Komatsu Wheel Loader Wa380 7 Shop Manual

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Shop
Manual

WA380-7
WHEEL LOADER

SERIAL NUMBERS WA380-7 A64001 and up

ENGINE 6D107E-2
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to
make changes or improvements at any time without incurring any obligation to install such changes on products
sold previously.

Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.

Copyright 2013 Komatsu

Printed in U.S.A.
Komatsu America Corp.
October 2013

This is the cut pages sample. Download all 2480 page(s) at: ManualPlace.com
FOREWORD CONTENTS

CONTENTS 00

01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1

10 STRUCTURE AND FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

20 STANDARD VALUE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

30 TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

40 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1

50 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1

60 MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1

80 AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-1

90 DIAGRAMS AND DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1

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● 40-540 e ● 40-573 e ● 40-606 e ● 40-639 e

● 40-541 e ● 40-574 e ● 40-607 e ● 40-640 e

● 40-542 e ● 40-575 e ● 40-608 e ● 40-641 e

● 40-543 e ● 40-576 e ● 40-609 e ● 40-642 e

● 40-544 e ● 40-577 e ● 40-610 e ● 40-643 e

● 40-545 e ● 40-578 e ● 40-611 e ● 40-644 e

● 40-546 e ● 40-579 e ● 40-612 e ● 40-645 e

● 40-547 e ● 40-580 e ● 40-613 e ● 40-646 e

● 40-548 e ● 40-581 e ● 40-614 e ● 40-647 e

● 40-549 e ● 40-582 e ● 40-615 e ● 40-648 e

● 40-550 e ● 40-583 e ● 40-616 e ● 40-649 e

● 40-551 e ● 40-584 e ● 40-617 e ● 40-650 e

● 40-552 e ● 40-585 e ● 40-618 e ● 40-651 e

● 40-553 e ● 40-586 e ● 40-619 e ● 40-652 e

● 40-554 e ● 40-587 e ● 40-620 e ● 40-653 e

● 40-555 e ● 40-588 e ● 40-621 e ● 40-654 e

● 40-556 e ● 40-589 e ● 40-622 e ● 40-655 e

● 40-557 e ● 40-590 e ● 40-623 e ● 40-656 e

● 40-558 e ● 40-591 e ● 40-624 e ● 40-657 e

● 40-559 e ● 40-592 e ● 40-625 e ● 40-658 e

● 40-560 e ● 40-593 e ● 40-626 e ● 40-659 e

● 40-561 e ● 40-594 e ● 40-627 e ● 40-660 e

● 40-562 e ● 40-595 e ● 40-628 e ● 40-661 e

WA380-7 00-2-11 e
FOREWORD

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● 40-662 e ● 40-695 e ● 40-728 e ● 40-761 e

● 40-663 e ● 40-696 e ● 40-729 e ● 40-762 e

● 40-664 e ● 40-697 e ● 40-730 e ● 40-763 e

● 40-665 e ● 40-698 e ● 40-731 e ● 40-764 e

● 40-666 e ● 40-699 e ● 40-732 e ● 40-765 e

● 40-667 e ● 40-700 e ● 40-733 e ● 40-766 e

● 40-668 e ● 40-701 e ● 40-734 e ● 40-767 e

● 40-669 e ● 40-702 e ● 40-735 e ● 40-768 e

● 40-670 e ● 40-703 e ● 40-736 e ● 40-769 e

● 40-671 e ● 40-704 e ● 40-737 e ● 40-770 e

● 40-672 e ● 40-705 e ● 40-738 e ● 40-771 e

● 40-673 e ● 40-706 e ● 40-739 e ● 40-772 e

● 40-674 e ● 40-707 e ● 40-740 e ● 40-773 e

● 40-675 e ● 40-708 e ● 40-741 e ● 40-774 e

● 40-676 e ● 40-709 e ● 40-742 e ● 40-775 e

● 40-677 e ● 40-710 e ● 40-743 e ● 40-776 e

● 40-678 e ● 40-711 e ● 40-744 e ● 40-777 e

● 40-679 e ● 40-712 e ● 40-745 e ● 40-778 e

● 40-680 e ● 40-713 e ● 40-746 e ● 40-779 e

● 40-681 e ● 40-714 e ● 40-747 e ● 40-780 e

● 40-682 e ● 40-715 e ● 40-748 e ● 40-781 e

● 40-683 e ● 40-716 e ● 40-749 e ● 40-782 e

● 40-684 e ● 40-717 e ● 40-750 e ● 40-783 e

● 40-685 e ● 40-718 e ● 40-751 e ● 40-784 e

● 40-686 e ● 40-719 e ● 40-752 e ● 40-785 e

● 40-687 e ● 40-720 e ● 40-753 e ● 40-786 e

● 40-688 e ● 40-721 e ● 40-754 e ● 40-787 e

● 40-689 e ● 40-722 e ● 40-755 e ● 40-788 e

● 40-690 e ● 40-723 e ● 40-756 e ● 40-789 e

● 40-691 e ● 40-724 e ● 40-757 e ● 40-790 e

● 40-692 e ● 40-725 e ● 40-758 e ● 40-791 e

● 40-693 e ● 40-726 e ● 40-759 e ● 40-792 e

● 40-694 e ● 40-727 e ● 40-760 e ● 40-793 e

00-2-12 e WA380-7
FOREWORD

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● 40-794 e ● 40-827 e ● 40-860 e ● 40-893 e

● 40-795 e ● 40-828 e ● 40-861 e ● 40-894 e

● 40-796 e ● 40-829 e ● 40-862 e ● 40-895 e

● 40-797 e ● 40-830 e ● 40-863 e ● 40-896 e

● 40-798 e ● 40-831 e ● 40-864 e ● 40-897 e

● 40-799 e ● 40-832 e ● 40-865 e ● 40-898 e

● 40-800 e ● 40-833 e ● 40-866 e ● 40-899 e

● 40-801 e ● 40-834 e ● 40-867 e ● 40-900 e

● 40-802 e ● 40-835 e ● 40-868 e ● 40-901 e

● 40-803 e ● 40-836 e ● 40-869 e ● 40-902 e

● 40-804 e ● 40-837 e ● 40-870 e ● 40-903 e

● 40-805 e ● 40-838 e ● 40-871 e ● 40-904 e

● 40-806 e ● 40-839 e ● 40-872 e ● 40-905 e

● 40-807 e ● 40-840 e ● 40-873 e ● 40-906 e

● 40-808 e ● 40-841 e ● 40-874 e ● 40-907 e

● 40-809 e ● 40-842 e ● 40-875 e ● 40-908 e

● 40-810 e ● 40-843 e ● 40-876 e ● 40-909 e

● 40-811 e ● 40-844 e ● 40-877 e ● 40-910 e

● 40-812 e ● 40-845 e ● 40-878 e ● 40-911 e

● 40-813 e ● 40-846 e ● 40-879 e ● 40-912 e

● 40-814 e ● 40-847 e ● 40-880 e ● 40-913 e

● 40-815 e ● 40-848 e ● 40-881 e ● 40-914 e

● 40-816 e ● 40-849 e ● 40-882 e ● 40-915 e

● 40-817 e ● 40-850 e ● 40-883 e ● 40-916 e

● 40-818 e ● 40-851 e ● 40-884 e ● 40-917 e

● 40-819 e ● 40-852 e ● 40-885 e ● 40-918 e

● 40-820 e ● 40-853 e ● 40-886 e ● 40-919 e

● 40-821 e ● 40-854 e ● 40-887 e ● 40-920 e

● 40-822 e ● 40-855 e ● 40-888 e ● 40-921 e

● 40-823 e ● 40-856 e ● 40-889 e ● 40-922 e

● 40-824 e ● 40-857 e ● 40-890 e ● 40-923 e

● 40-825 e ● 40-858 e ● 40-891 e ● 40-924 e

● 40-826 e ● 40-859 e ● 40-892 e ● 40-925 e

WA380-7 00-2-13 e
FOREWORD

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● 40-926 e ● 40-959 e ● 40-992 e ● 40-1025 e

● 40-927 e ● 40-960 e ● 40-993 e ● 40-1026 e

● 40-928 e ● 40-961 e ● 40-994 e ● 40-1027 e

● 40-929 e ● 40-962 e ● 40-995 e ● 40-1028 e

● 40-930 e ● 40-963 e ● 40-996 e ● 40-1029 e

● 40-931 e ● 40-964 e ● 40-997 e ● 40-1030 e

● 40-932 e ● 40-965 e ● 40-998 e ● 40-1031 e

● 40-933 e ● 40-966 e ● 40-999 e ● 40-1032 e

● 40-934 e ● 40-967 e ● 40-1000 e ● 40-1033 e

● 40-935 e ● 40-968 e ● 40-1001 e ● 40-1034 e

● 40-936 e ● 40-969 e ● 40-1002 e ● 40-1035 e

● 40-937 e ● 40-970 e ● 40-1003 e ● 40-1036 e

● 40-938 e ● 40-971 e ● 40-1004 e ● 40-1037 e

● 40-939 e ● 40-972 e ● 40-1005 e ● 40-1038 e

● 40-940 e ● 40-973 e ● 40-1006 e ● 40-1039 e

● 40-941 e ● 40-974 e ● 40-1007 e ● 40-1040 e

● 40-942 e ● 40-975 e ● 40-1008 e ● 40-1041 e

● 40-943 e ● 40-976 e ● 40-1009 e ● 40-1042 e

● 40-944 e ● 40-977 e ● 40-1010 e ● 40-1043 e

● 40-945 e ● 40-978 e ● 40-1011 e ● 40-1044 e

● 40-946 e ● 40-979 e ● 40-1012 e ● 40-1045 e

● 40-947 e ● 40-980 e ● 40-1013 e ● 40-1046 e

● 40-948 e ● 40-981 e ● 40-1014 e ● 40-1047 e

● 40-949 e ● 40-982 e ● 40-1015 e ● 40-1048 e

● 40-950 e ● 40-983 e ● 40-1016 e ● 40-1049 e

● 40-951 e ● 40-984 e ● 40-1017 e ● 40-1050 e

● 40-952 e ● 40-985 e ● 40-1018 e ● 40-1051 e

● 40-953 e ● 40-986 e ● 40-1019 e ● 40-1052 e

● 40-954 e ● 40-987 e ● 40-1020 e ● 40-1053 e

● 40-955 e ● 40-988 e ● 40-1021 e ● 40-1054 e

● 40-956 e ● 40-989 e ● 40-1022 e ● 40-1055 e

● 40-957 e ● 40-990 e ● 40-1023 e ● 40-1056 e

● 40-958 e ● 40-991 e ● 40-1024 e ● 40-1057 e

00-2-14 e WA380-7
FOREWORD

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● 40-1058 e ● 40-1091 e ● 40-1124 e ● 40-1157 e

● 40-1059 e ● 40-1092 e ● 40-1125 e ● 40-1158 e

● 40-1060 e ● 40-1093 e ● 40-1126 e ● 40-1159 e

● 40-1061 e ● 40-1094 e ● 40-1127 e ● 40-1160 e

● 40-1062 e ● 40-1095 e ● 40-1128 e ● 40-1161 e

● 40-1063 e ● 40-1096 e ● 40-1129 e ● 40-1162 e

● 40-1064 e ● 40-1097 e ● 40-1130 e ● 40-1163 e

● 40-1065 e ● 40-1098 e ● 40-1131 e ● 40-1164 e

● 40-1066 e ● 40-1099 e ● 40-1132 e ● 40-1165 e

● 40-1067 e ● 40-1100 e ● 40-1133 e ● 40-1166 e

● 40-1068 e ● 40-1101 e ● 40-1134 e ● 40-1167 e

● 40-1069 e ● 40-1102 e ● 40-1135 e ● 40-1168 e

● 40-1070 e ● 40-1103 e ● 40-1136 e ● 40-1169 e

● 40-1071 e ● 40-1104 e ● 40-1137 e ● 40-1170 e

● 40-1072 e ● 40-1105 e ● 40-1138 e ● 40-1171 e

● 40-1073 e ● 40-1106 e ● 40-1139 e ● 40-1172 e

● 40-1074 e ● 40-1107 e ● 40-1140 e ● 40-1173 e

● 40-1075 e ● 40-1108 e ● 40-1141 e ● 40-1174 e

● 40-1076 e ● 40-1109 e ● 40-1142 e ● 40-1175 e

● 40-1077 e ● 40-1110 e ● 40-1143 e ● 40-1176 e

● 40-1078 e ● 40-1111 e ● 40-1144 e ● 40-1177 e

● 40-1079 e ● 40-1112 e ● 40-1145 e ● 40-1178 e

● 40-1080 e ● 40-1113 e ● 40-1146 e ● 40-1179 e

● 40-1081 e ● 40-1114 e ● 40-1147 e ● 40-1180 e

● 40-1082 e ● 40-1115 e ● 40-1148 e ● 40-1181 e

● 40-1083 e ● 40-1116 e ● 40-1149 e ● 40-1182 e

● 40-1084 e ● 40-1117 e ● 40-1150 e ● 40-1183 e

● 40-1085 e ● 40-1118 e ● 40-1151 e ● 40-1184 e

● 40-1086 e ● 40-1119 e ● 40-1152 e ● 40-1185 e

● 40-1087 e ● 40-1120 e ● 40-1153 e ● 40-1186 e

● 40-1088 e ● 40-1121 e ● 40-1154 e ● 40-1187 e

● 40-1089 e ● 40-1122 e ● 40-1155 e ● 40-1188 e

● 40-1090 e ● 40-1123 e ● 40-1156 e ● 40-1189 e

WA380-7 00-2-15 e
FOREWORD

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● 40-1190 e 50-14 b 50-47 b 50-80 b

❍ 40-1191 e 50-15 b 50-48 b 50-81 b

❍ 40-1192 e 50-16 b 50-49 b 50-82 b

❍ 40-1193 e 50-17 b 50-50 b 50-83 b

❍ 40-1194 e 50-18 b 50-51 b 50-84 b

❍ 40-1195 e 50-19 b 50-52 b 50-85 b

❍ 40-1196 e 50-20 b 50-53 b 50-86 b

❍ 40-1197 e 50-21 b 50-54 b 50-87 b

❍ 40-1198 e 50-22 b 50-55 b 50-88 b

❍ 40-1199 e 50-23 b 50-56 b 50-89 b

❍ 40-1200 e 50-24 b 50-57 b 50-90 b

❍ 40-1201 e 50-25 b 50-58 b 50-91 b

❍ 40-1202 e 50-26 b 50-59 b 50-92 b

❍ 40-1203 e 50-27 b 50-60 b 50-93 b

❍ 40-1204 e 50-28 b 50-61 b 50-94 b

❍ 40-1205 e 50-29 b 50-62 b 50-95 b

❍ 40-1206 e 50-30 b 50-63 b 50-96 b

❍ 40-1207 e 50-31 b 50-64 b 50-97 b

❍ 40-1208 e 50-32 b 50-65 b 50-98 b

50-33 b 50-66 b 50-99 b

50-1 b 50-34 b 50-67 b 50-100 b

50-2 b 50-35 b 50-68 b 50-101 b

50-3 b 50-36 b 50-69 b 50-102 b

50-4 b 50-37 b 50-70 b 50-103 b

50-5 b 50-38 b 50-71 b 50-104 b

50-6 b 50-39 b 50-72 b 50-105 b

50-7 b 50-40 b 50-73 b 50-106 b

50-8 b 50-41 b 50-74 b 50-107 b

50-9 b 50-42 b 50-75 b 50-108 b

50-10 b 50-43 b 50-76 b 50-109 b

50-11 b 50-44 b 50-77 b 50-110 b

50-12 b 50-45 b 50-78 b 50-111 b

50-13 b 50-46 b 50-79 b 50-112 b

00-2-16 e WA380-7
FOREWORD

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50-113 b 50-146 b 50-179 b 50-212 b

50-114 b 50-147 b 50-180 b 50-213 b

50-115 b 50-148 b 50-181 b 50-214 b

50-116 b 50-149 b 50-182 b 50-215 b

50-117 b 50-150 b 50-183 b 50-216 b

50-118 b 50-151 b 50-184 b 50-217 b

50-119 b 50-152 b 50-185 b 50-218 b

50-120 b 50-153 b 50-186 b 50-219 b

50-121 b 50-154 b 50-187 b 50-220 b

50-122 b 50-155 b 50-188 b 50-221 b

50-123 b 50-156 b 50-189 b 50-222 b

50-124 b 50-157 b 50-190 b 50-223 b

50-125 b 50-158 b 50-191 b 50-224 b

50-126 b 50-159 b 50-192 b 50-225 b

50-127 b 50-160 b 50-193 b 50-226 b

50-128 b 50-161 b 50-194 b 50-227 b

50-129 b 50-162 b 50-195 b 50-228 b

50-130 b 50-163 b 50-196 b 50-229 b

50-131 b 50-164 b 50-197 b 50-230 b

50-132 b 50-165 b 50-198 b 50-231 b

50-133 b 50-166 b 50-199 b 50-232 b

50-134 b 50-167 b 50-200 b 50-233 b

50-135 b 50-168 b 50-201 b 50-234 b

50-136 b 50-169 b 50-202 b 50-235 b

50-137 b 50-170 b 50-203 b 50-236 b

50-138 b 50-171 b 50-204 b 50-237 b

50-139 b 50-172 b 50-205 b 50-238 b

50-140 b 50-173 b 50-206 b 50-239 b

50-141 b 50-174 b 50-207 b 50-240 b

50-142 b 50-175 b 50-208 b 50-241 b

50-143 b 50-176 b 50-209 b 50-242 b

50-144 b 50-177 b 50-210 b 50-243 b

50-145 b 50-178 b 50-211 b 50-244 b

WA380-7 00-2-17 e
Komatsu Wheel Loader Wa380 7 Shop Manual
Full download: http://manualplace.com/download/komatsu-wheel-loader-wa380-7-shop-manual/
FOREWORD

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50-245 b 50-278 b 50-311 b 60-13

50-246 b 50-279 b 50-312 b 60-14

50-247 b 50-280 b 50-313 b 60-15

50-248 b 50-281 b 50-314 b 60-16

50-249 b 50-282 b 50-315 b 60-17

50-250 b 50-283 b 50-316 b 60-18

50-251 b 50-284 b 50-317 b 60-19

50-252 b 50-285 b 50-318 b 60-20

50-253 b 50-286 b 50-319 b 60-21

50-254 b 50-287 b 50-320 b 60-22

50-255 b 50-288 b 50-321 b 60-23

50-256 b 50-289 b 50-322 b 60-24

50-257 b 50-290 b 50-323 b 60-25

50-258 b 50-291 b 50-324 b 60-26

50-259 b 50-292 b 50-325 b 60-27

50-260 b 50-293 b 50-326 b 60-28

50-261 b 50-294 b 50-327 b 60-29

50-262 b 50-295 b 50-328 b 60-30

50-263 b 50-296 b 50-329 b 60-31

50-264 b 50-297 b 50-330 b 60-32

50-265 b 50-298 b 60-33

50-266 b 50-299 b 60-1 60-34

50-267 b 50-300 b 60-2 60-35

50-268 b 50-301 b 60-3 60-36

50-269 b 50-302 b 60-4 60-37

50-270 b 50-303 b 60-5 60-38

50-271 b 50-304 b 60-6 60-39

50-272 b 50-305 b 60-7 60-40

50-273 b 50-306 b 60-8 60-41

50-274 b 50-307 b 60-9 60-42

50-275 b 50-308 b 60-10 60-43

50-276 b 50-309 b 60-11 60-44

50-277 b 50-310 b 60-12 60-45

00-2-18 e WA380-7
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