jenance Schedule Maintenance Schedule ‘The maintenance schedule contains a summary of the maintenance and inspection werk, down to the major overhaul of the turbocharger. ‘A major overhaul of the turbocharger must be carried out latest after 24 000 to 30 000 operating hours. ‘After each major overhaul, which best is carried out with a due engine service, the maintenance schedule starts trom the beginning again. ‘Amajor overhaul includes the disassembly of the complete turbocharger {or inspection of the actual condition, thorough cleaning and a check of all parts/components. ZX Attention! In order to ensure the operational safety of the turbo the engine, maintenance work is to be performed a ble on schedule. aa Any exceeding of the upper time limit is not J. deptation of the Main-nance Schedule aard 3.1 Maintenance Schedule - Turbocharger on the Two-stroke Engine No. |Brief description of the maintenance work Operating hours ii Time /h Personnel [Inspection intervals (during operation) 901 [Check turbocharger for unusual noise and vibrations 908 |Check turbocharger and system pipes for leakages, (charge air, exhaust gas, lube oil) (905 | Check all the fixing screws, casing screws and pipe connections for tight fit [Maintenance intervals (during operation) 911 |Clean the turbine ~ Dry cleaning [if provided) 913 | Clean the turbine - Wet cleaning (if provided) 915 |Ciean the compressor {in operation) 917 |Clean the air iter {if provided) 951 | Mejor overhaul every oe 24,000 ... 30,000 operating hours: Remove, clean and check all bocharger. Check gaps and cl bly. i|. Turbocharger 4.4 General We recommend to clean the turbocharger egularly during operation, prevents the build-up of heavy deposits the rotating parts and keeps the turbo- harger in the best running condition be- een manual overhauls. intervals between cleaning during ope- tion should be determined from the degree fouling of the turbocharger in the specific. nt. is because the tendency to form deposits depends, among other things, ‘on the combustion properties of the ac- tual fuel oil. intervals between cleaning are fo Cleaning of Turbocharger and Air Cooler 12 Ch ning the Turbine Side Dry Cleaning (Plate 70612) Intervals between cleaning: 24-50 hours of operation. The cleaning is effected by injecting a spe- cified volume of crushed nut shells or simi- lar. The “grain size” is to be about 1.5 mm. Since the cleaning is mechanical, the high- est efficiency is obtained at full load, and cleaning should not be carried out below half load. Garry out the cleaning according to the in- struction given on the “instruction plate” lo- cated at the turbocharger, see Plate 70612. See also Vol. Il, Maintenance’, Chapter 910. Water Cleaning (Plate 90613) Intervals between cleaning: Approx. 6 days of operation. eA ‘The cleaning is effected by injecting atom- Inet ough the guckite ‘at reduced engine | :3.1 Gas-acimission casing [501] 344 Gas-admi n casing [501.01] honco Order No. | Designation eee 507.000 _ | Gas-admission casing, complete 7 _ | 289.000 | 239,000 507.001 _ | Gas-admission casing + | 220.000 | 220.000 507.004 _| Clamping claw 7 7.768} 1.756 507.005 | Clamping claw 6 0.560} 8.960 507.006 _ | Stud 14 507.007 _ | Lock washer pair 4 507,008 _| Hexagon nut 14 307.008 | Parallel pin 7 507.010 _ | Hexagon bolt 2 507.011 _| Clamping claw 3 0.690 | 6.520 507.014 _| Flange 7 501.023 _ | Lock washer pair 16 501.024 | Stud 16 501.025 _ | Hexagon nut 16 501.028 _| Screw plug 2 501.027 _| Sealing ring 2 301.028 _| Screw plug 7 301.028 | Sealing ring 7 07,001 _| Sealing ring 7 Version 01/2007 -TGR22 - 68 Spare Parts Calaloque501.026. 501.027 \ y—S0t.008 yIAA 3.2 Gas outlet casing [506] 3.2.1 Gas outlet elbow [506.03] Quantity | Weight /k Order-No, | Designation ete eco careees 508.000 _ | Gas outlet elbow, complete 7 __ | 126.000 | 126.000 508.001 | Gas outlet elbow 7 | 111.600] 491.500 308.003 | Cover 7 70.600 | 10.600 306.084 _| Hexagon bok 5 306.038 | Seal 1 506.047 _| Supporting sheet 1 5.200| 6.200 506,048 _| Washer 3 08.050 __| Hexagon bolt 3 506.051 | Hexagon nut 3 506,080 _| Sorew plug 2 508.081 | Sealing ring 2 Version 01/2007 ~TCR22 ~ 03 Spare Parts Catalogue oaGas outlet elbow [606.03] DD 506.000 506.081 aN OW a 506.047 506.051 506.038! 506.003. 506.034 Version 01/2007 - ToR22 - 63 Spare Parts Catalogue as3.4 Bearing casing [517] 3.4.1 Bearing casing [517.01] frazca Order-No. | Designation fea ; at re 517.000 _| Bearing casing, complete + __ | 256.000 | 256.000 517.001 _| Bearing casing 7 186.00 | 186.000 517.002 _| Thrust bearing 7 517,008 _| Bearing bush 2 517.005 | Bearing body, compressor side 1 517.006 _| Bearing body, turbine side 1 517.009 _| Cover, turbine side 7 317.018 | O-ring seal 7 517.024 | Screw plug 1 517.026 _| O-ring seal 1 517.028 _| Cylindrical sorew 4 517.031 | O-ring seal 1 517.083 | Lock washer pair 4 517.088 _| Retaining ring 2 517.051 _| Hexagon bolt 6 517.052 | Lock washer pair 6 517.087 _| Gover, compressor side 1 517.118 _| Non-return valve 1 Version 05/2007 - TOR22-2 - C3 Spare Parts CataloqueBearing casing [517.01] eat alt ) Version 05/2007 ~TCR22-2 - C9 Spare Parts Cataloque3.6 Rotor complete [520] 3.6.1 Rotor complete [520.01] loaasd COrder-No, | Designation Sea eet ree 520.000 _ | Rotor complete 1 7,000 | 87.000 520.001 | Turbine rotor 1 0.000 | 60,000 520.005 _ | Compressor wheel 1 22.000 | 22.000 520,027 | Thrust ring 1 520.026 | Counter thrust ring 1 520.031 _| Retaining ring 1 520.132 _| Piston ring 7 520.133 _| Piston ring 7 ‘Version 01/2007 ~ToRz2 - C3 Spare Pats Catalogue a2Rotor complete [520.01] IR 520.000 Version 01/2007 ~ TCR22 - C3 Spare Paris Catalogue