Komatsu Crawler Excavator Pc240lc 10 A20001 Shop Manual

CEBM024902
Full download: http://manualplace.com/download/komatsu-crawler-excavator-pc240lc-10-a20001-shop-manual/

Shop
Manual

PC240LC-10
HYDRAULIC EXCAVATOR

SERIAL NUMBERS PC240LC-10 A20001 and up

ENGINE 6D107E-2

This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to
make changes or improvements at any time without incurring any obligation to install such changes on products
sold previously.

Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.

Copyright 2013 Komatsu

Printed in U.S.A.
Komatsu America Corp.
June 2013

This is the cut pages sample. Download all 1835 page(s) at: ManualPlace.com
FOREWORD CONTENTS
12
CONTENTS 00

01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1

10 STRUCTURE AND FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

20 STANDARD VALUE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

30 TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1


40 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1

50 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1


60 MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1

80 AIR CONDITIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-1

90 DIAGRAMS AND SCHEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1

00-2 c PC240LC-10
FOREWORD

The affected pages are indicated by using the following Mark Indication Action
marks. It is requested that necessary actions be taken to
these pages according to the table below. ❍ New page to be added Add

● Page to be replaced Replace

( ) Page to be deleted Discard

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● 00-1 c 00-13 00-41 01-12

● 00-2 c 00-14 00-42

00-2-1 c 00-15 ● 00-43 c 10-1

00-2-2 c 00-16 00-44 10-2

00-2-3 c 00-17 00-45 10-3

00-2-4 c 00-18 00-46 10-4

00-2-5 c 00-19 00-47 10-5

00-2-6 c 00-20 00-48 10-6

00-2-7 c 00-21 00-49 10-7

00-2-8 c 00-22 00-50 10-8

00-2-9 c 00-23 00-51 10-9

00-2-10 c 00-24 00-52 10-10

00-2-11 c 00-25 00-53 10-11

00-2-12 c 00-26 00-54 10-12

00-2-13 c 00-27 00-55 10-13

00-2-14 c 00-28 00-56 10-14

00-2-15 c 00-29 10-15

00-2-16 c 00-30 01-1 10-16

00-3 00-31 01-2 10-17

00-4 00-32 01-3 10-18

00-5 00-33 01-4 10-19

00-6 00-34 01-5 10-20

00-7 00-35 01-6 10-21

00-8 00-36 01-7 10-22

00-9 00-37 01-8 10-23

00-10 00-38 01-9 10-24

00-11 00-39 01-10 10-25

00-12 00-40 01-11 10-26

PC240LC-10 PC240LC-10 00-2-1 

FOREWORD

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10-27 10-60 10-93 10-126

10-28 10-61 10-94 10-127

10-29 10-62 10-95 10-128

10-30 10-63 10-96 10-129

10-31 10-64 10-97 10-130

10-32 10-65 10-98 10-131

10-33 10-66 10-99 10-132

10-34 10-67 10-100 10-133

10-35 10-68 10-101 10-134

10-36 10-69 10-102 10-135

10-37 10-70 10-103 10-136

10-38 10-71 10-104 10-137

10-39 10-72 10-105 10-138

10-40 10-73 10-106 10-139

10-41 10-74 10-107 10-140

10-42 10-75 10-108 10-141

10-43 10-76 10-109 10-142

10-44 10-77 10-110 10-143

10-45 10-78 10-111 10-144

10-46 10-79 10-112 10-145

10-47 10-80 10-113 10-146

10-48 10-81 10-114 10-147

10-49 10-82 10-115 10-148

10-50 10-83 10-116 10-149

10-51 10-84 10-117 10-150

10-52 10-85 10-118 10-151

10-53 10-86 10-119 10-152

10-54 10-87 10-120 10-153

10-55 10-88 10-121 10-154

10-56 10-89 10-122 10-155

10-57 10-90 10-123 10-156

10-58 10-91 10-124 10-157

10-59 10-92 10-125 10-158

00-2-2  PC240LC-10
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10-159 10-192 10-225 10-258

10-160 10-193 10-226

10-161 10-194 10-227 20-1

10-162 10-195 10-228 20-2

10-163 10-196 10-229 20-3

10-164 10-197 10-230 20-4

10-165 10-198 10-231 20-5

10-166 10-199 10-232 20-6

10-167 10-200 10-233 20-7

10-168 10-201 10-234 20-8

10-169 10-202 10-235 20-9

10-170 10-203 10-236 20-10

10-171 10-204 10-237 20-11

10-172 10-205 10-238 20-12

10-173 10-206 10-239 20-13

10-174 10-207 10-240 20-14

10-175 10-208 10-241 20-15

10-176 10-209 10-242 20-16

10-177 10-210 10-243

10-178 10-211 10-244 30-1

10-179 10-212 10-245 30-2

10-180 10-213 10-246 30-3

10-181 10-214 10-247 30-4

10-182 10-215 10-248 30-5

10-183 10-216 10-249 30-6

10-184 10-217 10-250 30-7

10-185 10-218 10-251 30-8

10-186 10-219 10-252 30-9

10-187 10-220 10-253 30-10

10-188 10-221 10-254 30-11

10-189 10-222 10-255 30-12

10-190 10-223 10-256 30-13

10-191 10-224 10-257 30-14

PC240LC-10 00-2-3 
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30-15 30-48 30-81 30-114

30-16 30-49 30-82 30-115

30-17 30-50 30-83 30-116

30-18 30-51 30-84 30-117

30-19 30-52 30-85 30-118

30-20 30-53 30-86 30-119

30-21 30-54 30-87 30-120

30-22 30-55 30-88 30-121

30-23 30-56 30-89 ● 30-122 c

30-24 30-57 30-90 30-123

30-25 30-58 30-91 ● 30-124 c

30-26 30-59 30-92 30-125

30-27 30-60 30-93 30-126

30-28 30-61 30-94 30-127

30-29 30-62 30-95 30-128

30-30 30-63 30-96 30-129

30-31 30-64 30-97 30-130

30-32 30-65 30-98 30-131

30-33 30-66 30-99 30-132

30-34 30-67 30-100 30-133

30-35 30-68 30-101 30-134

30-36 30-69 30-102 30-135

30-37 30-70 30-103 30-136

30-38 30-71 30-104 30-137

30-39 30-72 30-105 30-138

30-40 30-73 30-106 30-139

30-41 30-74 30-107 30-140

30-42 30-75 30-108 30-141

30-43 30-76 30-109 30-142

30-44 30-77 30-110 30-143

30-45 30-78 30-111 30-144

30-46 30-79 30-112 ● 30-145 c

30-47 30-80 30-113 30-146

00-2-4  PC240LC-10
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30-147 30-180 40-8 b 40-41 b

30-148 30-181 40-9 b 40-42 b

30-149 30-182 40-10 b 40-43 b

30-150 30-183 40-11 b 40-44 b

30-151 30-184 40-12 b 40-45 b

30-152 30-185 40-13 b 40-46 b

30-153 30-186 40-14 b 40-47 b

30-154 30-187 40-15 b 40-48 b

30-155 30-188 ● 40-16 c 40-49 b

30-156 30-189 ● 40-17 c 40-50 b

30-157 30-190 40-18 b 40-51 b

30-158 30-191 40-19 b 40-52 b

30-159 30-192 40-20 b 40-53 b

30-160 30-193 40-21 b 40-54 b

30-161 30-194 40-22 b 40-55 b

30-162 30-195 40-23 b 40-56 b

30-163 30-196 40-24 b 40-57 b

30-164 30-197 40-25 b 40-58 b

30-165 30-198 40-26 b 40-59 b

30-166 30-199 40-27 b 40-60 b

30-167 30-200 40-28 b 40-61 b

30-168 30-201 40-29 b 40-62 b

30-169 30-202 40-30 b 40-63 b

30-170 30-203 40-31 b 40-64 b

30-171 30-204 40-32 b 40-65 b

30-172 40-33 b 40-66 b

30-173 40-1 b 40-34 b 40-67 b

30-174 40-2 b 40-35 b 40-68 b

30-175 40-3 b 40-36 b 40-69 b

30-176 40-4 b 40-37 b 40-70 b

30-177 40-5 b 40-38 b 40-71 b

30-178 40-6 b 40-39 b 40-72 b

30-179 40-7 b 40-40 b 40-73 b

PC240LC-10 00-2-5 
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40-74 b 40-107 b 40-140 b 40-173 b

40-75 b 40-108 b 40-141 b 40-174 b

40-76 b 40-109 b 40-142 b 40-175 b

40-77 b 40-110 b 40-143 b 40-176 b

40-78 b 40-111 b 40-144 b 40-177 b

40-79 b 40-112 b 40-145 b 40-178 b

40-80 b 40-113 b 40-146 b 40-179 b

40-81 b 40-114 b 40-147 b 40-180 b

40-82 b 40-115 b 40-148 b 40-181 b

40-83 b 40-116 b 40-149 b 40-182 b

40-84 b 40-117 b 40-150 b 40-183 b

40-85 b 40-118 b 40-151 b 40-184 b

40-86 b 40-119 b 40-152 b 40-185 b

40-87 b 40-120 b 40-153 b 40-186 b

40-88 b 40-121 b 40-154 b 40-187 b

40-89 b 40-122 b 40-155 b 40-188 b

40-90 b 40-123 b 40-156 b 40-189 b

40-91 b 40-124 b 40-157 b 40-190 b

40-92 b 40-125 b 40-158 b 40-191 b

40-93 b 40-126 b 40-159 b 40-192 b

40-94 b 40-127 b 40-160 b 40-193 b

40-95 b 40-128 b 40-161 b 40-194 b

40-96 b 40-129 b 40-162 b 40-195 b

40-97 b 40-130 b 40-163 b 40-196 b

40-98 b 40-131 b 40-164 b 40-197 b

40-99 b 40-132 b 40-165 b 40-198 b

40-100 b 40-133 b 40-166 b 40-199 b

40-101 b 40-134 b 40-167 b 40-200 b

40-102 b 40-135 b 40-168 b 40-201 b

40-103 b 40-136 b 40-169 b 40-202 b

40-104 b 40-137 b 40-170 b 40-203 b

40-105 b 40-138 b 40-171 b 40-204 b

40-106 b 40-139 b 40-172 b 40-205 b

00-2-6  PC240LC-10
FOREWORD

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40-206 b 40-239 b 40-272 b 40-305 b

40-207 b 40-240 b 40-273 b 40-306 b

40-208 b 40-241 b 40-274 b 40-307 b

40-209 b 40-242 b 40-275 b 40-308 b

40-210 b 40-243 b 40-276 b 40-309 b

40-211 b 40-244 b 40-277 b 40-310 b

40-212 b 40-245 b 40-278 b 40-311 b

40-213 b 40-246 b 40-279 b 40-312 b

40-214 b 40-247 b 40-280 b 40-313 b

40-215 b 40-248 b 40-281 b 40-314 b

40-216 b 40-249 b 40-282 b 40-315 b

40-217 b 40-250 b 40-283 b 40-316 b

40-218 b 40-251 b 40-284 b 40-317 b

40-219 b 40-252 b 40-285 b 40-318 b

40-220 b 40-253 b 40-286 b 40-319 b

40-221 b 40-254 b 40-287 b 40-320 b

40-222 b 40-255 b 40-288 b 40-321 b

40-223 b 40-256 b 40-289 b 40-322 b

40-224 b 40-257 b 40-290 b 40-323 b

40-225 b 40-258 b 40-291 b 40-324 b

40-226 b 40-259 b 40-292 b 40-325 b

40-227 b 40-260 b 40-293 b 40-326 b

40-228 b 40-261 b 40-294 b 40-327 b

40-229 b 40-262 b 40-295 b 40-328 b

40-230 b 40-263 b 40-296 b 40-329 b

40-231 b 40-264 b 40-297 b 40-330 b

40-232 b 40-265 b 40-298 b 40-331 b

40-233 b 40-266 b 40-299 b 40-332 b

40-234 b 40-267 b 40-300 b 40-333 b

40-235 b 40-268 b 40-301 b 40-334 b

40-236 b 40-269 b 40-302 b 40-335 b

40-237 b 40-270 b 40-303 b 40-336 b

40-238 b 40-271 b 40-304 b 40-337 b

PC240LC-10 00-2-7 
FOREWORD

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40-338 b 40-371 b 40-404 b 40-437 b

40-339 b 40-372 b 40-405 b 40-438 b

40-340 b 40-373 b 40-406 b 40-439 b

40-341 b 40-374 b 40-407 b 40-440 b

40-342 b 40-375 b 40-408 b 40-441 b

40-343 b 40-376 b 40-409 b 40-442 b

40-344 b 40-377 b 40-410 b 40-443 b

40-345 b 40-378 b 40-411 b 40-444 b

40-346 b 40-379 b 40-412 b 40-445 b

40-347 b 40-380 b 40-413 b 40-446 b

40-348 b 40-381 b 40-414 b 40-447 b

40-349 b 40-382 b 40-415 b 40-448 b

40-350 b 40-383 b 40-416 b 40-449 b

40-351 b 40-384 b 40-417 b 40-450 b

40-352 b 40-385 b 40-418 b 40-451 b

40-353 b 40-386 b 40-419 b 40-452 b

40-354 b 40-387 b 40-420 b 40-453 b

40-355 b 40-388 b 40-421 b 40-454 b

40-356 b 40-389 b 40-422 b 40-455 b

40-357 b 40-390 b 40-423 b 40-456 b

40-358 b 40-391 b 40-424 b 40-457 b

40-359 b 40-392 b 40-425 b 40-458 b

40-360 b 40-393 b 40-426 b 40-459 b

40-361 b 40-394 b 40-427 b 40-460 b

40-362 b 40-395 b 40-428 b 40-461 b

40-363 b 40-396 b 40-429 b 40-462 b

40-364 b 40-397 b 40-430 b 40-463 b

40-365 b 40-398 b 40-431 b 40-464 b

40-366 b 40-399 b 40-432 b 40-465 b

40-367 b 40-400 b 40-433 b 40-466 b

40-368 b 40-401 b 40-434 b 40-467 b

40-369 b 40-402 b 40-435 b 40-468 b

40-370 b 40-403 b 40-436 b 40-469 b

00-2-8  PC240LC-10
FOREWORD

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40-470 b 40-503 b 40-536 b 40-569 b

40-471 b 40-504 b 40-537 b 40-570 b

40-472 b 40-505 b 40-538 b 40-571 b

40-473 b 40-506 b 40-539 b 40-572 b

40-474 b 40-507 b 40-540 b 40-573 b

40-475 b 40-508 b 40-541 b 40-574 b

40-476 b 40-509 b 40-542 b 40-575 b

40-477 b 40-510 b 40-543 b 40-576 b

40-478 b 40-511 b 40-544 b 40-577 b

40-479 b 40-512 b 40-545 b 40-578 b

40-480 b 40-513 b 40-546 b 40-579 b

40-481 b 40-514 b 40-547 b 40-580 b

40-482 b 40-515 b 40-548 b 40-581 b

40-483 b 40-516 b 40-549 b 40-582 b

40-484 b 40-517 b 40-550 b 40-583 b

40-485 b 40-518 b 40-551 b 40-584 b

40-486 b 40-519 b 40-552 b 40-585 b

40-487 b 40-520 b 40-553 b 40-586 b

40-488 b 40-521 b 40-554 b 40-587 b

40-489 b 40-522 b 40-555 b 40-588 b

40-490 b 40-523 b 40-556 b 40-589 b

40-491 b 40-524 b 40-557 b 40-590 b

40-492 b 40-525 b 40-558 b 40-591 b

40-493 b 40-526 b 40-559 b 40-592 b

40-494 b 40-527 b 40-560 b 40-593 b

40-495 b 40-528 b 40-561 b 40-594 b

40-496 b 40-529 b 40-562 b 40-595 b

40-497 b 40-530 b 40-563 b 40-596 b

40-498 b 40-531 b 40-564 b 40-597 b

40-499 b 40-532 b 40-565 b 40-598 b

40-500 b 40-533 b 40-566 b 40-599 b

40-501 b 40-534 b 40-567 b 40-600 b

40-502 b 40-535 b 40-568 b 40-601 b

PC240LC-10 00-2-9 
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40-602 b 40-635 b 40-668 b 40-701 b

40-603 b 40-636 b 40-669 b 40-702 b

40-604 b 40-637 b 40-670 b 40-703 b

40-605 b 40-638 b 40-671 b 40-704 b

40-606 b 40-639 b 40-672 b 40-705 b

40-607 b 40-640 b 40-673 b 40-706 b

40-608 b 40-641 b 40-674 b 40-707 b

40-609 b 40-642 b 40-675 b 40-708 b

40-610 b 40-643 b 40-676 b 40-709 b

40-611 b 40-644 b 40-677 b 40-710 b

40-612 b 40-645 b 40-678 b 40-711 b

40-613 b 40-646 b 40-679 b 40-712 b

40-614 b 40-647 b 40-680 b 40-713 b

40-615 b 40-648 b 40-681 b 40-714 b

40-616 b 40-649 b 40-682 b 40-715 b

40-617 b 40-650 b 40-683 b 40-716 b

40-618 b 40-651 b 40-684 b 40-717 b

40-619 b 40-652 b 40-685 b 40-718 b

40-620 b 40-653 b 40-686 b 40-719 b

40-621 b 40-654 b 40-687 b 40-720 b

40-622 b 40-655 b 40-688 b 40-721 b

40-623 b 40-656 b 40-689 b 40-722 b

40-624 b 40-657 b 40-690 b 40-723 b

40-625 b 40-658 b 40-691 b 40-724 b

40-626 b 40-659 b 40-692 b 40-725 b

40-627 b 40-660 b 40-693 b 40-726 b

40-628 b 40-661 b 40-694 b 40-727 b

40-629 b 40-662 b 40-695 b 40-728 b

40-630 b 40-663 b 40-696 b 40-729 b

40-631 b 40-664 b 40-697 b 40-730 b

40-632 b 40-665 b 40-698 b 40-731 b

40-633 b 40-666 b 40-699 b 40-732 b

40-634 b 40-667 b 40-700 b 40-733 b

00-2-10  PC240LC-10
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40-734 b 50-8 b 50-41 b 50-74 b

40-735 b 50-9 b 50-42 b 50-75 b

40-736 b 50-10 b 50-43 b 50-76 b

40-737 b 50-11 b 50-44 b 50-77 b

40-738 b 50-12 b 50-45 b 50-78 b

40-739 b 50-13 b 50-46 b 50-79 b

40-740 b 50-14 b 50-47 b 50-80 b

40-741 b 50-15 b 50-48 b 50-81 b

40-742 b 50-16 b 50-49 b 50-82 b

40-743 b 50-17 b 50-50 b 50-83 b

40-744 b 50-18 b 50-51 b 50-84 b

40-745 b 50-19 b 50-52 b 50-85 b

40-746 b 50-20 b 50-53 b 50-86 b

40-747 b 50-21 b 50-54 b 50-87 b

40-748 b 50-22 b 50-55 b 50-88 b

40-749 b 50-23 b 50-56 b 50-89 b

40-750 b 50-24 b 50-57 b 50-90 b

40-751 b 50-25 b 50-58 b 50-91 b

40-752 b 50-26 b 50-59 b 50-92 b

40-753 b 50-27 b 50-60 b 50-93 b

40-754 b 50-28 b 50-61 b 50-94 b

40-755 b 50-29 b 50-62 b 50-95 b

40-756 b 50-30 b 50-63 b 50-96 b

40-757 b 50-31 b 50-64 b 50-97 b

40-758 b 50-32 b 50-65 b 50-98 b

50-33 b 50-66 b 50-99 b

50-1 b 50-34 b 50-67 b 50-100 b

50-2 b 50-35 b 50-68 b 50-101 b

50-3 b 50-36 b 50-69 b 50-102 b

50-4 b 50-37 b 50-70 b 50-103 b

50-5 b 50-38 b 50-71 b 50-104 b

50-6 b 50-39 b 50-72 b 50-105 b

50-7 b 50-40 b 50-73 b 50-106 b

PC240LC-10 00-2-11 
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50-107 b 50-140 b 50-173 b 50-206 b

50-108 b 50-141 b 50-174 b 50-207 b

50-109 b 50-142 b 50-175 b 50-208 b

50-110 b 50-143 b 50-176 b 50-209 b

50-111 b 50-144 b 50-177 b 50-210 b

50-112 b 50-145 b 50-178 b 50-211 b

50-113 b 50-146 b 50-179 b 50-212 b

50-114 b 50-147 b 50-180 b 50-213 b

50-115 b 50-148 b 50-181 b 50-214 b

50-116 b 50-149 b 50-182 b 50-215 b

50-117 b 50-150 b 50-183 b 50-216 b

50-118 b 50-151 b 50-184 b 50-217 b

50-119 b 50-152 b 50-185 b 50-218 b

50-120 b 50-153 b 50-186 b 50-219 b

50-121 b 50-154 b 50-187 b 50-220 b

50-122 b 50-155 b 50-188 b 50-221 b

50-123 b 50-156 b 50-189 b 50-222 b

50-124 b 50-157 b 50-190 b 50-223 b

50-125 b 50-158 b 50-191 b 50-224 b

50-126 b 50-159 b 50-192 b 50-225 b

50-127 b 50-160 b 50-193 b 50-226 b

50-128 b 50-161 b 50-194 b 50-227 b

50-129 b 50-162 b 50-195 b 50-228 b

50-130 b 50-163 b 50-196 b 50-229 b

50-131 b 50-164 b 50-197 b 50-230 b

50-132 b 50-165 b 50-198 b 50-231 b

50-133 b 50-166 b 50-199 b 50-232 b

50-134 b 50-167 b 50-200 b 50-233 b

50-135 b 50-168 b 50-201 b 50-234 b

50-136 b 50-169 b 50-202 b 50-235 b

50-137 b 50-170 b 50-203 b 50-236 b

50-138 b 50-171 b 50-204 b 50-237 b

50-139 b 50-172 b 50-205 b 50-238 b

00-2-12  PC240LC-10
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50-239 b 50-272 b 50-305 b 60-1

50-240 b 50-273 b 50-306 b 60-2

50-241 b 50-274 b 50-307 b 60-3

50-242 b 50-275 b 50-308 b 60-4

50-243 b 50-276 b 50-309 b 60-5

50-244 b 50-277 b 50-310 b 60-6

50-245 b 50-278 b 50-311 b 60-7

50-246 b 50-279 b 50-312 b 60-8

50-247 b 50-280 b 50-313 b 60-9

50-248 b 50-281 b 50-314 b 60-10

50-249 b 50-282 b 50-315 b 60-11

50-250 b 50-283 b 50-316 b 60-12

50-251 b 50-284 b 50-317 b 60-13

50-252 b 50-285 b 50-318 b 60-14

50-253 b 50-286 b 50-319 b 60-15

50-254 b 50-287 b 50-320 b 60-16

50-255 b 50-288 b 50-321 b 60-17

50-256 b 50-289 b 50-322 b 60-18

50-257 b 50-290 b 50-323 b 60-19

50-258 b 50-291 b 50-324 b 60-20

50-259 b 50-292 b 50-325 b 60-21

50-260 b 50-293 b 50-326 b 60-22

50-261 b 50-294 b 50-327 b 60-23

50-262 b 50-295 b 50-328 b 60-24

50-263 b 50-296 b 50-329 b 60-25

50-264 b 50-297 b ● 50-330 c 60-26

50-265 b 50-298 b 50-331 b 60-27

50-266 b 50-299 b 50-332 b 60-28

50-267 b 50-300 b 50-333 b 60-29

50-268 b 50-301 b 50-334 b 60-30

50-269 b 50-302 b 50-335 b 60-31

50-270 b 50-303 b 50-336 b 60-32

50-271 b 50-304 b 60-33

PC240LC-10 00-2-13 
FOREWORD

Mark Page Rev Mark Page Rev Mark Page Rev Mark Page Rev

60-34 60-67 ● 80-19 c ● 80-52 c

60-35 60-68 ● 80-20 c ● 80-53 c

60-36 60-69 ● 80-21 c ● 80-54 c

60-37 60-70 ● 80-22 c ● 80-55 c

60-38 60-71 ● 80-23 c ● 80-56 c

60-39 60-72 ● 80-24 c ● 80-57 c

60-40 60-73 ● 80-25 c ● 80-58 c

60-41 60-74 ● 80-26 c ● 80-59 c

60-42 60-75 ● 80-27 c ● 80-60 c

60-43 60-76 ● 80-28 c ● 80-61 c

60-44 60-77 ● 80-29 c ● 80-62 c

60-45 60-78 ● 80-30 c ● 80-63 c

60-46 60-79 ● 80-31 c ● 80-64 c

60-47 60-80 ● 80-32 c ● 80-65 c

60-48 ● 80-33 c ● 80-66 c

60-49 ● 80-1 c ● 80-34 c ● 80-67 c

60-50 ● 80-2 c ● 80-35 c ● 80-68 c

60-51 ● 80-3 c ● 80-36 c ● 80-69 c

60-52 ● 80-4 c ● 80-37 c ● 80-70 c

60-53 ● 80-5 c ● 80-38 c ● 80-71 c

60-54 ● 80-6 c ● 80-39 c ● 80-72 c

60-55 ● 80-7 c ● 80-40 c ● 80-73 c

60-56 ● 80-8 c ● 80-41 c ● 80-74 c

60-57 ● 80-9 c ● 80-42 c ● 80-75 c

60-58 ● 80-10 c ● 80-43 c ● 80-76 c

60-59 ● 80-11 c ● 80-44 c ● 80-77 c

60-60 ● 80-12 c ● 80-45 c ● 80-78 c

60-61 ● 80-13 c ● 80-46 c ● 80-79 c

60-62 ● 80-14 c ● 80-47 c ● 80-80 c

60-63 ● 80-15 c ● 80-48 c ● 80-81 c

60-64 ● 80-16 c ● 80-49 c ● 80-82 c

60-65 ● 80-17 c ● 80-50 c ● 80-83 c

60-66 ● 80-18 c ● 80-51 c ● 80-84 c

00-2-14  PC240LC-10
FOREWORD

Mark Page Rev Mark Page Rev Mark Page Rev Mark Page Rev

● 80-85 c

● 80-86 c

90-1

90-2

90-3

90-4

90-5

90-6

90-7

90-8

90-9

90-10

90-11

90-12

90-13

90-14

90-15

90-16

90-17

90-18

90-19

90-20

90-21

90-22

90-23

90-24

90-25

90-27 b

90-29 b

90-31 b

PC240LC-10 00-2-15 
FOREWORD

00-2-16  PC240LC-10
FOREWORD SAFETY
12
SAFETY 00

Safety Notice 00

Important Safety Notice 00

Proper service and repair is extremely important for the safe operation of your machine. The service and repair techniques
recommended and described in this manual are both effective and safe methods of operation. Some of these operations
require the use of tools specially designed for the purpose.

To prevent injury to workers, the symbol is used to mark safety precautions in this manual. The cautions accompanying
this symbol should always be followed carefully. If any dangerous situation arises or may possibly arise, first consider safety,
and take the necessary actions to deal with the situation.

General Precautions
Mistakes in operation are extremely dangerous. Read the
OPERATION & MAINTENANCE MANUAL carefully
BEFORE operating the machine.
1. Before performing any greasing or repairs, read all the
precautions given on the decals which are fixed to the
machine.
2. When performing any operation, always wear safety
shoes and helmet. Do not wear loose work clothes, or
clothes with buttons missing.
• Always wear safety glasses when hitting parts with
a hammer.
• Always wear safety glasses when grinding parts
with a grinder, etc.
3. If welding repairs are needed, always have a trained,
experienced welder perform the work. When perform-
ing welding work, always wear welding gloves, apron,
glasses, cap and other clothes suited for welding work.
WARNING! Never modify, weld, cut, or
drill on any part of a ROPS
structure. Doing so may
weaken the structure which
could lead to possible failure
in a rollover situation.
4. When performing any operation with two or more 
workers, always agree on the operating procedure
before starting. Always inform your fellow workers
before starting any step of the operation. Before starting
work, hang UNDER REPAIR signs on the controls in
the operator's compartment.
5. Only qualified workers must perform the work and
operation which require license or qualification.
00
6. Keep all tools in good condition and learn the correct
way to use them. Before starting work, thoroughly
check the tools, machine, forklift truck, service car, etc.
7. Decide a place in the repair workshop to keep tools and
removed parts. Always keep the tools and parts in their
correct places. Always keep the work area clean and
make sure that there is no dirt or oil on the floor. Smoke
only in the areas provided for smoking. Never smoke
while working.
8. Before starting work, warm up your body thoroughly to
start work under good conditions. Avoid continuous
work for long hours and take rests at proper intervals to
keep your body in good condition. Take rests in 
specified safe places.
Safety Points
1 Good arrangement
2 Correct work clothes
3 Following work standard
4 Making and checking signs
Prohibition of operation and handling by
5
unlicensed workers
6 Safety check before starting work
Wearing protective goggles 
7
(for cleaning or grinding work)
Wearing shielding goggles and protectors
8
(for welding work)
9 Good physical condition and preparation
Precautions against work which you are not
10 used to or work with which you are too
familiar

PC240LC-10 00-3
Komatsu Crawler Excavator Pc240lc 10 A20001 Shop Manual
Full download: http://manualplace.com/download/komatsu-crawler-excavator-pc240lc-10-a20001-shop-manual/
FOREWORD SAFETY

Preparations For Work 00

1. Before adding oil or making repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the
machine from moving.

2. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not 
possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the
control levers and hang warning signs on them.

3. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.

4. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, lad-
ders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails,
ladders or steps, use a stand to provide safe footing.

Precautions During Work 00

1. When removing oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil
from spurting out. Before disconnecting or removing components of the oil, coolant or air circuits, first remove the pres-
sure completely from the circuit.

2. The coolant and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and
coolant to cool before performing any work on the oil or coolant circuits.

3. Before starting work, shut down the engine. When working on or around a rotating part, in particular, shut down the
engine. When checking the machine without stopping the engine (measuring oil pressure, revolving speed, temperature,
etc.) take extreme care not to get rolled or caught in rotating or moving parts.

4. For the machine equipped with a battery disconnect switch, before starting the work, check that the system operating lamp
is turned OFF, and then turn the battery disconnect switch to the OFF (o) position and pull the switch key out. For
machines with a battery disconnect switch, before starting the work, remove the leads from the battery. ALWAYS remove
the lead from the negative (-) terminal first.

5. When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks are free from damage.
Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or
crane and operate slowly to prevent the component from hitting any other part. Do not work with any part still raised by
the hoist or crane.

6. When removing covers which are under internal pressure or under pressure from a spring, always leave two bolts in 
position on opposite sides. Slowly release the pressure, then slowly loosen the bolts to remove.

7. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause electrical fires.

8. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips on to the floor, wipe it up immediately.
Fuel or oil on the floor can cause you to slip, or can even start fires.

9. Never use flammable liquids to clean parts, use only non-flammable approved cleaning solutions to clean parts.

10. Be sure to assemble all parts again in their original places. Replace any damaged part with new parts.
• When installing hoses and wires, be sure that they will not be damaged by contact with other parts when the machine
is being operated.

11. When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely
careful when installing tubes for high pressure circuits. Also check that connecting parts are correctly installed.

12. When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as
guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are installed 
correctly.

00-4 PC240LC-10
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