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Takeuchi Tb228 235 250 Operators Manual
Takeuchi Tb228 235 250 Operators Manual
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SAFETY ALERT SYMBOL WARNING
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This symbol represents the safety alert. Improper operation, inspection and
The message that follows the symbol maintenance of this machine can cause
contains important information about injury or death.
safety. Read and understand this manual before
Read and understand the message to performing any operation, inspection or
avoid personal injury or death. maintenance on this machine.
It is the owner or employer’s responsibility Always store this manual near at hand
to fully instruct each operator in the preferably on the machine itself. If it should
proper and safe operation of all be lost or damaged, immediately order a
equipment. All persons using this new one from your Takeuchi dealer.
machine should thoroughly familiarize When transferring ownership of this machine,
themselves with the contents of this be sure to hand this manual to the next
manual. owner.
All operators must be instructed on the Takeuchi supplies machines complying with
proper functions of the excavator before the local regulations and standards of the
running the machine. country of export. If your machine has been
purchased in another country or from a
Learn and practice correct use of the person or company of another country, it
machine controls in a safe, clear area may not have the safety devices or safety
before operating this machine on a job standards required for use in your country.
site. Should you have any question about whether
your machine complies with the regulations
and standards of your country, contact a
Takeuchi dealer.
IMPORTANT: The word IMPORTANT is
SIGNAL WORDS used to alert operators and maintenance
Safety messages appearing in this manual personnel about situations which could
and on machine decals are identified by the result in damage to the machine and its
words “DENGER”, “WARNING” and components.
“CAUTION”. These signal words mean the
following: It is impossible to foresee every possible
circumstance that might involve a potential
hazard. The warnings in this manual or on
DANGER the machine can not cover all possible
DANGER indicates a hazard with a high contingencies. You must exercise all due
level of risk which, if not avoided, will care and follow normal safety procedures
result in death or serious injury. when operating the machine so as to ensure
that no damage occurs to the machine, its
operators or other persons.
WARNING
WARNING indicates a hazard with a
medium level of risk which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a hazard with a low
level of risk which, if not avoided, could
result in minor moderate injury.
0-1
INTRODUCTION
FOREWORD
This manual describes operation, inspection
and maintenance of the machine, as well as
safety instructions to be heeded during these
operations.
If you have any questions about the
machine, please contact a Takeuchi sales or
service outlet.
Machine number:
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0-2
MACHINE DESCRIPTION
BREAK-IN PERIOD
When the machine is new, operate the
machine for the first 100 hours (as indicated
���� on the hour meter) by following the
��������� instructions below.
This manual refers the front, rear, left and Using a new machine without a break-in
right of the machine as seen when sitting in period will lead to quicker deterioration of
the operator’s seat with the dozer blade machine performance and may shorten the
visible to the front. machine’s service life.
• Sufficiently warm up the engine and
hydraulic oil.
DESIGNATED OPERATIONS • Avoid heavy loads and rapid operations.
Use this machine primarily for the following Operate with a load of about 80% the
operations: maximum load.
• Excavation • Do not abruptly start up, accelerate,
• Digging ditches change directions, or stop unless
• Digging side ditches necessary.
• Leveling
• Loading
0-3
NOTES ON READING THIS MANUAL
Please note that the descriptions and
diagrams included in this manual may not be
applicable to your machine.
The numbers used in the illustration are with
circles around them. The same numbers
appear between the parentheses in the text.
(Example: (1))
0-4
CONTENTS
Travel speed switch ........................... 2-21
Introduction .....................................0-2 Light switch ....................................... 2-21
Wiper switch ...................................... 2-21
Machine description ........................0-3 Levers and Pedals ................................. 2-22
Safety lock lever ................................ 2-22
Safety ..............................................1-1 Throttle lever ...................................... 2-22
General precautions ................................ 1-2 Operating levers ................................ 2-23
Precautions when preparing .................... 1-7 Blade lever......................................... 2-23
Precautions when starting ....................... 1-9 Travel levers/pedals ........................... 2-24
Precautions when operating .................. 1-11 Boom swing pedal ............................. 2-24
Precautions when stopping ................... 1-19 Auxiliary hydraulic pedal (option) ........ 2-25
Precautions when transporting .............. 1-20 Accessories ........................................... 2-26
Precautions on maintenance ................. 1-21 Heater ............................................... 2-26
Safety signs (decals) .............................. 1-30 Heater (for cold climates) ................... 2-27
Air conditioner ................................... 2-28
Controls ...........................................2-1 Cup holder ........................................ 2-33
Names of components (Canopy) ............. 2-2 Cigarette lighter ................................. 2-34
Names of components (Cab) ................... 2-4 Ashtray .............................................. 2-34
Covers..................................................... 2-6 Interior light ........................................ 2-35
Starter key ........................................... 2-6 Mirrors ............................................... 2-35
Front cover (tool box) ........................... 2-6 External power sockets (for EU) ......... 2-35
Fuel lid ................................................. 2-7 Radio (Cab type) ................................ 2-36
Fuel filler port ....................................... 2-7 Auxiliary hydraulic lines ...................... 2-40
Side cover ........................................... 2-8
Engine hood ........................................ 2-8 Operation .........................................3-1
Cab ......................................................... 2-9 Before starting operation ......................... 3-2
Cab door ............................................. 2-9 Getting on or off the machine............... 3-2
Emergency exit .................................... 2-9 Walk-around inspection ....................... 3-2
Front window ..................................... 2-10 Daily inspection.................................... 3-2
Lower front window ........................... 2-11 Starting and stopping the engine ............. 3-3
Side window ...................................... 2-11 Before starting the engine .................... 3-3
Emergency hammer (optional) ........... 2-11 Starting the Engine .............................. 3-4
Seat and seat belt ................................. 2-12 Warming up the engine ........................ 3-5
Seat < TB228 > ................................. 2-12 Stopping the engine ............................ 3-5
Seat belt <TB228> ............................ 2-13 Operating the machine ............................ 3-6
Seat < TB235 / TB250 > ................... 2-14 Lever pattern (ISO pattern)................... 3-6
Seat belt <TB235 / TB250>............... 2-15 Lever pattern (JCB pattern).................. 3-7
Instrument cluster .................................. 2-16 Warming up the machine (hydraulic oil) 3-8
Warning lamps................................... 2-16 Inspection after warm-up ..................... 3-9
Indicators .......................................... 2-17 Operating the travel levers ................. 3-10
Meters ............................................... 2-17 Stopping travel .................................. 3-13
Hour meter ........................................ 2-17 Operating the working equipment ...... 3-14
Switches ............................................... 2-18 Operating procedures ............................ 3-16
Starter switch .................................... 2-18 Prohibited operations ......................... 3-16
Horn button ....................................... 2-18 Cautions on operating ....................... 3-19
Deceleration button ........................... 2-18 Cautions on traveling on slopes ........ 3-20
Automatic deceleration switch ........... 2-19 Getting out of mud ............................ 3-22
Auxiliary hydraulic switches ................ 2-19 Operations possible with this machine3-22
Third auxiliary hydraulic switch and Parking the machine .............................. 3-24
buttons (Option) ................................. 2-20 Parking .............................................. 3-24
0-5
Inspection and checks after stopping the Inspecting and adjusting the
engine ............................................... 3-24 compressor belt (AC) ......................... 5-22
Handling in cold climates ....................... 3-25 Every 50 hours ...................................... 5-24
Preparing for cold climates ................ 3-25 Inspecting and adjusting the crawler
Cautions after operations ................... 3-25 tension .............................................. 5-24
After the cold climate ......................... 3-25 Lubricating the slew bearing .............. 5-26
Handling rubber crawlers ....................... 3-26 Draining the water from the fuel tank.. 5-27
Prohibitions........................................ 3-26 Inspecting the battery fluid level and
Cautions ............................................ 3-27 replenishing ....................................... 5-28
Preventing the rubber crawlers from Every 100 hours .................................... 5-30
coming off ......................................... 3-27 Cleaning the water separator ............. 5-30
After the initial 250 hours (only for new
Transport .........................................4-1 machines) .............................................. 5-31
Loading and unloading ............................ 4-2 Replacing the hydraulic oil return filter 5-31
Hoisting the machine ............................... 4-4 Replacing the pilot line filter................ 5-32
Securing the machine .............................. 4-5 Replacing the travel motor gear oil ..... 5-33
Precautions to be taken during Every 250 hours .................................... 5-34
transportation ...................................... 4-5 Replacing the engine oil and the oil filter... 5-34
Inspecting and adjusting the fan belt .. 5-34
Maintenance ....................................5-1 Inspecting and adjusting the
General.................................................... 5-2 compressor belt (AC) ........................ 5-34
Maintenance overview ......................... 5-2 Cleaning the air cleaner ..................... 5-34
Cautions on maintenance .................... 5-2 Cleaning the radiator fins and oil cooler
Service data ............................................ 5-4 fins .................................................... 5-35
Fuel and lubricant table ........................ 5-4 Cleaning the air filters......................... 5-36
Regularly replace the hydraulic oil ........ 5-6 Cleaning the condenser (AC) ............. 5-36
List of consumables ............................. 5-7 Inspecting the refrigerant (gas) level (AC) .. 5-37
List of tools .......................................... 5-8 Every 500 hours .................................... 5-39
List of tightening torques ..................... 5-9 Replacing the fuel filter ....................... 5-39
Safety-critical parts ................................ 5-10 Every 1000 hours .................................. 5-40
Maintenance list..................................... 5-12 Replacing the hydraulic oil return filter 5-40
Walk-around inspection ......................... 5-14 Replacing the pilot line filter................ 5-40
Inspecting by opening the engine hood Replacing the travel motor gear oil ..... 5-40
and covers ........................................ 5-14 Cleaning the engine cooling system ... 5-40
Inspecting by walking around the machine5-15 Replacing the air cleaner element ...... 5-42
Inspecting while sitting in the operator’s Replacing the air breather filter (If
seat ................................................... 5-15 equipped) .......................................... 5-43
Daily inspection (every 10 hours) ............ 5-16 Inspecting and adjusting the engine
Inspecting and replenishing the coolant ... 5-16 valve clearance .................................. 5-43
Inspecting and replenishing the engine oil 5-17 Retightening the engine cylinder head bolt 5-43
Inspecting the water separator........... 5-17 Every 1500 hours .................................. 5-44
Inspecting the fuel level ...................... 5-18 Inspecting and cleaning the engine fuel
Inspecting the hydraulic oil tank level injectors ............................................. 5-44
and replenishing ................................ 5-18 Inspecting the crankcase breather system 5-44
Lubricating the working equipment .... 5-20 Every 2000 hours .................................. 5-45
After the initial 50 hours (only for new Lapping the engine valve seats .......... 5-45
machines) .............................................. 5-21 Every 4000 hours .................................. 5-46
Replacing the engine oil and the oil filter... 5-21 Replacing the hydraulic oil and
Inspecting and adjusting the fan belt .. 5-22 cleaning the suction strainer .............. 5-46
0-6
When required ....................................... 5-48 Selecting a lever pattern ........................ 8-12
Replacing the bucket teeth and the side Switching the lever pattern ................ 8-12
cutters ............................................... 5-48 Travel alarm ........................................... 8-13
Replacing the bucket ......................... 5-52 3-hole bucket ........................................ 8-14
Adjusting the gap between the bucket Arm-in restriction system ....................... 8-15
and arm (If equipped) ......................... 5-54 Optional equipment mass ..................... 8-16
Inspecting and replenishing the Biodegradable oil ................................... 8-18
windshield washer fluid ...................... 5-55 Replacing the hydraulic oil with
Lubricating the levers and pedals....... 5-56 biodegradable oil ............................... 8-18
Inspecting the rubber crawlers ........... 5-57 Angle dozer blade.................................. 8-19
Replacing the rubber crawlers ........... 5-58
Tilting up the platform ............................ 5-60
Maintenance during extended storage period5-62
Troubleshooting ...............................6-1
Symptoms that are not malfunctions ....... 6-2
If the engine overheats............................. 6-3
If the battery goes dead ........................... 6-4
If a fuse blows ......................................... 6-6
Inspecting and replacing the fuse......... 6-6
Inspecting the fusible link ..................... 6-7
Restarting after adding fuel ...................... 6-8
Bleeding air from the fuel system ......... 6-8
If a warning lamp flashes ......................... 6-9
Other symptoms.................................... 6-10
Lowering the boom to the ground ......... 6-12
Towing ................................................... 6-13
Specifications ..................................7-1
Basic Specifications................................. 7-2
Machine dimensions ................................ 7-6
Operating ranges ................................... 7-12
Lifting Capacities ................................... 7-15
Options ............................................8-1
General precautions ................................ 8-2
Safety precautions ............................... 8-2
Cautions when installing attachments .. 8-2
Cautions when operating attachments . 8-3
Attachment combination table ................. 8-4
Hydraulic breaker .................................... 8-6
Cautions on operating ......................... 8-6
Replacing the hydraulic oil regularly ..... 8-7
Load safety device................................... 8-8
Emergency shut-off valve ..................... 8-8
Overload warning device ..................... 8-9
Accumulator .......................................... 8-10
Operating the machine with an
accumulator ...................................... 8-10
Battery switch........................................ 8-11
0-7
0-8
SAFETY
1-1
SAFETY
GENERAL PRECAUTIONS
1-2
SAFETY
GENERAL PRECAUTIONS
Wear appropriate clothing and protective Install a fire extinguisher and first aid kit
equipment
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1-3
SAFETY
GENERAL PRECAUTIONS
Use a signal person and a flag person Cautions when standing up from or
leaving the operator’s seat
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for particular jobs and make sure who has • Before standing up from the operator’s
the responsibility for signaling. seat to open/close the window or remove/
• All personnel must fully understand all the install the lower window, lower the working
signals. equipment to the ground, raise the safety
• The operator must respond to signals only lock levers to engage the lock and stop the
from the appointed signal person, but must engine. If any controls should be
obey a stop signal at any time from accidentally touched when the safety lock
anyone. levers is lowered (unlocked), the machine
• The signal person must stand in a clearly will suddenly move and cause serious
visible location when giving signals. injury or death.
• Note that the dozer blade and boom swing
controls cannot be locked, even when the
safety lock levers is set to the lock position.
Do not carelessly touch the blade and
boom swing controls.
• Be careful not to touch the operating levers
when raising or lowering the safety lock
levers.
• Before leaving the operator’s seat, lower
the working equipment to the ground, raise
the safety lock levers to engage the lock
and stop the engine. Also, be sure to
remove the key, lock the door and covers,
take it with you and store it in a specified
place.
1-4
SAFETY
GENERAL PRECAUTIONS
Avoid fire and explosion hazards • When handling the fuel, washing oil or
paint, open the door and windows to
ventilate thoroughly.
• Store all flammable fluids and materials in a
safe and well-ventilated place.
• The short circuit of the electric system may
cause the fire. Check for any loosened
connections or damage to the wires every
day. Retighten the loosened connector and
wire clamp. Fix or change the damaged
wire.
• Fire from the pipes:
������� Make sure that the clamps, guards and
Keep flames away from fuel, oil, grease and cushions of the hoses and tubes are
antifreeze. Fuel is particularly flammable and securely fixed. If not, hoses or tubes may
dangerous. be damaged due to vibration or contact
• When handling these combustible with other parts during operation. This can
materials, keep lit cigarettes, matches, cause the high-pressure oil to spurt out,
lighters and other flames or sources of resulting in the fire or injury.
flames away.
• Do not smoke or permit open flames while Exhaust fumes from the engine is
handling fuel or working on the fuel system. poisonous
• Do not leave the location while refilling with
fuel or oil.
• Never remove the fuel cap or add fuel
when the engine is running or still hot. Also,
do not spill the fuel on the hot surface of
the machine or the component of the
electric system.
• Clean up spilled fuel or oil immediately.
• Check for fuel, oil leak. Stop all leaks and
clean the machine before operating.
• When operating with grinder or welding,
move inflammables to a safe place. �������
• Do not cut or weld on pipes or tubes that • Do not operate the engine in an enclosed
contain flammable fluids. Clean thoroughly area without adequate ventilation.
with nonflammable solvent before cutting • If natural ventilation is not possible, install
or welding. ventilators, fans, exhaust extension pipes
• Remove all trash or debris from the or other venting devices.
machine. Make sure that oily rags or other
flammable material are not stored on the
machine.
• Handle all solvents and dry chemicals
(foam type fire extinguisher) according to
procedures identified on manufacturer’s
containers. Work in a well-ventilated area.
• Never use fuel for cleaning purposes.
Always use a nonflammable solvent.
1-5
SAFETY
GENERAL PRECAUTIONS
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1-6
SAFETY
PRECAUTIONS WHEN PREPARING
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and power cables. If necessary, determine • Clean windows, mirrors and lights to
what specific precautions must be taken to ensure good visibility.
insure safety by consulting with the Adjust the mirror to the best position for
administrator. the operator to see the rear view (blind
• When working on roads, be sure to spot) from the operator’s seat.
consider the safety of pedestrians and • Wipe off any oil, grease, mud, snow or ice,
vehicles. to prevent accidents due to slipping.
· Use a flag person and/or a signal. • Remove all loose objects and unnecessary
· Fence off the working area and keep off devices from the machine.
unauthorized persons. • Remove any dirt, oil or grease from the
• When working in water or crossing shallow engine area to prevent fires.
streams or creeks, check the depth of the • Clean around the operator’s seat and
water, the solidity of the ground and the remove any unnecessary object from the
water flow speed beforehand. machine.
Refer to “Cautions on operating” for further
instructions.
1-7
SAFETY
PRECAUTIONS WHEN PREPARING
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1-8
SAFETY
PRECAUTIONS WHEN STARTING
PRECAUTIONS WHEN
STARTING
Support your weight in a three point
secure stance when getting on/off the
machine ������
���
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• Do not jump on or down from the machine.
Never attempt to get on or off the moving
machine.
• When getting on or off the cab, first fully ���������
open the door to the locked position and • Check if there is a “DO NOT OPERATE”
check that it does not move (for machines alert sign or similar sign is on the cab door,
with cab). controls or starter switch. If there is one, do
not start the engine or touch any levers.
• Sound the horn to warn people around the
machine.
�������
Before starting the machine, ask any • Fasten the seat belt.
unauthorized personnel to leave the area • Check if the parking brake is on and all
Do not start the engine until you are sure it is control levers and pedals are in the neutral
safe to start the machine by checking the position.
following items. • Check if the safety lock lever is in the lock
• Walk around the machine and warn the position.
person who is servicing the machine or is • Make sure that no one is near the machine.
walking near the machine. Do not start the • Start and operate the machine only from
machine until you are certain that no one is the operator’s seat.
around the machine. • Never attempt to start the engine by
shorting across the starter terminals.
1-9
Takeuchi Tb228 235 250 Operators Manual
Full download: http://manualplace.com/download/takeuchi-tb228-235-250-operators-manual/
SAFETY
PRECAUTIONS WHEN STARTING
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Use jumper cables only in the recommended • Be careful of slippery conditions on freezing
manner. Improper use of jumper cables can ground, steps and hand holds.
result in battery explosion or unexpected • In severe cold climates, do not touch any
machine motion. metal parts of the machine with bare
Refer to “If the battery goes dead” for further hands. The skin will freeze to the metal,
instructions. resulting in severe injury.
• Do not use ether or starting fluid on this
After starting the engine engine. The starting fluids can cause
After starting the engine, perform the explosion and serious injury or death.
operations and checks described below in a • Warm up the engine and hydraulic oil. If the
safe place with no persons or obstacles in levers are operated without warming, the
the area. If any malfunction is found, follow machine will not react or move promptly or
the shutdown procedure and report the properly, resulting in accident.
malfunction.
• Warm up the engine and hydraulic oil.
• Check if all gauges and warning devices
are properly working.
• Check for any noises.
• Test the engine speed control.
• Operate each control to ensure they are
properly working.
1-10
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