Hitachi Zaxis 70 Operation Principle

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INTRODUCTION
TO THE READER

• This manual is written for an experienced technician
to provide technical information needed to maintain
and repair this machine.
• Be sure to thoroughly read this manual for correct
product information and service procedures.
• If you have any questions or comments, at if you
found any errors regarding the contents of this
manual, please contact using “Service Manual
Revision Request Form at the end of this man-
ual.
(Note: Do not tear off the form. Copy it for us-
age.):
Publications Marketing & Product Support
Hitachi Construction Machinery Co. Ltd.
TEL: 81-298-32-7173
FAX: 81-298-31-1162

ADDITIONAL REFERENCES

• Please refer to the materials listed below in addition • Operation Manual of the Engine
to this manual. • Parts Catalog of the Engine
• Hitachi Training Material
• The Operator’s Manual
• The Parts Catalog

MANUAL COMPOSITION

• This manual consists of three portions: the Techni- • Information included in the Technical Manual
cal Manual (Operational Principle), the Technical (Troubleshooting):
Manual (Troubleshooting) and the Workshop Man- technical information needed for operational per-
ual. formance tests, and troubleshooting procedures.

• Information included in the Technical Manual
(Operational Principle):
technical information needed for redeliver and
delivery, operation and activation of all devices
and systems.
• Information included in the Workshop Manual:
technical information needed for maintenance
and repair of the machine, tools and devices
needed for maintenance and repair, maintenance
standards, and removal/installation and assem-
ble/disassemble procedures.

PAGE NUMBER

• Each page has a number, located on the center

lower part of the page, and each number contains
the following information:

Example : T 1-3-5

Consecutive Page Number for Each Group

Group Number
Section Number
T: Technical Manual W: Workshop Manual

IN-01

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 INTRODUCTION
SAFETY ALERT SYMBOL AND HEADLINE
NOTATIONS

In this manual, the following safety alert symbol and • CAUTION:

signal words are used to alert the reader to the
potential for personal injury of machine damage.
This is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention
to component/part weights.
To avoid injury and damage, be sure to use appropri-
ate lifting techniques and equipment when lifting heavy
parts.
Indicated potentially hazardous situation which
could, if not avoided, result in personal injury or
death.
• IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
• NOTE:
Indicates supplementary technical information or
know-how.

UNITS USED
• SI Units (International System of Units) are used in
this manual.
MKS system units and English units are also
indicated in parenthheses just behind SI units.
2
Example : 24.5 MPa (250 kgf/cm , 3560 psi)
A table for conversion from SI units to other system
units is shown below for reference purposees.

To Convert To Convert
Quantity Into Multiply By Quantity Into Multiply By
From From
2
Length mm in 0.03937 Pressure MPa kgf/cm 10.197
mm ft 0.003281 MPa psi 145.0
L US gal 0.2642 Power kW PS 1.360
Volume L US qt 1.057 kW HP 1.341
3 3
m yd 1.308 Temperature °C °F °C×1.8+32
Weight kg lb 2.205 Velocity km/h mph 0.6214
-1
Force N kgf 0.10197 min rpm 1.0
N lbf 0.2248 Flow rate L/min US gpm 0.2642
Torque N⋅m kgf⋅m 1.0197 mL/rev cc/rev 1.0
N⋅m lbf⋅ft 0.7375

IN-02
 SECTION AND GROUP
SECTION 1 GENERAL
CONTENTS Group 1 Specification
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Control System
TECHNICAL MANUAL Group 2 Hydraulic System
Group 3 Electrical System
(Operational Principle)
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Others(Upperstructure)
Group 7 Others(Undercarriage)
TECHNICAL MANUAL (Troubleshooting)
SECTION 4 OPERATIONAL PER- SECTION 5 TROUBLESHOOTING
FORMANCE TEST Group 1 General
Group 1 Introduction Group 2 Component Layout
Group 2 Engine Test Group 3 Troubleshooting A
Group 3 Excavator Test Group 4 Troubleshooting B
Group 4 Component Test Group 5 Troubleshooting C
Group 5 Standard Group 6 Electrical System Inspection
Group 7 ICX
All information, illustrations and speci-
fications in this manual are based on
the latest product information available WORKSHOP MANUAL
at the time of publication. SECTION 1 GENERAL INFORMA- SECTION 3 UNDERCARRIAGE
The right is reserved to make changes TION Group 1 Swing Bearing
at any time without notice. Group 1 Precautions for Disassem- Group 2 Travel Device
bling and Assembling Group 3 Center Joint
Group 2 Tightening Torque Group 4 Track Adjuster
Group 3 Painting Group 5 Front Idler
SECTION 2 UPPERSTRUCTURE Group 6 Upper and Lower Roller
Group 1 Cab Group 7 Track
Group 2 Counterweight SECTION 4 FRONT ATTACHMENT
COPYRIGHT(C)2001 Group 3 Main Frame Group 1 Front Attachment
Hitachi Construction Machinery Co., Ltd. Group 4 Pump Device Group 2 Cylinder
Tokyo, Japan Group 5 Control Valve SECTION 5 ENGINE
All rights reserved Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Valve
Group 9 Shockless Valve
Group 10 Solenoid Valve
 SECTION 1
GENERAL

CONTENTS
Group 1 Specification
Specifications ...........................................T1-1-1
Working Ranges and Machine
Transportation Dimensions .....................T1-1-3

Group 2 Component Layout

Main Components ....................................T1-2-1
Electrical System (Overall System)...........T1-2-2
Electrical System
(Monitor and Switches) ...........................T1-2-3
Others ......................................................T1-2-5

Group 3 Component Specifications

Engine......................................................T1-3-1
Engine Accessories ..................................T1-3-4
Hydraulic Component ...............................T1-3-5
Filter.........................................................T1-3-7
Electrical Component ...............................T1-3-7

1CDT-1-1
(Blank)

1CDT-1-2
 GENERAL / Specifications
SPECIFICATIONS
ZAXIS70 A

G C

F
D

E E
D

K
J
I H

M1CD-12-001

Model Grouser Shoe Rubber Covered Rubber Pad Shoe

Shoe
Type of Front-End Attachment ҥ 1.62 m Arm
3 3 3
Bucket Capacity (Heaped) ҥ PCSA: 0.28 m (0.37 yd ), CECE: 0.24 m
Operating Weight kg (lb) 6300 (13900) 6920 (43900) 6620 (14600)
Basic Machine Weight kg (lb) 4950 (10900) 4940 (10900) 5270 (11600)
Engine -1
ISUZU AA-4JG1 40.5 kW / 2100 min
ҥ
(55 PS / 2100 rpm)
A: Overall Width mm (ft in) 2260 (7’ 5”) 2260(7’ 5”) 2260(7’ 5”)
(Excluding rear view mirrors)
B: Cab Height mm (ft in) 2600 (8’ 6”) 2630 (8’ 8”) 2630 (8’ 8”)
C: Rear End Swing Radius mm (ft in) 1750 (5’ 9”) 1750 (5’ 9”) 1750 (5’ 9”)
D: Minimum Ground Clearance mm (ft in) 360 ∗ (1’ 2”) 410 ∗ (1’ 4”) 410 ∗ (1’ 4”)
E: Counterweight Clearance mm (ft in) 760 ∗ (2’ 6”) 810 (2’ 8”) 810 (2’ 8”)
F: Engine Cover Height mm (ft in) 1680 ∗ (5’ 6”) 1730 (5’ 8”) 1730 (5’ 8”)
∗
G: Overall Width of Upperstructure mm (ft in) 2260 (7’ 5”) 2260 (7’ 5”) 2260 ∗ (7’ 5”)
H: Undercarriage Length mm (ft in) 2765 (9’ 1”) 2820 ∗ (9’ 3”) 2825 ∗ (9’ 3”)
∗
I: Undercarriage Width mm (ft in) 2200 (7’ 3”) 2200 (7’ 3”) 2200 ∗ (7’ 3”)
J: Sprocket Center to Idler Center mm (ft in) 2140 (7’ 0”) 2140 (7’ 0”) 2140 (7’ 0”)
K: Track Shoe Width mm (ft in) 450 (1’ 6”) 450 (1’ 6”) 450 (1’ 6”)
2
Ground Pressure kPa (kgf/cm , psi) 29 (0.30 , 4.3) 29 (0.30 , 4.1) 30 (0.30 , 4.4)
-1
Swing Speed min (rpm) 11.3 11.3 11.3
Travel Speed (Fast/Slow) km/h (mph) 5.0/3.4 (3.1/2.1) 5.0/3.4 (3.1/2.1) 5.0/3.4 (3.1/2.1)
Gradeability Degree (%) 35 (70) 35 (70) 35 (70)
NOTE: Dimensions marked * don’t include the
shoe lug height.

T1-1-1
 GENERAL / Specifications

ZAXIS70LC
A

G C

F
D

E E
D

K J
I H

M1CD-12-001

Model Grouser Shoe Rubber Covered Rubber Pad

Shoe Shoe
Type of Front-End Attachment ҥ 1.62 m Arm
Bucket Capacity (Heaped) ҥ PCSA: 0.33 m (0.43 yd3), CECE: 0.29 m3
3

Operating Weight kg (lb) 6400 (14100) 6390 (14100) 6730 (14800)

Basic Machine Weight kg (lb) 5030 (11100) 5020 (11100) 53600 (11800)
Engine ISUZU AA-4JG1 40.5 kW / 2100 min-1
ҥ
(55 PS / 2100 rpm)
A: Overall Width mm (ft in) 2320 (7’ 7”) 2320(7’ 7”) 2320(7’ 7”)
(Excluding rear view mirrors)
B: Cab Height mm (ft in) 2600 (8’ 6”) 2630 (8’ 8”) 2630 (8’ 8”)
C: Rear End Swing Radius mm (ft in) 1750 (5’ 9”) 1750 (5’ 9”) 1750 (5’ 9”)
∗
D: Minimum Ground Clearance mm (ft in) 360 (1’ 2”) 410 (1’ 4”) 410 (1’ 4”)
E: Counterweight Clearance mm (ft in) 760 ∗ (2’ 6”) 810 (2’ 8”) 810 (2’ 8”)
∗
F: Engine Cover Height mm (ft in) 1680 (5’ 6”) 1730 (5’ 8”) 1730 (5’ 8”)
G: Overall Width of Upperstructure mm (ft in) 2260 (7’ 5”) 2260 ∗ (7’ 5”) 2260 ∗ (7’ 5”)
H: Undercarriage Length mm (ft in) 2920 (9’ 7”) 2975 (9’ 9”) 2980 (9’ 9”)
I: Undercarriage Width mm (ft in) 2320 (7’ 7”) 2320 (7’ 7”) 2320 (7’ 7”)
J: Sprocket Center to Idler Center mm (ft in) 2290 (7’ 6”) 2290 (7’ 6”) 2290 (7’ 6”)
K: Track Shoe Width mm (ft in) 450 (1’ 6”) 450 (1’ 6”) 450 (1’ 6”)
2
Ground Pressure kPa (kgf/cm , psi) 28 (0.28, 4.0) 31 (0.32,4.6) 33 (0.33, 4.7)
-1
Swing Speed min (rpm) 11.3 11.3 11.3
Travel Speed (Fast/Slow) km/h (mph) 5.0/3.4 (3.1/2.1) 5.0/3.4 (3.1/2.1) 5.0/3.4 (3.1/2.1)
Gradeability Degree (%) 35 (70) 35 (70) 35 (70)
NOTE: Dimensions marked * don’t include the
shoe lug height.

T1-1-2
 GENERAL / Specifications
WORKING RANGES AND MACHINE
TRANSPORTATION DIMENSIONS A

A
G G

㈝ C
C ㈝

D
E
E
F
F

M1CD-12-003

M1CD-12-002

Backhoe Face Shovel (Reversed Hoe Bucket)

WORKING RANGES
Category 1.62 m (5 ft 4 in) Arm 2.12 m (6 ft 11 in) Arm
Item
Backhoe Shovel Backhoe Shovel
mm ft]in mm ft]in mm ft]in mm ft]in
A: Maximum Digging Reach 6320 20’ 9” 6460 21’ 2” 6810 22’ 4” 6950 22’ 4”
B: Maximum Digging Depth 4170 13’ 8” 4310 14’ 2” 4670 15’ 4” 4810 15’ 9”
C: Maximum Cutting Height 7150 23’ 6” 7320 24’ 0” 7550 24’ 9” 7710 25’ 4”
D: Maximum Dumping Height 5060 16’ 7” 5340 17’ 6” 5450 17’ 11” 5770 18’ 11”
Without Without
Bucket: 8’ 10” Bucket: 8’ 10”
*2700 *2700
E: Transport Height *2600 8’ 6” *2600 8’ 06” With With
Bucket: 9’ 5” Bucket: 9’ 5”
*2880 *2880
F: Overall Transport Length
6080 19’ 11” 6080 19’ 11” 6120 20’ 1” 6120 20’ 1”
(Without Blade)
F’: Overall Transport Length
6300 20’ 08” 6080 19’ 11” 6350 20’ 10” 6350 20’ 10”
(With Blade)
G: Minimum Swing Radius 1720 5’ 8” 1720 5’ 8” 2080 6’ 10” 2080 6’ 10”
H: Minimum Swing Radius Height 5530 18’ 2” 5530 18’ 2” 5550 18’ 3” 5550 18’ 3”
NOTE: Dimensions marked * includes the shoe lug
height.

T1-1-3
Hitachi Zaxis 70 Operation Principle
Full download: http://manualplace.com/download/hitachi-zaxis-70-operation-principle/

GENERAL / Specifications
(Blank)

T1-1-4

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