engine Compartment Components, Visually Inspecting for Leaks
and Damage from Above
X – Brake Fluid Level, Checking Depending on Brake Pad Wear
X – Cooling System, Checking Freeze Protection and Coolant Level
2. Service Work 15
Jetta 2018 ➤
Maintenance - Edition 04.2021
Final Procedures
X – Service Interval Display, Resetting
X – Headlamps, Checking and Adjusting if Necessary
X – Tire Pressure Monitoring System, Calibrating to Tire Pressure Adjustment
X – Road Test, Performing
X – Torque splitter, Reading out Oil Deterioration Using the Vehicle Diagnostic
Tester
X – High-Voltage Battery, Charging
16 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
Work to be completed Passenger vehicle, usual When operating with fuels that do »NOT« meet the
climate and driving condi‐ standard EN 228. Refer to ⇒ O3.9 verview for Gas‐
tions when operating with oline, That Does Not Meet Standard EN 228 (NOT
fuels compliant with EN FOR NORTH AMERICAN MARKET)”, page 29 .
228
QI7 ---
every 10,000 mi or 1 year
(fixed) 1)
1) whichever occurs first
Work to be completed Passenger vehicle, usual When operating with fuels that do »NOT« meet the
climate and driving condi‐ standard EN 228. Refer to ⇒ O3.9 verview for Gas‐
tions when operating with oline, That Does Not Meet Standard EN 228 (NOT
fuels compliant with EN FOR NORTH AMERICAN MARKET)”, page 29 .
228
Inspection --- QI1
every 10,000 km (6,000 miles) or 1 year 1)
--- QI2
every 15,000 km (10,000 miles) or 1 year 1)
--- QI3
every 10,000 km (6,000 miles) or 1 year 1)
QI4 QI4
30,000 km (20,000 miles), every 15,000 km (10,000 miles) or 1 year 1)
1)
QI7 ---
every 20,000 mi or
2 years 1)
1) whichever occurs first
2. Service Work 17
Jetta 2018 ➤
Maintenance - Edition 04.2021
18 2. Service Work
Jetta 2018 ➤
Maintenance - Edition 04.2021
Work to be completed Passenger vehicle, usual climate Countries with High Air Dust
and driving conditions Levels. Refer to ⇒ w3.11 ith
High Air Dust Levels (NOT FOR
NORTH AMERICAN MARKET)”,
page 30 .
Coolant Pump Toothed Belt, Re‐ --- Every 120,000 km (80,000 miles)
placing
• Applies to all gasoline engines
with coolant pump toothed
belt
2. Service Work 19
Jetta 2018 ➤
Maintenance - Edition 04.2021
3 General Information
⇒ a3.1 nd Towing, North American Market”, page 20 .
⇒ R3.2 aising with Hoist or Workshop Vehicle Jack”, page 22 .
⇒ O3.4 perating Conditions”, page 24 .
⇒ D3.5 ata Label”, page 25 .
⇒ D3.6 iagnostic Tester, Connecting”, page 26 .
⇒ I3.7 dentification Number (VIN)”, page 27 .
⇒ C3.8 limate Countries”, page 28 .
⇒ C3.10 ode and Engine Number”, page 30 .
⇒ P3.12 late”, page 31 .
⇒ S3.3 chedule Entries”, page 24 .
Note
20 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
3. General Information 21
Jetta 2018 ➤
Maintenance - Edition 04.2021
After Towing:
– Remove the towing eye and return it to the vehicle tool kit.
– Re-install the respective cover.
WARNING
Caution
22 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Position the mounting plate near the side sill marking (on the
vertical floor panel reinforcement -arrow-).
WARNING
– Position the mounting plate near the side sill marking on the
vertical floor panel reinforcement -arrow-.
WARNING
3. General Information 23
Jetta 2018 ➤
Maintenance - Edition 04.2021
24 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
3. General Information 25
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
26 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
WARNING
Procedure
3. General Information 27
Jetta 2018 ➤
Maintenance - Edition 04.2021
28 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
India Syria
Iraq Chad
Israel Tunisia
Yemen Togo
Jordan USA
Kuwait United Arab Emirates
Cameroon West Sahara
Qatar Central African Republic
3. General Information 29
Jetta 2018 ➤
Maintenance - Edition 04.2021
30 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
3. General Information 31
Jetta 2018 ➤
Maintenance - Edition 04.2021
32 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km / 1 year 10,000 km / 1 year
Fiji X
Gabon X
Gambia X
Georgia X
Ghana X
Guatemala X
Guinea X
Guinea-Bissau X
Guyana X
Haiti X
Honduras X
Indonesia X
Iraq X
Iran X
Jamaica X
Yemen X
Jordan X
Cambodia X
Cameroon X
Cape Verde X
Caribbean LHD traf‐ X
fic
Kazakhstan X
Qatar X
Kenya X
Kyrgyzstan Republic X
Columbia X
Cuba X
Kuwait X
Laos X
Lebanon X
Liberia X
Libya X
Macao X
Madagascar X
Malawi X
Malaysia X
Maldives X
Mali X
Morocco X
Mauritania X
Mauritius X
Mexico X
Mongolia X
Mozambique X
Myanmar (Burma) X
3. General Information 33
Jetta 2018 ➤
Maintenance - Edition 04.2021
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km / 1 year 10,000 km / 1 year
Nepal (India sub‐ X
continent)
Nicaragua X
Overseas territories X
of the Netherlands:
Aruba, Curacao, St
Martin (Netherlands)
Republic of Niger X
Nigeria X
North Korea X
Oman X
Pakistan X
Panama X
Papua New Guinea X
Paraguay X
Peru X
Philippines X
Republic of Congo X
Rwanda X
Russian Federation X
Zambia X
Saudi Arabia X
Senegal X
Seychelles X
Sierra Leone X
Singapore X
Somalia X
Sri Lanka X
South Sudan X
Sudan X
Suriname X
Syria X
Tadzhikistan X
Tanzania X
Thailand X
Togo X
Trinidad and Toba‐ X
go
Chad X
Tunisia X
Turkey X
Turkmenistan X
Uganda X
Ukraine X
Uruguay X
Uzbekistan X
Venezuela X
34 3. General Information
Jetta 2018 ➤
Maintenance - Edition 04.2021
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km / 1 year 10,000 km / 1 year
United Arab Emi‐ X
rates
Vietnam X
West Sahara X
Central African Re‐ X
public
Zimbabwe X
3. General Information 35
Jetta 2018 ➤
Maintenance - Edition 04.2021
36 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
4 Procedure Descriptions
⇒ J4.1 oints and Axle Bearing, Visually Inspecting”, page 38 .
⇒ F4.2 luid, Changing, Automatic Transmission 09G”, page
40 .
⇒ F4.3 luid, Changing, Automatic Transmission 09S”, page
40 .
⇒ H4.4 eadlamp Control and Stationary Cornering Lamp,
Checking Function”, page 40 .
⇒ B4.5 attery, Checking Battery Terminal Clamp for Secure Fit”,
page 41 .
⇒ B4.6 attery, Checking with Battery Tester (Always Follow
Repair Manual)”, page 43 .
⇒ B4.7 attery Charge, Reading - Sending Diagnostic Log On‐
line”, page 43 .
⇒ C4.9 hecking Condition, Wear Pattern, Pressure and Tread
Depth”, page 45 .
⇒ a4.10 nd Clutch System, Changing Brake Fluid”, page 49 .
⇒ S4.11 ystem and Shock Absorbers, Visually Inspecting for
Leaks and Damage”, page 56 .
⇒ F4.12 luid Level, Checking”, page 56 .
⇒ a4.13 nd Rear Brake Pad Thickness and Brake Rotor Condi‐
tion, Checking”, page 58 .
⇒ W4.16 indow Regulators, Checking Position”, page 61 .
⇒ M4.17 emory for All Systems, Reading with Vehicle Diag‐
nostic Tester and Correcting Faults According to Repair Proce‐
dure”, page 62 .
⇒ B4.18 oots, Visually Inspecting”, page 62 .
⇒ a4.19 nd Exterior Body, Visually Inspecting for Corrosion with
Doors and Lids Opened”, page 63 .
⇒ B4.20 elt, Replacing”, page 63 .
⇒ B4.21 elt, Checking Condition”, page 63 .
⇒ S4.22 ystem, Checking Freeze Protection and Coolant Lev‐
el”, page 65 .
⇒ F4.23 ilter, Cleaning Housing and Replacing Filter Element”,
page 69 .
⇒ a4.25 nd Engine Compartment Components, Visually In‐
specting for Leaks and Damage (from Above and Below)”, page
75 .
⇒ U4.26 pper Engine Cover, Removing and Installing”, page
76 .
⇒ L4.28 ower Engine Compartment Cover (Noise Insulation),
Removing and Installing”, page 77 .
⇒ O4.29 il Level, Checking”, page 77 .
⇒ O4.30 il, Draining, Replacing Oil Filter and Filling Engine Oil”,
page 78 .
⇒ O4.31 il: Capacities and Specification through MY 2020”,
page 85 .
⇒ S4.33 liding/Tilting Sunroof”, page 86 .
4. Procedure Descriptions 37
Jetta 2018 ➤
Maintenance - Edition 04.2021
38 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Check the front lower axle bearing for large cracks, tears or
cuts in the rubber -arrows-.
– Check the rear lower axle bearing for large cracks, tears or
cuts in the rubber -arrows-.
4. Procedure Descriptions 39
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
♦ Rips and tears that are only on the surface such as small
detachments between the rubber molded part and metal do
not influence the function of the elastokinematic bearing and
are not cause for concern.
♦ A damaged thin rubber skin in cavity depending on the de‐
sign is permissible.
♦ Play between the bearing and the axle component is permis‐
sible, as long as the function of the bearing is not affected.
Note
40 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
4. Procedure Descriptions 41
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
WARNING
42 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Procedure
The battery level is read while the battery transport mode is be‐
ing deactivated. Refer to ⇒ T4.45 ransport Mode, Deactivating”,
page 107 .
4. Procedure Descriptions 43
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
44 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
WARNING
4. Procedure Descriptions 45
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
WARNING
Refer to ⇒ Wheel and Tire Guide; Rep. Gr. 44; Wheels, Tires,
Wheel Alignment; Wheel and Tire Combinations for important
information regarding approved wheel/tire combinations.
46 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
♦ The tire pressures for the respective model are also found
on a sticker. The sticker is bonded on the inside of the fuel
filler door or on the B-pillar.
♦ Make sure that the tire pressure values listed on the sticker
apply to cold tires. Do not reduce tire pressure when the
tires are warm.
♦ Depending on the vehicle the sticker my contain a comfort
filling pressure. The comfort filling pressure increases the
driving comfort.
♦ Adjust the tire pressure to vehicle load. The partial load tire
pressure should be used during the pre-delivery inspection
or when servicing.
♦ If the tire pressure for the spare wheel is not listed, then fill
the spare wheel with the highest tire pressure specified for
the vehicle.
♦ Make sure that a basic setting is performed after each time
the pressure is changed on vehicles with the tire pressure
monitoring system.
Winter tires
Note
4. Procedure Descriptions 47
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
♦ Make sure the tire pressure label is there during the pre-de‐
livery inspection. Order a new sticker from the ⇒ Electronic
Parts Catalog (ETKA) if it is missing.
♦ The required tire pressure values for the respective model
are on a sticker attached to the inside of the fuel filler door or
to the B-pillar.
♦ If the tire pressure sticker is missing, proceed as follows:
♦ Get the correct part number for the vehicle in the ⇒ Electron‐
ic Parts Catalog (ETKA)
♦ With the part number get the corresponding tire pressure
from the tire pressure label.
♦ Standard pressure: if there are no tire pressures give under
a part number, then one standard pressure applies for all
approved tire/wheel combinations. Refer to ⇒ Wheel and
Tire Guide; Rep. Gr. 44; Wheels, Tires, Wheel Alignment;
Wheel and Tire Combinations.
Check the tire pressure using the Tire Inflater -VAS5216- and
correct if necessary.
Part Number -5GM 010 000 KF- Jetta
Part Number -5GM 010 000 KG-
Part Number -5GM 010 000 LB-
Part Number -5GM 010 000 LC-
Part Number -5GM 010 000 LD-
Part Number -5GM 010 000 LE-
kPa/psi
Tire size Front Rear
205/60 R16 250/36 250/36
205/55 R17
T125/90 R16 420/60
48 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
4. Procedure Descriptions 49
Jetta 2018 ➤
Maintenance - Edition 04.2021
50 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
WARNING
♦ Brake fluid must never come into contact with fluids con‐
taining mineral oils (oil, gas, cleaning solutions). Oils
containing minerals damage seals and rubber grommets
on brake systems.
♦ Brake fluid is poisonous. Do not let brake fluid come in
contact with the paint due to its corrosive effects.
♦ Brake fluid is hygroscopic, meaning that it absorbs mois‐
ture from the surrounding air.
♦ Always store brake fluid in tightly-sealed containers.
♦ Wash off any spilled brake fluid with plenty of water.
♦ Do not reuse extracted (used) brake fluid.
♦ Follow all disposal regulations.
Note
4. Procedure Descriptions 51
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Attach the hose from the Brake Filling and Bleeding Equip‐
ment to the adapter -1-.
– Set the correct pressure on the Brake Charger/Bleeder Unit
(refer to the Owner's Manual) and switch on the Brake
Charger/Bleeder Unit.
Note
♦ The bleed hose must fit tightly over the bleed screw to pre‐
vent air from getting into the brake system.
♦ The brake fluid level in the reservoir must be high enough so
that air cannot get into the brake system.
♦ For RHD vehicles, begin with the right front.
♦ By using the Brake Bleeding Tool Set - Insert Tool -
VAS6564/9-, it is no longer necessary to remove the rear
wheels.
Front Axle
– Remove the cap -1- from the bleed screw on the left front
brake caliper.
– Connect the collector bottle bleed hose -1- to the left front
bleeder valve.
52 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
4. Procedure Descriptions 53
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
54 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
4. Procedure Descriptions 55
Jetta 2018 ➤
Maintenance - Edition 04.2021
WARNING
♦ Brake fluid must never come into contact with fluids con‐
taining mineral oils (oil, gas, cleaning solutions). Oils
containing minerals damage seals and rubber grommets
on brake systems.
♦ Brake fluid is poisonous. Do not let brake fluid come in
contact with the paint due to its corrosive effects.
♦ Brake fluid is hygroscopic, meaning that it absorbs mois‐
ture from the surrounding air.
♦ Always store brake fluid in tightly-sealed containers.
♦ Wash off any spilled brake fluid with plenty of water.
♦ Follow all disposal regulations.
Caution
56 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Note
4. Procedure Descriptions 57
Jetta 2018 ➤
Maintenance - Edition 04.2021
WARNING
If the fluid level goes below the MIN mark -2-, check the
brake system for leaks before adding more brake fluid. Refer
to the “repair procedure”.
♦ Mirror
The adapter to loosen/tighten the anti-theft wheel bolts is loca‐
ted in the vehicle tool kit. Refer to ⇒ B4.35 olts, Tightening to
Specification”, page 89 .
58 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
WARNING
Note
If the disc brake pads are replaced, the brake rotors must also
be checked for wear. Checking and replacing the brake rotors, if
necessary, is a repair procedure.
Procedure
– Check the brake rotor for wear. Refer to ⇒ Brake System;
Rep. Gr. 46; Front Brakes; Overview - Front Brakes.
– If necessary, secure the wheel at the marked position.
– Tighten the wheel bolts diagonally to the tightening specifi‐
cation. Refer to ⇒ B4.35 olts, Tightening to Specification”,
page 89 .
– After the procedures have been completed, return the adapt‐
er to the vehicle tool kit.
– Pull off wheel bolt caps, if necessary.
Note
4. Procedure Descriptions 59
Jetta 2018 ➤
Maintenance - Edition 04.2021
Procedure
– Shine a flashlight through an opening in the wheel rim.
– Check the thickness of outer pad visually.
WARNING
Note
If the disc brake pads are replaced, the brake rotors must also
be checked for wear. Checking and replacing the brake pads, if
necessary, is a repair procedure.
Procedure
– Check the brake rotor for wear. Refer to ⇒ Brake System;
Rep. Gr. 46; Rear Brakes; Overview - Rear Brakes.
– If necessary, secure the wheel at the marked position.
– Tighten the wheel bolts diagonally to the tightening specifi‐
cation. Refer to ⇒ B4.35 olts, Tightening to Specification”,
page 89 .
– After the procedures have been completed, return the adapt‐
er to the vehicle tool kit.
– Pull off wheel bolt caps, if necessary.
60 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
WARNING
4. Procedure Descriptions 61
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
WARNING
Static Errors
If one or more static errors are present in the DTC memory, it is
recommended that these errors are corrected using the Guided
Fault Finding with the consent of the customer.
Sporadic Errors
If only sporadic faults or information is stored in the DTC memo‐
ry and the customer does not make a complaint relating to an
electronic vehicle system, erase the DTC memory.
62 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
♦ Sunroof frame
♦ Inner and outer door frame
♦ The area around the trim moldings
♦ Windshield roof edge
♦ Outer and inner A-pillar
♦ Hood
♦ Wheel housings
♦ Inner and outer rear lid
4. Procedure Descriptions 63
Jetta 2018 ➤
Maintenance - Edition 04.2021
Caution
64 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
4. Procedure Descriptions 65
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
66 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Read the cut-off line to obtain an accurate value for the follow‐
ing tests. Place a drop of water onto the glass using a pipette
to improve the readability of the cut-off line. The cut-off line is
clearly identified at the “WATERLINE”.
4. Procedure Descriptions 67
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Caution
68 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
4. Procedure Descriptions 69
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Remove the air filter housing from the ball pins in the direc‐
tion of the -arrow-.
– Remove both air duct hoses.
– Remove the air filter housing completely and store.
– Remove the screws -1-.
70 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
– Remove the air filter upper section and remove the air filter
element.
Installing
– Check the housing, mass airflow sensor and water drains for
contamination and clean if necessary. Refer to ⇒ F4.23.4 il‐
ter Housing, Cleaning”, page 73 .
– Insert the air filter element -2- centrally into the mount in the
air filter upper section -1-.
– Place the air filter lower section -3- on the air filter upper
section -1-.
– Carefully lock the mounting tabs one after the other.
– Install and tighten the bolts -4- to the tightening specification.
– Check the ball pin grommets -5- for damage and replace if
necessary.
– Position and firmly press the air filter housing centered onto
the ball pins.
– Place both air ducts on the air filter housing.
– Attach the hose clamps.
– Attach the air duct hose -1- to the air filter upper section -2-.
Tightening Specification Nm
Screws -4- 1.5
4. Procedure Descriptions 71
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Remove the air duct hose -1- from the air filter upper sec‐
tion.
– Remove the bolts -arrows- from the air filter upper section.
– Lift the air filter upper section -3- with the entire air duct to
the side.
– Remove the air filter element -2-
Installing
– Check the housing and water drains for dirt and clean them
if necessary. Refer to ⇒ F4.23.4 ilter Housing, Cleaning”,
page 73 .
– Insert the air filter element -2- centered into the mount on the
air filter lower section.
– Carefully position the air filter upper section -3- without great
force onto the air filter lower section. Install and tighten the
bolts to the tightening specification.
– Install the air duct hose -1- on the air filter upper section.
Tightening Specification Nm
Bolts 2
72 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Remove the vacuum hose -1- from the air filter upper sec‐
tion.
– Remove the bolts -arrows- from the air filter upper section
and lift the air filter upper section with the entire air duct to
the side.
– Remove the air filter element -2-
Installing
– Check the housing, mass airflow sensor and water drains for
contamination and clean if necessary. Refer to ⇒ F4.23.4 il‐
ter Housing, Cleaning”, page 73 .
– Insert the air filter element centered into the mount on the air
filter lower section.
– Carefully place the air filter upper section without great force
onto the air filter lower section. Install and tighten the screws
to specification.
Tightening Specification Nm
Bolts 1.5
Note
– Check the mass airflow sensor and intake hose (intake air
side) for salt residue, dirt and leaves.
– Check the water drain hose in the air filter lower section for
dirt and adhesives, and clean if necessary.
– Clean the air filter housing (upper and lower sections) so
that it is free of salt residue, dirt or leaves; if necessary,
clean with a vacuum.
4. Procedure Descriptions 73
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
♦ In the markets below the fuel quality creates a very high risk
of deposits on the injectors and intake valves.
♦ To counteract these deposits, multipurpose additive for gas‐
oline must be added.
♦ Only use additives that meet the standard VW 507 53 B
(Multipurpose Additive G 001 780 M3)!
♦ Pay attention to the dosing instructions on the additive tank.
♦ For maximum effectiveness, after adding the additive it is
required to completely fill the fuel tank.
Note
74 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Country
Brazil
China
Ghana
Indonesia
Iraq
Iran
Japan
Yemen
Jordan
Cambodia
Qatar
Columbia
Kuwait
Lebanon
Malaysia
Mauritius
Republic of Niger
Nigeria
Oman
Pakistan
Peru
Philippines
Saudi Arabia
Senegal
Singapore
Surinam
Syria
Chad
Uzbekistan
United Arab Emirates
Vietnam
4. Procedure Descriptions 75
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
76 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Scan the code on the CTG label -1- or the QR code -2- with
the Bar Code Scanner -VAS6161/1- and compare it with the
code on the engine/motor control module.
If the code from the CTG label does not match the code in
the control module, or this label is not readable, damaged or
not present, then order a CTG label via the ⇒ Electronic Parts
Catalog (ETKA).
4. Procedure Descriptions 77
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
78 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Caution
Caution
4. Procedure Descriptions 79
Jetta 2018 ➤
Maintenance - Edition 04.2021
80 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Remove the oil drain plug with permanent seal -1- and dis‐
pose.
– Let the engine oil drain.
Note
– Install the new oil drain plug -3- with the new seal -2- hand-
tight and then tighten to the specified tightening specifica‐
tion.
Engine Oil, Draining After First Oil Change
– Remove the oil drain plug -2- and dispose of the seal -3-.
4. Procedure Descriptions 81
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
The oil drain plug is used again after the first oil change.
Note
– Install the oil drain plug -2- with the new seal -1- hand-tight
and then tighten to the specified tightening specification.
– Install the engine compartment cover (noise insulation) “bot‐
tom”. Refer to ⇒ F4.23.4 ilter Housing, Cleaning”, page 73 .
Tightening Specification Nm
Oil drain plug 30
WARNING
♦ Socket 32 mm
82 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Make sure that no engine oil drips onto the engine. Use cloths if
necessary.
4. Procedure Descriptions 83
Jetta 2018 ➤
Maintenance - Edition 04.2021
Tightening Specification Nm
Oil filter housing 25
Note
84 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Slowly fill with engine oil. Narrow filler tube with housing struc‐
ture underneath. The oil drains very slowly. If necessary, add
engine oil using the -VAS6842A-.
WARNING
4. Procedure Descriptions 85
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
86 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Remove the grease and dirt residue on the guide rails with a
lint-free cloth.
4. Procedure Descriptions 87
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Caution
Note
– Check the wind deflector -1- for debris. Pay special attention
to dirt build-up at the bottom of the wind deflector -arrows-.
– Remove any dirt deposits using, for example, the Wet and
Dry Vacuum.
Note
♦ To remove stuck insects and particles from the net and from
the wind deflector frame, use a sponge and soapy water.
♦ Soapy water mixture ratio: 3 drops of soap to 1 liter of water
88 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Caution
4. Procedure Descriptions 89
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
– Slide the adapter -2- all the way into the anti-theft wheel bolt
-1-.
– Insert the wrench over the adapter -2-.
– Tighten the wheel bolts in a diagonal sequence to the tight‐
ening specification.
90 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Tightening Specification Nm
Wheel Bolts 140
Note
Using the ABS speed sensors, the tire pressure monitoring sys‐
tem compares the RPM, the tire tread circumference and the
vibration behavior of the individual wheels. If the tire pressure
for one or several wheels changes, the tire pressure monitoring
system displays the change in the instrument cluster and in the
Infotainment system.
The tire tread circumference changes when:
♦ The tire pressure is too low.
♦ Tires have structural damage.
♦ Vehicle is loaded on one side.
♦ Wheels of one axle are loaded higher, for example, when
towing trailer or driving uphill and downhill.
♦ Snow chains are installed.
♦ The emergency wheel is installed.
♦ One wheel per axle was replaced.
The yellow Tire Pressure Monitoring Display Indicator Lamp is
inside the instrument cluster -arrow-.
4. Procedure Descriptions 91
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
92 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
Read the cut-off line to obtain an accurate value for the follow‐
ing tests. Place a drop of water onto the glass using a pipette
to improve the readability of the cut-off line. The cut-off line is
clearly identified at the “WATERLINE”.
– Check the concentration of anti-freeze additive using a Re‐
fractometer -T10007 A-.
The refractometer scale -4- applies to the freeze protection for
the windshield wiper/washer system.
4. Procedure Descriptions 93
Jetta 2018 ➤
Maintenance - Edition 04.2021
Mixture Ratio
Freeze protection Original washer fluid. Water
to Refer to ⇒ Electronic Parts Catalog (ET‐
KA).
-17/-18 °C (1.4/-0.4 °F) One part Three part
-22/-23 °C (-7.6/-9.4 °F) One part Two part
-37/-38 °C (-34.6/-36.4 °F) One part One part
Note
Note
94 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Caution
4. Procedure Descriptions 95
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
The test pattern is also used for vehicles with halogen head‐
lamps.
Note
Note
96 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
Note
4. Procedure Descriptions 97
Jetta 2018 ➤
Maintenance - Edition 04.2021
– The bend point -2- between the left horizontal part and the
right ascending part of the cut-off line should run vertically
through the central point.
Note
Note
98 4. Procedure Descriptions
Jetta 2018 ➤
Maintenance - Edition 04.2021
– Check if the left level cut-off line contacts the dividing line -1-
on the headlamp adjusting unit test surface.
Angle Dimension for SAE VOR HID Headlamp, LED Headlamp
and Dynamic Light Assist Headlamp
Fuel gauge Angle dimension
level
0 to 1/2 0.0 %
1/2 to 1 0.0 %
– Check if the right level cut-off line contacts the dividing line
-2- on the headlamp adjusting unit test surface.
Note
4. Procedure Descriptions 99
Jetta 2018 ➤
Maintenance - Edition 04.2021
1- Height adjustment
2- Lateral adjustment
– Turn the height adjustment adjusting screw -1- until the cor‐
rect setting is achieved.
– Turn the lateral adjustment adjusting screw -2- until the cor‐
rect setting is achieved. The side adjustment is sealed for
SAE headlamps.
Note
Note
Fog Lamp
Note
Note
– With the ignition turned off, press and hold the button -1-.
Inspection, Resetting
Opening the service menu:
– Switch the ignition on.
Note
– With the vehicle raised (wheels off ground), check the play
by moving the tie rods and wheels. Play (target): no play.
– Check the tie rod ball joint boots -arrow- for damage and
proper seating.
– Check all around the ball joint boots -1- of the steering gear
for damage and proper seating.
– Visually inspect the area near the steering gear and tie rods
for leaks and damage.
Note
Note
Procedure
– Deactivate battery transport mode using the Vehicle Diag‐
nostic Tester.
Note
WARNING
WARNING
– To press the dents out, push the boot upward, reach inside
the boot by hand and press out the dents.
– Check if the boot is locked into the axial bearing.
♦ Correct position: The boot can be turned on the bearing
rotational axis.
♦ Otherwise pull the entire circumference of the boot from the
axial bearing by one notch.
♦ The component should then be able to turn.
– Push the Puller -T10530- until the stop in the ignition coil
opening -1-.
Repeat the procedure for all ignition coils with power output
stage.
Note
Installing
Note
♦ Lubricate the ignition coils with power output stage with Sili‐
cone Grease whenever installing new spark plugs. Refer to
the ⇒ Electronic Parts Catalog (ETKA).
♦ The correct silicone paste is shown on the ⇒ Electronic Parts
Catalog (ETKA) with the ignition coils and/or the spark plugs.
– Install the new spark plugs using the Spark Plug Removal
Tool -VAS3122B- and tighten to the specification. Refer to ⇒
page 113 .
Repeat the procedure for all ignition coils with power output
stage.
Note
Installing
Note
♦ Lubricate the ignition coils with power output stage with Sili‐
cone Grease whenever installing new spark plugs. Refer to
the ⇒ Electronic Parts Catalog (ETKA).
♦ The correct silicone paste is shown on the ⇒ Electronic Parts
Catalog (ETKA) with the ignition coils and/or the spark plugs.
– Install the new spark plugs using the Spark Plug Removal
Tool -VAS3122B- and tighten to the specification. Refer to ⇒
page 116 .
Tightening Specification Nm
Spark plugs in cylinder head 22
Bolt for ignition coil with power output stage 8
– Remove the bolts for the ignition coil with power output
stage.
– Push the Puller -T10530- until the stop in the ignition coil
opening -1-.
Repeat the procedure for all ignition coils with power output
stage.
Note
Installing
Note
♦ Lubricate the ignition coils with power output stage with Sili‐
cone Grease whenever installing new spark plugs. Refer to
the ⇒ Electronic Parts Catalog (ETKA).
♦ The correct silicone paste is shown on the ⇒ Electronic Parts
Catalog (ETKA) with the ignition coils and/or the spark plugs.
– Install the new spark plugs using the Spark Plug Removal
Tool -VAS3122B- and tighten to the specification. Refer to ⇒
page 119 .
Note
Note
Test Requirements
• All of the test conditions and data required for the emissions
test are on the emissions testing data sheet for the corre‐
sponding engine.
• Paper printout of the emissions test data sheet must be
available for reading the bar code.
• Automatic transmission: selector lever in “P” or “N” position.
• Manual transmission: gearshift lever in neutral.
• Parking brake applied
• 12V battery fully charged (the idle speed may increase when
the charge is too low)
– Perform emissions testing according to instructions in the
display.
Vehicle Data Input
– Enter the following data:
♦ License plate number
♦ Key number
♦ Vehicle Identification Number (VIN)
♦ Fuel type
♦ Odometer reading
The following vehicle data can be found in the certificate of
registration part 1:
♦ License plate: “for example, WOB-HH 1234”
♦ Emissions key number.“Field 14.1 (Code for field 14)”
♦ Vehicle manufacturer: “Field 2,”, “Field 2.1 (Code for field 2)”
♦ VIN: “Field E”
♦ Type and version “field D2 (type only)”, “Field 2.2 (Code for
field D.2)”
Emissions Test Specified Data Input
Specification data may be entered differently:
♦ 1. Manually
♦ 2. Via barcode input from emissions testing data sheet
♦ 3. through ELSA Web service
Note
Note
All test requirements and data required for the emissions test
can be found on ⇒ Data sheets for exhaust emission test for the
corresponding engine.
6 Glossary
Term Description
ABS Anti-lock braking system The ABS is a regulation device in the brake system, that
prevents the wheels from locking up while braking. Thereby, directional stability and
steering ability are retained.
All wheel drive now replaces the term “BorgWarner”. The correct conditions make this step possible,
clutch then the term can be changed in the old documents and they do not require changing.
ASR Anti-Slip Regulation The ASR that the wheels when slip when driving.
Automatic Trans‐ Automatic Transmission Fluid. Transmission fluid for automatic transmission
mission Fluid
ATF level "Fill height" of ATF in transmission.
AU Emissions Test
BEV Battery Electric Vehicle. Electric vehicle
CNG Compressed Natural Gas. Compressed natural gas
CO Carbon monoxide Results by incomplete combustion of fuels containing carbon
DIN Deutsches Institut für Normung e.V (German Institute for Standards)
DLA Dynamic Light Assist. The system makes it possible that with variable road illumina‐
tion, to drive continually with high beams without blinding oncoming traffic.
DPF Diesel particulate filter
DS Direct shift
DSP Digital Maintenance Schedule
DSG Direct Shift Gearbox (Dual Clutch Transmission)
DWA Anti-Theft Alarm System
ECE Economic Commission for Europe
ETKA Electronic ⇒ Electronic Parts Catalog (ETKA) (ETKA)
ET-No. Part number abbreviation
EN Euro-Norm
EOBD Euro On Board Diagnostic (OBD)
ESP Electronic Stability Program It prevents the vehicle from sliding by applying the brakes
through the electronic engine management.
FAME Fatty Acid Methyl Ester
HEV Hybrid electrical vehicle Hybrid vehicle
IGG Instandhaltung genau genommen (Maintenance)
LongLife Service The LongLife service makes it possible to have extremely long inspection and oil
change intervals, depending on individual driving habits and operating conditions. A
special engine oil is required for LongLife Service.
LED Light Emitting Diode. Light diode
LPG Liquefied Petroleum Gas. Fluid gas or Autogas
MIL Malfunction Indicator Light. American name for Malfunction Indicator Lamp K83
MPI Multi Point Injection
North America Within North America
NSC National Sales Company
OBD On Board Diagnostic (OBD). OBD monitors all components which influence the emis‐
sion quality
OBD-II American On Board Diagnostic (OBD)
PHEV Plug-in hybrid electrical vehicle Vehicle with hybrid engine, in which the battery can
also be externally charged by the power supply.
PR number Abbreviation for the production control number The PR numbers identify optional
equipment, market-specific variants, among other things
PM Paticulate matter. Soot particle value of Diesel engine emissions
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Term Description
PMS Particulate reduction system
QG0 Vehicles that are “not” equipped at the factory with the components for LongLife serv‐
ice. Time and distance dependent intervals (fixed intervals) apply for maintenance.
QG1 Vehicles equipped at the factory with active LongLife service. That means vehicles
have a flexible service interval display and are equipped with the following compo‐
nents:
♦ Flexible service interval display inside the instrument cluster
♦ Engine oil level sensor
♦ Brake pad wear indicator
QG2 LongLife service is not activated at the factory. This means that vehicles have a fixed
service interval display (time and distance dependent maintenance intervals). And are
equipped with the following components:
♦ Fixed service interval display in instrument cluster
♦ Engine oil level sensor
♦ Brake pad wear indicator
QG3 LongLife service is not activated at the factory. This means that vehicles have a fixed
service interval display (time and distance dependent maintenance intervals). And are
equipped with the following components:
♦ Fixed service interval display in instrument cluster
♦ Brake pad wear indicator
® Registered trademark
Readiness code 8-bit binary code, that displays if all exhaust gas relevant diagnosis was performed by
the electronic engine management
RON Research octane number. Measurement for the knock resistance of gasoline
DPF Particulate filter
TPM, TPI Tire pressure monitoring system, tire pressure monitoring system display
SAE Society of Automotive Engineers. Society that creates proposals / guidelines for how
regulations can be transcribed (for example standards)
SCR The Selective Catalytic Reduction (SCR) drastically reduces the amount of nitric oxide
in the exhaust gas and uses a urea solution to change it into water vapor and nitrogen.
A special urea solution, AdBlue®, is injected into the exhaust gas system by a special
catalytic converter.
SRE Multi-Port Fuel Injection
SULEV Super Ultra Low Emission Vehicle
TSI TSI-Turbocharger. Charging only with turbocharger
TSI-Twincharger. Charging with the turbocharger and the compressor
TGI Charging with turbocharger and natural gas injection
TDI Turbo diesel engine with direct injection
ULEV Ultra Low Emission Vehicles
VDA German Association of the Automotive Industry (VDA)
VW Volkswagen
LongLife mainte‐ LongLife maintenance schedule
nance schedule
ZEV Zero Emission Vehicle
ASM Assembly
124 6. Glossary
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