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40000700.00-en
HYDRAULIC EXCAVATOR
Service manual
Print No. 9-91221 English
Read and heed carefully the safety instructions listed and follow the precautions recommended to avoid
potential risks and to safeguard your health and your safety.
You will find this symbol in the text of this Manual referred to the following key words:
WARNING - Cautions directed to avoid improper repair interventions involving potential consequences
for the safety of the personnel performing the repairs.
DANGER - These warnings qualify specifically potential dangers for the safety of the operator or other
persons directly or indirectly involved.
IMPORTANT NOTICE
All maintenance and repair interventions explained in this Manual must be performed exclusively by the Serv-
ice Organisation of the Manufacturer, observing strictly the instructions explained using, whenever necessary,
the recommended specific tools.
Whoever performs the operations reported without following exactly the precautions is responsible on his own, for
the damages that may result.
Neither the Factory nor any Organisations in its Distribution Network, including but not limited to national, re-
gional or local distributors, are responsible for any liability arising from any damage resulting from defects caused
by parts and/or components not approved by the Factory for use in maintaining and/or repairing products manu-
factured or merchandised by the Factory.
In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or mer-
chandised by the Factory, when failures are caused by the use of parts and/or components not approved by the
Factory.
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AVOID ACCIDENTS
WARNING
Prior to engaging in any maintenance, adjustment
or repair operation on machines having hydrauli-
cally, mechanically, and/or cable controlled
equipment (such as shovels, loaders, dozers, ex-
cavators etc.) be certain the equipment is lowered
to the ground.
If it is necessary to have the equipment partially
or fully raised to gain access to certain items, be
sure the equipment is suitably supported by
means other than the devices used for controlling
the equipment.
SUMMARY 40000701.00-en
ELECTRONICS SECTION 5
HYDRAULICS SECTION 6
o
Service manual
Section 1 Safety Instructions
9-91221
1-2 SAFETY INSTRUCTIONS WX145-WX165-WX185
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1-3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1-4 SAFETY INSTRUCTIONS WX145-WX165-WX185
Table of contents
PREFACE...................................................................................................... 6
SAFETY INSTRUCTIONS............................................................................. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1-5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1-6 SAFETY INSTRUCTIONS WX145-WX165-WX185
PREFACE 40000000-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1-7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1-8 SAFETY INSTRUCTIONS WX145-WX165-WX185
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1-9
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 10 SAFETY INSTRUCTIONS WX145-WX165-WX185
Before starting up the machine each Clean the working area before
day or before each shift, give the starting work.
outside of the machine a careful vis-
- Remove any objects that might
ual inspection to prevent damage
endanger the mechanics or per-
and injury.
sons in the working area.
- Check the machine for superficial
- Keep your cab clean and cleared;
damage.
loose items may disturb the ma-
- Check before starting work that all chine operation.
covers and caps are closed and
locked.
Fig. 1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1 - 11
Falls are one of the main causes of A seat that is poorly adjusted with
injury. respect to the operator or the
working conditions may result in
- Always face the machine when
premature operator fatigue and
entering or leaving it, and use
thus in faulty operation.
only the aids provided, e.g. steps
and handrails. - The seat must be adjusted with
any change of machine operator.
- Never use operating elements as
grab handles. - The operator must be able to de-
press the pedals completely and
- Never jump down from the ma-
move the control levers effort-
chine.
lessly with his back resting
- Never climb up onto or down from against the backrest.
a moving machine.
If that is not possible, move the
- Watch for slippery platforms, seat forward or back and check the
steps and handles when leaving setting again.
the machine.
Consult the relevant section in the
Owner’s Manual.
Fig. 3 Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 12 SAFETY INSTRUCTIONS WX145-WX165-WX185
Applying the safety belt Working from the operator’s seat only
Fig. 5
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1 - 13
Remove any soil, mud, snow, ice, If the front equipment or another
grease and oil from your working part of the machine collides with a
footwear before operating the ma- higher obstacle, e.g. a bridge, both
chine. You might otherwise slip the machine and the other object
from steps and pedals and thus ini- are damaged, and persons may be
tiate inadvertent movements. injured.
Adjust the driver’s seat and the mir- Take care to prevent the boom or
ror before setting off. stick from colliding with higher ob-
stacles.
Close the front window and the cab
door.
If the machine is equipped with a
restraining belt for the operator, fas-
ten the belt.
Before setting off, sound the horn to
warn any persons in the immediate
vicinity.
Never allow other persons to travel
with you on the machine.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 14 SAFETY INSTRUCTIONS WX145-WX165-WX185
Fig. 8
Fig. 9
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX145-WX165-WX185 SAFETY INSTRUCTIONS 1 - 15
Fig. 11
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Case Wx145 165 185 Hydraulic Excavator Service Manual
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1 - 16 SAFETY INSTRUCTIONS WX145-WX165-WX185
Rules for driving on the road Recovering and towing the machine
The machine must not be driven on Tow the machine with a tow-rod or
the public highway unless the con- towing rope only.
ditions of the “General Operating
The tow-rod or rope must be free
Permit” are observed or, in the
from damage. They must be dimen-
event of deviations from the “Gen-
sioned in such a way that the cal-
eral Operating Permit”, a vehicle-
culated breaking load is equal to
specific operating permit has three times the tractive power of the
been granted. These permits must towing machine.
be present in the cab during such
travel. The towing vehicle must have ade-
quate tractive power.
- Always have a warning triangle,
warning lamp and first-aid kit on Drive slowly, carefully and
board. smoothly.
- Bring the working equipment into a All persons must keep clear of the
position in which the maximum tow-rod or rope.
machine dimensions are not ex-
ceeded.
- Tow only if the brakes and the
- Switch the bucket/grab switchover
steering of the machine are func-
valve to "Grab" position. The
tioning properly and if the machine
bucket cylinder is then hydrauli-
cannot be otherwise transported.
cally blocked.
- Tow defective machines only as far
- Mount clearance lamp on stick and
as necessary to recover the ma-
connect to a socket.
chine from hazardous areas.
- Raise levelling blade completely
- After the recovery, the machine
and attach a reflector.
must be secured against inadver-
- Raise claws (option) completely tent movements and unauthorized
and block mechanically. starting.
- Switch off floodlamps. - Have the machine repaired before
transporting it over greater dis-
- Lock superstructure.. tances, or load it onto a transport
vehicle.
- The machine is not suitable for
towing trailers or other vehicles
over longer distances; this would
result in damage to axles and
gearboxes. The tow coupling is
designed solely for towing or re-
covering vehicles from hazardous
areas or for lashing purposes on
transport vehicles.
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Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
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