TEMPERATURE CONTROLLER KN804, KN805 USER MANUAL (ASA OS) @r Neuron TechCONTENTS Ss ik @ CautionforSafety = -------------------- 2 AS He FNS 1.Specifications 9 =) -------------------- 6 ASE 2, connection Diagram = -------------------- 7 3. Features ~~777 77777 8 sa 4.Name of EachPart 9 ---------------------- 10 2 Ia 5. SettingManual o_o 12 a3 ting 6.Example of Wring 9 ~~ 13 FAN 2a 7. External Dimension and Panel Cutting Size ----- 14 ASSWasgsAs+sCaS Ms SAAS @ SAS AP FSINGS HSS CAD SSM ASO ASA SD ADU ABS Oe AIAKUSLS FADBOA MHAFUANO. @ FANGS ADHAFIANSHNS PEAHAIAWECSHBeSEUC A BD nines sere 0 a2 wu Aol wae Sol weLiC A ZO] AAAS ARRA SHU AS Ss Sasol SH tSaol a asuc. A ai ae 1) 1712] BSH DIYAS As BA ARAM OMLOMA APBSMAIS. 2) DDS AAA ASSAM | AAS SAS! HH HAS! Bao] aaa FO BAS eHIID ARS FASUNe 2. SASS FI} 1) 212121 O10] SUS ADH ABI= Jems Seer vsans SU StdeS Ae ABVUC. 2) tA SHA ASS SUC. (BS PEI OWLICL.) 3) ASI REROIM ASIA OYA. BI rag aay ABOASUC. 4) S850 NS ONAL BAAS ZaOU S4S4 woOSUC. 5) SHO BO NAL SOMO UB OH MHS OA AOA S 2a Hel Suc. 8) O1ZO1JF HAF AE PAO w AOAOAIS. 3.BaR SHAo FO 1) 271 B42 ASSAM FAS SNSAA VO HSH Sol Bato a BASAL. (AN BES S48) SIYAS.) SHA 27 TA SSW SM Holo) SUG 2) SSA BS AUFAS AMUSO BD BaF AAAs ye aes HAS SS, SHIH FGA. Be DSF Hol0| Sut. 3) @ IS SHOAL WA Hele SHSAGANS Be HR UWBAa CRS DIF Hl] Su. 4) SENSOR 8 D#SAWE SAS BADD DHA A2. BG HUA ABAA OAS DI Beli SUC. 5) 2 219 FBS F+SOUCH SVMS HHS BHIAD USuct. FUVe FH 1vSee Sa72auUc. S, DAF Da 2 AMA 8 DBS we) SUC.LAS AAAs FO 1) AS AL DIDO DSS (SDA BH)S Sam DS sane 2) AA RS LOZ SO AHSS ASMA BOOZ MHAHSR AS® 22 agBuUC. 3) 20 SARS ME BSI SSS SOMA. BaD ANS Ae0il SUC. 4) ASME ASO SD YAS US AS ASSIGAIS. 5) SSR SS USS BS Fels ABSA 2HS8 $9 1) B& Relay B S40 AF AO FHS STAG VS SIH AWE Relay +201 SAS BONS LF] BAO S FI ABAAS Relay A718 +B 2 1028) (BAMA!) 2)4 839s SHH SAINT SH AO VAD SS OS SPB seo! sane 3) SENSOR 7} S& £E SHORT @ Me “Ful' FA BUG. O10k SENSORS WE AMIS BS ARS OFFAAAS DSR LSso BMNSUC. 4) MBS SATAALY SAS FH OAS MeO a4 Suc. 5) #7 SAZABSSANOGAS WH ea guc 6) SH SS AAW ASS DSA. 132 SSSHNSAAD SSS BAS AMOER 1 WAS AAU HAS HAW GS AER 1 218 2482 ae Seo Bex + BS PAMOUSS SAU SSH “Ser : SABA we SSIER + SSS WHI ASO SS HAO SAdeEeCaution for Safety @ Caution for safety, aims at securing safety of user and preventing accident or danger in advance by using it safely ,so read and follow it well. @ Caution matters are divided into ‘warning’ and ‘caution’ whose meanings are as follows ) Violating instruction may cause serious damage or A) WARNING Yi [Al Violating instruction may cause injury product (A CAUTION = damage or material loss. A WARNING 1.power 1) use it within rated voltage in order to protect equipment and prevent and prevent trouble. 2) In order to prevent electric shock and equipment damage when installing equipment check wiring after finishing wiring and than input power. 3) use standard wiring and terminal for connecting power .this can cause electric shock and fire. 2.caution for operation 1) If abnormality of this equipment is related to serious accident, it is recommended to install protection device in addition. 2) Do not use this equipment in the gas (This is not explosion—proof structure) If this equipment is exposed to gas do not operate power switch and so on but operate ane it when it is sage after venting the space. 3) Do not use in the place with chemical materials, There is danger of electric leakage and electric shock. 4) Do not touch or loosen terminal when there is applied It can cause electric shock or mal ~operation. 5) Do not touch the product when there is water around or when body is wet. There is danger of electric shock. 6) Do not install the equipment in the place where children can touch the equipment. 3. Caution for wiring and maintenance 1) Perform wiring for this equipment exactly into relevant number as show in the instruction manual or terminal instruction. (Tighten terminal bolt firmly) mal-wiring can cause equipment damage, mal- operation of fire 2) Perform repair or assembling after turning off external power switch and interrupting external circuit power. It can cause electric shock or trouble. 3) Never disassemble reform or repair equipment It cause electric shock fire product damage mal-operation or trouble.4) Replace sensor after turning off power by all means. Lt can cause electric shock. Fire product damage mal-operation or trouble. 5) The components of this equipment have life period and include year passing components There is 1 year of guarantee period from purchasing date However. Trouble due to customer mistake and natural disaster is excluded. ‘A CAUTION 1.caution for attachment and wiring 1) Fix the equipment firmly with the fixing device (included during shipment below and above the equipment when attaching equipment, 2) If there is severe induction noise in the power .it is recommended to us insulation transformer and noise removal circuit. 3) Twisted wiring of power line is effective for noise 4) If water enters receive checking by all means. 5) Use lead wire which has low resistance is non-combustible. 6) Use output and input signal lines by separation them by all means. Use shield wire for input signal wire and be away from load or high voltage. 7) Use sensor of non-grounding type 2.Caution for handling 1) when operation output relay frequently by connecting load without allowance in rating, relay life can be shorter rating so use it by adding relay to outside. *Electric life of relay -About 100.000 times (under rated load) 2) Make each setting exactly and check abnormality in input and outout. 3) If sensor is single or short it is displayed “ turn off voltage by all means when replacing sensor at this time . It can cause trouble and mal -operation 4) Do not drop this product nor give shock this product. It can cause trouble or mal-operation 5) Do not wipe the product with organic solvent It can cause damage in appearance . 6) Avoid use in the following condition. : In the place where surrounding temperature and humidity exceed the temperature and humidity scope in usage condition. : In the place exposed to combustible gas or corrosive gas In the place where there is much oil water steam iron or salt. In the place which is not waterproof structure exposed to outside water or rain. In the place directly exposed to direct sunshine. :In the place where freezing phenomenon takes due to severe change of temperature and humidityKN805, KN804 DIGITAL TEMPERATURE CONTROLLER reFrse voltage a Bay (ACB 240V 50 Sac Oc, 109-004) cé # Sensor input(Ptiaog) twat 8 &{Pt1002)) Tempero Conroior KNBOS © Operati ing function for each channel(run/stop) caution: stop seleced channel is not displayed. (2 My 88 42 tien) $a:"stop' #8 UWE 0.1. BAd BR BB) Je Temp. max storage function for each channel (haw Na es 2021s.) Je Fan auto / manual function (28/4 N01 I=) ONLY ENED Je Buzzer function (fault, alarm. trip) 4 (#8 31'5(Fautt, Alarm, Trip)) DERG ON CFANON CRUZZERON Je Test function for each input channel (2 A231) Je Channels seanning( #4 id 2) SCAN chi-2-3"4 seanning( 2 sec) AUTO automatic hottest scanning ws) MAN manual function Je Scan time setting tunction(2~10 sec) Cla da #2 it (2~10 sec) /* Outputs delay time setting function (et No! Ele! a 2188) Fan(0:1~6,0 sec) Alarm. Trip (0:5~10.0 sec) 1.Specification (KN804, KN805 ) 1000W)X100(H)X132(D)mm 100m SEC ACCURACY +/=0.5C (Full Seale) INPUT ‘4 INPUT P1009 -3WIRE(DIN IEC 751) AMBIENT TEMPERATURE & HUIDTIY| OPERATION -0 TO 55°C /10 TO 90% RH) MEASURING RAl TEMPERATURE INDICATION OUTPUT CONTACTS CAPACITY TRIP,ALARM AC 250V SA(Resistance Load) FAN AC 250V 10A(Resistance Load) CONTACT DC SOV 10A(Resistance Load) ANALOG OUTPU’ DC 4~20mA (RANGE:0~200T) Load Resistance Max 6002 INPUT/OUTPUT ISOLATION) COMMUNICATION SERIAL RS-485 MODBUS RTU (OPTION: RS-232) NPUT/OUTPUT ISOLATION) DATA STORAGE 10 YEARS. POWER SUPPLY FREE VOLTAG AC L00V TO 240V 50~60Hz,DC 100~300V. POWER TVA CONSUMPTION DIELECTRIC STRENGTH ‘AC 2000V FOR IMIN INSULATION DC 500V 100M ohm MINIMUM RESISTANCE, WEIGHT 75082.Conection Diagram (KN804, KN805) aaa © Connection Diagram B/8|8 8 |8|\e|8 8 ee aa 13141516 171819 20.2122 23 24 IB- |A IB- |A — {A B- CH 1 CH 2 CH 3 CH 4 Ptl00Q Pt1002 Ptl00Q Pt100Q2 SENSER SENSER — SENSER SENSER ‘@ ONLY KN805 a = TF COMMUNICATION ® c c @62- Dc4~20 an 20mA A ak AC100~240V ALARM TRIP FAULT AN 50-60 our DC100~300V ae Al on | 4 5017 b 904 40 41 42 nlaiale a\e|o\o\e aole *NOTE (1)FAULT OUT contact type *B” When the unit is powed the fault relay 7-9 closed and it opens again in case of fault condition. (2)"ALARM, TRIP OUT" on delay time. Factory preset setting values: 3 sec (3)"FAN OUT” on delay time. Factory preset setting values: 0.5 sec (*%: BHO FSUAD Se SAA Gi 7-94 SH, SHOFF EE FAULT BSA 7H-9F BE.)a 3. Jin 4 21 240] FREE VOLTAGE ( AC 90~260V.0C 100~300V) 2 91H BO] BI stot SURGE S91 AAAWME CHAOS BSAC 4UeO2 180/258 END Sas Sco Ge BH Be (ALARM , TALP) FAN & HI OiBtLICt, TEMP .MAX2IS -S UI SIS MAIIIHSS SUS 010) PS SLICE DATA XH 7150] QOiT, MAX zt 2 MOSS SAAS WVLICH. (#aae) TMAX, 31 SR S AESET S AI Tie oF AB OFFHOUS wasuc 2MANS SAS as wads =e Ma OFFSOIS HASUC FAN OUP2I -FAN ON FAN OFF #219 SH2SS vl DOO AF FAN @ CONTROL @LICt. *SxSRES SPECIFICATIONS(4 ‘setting temp) ALARM, TRIP. A ALARM, TRIP ON FAN OUT FANOFF FANON3.Features Power input is free voltage (AC 90~260V,DC 100~300V) and itis stably operated even at bad condition such as outside power change, surge etc Temperature of transformer is measured and displayed and alarm output (alarm trip) and fan is controlled according to temperature. It is possible to set each setting temperature in program type according to program key Temp max function -It is possible to check the highest temperature of transformer during operation up to now. Data storage function memorizes T .MAX value and each control temperature setting values. (Semieternal) T.MAX value is stored even after turning power it is reset during operation. Each setting value is also stored after turning off power unless setting value is changed during operation. Fan out function -It is possible to control outside fan by comparing fan on and fan off setting values and measured temperature. * Output Operating Diagram OUTPUT SPECIFICATIONS(A:setting temp) ALARM, TRIP. ALARM, TRIP ON FAN OUT FAN OFF FAN ONGiscan wane 5 pesusrceot Drsray ceo? (Sicouuynicavionjonwv Kaas, of (— {EDTENPSSETTING DSLAD DOICHARNEL DISPLAY —) TOSPAYTES—} AOA) AMON TD FUNCTIONS ()T.MAX: SSSSSNSSSSCAS UBS (2)SCAN : MS USA 2 SIS AAS (3)AUTO : 3 SSeS 25 Wes ANS (Q)MAN : 20S +522 Soe HAs Hes 2s (16)FAN : FAN ON/OFF S22 SUBS RAB (17)ALARM: ALARM ON/OFF AS 2S S015 (18)TRIP: TRIP ON/OFF HESS POS Bt KEY (8)T.MAX: T.MAX2t S249 A (Q)STOP/RESET: STOPS BUZZER BBX A971 RESETS T.MAX MODEHA IE ASRS AR BGAUSB) (10)FAN MAN: FAN & 3% + 2 2 ON/OFF 49121 (11)PRG/ENT: PROGRAM MODE as AMR (BE2 aetna gna se (12)DOWN: & BiH td St Sth ts & PROGRAM Bertin ua. (13)UP SB See PAOGRA SETTING & 2. (14)MODE/TEST: DISPLAY MODE(SCAN, AUTO, MAN) & #131 TEST MODE J] (322! +8) -10-4.Name of Each Part (KN804, KN805) (page NP, —‘enTEMPRSETIING DISPLAT Paget arancecK aT (TOISTORIRESET SWC. |CHANNEL DSPLAY oe} tseca EO SRMAr ie | ScaERMTOTETDE {TS MODE CHANGETTESTSWTON BISA tk OAR MODETSETTING SWITCH] (CAIFANWANOL GHIOEE SuATCH- * Operating (KN805) FUNCTIONS| (1)T.MAX: Monitoring unit shows the highest temperature recorded by the sensor and the last reset (2)SCAN : Control device displays in scansion all activated channels(each 2 seconds) (3)AUTO : Control device automatically displays the highest temperature channel (3)MAN :Channel temperature manual reading through cursor keys (17)FAN : FAN is automatically controlied by fan on and fan off setting value (18)ALARM:When the measurement temperature is over ALARM setting value, ALARM ON (19)TRIP_ :When the measurement temperature is over TRIP setting value, TRIP ON (10)STOP/RESET: STOP-> (When the buzzer on) The "STOP/RESET eg TION key is pressed the buzzer will stop. (9)T.MAX : T.MAX value check key(SCAN,AUTO,MAN mode only) RESET(In T.MAX MODE)~>The current T.MAX value delete and record again (*STOP/RESET” key 3 seconds pressing) (11) FAN MAN: FAN operation the button which the ON/OFF operation with a manual operation. (12)PRG/ENT:PROGRAM MODE(“PRG/ENT"key 3 seconds pressing Program setting function key (13)DOWN: When Program setting value change OOWN. (14)UP__: When Program setting value change UP. (15)MODE/TEST: DISPLAY MODE(SCAN,AUTO,MAN) change key TEST MODE key ("MODE/TEST™ key 3 seconds pressing) Te5.Setting Manua (2302S & ase) Alter power supply The display shows the measurement temperature. (ASO) SUS gOce Sc gol ZA) SUC.) IQ Pressing EEkoy 3 seconds. (far) 218 322 BLICH) ‘Gencow PRG ON led turns on (PRG ON # ZO BO! S01 SLICt) 606) Fanon "FAN ON’ Setting display. ("Fan on" #2 ZAIQLICH) ‘AN ON" Setting value changes. “(FANON 23 et #2 BLIC) ff] Save the changed setting value.(4 Be &@ MBLC) Fan OFF'FAN OFF" Setting display.("Fan oFF" #3 HAIGLICH) ("| "FAN OFF" Setting value change: (FAN OFF" #3 8 83 BUCH Ss. ) Save the changed setting value. (2 38 2 HABLICt.) 55) ALarm Setting “ALARM ON" Setting display =] (‘ALarm Setting" # @ H AlQ4LICE.) CALARM ON* 2 ot Bt 2 stLiCt.) Save the changed setting value. (aS 8t 2S NSSUCH.) aga lie) "ALARM ON" Setting value changes 1 Trip Setting TRIP ON" Setting display ("Trip Setting’ #3 HASLIC.) ‘aly ‘TRIP ON’ Setting value changes CTRIPON' 33 2S Wa suc.) Save the changed setting value (@ 48 aS NA BLC). Com Id “COM ID" Communication ID setting display (“Comid* SA! USekA #8 BASIC.) ‘a\(¥|_ "COM ID" Setting IO value changes (COM IDO" SAA BB te MAScict. ) Save the changed setting value. (3 a HAeLiCt). Return to first display (18 SASS SOBLIC.) ‘*Anywhere in the program by pressing [=}key 3 seconds or key operation isnatlonger than aH secondsin he meanurement modes changed. BEIE OOM HCAS fe Iw 342 52HU 3 S01 Goze Se Saoce ae gud.) *Measurement mode ‘waa Er) ‘ooo PRG ON led turns off. (PRG ON &2 #01 1 ZLICH.) ={R=6.Example of fining) (KN804, KN805) FAN 224 © In case of Phase (#4 24S) powers OSE SUPPLY). \ Phe B20v 8oHe ay coe af ° In case of Three Phase( 4a BE) POWER SoUACE sen Supp) TAG 2200 Soh7.Extermal Dimension and Panel Cutting Size Aso? HAISAses © Extermal Dimension (9] 3 =) 29 :mm AO 107.1 z—lo7-t _s | —> 90 © Panel Cutting Size (BW BA +S) 92 92 = He«@r Neuron Tech 16598 BI SAA AM> WS DA 873, A304 saek Ro, Suwon-City A 304 ,873, Maesong Go G onggi-Do, Korea, 16598 :+82-3 7-4504 / FAX : +82-31-298-1962 www.neurontech.kr