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Guidance Note 11/20

Maintenance factor
determination and its
impacts on the
performance and overall
efficiency of LED
luminaires
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Guidance Note 11/20 Maintenance factor determination of LED luminaires

Executive summary guidance. TS 22012 recognises the


weaknesses of the guidance in BS EN
Maintenance factors are applied to 62717/62722 relating to the Lx,By
luminaire photometric data to ensure that parameter and provides a slightly revised
at the end of a scheme’s design life, in the parameter for determining maintenance
worst-case scenario, the specified lighting factors Lx and By making it clear that the
level is still maintained. The maintenance median useful life, LxB50 should be used
factor applied for a luminaire should for determining maintenance factors.
reflect how the light output reduces over
Maintenance factors have an impact on
time due to a variety of factors including
the apparent efficiency of luminaires in a
lumen depreciation of the light source and
lighting scheme and particularly if
the build-up of dirt on a luminaire. BS
assumptions are not applied consistently
5489-1:2013 Annex C has long provided
across all parameters. To ensure
the recommended method for calculating
performance is as expected, the overall
maintenance factors in the UK.
maintenance factor should be matched
BS EN 62717 and BS EN 62722 include with the constant light output (CLO) factor
methods for assessing LED module and to ensure that light levels are maintained
luminaire performance respectively. These at or above the required minimums and
introduce an assessment of the expected that power consumption at any time
spread of the lumen depreciation using the during the life of the product is sufficient
term Lx,By, measured over a test period of to achieve the light levels.
up to 6,000 hours using the IES LM-80
Finally, a single universal parameter for
testing method. There has been some
overall efficiency is proposed here for
confusion in the industry about the
inclusion in tender specifications. This
definition and use of the By figure and
parameter allows direct comparison of the
whether it should be used as part of the
overall efficiency of different
LED luminaire maintenance factors.
manufacturers’ luminaires at the end of
BS PD ISO/CIE TS 22012:2019 Light and scheme life including the effects of TM-211
lighting. Maintenance factor expected lumen depreciation, applied
determination. Way of working (referred maintenance factors and the impact of
to here as TS 22012) is the latest best constant light output on power
practice guidance on the determination of consumption. This parameter bridges the
maintenance factors, and provides much gap between lighting standards, CLO and
needed clarity on the methods of power consumption over life, improving
calculation; the reader is recommended to the reliability of luminaire performance
read that document in detail for further comparisons.

Acknowledgements
The development of this document has involved many people and ILP wishes to express its
appreciation to them all. In particular, the following have had a significant input to the
completion of this work:
David Lodge, CU Phosco Ltd Stuart Morton, Jacobs
Allan Howard, WSP Nigel Parry, Orangetek

1 IES TM-21-11, Projecting Long Term Lumen


Maintenance of LED Light Sources

Institution of Lighting Professionals 3


Maintenance factor determination of LED luminaires Guidance Note 11/20

Review of Standards other deterioration of the optic


surfaces/materials as BS 5489-1:
relating to maintenance 2013 Annex B, Table B1.

factors The proportion of luminaires that are no


longer producing any light is ignored in the
LSF assessment as it is expected that
Introduction these luminaires will be maintained before
This section explains how the relevant assessing the lighting levels.
sections of BS 5489-1 and BS EN 627172
LLMF is calculated using IES LM-80 LED
affect maintenance factors. It sets out the
depreciation testing with extrapolation out
methods to be used for luminaire
to 5.5 or 6 times the test period using IES
photometric data and power consumption
TM-213.
figures which together ensure
manufacturers can publish, and lighting An ISTMT (in-situ temperature
designers can compare, the performances measurement test) of the LED nominal
and energy efficiency of different case temperature shall be completed with
luminaires on a lighting scheme. the complete luminaire operating in the
ambient air temperature4. The measured
BS 5489-1:2013 LED case temperature allows the correct
curve to be selected on the TM-21 chart. If
BS 5489-1 Annex C gives informative the LED case temperature falls between
guidance for calculating the overall two temperature curves in TM-21 graphs,
maintenance factor (OMF) as follows: interpolation may be used, or alternatively
the higher temperature curve can be used
OMF = LLMF × LSF × LMF
conservatively. Then the burning hours of
where the luminaire can be correlated to the
normalised light output to identify the light
LLMF is lamp [or LED] lumen maintenance
output depreciation over time.
factor representing the proportion of
initial light output remaining at the Readers should note that the test methods
median useful life; in IES LM-80 provide best case results for
LED lumen depreciation under the defined
LSF is lamp [or LED] survival factor
operating conditions. Temperatures and
representing the proportion of LEDs
drive currents are held accurately at
in a luminaire that are expected to
remain working at the median useful
life; IMPORTANT: For tenders and lighting
scheme comparisons where BS 5489-
LMF is luminaire maintenance factor 1 is specified, the overall
representing the dirt build-up and maintenance factor for each
luminaire make and model should be
2 BS EN 62717 defines “maintained values” as being
the photometric characteristic at an operational time determined separately using
under standard test conditions. Clause 6.1 defines manufacturers’ published LLMF and
the test period. Clause 10.2 states it is impractical to
measure the actual lumen reduction over life and
LSF values. Specifying and using the
therefore refers to “lumen maintenance codes” which same generic value of overall
define the initial reduction in lumen output over the maintenance factor for all luminaires
test period. Tables ZZA.1 and ZZB.1 in Annex ZZA to
ZZB both confirm that lifetime and lumen submitted under a tender would
maintenance at the end of nominal life are outside understate the performance of well-
the scope of both the Eco-design Regulations and BS designed luminaires and overstate
EN 62717.
the performance of lower quality
3 LM 80 and TM 21 testing standards form the basis of luminaires, skewing the results of
all useful life calculations, and are explained in more
detail in Appendix A. tender assessments towards
products which may fail sooner than
4 In the UK, ambient air temperature of 25°C is used
unless specified otherwise. expected.

4 Institution of Lighting Professionals


Guidance Note 11/20 Maintenance factor determination of LED luminaires

ignoring parameters in the maintenance


factor calculation that are not able to be
Normalised light output

1.1
calculated accurately.
1.0 It is clear that the architecture of the LED,
the LED package, the circuit arrangement
0.9
on the LED board, the driver type and
0.8
Ts = 55°C, lf = 700mA method, the number of switching cycles,
Ts = 85°C, lf = 700mA
Ts = 105°C, lf = 700mA the power supply quality and the
0.7 TM–21 limits probability of being struck by lightning etc
TM–21 L70(10k) will all have an effect on the actual useful
> 60,000hrs
0.6 life of the LED products5. The median
103 104 105 useful life based solely on TM-21
Hours
extrapolations of lumen depreciation is
Figure 1: Typical TM–21 graphs
likely to overstate the life of the luminaire
consistent values without spikes or by omitting these effects. However, TM-21
variations, humidity is controlled, and no is currently the best available and most
chemical contamination or air pollution is commonly used method for projecting long
present. The tests also exclude any effects term lumen maintenance of LED light
of switching cycles on the LED sources.
performance or life. Switching cycles may
Luminaire maintenance factor, covering
have a life limiting effect on the LED
dirt build-up and cleaning cycles, should
module and LED driver.
be chosen in accordance with BS 5489-
LSF is impractical and uneconomic to 1:2013 Annex B. The original research on
determine accurately due to the time which the dirt build-up figures was based
required for testing a statistically used HID luminaires but they are expected
significant population of luminaires to end to be representative for LED luminaires
of life. LSF = 0.98 or LSF = 0.97 are until the research is repeated with LED
common but these figures are typically luminaires.
estimated by LED component suppliers
using statistical methods. LSF of 0.97 BS EN 62717 LED lamps and LED
representing 3% failures of individual LEDs
modules6
in a working luminaire shall be used unless
evidence is provided by the LED supplier The publication of BS EN 62717 LED
or luminaire manufacturer to show an modules for general lighting is used to
alternative value of LSF is appropriate. The define the performance of LED modules by
3% has been selected arbitrarily as carrying out tests and considering the
representing values typically used by change in performance of the luminaire
manufacturers in the industry. It provides between the start and end of the test.
a consistent benchmark that avoids results
While BS EN 62717 relates only to LED
being skewed by under-estimating or
modules, it is directly aligned with BS EN
5 Possible LED PCB architectures and the impacts of 62722-1 Luminaire Performance and the
LED failures resulting from these are discussed in definitions for Lx are used throughout to
Appendix E.
represent performance at the end of the
6 This standard is published as a voluntary method of 6,000 hour test period.
establishing a presumption of compliance with the
eco-design requirements of: Clause 10.2 discusses lumen maintenance
Commission Regulation (EC) No. 244/2009 (see BS
EN 62717 Annex ZZA) for Non-directional Household
over the test period and defines a code to
Lamps represent the luminaire performance
Commission Regulation (EC) No 1194/2012 (see BS based on the testing period. Notes 1 to 4
EN 62722 Annex ZZB) for Directional Lamps, LED
Lamps and related equipment should be referred to for the limitations of
Commission Delegated Regulation (EU) No 874/2012 the guidance provided. Note 1 recognises
(see BS EN 62717 Annex ZZC) for Energy Labelling that it is impractical to measure the lumen
of Electrical Lamps and Luminaires.

Institution of Lighting Professionals 5


Maintenance factor determination of LED luminaires Guidance Note 11/20

reduction over the life of the LED module of 10,000 to 30,000 hours and no
and recommends that the testing is suggestion is made that this would
carried out up to 25% of the rated life of adequately predict the performance at
the luminaire, to a maximum of 6,000 50,000 hours or 100,000 hours.
hours (see also BS EN 62717 clause 6.1).
The methods set out in BS EN 62717 do
For luminaires with more than 24,000
not suggest Lx,By represents the
hours rated life, this defines the test time
performance of the luminaire at the end of
as 6,000 hours.
the scheme life, and so the Lx,By figures
Defining the maintained light level, Lx, in should not be used for calculated
BS EN 62717 as the maintained flux at the maintenance factors. For the same reason
end of the 6,000-hour test period creates Lx,B10 should not be used by customers to
confusions because BS 5489-1 refers to specify the minimum performance at the
the maintained light levels at the end of end of the rated life or by manufacturers
the useful life of the luminaire. As such the to make claims of luminaire performance
Lx parameters as defined in BS EN 62717 at the end of the rated life. These figures
are not suitable for use in determining the are typically given as marketing material
maintenance factor of luminaires. and are not based on evidence of lifetime
testing.
BS EN 62717 Annex A sets out normative
guidance on the use of IES LM-80 (see When to use Lx,B50 and Lx,B10
page 4 above) for lumen maintenance, but
again this only considers the maintained In cases where LED optical distributions
lumen output at the end of a test of a are using ‘overlay’ optics and all LEDs in
single LED. the module are lighting the same area, for
example street lighting or area flood
Annex C introduces By in the term Lx,By lighting, the use of Lx,B50, the median
giving a representation of the tightness or useful life from IES TM-21, is sufficient
spread of light output levels across a and significantly simplifies the calculation
population of LED modules7. By defines the of maintenance factors. Note: the validity
proportion, y (in %), of the population of of the prediction is limited to 5.5 or 6
LEDs that has fallen below the threshold times the test duration, and so any
light output Lx where x is the remaining extrapolation from TM-21 graphs beyond
percentage of the initial light output. Lx that limit should be treated as indicative
B50 defines the median useful life as the rather than claimed performance.
time taken for 50% of the population of
LEDs of the same type to have fallen Where each LED or group of LEDs is
below the lumen maintenance defined by illuminating a different section of the lit
Lx. The spread of light output levels can be object, for example linear luminaires
illustrated as a bell curve (normal providing wall washing, any difference in
distribution) of maintained light output illuminance level would be obvious and
levels of a population of LEDs or LED would detract from the artistic effect. In
modules at the stated time. Unfortunately, these cases, the distribution of lumen
this provides only informative explanations depreciation across the products supplied
of LED product full lifetime metrics as no will need to be more tightly controlled and
standardised methods of calculating or the customer may specify the luminaires
testing the parameters are offered, and so using Lx,B10 to prevent a visible shift of
claimed performance of different the light colour across the wall. That said,
manufacturers’ products might vary and the light levels required at the end of the
therefore may not be comparable. Also, useful life of the installation should still be
the life of the LED modules given in the calculated based on Lx,B50 for the median
example is typically indicating a rated life useful life.
Note that there are some unexpected
7 See Appendix B regarding uncertainties related to consequences from specifying tighter
using By.

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Guidance Note 11/20 Maintenance factor determination of LED luminaires

lumen depreciation spreads as Lx,B10. BS EN 62722-2-1 LED luminaires


(See also Appendix B.)
The Lx,By rated life for a luminaire to BS
First, the ‘rated life’ of different LED EN 62722 is defined by testing either the
modules (and so luminaires) will be LED module or the full luminaire to the
affected by the number of individual LED requirements of BS EN 62717. BS EN
dies used, assuming that each LED fails 62722-2-1 makes provision to check the
independently. Statistically, increasing the module temperature limit, tp, when
number of LED chips reduces the impact of installed in the luminaire operating at the
any one LED die failing, so providing more luminaire ambient temperature limit, tq.
LED chips in a luminaire artificially Again these values all relate to the
increases the rated life. This makes it maintained performance at the end of the
impractical to compare schemes where test period, defined as the minimum of
maintenance factors are calculated at 25% of the rated life up to a maximum of
anything other than Lx at the median 6,000 hours.
useful life and suggests Lx,B10 should not
be used for calculating maintenance For exterior lighting applications where life
factors for lighting schemes. claims may be 50,000 hours or above, BS
EN 62722-2-1 does not offer a suitable
Second, lighting schemes are based on the maintenance factor calculation method.
average light levels over a defined area. If
the expected useful life of a lighting design
BS PD ISO/CIE TS 22012:2019
was specified in terms of the Lx,B10 rated
life, the average light levels on the lit
Light and lighting – Maintenance
surface at the point where this luminaire factor determination – Way of
reaches Lx,B10 end of life are likely to be working
greater than the average lighting levels
At the time of writing, this Published
required by the lighting design
Document BS PD ISO/CIE TS 22012:2019
specification. This creates uncertainty
(referred to here as TS 22012) is relatively
when comparing lighting survey results to
unknown, and part of the aim of this ILP
the lighting specification to decide if the
Guidance Note is to draw attention to the
scheme is still compliant or if it needs to
guidance and approaches presented in TS
be replaced.
22012.
In addition to parametric failure, BS EN
TS 22012 updates best practice in
62717 introduces other definitions that
determining maintenance factors to
relate to the performance at the end of the
specifically consider LED luminaires. In
testing period. These include abrupt failure
doing so it reuses much of the
probabilities and values8 and the time to
methodology in BS 5489-1 but, for clarity
abrupt failure, Cy; the combined failure
and to avoid confusion, it defines new
value at the median useful life and, for
symbols for those parameters as well as
LED lamps only, Mx Fy which combines the
adding new parameters required for LED
parametric and abrupt failure modes.
technology.
Note: Mx Fy is not relevant for LED
luminaires or LED modules in luminaires The overall maintenance factor from BS
where replacement LED lamps are not 5489-1 is renamed simply maintenance
used. More detail is provided in BS EN factor, fm
62717 for these definitions.
fm =fLF ∙ fS ∙ fLM ∙ fSM
where
fLF is the luminous flux factor (equivalent
to LLMF);
8 Abrupt failures of LED luminaires are covered in
Appendix C.

Institution of Lighting Professionals 7


Maintenance factor determination of LED luminaires Guidance Note 11/20

fS is the survival factor (equivalent to performance and efficiency data published


LSF); across the industry is not standardised
and so not easily compared. Direct
fLM is the luminaire maintenance factor
comparison of the initial lumen output and
(equivalent to LMF);
initial power consumption giving the initial
fSM is the surface maintenance factor luminous efficacy is unreliable because it
(interior luminaires only, use 1.00 for ignores the light level, and with CLO the
exterior luminaires). power consumption changes over the life
of the luminaire. A better performance
The publication of TS 22012 supersedes comparison method is to look at different
the method in BS 5489-1 as well as being luminaires completing the same lighting
a replacement of the methodology as task. This can be further improved by
described in CIE 097:2005 and CIE making the energy and light output
154:2003. comparison at luminaire system level for
The approach taken in TS 22012 applies to the full life of the scheme including the
both interior and exterior lighting maintenance factors.
products. Parameters like the surface To do this, select a representative lighting
maintenance factor, fSM are not relevant to scheme arrangement that can be lit to the
outdoor lighting designs. same lighting class by the range of
TS 22012 identifies that the setting of luminaires being compared. Selecting and
constant light output (CLO) parameters in fixing typical column spacings and heights
the LED drivers or central management and selecting realistic lighting levels for
systems can impact on the energy the task ensures a fair and appropriate
consumption and light output of the comparison.
luminaire over time and recognises that Calculate the specific maintenance factor
there is a direct link between the for each luminaire individually based on
maintenance factor, fm and the CLO the manufacturer’s published data. Using
setting – that is, for fm = 0.80 the driver the same maintenance factor for all
CLO percentage should be set to 0.80 or luminaires may introduce a bias towards
80%. lower quality LEDs that is likely to lead to
As the luminaire expected working life is selection of products that have other
typically greater than the test periods of problems relating to production quality
6,000 hours used in BS EN 62717, the and limited life.
requirements and method set out in BS Allowing variation of parameters that can
5489-1 shall be followed for calculating reasonably be adjusted to suit the
the maintained light levels in lighting luminaire (for example luminaire tilt,
designs for exterior lighting. optical distribution, light output level), the
lighting design can be optimised to give
the correct initial luminous flux required to
Selecting a luminaire achieve the maintained light levels at the
end of the scheme life.
using system efficacy The total power consumption for each
luminaire over life (allowing for constant
System level luminaire light output functions where applied) can
comparison then be compared to see which is the
most energy-efficient solution to complete
Outline the task.
Choosing a luminaire is commonly based Maintained luminous flux
on the combination of price and efficiency.
While price is easily compared, the This comparison requires the published
photometric files output, which typically

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Guidance Note 11/20 Maintenance factor determination of LED luminaires

represents the initial luminaire output, to Lifetime power consumption


be adjusted using the appropriate
The luminaire power consumption can be
maintenance factors for each luminaire.
determined over the expected life, with or
This sounds like a trivial step, except that
without CLO applied. The power
the application of luminaire maintenance
consumption figures can generally be
factors is not consistent across the
taken from the Elexon UMS charge codes.
luminaire manufacturers. The following
Some assistance may be required
approaches are possible although these
correlating the charge codes with the
are not all recommended:
luminaire’s configuration selected.
• photometric files with end-of-life
luminous flux where maintenance
Constant light output
factors are included for lumen
depreciation and LED failure; The use of constant light output (CLO)
• photometric files with initial luminous features that compensate for the
flux where manufacturers publish the maintenance factor can help to reduce the
maintenance factors to be used in the power consumption of a luminaire over its
design; life. Where CLO is applied, manufacturers
• photometric files with initial luminous must use a linear power increase over
flux and a generic maintenance factor time to ensure the power consumption is
applied; accurately represented by the mid-life
• photometric files with initial luminous power consumption, as stated in the
flux and no maintenance factors Elexon guidance for manufacturers10. The
applied. use of non-linear power increase will result
in the mid-life power being not equal to
In accordance with BS 5489-1 and BS PD
the average power over life and power
CIE/ISO TS 22012, it is recommended that
consumption will be misrepresented.
manufacturers issue the absolute
photometric files representing the initial Another area where figures can be
light output of the luminaire and publish a misused is in the correlation between the
table of maintenance factors that maintenance factors applied to the
represents the luminous flux factor and luminaire and the CLO figures applied to
survival factor over the life of the scheme. the LED driver. The intention of CLO is to
These may be presented for a range of increase power to compensate for the
drive currents or may be presented for the lumen depreciation over the life of the
worst-case drive current. Together with luminaire. In that case, the CLO factor
the luminaire maintenance factor this applied in the LED driver should be equal
information defines the light output of the to the maintenance factor expressed as a
luminaire at the end of the scheme life9. percentage; for example fm = 0.80 would
give a CLO factor of 80%, and the power
consumption over the life of the scheme
9 Where the luminaires have different expected should be based on this CLO factor. It is
lifetimes, some of which are below the expected recommended that this requirement is
scheme life, the lowest common multiple life should
be selected as the comparison period, and the total
explicitly specified in the tender
cost of ownership figures should be calculated for specification.
this period. For example, with lifetimes of luminaire A
of 12 years and luminaire B of 24 years, the scheme
life of 24 years, the comparison should be based on LED performance figures
the capital cost of purchasing two luminaire A
(covering 012 years and 1324 years) and one To compare the overall efficiency of the
luminaire B (covering 0-24 years) plus the total
energy consumption figures for each luminaire for
luminaires, use the published photometric
the full 24 years (24 being the lowest common files and maintenance factor for each
multiple of 12 and 24). luminaire to find the minimum LED drive
10 LED manufacturers’ application process can be found current required to meet the lighting level
by searching the Elexon website. The section titled specification. Then calculate the power
“What about Constant Light Output (CLO)?” is
referred. consumption typically using the Elexon

Institution of Lighting Professionals 9


Maintenance factor determination of LED luminaires Guidance Note 11/20

unmetered supply charge codes to LED circuit architecture


represent the accurate power consumption
The effects of the circuit architecture shall
used over life. Where CLO is applied and
be taken into account when defining the
the initial power consumption figures are
final LSF figure, recognising that a single
provided, the total energy consumption is
LED failure may result in adverse drive
given as:
current distribution resulting in sequential
E = Pinitial . [1 + (CLO%/100)] . Tscheme failure of additional LEDs or in the worst
————————————
2 (CLO%/100) case the whole circuit of LEDs failing.
where
Testing tolerances
E is the energy consumption over the
scheme life in watt-hours Luminaire manufacturers are beginning to
publish tolerances on the claimed light
Pinitial is the initial power consumption
output based on the spread of
when the luminaire is installed in watts
performance across the LED flux bin (for
CLO% is the CLO factor expressed as a example ±7%) and on the power
percentage consumption measurements (for example
±11%). These tolerances may be based
Tscheme is the burning hours expected on the size of the flux bins and voltage
during the scheme life in hours. bins defining the LED performance or can
Where CLO is applied and the power be related to the accuracy and
consumption figures for the luminaire at uncertainties involved in the photometric
the end of scheme life are provided, the measurement of the LED luminaire by an
total energy consumption over the scheme ISO 17025 laboratory.
life is given as: These tolerances have a significant effect
E = PEnd . [1 + (CLO%/100)] . Tscheme on the system efficiency depending on
————————————
2 whether the lower values, nominal values
where or highest values of light output and
power consumption are combined. To give
E is the energy consumption over the
a conservative comparison avoiding
scheme life in watt-hours
further manipulation of figures, the
Pend is the power consumption at the end minimum flux tolerance and maximum
of scheme life in watts power tolerance should be compared.
However, these figures would be
CLO% is the CLO factor expressed as a unrepresentative of the overall efficiency
percentage results of the luminaire. It is
Tscheme is the burning hours expected recommended that nominal figures
during the scheme life in hours. excluding tolerances are stated but that
the upper and lower bounds of luminous
If the CLO power consumption is given flux and power consumption tolerance are
directly the power consumption over the also clearly stated.
scheme life is:
E = PCLO . Tscheme A word on published LED efficiency claims

where The headline LED efficiency figures in


brochures and datasheets and the
E is the energy consumption over the methods for calculating these vary
scheme life in watt-hours dramatically from manufacturer to
manufacturer. These figures are not
PCLO is the CLO power consumption in
necessarily a reliable method to compare
watts
or select luminaires for commercial
Tscheme is the burning hours expected tenders. These figures can be
during the scheme life in hours. manipulated, for example, by comparing

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Guidance Note 11/20 Maintenance factor determination of LED luminaires

the initial LED module flux (excluding a. Initial luminous flux of the complete
optical losses and depreciation over life) luminaire (including optics and any
and comparing it with initial LED power diffuser, bowl or glass front) shall be
consumption (reduced by the CLO factor). measured on a goniophotometer or an
Figures that appear to be more than integrating sphere with the drive
150lm/W are almost certainly not current set at the designated nominal
representative of the real world energy value and the CLO factor set at 100%
consumption over the life of the product. representing the end-of-life power
Care should be taken during the consumption condition.
preparation of tender specifications and b. Testing shall be completed at ambient
comparisons of tender responses to air temperature, Ta = 25˚C.
determine if such figures are reasonable, c. The initial luminous flux multiplied by
and evidence of the calculations and the BS 5489-1 (LLMF × LSF) elements
testing behind the numbers should be of the maintenance factor to give the
requested if in doubt; see Appendix D. maintained luminous flux at end of
life.
In an attempt to provide a representative
d. LLMF based on IES TM-21 prediction
and fair comparison between different
using the nearest higher temperature
products from different manufacturers, an
curve to the LED reference (solder
overall efficiency parameter is proposed.
point or junction) temperature taken
The overall efficiency can be specified in
from the in-situ temperature
the tender documents requiring each
measurement test at ambient air
manufacturer to claim this to give a
temperature, Ta=25˚C.
standard assessment process.
e. LSF taking account of both the
number of LED failures expected
Overall efficiency during the life of the luminaire (use
actual figures where available but no
To make it easier for customers and
less than the greater of 3% of LEDs or
purchasers to compare luminaires using
one LED failure per LED module).
datasheets, the Institution of Lighting
f. The effects of the LED module circuit
Professionals is asking luminaire
architecture taken into account when
manufacturers to publish, and purchasers
assessing the impact of a single LED
to specify publication in their contracts, a
failure on the performance of a
single standard comparison efficiency
luminaire. This may result in adverse
figure for each luminaire model that we
drive current distribution around the
will call the overall efficiency.
circuit, leading to sequential failure of
The overall efficiency shall be the further LEDs or in the worst case, the
maintained luminous flux divided by the whole circuit board going out of light.
average CLO power consumption of the 3. The average CLO power consumption of
complete luminaire determined as follows: the complete luminaire using the Elexon
1. the maintained luminous flux and guidance on determining the CLO
average CLO power consumption of the power, using a straight-line power
luminaire measured with the luminaire increase between the initial power and
drive current greater than or equal to end-of-life power, including driver
700mA to each high-power LED or losses.
100mA drive current to each mid-power
The overall efficiency will allow the typical
LED regardless of the circuit
performance of two luminaires to be
architecture being series, parallel,
compared including all relevant factors
ladder, or series parallel.
including initial LED flux, LED lumen
2. Maintained luminaire flux shall be
depreciation, LED survival rates, thermal
measured using the following
management and optical efficiency.
procedure:

Institution of Lighting Professionals 11


Maintenance factor determination of LED luminaires Guidance Note 11/20

Conclusions
Maintenance Factors methods in BS 5489-
1 are relevant for HID luminaires and
should be calculated using the methods in
BS 5489-1.
The methodology in BS PD ISO/CIE TS
22012: 2019 is the best practice approach
for calculation of maintenance factors for
LED luminaires.
The guidance in BS EN 62717 and BS EN
62722 is not suitable for the calculation of
maintenance factors for any luminaires.
Lx,By should not be specified for the
performance over the rated life of a
luminaire as the methods in BS EN 62717
and BS EN 62722 relate to the
performance at the end of the test period
not the end of the rated luminaire life. The
median useful life, Lx,B50 shall be used for
calculating maintenance factors.
A standard method is presented for
calculating the overall efficiency of the
luminaire. This method outlines a testing
and calculation method using standardised
methods and co-ordinated operating
parameters to ensure performance and
overall efficiency claims for luminaires are
reliable.

12 Institution of Lighting Professionals


Guidance Note 11/20 Maintenance factor determination of LED luminaires

Appendices
A. LED standards
B. Uncertainties in useful life predictions
C. Abrupt failure
D. Luminaire manufacturers performance
data
E. LED failure modes and consequences

Institution of Lighting Professionals 13


Maintenance factor determination of LED luminaires Guidance Note 11/20

Appendix A – LED standards manufacturer. Finally as an aside, if total


LM-80 data period is between 6,000 and
It is important that the designer 10,000 hrs, the manufacturer will consider
understands the LED standards and the the last 5,000 hours and if total data
possible impact that differences in testing period is above 10,000 hours, the
variables have on LED and luminaire life, manufacturer will use the last half of
and how these could impact the overall collected data.
maintenance factor. Relevant standards
are listed and summarised below alongside
key things to watch out for. Appendix B – Uncertainties in
useful life predictions
LM-79-08, IES Approved Method For The
Electrical And Photometric Measurements The LM-80 testing, and therefore the TM-
Of Solid-State Lighting Products. In brief 21 LED lumen depreciation prediction, is
by following this standard a manufacturer based on controlled test conditions which
will provide the following data: Total are unlikely to accurately represent the
Luminous Flux, Luminous Intensity operating conditions of the LEDs in the
Distribution, Electrical Power luminaire once installed. Life predictions
Characteristics, Calculated Luminous resulting from a parametric failure of the
Efficacy and Chromaticity Characteristics. luminaire due to excessive lumen
depreciation is likely to occur before the
LM-80-15, IES Approved Method: prediction provided by TM-21, assuming
Measuring Luminous Flux And Color the luminaire is operating at the test
Maintenance Of LED Packages, Arrays And parameters. This means that there is a
Modules. LM-80 applies to the LED degree of uncertainty in the test results. It
package, array, or a single module and not is not currently known how great the
a complete system, in short it is testing at effect of this uncertainty is on life
component level only. The standard does predictions of the luminaire. The
not provide guidance for extrapolation of uncertainty may need to be assessed in
testing results, however it will provide future research as long-term data on
luminous flux for a given current over at lumen depreciation performance and
least 6,000 hours period with interval failure modes of luminaires is available.
measurements. The key thing to note here
is this is the starting point for all If considering using expected useful life
manufacturer longevity calculations in TM- figures based on acceptable failure rates
21. other than B50, care needs to be taken in
moving from LED life predictions to
TM-21-11, Projecting Long Term Lumen luminaires life predictions as the number
Maintenance of LED Light Sources. This of LEDs installed in a luminaire has an
uses LM-80 data and makes useful LED impact on the life prediction figure.
lifetime projections. The standards apply
to lifetime projection of an LED package,
array, or a single module. The results from Appendix C – Abrupt failure
this calculation can then be used to Abrupt failure may be caused by a critical
interpolate the lifetime of an LED source component or assembly failure causing the
within a system using the in-situ LED luminaire to no longer emit light.
source case temperature to calculate
overall longevity of the system. The key As with parametric failures, for a
thing to note is that while projections are population of luminaires we must define
suggested to be limited to 5.5 or 6 times the proportion of luminaire abrupt failures,
the available LM-80 data period, often Cy, that is acceptable.
manufacturers will extrapolate up to 14 Abrupt failures can be caused by failures
times, so projected and reported lifetime by any of the following:
may or not be the same. This is important • Optical components
to clarify up front with your prospective • LEDs

14 Institution of Lighting Professionals


Guidance Note 11/20 Maintenance factor determination of LED luminaires

• PCB assembly failure or short circuit due to a LED die


• Thermal management system failure) and the LED module printed circuit
• Housing board architecture (series, series parallel
• Finish or ladder circuit) affect how the luminaire
• Gaskets will behave in the event of one or more
• Sealants LED failures. Figure D.1 (see page 16)
• Mechanical assembly shows simplified circuit diagrams of the
• Electrical components LED chains and Table D.1 (see pages 17-
• Driver 18) gives a description of the results from
• Controls short or open circuit failures in each case.
• Wiring
Luminaire manufacturers should advise
• Electrical assembly
which failure modes can be expected for
Where it is economical to replace the their circuit and LED type and explain the
failed part, this maintenance may allow operating behaviour of the other LEDs in
the useful life of the luminaire to be the circuit in the event of one, two or
extended, but otherwise the luminaire will more LED failures. Where the failure of
need to be replaced. This should form part one LED increases the likelihood of a
of a total-cost-of-ownership consideration. second LED failure through electric current
redistribution (current hogging), this
Appendix D – Luminaire should be highlighted and the LED survival
factor adjusted accordingly for this
manufacturer performance data
sequential failure mode.
To assist lighting designers, it is
recommended that manufacturers and
distributors of luminaires provide the
following information:
• Raw test data
• Ambient test temperature
• Measured temperatures of critical
components
• Normalised data
• Normalised data at specified ambient
air temperature (typically 25˚C)
• Graph allowing selection of driver and
LED reference temperatures (for
example, Tcase and Tj or Ts)
• LLMF
• LM-80 data and TM-21 prediction
curve of lumen depreciation at test
temperatures data is available
• Driver mortality
• Driver manufacturer's mortality curve
(e.g. Life v Tcase)
• Luminaire life
• Luminaire life curves against drive
current and ambient air temperature

Appendix E – LED failure modes


and consequences
The LED electrical failure mode (open
circuit due to a solder joint or bond wire

Institution of Lighting Professionals 15


16
One out
S/C
No change in drive current in remaining LEDs

All out

Series circuit
O/C
Total failure

I1
I1 increases dramatically
S/C Vf must be closely matched
I2 I2 decreases dramatically

I1
Maintenance factor determination of LED luminaires

I1 = 0
O/C Vf must be closely matched
I2 I2 = Full drive current

Series parallel circuit


Both LEDs in ladder section go out
S/C
Rest remain at same drive current

One parallel LED gets 2x current

Ladder circuit
O/C
of others

Full current

S/C = Short circuit


Normal Failed Overpower Underpower Off
O/C = Open circuit

Institution of Lighting Professionals


Guidance Note 11/20
LED failure Circuit Single LED failure – effect on… Multiple LED failure effect
architecture
Light output Drive Life of
current to remaining
other LEDs LEDs

Short circuit Series Light output reduces No change Improves As single LED failure.
Guidance Note 11/20

by flux of one LED. slightly

Open circuit Series Luminaire fails No current Not in light Not in light after first LED
flow failure

Institution of Lighting Professionals


Short circuit Series parallel Light output reduces Reduced Increased Multiple LED failures more likely
slightly forward current operating due to operation at
voltage in increases Tj higher drive current and
chain with significantly, junction temperature.
failed LED increases
leads to depreciation and
‘current reduces life.
hogging’ in
that chain

Open circuit Series parallel Light reduces slightly. Drive current Increase in drive Single LED failure causes chain
(several long No light output from re-routed via current to of LEDs to be out of light.
series circuits in LED chain with failed working LEDs parallel chain Increases risk of future failures
parallel) LED. Parallel chains in parallel increases Tj of remaining LEDs which in turn
increase light output chains significantly, lead to the remaining full
but don’t fully increases chains failing.
compensate due to depreciation and
increased junction reduces life.
temperature. Increase in drive
current may
lead to over-
running LED.

17
Maintenance factor determination of LED luminaires
18
LED failure Circuit Single LED failure – effect on… Multiple LED failure effect
architecture
Light output Drive Life of
current to remaining
other LEDs LEDs

Short circuit Ladder Light output will Drive current Life remains As single LED failure.
(lots of short reduce by the number to other LEDs unchanged or
series circuits in of LEDs in the failed in the same improves
parallel) parallel ladder section. rung goes to slightly (reduced
zero and in power in
other rungs luminaire will
remains mean the LEDs
unchanged run slightly
cooler)

Open circuit Ladder Light output reduces Drive current Small increase More tolerant to individual LED
(lots of short slightly. One short re-routed via in drive current failures than with open circuit
Maintenance factor determination of LED luminaires

series circuits in series chain of LEDs working LEDs to parallel LEDs in series parallel. Single
parallel) goes out but parallel in parallel chains increases LED failures can occur
chains increase output chains Tj, increases separately. Drive current
to compensate. depreciation and redistribution across many
Increase Tj will reduce reduces life but parallel chains has less impact
light output. only slightly. on individual LEDs but as
number of individual LED
failures increases the
consequences increase leading
to sequential failure of LEDs
and reduced useful life. More
tolerant to individual LED
failures than with open circuit
LEDs in series parallel.
Guidance Note 11/20

Institution of Lighting Professionals

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