Caterpillar® Product Information

Product Bulletin
December 2003

CS-533E and
CP-533E Single
Drum Vibratory
Soil Compactors

The new CS-533E and CP-533E Vibratory Soil Compactors share many of
the same industry-proven design and performance characteristics of the suc-
cessful Caterpillar 563/573/583E Soil Compactor models.

They have been designed to offer good operator visibility and comfort,
machine performance, provide simple service and increase machine com-
monality across the Caterpillar vibratory soil compactor product line. The
CP-533E is not available in all markets.

The CS-533E and CP-533E Soil Compactors have operating weights ranging
from 10.7 - 12.7 metric ton (11.8 - 14.0 U.S. ton).

The smooth drum CS-533E is used to compact granular and semi-cohesive

soils. The padfoot drum CP-533E is primarily used to compact cohesive soils.

For Dealer Sales Personnel R

All product content in this document will be available on CAT.com after

product launch. Marketing content will be available only on secured dealer
extranets and by accessing the PDF in the Electronic Sales Library.
Contents

Introduction
Forward ............................................................................................................1
Application ........................................................................................................3
Customer Profile................................................................................................4
Dynamics of Soil Compactors ..........................................................................5 - 8
Soil Compactor Comparison ............................................................................9 - 10
Machine Selection ............................................................................................11
Specifications ....................................................................................................12 - 13

Product Description
Vibratory System ..............................................................................................14
Eccentric Weights..............................................................................................15
Engine ..............................................................................................................16 - 17
Propel System ..................................................................................................18
Hydraulic System ..............................................................................................19
Operator’s Station ............................................................................................20 - 22
Smooth Drum, Scrapers and Padfoot Shell Kit ................................................23
Padfoot Drum and Scrapers..............................................................................24
Frame and Yoke ................................................................................................25
Electrical System ..............................................................................................26
Caterpillar Product Link System ........................................................................27
Brake Systems ..................................................................................................28
Steering System ................................................................................................29
Serviceability ....................................................................................................30 - 31
Optional Equipment ..........................................................................................32

Additional Resources
Promotional and Sales Training Material
CS-533E/CP-533E Specalog ............................................................................QEHQ9995
Competitive Bulletin ..........................................................................................QEXQ9996
Bid Specifications ..............................................................................................QELQ9997
Introductory Salesgram ....................................................................................QELQ9998
Product Comparison CS-533E vs. CS-563E ....................................................QEXQ9982
On-Screen Presentation in PowerPoint software..............................................QERQ9999
e-Library CD-ROM ............................................................................................QERQ9999

2
 Introduction

Application
Ideally suited for medium to large construction projects with low to mod-
erate grades, typical applications for the CS-533E and CP-533E include
but are not limited to; highway or street construction, rental operations,
and both residential and industrial site development.

The CS-533E and CP-533E Vibratory Soil Compactors are the most pro-
ductive, reliable and versatile in their class and will consistently yield
high quality compaction results.

The CS-533E and CP-533E provide high compaction performance in typ-

ical applications where common fill lift thickness is less than 30 cm (12").
The CS-533E and CP-533E provide a lower price alternative with lower
owning and operating costs to customers who do not value or require the
enhanced features and productivity of the CS-563E and
CP-563E.

A broad application range is achieved due to the dual amplitude vibrato-

ry system. A dual amplitude vibratory system enables the operator to tai-
lor the machine operation to the specifications of the job. High amplitude
is used on thick lifts of material which require more force to achieve the
specified density. Low amplitude is used when compacting thin lifts; to
avoid fracturing aggregates; to prevent drum de-coupling when reaching
final density or when working around buildings.

Drum configuration selection depends on the soil type and the density
requirements of the job. Smooth drums are most effective on granular
materials such as sand, gravel and crushed rock. They are also used on
semi-cohesive soils with up to 50 percent cohesive soil content. Padfoot
drums produce the best results in cohesive soils such as gumbo or clay.

3
Introduction

Customer Profile
The primary customers for the CS-533E and CP-533E Soil Compactors
are medium to large earthmoving contractors with private contractors
making up the majority of users.

Any contractor who is involved in site preparation or base work will own
one or more soil compactors. Machine productivity and reliability are of
high concern whoever the end customer may be because the soil com-
pactor can often dictate the pace of the job. If soil density is not correct
at each stage of the job, the whole job can shutdown.

The CS-533E and CP-533E are versatile machines for numerous com-
paction projects ranging in size from medium to large. Due to the many
different soil types and applications that soil compactors operate on, it’s
important to have the productivity, reliability and versatility that the
CS-533E and CP-533E Soil Compactors offer.

CS-533E
• Smooth drum
• Granular to semi-cohesive soils
• Sand, gravel, crushed rock
• Clayey or silty sand
CP-533E
• Padfoot drum
• Cohesive soils
• Clay, sandy or silty clay
• Silt, clayey silt or sand
The CS-533E and CP-533E compete in the 8.0 - 11.9 metric ton
(8.8 - 13.1 U.S. ton) size class and make-up the largest volume of all
Caterpillar vibratory soil compactors that are sold, leased or rented com-
bined. Customers of the CS-533E and CP-533E will be primarily rented
by contractors who value productivity, reliability, price and availability as
their most important buying criteria.
Dedicated dealer rental fleets continue to grow rapidly and consist of
rent-to-rent units and Cat® Rental Stores. With the release of the CS-533E
and CP-533E, it’s estimated that the rent-to-rent units will make-up about
50 percent of the units in the dealer rental fleet for those customers who
want to rent for longer time periods. The Cat Rental Stores would then
consist of the remaining 50 percent dealer fleet rental units.

4
 Introduction

Low Amplitude High Amplitude

{ Moment
Arm
{ Moment
Arm

Center of
Gravity The size of the eccentric
Small Eccentric Moment Large Eccentric Moment moment is the most important
Generates Less Centrifugal Force Generates More Centrifugal Force element that influences
vibratory drum movement.

Dynamics of Vibratory Soil Compactors

Understanding the dynamics of vibratory compaction and how a vibrato-
ry soil compactor works to get density is key to helping a customer select
the right machine for the application. Too often customers are confused
by thinking that a compactor’s centrifugal force rating is the best way to
evaluate productive capability. In reality, the most important elements for
analyzing productive capability are static linear load (PLI for smooth
drum machines/PSI for padfoot drum machines) and amplitude. Drum
weight is also important. Centrifugal force is part of the evaluation
process, but its place must be understood.

Centrifugal force -- Centrifugal force is the force generated by the rota-

tion of an unbalanced shaft, called the eccentric weight, inside the drum.
The rotating eccentric weight causes an “eccentric moment”. (To visual-
ize the effect of the eccentric moment, think of a washing machine with
an unbalanced load during the spin cycle.) The more that the weight shaft
is unbalanced, the greater is the eccentric moment and the greater is the
centrifugal force. The speed of the rotating unbalanced shaft (vibratory
frequency) also influences centrifugal force. But, it’s the size of the
eccentric moment that most influences vibratory drum movement. Merely
changing the vibratory frequency will change the centrifugal force but
does not change drum movement.

This “unbalanced” centrifugal force moves the drum up and down as the
eccentric weight makes its 360 degree of rotation. Of course, the only
useful drum movement is its movement downward into the material to be
compacted.

Centrifugal force by itself can not be used to classify how much com-
paction energy will be delivered by a vibratory compactor. Other machine
characteristics like drum weight and amplitude are important factors.

5
Introduction

Small Drum
Movement
VPM of
2040 (34 Hz)

Weight at Drum
12,280 lb
(5570 kg)

A drum with a given weight will CF = 30,000 lb

move a certain distance under (133 kN)
the influence of a given
eccentric moment.
Compaction
Drum weight -- The vibratory drum, either smooth or a padfoot, is con-
nected to the yoke assembly by rubber isolators. In a sense, the drum is
free to move independently of the yoke. A drum of a given weight will
move a certain distance under the influence of a given eccentric moment.

Larger Drum
Movement
VPM of
1860 (31 Hz)

Weight at Drum
12,280 lb
(5570 kg)

A larger eccentric moment CF = 52,600 lb

means more centrifugal force (234 kN)
and more drum movement if
drum weight is the same.
Compaction

If centrifugal force is increased — by increasing the eccentric moment —

and drum weight stays the same, the amount of drum movement increas-
es. If the eccentric moment (centrifugal force) is decreased, the amount of
movement for the same drum decreases.

Likewise, for a given eccentric moment (centrifugal force), drums of

varying weights will move varying distances. Lighter drums move more;
heavier drums move less when subjected to the same eccentric moment.
So it’s the ratio of eccentric moment to drum weight that determines the
drum amplitude of a given machine.

6
 Introduction

Amplitude
0.071" (1.8 mm)

VPM of
1860 (31 Hz)

CF = 52,600 lb
(234 kN) The higher the amplitude, the
more the drum moves into the
uncompacted material, leading
to higher production.
Amplitude -- Amplitude is a measure of distance the drum moves into the
material to be compacted. Theoretically, a suspended drum (remember,
the drum is connected by rubber isolation mounts) will move a certain
distance when subjected to a certain unbalanced centrifugal force. As
long as the lift of material is able to accept it, some of the drum move-
ment is downward into the uncompacted material. The higher the ampli-
tude, the more the drum moves into the uncompacted material and the
faster density is achieved — leading to higher production.

But, the beneficial effect of high drum amplitude has limits. As the mate-
rial compacts and gets more dense, a relatively high amplitude is likely to
cause the drum to bounce — a condition sometimes referred to as decou-
pling. Drum bouncing occurs when amplitude is greater than what the lift
will accept. On machines equipped with dual amplitude, the operator may
want to select the lower amplitude setting to reduce or even eliminate
drum bouncing. Proper amplitude and a calculated balance of drum
weight and frame weight help prevent drum bouncing to create maxi-
mum, effective compaction.

Amplitude, or drum movement, is one of the key parts of vibratory com-

paction. The proper amplitude helps get compaction faster than if a mere
static load were applied to the lift.

7
Introduction

Amplitude (High)
0.071" (1.8 mm)

VPM of
1860 (31 Hz)
Static Linear Load (PLI/PSI)

Smooth drum
PLI = wgt. at drum/drum width
Weight at Drum
Example using CS-533E: 12,280 lb
12,280 lb/84" = 146 lb/in (5570 kg)

Padfoot drum
) CF = 52,600 lb
PSI = wgt. at drum/pad face 34 mm
area (using 2.5 pads) 84" (21 (234 kN)
PLI = 146 lb/in
Example using CP-533E: (26.1 kg/cm)
13,760 lb/(13.9 in2 x 2.5) = Compaction
396 lb/in2
Static linear load (PLI/PSI) -- For smooth drum compactors, the total
weight at the drum divided by drum width yields static linear force in
pounds per linear inch (PLI). For padfoot drum compactors, the weight at
the drum divided by the area of the pads in contact with the uncompact-
ed material yields static pressure in pounds per square inch (PSI). In
effect, this is how to rate the mass that is moving into the uncompacted
material.

Therefore, a heavy mass with relatively high amplitude is going to deliv-

er relatively high compaction energy and should be most productive —
but only when a lot of compaction energy is required and can be accept-
ed by the lift.

Heavier soil compactors combine drum weight with a heavier yoke

assembly to develop higher static load. The more important factor of the
two is the heavier yoke assembly. The heavier yoke assembly, in addition
to providing more static load, helps maximize compaction by negating
the tendency of the vibrating drum to bounce and by keeping the drum
amplitude directed downward into the lift.

When you are looking at soil compactors, you can class the “standard”
smooth drum units as having around 150 PLI rating. The heavyweight
soil compactors are going to have a PLI rating of around 200 and up.

8
 Introduction

CS-533E CS-563E CS-573E

Machine Weight (lb) 23,120 24,520 29,920
Weight at Drum (lb) 12,280 12,880 18,490
When comparing the CS-533E,
PLI (lb/in) 146 153 220 CS-563E and CS-573E, as the
Amplitude Max. (in) 0.071 0.067 0.067 weight at the drum increases,
so does the static linear load
Centrifugal Force (lb) 52,600 60,000 60,000
(PLI). So in effect, there is
more weight available to do the
work of compaction.

Soil Compactor Comparison

The above chart is a partial list of Caterpillar smooth drum, 500E-Series
Soil Compactors and a comparison of important characteristics: machine
weight, weight at the drum, pounds per linear inch (PLI) at the drum,
maximum amplitude and centrifugal force. All units of measure are given
in English for the sake of simplicity.

Machine weight increases with each model. In each instance, the added
weight is put on the drum and/or yoke assembly so in effect, there is more
weight available to do the work of compaction. Amplitude, that is the
amount of drum movement into the uncompacted material, doesn't
change significantly — just the mass moving into the lift. Does the added
weight, expressed as PLI mean higher production? Yes, but only if the
application needs the added weight.

For the average soil compaction project — lift thickness of 4-10", densi-
ty specification 95 percent standard Proctor and compaction production
requirement under 1000 cubic yards per hour — the “standard” soil com-
pactors such as the CS-533E and CS-563E (150 PLI) are probably the
most efficient, cost-effective alternatives.

When lift thickness is higher than average for a given application,

machines with more weight at the drum, CS-573E and CS-583E (200 PLI
and greater) will usually be more productive.

Likewise, when the density specification is tougher than 95 percent of

standard Proctor, the heavier machines are likely to get density in fewer
passes and be more productive.

Continuing to think about when to select heavier soil compactors, you

may find that machines with more PLI or PSI are more productive when
compacting difficult materials or materials that are well graded. Heavier
compactors may also be effective at reaching acceptable density on mate-
rials that are below the optimum moisture content.

9
Introduction

Productivity Comparisons
% Compaction of Standard Proctor
15 cm (6 in) Crushed Limestone Base
1100
100% 1000
1000
900
98% 800 800
800

Cubic Yards Per Hour

700
700
95%
600
500 450 450
400
400

This chart can be used to 300 250 250

compare productivity between 200
the CS-533E, CS-563E and the 100
CS-573E. These results are
0
taken from controlled tests in CS-533E CS-563E CS-573E
certain conditions. Results in
Note: Results are similar for padfoot drums. Results may vary for different applications.
different conditions may vary.
Your customers should be thinking of the CS-573E and CS-583E (not
shown) as insurance when there is a risk of not meeting density spec-
ifications and/or production requirements due to inconsistent job site
conditions such as moisture content, lift thickness or material type.

On some of the more demanding soil compaction applications, there

will often be a point where one heavyweight machine is able to
replace two standard weight machines or to get density when the
standard machines can not. That's when it makes sense to recom-
mend use of a compactor with 200 PLI rating or higher.

10
 Introduction

Machine Selection Key: = Good = Better = Best

Smooth Drum Padfoot Drum

Application Layer Thickness
CS-533E CP-533E
Sand, Clayey or Silty Sand, 15 - 30 cm (6 - 12 in)
Mine Tailing 30 - 45 cm (12 - 18 in)

Clay, Sandy or Silty Clay, 15 - 30 cm (6 - 12 in)

Stabilized Clay 30 - 45 cm (12 - 18 in)

Silt, Sandy or Clayey Silt, 15 - 30 cm (6 - 12 in)

Coal, Ash, Solid Waste 30 - 45 cm (12 - 18 in)

Base Aggregate, Gravel, 15 - 30 cm (6 - 12 in)

Crushed Rock, Stabilized Base 30 - 45 cm (12 - 18 in)

Machine Selection
The chart above lists the recommended machine that should be selected depending on the application and layer
thickness for the CS-533E and CP-533E soil compactors. The key shows what machine would be good, better or
best for a selected application and layer thickness.

The CS-533E and CP-533E vibratory soil compactors provide high compaction performance in typical
applications where common fill lift thickness is less than 30 cm (12"). Ideal for medium to large construction pro-
jects with low to moderate grades.

11
Specifications

CS-533E CP-533E
Operating Weight
Machine with ROPS/FOPS – kg (lb) 10 485 (23,120) 11 320 (24,960)
At drum with ROPS/FOPS – kg (lb) 5570 (12,280) 6240 (13,760)
Linear load at drum
static – kg/cm (lb/in) 26.1 (146) –
Machine Dimensions
Overall length – m (ft) 5.51 (18' 1") 5.51 (18' 1")
Overall width – m (ft) 2.29 (7' 6") 2.29 (7' 6")
Overall height at ROPS/FOPS – m (ft) 3.06 (10' 1") 3.07 (10' 1")
Wheelbase – m (ft) 2.90 (9' 6") 2.90 (9' 6")
Ground clearance – mm (in) 543 (21.4) 543 (21.4)
Curb clearance – mm (in) 521 (20.5) 521 (20.5)
Minimum turning radius
inside drum edge – m (ft) 3.68 (12' 1") 3.68 (12' 1")
Drum Dimensions
Drum width – mm (in) 2134 (84) 2134 (84)
Drum shell thickness – mm (in) 25 (1) 25 (1)
Drum diameter – mm (in) 1534 (60.4) 1295 (51)
Drum dia. over pads – mm (in) – 1549 (61)
Number of pads – 140
Pad height – mm (in) – 127 (5)
Pad face area – cm2 (in2) – 89.4 (13.9)
Vibratory System
Max. frequency
high amplitude – Hz (vpm) 31 (1860) 31.9 (1914)
low amplitude – Hz (vpm) 34 (2040) 31.9 (1914)
Nominal amplitude
high – mm (in) 1.8 (0.071) 1.7 (0.067)
low – mm (in) 0.85 (0.033) 0.85 (0.033)
Centrifugal force
high – kN (lb) 234 (52,600) 266 (60,000)
low – kN (lb) 133 (30,000) 133 (30,000)
Power Train
Engine Cat 3054C Cat 3054C
gross power – kW (hp) @ rpm 97 (130) @ 2200 97 (130) @ 2200
Maximum speeds:
high range – km/h (mph) 12.0 (7.5) 12.0 (7.5)
low range – km/h (mph) 8.0 (4.9) 8.0 (4.9)
Axle (Differential) Limited Slip Limited Slip
Tire size 23.1 x 26 8-Ply 23.1 x 26 8-Ply
Miscellaneous
Electrical system – volts 24 24
Articulation angle – degrees 34 34
Oscillation angle – degrees 15 15
Fuel tank capacity – L (gal) 200 (53) 200 (53)

12
 Specifications

Dimensions
CS-533E CP-533E
A Overall length 5.51 m (18' 1") 5.51 m (18' 1")
B Overall width 2.29 m (7' 6") 2.29 m (7' 6")
C Drum width 2.13 m (7') 2.13 m (7')
D Drum shell thickness 25 mm (1") 25 mm (1")
E Drum diameter 1534 mm (60.4") 1295 mm (51")
Drum diameter over std. pads — 1549 mm (61")
F Height at ROPS/FOPS canopy 3.06 m (10' 1") 3.07 m (10' 1")
G Height at ROPS/FOPS cab 3.07 m (10' 1") 3.07 m (10' 1")
H Wheelbase 2.90 m (9' 6") 2.90 m (9' 6")
I Ground clearance 543 mm (21.4") 543 mm (21.4")
J Curb clearance 521 mm (20.5") 521 mm (20.5")
Inside turning radius 3.68 m (12' 1") 3.68 m (12' 1")
Outside turning radius 5.81 m (19' 1") 5.81 m (19' 1")

D CP-533E

F-G

J I

E
H

B C

13
Product Description

isolation mounts

pod-style housing
proprietary eccentric weight
heavy-duty bearings
vibratory motor

The pod-style vibratory system

delivers high compactive force
and ensures long bearing life.

Vibratory System
One of the most significant features of the CS-533E and CP-533E Soil
Compactors is the unique pod-style vibratory system which largely dif-
ferentiates them from the competition. The drum contains two pod-style
housings that enclose the proprietary eccentric weights. The weights are
mounted on a shaft supported by heavy-duty bearings, driven by a
hydraulic vibratory motor attached to the drum support. As the shaft is
rotating, the eccentric weights produce an imbalance that causes the drum
to vibrate.

The pods are assembled and sealed in a special clean room at the factory
to help ensure that the internal components are clean and free of contam-
inants. The pods have double shaft seals to help guard against contami-
nation once installed. Because of the decreased risk of contamination and
the use of synthetic oil, the change interval for the bearing lubrication is
every 3 years or 3000 hours. Should replacement be necessary, the pods
can be quickly replaced as an entire unit to minimize downtime.

The vibratory system is activated with an on/off switch on the propel

lever. In addition, a drum vibratory mode switch is located on the control
console. The operator can choose between high or low amplitude to
match the machine to the job specifications. The vibratory system is only
operational when the engine speed selector switch is in the high idle posi-
tion. With the throttle control switch placed in the high setting, drum
vibration occurs in both low or high propel speed ranges.

Benefits of the Vibratory System are:

Vibratory Specs
• Dual pod-style weight housings • Pod-style weight housing improves reliability.
• Proprietary eccentric weights
• Nearly maintenance free - 3 year/3000 hour pod oil change.
• Single frequency (standard)
• Dual amplitude settings • Simplified service.

14
 Product Description

The proprietary eccentric

weight system provides
Low Amplitude High Amplitude consistent compaction results
and long service life.

Proprietary Eccentric Weights

The proprietary eccentric weight system on the CS-533E and CP-533E
Soil Compactors provides precise performance and long service life. The
cast steel weight housings contain steel shot that repositions itself
depending on the amplitude selected. This system eliminates heavy
weights slamming together when changing amplitude, or when starting
and stopping the vibratory system. This reduces the chance of metal frag-
ments contaminating the bearing lubrication system, and is also quieter
during starts and stops.

The direction the weight shaft rotates determines the amplitude. When the
operator switches between high and low amplitude the steel shot inside
the weight transfers completely to the opposite end of the weight hous-
ing. This assures consistent results and high reliability since there is no
chance of the high-strength spherical steel shot wedging together.

Benefits of the Eccentric Weight System are:

• Completely enclosed system improves reliability.
• Steel shot repositioned accurately each time.
• No metal fragments to contaminate the bearing lubrication
system.
• System reliability is superior to swinging mechanical weights of
competitive machines and is quieter during starts and stops.

15
Product Description

The Caterpillar 3054C

turbocharged engine combines
fuel efficiency, power and low
noise levels to provide
exceptional productivity and
reliability.

Engine
The new CS-533E and CP-533E are powered by a four-cylinder
Caterpillar 3054C, turbocharged diesel engine that operates at 2200 rpm
rated speed. The engine meets U.S. EPA Tier 2 and European EU Stage II
emissions control standards worldwide. Caterpillar is the only compactor
manufacturer that has its own line of engines, providing a single source
for engine and machine service.

The engine is mounted in-line behind the operator’s station and directly
over the rear axle. The engine location distributes the weight between the
front and rear of the machine. In addition, the engine position provides a
low center of gravity for good machine stability, excellent rearward visi-
bility and improved traction to the rear wheels. The fan, radiator and
hydraulic oil cooler are mounted behind the engine. The hydraulic oil
cooler tilts rearward for additional access to the radiator for cleaning.

The frame and hood design provide excellent access to the engine-mount-
ed hydraulic pumps, external engine components and routine mainte-
nance points. Four rubber mounts isolate engine vibration and help
reduce overall machine noise levels. A fiberglass hood covers the engine
and reduces spectator and operator sound levels.
Engine Specs
• Cat® 3054C diesel engine
A low-mounted oil pump provides quick start-up lubrication. A fuel sys-
• Turbocharged tem priming pump, fuel filter and water separator are standard. Air intake
• Air-to-air aftercooled is achieved through a dual-element, dry-type air cleaner located inside the
• 97 kW (130 hp) gross at 2200 rpm engine compartment.
• 500 N•m (368 lb ft) peak torque
• 1200 RPM at low engine idle
• 2200 RPM at rated speed
• 4.4 liter (269 cu. in.) displacement
• 200 liter (53 gal) fuel tank capacity

16
 Product Description

The engine air filter service indicator is located near the air cleaner for
easy reference. Engine exhaust vents out the top of the engine hood,
directed up and rearward. Its location helps prevent exhaust from blow-
ing ground-level debris as on some competitive units.

The glow plug starting aid system enhances engine starting in cold tem-
peratures by warming each cylinder. The glow plug circuit is activated by
a momentary switch located on the right side of the instrument panel.

Benefits of the Engine are:

• Engine meets U.S. EPA Tier 2 and European EU Stage II
emissions control standards worldwide.
• Highly efficient cooling system.
• Top discharge/rear suction radiator to minimize plugging.
• Lockable engine hood tilts open for easy servicing.
• Caterpillar provides a single source for engine and machine
service and parts.

Cooling System Specs

• 19 L (5 U.S. gal) capacity
• 731 mm (28") suction fan
• 1600 rpm fan speed at full engine rpm
• 49 degrees C (120 degrees F)
ambient temperature capability

17
Product Description

dual propel drum drive

pumps motor

limited slip differential

rear axle drive motor

The dual pump propel system

provides separate, balanced Cat 3054C
hydraulic flow to both the drum engine
and axle drive motors.
Propel System
Another strong selling point for the CS-533E and CP-533E Soil
Compactors is the standard dual pump propel system. This further differ-
entiates these machines from the competition. The dual pump propel sys-
tem provides excellent tractive effort and control up and down the grade.
Dual pumps provide flow to both the drum drive and rear wheel drive
motors independently.

If the drum or rear wheels spin, the other pump can still build pressures
up to relief to provide adequate torque. The propel pumps are variable-
displacement, axial piston type mounted in tandem providing oil to the
two-speed motors. One of the propel pumps supplies oil to the drum
motor and the other propel pump supplies oil to the axle motor. The pro-
pel system is a closed-circuit hydrostatic system.
Tire Specs
A limited slip differential provides smooth and quiet torque transfer to
CS-533E both rear wheels for increased axle life. A single propel lever located at
• 23.1" x 26"
the operator’s station provides smooth hydrostatic control of the
• 8-piy flotation
machine’s infinitely variable speeds in both forward and reverse.
Movement of the lever controls pump output and direction of oil flow
CP-533E between the pumps and motors. The farther the lever is moved in either
• 23.1" x 26" direction, the greater the pump output and the faster the machine moves.
• 8-piy traction

Each tire is ballasted with approx. 430 Benefits of the Propel System are:
liters (113 gal) of a 30 - 35% calcium • Dual propel pumps provide excellent machine control when
chloride/water solution.
operating on a grade in either forward or reverse.
Speed Range Specs
• Good gradeability and high tractive effort when operating on
High Range moderate slopes or in poor underfoot conditions.
• 12.0 km/h (7.5 mph)

Low Range
• 8.0 km/h (4.9 mph)

18
 Product Description

Main hydraulic pumps are

easily accessible under the
operator’s platform. Hydraulic
connections use O-ring face
seal fittings minimizing chance
of leaks.

Hydraulic System
The new CS-533E and CP-533E, like the entire Caterpillar vibratory
compactor family, is a total hydrostatic design. Engine output is used to
drive four in-line hydraulic pumps which in turn provide steering, drum
and axle drive (propel) and drum vibration.

All systems are supplied by a single hydraulic tank. All hydraulic oil sup-
plied to the hydraulic system passes through a 5-micron nominal charge
filter. The filter supplies oil to the propel and vibratory systems. A low
charge pressure alarm system alerts the operator of a problem in the
hydraulic system such as a plugged filter. A visual and audible alarm will
occur at the operator’s instrument panel if a fault is present. The hydraulic
oil tank and fill spout are located on the right side of the machine under
the operator’s platform. A visual indicator located on the oil tank near the
fill spout allows for quick and easy check of hydraulic oil level.

Hydraulic connections use O-ring face seal fittings. Pressure test ports
and S•O•SSM valves provide simplified monitoring of hydraulic systems.
Hydraulic hoses are held securely in place with polyurethane routing
blocks.

Benefits of the Hydraulic System are:

• Completely hydrostatic design.
• O-ring face seal connections help maintain system integrity.
• Hydraulic test ports simplify testing system pressures.
• Polyurethane routing blocks neatly secure hoses.
• S•O•S valves simplify maintenance. Hydraulic System Specs
• 60 L (16 U.S. gal) tank capacity

19
Product Description

The ergonomically designed

operator’s station provides
unmatched operator comfort for
maximum productivity.

Operator’s Station (Cab Optional)

The operator’s station on the new CS-533E and CP-533E Soil
Compactors shares the same superior comfort, visibility and ease of oper-
ation as the Caterpillar 563/573/583E Soil Compactor models. The oper-
ator station features a spacious and comfortable working environment
with all controls, levers, switches and gauges positioned to maximize pro-
ductivity.

The suspension seat is fully adjustable to include fore and aft positions,
bottom cushion height, suspension stiffness, flip-up armrests and a 76
mm (3") wide retractable seat belt.

The propel lever and parking brake switch are located to the right of the
operator’s seat on the control console. The control console features a
height adjustable, padded wrist rest that helps reduce operator fatigue
while propelling.

Low noise levels both at the operator’s station and at ground level allow
for greater operator comfort and less noise emitted to the surrounding
environment. A standard rubber floor mat on the operator platform pro-
vides the operator sure footing and also reduces noise and vibration trans-
mitted to the operator. Four heavy-duty rubber mounts isolate the opera-
tor’s station from the machine frame to reduce vibration.

20
 Product Description

alternator malfunction light

warning light cluster

ignition switch
angled foot rests
parking brake switch
switch bank

Machine gauges are located on

switch bank the front steering column for
easy reference during machine
propel lever operation. The adjustable wrist
rest for the propel lever can be
positioned for individual
adjustable wrist rest operator comfort.

Machine gauges are located on the front steering column for easy refer-
ence during machine operation. The instrument panel contains the fuel
gauge, vibrations per minute (VPM) gauge (optional), an alternator mal-
function light and a four-light warning cluster.

The warning system constantly monitors various machine systems and

alerts the operator if a problem does occur with a light and an audible
warning horn for: low engine oil pressure, high engine coolant tempera-
ture, high hydraulic oil temperature and low charge pressure.

The switch bank located to the left of the steering column contains the
propel speed selector switch and throttle control switch. The propel speed
selector switch and the throttle control switch are two-position rocker
switches. The forward warning horn switch is located in the center of the
steering wheel. The service hour meter, ignition switch and starting aid
switch are also located on the side of the steering column.

The control panel on the right of the operator’s seat can have many dif-
ferent control switches depending on the configuration of the machine.
Standard controls include the propel lever, park brake switch, the high
and low amplitude selector switch and work light switch. Optional con-
trols would include climate controls, wiper controls and rotating beacon
switch.

21
Product Description

The operator has great visibility

to the front and rear
of the machine.
A bolt-on, two-post ROPS/FOPS canopy or a ROPS/FOPS cab is avail-
able. These configurations may be standard in some areas and optional in
others. Factory installed air conditioning for cab configurations is also
available as an option. On machines equipped with a ROPS/FOPS
canopy, the platform is enclosed by handrails and features angled foot
rests for sure footing and support when working on a grade.

Good operator visibility and excellent service access are achieved with
the CS-533E and CP-533E new rear hood design. The sloped fiberglass
hood provides excellent visibility to the outside edge of the rear tires and
to the rear of the machine from the operator’s station. The sloped hood
allows the operator to see obstacles measuring 1 meter (3' 3") high and 1
meter (3' 3") to the rear of the machine. Exceptional visibility in all direc-
tions increases productivity when working near obstructions or maneu-
vering around the job site.

The CS-533E and CP-533E Soil Compactors are simple to operate allow-
ing crew members with minimal vibratory compactor operating experi-
ence to learn quickly. This also makes these machines a perfect fit for
rental operations.

Benefits of the Operator’s Station are:

• Excellent visibility both forward and reverse.
• Large, comfortable operator’s station allows easy access/exit.
• Easy-to-understand instrumentation keeps operator informed of
critical machine functions.
• Adjustable propel lever wrist rest for operator comfort.
• Isolated platform reduces vibration.

22
 Product Description

The smooth drum model has

an effective, durable scraper
system to help prevent build up
of material on drum surface for
high quality compaction results.

The padfoot shell kit provides

customers a simple and cost-
effective solution for jobs that
may require both padfoot and
smooth drum compaction.

Smooth Drum, Scrapers and Padfoot Shell Kit

The CS-533E has a drum shell thickness of 25 mm (1") to withstand
coarse material for long drum life. The drum is mounted to the yoke by a
series of rubber isolators which absorb drum vibration and prevent it from
being transferred back into the yoke and machine frame.

A steel V-style scraper mounted with three isolation mounts on the front
of the drum is standard. An optional second steel scraper can be mounted
at the rear of the drum. The isolation mounts allow the scrapers to effec-
tively clean the drum surface while providing scraper flexibility. Optional
polyurethane drum scrapers are also available which provide a front and
rear scraper for continuous contact with the drum surface.

For added versatility, an optional two-piece padfoot shell kit is available

for the CS-533E. This enables the smooth drum to be converted to a pad-
foot style drum. The two-piece shell kit features a total of 120 pads with
a pad height of 90 mm (3.5"). Includes heavy-duty individually adjustable
scraper teeth and a special bumper that provides a secure area to store the
smooth drum scraper plates when not in use. The padfoot shell halves can
be quickly and easily installed or removed in about an hour with the use
of an approved lifting device.

Benefits of the Smooth Drum, Scrapers and

Padfoot Shell Kit are:
• Isolation mounted scraper bar for effective cleaning of drum.
• Steel rear drum scraper available as an option.
• Optional polyurethane scrapers for continuous drum contact.
• Two-piece padfoot shell kit expands versatility and utilization. Smooth Drum Specs

CS-533E
• 2134 mm (84") wide
• 25 mm (1") thickness

23
Product Description
The padfoot drum model has a
heavy-duty scraper system
mounted at the front and rear
of the drum to effectively clean
the drum in tough applications.
Standard Pad Padfoot Drum Specs
CP-533E
• 2134 mm (84") wide
• 25 mm (1") thickness
• 140 pads
• Pad height of 127 mm (5")
• Pad face area of 89.4 cm2 (13.9 in2)
24
Padfoot Drum and Scrapers
The CP-533E has a drum shell thickness of 25 mm (1"). The drum is
mounted to the yoke by a series of rubber isolators which absorb drum
vibration and prevent it from being transferred back into the yoke and
machine frame.
The padfoot drum has 140 pads welded on the drum in a chevron arrange-
ment. Each pad is 127 mm (5") high and has a pad face surface area of
89.4 cm2 (13.9 in2). Specs shown are for the standard round pad. The pads
are involuted to walk out of the lift without fluffing or “kicking up” the
soil around the pads. Also, pad height is greater than most competitive
padfoot drum models to allow for deep penetration of the pads when com-
pacting thick lifts and very cohesive soils.
A scraper bar with individually adjustable and replaceable teeth is mount-
ed at the front and rear of the drum to reduce excessive material build up
between the pads.
Benefits of the Padfoot Drum and Scrapers are:
• Involuted pad design allows high ground contact pressure to
achieve density quickly.
• Standard front and rear heavy-duty scrapers.
• Independently adjustable and replaceable scraper teeth.
• Padfoot drums provide superior performance when compacting
clays.
• A padfoot drum with a square pad design is available as an
alternative for typical use compacting semi-cohesive materials.
 Product Description

The articulation and oscillation

hitch provides exceptional
durability, reliability and
simplified service.
Frame and Yoke
The machine chassis consists of the main frame and drum yoke. The main
frame supports the axle, engine, cooling package, hydraulic components,
hydraulic oil tank, fuel tank and the operator’s station.

The yoke serves as the support for the drum. The yoke and hitch area
offer high durability, reliability and simplified service. All bolts are
recessed to reduce yoke width and reduce the possibility of catching on
side overhang obstructions.

The yoke is joined to the main frame at the hitch with one, vertically-
installed, hardened pin. Four permanently sealed tapered roller bearings
require no greasing. This design permits 34 degrees articulation in either
direction for steering. A horizontally-installed hardened pin in the center
of the yoke pivot area allows drum oscillation up to 15 degrees in either
direction up or down. The hitch area shares parts commonality with other
Caterpillar Soil Compactors. An articulation lock is provided to prevent
inadvertent articulation of machine during transport or while performing
service on the machine.

The drum can be removed for service without the need to remove the
bumper.

Benefits of the Frame and Yoke are:

• Sealed-for-life tapered roller bearings require no greasing.
• Maintenance free hitch.
• Heavy-duty design.
• Parts commonality with other Cat Soil Compactors. Frame and Yoke Specs
• Safety lock prevents inadvertent machine articulation. Articulation
• ± 34°
• Drum can be removed without removing the front bumper. Oscillation
• ± 15°

25
Product Description

sealed connector
component identifier label
color-coded - numbered wires
vinyl-coated nylon-braided wrap

The electrical system uses

nylon-braided wrap to help
protect wires and sealed
connectors for high reliability.
Convenient location of manual
reset circuit breakers provides
excellent serviceability.

Electrical System
A 24-volt starting system is standard with the starter mounted to the fly-
wheel housing on the left side of the engine. Two Cat, 12-volt batteries
are connected in series. The batteries are mounted in the rear of the
machine and are protected by the engine hood. The batteries are accessi-
ble from ground level. A standard 55-amp alternator provides ample cur-
rent during peak operation demand, and also keeps the 750 cca mainte-
nance-free batteries fully charged.

Electrical wiring is color-coded, numbered and labeled with component

identifiers for simplified troubleshooting and service. To provide high
reliability of the electrical system and to protect against abrasion, wires
are loomed with vinyl-coated nylon braid. All wiring and harnesses are
held in place by dedicated clips. Deutsch connectors are used to prevent
moisture and contamination from entering connections.

The fuse panel is located inside the right control panel near the platform
floor and contains fuses and relays. Three manual reset type circuit break-
ers are located on a panel inside the engine enclosure on the left side of
the machine.

Benefits of the Electrical System are:

• Wires are numbered and color-coded to simplify troubleshooting.
• Wiring harnesses use braided wrap and are carefully routed to
provide high reliability.

Electrical System Specs

• Circuit breakers can be reset and conveniently accessed.
• 24-volt electrical system • Machine is Product Link wire-ready.
• 750 cold-cranking amps
• 55-amp alternator

26
 Product Description

The Caterpillar Product Link

System (CPLS) ensures
maximum uptime and minimum
repair costs by simplifying
tracking of equipment fleets.

Caterpillar Product Link System

The CS-533E and CP-533E Soil Compactors are pre-wired to accept the
Caterpillar Product Link System (CPLS). The Caterpillar Product Link
System is not available as a factory installed option, but it can be easily
retrofitted by a Caterpillar dealer. Refer to Special Instructions
REHS1483.

The Caterpillar Product Link System simplifies tracking equipment fleets

to ensure maximum uptime and minimum repair costs. Product Link is a
wireless communication system that allows for two-way information
flow between machine on-board systems and Caterpillar dealers/cus-
tomers. Using satellite technology, the Internet, and your Dealer’s
Storefront Web site, the system automatically generates machine data and
forwards it to the customer through the Dealer’s Storefront Web site. The
customer can receive up-to-date machine location and hours.

The customer can receive up-to-date information for timely service and
repairs, service truck routing, lower operating costs and optimum fleet
use.

Benefits of the Caterpillar Product Link System

are:
• Simplifies tracking of equipment fleets.
• Provides automatic machine location and hour updates.
• Customers can receive up-to-date information for timely service
and repairs.

27
Product Description

The closed loop hydrostatic

drive system provides dynamic
braking when the propel lever
is moved to the neutral detent
position. This is the normal way
to slow and stop the machine.

Brake Systems
The CS-533E and CP-533E Soil Compactors have two brake systems –
primary and secondary. Primary braking is provided by the closed loop
hydrostatic propel system. When the propel lever is in the neutral detent
position, no flow is directed out of the propel pumps so the machine
stops. Moving the propel lever to the neutral detent is the normal way to
slow and stop the machine.

Both machines have a spring-applied/hydraulically-released wet disc-

type brake mounted on the drum drive gearbox for secondary braking.
The secondary braking system stops the machine in emergencies and
secures the machine when parked. The secondary brake can be activated
by: the switch on the operator’s control console; loss of hydraulic oil
pressure; or when the engine is shut down.

A red light on the secondary brake switch illuminates when the brake is
engaged, and an interlock prevents driving through the brake. The propel
system will not operate until the brake is released and the propel lever is
returned to the neutral detent position.

Benefits of the Brake Systems are:

• Primary braking is hydrostatic.
• Secondary/park brake is spring-applied, hydraulically released.
• An interlock prevents driving through the park brake.
• Secondary/park brake switch illuminates when engaged.

28
 Product Description

Low-effort, power-assist
steering reduces operator
fatigue.

Steering System
A priority-demand, hydrostatic steering system provides smooth low-
effort steering. The steering system has priority over other hydraulic func-
tions. Hydraulic flow is supplied by a gear-type pump located on the end
of the in-line hydraulic pump package. The steering pump also serves as
the charge pressure pump for the propel system.

The hydraulic steering system is an open-circuit, priority-flow system uti-

lizing a Hand Metering Unit (HMU). The priority-flow system provides
steering flow regardless of other hydraulic demands. The HMU, located
at the base of the steering column, is a non-reaction control unit that
delivers oil to the steering cylinders only when the steering wheel is
turned. When steering wheel motion stops, the oil flow bypasses to the
propel charge system.

Two double-acting steering cylinders receive flow from the HMU to

articulate the machine and provide steering action. The angle of articula-
tion is up to 34 degrees on either side of center. Maneuverability is an
important selling point for soil compactors and the CS-533E and
CP-533E compare favorably to competitive models in this category.

Benefits of the Steering System are:

• Priority-demand system ensures steering power regardless
of other hydraulic demands.
• Low-effort hydrostatic steering. Steering System Specs
• 3.68 m (12' 1") inside turning radius
• Hand metering unit is a non-reaction type. • 5.81 m (19' 1") outside turning radius
• 2.90 m (9' 6") wheelbase
• Tight turning radius for excellent maneuverability.
• 34º steering angle each direction
• 15º oscillation angle each direction

29
Product Description

With excellent daily service

access, simple service
procedures and grouped
maintenance points, the
CS-533E and CP-533E are
easy to maintain and service.

Serviceability
Three areas of serviceability are strong selling features of the CS-533E
and CP-533E Soil Compactors: excellent daily service access; simple ser-
vice procedures; and grouped maintenance points. The durable sloped
fiberglass hood tilts forward with the use of two gas charged struts locat-
ed just inside the hood compartment. The hood can be locked when
closed. Once the hood is opened, the entire engine compartment and cool-
ing package is easily accessible.

The operator’s station tilts forward and locks to provide access to the
hydraulic pumps, hoses and electrical components. A hand-operated
hydraulic pump and cylinder for raising and lowering the operator’s plat-
form is standard on machines equipped with a cab.

Other features that make servicing of these machines simple include leak-
resistant O-ring face seal hydraulic fittings, hydraulic test ports, S•O•S
valves and remote grease points.

Hydraulic hoses are held neatly in place with polyurethane routing

blocks. The blocks separate hoses helping ensure that they do not rub on
one another to provide long life and high reliability.

The hitch features sealed-for-life bearings that effectively eliminate the

need for greasing or maintenance. The steering cylinders feature remote
grease fittings to simplify lubrication.

The electrical system uses two 12-volt maintenance-free Cat batteries that
are connected in series to provide 24-volts and 750 cold cranking amps.
The batteries are located under the lockable engine hood.

Electrical wiring is color-coded and numbered. Plus, nylon-braided wrap

and all-weather connectors ensure high system reliability.

30
 Product Description

Service points are accessible

from ground level and are
grouped on one side of the
engine.
The radiator is rear mounted for easy service and access. The hydraulic
oil cooler tilts rearward for additional access to the radiator.

Parts commonality including pumps and motors with other Caterpillar

equipment make servicing easier for mechanics.

Benefits of the Serviceability are:

• Engine enclosure tilts for complete engine/cooling system access.
• Operator’s platform tilts for easy access to hydraulic components.
• Sealed-for-life bearings in the articulation and oscillation hitch
effectively eliminate the need for greasing or maintenance.
• Hydraulic test ports, S•O•S valves and remote grease points.
• All daily service points are grouped for quick and easy access.
• Visual indicators allow easy check of radiator coolant, hydraulic
oil level and air cleaner restriction.
• Secure hydraulic hose routing with polyurethane routing blocks.
• Maintenance-free Caterpillar batteries, machine wiring is num-
bered and color-coded.
• Nearly maintenance free - 3 year/3000 hour vibratory pod oil
change.
• Change intervals for engine oil is every 500 hours.
• Caterpillar offers factory Reman components.
• Machine is wire-ready to accept the Caterpillar Product Link
System.

31
Product Description

Optional Equipment

ROPS/FOPS Cab includes a cloth suspension seat, one

access door, tinted safety glass windows, electric
wipers front and rear, heater/defroster, two vertically
sliding side windows for ventilation, rear view mirrors,
two front-facing and two rear-facing working lights,
interior dome light, coat hook and cab lift cylinder. Cab
can be ordered with or without air conditioning. Sun
visor, a roll-down sun screen and internal rear view mir-
rors are also optional.

Operator Platform Lift Cylinder is available and pro-

vides a hydraulic cylinder to raise and lower the opera-
tor’s platform. (Standard on machines equipped with a
ROPS/FOPS cab.)

Two-Piece Padfoot Shell Kit bolts onto the smooth

drum CS-533E. Features 90 mm (3.5") high pads.
Includes heavy-duty scraper teeth and a special bumper
that provides a secure area to store smooth drum scraper
plates when not in use. Each shell half weighs 810 kg
(1786 lb).

Steel Drum Scraper mounted at the rear of the drum

for the CS-533E.

Flexible Drum Scrapers for the CS-533E mounted at

the front and rear of drum are made of polyurethane and
are designed to contact the drum and completely clean
debris from the drum surface.

VPM Gauge is mounted on the console and displays

the actual vibratory system frequency.

Rotating Beacon includes an amber beacon and mount

that can be attached to machines with a ROPS/FOPS
canopy or ROPS/FOPS cab.

32
Notes

33
The information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is intended
exclusively for their information and training. It may contain unverified analysis and facts observed by various Caterpillar or dealer employees. However, effort has
been made to provide reliable results regarding any information comparing Caterpillar built and competitive machines. Effort has been made to use the latest avail-
able spec sheet and other material in the full understanding that these are subject to change without notice. Any reproduction of this release without the foregoing
explanation is prohibited.

QECB1000
December 2003
www.CAT.com
R

© 2003 Caterpillar
Printed in U.S.A.