Ford Scorpio Engine Manual

Full download: http://manualplace.com/download/ford-scorpio-engine-manual/ 2,5l TCI Diesel Engine

Engine – Dismantle and Assemble (21 134 8)

Special Tools
21–150A
15–033 Mounting plate
Remover/installer,
crankshaft main bearing 21150A

15033

21–153B
15–072 Remover for vibration
Oil seal remover damper
21153B

15072
21–168
16–067 Crankshaft immobilising tool
Locator for clutch disc
21168

16067
21–175
21–002 Wrench for M14 cylinder
Splined head socket, head bolts
cylinder head bolts 21175
21002

21–176
21–003 Installer, radial oil seal
Cylinder head locating studs
21176
21003

21–177
21-037 B Flywheel locating studs
Pilot bearing remover
21177

21–037 B

21–178
21–044A Installer, radial oil seal
Installer/aligner, pilot
bearing/clutch plate 21178

21–044 A

21–179
21–051 Separator, sump
Oil seal remover
21179

21051
21–181
21–064 Remover, cylinder liner
Mounting bracket
21181

21064
21–182
21–128 Cylinder liner clamping bolts
Cylinder head guide studs
21182

21128

10/96 Scorpio ’95 00-01-1

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 2,5l TCI Diesel Engine

Proprietary Tools
21–183
Measuring fixture, cylinder Oil filter wrench
liner protrusion Dial indicators
21183
Magnetic fixture
21–185 Internal gauge
Remover/installer, Micrometer screw 50 – 75 mm
crankshaft main bearing Micrometer screw 75 – 100 mm
21185 Piston ring compressor
T30 bit with 1/4” bit holder and extension
21–186
Crankshaft guide sleeve
Workshop Equipment
21186 Assembly stand
Workshop press
21–540
Bolt tightening angle gauge
Materials
21540 Plastigage Obtainable through:
Replacement
23–018 Services Limited,
Dial indicator fixture for fuel 30 Euston Street,
injection pump timing Freemans Industrial
23018 Estate, Leicester,
LE2 7ST
23–043 Copper oil seals for Obtainable through:
Wrench for injectors injectors: 1,5 mm Bosch authorised
thick, with an internal dealerships
23043 diameter of 17,5 mm.
Adhesive Loctite 222 WSK-M2G351-A4
23–044
Engine Oil SAE 15W40
Remover, injection pump
timing pulley Lubricant Hypoid oil SAE90
23044
Lubricant ESD-M1C220-A
Sealer SLM–4G9111–A
24–003 Sealer ESEAM–1C1014
Remover/installer, cooling
Sealer SPM–2G9121–A
hose clamp
Adhesive WSK–M2G349–A7
24003

Dismantle
1. General note.
Use removal and fitting tool 24–003 to
remove coolant and breather hoses if
( necessary.
2. Remove the left-hand engine mounting
bracket.

D2103200

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 2,5l TCI Diesel Engine

NOTE: Watch out for escaping oil.

3. Detach the turbocharger oil return hose.
1 Detach the hose.
2 Remove the connector.

1
2

D2103095

NOTE: Escaping oil.

4. Remove the engine oil filter.
5. Remove the oil filter intermediate
housing.

D2103106

6. Mount the engine on an assembly stand.

1 Fit the mounting plate.
21–150
2 Fit the mounting bracket to the mounting
plate.
Mount the engine on the assembly stand
1
2

21–064
D2103096

NOTE: Remove both oil drain plugs.

78 Nm
7. Drain off the engine oil.
Tighten the oil drain plugs with new oil seals
once the engine oil has been removed.

78 Nm
S2103049

10/96 Scorpio ’95 00-01-3

Ford Scorpio Engine Manual
Full download: http://manualplace.com/download/ford-scorpio-engine-manual/ 2,5l TCI Diesel Engine

8. Remove the right-hand engine mounting

bracket.

D2103201

9. Remove the alternator with the vacuum

pump.
2 3
1 Detach the vacuum pump oil return hose.
1 2 Detach the oil feed pipe.
3 Remove the alternator and vacuum pump.

D2103097

10. Detach the upper alternator bracket and

2 the lower fuel injection pump bracket.
3
2 1 Undo the nut and bolt on the injection pump
bracket.
2 Remove the alternator bracket.

1 3 Remove the engine lifting eye (one bolt).

S2103031

11. Remove the automatic belt tensioner.

S2103030

10/96 Scorpio ’95 00-01-4

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