Doosan Forklift B15 20t 5 Ac Service Manual

Full download: http://manualplace.com/download/doosan-forklift-b15-20t-5-ac-service-manual/

For use in service manual

form SB4176E
SB4183E00
Feb. 2005

SERVICE MANUAL CONTENTS

NOTICE
This form lists the contents of the complete Service Manual for this product.
The items listed with form numbers are available and included in the manual.
If form numbers listed with mark(*) are, they are not available for the initial release of the
manual. When items are updated, or supplements added, they will be announced in
preview and should be ordered as they become available.

TITLE FORM NUMBER

Service Manual Contents SB4183E00

Safety SB2003E00
Torque Specifications SB2004E00

DIRVE & CONTROL SYSTEM

MicroController Control Systems SB4177E00

POWER TRAIN

Power Train SB4185E00

VEHICLE SYSTEMS

Vehicle Systems SB4186E00

Vehicle Systems D & A SB4187E00
Hydraulic System Schematic SB4182E00
Electric Systems Schematic SB4181E00
Mast Systems SB2143E03

OPERATION & MAINTENANCE

Operation & Maintenance Manual SB2339E01

Operation & Maintenance Manual SB2340E01

Models ; B15T-5, B18T-5, B20T-5 (AC 36V, 48V)

B16X-5, B18X-5, B20X-5 (AC 48V)

This is the cut pages sample. Download all 523 page(s) at: ManualPlace.com
For use in service manual
form SB4176E
SB4183E00
Feb. 2005

SERVICE MANUAL CONTENTS

NOTICE
This form lists the contents of the complete Service Manual for this product.
The items listed with form numbers are available and included in the manual.
If form numbers listed with mark(*) are, they are not available for the initial release of the
manual. When items are updated, or supplements added, they will be announced in
preview and should be ordered as they become available.

TITLE FORM NUMBER

Service Manual Contents SB4183E00

Safety SB2003E00
Torque Specifications SB2004E00

DIRVE & CONTROL SYSTEM

MicroController Control Systems SB4177E00

POWER TRAIN

Power Train SB4185E00

VEHICLE SYSTEMS

Vehicle Systems SB4186E00

Vehicle Systems D & A SB4187E00
Hydraulic System Schematic SB4182E00
Electric Systems Schematic SB4181E00
Mast Systems SB2143E03

OPERATION & MAINTENANCE

Operation & Maintenance Manual SB2339E01

Operation & Maintenance Manual SB2340E01

Models ; B15T-5, B18T-5, B20T-5 (AC 36V, 48V)

B16X-5, B18X-5, B20X-5 (AC 48V)
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 SB4177E00
Feb. 2005
SB4145E00
Jun. 2004

Specifications
Systems Operation
Testing & Adjusting
MicroController Control Systems
B15T-5, B18T-5, B20T-5 (AC 36V/48V)
B16X-5, B18X-5, B20X-5 (AC 48V)
for Electric Lift Trucks
 Important Safety Information

Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an
accident occurs. A person must be alert to potential hazards. This person should also have the necessary training,
skills and tools to perform these functions properly.

Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result
in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintenance and repair information.

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not
heeded, bodily injury or death could occur to you or other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “WARNING” as
shown below.

The meaning of this safety alert symbol is as follows:

Attention ! Become Alert ! Your Safety is Involved.

The message that appears under the warning, explaining the hazard, can be either written or pictorially presented.

Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.

DAEWOO cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in
this publication and on the product are therefore not all inclusive. If a tool, procedure, work method or operating
technique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you and
others. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication,
maintenance or repair procedures you choose.

The information, specifications, and illustrations in this publication are on the basis of information available at the
time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other
items can change at any time. These changes can affect the service given to the product. Obtain the complete
and most current information before starting any job. DAEWOO dealers have the most current information
available.

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G
Index
Specifications
Assembly Layout of Controller (4 Wheel)...................9
Assembly Layout of Motors........................................9
Component Measurements........................................5
Control Panel Layout................................................10
Controller AS Specification.........................................6
Drive Motor Specification ...........................................7
Fuses .........................................................................9
Instrument Panel Layout ............................................8
Pump Motor Specification ..........................................7
Systems Operation
General Information .................................................13
Advantage of AC motor.........................................13
Basic ITC ..............................................................16
Comparison between AC and DC motor...............13
ITC system characteristics....................................16
Main ITC(Intelligent Torque Control) features .......15
Glossary ................................................................... 11
Installation and Wiring..............................................17
Accessory Circuits ................................................26
General .................................................................17
Hydraulic Pump Motor Circuit ...............................25
K1 connector: list of all terminals ..........................19
System Circuit.......................................................23
Thermal protection circuit......................................26
Testing and Adjusting
Preparation Tests and Check ...................................27
Programmable Parameters ......................................30
Adjustable Parameters Description.......................30
E-S-H Energetic Modes Parameters.....................37
Some Functions Management .................................38
B.D.I. Measure Management................................38
Buzzer Management.............................................38
Pump Motor Modes...............................................38
Static Return to Off................................................38
Diagnostic and Troubleshooting
Alarm List .................................................................39
Electrical System Adjustment...................................95
General Description .................................................39
System Tests and Adjustments ................................94
Troubleshooting Problem List...................................48
G 3
Instrument Panel
Accessing Stored Error Codes ...............................109
Default Setting........................................................106
Diagnostic Mode.....................................................107
Display Keys Utilization ..........................................102
Instrument Panel ......................................................99
LED Indicators........................................................101
Lift truck operation mode........................................100
List of diagnostic.....................................................108
Parameter Calibration ............................................103
Sensor Initial Setting ..............................................106
Eye Software Interface
Features .................................................................114
General Information................................................112
Installation ..............................................................113
Main Menu..............................................................115
Calibration ...........................................................124
Configuration Menu (Setup) ................................119
Data Logging.......................................................144
Flash ...................................................................146
Not Actual Software / Eeprom Crc Fault..............118
Password Insertion..............................................116
Submenus ...........................................................118
Test......................................................................120
Troubleshooting of Eye Program
Flash Programmation .............................................147
Generality ...............................................................147
Other Problems ......................................................147
Serial Communication ............................................147
Software Installation ...............................................147
Appendix
Appendix A : 48[V] Parameter List..........................148
Appendix B : 36[V] Parameter List .........................151
Appendix C : Error Code List..................................154
Appendix D : Contraction for dot matrix display......160
1. Alarm Code .....................................................160
2. Calibration Code .............................................161
3. Diagnostic Code..............................................162
G

Specifications
G
Component Measurements

SPECIFICATIONS
Multimeter Setting (+) Test Lead (-) Test Lead Results
Resistance +BATT Each U,V,W Over 1.4 Mohms
Resistance -BATT Each U,V,W Over 1.4 Mohms
Resistance U Termina V Terminal Below 0.5 ohms
Resistance U Termina W Terminal Below 0.5 ohms
Resistance V Termina W Terminal Below 0.5 ohms

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Doosan Forklift B15 20t 5 Ac Service Manual
Full download: http://manualplace.com/download/doosan-forklift-b15-20t-5-ac-service-manual/
G

Controller AS Specification

BATTERY VOLTAGE 24-60 V

MAXIMUM IMPULSIVE DRIVE INVERTER CURRENT 325 A
MAXIMUM IMPULSIVE PUMP INVERTER CURRENT 400 A
SWITCHING FREQUENCY 3-6-9 KHz
EFFICIENCY 95 %
PROTECTION LEVEL IP51
MECHANICAL SIZE 580x248x187
WEIGHT 24 Kg
VIBRATION 5g 10-500Hz in X,Y,Z axis
TEMPERATURE RANGE - 30 °C ¸ + 40 °C
MAXIMUM MODULE TEMPERATURE 100°C
CONTROLLER Complies with EN 1175-1 EN 12895-1
MAIN CONTACTOR 250A
MAIN FUSE 700A
KEY FUSE 10A

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