Duplex Color Image Reader Unit K1 Service Manual

Duplex Color Image
Reader Unit-K1
SERVICE
MANUAL
October 5, 2015
Rev. 1
COPYRIGHT © 2015 CANON INC. CANON Duplex Color Image Reader Unit-K1 Rev. 1 PRINTED IN U.S.A.
Introduction
Introduction
Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
© CANON INC. 2015
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation

Check. Remove the claw.
1x
Check visually. Insert the claw.
1x
Check a sound. Push the part.

Introduction
Symbols Explanation Symbols Explanation

Disconnect the connector. Connect the power cable.
1x
Connect the connector. Disconnect the power cable.
1x
Remove the cable/wire from the Turn on the power.

cable guide or wire saddle.
1x
Install the cable/wire to the cable Turn off the power.

guide or wire saddle.
1x
Remove the screw. Loosen the screw.
1x 1x
Install the screw. Tighten the screw.
1x 1x
Cleaning is needed. Measurement is needed.
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and
mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit
door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".
(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations
of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of
the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and
major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service
Information bulletins and be able to identify and isolate faults in the machine.
Contents
Contents
Safety Precautions...............................................................................................1
Notes Before it Works Serving............................................................................................................ 2
Points to Note at Cleaning...................................................................................................................2
1. Product Overview.............................................................................................3
Characteristic...................................................................................................................................... 4
High Speed 2-Side Scan-at One Time (DADF)........................................................................................4
High Capacity Pickup Tray (DADF)........................................................................................................ 4
Scanner Unit (DADF/Reader).................................................................................................................4
Specification........................................................................................................................................ 5
Reader................................................................................................................................................. 5
DADF...................................................................................................................................................5
Names of Parts....................................................................................................................................7
External View........................................................................................................................................7
Cross-section View............................................................................................................................... 8
Basic Operation...................................................................................................................................9
Original Set Display...............................................................................................................................9
Option configuration.......................................................................................................................... 10
2. Technology..................................................................................................... 11
Basic configuration............................................................................................................................ 12
Reader............................................................................................................................................... 12
DADF................................................................................................................................................. 17
Controls............................................................................................................................................. 30
Reader............................................................................................................................................... 30
DADF................................................................................................................................................. 45
Service Work..................................................................................................................................... 71
Reader............................................................................................................................................... 71
DADF................................................................................................................................................. 72
3. Periodical Service.......................................................................................... 74
Periodic Servicing List....................................................................................................................... 75
Reader............................................................................................................................................... 75
DADF................................................................................................................................................. 76
4. Disassembly/Assembly................................................................................. 83
Parts List (Reader)............................................................................................................................ 84
External Covers (Reader).................................................................................................................... 84
Main unit (Reader).............................................................................................................................. 85
List of Periodical Consumable Parts/Locations for Periodical Cleaning (Reader)......................................85
Motor (Reader)................................................................................................................................... 86
Fan (Reader)...................................................................................................................................... 86
Sensor (Reader)................................................................................................................................. 87
i
Contents
PCB (Reader)..................................................................................................................................... 87
Connector Layout Drawing (Reader).....................................................................................................88
Removing from the connection equipment (Reader).........................................................................89
Removing the DADF + Reader Unit...................................................................................................... 89
Major Unit (Reader).........................................................................................................................101
Removing the Scanner Unit (Reader)................................................................................................. 101
Removing the Reader Controller PCB.................................................................................................102
External Auxiliary System (Reader)................................................................................................ 104
Removing the Box Right Cover.......................................................................................................... 104
Removing the Box Left Cover.............................................................................................................105
Removing the Box Upper Cover......................................................................................................... 105
Removing the Right Middle Front Cover 1...........................................................................................106
Removing the Right Upper Front Cover.............................................................................................. 106
Removing the Front Left Cover...........................................................................................................107
Removing the Left Upper Cover......................................................................................................... 107
Removing the Decurler Unit............................................................................................................... 108
Periodical Consumable Parts/Locations for Periodical Cleaning (Reader)..................................... 112
Cleaning the Copyboard Glass (Large)............................................................................................... 112
Cleaning the Copyboard Glass (Small)............................................................................................... 112
Cleaning/Lubrication of the Scanner Rail.............................................................................................113
Parts List (DADF)............................................................................................................................ 115
External Covers (DADF).................................................................................................................... 115
Main Unit (DADF)..............................................................................................................................115
List of Periodical Consumable Parts/Locations for Periodical Cleaning (DADF)......................................116
Solenoid (DADF)............................................................................................................................... 117
Motor (DADF)................................................................................................................................... 118
Fan (DADF)...................................................................................................................................... 119
Lamps, Heaters, and Others (DADF).................................................................................................. 119
Sensor (DADF)................................................................................................................................. 120
PCB (DADF)..................................................................................................................................... 122
Connector Layout Drawing (DADF).....................................................................................................123
Removing from the Connection Equipment (DADF)....................................................................... 126
Removing the DADF..........................................................................................................................126
Major Units (DADF)......................................................................................................................... 128
Removing the DADF Scanner Unit..................................................................................................... 128
Removing the Pickup Roller Unit........................................................................................................ 130
External Auxiliary System (DADF).................................................................................................. 131
Removing the DADF Front Cover....................................................................................................... 131
Removing the DADF Rear Cover........................................................................................................131
Installing the DADF White Sheet........................................................................................................ 132
Consumable parts for periodical replacement and locations for cleaning (DADF)..........................134
Removing the Pickup Roller / Feed Roller........................................................................................... 134
Removing the Separation Roller......................................................................................................... 134
Removing the Dust Collecting Sheets Type E......................................................................................136
Removing the Dust Collecting Sheets................................................................................................. 137
Cleaning the Back Surface of the Reading Glass.................................................................................138
Cleaning the Post-separation Sensor 1/Post-separation Sensor 2/Post-separation Sensor 3.................. 139
Cleaning the Pullout Roller/Feed Roller 2/Lead Roller 1....................................................................... 140
Cleaning the Registration Sensor/Lead Sensor/Registration Roller....................................................... 142
Cleaning the Lead Roller 2/Lead Roller 3............................................................................................ 143
ii
Contents
Cleaning the Delivery Roller/Delivery Sensor...................................................................................... 144

Height Adjustment............................................................................................................................. 144
5. Adjustment................................................................................................... 147
Overview......................................................................................................................................... 148
Reader............................................................................................................................................. 148
DADF............................................................................................................................................... 149
Service mode backup........................................................................................................................ 150
Adjustment Method......................................................................................................................... 151
Measurement during Reader Controller PCB Replacement and After RAM Clear.................................. 151
Processing after Scanner Unit Replacement....................................................................................... 153
Processing after Copyboard Glass Replacement.................................................................................155
Preparation or Creation of Test Chart................................................................................................. 156
Angle Restriction Release (Opening Angle at 90 deg)..........................................................................156
Sensor Output Adjustment................................................................................................................. 156
Tray Width Adjustment...................................................................................................................... 157
Tilt Adjustment.................................................................................................................................. 157
Height Adjustment............................................................................................................................. 158
Right Angle Adjustment..................................................................................................................... 160
Registration Roller Wheel Skew Adjustment........................................................................................162
Stream Reading Adjustment...............................................................................................................164
Side Registration Adjustment............................................................................................................. 165
Leading Edge Registration Adjustment............................................................................................... 166
Magnification Adjustment................................................................................................................... 168
White Level Adjustment..................................................................................................................... 169
Hinge Pressure Adjustment................................................................................................................169
6. Installation.................................................................................................... 171
How to Check this Installation Procedure........................................................................................172
Description on the parts included in the package................................................................................. 172
Symbols in the Illustration.................................................................................................................. 172
Pre-checks...................................................................................................................................... 173
Product Name...................................................................................................................................173
Points to Note at Installation...............................................................................................................173
Installation Outline Drawing................................................................................................................173
Check Items when Turning OFF the Main Power................................................................................. 173
Checking the Contents...................................................................................................................... 174
Procedure for Unpacking the Reader Unit...................................................................................... 176
Installation Procedure......................................................................................................................178
Preparing the Host Machine for Installation......................................................................................... 178
Installing the Reader Unit...................................................................................................................179
Installing the Cleaning Tool................................................................................................................ 189
Affixing the Label...............................................................................................................................189
Operation Check............................................................................................................................... 189
APPENDICES....................................................................................................191
Service Tools...................................................................................................................................192
Special Tools.................................................................................................................................... 192
List of Oils/Solvents........................................................................................................................... 192
iii
Contents
General Circuit Diagram..................................................................................................................193

Reader............................................................................................................................................. 193
DADF (1/2)....................................................................................................................................... 194
DADF (2/2)....................................................................................................................................... 195
iv
Safety Precautions
Notes Before it Works Serving.............. 2
Points to Note at Cleaning.................... 2
Safety Precautions
Notes Before it Works Serving
CAUTION:
• At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug.
• At the time of assembly and disassembly, be sure to place a sheet of paper under the parts to prevent them from being
soiled or foreign matter from entering the parts.
• Before installing the parts to the host machine, ensure that they are free of foreign matter.
Points to Note at Cleaning
CAUTION:
When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is
vaporized completely before assembling.
2
1 Product Overview
Characteristic........................................ 4
Specification..........................................5
Names of Parts..................................... 7
Basic Operation.....................................9
Option configuration............................ 10
1. Product Overview
Characteristic
High Speed 2-Side Scan-at One Time (DADF)

• Maximum 200 ipm (2 side, B/W, 300 dpi).
• Color scan is also available, maximum 80 ipm (one side/2-side, 300 dpi).
High Capacity Pickup Tray (DADF)

• Maximum document loading is 300 sheets (80 g/m2 or lower).
Scanner Unit (DADF/Reader)

• Adapting the reading sensor uniquely developed, allows low power consumption and highspeed drive.
• Exposure to light by white color LED, enables low power consumption, size reducing, and color balance improvement.
• Color aberration-free.
4
1. Product Overview
Specification
Following shows the specification list of this equipment.
Reader
Item Specification/function Remarks
Exposure system High-brightness white LED + reflection plate -
Original scan In BOOK mode Scan by movement of scanner unit -
In DADF mode Scan by original stream reading with scanner unit fixed -
Scanning resolution 600 dpi x 600 dpi SEND: 300 x 300 dpi
Gradation 256 gradations -
Carriage position detection Scanner unit HP sensor (SR2) -
Magnification change 25% to 400% Digital reproduction (Color:
in case of 300 dpi or less,
scan reproduction (double
speed scan) is also inclu-
ded).
In main scanning direc- Image processing in main controller PCB -
tion
In sub scanning direction Image processing in main controller PCB Some are processed by the
reader controller PCB.
Number of line of reading sensor 4 lines (R, G, B, B/W) -
Original size In BOOK mode Horizontal scanning direction: detection by reading sensor -
detection (scanner unit)
Vertical scanning direction: detection by reflection sensor (orig- -
inal size sensor 1 (AB type) or original si ze sensor 2 (Inch type)
In DADF mode Horizontal scanning direction: detection by the original width -
volume/photointerrupter on DADF
Vertical scanning direction: detection by the photointerrupter on -
DADF
Maximum In BOOK mode 297 mm x 431.8 mm -
original size In DADF mode 304.8 mm x 630 mm -
Power source DC 24.5V, DC 12.3V It is supplied by the connec-
ted device.
Dimension 635 x 590 x 72 (W x D x H mm) DADF is not counted for the
height.
Weight Approx. 12 kg -
Option Reader heater -
DADF
Item Specification Remarks
Original pickup Auto pickup/delivery method Simultaneous 2-sided scanning
method
Type of original Sheet original -
Grammage of 1-sided A/B 38 to 220 g/m2 60 to 90 g/m2: If original exceeds 432 mm, 1-sided, 1-sheet
original Inch feeding.
50 to 220 g/m2
64 to 220 g/m2 at B/W and color mixed mode and if original
2-sided 50 to 220 g/m2
is B/W.
Color original 64 to 220 g/m2
Original size A3, A4, A4R, A5, A5R, B4, B5, B5R, B6R, LDR, LGL, For B6, horizontal scanning only
LTR, LTRR, STMT, STMTR
5
1. Product Overview
Item Specification Remarks

Original size Feed direction 139.7 to 432 mm Since the original with 432 to 630 mm in feed direction is
(STMT to 17 inch) larger than the original pickup tray, user needs to hold it so
* 432 to 630 mm that the machine can scan the original.
(refer to the remarks).
Width direction 128 to 304.8 mm -
(B6R to 12 inch)
Setting direction Original tray pickup: face-up stacking -
of original
Setting position Original tray pickup: center reference -
of original
Scanning method Stream reading For simultaneous 2-sided scanning, only the original of 432
of original mm or shorter.
Separation meth- Retard separating method -
od of original
Feed mode of 1-sided, 2-sided (simultaneous scanning) -
original
Stacking capacity All sizes: 300 sheets • Grammage conversion for original exceeding 80
of original tray (in case of paper of 80 g/m2 or lighter) g/m2.
• Folding original is subject to height of 10 mm or short-
er.
• 1 sheet stacking for original exceeding 432 mm.
Mixed mode Mix of same configuration mode Yes • Original should be set at the rear side.
function Mix of different configuration Yes • Assured combination for mix with different configura-
mode tion
AB type: A3/B4, B4/A4R, A4/B5, B5R/A5R
Original size de- Yes -
tection function
Done stamp func- None -
tion
Original process- Stream 1-sided 600 dpi BW 120 ipm -
ing speed scanning CL 70 ipm -
300 dpi BW 120 ipm -
CL 120 ipm -
2-sided 600 dpi BW 120 ipm -
CL 70 ipm -
300 dpi BW 200 ipm -
CL 140 ipm -
Power source DC 24.5V, DC 5V It is supplied by the connected device.
Maximum power 180 W or less (including reader) Standby: 15 W or less
consumption
Weight Approx. 27.4 kg -
Dimension 633 x 603 x 179 (W x D x H mm) -
Use condition Subject to connected device. -
Temperature -
range
Humidity range -
*1: Extra length mode is specified in Service Mode (Lv.2). Go through the following "MF-LG-ST"
and select “1” (default: 0).
COPIER > OPTION > USER > MF-LG-ST
6
1. Product Overview
Names of Parts
External View
■ Reader
[8] [4]
[5]
[3]
[6]
[9]
[11]
[1]
[7]
[2]
[10]
No.
[1] Front Cover
[2] Left Cover
[3] Right Cover
[4] Rear Cover
[5] PCB Cover
[6] Right Upper Panel
[7] Left Upper Panel
[8] DADF Base Right Cover
[9] DADF Base Left Cover
[10] Jump Base
[11] Left Upper Small Cover
7
1. Product Overview
■ DADF
[3]
[4]
[1]
[2]
No.
[1] Front Cover
[2] Left Cover
[3] Rear Cover
[4] Feeder Cover
Cross-section View
■ Reader
Stream reading glass Copyboard glass
Scanner unit
■ DADF
Scanner unit Pickup roller unit Original pickup tray
Scanning position Scanning position Path of original Original delivery tray

(front side) (rear side)
8
1. Product Overview
Basic Operation
Original Set Display

The original set display LED is activated when the original is set on the original pickup tray.
When a jam is detected while the original is scanned, the original set display LED starts flashing.
Original set display
9
1. Product Overview
Option configuration
Followings are the options for the host machine.
Reader heater
10
2 Technology
Basic configuration..............................12
Controls...............................................30
Service Work.......................................71
2. Technology
Basic configuration
Reader
■ Function configuration
Following is the list of functions.
Reader unit Scanner unit
Image scanning
A/D conversion
Reader controller PCB
Scanner drive Original size detection
Dust detection Image processing
Main controller PCB
Magnification change
■ Parts configuration
Followings are the positions and names of main configuration parts.
12
2. Technology
Scanner motor (M1)

(PCB1)
DADF
open/closed
sensor 2 Original size sensor 2
DADF (SR3) (CF2)
open/closed
sensor 1
(SR1)
Scanner unit
exhaust fan (FM1)
Scanner unit Original size sensor 1
home position sensor (CF1)
(SR2)
Scanner unit
Scanner unit
cooling fan (FM2)
Component part Symbol Function/specification

Scanner motor M1 2 phase pulse motor: pulse control
Scanner unit exhaust fan FM1 Exhaustion of scanner unit
Scanner unit cooling fan FM2 Cooling of scanner unit
DADF open/closed sensor 1 SR1 DADF open detection (DADF is detected at 5 degree)
Scanner unit HP sensor SR2 Scanner unit HP detection
DADF open/closed sensor 2 SR3 DADF open detection (size detection timing is detected when DADF is open
at 25 degree.
Original size sensor 1 CF1 Size detection in sub scanning direction (AB type)
Original size sensor 2 CF2 Size detection in sub scanning direction (INCH type)
Scanner unit --- Image reading, analog image processing
Reader controller PCB PCB1 Control of entire reader, digital image processing
■ Overview of power circuit

Control of the host machine is conducted at the reader controller PCB.
Reader controller PCB also controls the DADF driver PCB and DADF scanner unit.
Following is the relations of each electrical part.
Motor
Fan
Reader Sensor
Host controller
machine PCB Scanner unit (reader)
Scanner unit (DADF)
DADF driver PCB
Related Error Codes

E270 (Error in the main scanning/sub scanning synchronization signal).
-0001: Sub scanning synchronization signal (VSYNC) is not properly transmitted from scanner unit PCB (front side scanner
unit), and this causes image failure or abnormal termination.
-0002: Sub scanning synchronization signal (VSYNC) is not transmitted due to the error in the main scanning synchronization
signal (HSYNC), and this causes image failure or abnormal termination.
13
2. Technology
-0101: Sub scanning synchronization signal (VSYNC) is not properly transmitted from scanner unit PCB (back side scanner
E280 (Communication error between reader controller PCB – scanner unit)

- 0001: If the communication is not started within the specified time between reader controller PCB – front side scanner unit.
- 0101: If the communication is not started within the specified time between reader controller PCB – back side scanner unit.
E400 (Communication error between reader controller PCB – DADF)

-0001, -0002: If reception error occurs during communication between reader controller PCB - DADF
E490 (Error caused by incorrect DADF type)

-0001: If a not-supported DADF type is installed.
E473 (DDI communication error)

-0000, -0003, -0004: If the reader controller PCB detects communication error between the main controller PCB and the
reader controller PCB.
■ Reader controller PCB

Following is the function configuration of reader controller PCB.
Jack No. Destination

J101 Host machine (for power supply)
J102 DADF open/closed sensor 1 (SR1)
Scanner unit HP sensor (SR2)
DADF open/closed sensor 2 (SR3)
J103 Scanner unit exhaust fan (FM1)
J104 DADF driver PCB (for communication)
J105 Scanner unit (DADF)
J106 Scanner unit (Reader)
J107 Original size sensor 1 (CF1)
Original size sensor 2 (CF2)
J108 Scanner motor (M1)
J109 Main controller PCB (for communication)
J110 (Connection with PC)
J111 DADF driver PCB (for power supply)
J112 Scanner unit cooling fan (FM2)
J101 J110
J109
J111
IC
J102
J108
J103 J104
J112 J105 J107
J106
■ Scanner unit
Original exposure and scanning are performed by the integrated scanner unit of LED, mirror, lens and reading sensor.
Light emitted from LED is reflected by the original and reaches the reading sensor through the 5 folding mirrors.
1. LED lamp unit

On LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 54 pieces per PCB).
Generated light is exposed to the original through the reflection plate.
2. Reading sensor
Reading sensor scans the image per 1image line.
Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses 3 lines (R, G, B) at color scanning.
14
2. Technology
Reader LED Lamp

PCB (Left)
Reader LED Lamp

PCB (Right)
Reader Scanner
Unit PCB
LED (light source)
Mirror
No.4
Mirror
No.3
Mirror
No.2
Mirror
No.1
Mirror
No.5
Lens
CCD
[ Red (R) line]

[ Greeen (G) line]
[ Blue (B) line]
[ Black & white (B / W) line ]
Related Error Codes

E301 (insufficient light intensity)
-0001: The light intensity during front side shading is lower than the standard level
■ Basic sequence
● Home position detection operation at power ON
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OHDGLQJHGJH GHWHFWLRQSRVLWLRQ
SRVLWLRQ UHDGLQJSRVLWLRQ SRVLWLRQ SRVLWLRQ
,IWKH+36HQVRU
LV2))ZKHQWKH
0DLQ3RZHU6ZLWFK
LV21
,IWKH+36HQVRU
LV2))ZKHQWKH
0DLQ3RZHU6ZLWFK
LV21
15
2. Technology
● Original size detection operation

6WUHDP +36HQVRU 6KDGLQJ ,PDJH 2ULJLQDOVL]H
6FDQVWDUW
SRVLWLRQ OHDGLQJHGJH GHWHFWLRQSRVLWLRQ
SRVLWLRQ UHDGLQJSRVLWLRQ SRVLWLRQ
&RS\ERDUGLVRSHQ
&RS\ERDUGLV
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LGQWLILFDWLRQ
/DPS21 Ѝ/DPS2))
/DPS2))
VHFWLPHRXW
+3VHDUFK
RSHUDWLRQ
● At start key ON (Book mode/1 sheet original)
6FDQVWDUW 6WUHDP +3VHQVRU 6KDGLQJ ,PDJH 2ULJLQDOVL]H

SRVLWLRQ UHDGLQJSRVLWLRQ SRVLWLRQ SRVLWLRQ OHDGLQJHGJH GHWHFWLRQSRVLWLRQ
5HDGLQJ
,IWKHRULJLQDO FRPSOHWHG
VL]HGHWHFWLRQ /DPS21 ࣭6WRS
VWDUWHGEHIRUH SRVLWLRQ
WKHVHFRQG /DPS2))
WLPHRXW
+3VHDUFK
RSHUDWLRQ
5HDGLQJ
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VL]HGHWHFWLRQ /DPS21 SRVLWLRQ
VWDUWHGDIWHU /DPS2))
WKHVHFRQG
WLPHRXW
+3VHDUFK
RSHUDWLRQ
● At start key ON (DADF mode/1 sheet original)

6KDGLQJ ,PDJH
6WUHDP +3VHQVRU VWDUW 6KDGLQJ OHDGLQJ 2ULJLQDOVL]H
6FDQVWDUW
SRVLWLRQ HGJH GHWHFWLRQSRVLWLRQ
SRVLWLRQ UHDGLQJSRVLWLRQ SRVLWLRQ SRVLWLRQ
/DPS21
&KDQJHLQUHDGSRVLWLRQRIWKHRULJLQDOLQRUGHUWR
DYRLGGXVWGXULQJVWUHDPUHDGLQJ㸦㸳SRLQWV㸧
6FDQ2SHUDWLRQ
6WUHDPUHDGLQJGXVWGHWHFWLRQ㸦㸳SRLQWV㸧
+3VHDUFK
RSHUDWLRQ
16
2. Technology
DADF
■ Function Configuration
Functions are listed below:
- Controls DADF driver PCB

- Power supply
assembly
Original feed Original pickup Original pickup tray assembly

assembly assembly
Original scanning Original scanning Path of original Original delivery assembly

assembly (front side) assembly (rear side)
17
2. Technology
■ Parts Configuration
● List of Major Electric Parts
Tray lifter motor (M8)
Pickup motor (M1)

Motor driver cooling fan (FM1)
Pickup roller unit

lifter motor (M10) DADF driver PCB (PCB1)
Feed motor (M2)
Read motor (M4) Original Display

LED PCB (LED1)
Read motor Motor Delivery Display

cooling fan (FM2) LED PCB (LED2)
Registration Disengaging
motor (M3) solenoid (SL1)
Disengaging
Delivery motor 2 (M7)
motor (M5)
Glass shifting
Scanner unit motor (M9)
Disengaging
Scanner unit motor 1 (M6)
cooling fan (FM3)
● Drive Configuration
This equipment is a device to feed the original solely for stream scanning.
This equipment has 10 motors and 1 solenoid as drive load.
There is also 1 scanner unit for the original (for the back side).
Code Name Role Remarks

M1 Pickup motor Drive of pickup roller, separation roller, Speed control is active
feed roller 1
M2 Feed motor Drive of pullout roller, feed roller 2 Speed control is active
M3 Registration motor Drive of registration roller PS constant speed
M4 Read motor Drive of lead roller 1/2/3 and platen PS constant speed
roller 1/2
M5 Delivery motor Drive of delivery roller Speed control is active
M6 Disengagement Disengagement of lead roller 1 -
motor 1 (releasing pressure)
M7 Disengagement Disengagement of lead roller 2 -
motor 2 (releasing pressure)
M8 Tray lifter motor Up/down movement of pickup lifter -
M9 Glass shift motor Shift of glass of scanning assembly for -
back side
M10 Pickup roller unit lifter motor Up/down movement of pickup roller -
unit (using cam)
SL1 Disengagement Disengagement of delivery roller -
solenoid
The drive of this equipment is shown below.
18
2. Technology
M3 M9 M2 M10 M1
M7
M6 M4 M5 SL1 M8
● List of Rollers
[9] [8] [7] [6] [5] [4] [3] [2] [1]
[10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23]
No. Name No. Name

[1] Pickup roller [13] Platen roller 1
[2] Feed roller 1 [14] Platen roller 1 wheel 1
[3] Separation roller [15] Lead roller 2 wheel
[4] Pullout roller wheel [16] Lead roller 2
[5] Pullout roller [17] Platen roller 2 wheel 1
[6] Feed roller 2 [18] Platen roller 2
[7] Feed roller 2 wheel [19] Platen roller 2 wheel 2
[8] Registration roller wheel [20] Lead roller 3 wheel
[9] Registration roller [21] Lead roller 3
[10] Lead roller 1 [22] Delivery roller wheel
[11] Lead roller 1 wheel [23] Delivery roller
[12] Platen roller 1 wheel 2
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● Sensor List
Code Name Detection content Jam detection
Delay Stationary Resi- Others
due
SR1 Original sensor Presence/absence of original on original pickup - - - -
tray
SR2 Post-separation sensor 1 Leading edge of original just after the pickup - - - Yes
SR3 Post-separation sensor 2 Leading edge of original just after the pickup - - - Yes
SR4 Delay sensor Feed delay Yes Yes Yes -
SR5 Lead sensor 2 Disengaged timing of lead roller 2 Yes Yes Yes -
SR6 Paper surface sensor Top surface position at original pickup - - - -
SR7 AB/ Inch identification sensor Identification of A4R/LTRR and A5R/STMTR - - - -
SR8 LTR-R/ LGL identification Identification of LTR-R/LGL - - - -
sensor
SR9 Tray open/closed sensor Open/close of original pickup tray - - - -
SR10 Cover open/closed sensor Open/close of feeder cover - - - Yes
SR11 Glass shifting HP sensor Position of scanning glass - - - -
SR12 Pickup roller unit lifter HP Position of pickup roller unit - - - Yes
sensor
SR13 Tray HP sensor Most lowered position of original pickup tray - - - -
(upper)
SR15 Disengaging HP sensor 1 Engaging/disengaging of lead roller 1 wheel - - - Yes
SR16 Disengaging HP sensor 2 Engaging/disengaging of lead roller 2 wheel - - - Yes
SR17 Original size sensor 1 Original size in width direction - - - -
SR18 Original size sensor 2 - - - -
SR22 Leading edge position sensor Leading edge position of original at feeding - - Yes -
PCB2 Post-separation - Leading edge position just after the pickup Yes Yes Yes Yes
sensor 3 - Original size in feed direction
PCB3 Registration sensor - Registration arch creation timing Yes Yes Yes -
- Disengaging timing of lead roller 1
PCB4 Lead sensor 1 - Disengaging timing of lead roller 1/2 Yes Yes Yes -
- Original size in feed direction
PCB5 Delivery sensor Disengaging timing of delivery roller Yes Yes Yes -
VR Original width volume Original size in width direction - - - -
SR20 SR22 SR17 PCB2 SR12 SR6

PCB3 SR18 SR19 SR4 SR10 SR2 SR7 SR8
SR15 SR5 SR16 PCB5 SR1 VR

PCB4 SR11 SR3 SR9 SR13
■ DADF Driver PCB

Indicate the destination of the DADF driver PCB.
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2. Technology
Jack No. Destination

J401 Reader controller PCB (for communication)
J402 Feed motor (M2)
Registration motor (M3)
J403 Pickup roller unit lifter motor (M10)
J404 Read motor cooling fan (FM2)
J405 Disengaging motor 1 (M6)
Disengaging solenoid (SL1)
J406 Pickup motor (M1)
J407 Read motor (M4)
J408 Delivery motor (M5)
J409 Disengaging motor 2 (M7)
Glass shifting motor (M9)
J410 Cover open/closed detection sensor (SR10)
Disengaging home position sensor 1 (SR15)
Original size sensor 1 (SR17)
Leading edge position sensor (SR22)
Scanner unit cooling fan (FM3)
Original set display LED (LED)
J411 Lead sensor 2 (SR5)
Glass shifting home position sensor (SR11)
Disengaging home position sensor 2 (SR16)
J412 Registration sensor (PCB3)
Lead sensor 1 (PCB4)
Delivery sensor (PCB5)
J413 Post-separation sensor 1 (SR2)
Post-separation sensor 2 (SR3)
Delay sensor (SR4)
Paper surface sensor (SR6)
Tray open/closed sensor (SR9)
Pickup roller unit lifter home position sensor (SR12)
Post-separation sensor 3 (PCB2)
J414 Original sensor (SR1)
AB/ Inch identification sensor (SR7)
LTR-R/ LGL idenfication sensor (SR8)
Tray home position sensor (SR13)
Original width volume (VR)
J416 Tray lifter motor (M8)
J418 Reader controller PCB (for power supply)
J408 J403
J407 J418
J416
Motor IC
J401
J402 J414
J405 IC
J409
J406 J413
J404 J410 J411 J412
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NOTE:
The scanner unit is connected to the reader controller PCB.
■ Electric Circuit Diagram

The control of this equipment is performed on the reader controller PCB.
Following shows the relation of each electrical parts.
Sensor
Motor
DADF driver
Scanner unit
PCB
Solenoid
Fan
Related Error Codes

E270 (Error in the main scanning/sub scanning synchronization signal)
-0101: Sub scanning synchronization signal (VSYNC) is not properly transmitted from scanner unit PCB (back side scanner
E280 (Communication error between reader controller PCB – scanner unit)

- 0101: If the communication is not started within the specified time between reader controller PCB – back side scanner unit.
E400 (Communication error between reader controller PCB – DADF)

-0001: If check sum error occurs during communication between reader controller PCB - DADF.
-0002: If reception error occurs during communication between reader controller PCB - DADF.
E490 (Error caused by incorrect DADF type)

-0001: If a not-supported DADF type is installed.
■ Overview of Operation Mode

● Overview
The operation mode of this equipment is classified as below.
Name of operation mode 2-sided scanning method Operation overview Applicable print mode
Normal rotation pickup/delivery - Original is picked up and is scan- 1-sided original -> 1-sided print
ned by the scanner unit in reader 1-sided original -> 2-sided print
side. And then, it is delivered.
1-sided original with mix of same
configuration -> 1-sided print
1-sided original with mix of differ-
ent configuration -> 1-sided print
Extra long original -> 1-sided
print
2-sided simultaneous scanning Original is picked up and the front 2-sided original -> 1-sided print
surface is scanned by the scan- 2-sided original -> 2-sided print
ner unit in reader side while back
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2. Technology
Name of operation mode 2-sided scanning method Operation overview Applicable print mode
Normal rotation pickup/delivery 2-sided simultaneous scanning surface is scanned by the scan- 2-sided original with mix of same
ner unit in DADF side. configuration -> 2-sided print
And then, it is delivered. 2-sided original with mix of differ-
The outline of the original flow is shown.
● 1-Sided Original (Small Size)

1. 1st side pickup
2. 1st side arch creation
3. 1st side feeding & 2nd side pickup
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2. Technology
4. 2nd side arch creation
5. 2nd side scanning
● 1-Sided Original (Large Size)

1. 1st side pickup
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2. Technology
3. 2nd side pickup
● 1-Sided Original with Mix of Same Configuration (Small Size)

1. 1st side pickup
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2. Technology
3. 1st side stop & 2nd side pickup
5. 2nd side stop (1st side is also stopped)
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2. Technology
● 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

1. 1st side pickup
3. 1st side feeding & 2nd side pickup
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2. Technology
5. 2nd side feeding
■ Scanner Unit
For exposure and scanning of original, this equipment uses an integrated scanner unit consists of the LED, the mirror, the lens
and the reading sensor.
Light emitted from LED is reflected by the original and reaches the reading sensor through the 5 folding mirrors.
a. LED lamp unit

The LED lamp unit emits light from 2 boards of LED lamp PCB (LED chip: 54 pc per board). The emitted light is reflected to the
original through the reflecting plate.
b. Reading sensor
The reading sensor performs scanning of image per image line.
The reading sensor has 4 lines (B/W, R, G, B), using 1 line (B/W) when scanning black/white image and 3 lines (R, G, B) when
scanning color image.
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2. Technology
DADF LED Lamp

PCB (Left)
DADF LED Lamp

PCB (Right)
DADF Scanner
Unit PCB
LED (light source)
Mirror
No.4
Mirror
No.3
Mirror
No.2
Mirror
No.1
Mirror
No.5
Lens
CCD
[ Red (R) line]

[ Greeen (G) line]
[ Blue (B) line]
[ Black & white (B / W) line ]
Related Error Codes

E301 (insufficient light intensity)
-0101 The light intensity during back side shading is lower than the standard level
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2. Technology
Controls
Reader
■ Scanner drive control
● Configuration of drive system
Following is the parts configuration related with scanner drive system.
ACOM,BCOM
HP
Scanner motor (M1)
Scanner home position

sensor (SR2)
Scanner unit
Component parts Symbol Function

Scanner motor M1 Control of the drive/stop, direction and speed of motor
rotation
Scanner unit HP sensor SR2 Scanner unit HP detection
Scanner unit - Image reading, analog image processing
● Scanner motor control

Following is the control system configuration related with the scanner motor control.
Motor driver on the reader controller PCB controls the drive/stop, direction and speed of scanner motor rotation in accordance
with the signals from CPU.
1. Backward operation after image scanning
Backward operation after image scanning until shading position of scanner unit is controlled by 468 mm/sec regardless of
color mode.
2. Forward operation at image scanning
At image scanning, the following motor control controls the scanner unit operation.
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2. Technology
Start position Image leading edge Image trailing edge Stop
Acceleration Normal speed Deceleration
Shift
speed
[1] [2] [3] [4]
Shift length
[1] Acceleration Zone: accelerates to suit the selected mode.
[2] Approach Zone: moves for speed stabilization.
[3] Image Read Zone: reads the image at a specific speed.
(if black-and-white/SEND mode, twice as fast as in full-color mode.)
[4] Deceleration Zone: past the image trailing edge, immediately decelerates and stops.
Following shows the scanning speed in each mode.

Unit: mm/s
Mode SEND: Others

300 dpi or less Speed Priority * Image Priority *
B&W 610 610 305
Color 610 305
*: Settings/Registration (Black Scan Speed/Image Quality Priority)

To switch the operation at black and white scanning, see the following for the setting items.
• Speed Priority (default)
• Image Priority
When “Image Priority” is specified, the machine executes color scanning operation in case of black and white scanning.
Related Error Codes

E202 (error in the scanner home position)
-0001: Error during home position detection operation (outward) of the front scanner unit.
-0002: Error during home position detection operation (homeward) of the front scanner unit.
Related Service Mode

Scanner system image leading edge position adjustment
COPIER > ADJUST > ADJ-XY > ADJ-X
Enter the value to adjust the position of image leading edge.
Setting range: -50 to 50 (changing the value by 1 moves the position by 0.1mm)
■ Original size detection

● Overview
Original size is identified based on the result combinations of reflection light at the specific point on the reflection sensor and the
scanner unit. To prevent the original from moving when closing the DADF, there is 2 point original size detection per each size
on the scanner unit.
• In main scanning direction: scanner unit (AB type: 9 point measurement (when K size paper is supported: 11 point
measurement), Inch type: 6 point measurement)
• In sub scanning direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)

The switch that support the paper (K size paper) used in China (Service Mode: Lv.2)
COPIER > OPTION > FNC-SW > KSIZE-SW
Setting value: 0: not support K size paper (default), 1: support K size paper.
● Original size detection procedure

Original size is detected in the following procedure.
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1. External light search (in main scanning direction only)

While keeping the LED lamp unit OFF, the reading sensor level of each detection point is measured in main scanning
direction.
2. Output level detection of each sensor

While keeping the LED lamp unit ON, reading sensor level of each detection point is measured in main scanning direction.
The machine turns ON the LED of reflection type photo sensor in sub scanning direction and measures the sensor output.
Original size is identified by these output combination.
● Original size detection position

In main scanning direction, the machine moves the scanner unit to the following position in reference to the original position and
measures the reading sensor level of each detection position. In sub scanning direction, original size is identified by the following
sensors.
0 mm 239.5 mm
Original
push-on 20 mm
position Original
size sensor 1 (CF1)
30.0 mm
A5-R
146.0 mm
169.0 mm
178.0 mm B6 B5-R
197.0 mm
206.0 mm A5 A4-R
244.0 mm
253.0 mm B5 B4
264.0 mm
267.0 mm 16K 8K
284.0 mm
293.0 mm A4 A3
Scanner unit
original detection
position
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2. Technology
0 mm 311 mm
Original
push-on 20 mm
position Original
size sensor 2 (CF2)
30.0 mm
126.7 mm STMT-R
135.7 mm
STMT LETTER_R LEGAL

211.9 mm
266.4 mm LETTER LEDGER

275.4 mm
Scanner unit
original detection
position
Following is the combination of detection result and original size.

A/B: Original presence/absence detection result of 2 points (Refer to“a. 2 point original detection at each detection position” on
page 34).
Y: Output level has no change (refer to [“Detection operation” on page 35]).
-: Output level has change (refer to [“Detection operation” on page 35]).
Original Scanner unit detection position Original

size 1 2 3 4 5 size sen-
sor 1
A B A B A B A B A B
A3 Y Y Y Y Y Y Y Y Y Y Y
B4 Y Y Y Y Y Y Y Y - - Y
A4R Y Y Y Y Y Y - - - - Y
A4 Y Y Y Y Y Y Y Y Y Y -
B5 Y Y Y Y Y Y Y Y - - -
B5R Y Y Y Y - - - - - - Y
A5 Y Y Y Y Y Y - - - - -
B6 Y Y Y Y - - - - - - -
A5R Y Y - - - - - - - - -
None - - - - - - - - - - -
Original size Scanner unit detection position Original size

1 2 3 sensor 2
A B A B A B
11” x 17” Y Y Y Y Y Y Y
LGL Y Y Y Y - - Y
LTRR Y Y Y Y - - -
LTR Y Y Y Y Y Y -
STMTR Y Y - - - - -
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2. Technology
Original size Scanner unit detection position Original size

1 2 3 sensor 2
A B A B A B
STMT Y Y Y Y - - -
Absent - - - - - - -
To keep the high accuracy detection even though an original moves when the DADF is closed, this machine has 2 types of
controls.
a. 2 point original detection at each detection position

In main scanning direction, the machine determines whether the original is present or not from the 2 points of reading sensor
output near the original detection position.
Original size
border line
Near 13 mm
1A: additional point
of detection
Near 4 mm
1B: conventional point
if detection
Original size
border line
Result Judgment
A B
Y Y Present
Y - Present
- Y Present
- - Absent
* Signal change with DADF Open to Close

Changed: -
Others: Y
The machine uses OR combinations of 2 points for identification.
b. Priority on the front original presence

As a result of main scanning direction measurement, if the original absence is detected at the rear while the original presence is
detected at the front, a priority is given to the result of original presence at the front.
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2. Technology
Original
size
sensor1
Point of detection 1
B5
Scanner unit
original detection position
Original detection position Result Identified size

1 Y Y
2 - Y
3 - Y
4 Y Y
5 - -
Judgment B5
* Signal change with DADF Open to Close

Change: -
Others: Y
● Detection operation
Following is the overview of operation for original size detection (AB type).
1. Wait status
Scanner unit: shading position
LED lamp unit: OFF
Original size sensor: OFF
Scanner unit
Original size
sensor 1
DADF Point of detection 3
Point of detection 4 Copyboard
DADF open/closed sensor 2
Point of detection 5 glass
DADF open/closed sensor 1
Reader unit
Original detection position
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2. Technology
2. DADF opened (The angle of DADF is 25 degree or more).

Scanner unit: It moves to the original detection position (20mm from the original push-on position)
LED lamp unit: OFF
3. Close DADF (The angle of DADF is from 5 to 25 degree).

1. The external light detection operation is performed. Since the area covered by an original will be blocked from external
light, the machine will assume the absence of an original at points that detect external light. After the DADF sensor 2
detects [Close], the external light detection operation is started.
In case of the described original size, A3/B4/A4/B5 are excluded from the list of possible sizes at this point.
25 degrees
original
: external light
2. After the external light detection operation, the machine turns ON the LED in the main scanning direction and the
reflected light is detected by the reading sensor (5 points). After the first detection, it continues detection by the specified
interval (it completes after 3 sec). The original size sensor 1 starts detection in the sub scanning direction.
25 degrees
: LED light
4. DADF fully closed (the angle of DADF is 5 degree or less).

The machine monitors the changes of output level of each sensor for 3 sec from when the DADF open sensor 1 detects the
[Close] status. The machine determines the original presence in the point where the output level has no change.
The machine identifies the original size from the combination of the level change at 5 points (priority on the front original
presence).
5 degrees
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2. Technology
5. Wait status (wait for start key)

Scanner unit: Stream reading position
LED lamp unit: ON
■ Dust detection control

● Overview
The timing of dust detection is as follows.
Start key
ON
Before stream 1st sheet Between 2nd sheet

After scan Standby
reading scanned sheets scanned
[1] [2] [3] [2] [3] [2]
[1] White plate dust detection control

[2] Steam reading glass / Scanning glass dust detection control,
Dust detection correction control (continuous lines)
[3] Dust detection correction control (noncontinuous lines)
- White plate dust detection

- Scanning glass dust detection
Scanner unit - Dust detection correction (continuous lines)
(DADF) - Dust detection correction (noncontinuous lines)
Scanner unit - White plate dust detection

(Reader) - Stream reading glass dust detection
- Dust detection correction (continuous lines)
- Dust detection correction (noncontinuous lines)
● White plate dust detection control

In this machine, the fans cool down the inside of the DADF to prevent the overheating at stream reading operation. As a result,
dust in the DADF may stick to the white plate and it may cause the lines on the image.
To reduce the influence from the dust, the white plate dust detection and correction are performed.
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2. Technology
(1) White plate dust detection

The machine compares the shading coefficient obtained from shift shading and the shading coefficient obtained from fixed shading
to identify the presence/absence of dust and, if any, identifies the coordinates and width of the area.
(2) White plate dust correction

If the machine detects the dust as a result of white plate dust detection, it interpolates the shading coefficient of the area using
the shading coefficient of both sides so as to decrease the effects of the presence of dust. It executes the shading correction
using the shading coefficient obtained after the interpolation.
When the dust is detected as a result of white plate dust detection, the machine interpolates the shading coefficient of the dust
area using the shading coefficient of both sides so as to reduce the effects of the dust. The shading correction is executed after
the interpolation.
White plate [Detection Algorithm]
Computation of shading Computation of shading

Area coefficient coefficient
of dust (shift shading to (from fixed shading to
reference area) shading correction position)
Comparison
Detection of coordinates of
start of dust and width
[Correction Algorithm]
Fixing shading position

Shading correction position
Correction of dust area
Reference area coefficient using data of both sides
(Shading coefficient
computation area)
● Stream reading glass dust detection control

The machine checks the presence/absent of dust on the stream reading glass and the DADF platen roller 1. It then changes the
point of reading or executes image correction (refer to [“Dust detection correction control (continuous lines)” on page 39])
depending on the result of detection to avoid the reproduction of dust particles in its output images.
a. At the start of a job

The scanner unit moves to the reading position saved at the detection of the previous job ends.
After it moves, the dust detection is executed. If the dust is detected, the machine executes dust correction by making correction
on the pixels on both sides of the area where dust is found.
[1] It moves to the reading position.
b. Between sheets
The dust detection is executed. If the dust is detected, the machine executes dust correction by making correction on the pixels
on both sides of the area where dust is found.
The scanner unit does not move due to the dust detection.
c. At the end of a job

1. The scanner unit moves to the default reading position A.
[2] It moves to the reading position A.
*1: In case that the reading position at the start of a job is one other than A.
2. The dust detection is executed. If there is no dust on the A position, the machine saves the A as a reading position for a next
job and finishes the dust detection.
3. If there is a dust on the A position, the machine execute the dust detection on the B position. If there is no dust on the B
position, the machine saves the B as a reading position for a next job and finishes the dust detection.
[3] It moves to the B position.
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2. Technology
4. If there is a dust on the B position, the machine execute the dust detection on the C position. If there is no dust on the C
[4] It moves to the C position.
5. If there is a dust on the C position, the machine execute the dust detection on the D position. If there is no dust on the D
[5] It moves to the D position.
6. If there is a dust on the D position, the machine executes the dust detection on the E position. If there also is a dust on the
E position, the machine saves the position where the least dust is found among the A, B, C, D or E positions as a reading
position for a next job and then, displays an alarm to perform the cleaning.
[6] It moves to the reading position E.
0.5 mm 0.5 mm 0.5 mm 0.5 mm
B C A D E
At the start
of a job
[1]
At the end
of a job [2]
*1 *1 *1 *1
[3]
[4] [5] [6]

Adjustment of the dust detection level between sheets
COPIER > OPTION > IMG-RDR > DFDST-L1
Setting range: 0 to 250 0: OFF Default: 200
Adjustment of the dust detection level at job end

COPIER > OPTION > IMG-RDR > DFDST-L2
● Dust detection correction control (continuous lines)

The machine detects and corrects the lines due to the detected dust between sheets.
This correction targets the lines due to the detected dust by the stream reading glass dust detection.
Refer to the [“Dust detection correction control (non-continuous lines)” on page 40] for the difference with non-continuous lines.
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2. Technology
Before reading
Original Platen roller 1
Stream reading Attached dust

glass
Scanning position
After reading
It is attached on
the stream
reading glass.
Result of reading
● Dust detection correction control (non-continuous lines)

The machine detects and corrects the lines due to the dust other than dust between sheets.
The dust on the original is not detected before the leading edge of original. This dust sometimes stops at the reading position
due to the friction with the reading glass and sticks to the original again. In this case, the dust is fed together with the original and
will not be detected after the trailing edge of the original. This control detects the non-continuous lines appears between the
leading edge and the training edge formed as above and corrects the image.
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2. Technology
This correction targets the lines in the sub scanning direction on the read image. The machine determines whether the lines are
due to the dust or not by the length, color and brightness of lines and the correction is executed if the lines are deemed as dust-
related lines.
Also, if the dust causing lines exceeds the specified amount, the machine displays an alarm to prompt cleaning.
Before reading
Floating dust Stream reading

glass
Scanning position
After reading
It sticks on the original

during scanning.
Result of reading
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2. Technology
NOTE:
Additional function mode (removing the faulty lines)
At the original reading, you can specify whether to execute the removing function or not when non-continuous lines are detected.
Setting items are as below.
• ON: Detect and remove the non-continuous lines (default).
• OFF: Do not remove the non-continuous lines.
When there are extra-fine lines on the original, if this item is set to ON, the machine sometimes detects them as non-continuous
lines erroneously and they may be removed from the image. If the extra-fine lines on the original are removed frequently due to
wrong detection, specify this item to OFF.
■ Magnification change
● Magnification change in main scanning direction
In main scanning direction, image is always scanned by 100% size at copyboard scanning and DADF scanning, and then
magnification is changed at image processing on the main controller block.
● Magnification change in sub scanning direction

In sub scanning direction, image is always scanned by 100% size at copyboard scanning and DADF scanning, and then
magnification is changed at image processing on the main controller block.
At image SEND, reading size is changed by 100% or 50% depending on the specified resolution.

Zoom adj in 2-sided main scan way: front
FEEDER > ADJUST > ADJMSCN1
Setting range: -10 to 10 Default: 0
Zoom adj in 2-sided main scan way: back

Fine adj img ratio:2-sided,vert scan

FEEDER > ADJUST > ADJSSCN1
Fine adj img ratio:2-sided,vert scan,bck

■ Image processing
● Overview
Following is the main functions of image processing system.
• Reading sensor
Number of lines: 4 (R, G, B, B/W)
Number of photo cells: 7488 (each line)
• Shading processing
Shading adjustment In service mode
Shading correction Performed per very copy
Analog image Digital image

processing block processing block
Scanner unit PCB Reader controller PCB Controller block

Reading
sensor
Analog A/D
image conver- Shading processing
processing sion
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2. Technology
Related Error Codes

E248 Error in EEPROM
-0001: Error when EEPROM power supply for reader controller PCB (PCB1) is charged.
-0002: Error during EEPROM for reader controller PCB (PCB1) is written.
-0003: Error during EEPROM for reader controller PCB (PCB1) is read after being written.
E423 Error in SDRAM

-0001: Error in the SDRAM access.
-0002: Error in the SDRAM verification.
● Processing on the scanner unit PCB

Reading sensor output gain correction, offset correction
The analog video signal from the reading sensor is processed so that the rate of amplification is even (gain correction) while the
output voltage in the absence of incident light is also processed for a specific level (offset correction).
Reading sensor output A/D conversion

The odd-numbered and even-numbered pixel analog video signals after the foregoing correction are then converted into 10-bit
digital signals by the A/D converter according to their pixel voltage levels.
● Shading processing
Overview
The output of the reading sensor may not always be uniform because of the following reasons even when the density of the
original is uniform:
• Variation in the sensitivity among individual pixels of the reading sensor.
• Difference in the level of transmission between the center and the edge of the lens.
• Difference in the intensity of light between the middle and the edges of the LED lamp unit.
• Deterioration of the LED lamp unit.
The machine executes shading correction to even out the output of the reading sensor.
The machine executes either of the following 2 shading mechanisms: shading correction that is carried out per every copy and
shading adjustment for which the target value is set in service mode.
Shading adjustment
The machine performs shading adjustment in response to a command made in service mode. The machine computes the data
entered in service mode to produce the target value for use at time of shading correction.
Shading correction
The machine executes shading correction each time it scans an original.
The machine directs the light from the lamp unit against the standard white plate, and the analog image processing block on the
scanner unit PCB converts the reflected light into a digital signal. The result (i.e., a digital signal representing the intensity of the
reflected light) is sent to the shading correction circuit of the reader controller PCB as a shading coefficient. The shading correction
circuit in turn compares the coefficient with the target value it holds, and offers the difference as the shading correction value.
The machine uses the shading correction value to correct the variation that may exist among the individual pixels of the reading
sensor per each scan, thereby keeping the image density to a specific level at all times.
Reading
Characteristics after
sensor output
correction
Target value Characteristics before
correction
Measurement
White
Original density
Standard white plate
Related Error Codes

E302 (Abnormality in the shading)
-0001: Abnormality in the front side shading RAM access, value front side shading is below or above the specification.
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2. Technology
-0101: Abnormality in the back side shading RAM access, value back side shading is below or above the specification.
■ Fan
This equipment is equipped with 2 fans.
Code Fan Function

FM1 Scanner unit exhaust fan To exhaust heat from the scanner unit.
FM2 Scanner unit cooling fan To cool down the scanner unit.
Scanner unit
exhaust fan (FM1)
Scanner unit
cooling fan (FM2)
■ Power unit
Following is the overview of power supply
24.5 V and 12.3 V power supply for reader controller PCB is generated by the printer unit.
24V is mainly used at the motors, fans and LED lump unit. Also it is supplied to the DADF driver PCB and DADF scanner unit.
5V is mainly used at the sensors.
24V
Motor
24V
Fan
5V
Sensor
24V 24V
Reader
Host 6V Scanner unit PCB 24V LED lamp
controller
machine 4.5V (Reader) unit
PCB
12V 24V
6V Scanner unit PCB 24V LED lamp
4.5V (DADF) unit
24V
5V DADF driver PCB
Related Error Codes

E227 (Error in power supply (24V))
-0001: When the power supply is charged 24V port is off.
-0002: When the job starts, 24V port is off.
-0003: When the job is completed, the 24V port is off.
-0004: When the trigger is burdened, 24 V port is off.
-0101: When the power supply is charged in DADF 24V port is off.
-0102: When the job starts in DADF, 24V port is off.
-0103: When the job is completed in DADF, the 24V port is off.
44
2. Technology
■ Limited Functions Mode

Refer to “Limited Functions Mode” on page 69.
DADF
■ Original Scanning Assembly
● 2-Sided Scanning Control
Scanning of 2-sided original is performed by simultaneous 2-sided scanning method. (reversing 2-sided scanning is not
performed).
This is to feed the original in the machine only once by scanning the front side with the scanner unit in the reader unit while
scanning the back side with the scanner unit in the DADF at the same time.
Scanner unit Scanning position for the rear side

(DADF)
Scanner unit Scanning position

(Reader) for the front side

Zoom adj in 2-sided main scan way: front
Zoom adj in 2-sided main scan way: back

Fine adj img ratio:2-sided,vert scan

Fine adj img ratio:2-sided,vert scan,back

NOTE:
Additional Functions Mode (Black Scan Speed/Image Quality Priority)
To switch the operation at black and white scanning, see the following for the setting items.
• Speed Priority (default)
• Image Priority
When “Image Priority” is specified, the machine executes color scanning operation in case of black and white scanning.
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2. Technology
NOTE:
Additional Functions Mode (Silent Mode)
Operational sound level during the original feeding in DADF is selectable.
etting is available as follows:
• Normal mode: stream scanning is performed at normal pickup timing (default)
• Silent mode: stream scanning is performed at pickup timing for the silent mode
This equipment can perform high speed scanning. There is concern, however, that the enhanced motor rotating speed can cause
louder operational sound. Select the silent mode in the case that high speed scanning is not needed or lower the operational sound
level.
When changing this setting during original feeding operation, the change is not reflected immediately, but from the next stream
scanning operation.
● Glass Shift Control

This equipment has a scanning glass on the undersurface of the scanner unit.
A standard white plate is attached to this scanning glass for shading correction and dust detection correction.
The reader controller drives the glass shift motor (M9) on a timely basis to shift the scanning glass.
This enables the reader controller executing above-mentioned correction by comparing reflection data between the position of
standard white plate and the position for image scanning.
State Shift operation of scanning glass

Wait Yes
Standby No
When recovered from sleep state Yes
When scanning 2 sides Yes
At post rotation Yes (After 2 sides scanning only)
DADF driver PCB
[1] [2]
M9
SR11
[5] [4] [3]
No. Name No. Name

[1] Glass shift home position detection signal [5] Scanner unit
[2] Glass shift motor drive signal SR11: Glass shift home position sensor
[3] Scanning glass M9: Glass shift motor
[4] Standard white plate
Related Error Codes

E202 (Error in scanner home position)
-0101 Error at the glass home position detection operation (outward)
-0102 Error at the glass home position detection operation (homeward)
● Dust Detection Control

Overview
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2. Technology
The timing of dust detection is as follows.
Start key
ON
Before stream 1st sheet Between 2nd sheet

After scan Standby
reading scanned sheets scanned
[1] [2] [3] [2] [3] [2]
[1] White plate dust detection control

[2] Steam reading glass / Scanning glass dust detection control,
Dust detection correction control (continuous lines)
[3] Dust detection correction control (noncontinuous lines)
- White plate dust detection

- Scanning glass dust detection
Scanner unit - Dust detection correction (continuous lines)
(DADF) - Dust detection correction (noncontinuous lines)
Scanner unit - White plate dust detection

(Reader) - Stream reading glass dust detection
- Dust detection correction (continuous lines)
- Dust detection correction (noncontinuous lines)
● White plate dust detection control

In this machine, the fans cool down the inside of the DADF to prevent the overheating at stream reading operation. As a result,
dust in the DADF may stick to the white plate and it may cause the lines on the image.
To reduce the influence from the dust, the white plate dust detection and correction are performed.
1. White plate dust detection
The machine compares the shading coefficient obtained from shift shading and the shading coefficient obtained from fixed
shading to identify the presence/absence of dust and, if any, identifies the coordinates and width of the area.
2. White plate dust correction
If the machine detects the dust as a result of white plate dust detection, it interpolates the shading coefficient of the area
using the shading coefficient of both sides so as to decrease the effects of the presence of dust. It executes the shading
correction using the shading coefficient obtained after the interpolation.
When the dust is detected as a result of white plate dust detection, the machine interpolates the shading coefficient of the
dust area using the shading coefficient of both sides so as to reduce the effects of the dust. The shading correction is executed
after the interpolation.
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2. Technology
White plate [Detection Algorithm]
Computation of shading Computation of shading

Area coefficient coefficient
of dust (shift shading to (from fixed shading to
reference area) shading correction position)
Comparison
Detection of coordinates of
start of dust and width
[Correction Algorithm]
Fixing shading position

Shading correction position
Correction of dust area
Reference area coefficient using data of both sides
(Shading coefficient
computation area)
● Scanning glass dust detection control

In the case of 2-side scanning with this equipment, dust and smudges on the scanning glass (attached when scanning the back
side) can cause lines on the image.
To prevent this symptom, there is a dust detection correcting function with this equipment.
This function makes the reader controller to shift the scanning glass to the scanning position at detection timing for detecting the
degree of smudges on scanning surface.
In the case of smudges detected at the scanning position, the scanner unit is shifted to smudge-free position to prevent image
fault.
There are 3 scanning positions to be detected in the order as shown below. If there is smudge at the first position, the scanning
position is shifted to the next scanning position to execute scanning of the backside.
If smudge is detected at all 3 scanning positions, a user message is displayed to encourage cleaning of the scanning glass (DF
operation is available when this message is shown).
48
2. Technology
DADF driver PCB
[1] [2]
M9
[5]
SR11
[3] [4]
Scanning position
[B] [A] [C] [3]
0.5 mm 0.5 mm
14.5 mm
[4]
[6] [7]
No. Name No. Name

[1] Glass shift home position detection signal [5] Scanner unit
[2] Glass shift motor drive signal [6] Home position
[3] Scanning glass [7] Scanning position ([A], [B], [C])
[4] Standard white plate M9: Glass shift motor

Adjustment of dust detection level between originals [back side]
COPIER > OPTION > IMG-RDR > DF2DSTL1
Adj:Dust detect lvl at DADF job end:Back

COPIER > OPTION > IMG-RDR > DF2DSTL2
● Dust detection correction control (continuous lines)

This control detects and corrects lines caused by dust that has been detected between sheets.
Correction is performed symmetrically for lines (caused by dust) detected by scanning glass dust detection.
In the case of detecting lines caused by specified amount of dust, an alarm is displayed to encourage cleaning.
For difference from noncontinuous lines, see the Dust detection correction control (noncontinuous lines).
49
2. Technology
After scanning
Scanning position
Attached dust
Scanning glass
After scanning
It is attached
on the scanning glass
Scanning result
● Dust detection correction control (noncontinuous lines)

This control detects and corrects lines caused by dust that failed to be detected between sheets.
Dust attached to the original is not detected at the lead edge of the original.
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2. Technology
This dust can be attached to the original again after being remained at the scanning position due to friction with the scanning
glass while this dust passes through the scanning position. In this case, this dust will not be detected even at the trail edge because
the dust is fed together with the original.
The lines (created as described above), occurring noncontinulusly from the lead edge to the trail edge of the original, are detected
for image correction.
Correction is performed symmetrically for lines stretching in sub (vertical) scanning direction on scanned image. Identifying lines
(caused by dust) with length, color and brightness of lines, correction is performed for such lines determined as lines caused by
dust
After scanning
Scanning position
Scanning glass
Floating dust
After scanning
It sticks on the original

during scanning
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2. Technology
Scanning result
NOTE:
Additional functions (Streak Prevention)
Setting is available whether to execute removing of noncontinuous lines when scanning original.
Setting is available as follows:
• On: detect noncontinuous lines to remove (default)
• Off: do not remove noncontinuous lines
If there are ultrafine lines on the original while this item is set ON, they are wrongly detected as noncontinuous lines, and those
ultrafine lines can be removed from the scanning image. Select OFF for this item if there is frequent removing of lines due to wrong
detection for ultrafine lines on the original.
■ Original Size Detection

● Overview
The following shoes the detection list of original size.
Timing Direction Sensor Mode

Normal Mix of same Mix of different Extra long
specification configuration
Start of pickup Feed LTR-R/LGL identification sensor (SR8) Yes - - -
Width AB/ Inch identification sensor (SR7) Yes Yes - -
Original width volume (VR) Yes Yes Yes Yes
In feeding Feed Post-separation Yes Yes Yes Yes
sensor 3 (PCB2)
Lead sensor 1 (PCB4)
Width Original size sensor 1 to 4 (SR17 to 20) - - Yes -
NOTE:
• Normal/mix of same configuration/mix of different configuration mode:
measurement value is converted to standard size.
• Extra long mode / (non-plain detection):
Measurement value is used for original size as it is.
● Detection at Start of Pickup: Detection in feed direction

The size of original is determined whether it is LTR-R or LGL by LTR-R/LGL identification sensor (SR8).
Once an original is placed on the original pickup tray, the light-blocking plate operates in keeping with the detection lever of LTR-
R/LGL identification sensor (SR8) and blocks the light of photo interrupter.
With reference to the signal (LGL_S) of the LTR-R/LGL identification sensor (SR8) and the original width, the machine determines
whether or not the paper on the original pickup tray is LGL.
The machine communicates the original size information with the connected devices as soon as the start key is turned ON.
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2. Technology
DADF driver PCB
LGL_S
LGL size original
SR8
Detecting lever
● Detection of width direction

The size of original in width direction is detected by the original width volume (VR) and the AB/ Inch identification sensor (SR7)
on the original pickup tray.
The original width volume (VR) operates together with the slide guide and its resistance value is changed to analog as the slide
guide is moved. The DADF driver PCB (PCB1) reads these changes in resistance as the original size signal (VR) and converts
it into the size in width direction.
The AB/ Inch identification sensor (SR7) is installed inside the original pickup tray to perform the width detection between A4 and
LTRR, or between A5R and STMTR correctly on the original width volume (VR). The AB/ Inch identification sensor (SR7) outputs
AB/ Inch detection signal (A4LT_S) “1” when the original width is “127 mm or longer and shorter than 148 mm” or “197 mm or
longer and shorter than 214 mm”.
DADF driver PCB

Slide guide
(Rear)
A4LT_S
VR
AB/Inch determination
sensor (SR7)
Gear
Original width volume (VR)
Slide guide
(Front)
The stop position of the slide guide can be changed by changing (turning around) the attaching of the positioning roll [1] of the
slide guide as shown below.
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2. Technology
There is a groove on the rail of the slide guide so that the slide can stop at specific default sizes. Some sizes, however, are
extremely close to each other, possibly causing the slide to stop at the wrong position. To make sure that the slide is at the correct
position, the stop position is adjusted with the positioning roll [1].
[1]
A4R
Engraved mark of slide guide position- Stop position of slide guide

ing wheel (surface) 1 groove 2 grooves
A4R A4R A4R
LTRR
INCH LTRR A4R
LTRR
● Detection at Feeding
Detection in feed direction
Original size in feed direction is calculated by using the detection signal of post-separation sensor 3 (PCB2) and the lead sensor
1 (PCB4).
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2. Technology
DADF driver PCB
SEPA3_AD
LEAD_AD
PCB2
Original
PCB4
Detection in width direction

The size is detected by the original size sensor 1 to 4 (SR17 to 20).
SR19
SR20
SR18 SR17
DADF driver PCB
● Original Size Identification

Normal Mode
a. AB type
(Unit: mm)
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2. Technology
Original width vol- AB/Inch identifica- LTR-R/LGL identi- Post-separation Measurement val- Detected size
ume tion sensor (SR7) fication sensor sensor (PCB3) ue in feed direc-
(VR) (SR8) tion
width > 289 - ON *1 ON *1 - A3
- OFF OFF - A4
289 =/> width > 272 - ON *1 ON *1 - A3/K8 *2
- OFF OFF - A4/K16 *2
272 =/> width > 247 - ON *1 ON *1 - B4
- OFF OFF - B5
247=/> width > 200 - - - length =/> 222 A4-R
- - - length < 222 A5
200=/> width > 172 - - - length < 193 B5-R
172=/> width > 138.5 - - - length =/> 253 A4-R
- - - length < 253 A5-R
138.5=/> width - - - - B6-R
*1: OR identification
*2: K-paper is detected when K-paper is supported.
b. Inch type
(Unit: mm)
ume (VR) tion sensor (SR7) fication sensor sensor (PCB3) ue in feed direc-
(SR8) tion
width > 289 - ON * ON * - LDR
- OFF OFF - LTR
289 =/> width > 272 - ON * ON * - LDR
- OFF OFF - LTR
272 =/> width > 247 - ON * ON * - LDR
- OFF OFF - LTR
247=/> width > 200 - ON * - length =/> 282 * LGL
- OFF - length =/> 209 LTR-R
- OFF - length < 209 STMT
200=/> width > 172 - ON * - length =/> 282 * LGL
- OFF - length =/> 209 LTR-R
- OFF - length < 209 STMT
172 =/> width - - - - STMT-R
*: OR identification
c. AB/ Inch mixed

(Unit: mm)
(VR) (SR8) tion
width > 289 - ON * ON * - A3
- OFF OFF - A4
289 =/> width > 272 - ON * ON * - LDR
- OFF OFF - LTR
272 =/> width >247 - ON * ON * - B4
- OFF OFF - B5
247 =/> width >200 OFF - - length =/> 222 A4-R
OFF - - length < 222 A5
ON ON * - length =/> 282 * LGL
ON OFF - length < 282 LTR-R
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2. Technology
(VR) (SR8) tion
247 =/> width >200 ON OFF - length < 209 STMT
200 =/> width >172 - - - - B5-R
172 =/> width >138.5 OFF - - length =/> 212 STMT-R
ON - - length < 212 A5-R
138.5 =/> width - - - length =/> 200 STMT-R
- - - length < 200 B6-R
*: OR identification
● Mix of same configuration mode

a. AB Type
(Unit: mm)
(VR) (SR8) tion
width > 289 - - ON - A3
- - OFF - A4
289 =/> width >272 - - ON - A3/K8 *
- - OFF - A4/K16 *
272 =/> width >247 - - ON - B4
- - OFF - B5
247 =/> width >200 - - - length =/> 222 A4-R
- - - length < 222 A5
200 =/> width >172 - - - - B5-R
172 =/> width >138.5 - - - length =/> 253 A4-R
- - - length < 253 A5-R
138.5 =/> width - - - - B6-R
*: K-paper is detected when K-paper is supported.
b. Inch Type
(Unit: mm)
(SR8) tion
Width > 289 - - ON - LDR
- - OFF - LTR
289 =/> width > 272 - - ON - LDR
- - OFF - LTR
272 =/> width > 247 - - ON - LDR
- - OFF - LTR
247 =/> width > 200 - - ON - LGL
- - OFF length =/> 209 LTR-R
- - OFF length < 209 STMT
200 =/> width > 172 - - ON - LGL
- - OFF length =/> 209 LTR-R
- - OFF length < 209 STMT
172=/> width - - - - STMT-R
c. AB/ Inch mixed

(Unit: mm)
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2. Technology
(SR8) tion
width > 289 - - ON - A3
- - OFF - A4
289 =/> width > 272 - - ON - LDR
- - OFF - LTR
272 =/> width > 247 - - ON - B4
- - OFF - B5
247 =/> width > 200 OFF - - length =/> 222 A4-R
OFF - - length < 222 A5
ON - ON - LGL
ON - OFF length =/> 209 LTR-R
ON - OFF length < 209 STMT
200 =/> width > 172 - - - - B5-R
172 =/> width > 138.5 OFF - - - STMT-R
ON - - - A5-R
138.5 =/> width - - - length =/> 200 STMT-R
- - - length < 200 B6-R
● Mix of different configuration mode

a. AB Type
(Unit: mm)
Original Original size Original size Original size Original size Post-separa- Measurement Detected size
width volume sensor 1 sensor 2 sensor 3 sensor 4 tion sensor value in feed
(SR17) (SR18) (SR19) (SR20) (PCB3) direction
width > 272 ON - - - ON - A3
ON - - - OFF - A4
OFF ON - - ON - B4
OFF ON - - OFF - B5
- OFF - ON ON length =/> 222 A4-R
- OFF - ON OFF length < 222 A5
- - - OFF - - B5-R
272 =/> width > ON - - - ON - B4
247 ON - - - OFF - B5
OFF - ON - - length =/> 222 A4-R
OFF - ON - - length < 222 A5
- - OFF ON - - B5-R
- - - OFF - - A5-R
247 =/> width > - ON - - ON length =/> 222 A4-R
200 - ON - - OFF length < 222 A5
- OFF ON - - length =/> 193 B5-R
- OFF OFF - - length > 200 A5-R
- OFF OFF - - length =/< 200 B6-R
200 =/> width > - - ON - - length =/> 193 B5-R
172 - - OFF - - length > 200 A5-R
- OFF OFF - - length =/< 200 B6-R
172=/> width - - ON - - - A4-R
- - OFF - - - B6-R
b. Inch Type
(Unit: mm)
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2. Technology
Original Original size Original size Original size Original size Post-separa- Measurement Detected size
width volume sensor 1 sensor 2 sensor 3 sensor 4 tion sensor value in feed
(SR17) (SR18) (SR19) (SR20) (PCB3) direction
width > 272 - ON - - ON - LDR
- ON - - OFF - LTR
- OFF ON - ON - LGL
- OFF ON - OFF length =/> 209 LTR-R
- OFF ON - OFF length < 209 STMT
247 =/> width > - ON - - ON - LGL
200 - ON - - OFF length =/> 209 LTR-R
- ON - - OFF length < 209 STMT
- OFF - - OFF - STMT-R
172=/> width - - - - - - STMT-R
■ Original Pickup Tray Assembly

● Original Detection Control
The original sensor (SR1) identifies whether the original is present or not on the original pickup tray.
Once an original is placed on the original pickup tray, the detecting lever operates together with the light blocking plate and the
light blocking plate passes through the photo interrupter. As a result, the original sensor (SR1) generates the original detection
signal (EMP_S).
Once the tray open/closed sensor (SR9) and the cover open/closed sensor (SR10) detects that the original pickup tray and the
feeder cover are closed respectively, they generate the original pickup tray open detection signal (TRAY_OPEN_S) and the
feeder cover open signal (COVER_S).
Once the DADF driver PCB receives the original pickup tray open signal (TRAY_OPEN_S), feeder cover open signal (COVER_
S) and original detection signal (EMP_S), the original set display activation signal (EMP_LED) is generated to activate the original
set display (LED).
DADF driver PCB

TRAY_OPEN_S
COVER_S
EMP_LED
Original
EMP_S
SR10 LED
SR9
SR1
Detecting lever
● Original Pickup Tray Lifter Control

Overview
This equipment moves the original pickup tray up and down when the original is picked up.
To enable stacking of 300 sheets of original (80 g/m2) and stream scanning, this equipment controls the pickup position to be
kept constant by moving the original pickup tray up and down.
Pickup Roller Unit

Pickup roller unit detects up/down movement of the pickup roller unit as well as the top position of the original.
59
2. Technology
DADF driver PCB
PICK UP_MOTOR
PICK UP_HP_S
PAPER_FACE_S
Pickup motor (M1)
Paper surface sensor (SR6)
Pickup roller unit

lifter motor (M10) Pickup roller unit
lifter home position
sensor (SR12)
Cam
Pickup roller unit
Original Pickup Tray Drive Unit

This detects the drive of the tray up/down arm as well as the lowest position of the original pickup tray (upper).
60
2. Technology
DADF driver PCB
LIFT_MOT
TRAY_HP_S
Tray lifter
motor (M8)
Tray home
position sensor (SR13)
Tray lifter arm
● Pickup Operation (a. Pickup start)

Additional functions (Timing to Raise Feeder Tray)
To reduce the time from when the start key is pressed until pickup is stared, the timing for moving up the original pickup tray can
be specified in additional function mode.
Setting is available as follows.
• When Start is pressed: the original pickup tray starts moving up when a start key is being pressed. (default)
• From Panel: the original pickup tray starts moving up when any key or button is navigated on a control panel after an original
has been placed.
The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2) and stream scanning; however, it takes
time for the original pickup tray to be moved up to the pickup position in the case of scanning of small number of originals (such
as 1 sheet of original).
Time for pre-pickup operation after pressing the start key can be reduced by making the original pickup tray start moving up upon
navigating the control panel.
1. A use presses the start key or navigates the control panel (Refer to “Additional functions (Timing to Raise Feeder
Tray)” on page 61).
2. The pickup lifter motor (M10) starts driving and the cam that holds the pickup roller unit rotates upward.
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2. Technology
3. Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and the pickup roller is
moved down.
[1] Pickup roller unit lifter motor drive signal

[2] Pickup roller unit lifter home position detection signal
[3] Tray home position detection signal
DADF driver PCB
Cam [1] [2] [3] Original

Pickup
roller unit
M10
SR12
SR13
Tray lifter arm
4. Tray lifter motor (M8) starts driving and the tray lifter arm pushes the original pickup tray (upper) upward.
5. The pickup roller unit is pushed up until the original contacts the pickup roller unit and the paper surface sensor
(SR6) detects it.
6. The tray lifter motor (M8) stops driving once the paper surface sensor (SR6) detects the pickup roller unit.
7. The machine executes pickup (after the start key is pressed)(Refer to “Additional functions (Timing to Raise Feeder
Tray)” on page 61).
8. If the paper surface sensor (SR6) cannot detect the pickup roller unit during pickup, the tray lifter motor (M8) starts
driving and the original pickup tray is again moved up until the paper surface sensor (SR6) detects the pickup roller
unit.
[Reference] Technology > Controls > Original Pickup Assembly > “Original Pickup/Separation Control” on page 64
[1] Paper surface detection signal

[2] Tray lifter motor drive signal
DADF driver PCB
[1] [2]
M8
SR6
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2. Technology
● Pickup Operation (b. Pickup completion)

1. When the original sensor (SR1) cannot detect an original, the tray lifter motor (M8) drives the tray lifter arm (opposite
direction to at the time of pickup) to move down the original pickup tray.
2. Once the tray home position sensor (SR13) detects that the tray lifter arm is shifted down to the lowest position,
the pickup roller unit lifter motor (M10) starts driving to rotate the cam downward.
3. Downward shifting of cam makes the pickup roller unit return to the pre-pickup position and pickup operation
completes.
[1] Pickup roller unit lifter motor drive signal
[2] Pickup roller unit lifter home position detection signal
[3] Tray home position detection signal
[4] Tray lifter motor drive signal
DADF driver PCB
[1] [2] [3] [4]
M10 M8
SR12
SR13
NOTE:
Additional functions (Timing to Raise Feeder Tray)
To reduce the time from when the start key is pressed until pickup is stared, the timing for moving up the original pickup tray can
be specified in additional function mode.
Setting is available as follows.
• When Start is pressed: the original pickup tray starts moving up when a start key is being pressed. (default)
• From Panel: the original pickup tray starts moving up when any key or button is navigated on a control panel after an original
has been placed.
The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2) and stream scanning; however, it takes
time for the original pickup tray to be moved up to the pickup position in the case of scanning of small number of originals (such
as 1 sheet of original).
Time for pre-pickup operation after pressing the start key can be reduced by making the original pickup tray start moving up upon
navigating the control panel.
CAUTION:
Error Code
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2. Technology
Related Error Codes
E401 (Pickup roller unit up/down error)

-0001 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller unit lifter home
position sensor (SR2) does not change within the specified time.
-0002 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller unit lifter home
position sensor (SR12) does not change within the specified time.
E407 (Tray up/down motor error)

-0001 Even though the tray lifter motor (M8) is driven, the tray home position sensor (SR13) is not turned ON or
OFF within the specified time.
-0002 Even though the tray lifter motor (M8) is driven, the paper surface sensor (SR6) is not turned ON or OFF
within the specified time.
■ Original Pickup Assembly

● Original Pickup/Separation Control
Pickup operation is performed by the pickup roller, the separation roller and the feed roller 1.
Pickup motor (M1) drives the pickup roller, the separation roller and the feed roller 1.
When the top surface of the original stack is lowered while the original is fed, the original pickup tray is moved up to keep the
constant height of pickup position.
[Reference] Technology > Controls > Original Pickup Tray Assembly > “Original Pickup Tray Lifter Control” on page 59
Error of pickup operation is detected by the post-separation sensor 3. If an original cannot be detected at the specified timing, a
jam is notified.
DADF driver PCB

SEPA_MOT
SEPA3_AD
Original
M1
PCB2
■ Original Feed Assembly

● Overview
This equipment is a 1-path 2-sided model and does not perform reversing operation.
Refer to the following for the movement of original when it is being fed.
[Reference] Technology explanation > Basic Configuration > Overview of Operation Mode > “Overview” on page 22
● Original Feed Control

a. Registration arch
Registration arch is created at registration roller area.
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2. Technology
DADF driver PCB
Original
RESI_AD
PCB3
b. Temporary stop position

At the time of 1-sided mode with mix of same configuration, feeding is once stopped where paper is at downstream from the lead
roller 1 while at upstream from the scanning position of the front side. Feeding of preceding original is also stopped when the 2nd
sheet or later is fed because the drive of the read motor (M4) is stopped.
DADF driver PCB

LEAD_AD
2nd original
1st original
PCB4
M4
■ Original Scanning Assembly/Original Delivery Assembly

● Roller Disengaging Control
To prevent the breakage of original or blurring of scanned image, wheel are disengaged at 3 rollers.
DADF driver PCB

KAIJO1_HP_S
KAIJO2_HP_S
KAIJO1_MOT
KAIJO2_MOT
LEAD_AD
EJCT_AD
2LEAD_S
RESI_AD
KA_SOL
M6 M7 SL1
PCB3
PCB4 PCB5
SR5 SR16
SR15
Lead roller 2 wheel

Lead roller 1 wheel Delivery roller wheel
65
2. Technology
Description
Roller (wheel) Lead roller 1 wheel Lead roller 2 wheel Delivery roller wheel
Drive source Disengaging motor 1 (M6) Disengaging motor 2 (M7) Disengaging solenoid (SL1)
Disengaging timing Registration sensor (PCB3) Lead sensor 1 (PCB4) Delivery sensor (PCB5)
detection Lead sensor 1 (PCB4) Lead sensor 2 (SR5)
Separation presence Separation HP sensor 1 (SR15) Separation HP sensor 2 (SR16) -
detection
Control purpose • This is to prevent the contact with lead roller 1/2, when the • This is to prevent the con-
leading edge of original goes through the lead roller 1/2. tact with delivery roller when
• This is to prevent the unstable operation of original due to re- the leading edge of original
action when the trailing edge of original goes through the lead goes through the delivery
roller 1/2. roller.
Error Code E413-0001/0002 E413-0011/0012 -
Related Error Codes

E413 (DADF roller disengage error)
-0001: Even though the DADF disengaging motor 1 (M6) is driven, the DADF separation home position sensor 1 (SR15)
does not come ON within the specified time.
-0002: Even tough the DADF disengaging motor 1 (M6) is driven, the DADF separation home position sensor 1 (SR15) does
not go OFF within the specified time.
does not come ON within the specified time.
does not go OFF within the specified time.
■ Jam Detection
● Overview
This equipment uses the sensors shown in the figure to detect jam of originals. The jam detection timing is pre-stored in ROM
on the reader controller PCB, and jam is checked whether there is an original at appropriate sensor area at the specified timing.
Once a jam occurs, the equipment memorizes its description in code.
Jam codes of this equipment can be checked by outputting the jam error history report in Service Mode on the host machine.
SR10
SR22 SR4 PCB2 SR12 SR2
PCB3
LED
SR3
SR15 PCB4 SR5 SR16
PCB5
66
2. Technology
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1R
SR20
PCB3
SR22
SR18 SR19
SR17 PCB2
SR4 SR10
SR12
SR2
SR6
SR7 SR8
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6HQVRU1R
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SR15 SR5 SR16 PCB5 SR1 VR

PCB4 SR11 SR3 SR9 SR13
● Jam Type
Feed type
Occurrence Jam code Sensor name Sensor number Jam type

Section Delay Stationary Residue
01 0001 Post-separation PCB2 Yes - -
0002 sensor 3 - Yes -
0042 - Yes -
0003 Delay detection SR4 Yes - -
0043 sensor Yes - -
0004 - Yes -
0044 - Yes -
0005 Registration sen- PCB3 Yes - -
0045 sor Yes - -
0006 - Yes -
0046 - Yes -
0007 Lead sensor 1 PCB4 Yes - -
0047 Yes - -
0008 - Yes -
0048 - Yes -
0009 Lead sensor 2 SR5 Yes - -
0049 Yes - -
0010 - Yes -
0050 - Yes -
0011 Delivery sensor PCB5 Yes - -
0051 Yes - -
0012 - Yes -
0052 - Yes -
67
2. Technology
Occurrence Jam code Sensor name Sensor number Jam type

Section Delay Stationary Residue
01 0094 All feed type sen- - - - Yes
sor
Others
Occurrence Sec- Jam Code Jam type Sensor name Sensor number
tion
01 0090 DADF open DADF open/closed (reader: SR1, SR3)
0091 DADF user open sensor 1/2
0092 Cover open Cover open/closed SR10
0093 Cover user open sensor
0095 Pickup error Post-separation sensor 1/2/3 SR2, SR3, PCB2
0071 Software timing error - -
0073 Lead roller 1 Disengaging HP SR15
disengaging error sensor 1
0074 Lead roller 2 Disengaging HP SR16
disengaging error sensor 2
0075 Pickup roller unit up/down error Pickup roller unit lifter HP sensor SR12
NOTE:
Additional functions (Feeder Jam Recovery Method)
Recovery method can be specified in the case of jam in stream scanning mode of original.
Setting method is available as below.
• From 1st Page: Reset all of originals to the original pickup tray after jam recovery. Once the start key is pressed, the scanned
originals up to the jam occurrence are fed idly and the rest of the originals are to be scanned (default).
• From Stop. Original: Reset just the rest of originals which haven’t been scanned to the original pickup tray. Once the start
key is pressed, the rest of the originals are to be scanned.
This equipment can perform the stream scanning with up to 300 sheets (80 g/m2). However, for example, if a jam occurred at the
299th sheet while executing stream scanning of 300 sheets of original, and starting from the 1st original sheet, it takes 2 min or
more for idle-feeding. Then jam recovery time can be reduced by resuming from the rest of the originals.
■ Fan
This equipment is equipped with 3 fans.
Code Fan Function

FM1 Motor driver cooling fan To cool down the motor IC on DADF driver PCB (PCB1).
FM2 Read motor cooling fan To cool down the read motor (M4).
FM3 Scanner unit cooling fan To cool down the scanner unit.
68
2. Technology
Read motor cooling fan (FM2)
DADF driver PCB (PCB1)

Read motor (M4)
Scanner unit
Scanner unit cooling fan (FM3)
■ Power Supply Assembly

Power supply schematic diagram is shown below.
This equipment receives 5 systems (24.5, 24, 6, 5, 4.5 V) of power supply from the reader unit.
24V is mainly used for the motor, the solenoid, the fan, and the LED lamp unit.
5V is mainly used for the sensor.
The converter in the DADF driver PCB (PCB1) generates 3.3V, and supplies to the original width volume (VR).
24V
Motor
24V 24V Solenoid
DADF driver 24V
PCB Fan
Reader
controller 5V
Sensor
PCB
5V
3.3V Original
width volume
24V
6V Scanner unit 24V LED
4.5V PCB lamp unit
Related Error Codes

E227 (Error in power supply (24V))E227 (Error in power supply (24V))
-0101: When the power supply is charged in DADF 24V port is off.
-0102: When the job starts in DADF, 24V port is off.
-0103: When the job is completed in DADF, the 24V port is off.
■ Limited Functions Mode

When an error is detected, the functions related to the detected error are limited to make use of the other functions.
When a corresponding error code is detected, turn OFF/ON the power so that the function limitation mode is activated.
When the limitation mode is activated, scan operation is limited as the list depending on the function to be limited.
Yes: operation continues -: operation suspended
Fixed reading 1-sided stream reading 2-sided stream reading

Reader - - -
DADF Yes - -
69
2. Technology
Fixed reading 1-sided stream reading 2-sided stream reading

Back side reading Yes Yes -
After the power is turned OFF/ON, if the reader deems that there is no error occurred, the function limitation mode is released.
NOTE:
Even though the function limitation mode is activated, the print function of the host machine can operate.
● Corresponding error code

Reader function limitation
Code Detail code Description

E202 0001, 0002 Error in scanner unit (reader) home position
E227 0001, 0002, 0003, 0004, 0101, 0102, 0103 Error in power supply (24V)
E248 0001, 0002, 0003 Error in EEPROM
E270 0001, 0002 Error in the main scanning/sub scanning synchronization signal (front
side)
E280 0001 Communication error between reader controller PCB – scanner unit
(reader)
E301 0001 Insufficient light intensity
E302 0001 Abnormality in the front side shading
DADF function limitation

E202 0101, 0102 Error in scanner unit (DADF) home position
E280 0101 Communication error between reader controller PCB – scanner unit
(DADF)
E400 0001, 0002 Communication error between reader controller PCB – DADF
E401 0001, 0002 Pickup roller unit up/down error
E407 0001, 0002 Tray lifter motor error
E413 0001, 0002, 0011, 0012 DADF roller disengage error
Back side reading function limitation

E270 0101 Error in the sub scanning synchronization signal (rear side)
E301 0101 Insufficient light intensity
E302 0101 Abnormality in the rear side shading
70
2. Technology
Service Work
Reader
■ Measurement during parts replacement
Perform adjustment and clear counters for the below parts replacement.
For the detail procedure, refer to the adjustment description. “Overview” on page 148
Parts Measure Reference

name
Read- 1. 1. RAM Clear “Measurement during
er 1-1) Before RAM Clear Reader Controller PCB
con- a. P-PRINT output Replacement and After
troller b. Using SST, upload R-CON back up data. RAM Clear” on page
PCB 1-2) After RAM Clear 151
c. Using SST, download R-CON back up data.
2. 2. Replacement
2-1) Before Replacement
a. P-PRINT output
b. The newest system software download
2-2) After Replacement
c. Input or adjustment of sharpness value
d. Enter the service label value (1)
e. Front&Back linearity matching for computation
f. Enter the service label value (2)
g. Sensor output adjustment
h. Tray width adjustment
i. Copy image check and sharpness adjustment
j. P-PRINT output
Scan- a. Input the service label value packaged in the scanner unit content “Processing after Scan-
ner unit b. Sampling of B&W shading target ner Unit Replacement”
c. White label adjustment on page 153
d. Scanner unit replacement flag setting
e. Copy image check and sharpness adjustment
f. Write the value in the service label
Copy- a. Input white label data of standard white plate “Processing after Copy-
board b. Sampling of B&W shading target board Glass Replace-
glass c. White label adjustment ment” on page 155
d. Write the value in the service label
■ Periodical service
When it gets close to its duration period, be sure to clean or replace the concerned parts.
Item Parts name Interval Measure Reference

Periodically replacement parts - - - -
Consumables - - - -
Periodic service Copyboard glass (surface/back) Timely Cleaning “Cleaning the Copyboard
Glass (Large)” on page 112
Stream reading glass Timely Cleaning “Cleaning the Copyboard
(surface/back) Glass (Small)” on page 112
Scanner rail / shaft Timely Cleaning, lubricate “Cleaning/Lubrication of the
Scanner Rail” on page 113
Scanner unit reflection light inlet Timely Check, Cleaning -
■ Caution during service

When dealing with the below parts, be careful not to cause breakage or damage.
71
2. Technology
Parts name Measure

Scanner unit If the scanner unit is moved by hand, be sure to hold the carriage belt
while moving it.
DADF
■ Measurement during Parts Replacement
Perform adjustment and clear counters for the below parts replacement.
(For the detail procedure, refer to the adjustment description.)
Parts name Measure Reference

DADF Refit/Replace a. Preparation or Creation of Test Chart “Preparation or Creation of Test Chart” on
page 156
b. Angle Restriction Release (Opening Angle at 90 deg) “Angle Restriction Release (Opening An-
gle at 90 deg)” on page 156
c. Sensor Output Adjustment “Sensor Output Adjustment” on page
156
d. Tray Width Adjustment “Tray Width Adjustment” on page 157
e. Tilt Adjustment “Tilt Adjustment” on page 157
f. Height Adjustment “Height Adjustment” on page 158
g. Right Angle Adjustment “Right Angle Adjustment” on page 160
h. Side Registration Adjustment “Side Registration Adjustment” on page
165
i. Leading Edge Registration Adjustment “Leading Edge Registration Adjustment”
on page 166
j. Magnification Adjustment “Magnification Adjustment” on page 168
k. White Level Adjustment “White Level Adjustment” on page 169
Scanner unit a. Input the service label value packaged in the scanner unit “Processing after Scanner Unit Replace-
content ment” on page 153
b. Sampling of B&W shading target
c. White Level Adjustment
d. Scanner unit replacement flag setting
e. Copy image check and sharpness adjustment
f. Write the value in the service label
Original width volume a. Tray Width Adjustment “Tray Width Adjustment” on page 157
Post-separation sensor 3 a. Sensor Output Adjustment “Sensor Output Adjustment” on page
Registration sensor 156
Lead sensor 1
Delivery sensor
■ Periodical Service
When it gets close to its duration period, be sure to clean or replace the concerned parts.

Periodically - - - -
replacement parts
Consumables Pickup roller 80K sheets Replace “Removing the Pickup Roller / Feed
Roller” on page 134
Feed roller 1 “Removing the Pickup Roller / Feed
Roller” on page 134
Separation roller “Removing the Separation Roller” on
page 134
Dust-colleting “Removing the Dust Collecting Sheets”
on page 137
Dust-colleting type E “Removing the Dust Collecting Sheets
Type E” on page 136
72
2. Technology

Periodic service Scanning glass Timely or Cleaning “Cleaning the Copyboard Glass
per 10K sheet (Large)” on page 112
Platen roller 1 Timely -
Platen roller 2 -
White plate -
Post-separation sensor 1 per 160K sheets or “Cleaning the Post-separation Sensor
12 month period 1/Post-separation Sensor 2/Post-sep-
aration Sensor 3” on page 139
Post-separation sensor 2 “Cleaning the Post-separation Sensor
1/Post-separation Sensor 2/Post-sep-
Post-separation sensor 3 “Cleaning the Post-separation Sensor
1/Post-separation Sensor 2/Post-sep-
Lead sensor 1 “Cleaning the Registration Sensor/
Lead Sensor/Registration Roller” on
page 142
Registration sensor “Cleaning the Registration Sensor/
Lead Sensor/Registration Roller” on
page 142
Delivery sensor “Cleaning the Delivery Roller/Delivery
Sensor” on page 144
Registration roller per 80K sheets or “Cleaning the Registration Sensor/
6 months period Lead Sensor/Registration Roller” on
page 142
Lead roller 1 “Cleaning the Pullout Roller/Feed Roll-
er 2/Lead Roller 1” on page 140
Lead roller 2 “Cleaning the Lead Roller 2/Lead Roll-
er 3” on page 143
Lead roller 3 “Cleaning the Lead Roller 2/Lead Roll-
er 3” on page 143
Pullout roller “Cleaning the Pullout Roller/Feed Roll-
Feed roller 2 “Cleaning the Pullout Roller/Feed Roll-
Delivery roller “Cleaning the Delivery Roller/Delivery
Sensor” on page 144
Each roller/wheel -
Each scraper -
DADF height Adjustment “Height Adjustment” on page 144
Scanner unit reflection light in- Timely Check, Clean- -
let ing
73
3 Periodical Service
Periodic Servicing List.........................75
3. Periodical Service
Periodic Servicing List
Reader
PR: Replace ( Periodical parts replacement ), CR: Replace ( Consumble parts ), CL: Cleaning, LU: Lubricate, AD: Adjustment,
CH: Inspection
No. Cate- Parts/ Parts No. Num- Work Interval Reference Adjustment Counter Reference
gory Part ber Installa- timely for Proce-
name tion dure
[1] Reader Copy- FL3-8413-0 - CL Item performed by - - - -
board 00 user.
glass
(Surface)
Copy- - CL Including the white - - - “Cleaning
board plate positioning of the Copy-
glass the glass surface. board Glass
(Surface/ (Large)” on
Back) page 112
[2] Stream FL3-8423-0 - CL Item performed by - - - -
reading 00 user.
glass (After cleaning with
(Surface) wet and tightly-
wrung cloth, wipe
with dry soft cloth.)
When a service
technician performs
cleaning, use dedi-
cated cleaning cloth
and oil glass clean-
er.
Cleaning the
Stream Reading
Glass with alcohol
results in thinning of
the oil film on the
surface. As a result,
the frictional resist-
ance of the surface
is decreased, which
allows more dust
and dirt to adhere to
the surface.
• Oil Glass
Cleaner:
FY9-6020
• Cleaning
Cloth:
FC5-4430
Stream - CL - - - - “Cleaning
reading the Copy-
glass board Glass
(Surface/ (Small)” on
Back) page 112
[3] Scanner - - CL, LU • Synthetic oil: - - - “Cleaning/
rail / shaft FY9-6028 Lubrication
of the Scan-
ner Rail” on
page 113
75
[2] [1]
[3]
[3]
NOTE:
• The indication for replacement is described on the central value of the evaluation result date.
• The indication for replacement might change, depending on the environment settings and condition.
• Parts No. might change follwing the design change etc.
DADF
PR: Replace ( Periodical parts replacement ), CR: Replace ( Consumable parts ), CL: Cleaning, LU: Lubricate, AD: Adjustment,
CH: Inspection
No. Cate- Parts/ Parts Num- Work interval Refer- Ad- Counter Refer-
gory Parts No. ber Instal- Time- 7K 10K 80K 160K Other ence just- ence
name lation ly ment for
Proce-
dure
[1] DADF Pick- FC8-5 1 CR - - DRBL DF- “Re-
up 577-0 -2 PU- moving
roller 00 RL the
Pickup
Roller /
Feed
Roller”
on page
134
76
Proce-
dure
[2] DADF Feed FL2-9 1 CR - - DRBL DF- “Re-
roller 608-0 -2 FD- moving
1 00 RL the
Pickup
Roller /
Feed
Roller”
on page
134
[3] Sepa- FB2-7 1 CR - - DRBL DF- “Re-
ration 777-0 -2 SP- moving
roller 20 RL the
Separa-
tion
Roller”
on page
134
[4] Dust- FC8-5 2 CR - - DRBL LNT- “Re-
collet- 633-0 -2 TAP1 moving
ing 00 the Dust
Collect-
ing
Sheets”
on page
137
[5] Dust- FC8-5 8 CR - - DRBL LNT- “Re-
collet- 727-0 -2 TAP2 moving
ing 00 the Dust
typeE Collect-
ing
Sheets
Type E”
on page
136
[7] Scan- FL3-8 1 CL Item - - - -
ning 423-0 per-
glass 00 forme
(Sur- d by
face) user.
Scan- CL In- “Clean-
ning cluding the
glass ing the Copy-
(Sur- white board
face/ plate Glass
Back) posi- (Large)”
tioning on page
of the 112
glass
sur-
face.
[8] Platen FC8-5 1 CL Item - - - -
roller 487-0 per-
1 00 forme
[9] Platen FC8-5 1 CL d by - - - -
roller 488-0 user.
2 00
[10] White FC0-1 1 CL - - - -
plate 304-0
00
77
Proce-
dure
[11] DADF Post- FK2-6 1 CL CL • S - - - “Clean-
sepa- 470-0 e ing the
ration 00 n Post-
sen- s separa-
sor 1 o tion
r Sensor
is 1/Post-
s separa-
c tion
a Sensor
n 2/Post-
n separa-
e tion
r Sensor
fo 3” on
r page
m 139
[12] Post- FK2-6 1 CL CL o - - - “Clean-
sepa- 470-0 nl ing the
ration 00 y. Post-
sen- • C separa-
sor 2 le tion
a Sensor
ni 1/Post-
n separa-
g tion
is Sensor
p 2/Post-
e separa-
rf tion
o Sensor
r 3” on
m page
e 139
d
[13] Post- FM2- 1 CL CL - - - “Clean-
p
sepa- 1022- ing the
e
ration 000 Post-
r
sen- separa-
1
sor 3 tion
6
Sensor
0
1/Post-
K
separa-
s
tion
h
Sensor
e
2/Post-
et
separa-
s
tion
o
Sensor
r
3” on
1
page
2
139
m
o
nt
h
s
p
e
ri
o
d.
78
Proce-
dure
[14] DADF Reg- FM2- 1 CL CL • S - - - “Clean-
istra- 1022- e ing the
tion 000 n Regis-
sen- s tration
sor o Sensor/
r Lead
is Sensor/
s Regis-
c tration
a Roller”
n on page
n 142
[15] Lead FM2- 1 CL CL e - - - “Clean-
sen- 1022- r ing the
sor 1 000 fo Regis-
r tration
m Sensor/
o Lead
nl Sensor/
y. Regis-
• C tration
le Roller”
a on page
ni 142
n
[16] Deliv- FM2- 1 CL CL - - - “Clean-
g
ery 1022- ing the
is
sen- 000 Delivery
p
sor Roller/
e
Delivery
rf
Sensor”
o
on page
r
144
m
e
d
p
e
r
1
6
0
K
s
h
e
et
s
o
r
1
2
m
o
nt
h
s
p
e
ri
o
d.
79
Proce-
dure
[17] DADF Reg- FC8-5 1 CL CL Clean- - - - “Clean-
istra- 680-0 ing is ing the
tion 00 per- Regis-
roller forme tration
d per Sensor/
80 K Lead
sheets Sensor/
or 6 Regis-
month tration
s peri- Roller”
od. on page
142
[18] Lead FC8-5 1 CL CL - - - “Clean-
roller 681-0 ing the
1 00 Pullout
Roller/
Feed
Roller 2/
Lead
Roller
1” on
page
140
2 00 Lead
Roller 2/
Lead
Roller
3” on
page
143
3 00 Lead
Roller 2/
Lead
Roller
3” on
page
143
[21] Pull- FC8-5 1 CL CL - - - “Clean-
out 580-0 ing the
roller 00 Pullout
Roller/
Feed
Roller 2/
Lead
Roller
1” on
page
140
80
Proce-
dure
[22] DADF Feed FC8-5 1 CL CL Clean- - - - “Clean-
roller 679-0 ing is ing the
2 00 per- Pullout
forme Roller/
d per Feed
80 K Roller 2/
sheets Lead
or 6 Roller
month 1” on
s peri- page
od. 140
[23] Deliv- FC8-5 1 CL CL - - - “Clean-
ery 814-0 ing the
roller 00 Delivery
Roller/
Delivery
Sensor”
on page
144
Each - - CL CL - - - -
roller/
wheel
Each - - CL CL - - - -
scra-
per
DADF - - AD AD Ad- - - - “Height
height just- Adjust-
ment ment”
is per- on page
forme 144
d per
80 K
sheets
or 6
month
s peri-
od.
81
[5]
[5]
[22] [21] [13] [12] [11] [2] [3] [1]
[14]
[17]
[4]
[15] [18] [8] [19] [7] [9] [20] [16] [23] [10]
NOTE:
• The indication of replacement is described on the central value of the evaluation result date.
• The indication of replacement might change, depending on the environment setting and condition.
• Part No. might change following the design change etc.
82
4 Disassembly/
Assembly
Parts List (Reader).............................. 84
Removing from the connection
equipment (Reader).........................89
Major Unit (Reader)...........................101
External Auxiliary System (Reader).. 104
Periodical Consumable Parts/
Locations for Periodical Cleaning
(Reader)........................................ 112
Parts List (DADF).............................. 115
Removing from the Connection
Equipment (DADF)........................ 126
Major Units (DADF)...........................128
External Auxiliary System (DADF).... 131
Consumable parts for periodical
replacement and locations for
cleaning (DADF)............................ 134
4. Disassembly/Assembly
Parts List (Reader)
External Covers (Reader)

[8] [4]
[5]
[3]
[6]
[9]
[11]
[1]
[7]
[2]
[10]
No. Name Reference

[1] Reader Front Cover -
[2] Reader Left Cover -
[3] Reader Right Cover -
[4] Reader Rear Cover -
[5] PCB Cover -
[6] Right Upper Panel -
[7] Left Upper Panel -
[8] DADF Base Right Cover -
[9] DADF Base Left Cover -
[10] Jump Base -
[11] Left Upper Small Cover -
84
Main unit (Reader)
[1]
No. Name Reference

[1] Scanner Unit “Removing the Scanner Unit (Reader)” on page 101
List of Periodical Consumable Parts/Locations for Periodical

Cleaning (Reader)
[2] [1]
[3]
[3]
85
key No. Name Reference Adjustment when Replacing

the Parts
[1] Copyboard Glass (Large) Surface “Cleaning the Copyboard Glass
(Large)” on page 112
[2] Copyboard Glass (Small) Surface “Cleaning the Copyboard Glass
(Small)” on page 112
[3] Scanner Rail “Cleaning/Lubrication of the Scanner
Scanner Shaft Rail” on page 113
Motor (Reader)
M1
No. Parts Name Reference

M1 Scanner Motor -
Fan (Reader)
FM2
86

FM2 Scanner Unit Cooling Fan -
Sensor (Reader)
CF1
CF2
SR1
SR3
SR2

SR1 DADF Open/Closed Sensor 1 -
SR2 Scanner Unit Home Position Sensor -
SR3 DADF Open/Closed Sensor 2 -
CF1 Original Size Sensor 1 -
CF2 Original Size Sensor 2 -
PCB (Reader)
PCB1
Reader Scanner
Unit PCB Reader LED Lamp
PCB (Left)
Reader LED Lamp
PCB (Right)
87

PCB1 Reader Controller PCB “Removing the Reader Controller PCB” on
page 102
- Reader Scanner Unit PCB -
- Reader LED Lamp PCB (Left) -
- Reader LED Lamp PCB (Right) -
Connector Layout Drawing (Reader)

7
8 22
10
5
9
1
4
2
6
11
16
3
14
15
21
19 20
24
17
12
23
Key Jack Symbol Name Relay Con- Key Jack Symbol Name RE-
No. No. nector No. No. MARKS
1 J101 PCB1 Reader Controller PCB J5001 - - Printer
2 J102 PCB1 Reader Controller PCB 14 J5201 SR1 DADF Open/Closed Sen-
sor 1
2 J102 PCB1 Reader Controller PCB 15 J5202 SR2 Scanner Unit Home Posi-
tion Sensor
2 J102 PCB1 Reader Controller PCB 16 J5203 SR3 DADF Open/Closed Sen-
sor 2
3 J103 PCB1 Reader Controller PCB J123 J124 17 J125 FM2 Scanner Unit Cooling Fan
4 J104 PCB1 Reader Controller PCB J401 - - DF Driver
5 J105 PCB1 Reader Controller PCB to J1102 - Reader Scanner Unit PCB
6 J106 PCB1 Reader Controller PCB 19 J1101 - Reader Scanner Unit PCB
7 J107 PCB1 Reader Controller PCB J2071 20 J2073 CF1 Original Size Sensor 1
7 J107 PCB1 Reader Controller PCB J2072 21 J2074 CF2 Original Size Sensor 2
8 J108 PCB1 Reader Controller PCB 22 J601 M1 Scanner Motor
9 J109 PCB1 Reader Controller PCB J206 - - Controller (HDMI RC)
10 J110 PCB1 Reader Controller PCB J2080 - - PC
11 J111 PCB1 Reader Controller PCB J418 - - -
12 J2401 - Reader Scanner Unit 13 J2402 - Reader LED Lamp PCB
PCB (Left)
12 J2401 - Reader Scanner Unit 18 J2403 - Reader LED Lamp PCB
PCB (Right)
88
Removing from the ■ Procedure

connection equipment CAUTION:
(Reader) • Because the weight of the equipment is approx.
40kg, be sure to work with 2 or more people when
lifting it. Also, be sure to lift the equipment
Removing the DADF + Reader horizontally.
• To prevent deformation of the bottom of the
Unit Reader Unit, be sure that the Reader Support
Plate [B] is installed when placing it on the floor.
■ Preparation • Do not place it directly on the floor while the
Reader Support Plate [B] is not installed.
CAUTION:
When a delivery system option is installed, be sure to
disconnect it from the host machine.
1. Removing the Front Left Cover “Removing the Front

Left Cover” on page 107.
[B]
2. Removing the Decurler Unit “Removing the Decurler
Unit” on page 108.
3. Removing the Box Right Cover “Removing the Box

Right Cover” on page 104.
4. Removing the Box Left Cover “Removing the Box

5. Removing the Left Upper Cover “Removing the Left

Upper Cover” on page 107. [B]
6. Removing the Box Upper Cover “Removing the Box

Upper Cover” on page 105.
7. Be sure to refer to the correct step according to the 1. Move the Reader Scanner Unit to the fixing position
following instruction since the step differs by executing the following service mode (Lv.2).
depending on whether the Multi-purpose Tray Service Mode > COPIER > FNCTION > MISC-R > RD-
Pickup Unit (option) is installed. SHPOS
• If the Multi-purpose Tray Pickup Unit is not
installed. CAUTION:
1. Removing the Right Middle Front Cover 1 Be sure to move the Scanner Unit to the fixing position
“Removing the Right Middle Front Cover 1” on and secure it in place when moving the Reader after
page 106. installation. Otherwise, the Scanner Unit mayget
• If the Multi-purpose Tray Pickup Unit is installed. damage
1. Open the Multi-purpose Tray Pickup Unit.
8. Removing the Right Upper Front Cover “Removing

the Right Upper Front Cover” on page 106.
9. Close the Multi-purpose Tray Pickup Unit. (If the

Multi-purpose Tray Pickup Unit is installed)
89
2. Disconnect the Reader Power Supply Cable [1]. 5. Remove the Wire Saddle [3].
• 2 Connectors [2]
• 1 Wire Saddle [3]
[1]
[2]
2x [3] [1]
1x
[3]
[2]
3. Disconnect the Reader Communication Cable [1].

3x
2x
[2]
[1]
[3]
[3]
4. Free the Control Panel Cable [1] from the 2 Wire

Saddles [2].
90
6. Disconnect the round shape terminal [1] of the 7. Remove the Arm Rear Cover [1].
Grounding Wire. • 1 Screw (TP) [2]
• 1 Screw [2] • 2 Screws (Tapping) [3]
• 1 Toothed Washer [3] • 2 Bosses [4]
1x [4] [2]
3x
[2]
[1]
[3]
[1] [3]
NOTE:
Be sure to allow extra slack of the cables at the [A] part for
opening and closing the Controller Box.
[A]
91
8. Remove the Base Rear Cover [1] an the Base Front

NOTE:
Cover [2].
How to install the Base Rear Cover [1] and the Base Front
• 1 Screw (TP) [3] Cover [2]
• 2 Screws (Tapping) [4] 1. Put the [A] part of the Base Front Cover [2] in the [B]
• 2 Claws [5] part which is inside the Arm Lower Cover.
2. Install the Base Rear Cover [1].
• 2 Claws [5]
[5] [5] • 1 Screw (TP) [3]
3x
• 2 Screws (Tapping) [4]
[3] [B]
2x [A]
[2] [1] [4]
CAUTION: [2]
Be sure that the Control Panel Cable [1] and the Power
Supply Cable [2] do not cover the screw hole [A].
2x
[5] [5]
[3]
3x
[A] [A]
[2] [1] [4]
[1]
9. Remove the Arm Lower Cover [1].

• 1 Screw (TP) [2]
3x [1]
[2]
[3]
[3]
92
10. Remove the Arm Upper Cover [1]. 12. Rotate the Upright Control Panel [1].
[1]
2x
[1]
[2]
11. Remove the Stopper Stepped Screw [1].
13. Remove the Right Upper Rear Cover [1].

• 1 Screw [2]
1x
[1]
1x
[1]
[2]
CAUTION:
When rotating the Upright Control Panel [1], do not
break the 2 Control Panel Cables [2].
[1] [2]
93
14. Remove the Reader Fixation Plate (R) [1]. 16. Open the DADF, and remove the Left Upper Small
• 1 Screw [2] Cover [1].
• 2 Bosses [3] • 1 Claw [2]
• 1 Hook [3]
1x
1x
[3]
[3]
[1]
[3] [2]
[1]
15. Remove the Reader Fixation Plate (L) [1]. [2]
• 1 Screw [2]
• 2 Bosses [3]
[1]
1x
[3]
[2] [3]
94
17. Install the Scanner Fixation Tool [1] that has been 19. Remove the Reader Support Plate [1].
kept in a safe place since installation. • 1 Screw [2]
[1]
[2] [1]
1x
20. Remove the Reader Support Plate A [2] from the

Reader Support Plate B [1].
• 2 Screws [3]
[3]
2x
CAUTION:
[2]
Fixation by the Scanner Fixation Tool assumes
shipping of the reader placed on the host machine.
When shipping only the DADF + Reader Unit, be sure
to use the 2 Scanner Fixation Screws [1].
2x [1]
[1]
18. Close the DADF
95
21. Install the Reader Support Plate A [1]. and remove the 4 Rubber Plates [1] from the host
• 2 Screws [2] machine (printer).
CAUTION:
2x
[1] • When attempting to lift up the DADF + Reader Unit
fully without first removing the 4 Rubber Plates,
force is generated when the Rubber Plates are
removed, which may cause the DADF + Reader
Unit to fall.
• To make the work easier, remove the Rubber
Plates in the front side first.
• Do not use a long screwdriver. Otherwise, it may
be bent.
[2] • When removing the Rubber Plate [A] on the front
side, do not insert a screwdriver between the front
[1]
side of the plate and the host machine because
harnesses [2] are routed there.
• When removing the Rubber Plate [A] on the rear
side, do not insert a screwdriver between the rear
side of the plate and the host machine because
harnesses [3] are routed there.
22. Lift up the DADF + Reader Unit slightly with a

screwdriver by applying the principle of leverage,
96
[A] [2]
[1] [1]
[A] [2]
[3]
[B]
[1] [1]
[3]
[B]
97
CAUTION: NOTE:
Points to note when installing/removing the DADF + When lifting up/down the DADF + Reader Unit, be sure to
Reader Unit. hold the Reader Support Plate A [1] and the 2 positions on
• Do not trap the Reader Power Supply Cable [2] the right side of the reader [A].
and the Reader Communication Cable [3].
• Be careful not to break the Dust Collection Cups
[4].
• Be careful not to break the Wire Saddle [5].
[1]
[A]
[1]
[2]
23. Remove the DADF + Reader Unit [1] from the 2 pins
[4]
[2] of the host machine, and place it temporarily
while being shifted for approx. 45mm toward left
side of the host machine.
[5] [3] [1]
[2]
CAUTION:
• Because the weight of the equipment is approx. 40
kg, be sure to work with 2 or more people when
lifting it up/down. Also, be sure to lift the equipment
horizontally.
• When lifting up/down the DADF + Reader Unit, be
careful not to get the cables and fingers caught.
45 mm
98
24. nstall the Reader Support Plate [B]. 25. Lift the DADF + Reader Unit [1] with 2 or more people,
• 1 Screw [1] and remove it by passing over the front side of the
host machine.
CAUTION:
When lifting down the DADF + Reader Unit from the CAUTION:
host machine, be sure to install the Reader Support Because the center of gravity of the equipment is at the
Plate [B] to the DADF + Reader Unit before lifting it rear, be careful not to drop it when lifting it.
down. This is to prevent deformation of the bottom of
the Reader Unit.
[1]
1x
[1]
[1]
[B]
[B]
CAUTION:
When lifting up/down the DADF + Reader Unit, be sure
to hold the position [A] shown in the figure.
[A]
[A]
99
NOTE:
When installing to the host machine, place the DADF +
Reader Unit temporarily on the floor with the pin [1] of the
host machine and the hole [2] of the DADF + Reader Unit
located as shown in the figure. Then, place the DADF +
Reader Unit on the host machine from the front side of the
machine.
• The triangle mark [A] are shown to indicate the
positions of the 2 holes [2] located on the side of the
Reader Unit.
[2] [1]
[A]
100
3. Remove the Right Upper Panel [1].

Major Unit (Reader) • 2 Screws [2]
[2]
Removing the Scanner Unit
2x
(Reader)
■ Preparation
1. Remove the Upper Right Cover 1 and the Upper Left
Cover (Refer to page 0-13).
■ Procedure
[1]
CAUTION:
When replacing this parts, execute these actions 4. Remove the Copyboard Glass [1].
whichare to be taken when “Processing after Scanner
Unit Replacement” on page 153.
1. Open the DADF [1], and remove the Reader Front

Cover [2].
• 1 Screw (Flat Head) [3]
• 2 Screws (RS) [4]
3x
[1]
[1]
5. Slide the Scanner Unit [1] to the center.
[3]
[4]
[4]
[2]
[1]
2. Remove the PCB Cover [1].
• 2 Screws [2]
[2]
2x
[1]
101
6. Remove the 2 Wire Fixtures [1], and take out the 7. Remove the Core Holder [1], and remove the
Scanner Unit [2]. Scanner Unit [2].
• 2 Screws [3] • 2 Claws [3]
• 1 Flat Cable [4]
CAUTION:
• Do not touch any area other than the both ends [A]
of the Scanner Unit (where the Scanner Unit is
2x
secured with the Scanner Wire).
• Especially do not touch the Scanner Unit PCB [1]
and the Lighting [2].
[A]
[3]
[2]
[A]
[1] 1x [4]
[2]
• When taking out the Scanner Unit [1], be careful

not to damage the Scanner Wire [2].
[1]
[2]
[1]
Removing the Reader

Controller PCB
■ Preparation
1. Remove the DADF “Removing the DADF” on page
126.
2. Remove the Box Left Cover “Removing the Box Left

Cover” on page 105.
3. Remove the Box Upper Cover “Removing the Box

2x Upper Cover” on page 105.
[3]
■ Procedure
CAUTION:
When replacing this parts, execute these actions which
are to be taken when “Measurement during Reader
Controller PCB Replacement and After RAM Clear” on
[1] page 151.
[2]
[1]
102
1. Remove the Reader Support Plate [1]. 4. Remove the HDMI Shield Plate [1].
• 1 Screw [2] • 2 Screws [2]
[2]
[2]
1x 2x
[1]
[1]
2. Remove the Reader Rear Cover [1].
• 1 Wire Saddle [2] 5. Remove the Reader Controller PCB [1].
• 1 Connector [3]
• 6 Screws [4]
• 1 Flat Cable [3]
[4] • 4 Screws [4]
1x
6x
1x
4x [4]
[2] [3] [4]

6x [4]
[4] [3]
[2] [1]
[4]
3. Remove the PCB Inner Cover [1].

[1] [2]
• 4 Screws [3]
[2]
[3] [3]
1x
4x
[2]
[1]
[3]
103
3. Remove the Box Right Cover [1].

External Auxiliary System • 1 Hook [2]
(Reader) • 1 Protrusion [3]
Removing the Box Right Cover [2]
■ Procedure
1. Push the [A] part to open the HDD Cover [1].
[3]
[1]
[A]
[1]
NOTE:
How to install the Box Right Cover
Install the Box Right Cover to the host machine by
inserting its protrusion [3] and hooking its hook [2].
[2]
[3]
2. Remove 3 Screws [1].
[1]
3x
[1]
104
Removing the Box Left Cover ■ Procedure

1. Remove the screw [1] of the Box Right Cover, and
■ Procedure remove the Box Upper Cover [2].
• 2 Screws [3]
1. Remove the Network Cable [1], andRemove the Box
• 1 Protrusion [4]
Left Cover [2].
• 4 Screws [3] [2]
3x [4]
[2]
1x
[3] [1]
4x
[3]
[3]
[1]
NOTE:
How to install the Box Upper Cover
Removing the Box Upper Be sure to put the [A] part of the Box Upper Cover [2] and
the protrusion [4] inside the Box Right Cover [5] to install
Cover the cover.
■ Preparation
[4]
1. Remove the Box Left Cover “Removing the Box Left
Cover” on page 105.
[5]
[2]
[A]
[2]
[5]
105
Removing the Right Middle ■ Procedure

Front Cover 1 1. Remove the Right Upper Front Cover [1].
• 1 Rubber Cap [2]
■ Procedure • 2 Screws [3]
• 4 Hooks [4]
1. Remove the Right Middle Front Cover 1 [1].
• 3 Screws [2]
• 1 Hook [3] 2x
[1] [3]
[2] [2]
[1]
3x
[3]
[2]
[4]
[3]
[1]
Removing the Right Upper

Front Cover
■ Preparation
1. Removing the Right Middle Front Cover 1
“Removing the Right Middle Front Cover 1” on page
106.
106
Removing the Front Left Cover Removing the Left Upper

■ Procedure
Cover
1. Open the Front Left Cover [1], remove the Stepped ■ Preparation
Screw [2], and then store the link [3].
NOTE:
When delivery system options are installed, be sure to
disconnect them from the host machine.
[1]

2. Removing the Decurler Unit “Removing the Decurler

Unit” on page 108.
3. Removing the Box Left Cover “Removing the Box

■ Procedure
1x 1. Remove the Left Upper Cover [1].
[2]
• 2 Stepped Screws [2]
• 2 Screws (Binding) [3]
• 3 Hooks [4]
[3]
4x [1]
[2]
2. Remove the 2 Hinge Shafts [1] and the Front Left

Cover [2].
[2]
[2] [3]
[4]
[1]
[1]
107
NOTE: ■ Procedure
How to install the Left Upper Cover
Install the Left Upper Cover [1] so that its [A] part comes 1. Pull the Open/Close Lever [1], and open the Feed
on the upper side of the Reader Cover [2]. Guide [2].
[1]
[1]
[A] [1] [A]
[2]
[2]
Removing the Decurler Unit

■ Preparation 2. Disconnect the Decurler Cable [1].
NOTE:
When removing the Decurler Unit from the host machine,
be sure to remove the delivery system options in advance. 2x

[2]
[1]
108
3. Remove the Left Cover [1]. 6. Store the removed Waste Toner Container Storage
• 7 Screws [2] Tray.
• 2 Protrusions [3]
7x [3]
[2]
[2]
[1] [2]
4. Pull out the Waste Toner Container Storage Tray [1].
[1]
5. Remove the Connecting Harness Stopping Plate [1].

• 2 Screws [2]
2x 3x
[2]
[3]
[3]
[2] [1]
109
7. Remove the Decurler Upper Cover [1].

CAUTION:
• 2 Screws [2] (Loosen)
Do not place the Decurler Unit [1] on the floor while
• 2 Hooks [3]
being tilted; otherwise the [A] part may be deformed.
[3]
[1]
[1]
[A]
2x
[2]
8. Remove the screw [1].
[3]
CAUTION:
When installing/removing the Decurler Unit, do not hit
it against the Waste Toner Pipe [2].
[1]
[2]
110
9. Release the 4 shafts [2] from the hole [A] and the 4
NOTE:
hooks [3], and remove the Decurler Unit [4].
How to install the Decurler Unit
1. Align the 4 shafts [4] of the Decurler Unit [1] with the
4 hooks [3] of the host machine.
1x 2. Secure the Decurler Unit in place with the screw [2]
while it is pushed against the Decurler Mounting Plate
(Front) [5].
[1] [4] [3]
[3]
[2]
[1] [4] [3]
[3]
[5]
1x
[2]
111
5. Clean the White Plate [1].

Periodical Consumable Parts/
Locations for Periodical
Cleaning (Reader) [1]
Cleaning the Copyboard Glass

(Large)
■ Procedure
1. Open the DADF Unit.

• 2 Screws [2] 6. nstall the Copyboard Glass (Large) and the Right
Upper Panel to the original positions.
[2]
2x
Cleaning the Copyboard Glass
(Small)
■ Procedure
CAUTION:
[1] Cleaning the Stream Reading Glass with alcohol
results in thinning of the oil film on the surface.
As a result, the frictional resistance of the surface is
decreased, which allows more dust and dirt to adhere
3. Remove the Copyboard Glass (Large) [1].
to the surface.
Therefore, be sure to use Oil Glass Cleaner FY9-6020
when cleaning the Stream Reading Glass.
1. Open the DADF Unit.
[1]
4. Clean the front surface and back surface of the

Copyboard Glass (Large) [1] with lint-free paper [2].
[2] [1]
112
2. Remove the Left Upper Panel [1]. 4. Clean the front surface and back surface of the
• 2 Screws [2] Copyboard Glass (Small) [1] with lint-free paper [2].
[2]
2x
[2] [1]
CAUTION:
Be sure to place the seal [1] of the Copyboard Glass
[1] (Small) to the left side of the front surface at installation.
CAUTION:
Be sure not to deform the Grounding Spring [1] of the
Left Upper Panel when installing/removing.
[1]
[1]
5. Install the Copyboard Glass (Small) to the original

position.
Cleaning/Lubrication of the
Scanner Rail
3. Remove the Copyboard Glass (Small).
■ Procedure
[1]
• 2 Screws [2]
[2]
2x
[1]
113
2. Remove the Copyboard Glass [1]. 5. Spread the applied grease to the [A] parts of the
Scanner Rails at the front side and the rear side with
lint-free paper.
[A]
[1]
3. Clean the Scanner Rails at the front and the rear

sides [1] with lint-free paper [2].
[A]
[1]
[2]
4. Apply a few drops of grease [1] to the Scanner Rails

at the front and the rear sides [2] at regular intervals.
[2]
[1]
114
Parts List (DADF)
External Covers (DADF)

[3]
[4]
[1]
[2]
No. Name Reference

[1] DADF Front Cover “Removing the DADF Front Cover” on page
131
[2] DADF Left Cover -
[3] DADF Rear Cover “Removing the DADF Rear Cover” on page
131
[4] Feeder Cover -
Main Unit (DADF)

[2]
[1]
115
No. Name Reference

[1] Scanner Unit “Removing the DADF Scanner Unit” on page 128
[2] Pickup Roller Unit “Removing the Pickup Roller Unit” on page 130
List of Periodical Consumable Parts/Locations for Periodical

Cleaning (DADF)
[5]
[5]
[22] [21] [13] [12] [11] [2] [3] [1]
[14]
[17]
[4]
[15] [18] [8] [19] [7] [9] [20] [16] [23] [10]
No. Parts Name Reference Adjustment when Replacing the

Parts
[1] Pickup Roller “Removing the Pickup Roller / Feed Roller” on
page 134
[2] Feed Roller 1 “Removing the Pickup Roller / Feed Roller” on
page 134
[3] Separation Roller “Removing the Separation Roller” on page
134
[4] Dust-colleting “Removing the Dust Collecting Sheets” on page
137
[5] Dust-colleting typeE “Removing the Dust Collecting Sheets Type E”
on page 136
[7] Reading Glass “Cleaning the Back Surface of the Reading
Glass” on page 138
[8] Platen roller 1 -
[9] Platen roller 2 -
[10] White Sheet -
[11] Post-separation Sensor 1 “Cleaning the Post-separation Sensor 1/Post-
[12] Post-separation Sensor 2 separation Sensor 2/Post-separation Sensor 3”
on page 139
[13] Post-separation Sensor 3
[14] Registration Sensor “Cleaning the Registration Sensor/Lead Sen-
[15] Lead Sensor 1 sor/Registration Roller” on page 142
116
No. Parts Name Reference Adjustment when Replacing the

Parts
[16] Delivery Sensor “Cleaning the Delivery Roller/Delivery Sensor”
on page 144
[17] Registration Roller “Cleaning the Registration Sensor/Lead Sen-
sor/Registration Roller” on page 142
[18] Lead Roller 1 “Cleaning the Pullout Roller/Feed Roller 2/Lead
Roller 1” on page 140
[19] Lead Roller 2 “Cleaning the Lead Roller 2/Lead Roller 3” on
page 143
[20] Lead Roller 3 “Cleaning the Lead Roller 2/Lead Roller 3” on
page 143
[21] Pullout Roller “Cleaning the Pullout Roller/Feed Roller 2/Lead
[22] Feed Roller 2 “Cleaning the Pullout Roller/Feed Roller 2/Lead
[23] Delivery Roller “Cleaning the Delivery Roller/Delivery Sensor”
on page 144
Each Roller/Wheel -
Each Scraper -
DADF Height “Height Adjustment” on page 144
Solenoid (DADF)
SL1

SL1 Disengaging Solenoid -
117
Motor (DADF)
M8
M1
M10
M2
M4
M3
M5 M7
M9
M6

M1 Pickup Motor -
M2 Feed Motor -
M3 Registration Motor -
M4 Read Motor -
M5 Delivery Motor -
M6 Disengaging Motor 1 -
M7 Disengaging Motor 2 -
M8 Tray Lifter Motor -
M9 Glass Movement Moter -
M10 Pickup Roller Unit Lifter Motor -
118
Fan (DADF)
FM1
FM2
FM3

FM1 DADF Cooling Fan 1 -
Lamps, Heaters, and Others (DADF)
LED1
LED2

LED1 Original Display LED PCB -
LED2 Delivery Display LED PCB -
119
Sensor (DADF)
PCB2
SR3
SR12 SR4
SR9
SR1
SR22
SR20
SR10
SR18
SR2
SR19
SR17

SR1 Original Sensor -
SR2 Post-separation Sensor 1 -
SR3 Post-separation Sensor 2 -
SR4 Delay Sensor -
SR9 Tray Open/Closed Sensor -
SR10 Cover Open/Closed Sensor -
SR12 Pickup Roller Unit Lifter Home Position Sen- -
sor
SR17 Original Size Sensor 1 -
SR22 Leading Edge Position Sensor -
PCB2 Post-separation Sensor 3 -
120
SR13
SR6
SR8
SR7
VR1
PCB3 SR24
PCB4 SR16
SR5 PCB5
SR11 SR15

SR5 Lead Sensor 2 -
SR6 Paper Surface Sensor -
SR7 AB/ Inch Identification Sensor -
SR8 LTR-R/ LGL Idenfication Sensor -
SR11 Glass Home Position Sensor -
SR13 Tray Home Position Sensor -
SR15 Disengaging Home Position Sensor 1 -
SR16 Disengaging Home Position Sensor 2 -
SR24 Delivery Tray Sensor -
PCB3 Registration Sensor -
PCB4 Lead Sensor 1 -
PCB5 Delivery Sensor -
VR1 Original Width Volume -
121
PCB (DADF)
PCB1
DADF Scanner
Unit PCB
DADF LED Lamp

PCB (Right) DADF LED Lamp
PCB (Left)

PCB1 DADF Driver PCB -
- DADF Scanner Unit PCB -
- DADF LED Lamp PCB (Left) -
- DADF LED Lamp PCB (Right) -
122
Connector Layout Drawing (DADF)

56
20 31
59 54
55
51
26 53
19
18
27
28
25
17 22
58
43
45 23
44 30
40
42
29
41
36
1
14
16 13
3 12
15
8
7 50
2 11
5 47
6 10
9
52 4
48 49
21
57
61 32
39 46
35 37
38
34 64
60 33
63
Key Jack Sym- Name Relay Connector Key Jack Sym- Name RE-
No. No. bol No. No. bol MARKS
1 J401 PCB1 DADF Driver J999 - - Reader
PCB
2 J402 PCB1 DADF Driver 17 J620 M3 Registration Motor
PCB
2 J402 PCB1 DADF Driver 18 J621 M2 Feed Motor
PCB
3 J403 PCB1 DADF Driver 19 J617 M10 Pickup Roller Unit Lifter
PCB Motor
4 J404 PCB1 DADF Driver 20 J614 FM1 DADF Cooling Fan 1
PCB
4 J404 PCB1 DADF Driver 21 J615 FM2 DADF Cooling Fan 2
PCB
5 J405 PCB1 DADF Driver J1105 J1119 22 J716 M6 Disengaging Motor 1
PCB
5 J405 PCB1 DADF Driver J1105 J1119 23 J718 SL1 Disengaging Solenoid
PCB
5 J405 PCB1 DADF Driver J1105 J1124 J1127 - - - -
PCB
123
5 J405 PCB1 DADF Driver J1105 J1124 J1128 25 J720 SR24 Delivery Tray Sensor
PCB
6 J406 PCB1 DADF Driver 26 J406 M1 Pickup Motor
PCB
7 J407 PCB1 DADF Driver 27 J622 M4 Read Motor
PCB
8 J408 PCB1 DADF Driver J1126 28 J618 M5 Delivery Motor
PCB
9 J409 PCB1 DADF Driver J1104 J1122 29 J714 M9 Glass Movement Moter
PCB
9 J409 PCB1 DADF Driver J1104 J1122 30 J715 M7 Disengaging Motor 2
PCB
10 J410 PCB1 DADF Driver J1100 J1113 31 J608 LED1 Original Display LED
PCB PCB
10 J410 PCB1 DADF Driver J1100 J1113 32 J609 SR10 Cover Open/Closed
PCB Sensor
10 J410 PCB1 DADF Driver J1100 J1107 J1121 33 J616 FM3 DADF Cooling Fan 3
PCB
10 J410 PCB1 DADF Driver J1100 J1107 J1112 34 J700 SR18 Original Size Sensor 2
PCB
PCB
10 J410 PCB1 DADF Driver J1100 J1107 36 J702 SR15 Disengaging Home Po-
PCB sition Sensor 1
PCB
PCB
10 J410 PCB1 DADF Driver J1100 J1113 J1123 39 J706 SR22 Leading Edge Position
PCB Sensor
11 J411 PCB1 DADF Driver J1101 J1108 40 J707 SR16 Disengaging Home Po-
PCB sition Sensor 2
11 J411 PCB1 DADF Driver J1101 J1108 J1114 41 J708 SR11 Glass Home Position
PCB Sensor
11 J411 PCB1 DADF Driver J1101 J1108 J1114 42 J709 SR5 Lead Sensor 2
PCB
12 J412 PCB1 DADF Driver J1102 J1115 43 J710 PCB5 Delivery Sensor
PCB
12 J412 PCB1 DADF Driver J1102 J1109 J1116 44 J711 PCB4 Lead Sensor 1
PCB
12 J412 PCB1 DADF Driver J1102 J1109 J1117 45 J712 PCB3 Registration Sensor
PCB
13 J413 PCB1 DADF Driver J1026 J1006 46 J605 SR2 Post-separation Sensor
PCB 1
13 J413 PCB1 DADF Driver J1026 J1006 47 J606 SR3 Post-separation Sensor
PCB 2
13 J413 PCB1 DADF Driver J1026 J1006 48 J607 PCB2 Post-separation Sensor
PCB 3
13 J413 PCB1 DADF Driver J1026 J1006 49 J610 SR4 Delay Sensor
PCB
13 J413 PCB1 DADF Driver J1026 J1006 50 J611 SR9 Tray Open/Closed Sen-
PCB sor
13 J413 PCB1 DADF Driver J1125 51 J613 SR6 Paper Surface Sensor
PCB
13 J413 PCB1 DADF Driver J1125 52 J614 SR12 Pickup Roller Unit Lifter
PCB Home Position Sensor
14 J414 PCB1 DADF Driver J1027 53 J600 VR1 Original Width Volume
PCB
124
14 J414 PCB1 DADF Driver J1027 54 J601 SR7 AB/ Inch Identification
PCB Sensor
14 J414 PCB1 DADF Driver J1027 55 J602 SR8 LTR-R/ LGL Idenfication
PCB Sensor
14 J414 PCB1 DADF Driver J1004 56 J603 SR13 Tray Home Position
PCB Sensor
14 J414 PCB1 DADF Driver J1027 57 J604 SR1 Original Sensor
PCB
14 J414 PCB1 DADF Driver J1005 58 J604 LED2 Delivery Display LED
PCB PCB
15 J416 PCB1 DADF Driver 59 J416 M8 Tray Lifter Motor
PCB
16 J418 PCB1 DADF Driver J111 - - Reader
PCB
60 J2411 - Reader Scanner 63 J2412 - Reader LED Lamp PCB
Unit PCB (Left)
60 J2411 - Reader Scanner 64 J2413 - Reader LED Lamp PCB
Unit PCB (Right)
61 - J1102 Reader Scanner to J105 PCB1 Reader Controller PCB
Unit PCB
125
3. Remove the Inner Plate [1].

Removing from the • 4 Screws [2]
Connection Equipment • 1 Wire Saddle [3]
(DADF)
1x
Removing the DADF

4x
■ Procedure [2]
1. Open the DADF [1].
[1] [3]
[2]
[1]
4. Disconnect the cable [1].

• 1 Edge Saddle [2]
• 1 Connector [3]
• 2 Flat Cables [4]
2. Remove the PCB Cover [1].
• 2 Screws [2]
[2] 1x [1]
2x
3x
[2]
[3]
[4]
[1]
126
5. Remove the DADF [1].

• 4 Screws [2]
[1]
4x
[2]
[2]
CAUTION:
Be careful not to damage the white sheet [1] of the
removed DADF.
[1]
CAUTION:
Be careful not to damage the Reader Communication
Cable Guide [1] when placing the DADF.
[1]
127
1. Open the Feeder Cover [1], and remove the Upper

Major Units (DADF) Guide [2].
• 2 Shafts [3]
Removing the DADF Scanner

Unit [3]
■ Procedure
CAUTION:
• Do not touch any part other than the grips [1] of
[1]
the Scanner Unit.
• Especially do not touch the Scanner Unit PCB [2]
and the mirror [3].
[2]
[2]
[3]
[3] [1]
128
2. Remove the Scanner Unit Cover [1]. 3. Remove the Scanner Unit [1].
• 2 Screws [2] • 2 Screws [2]
• 1 Wire Saddle [3] • 1 Flat Cable [3]
• 1 Connector [4]
[2]
2x
2x
[2]
1x [1]
1x
[4]
[3]
[3]
1x
[1]
129
2. Remove the Inner Cover [1].

NOTE:
When installing the Scanner Unit [1], be sure to fit the 4
• 3 Screws [2]
protrusions [2] of the Scanner Unit into the 2 guides [A]
(front and rear).
3x
[2]
[A]
[2]
[1]
[A]
[2]
[1]
3. Remove the 2 springs [1].
Removing the Pickup Roller

Unit
[1]
■ Procedure
CAUTION:
Be sure not to touch the surface of the roller when
disassembling/assembling.
1. Open the Feeder Cover [1].

4. Remove the Pickup Roller Unit [1].
• 2 Clips [2]
[1] • 2 Bushings [3]
[2]
[3]
[1]
[2]
[3]
130
External Auxiliary System Removing the DADF Rear

(DADF) Cover
■ Procedure
Removing the DADF Front
1. Remove the 2 Face Covers [1].
Cover • 2 Claws [2]
• 2 Hooks [3]
■ Procedure
[3] [3] [1]
1. Open the DADF [1], and remove the screw (round 2x
end) [2] and the screw (tapping) [3].
[2]
2x
[3]
[1] [2]
2. Open the Feeder Cover [1], and remove the 3 screws

[1]
[2].
1x
[2]
2. Close the DADF.
3. Open the Feeder Cover [1], and remove the DADF

Front Cover [2].
• 3 Screws [3]
• 2 Claws [4] [2] [1]
• 1 Hook [5]
2x
[3]
3x
2x
[1]
[2]
[4] [5]
131
3. Lift the Original Pickup Tray [1], and remove the

screw (tapping) [2]. Installing the DADF White
[1]
Sheet
■ Procedure
Removing the DADF White Sheet
1. Lift the DADF [1], and remove the white sheet [2].
[2]
[2]
[1]
1x
4. Lift the Original Pickup Tray [1], and remove the Installing the DADF White Sheet
DADF Rear Cover [2].
1. Put the white sheet [2] with the mark "FRONT" on the
[1] front side and the corner aligned with the upper left
corner [A] of the Copyboard Glass.
[2]
132
2. Lower the DADF [3] to affix the white sheet [2] to the
White Copyboard [4].
[3]
[4]
[A]
[2]
[1]
[2]
3. Press the 9 Hook-and-Loop Fasteners [2] from above

the White Sheet [1] to attach them.
[2]
[1]
[2]
[2]
133
Removing the Feed Roller

Consumable parts for
periodical replacement and 1. Turn the Pickup Roller Unit [1] upside down, and remove
the Feed Roller [2] and the Roller Shaft [3].
locations for cleaning (DADF) • 2 Clips [4]
• 2 Bushings [5]
• 1 Belt [6]
Removing the Pickup Roller /
[6]
Feed Roller
[4]
■ Preparation [5]
1. Removing the Pickup Roller Unit . “Removing the

[3]
Pickup Roller Unit” on page 130
[5]
[4]
■ Procedure [2]
[1]
CAUTION:
Be sure not to touch the surface of the roller when 2. Remove the Roller Shaft [2] from the Feed Roller [1].
disassembling/assembling. • 1 Clip [3]
[1]
Removing the Pickup Roller

[3]
1. Remove the Pickup Roller [2] and the Roller Shaft [3]
from the Pickup Roller Unit [1]. [2]
• 2 Clips [4]
• 2 Bushings [5]
• 1 Belt [6]
[2]
[1]
[3]
[5]
[4]
Removing the Separation
[6] Roller
■ Preparation
[5] 1. Removing the Pickup Roller Unit.“Removing the
[4] Pickup Roller Unit” on page 130
2. Remove the Roller Shaft [2] from the Pickup Roller [1].
• 1 Clip [3] ■ Procedure
[1]
CAUTION:
[3]
[2] disassembling/assembling.
134
1. Lift the Original Pickup Tray [1]. 5. Remove the Separation Roller [1] and the Roller
Shaft [2].
[1] [2]
[1]
2. Remove the Pickup Guide (Lower) [1] from the lower

6. Remove the Roller Shaft [2] from the Separation
side of the Original Pickup Tray.
Roller [1].
• 2 Screws [2]
• 1 Bearing [3]
[2]
2x [1]
[3]
[1]
[2]
3. Remove the Separation Roller Unit [1].

• 2 Screws [2]
2x
[2]
[1]
4. Lower the Original Pickup Tray.
135
2. Remove the 8 Dust Collecting Sheets Type E [1].

Removing the Dust Collecting
[1]
Sheets Type E
■ Procedure
1. Open the Feeder Cover [1], and remove the Upper
Guide [2].
• 2 Screws [3]
• 2 Springs [4]
[1]
[1]
2x
CAUTION:
When affixing the 8 Dust Collecting Sheets Type E [1],
they should be aligned with the lines [A].
[3]
[1]
[A]
[2] [4] [1]
CAUTION:
• When assembling, be sure to align the 2 springs
[2] with the 2 protrusions [1].
• When installing the Upper Guide, be sure to place
the 5 sheets [4] of the Upper Guide on the upper
side of the 5 Feed Rollers [3].
[1]
[2]
[3]
[4]
136
3. Open the Open/Close Guide Unit [1], and remove the

Removing the Dust Collecting Registration Upper Cover [2].
Sheets • 2 Screws [3]
• 1 Connector [5]
■ Preparation
1. Removing the DADF Front Cover .“Removing the
DADF Front Cover” on page 131 2x [3]
■ Procedure
1. Open the DADF [1], and remove the Left Cover [2].
• 2 Screws [3] [1]
• 2 Hooks [4]
2x
[2]
1x
[1]
1x
[5]
[4]
[4]
[2] [3]
4. Remove the Registration Front Inner Guide [1].

• 2 Screws [2]
• Harness Guide [A]
2. Close the DADF [1], and remove the 2 screws [2]. [2]
2x
2x
[1]
[2]
[1]
1x
[2]
[A]
137
5. Remove the Registration Inner Rear Guide Unit [1]. 7. Remove the 2 Dust Collecting Sheets [1].
• 2 Screws [2]
• 6 Clamps [3] CAUTION:
• 1 Connector [4] When replacing the Dust Collecting Sheets [1], do not
bend the Scraper Sheet [2].
[2]
2x
[1]
[1]
[2]
6x [2]
[3]
[4]
1x [1]
[3]
6. Remove the Registration Roller Unit [1].

• 2 Screws [2]
• 1 Support Plate [3]
[2]
2x Cleaning the Back Surface of
the Reading Glass
■ Preparation
1. Removing the DADF Front Cover. “Removing the
DADF Front Cover” on page 131
[1]
[3]
138
■ Procedure 3. Install the Reading Glass and the Front Cover to the
original positions.
1. Open the DADF, and slide the Reading Glass [1] in
the direction of the arrow to remove it. CAUTION:
• 1 Claw [2] When installing the Reading Glass [1], slowly and
carefully slide it in. If you slide it in abruptly, the Film
Sheet [2] may flip. (This will result in a jam at DADF
reading.)
1x [1]
[2]
[1]
[2]
Cleaning the Post-separation

Sensor 1/Post-separation Sensor
2. Clean the back surface [1] of the Reading Glass with
2/Post-separation Sensor 3
wet and tightly-wrung lint-free paper [2].
■ Procedure
1. Open the Feeder Cover [1].
[1]
[1]
[2]
139
2. Remove the Inner Cover [1]. 5. Cleaning the Post-separation Sensor 3

• 3 Screws [2] Clean the Post-separation Sensor 3 [1] by blowing air a
couple of times through the clearance [A] of the guide
with a blower [2]. (When wiping it, be sure to use wet and
3x tightly-wrung lint-free paper.)
[2]
[1]
[2]
[A]
[1]
3. Cleaning the Post-separation Sensor 1

Clean the Post-separation Sensor 1 [1] by blowing air a
Cleaning the Pullout Roller/
couple of times through the hole [A] of the guide with a Feed Roller 2/Lead Roller 1
blower [2]. (When wiping it, be sure to use wet and
tightly-wrung lint-free paper.)
■ Procedure
CAUTION:
[2]
[A]
1. Open the Feeder Cover [1] and the Open/Close
Guide Unit [2].
[1]
4. Cleaning the Post-separation Sensor 2

Clean the Post-separation Sensor 2 [1] by blowing air a
couple of times through the hole [A] of the guide with a
blower [2]. (When wiping it, be sure to use wet and
tightly-wrung lint-free paper.)
[1]
[2] [2]
[A]
[1]
140
2. Remove the Scanner Unit Cover [1]. 3. Remove the Registration Front Inner Guide [1].
• 2 Screws [2] • 2 Screws [2]
• 1 Wire Saddle [3] • Harness Guide [A]
• 1 Connector [4]
[2]
[2]
2x
2x
[2] [2]
[1]
[1]
1x
1x
[1]
[1]
1x [A]
[3]
[4]
4. Cleaning the Pullout Roller

Wipe the Pullout Roller [2] with wet and tightly-wrung lint-
free paper [3] by rotating the shaft [1] of the Feed Roller
2 until it is clean.
[3]
[2]
[1]
141
5. Cleaning the Feed Roller 2 1. Open the Feeder Cover [1] and the Open/Close
Wipe the Feed Roller 2 [2] with wet and tightly-wrung lint- Guide Unit [2].
free paper [3] by rotating the shaft [1] of the roller until it
is clean.
[2]
[1]
[1]
[2]
[3] 2. Remove the Registration Front Inner Guide [1].

• 2 Screws [2]
6. Cleaning the Lead Roller 1
[2]
Wipe the Lead Roller 1 [2] with wet and tightly-wrung lint-
free paper [3] by turning the Jam Removal Dial [1] until 2x [1]
it is clean.
[2]
[3]
[1] [2]
[1]
Cleaning the Registration

Sensor/Lead Sensor/Registration
Roller
■ Procedure
CAUTION:
142
3. Remove the Registration Guide [1]. 5. Cleaning the Lead Sensor

• 2 Screws [2] Clean the Lead Sensor [1] by blowing air a couple of
times through the clearance [A] of the guide with a
blower [2]. When wiping it, be sure to use wet and tightly-
2x wrung lint-free paper.)
[2]
[2]
[2]
[1]
[1]
[A]
4. Cleaning the Registration Sensor

Clean the prism [1] of the Registration Sensor by blowing
air a couple of times with a blower [2]. (When wiping, be
6. Cleaning the Registration Roller
sure to use wet and tightly-wrung lint-free paper.)
Wipe the Registration Roller [2] with wet and tightly-
wrung lint-free paper [3] by rotating the shaft [1] of the
CAUTION: Registration Roller until it is clean.
When cleaning the prism of the Registration Sensor,
do not disassembly the Prism Unit [2] from the
Registration Guide [1].
[3]
[2]
[1]
[2]
[1]
Cleaning the Lead Roller 2/

Lead Roller 3
[2]
[1]
■ Preparation
1. Remove the DADF Scanner Unit. “Removing the
DADF Scanner Unit” on page 128
■ Procedure
CAUTION:
143
1. Cleaning the Lead Roller 2 1. Cleaning the Delivery Roller

Wipe the Lead Roller 2 [2] with wet and tightly-wrung lint- Lift the Multi-purpose Tray [1], and wipe the Delivery
free paper [3] by turning the Jam Removal Dial [1] until Roller [3] with wet and tightly-wrung lint-free paper [4] by
it is clean. rotating the shaft [2] of the Delivery Roller.
[3]
[1]
[2]
[2]
[1]
[3] [4] [3]
2. Cleaning the Lead Roller 3

Wipe the Lead Roller 3 [2] with wet and tightly-wrung lint-
2. Cleaning the Delivery Sensor
free paper [3] by turning the Jam Removal Dial [1] until
it is clean. Lift the Multi-purpose Tray [1], and clean the Delivery
Sensor [2] with a blower [3] through the clearance [A] of
the Delivery Guide.
[2]
[1]
[3]
[1]
[2]
[A]
[3]
Cleaning the Delivery Roller/
Delivery Sensor
■ Procedure Height Adjustment
■ 1. Check the height.
CAUTION:
Be sure not to touch the surface of the roller when 1. Close the DADF.
144
2. Check that the 2 height adjustment rolls on the front/ • a. Checking the height of front height adjustment
rear left come contact with the stream reading glass. roll.
1. Prepare the paper (plain) with approx. 10 mm
in width and approx. 200 mm in length.
NOTE:
Turning ON the LED helps the check operation. 2. Align the edge of prepared paper with the
Service Mode > COPIER > FUNCTION > MISC-R > contact point of DADF Glass Retainer and the
SCANLAMP Stream Reading Glass.
Reading Glass
Plate
Stream Reading Glass
Approx.
7.0 mm Paper
Height
Adjustment
Roll
CAUTION:
Place the paper in the position where it does not
3. If not, execute the height adjustment. contact with the Platen Roller 1.
If you cannot check it visually, check it by the following If it is placed in the position where it contacts with the
method. Platen Roller 1, checking cannot be performed
correctly.
3. Close the DADF.

4. Pull out the paper in the direction of the arrow
and check that there is resistance.
Paper
5. If there is no resistance, perform the height

adjustment.
145
• b. Checking the height of rear height adjustment ■ 2. Adjustment procedure

roll.
1. Prepare the paper (plain) with approx. 10 mm 1. Rotate the fixing screw on top of the left hinge to
in width and approx. 200 mm in length. adjust it.
2. Align the edge of prepared paper with the To remove the space on the front: rotate it clockwise
contact point of DADF Glass Retainer and the (black arrow direction)
Stream Reading Glass. To remove the space on the rear or both sides: rotate it
counterclockwise (white arrow direction)
Blanking cover
Reading Glass
Paper
Plate
Fixing screw
CAUTION:
Place the paper in the position where it does not
contact with the Platen Roller 1.
If it is placed in the position where it contacts with the
Platen Roller 1, checking cannot be performed 2. Check the height again and make sure that the
correctly. height is appropriate.
3. Close the DADF.

4. Pull out the paper in the direction of the arrow
and check that there is resistance.
Paper
5. If there is no resistance, perform the height

adjustment.
146
5 Adjustment
Overview........................................... 148
Adjustment Method........................... 151
5. Adjustment
Overview
The following is adjustment items list.
NOTE:
The number indicates step for each work.
Reader
Item Main Parts Reference
Reader Con- Reader Con- Scanner Copyboard
troller troller Unit *3 Glass*4
PCB (re- PCB (RAM
place) *1 Clear) *2
Replacement/Before RAM Clear
P-PRINT output 1 1 “Measurement during Reader
Controller PCB Replacement
and After RAM Clear” on page
151
Using SST, upload R-CON back up data. 2 -
The newest system software download 2 “Measurement during Reader
151
Replacement/After RAM Clear
Using SST, download R-CON back up 3 -
data.
Input or adjustment of MTF value 3 “Measurement during Reader
151
Enter the service label value (1) 4 “Measurement during Reader
151
Front&Back linearity matching for com- 5 “Measurement during Reader
putation Controller PCB Replacement
151
Enter the service label value (2) 6 “Measurement during Reader
151
Sensor output adjustment 7 “Measurement during Reader
151
Tray width adjustment 8 “Measurement during Reader
151
Copy image check and sharpness ad- 9 “Measurement during Reader
justment Controller PCB Replacement
151
P-PRINT output 10 “Measurement during Reader
151
148
5. Adjustment
Item Main Parts Reference

Reader Con- Reader Con- Scanner Copyboard
troller troller Unit *3 Glass*4
PCB (re- PCB (RAM
place) *1 Clear) *2
Input the service label value packaged in 1 “Processing after Scanner Unit
the scanner unit content Replacement” on page 153
Input white level data of standard white 1 “Processing after Copyboard
plate. Glass Replacement” on page
155
Sampling of B&W shading target 2 2 “Processing after Scanner Unit
Replacement” on page 153 ,
“Processing after Copyboard
Glass Replacement” on page
155
White level adjustment 3 3 “Processing after Scanner Unit
155
Scanner unit replacement flag setting 4 “Processing after Scanner Unit
Replacement” on page 153
Copy image check and sharpness ad- 5 “Processing after Scanner Unit
justment Replacement” on page 153
Write the value in the service label. 6 4 “Processing after Scanner Unit
155
*1: “Removing the Reader Controller PCB” on page 102

*2: If back up data of R-CON SST cannot be uploaded using SST, perform the same adjustment performed during replacement.
*3: “Removing the Scanner Unit (Reader)” on page 101
*4: “Cleaning the Copyboard Glass (Large)” on page 112
DADF
Item At main parts replacement As nee- Reference
DADF (in- Scanner Original Post-separation sen- ded ba-
cluding unit *3 width vol- sor 3 sis
when it is ume Registration sensor
engaged Lead sensor 1
or disen- Delivery sensor
gaged) *2
Preparation or Creation 1 “Preparation or Creation of Test
of Test Chart *1 Chart” on page 156
Angle Restriction Re- 2 “Angle Restriction Release (Open-
lease (Opening Angle ing Angle at 90 deg)” on page
at 90 deg) 156
Sensor Output Adjust- 3 1 “Sensor Output Adjustment” on
ment page 156
Tray Width Adjustment 4 1 “Tray Width Adjustment” on page
157
Tilt Adjustment 5 “Tilt Adjustment” on page 157
Height Adjustment 6 “Height Adjustment” on page 158
Right Angle Adjustment 7 “Right Angle Adjustment” on page
160
Registration Roller Yes “Registration Roller Wheel Skew
Wheel Skew Adjust- Adjustment” on page 162
ment
149
5. Adjustment
Item At main parts replacement As nee- Reference

DADF (in- Scanner Original Post-separation sen- ded ba-
cluding unit *3 width vol- sor 3 sis
when it is ume Registration sensor
engaged Lead sensor 1
or disen- Delivery sensor
gaged) *2
Stream Reading Ad- Yes “Stream Reading Adjustment” on
justment page 164
Side Registration Ad- 8 “Side Registration Adjustment” on
justment page 165
Leading Edge Registra- 9 “Leading Edge Registration Adjust-
tion Adjustment ment” on page 166
Magnification Adjust- 10 “Magnification Adjustment” on
ment page 168
White Level Adjustment 11 “White Level Adjustment” on page
169
Hinge Pressure Adjust- Yes “Hinge Pressure Adjustment” on
ment page 169
Processing after Scan- 1 “Processing after Scanner Unit Re-
ner Unit Replacement placement” on page 153
*1: [Preparation or creation of test chart] is required for [Right angle adjustment], [Registration roller wheel skew adjustment],
[Side registration adjustment],
[Leading edge registration adjustment] and [Magnification adjustment].
Refer to the reader's manual for the operation when the reader controller PCB is replaced (or EEPROM is cleared).
*2: “Removing the DADF + Reader Unit” on page 89
*3: “Removing the Scanner Unit (Reader)” on page 101
Service mode backup

The machine is adjusted one by one at the factory shipment and the adjustment values are written on the service label.
When the adjustment is carried out at a field and the service mode values are changed, be sure to write the changed values on
the service label.
If there is no corresponding items on the service label, write the value to a blank field.
Service Label
PCB Cover
150
5. Adjustment
Adjustment Method
Measurement during Reader Controller PCB Replacement and After

RAM Clear
CAUTION:
Before replacing Reader Controller PCB, be sure to make an output of the newest P-PRINT.
Service Mode > COPIER > FUNCTION > MISC-P > P-PRINT
1. Using SST, download the newest system software (R-CON).
2. Perform RAM clear.

Service Mode > COPIER > FUNCTION > CLEAR > R-CON
3. Turn the connecting equipment OFF/ON.
4. Perform the input or adjustment for MTF value.

1. Input the MTF value of P-PRINT outputted before replacement.
Service Mode > COPIER > ADJUST > CCD > MTF2-M1
MTF value (front side) (Service Mode)

MTF2-M1 MTF2-M7 MTF2-S1 MTF2-S7
2. Input the MTF value of P-PRINT outputted before replacement.

Service Mode > COPIER > ADJUST > CCD > MTF-M1
MTF value (back side) (Service Mode)

MTF-M1 MTF-M7 MTF-S1 MTF-S7
3. Perform the MTF filter coefficient computation.

Service Mode > COPIER > FUNCTION > CCD > MTF-CLC
5. Input the value written the service label (the inside of PCB cover) (Total: 42 items).
Service Mode > COPIER > ADJUST > ADJ-XY > ADJ-X
The value written the service label (the inside of PCB cover) (Service Mode)
ADJ-X ADJ-Y-DF ADJ-X-MG ADJY-DF2
ADJ-Y STRD-POS - -
151
5. Adjustment
Service Mode > COPIER > ADJUST > CCD > W-PLT-X
W-PLT-X DFTBK-R DFCH2G2 DFCH-B10
W-PLT-Y DFTBK-G DFCH2G10 DFCH-G2
W-PLT-Z DFTBK-B DFCH2K2 DFCH-G10
SH-TRGT DFTBK-BW DFCH2K10 DFCH-K2
DFTAR-R DFCH2R2 DFCH-R2 DFCH-K10
DFTAR-G DFCH2R10 DFCH-R10 100-RG
DFTAR-B DFCH2B2 DFCH-B2 100-GB
DFTAR-BW DFCH2B10 - -
Service Mode > COPIER > ADJUST > CCD > 100DF2RG
The value written the service label (the inside of PCB cover) (Service Mode : Lv2)
100DF2RG 100DF2GB - -
Service Mode > COPIER > ADJUST > PASCAL > OFST-P-K
OFST-P-K OFST-P-Y OFST-P-M OFST-P-C
NOTE:
When the value of the following item in the service label is negative, it may not be possible to enter in the service mode screen.
Service Mode > COPIER > ADJUST > ADJ-XY > STRD-POS
Only if the value cannot be entered, there is no need to enter “STRD-POS”. However, it is necessary to perform the stream reading
adjustment.
“Stream Reading Adjustment” on page 164
6. Perform computation for front & back linearity matching.

Service Mode > COPIER > FUNCTION > CCD > DF-LNR
7. Input the value written in the service label (inside PCB cover).
Service Mode > FEEDER > ADJUST > DOCST
Service Mode > FEEDER > ADJUST > LA-SPEED
Service Mode > FEEDER > ADJUST > DOCST2
Service Mode > FEEDER > ADJUST > LA-SPD2
8. Perform output adjustment of the sensor.
CAUTION:
Be sure that there is no paper inside the DADF.
1. Perform service mode item.

Service Mode > FEEDER > FUNCTION > SENS-INT
9. Adjust tray width. Perform either AB system or Inch system.

• a. AB system adjustment.
1. Select the item in the service mode.
Service Mode > FEEDER > FUNCTION > TRY-A4
2. Adjust the slide guide to the index “A4/A3”.
3. Press OK, and register the A4 width.
Service Mode > FEEDER > FUNCTION > TRY-A5R
5. Adjust the slide guide to the index “A5R”.
6. Press OK, and register the A5R width.
152
5. Adjustment
• b. Inch system adjustment.

Service Mode > FEEDER > FUNCTION > TRY-LTR
2. Adjust the slide guide to the index “LTR/ 11x17”.
3. Press OK, and register the letter width.
Service Mode > FEEDER > FUNCTION > TRY-LTRR
5. Adjust the slide guide to the index “STMT/ LTRR/ LGL”.
6. Press OK, and register the LTRR width.
10. After turning OFF/ON the power, make a copy and check the copied image.
If moiré appeared on the copied image, perform the sharpness adjustment in service mode.
1. Reader
Service Mode > COPIER > ADJUST > MISC > SH-ADJ
2. DADF
Service Mode > COPIER > ADJUST > MISC > SH-ADJ2
11. Make an output of P-PRINT.

Service Mode > COPIER > FUNCTION > MISC-P > P-PRINT
12. Store the outputted P-PRINT into the service book.
Processing after Scanner Unit Replacement
NOTE:
The adjustment method differs depending whether the unit replaced is Reader Scanner or DADF Scanner.
1. Input the service label value packaged in the Scanner Unit content.
1. Reader
Service Mode > COPIER > ADJUST > CCD > 100-RG
Service Mode > COPIER > ADJUST > CCD > 100-GB
2. DADF (Service Mode: Lv.2)

Service Mode > COPIER > ADJUST > CCD > 100DF2GB
2. Perform sampling of B&W shading target.

Service Mode > COPIER > FUNCTION > CCD > BW-TGT
153
5. Adjustment
3. Perform white level adjustment.

1. Set A4 or LTR paper in the copyboard glass, close the DADF.
CAUTION:
If white level is adjusted in the small width paper, there is possibility that it will not adjust.

Service Mode > COPIER > FUNCTION > CCD > DF-WLVL1
3. Remove the paper from copyboard glass, set it in the DADF document pickup tray.
5. Again, Set A4 or LTR paper in the copyboard glass, close the DADF.
4. Set the scanner unit replacement flag.

1. Reader
Service Mode > COPIER > ADJUST > CCD > CCD-CHNG
2. DADF
Service Mode > COPIER > ADJUST > CCD > CCD- CHG2
5. Check the copy image.

If moiré appeared on the copied image, perform the sharpness adjustment in service mode.
1. Reader
Service Mode > COPIER > ADJUST > MISC > SH-ADJ
2. DADF
Service Mode > COPIER > ADJUST > MISC > SH-ADJ2
6. Write the value in service label (inside the PCB cover).

1. Reader
Service Mode > COPIER > ADJUST > CCD > DFTAR-R
Reader (Service Mode)

DFTAR-R DFTAR-G DFTAR-B DFTAR-BW
SH-TRGT CCD-CHNG 100-RG 100-GB
2. DADF
Service Mode > COPIER > ADJUST > CCD > DFTBK-R
DADF (Service Mode)

DFTBK-R DFTBK-G DFTBK-B
DFTBK-BW CCD-CHG2 -
3. DADF (Service Mode: Lv.2)

DADF (Service Mode: Lv.2)

100DF2RG 100DF2GB
154
5. Adjustment
Processing after Copyboard Glass Replacement

1. Input the white level data (barcode value in the copyboard glass right upper) of the standard white plate.
Service Mode > COPIER > ADJUST > CCD > W-PLT-X
Service Mode
W-PLT-X W-PLT-Y W-PLT-Z
Label
* 820686679349 *
W- PLT- X W- PLT- Z
W- PLT- Y
2. Perform sampling of the B&W shading target.

Service Mode > COPIER > FUNCTION > CCD > BW-TGT
3. Perform white level adjustment.

1. Set A4 or LTR paper in the copyboard glass, close the DADF.
CAUTION:
If white level is adjusted in the small width paper, there is possibility that it will not adjust.

5. Again, Set A4 or LTR paper in the copyboard glass, close the DADF.
4. Write the value in the service label (inside the PCB cover).
Service Mode > COPIER > ADJUST > CCD > SH-TRGT
Service Mode
SH-TRGT - - -
DFTAR-R DFTAR-G DFTAR-B DFTAR-BW
DFTBK-R DFTBK-G DFTBK-B DFTBK-BW
155
5. Adjustment
Preparation or Creation of Test Chart

Prepare a test chart. If there is no test chart, create a test chart.
Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.
10 mm
10 mm 10 mm
10 mm
NOTE:
Be sure to write a character or mark to identify the printed image direction.
Angle Restriction Release (Opening Angle at 90 deg)

Change the opening angle of DADF from 70 deg to 90 deg.
NOTE:
Increasing the opening angle of DADF makes some operation easier.
1. Open the rubber cover and remove the angle restriction plate.
• 2 screws
Rubber cover
2x Rubber cover
Angle restriction plate Screw
CAUTION:
After adjustment, be sure to install the angle restriction plate.
Sensor Output Adjustment
CAUTION:
• When the sensor is replaced, be sure to clean the surface of prism before adjustment.
• Make sure that there is no paper in DADF.
156
5. Adjustment
1. Execute the service mode items.

Service Mode > FEEDER > FUNCTION > SENS-INT
Tray Width Adjustment

Execute either [a. AB type adjustment] or [b. Inch type adjustment] in this adjustment.
■ a. AB type adjustment
1. Highlight the service mode item.
Service Mode > FEEDER > FUNCTION > TRY-A4
2. Set the slide guide to [A4/A3] display.
3. Press OK key to register the A4 width.

Service Mode > FEEDER > FUNCTION > TRY-A5R
5. Set the slide guide to [A5R] display.
6. Press OK key to register the A5R width.
■ b. Inch type adjustment

Service Mode > FEEDER > FUNCTION > TRY-LTR
2. Set the slide guide to [LTR/11 x 17] display.
3. Press OK key and register the letter width.

Service Mode > FEEDER > FUNCTION > TRY-LTRR
5. Set the slide guide to [STMT/ LTRR/ LGL] display.
6. Press OK key and register the LTRR width.
Tilt Adjustment
CAUTION:
Execute this adjustment after releasing the angle restriction (opening angle at 90 deg).
1. Loosen the fixing nut on the back of the left hinge.
157
5. Adjustment
2. Rotate the hexagon socket bolt and move the fixing material to the marking line.
To move it forward: rotate it clockwise
To move it backward: rotate it counter clockwise
Fixing material Marking line Hexagon socket bolt Fixing nut
3. Tighten the fixing nut after adjustment.
Height Adjustment
■ 1. Check the height.
1. Close the DADF.
2. Check that the 2 height adjustment rolls on the front/rear left come contact with the stream reading glass.
NOTE:
Turning ON the LED helps the check operation.
Service Mode > COPIER > FUNCTION > MISC-R > SCANLAMP
Stream Reading Glass
Height
Adjustment
Roll
3. If not, execute the height adjustment.

I
f you cannot check it visually, check it by the following method.
● a. Checking the height of front height adjustment roll.

1. Prepare the paper (plain) with approx. 10 mm in width and approx. 200 mm in length.
158
5. Adjustment
2. Align the edge of prepared paper with the contact point of DADF Glass Retainer and the Stream Reading Glass.
Reading Glass
Plate
Approx.
7.0 mm Paper
CAUTION:
Place the paper in the position where it does not contact with the Platen Roller 1.
If it is placed in the position where it contacts with the Platen Roller 1, checking cannot be performed correctly.
3. Close the DADF.
4. Pull out the paper in the direction of the arrow and check that there is resistance.
Paper
5. If there is no resistance, perform the height adjustment.
● b. Checking the height of rear height adjustment roll.

1. Prepare the paper (plain) with approx. 10 mm in width and approx. 200 mm in length.
2. Align the edge of prepared paper with the contact point of DADF Glass Retainer and the Stream Reading Glass.
Reading Glass
Paper
Plate
CAUTION:
Place the paper in the position where it does not contact with the Platen Roller 1.
If it is placed in the position where it contacts with the Platen Roller 1, checking cannot be performed correctly.
3. Close the DADF.
159
5. Adjustment
4. Pull out the paper in the direction of the arrow and check that there is resistance.
Paper
5. If there is no resistance, perform the height adjustment.
■ 2. Adjustment procedure
1. Rotate the fixing screw on top of the left hinge to adjust it.
To remove the space on the front: rotate it clockwise (black arrow direction)
To remove the space on the rear or both sides: rotate it counterclockwise (white arrow direction)
Blanking cover
Fixing screw
2. Check the height again and make sure that the height is appropriate.
Right Angle Adjustment
NOTE:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and for back side reading (DADF side scanner
unit).
■ 1. Adjustment for front side reading

1. Set a test chart to DADF and make a 1-sided print.
160
5. Adjustment
2. Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make an adjustment.
Image on test chart

Printed image
Feed direction
3. Loosen the 2 knurled screws on front of right hinge unit.
4. Loosen the knurled screw at the left side of left hinge unit front part.
5. Open the rubber cover on the back of right hinge unit and loosen the screw, and then make an adjustment by the
hexagon socket bolt.
If A is less than 90 deg, rotate it clockwise.
If A is more than 90 deg, rotate it counterclockwise.
Rubber cover
Hexagon socket bolt Fixing nut
1x 2x
Knurled screw (Loosen) Knurled screw (Loosen)
(LEFT SIDE) (RIGHT SIDE)
6. After adjustment, tighten the fixing nut and 3 knurled screws.
7. Printout a test chart again and check that angle A is right angle.
■ 2. Adjustment for back side reading

1. Set a test chart to DADF upside down and make a 2-sided print.
161
5. Adjustment
2. Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make an adjustment.
Image on test chart

Printed image
Feed direction
3. Remove the front cover.
4. Loosen the adjustment screw.
5. Adjust the position of the guide that supports the scanner unit.
If A is less than 90 deg, move the guide to right direction (black arrow direction).
If A is more than 90 deg, move the guide to left direction (white arrow direction).
Guide
1x
Adjusting Screw
6. After adjustment, tighten the screw.
7. Printout a test chart again and check that it is right angle.
Registration Roller Wheel Skew Adjustment
CAUTION:
Execute this adjustment after the right angle adjustment.
NOTE:
On this machine, same registration roller/roller wheel is used to correct the skew on both sides.
■ 1. Checking the skew

1. Set a test chart on DADF and make a 2-sided print.
162
5. Adjustment
2. Compare the rear [A] with front [B] on the leading edge on both front and back sides on the printed paper to check
the leading edge image margin.
If they are not even, make an adjustment.
Printed image
Feed direction
■ 2. Adjustment procedure
1. Remove the front cover.
2. Remove the left cover.
3. Remove the following parts.

• E-ring
• Connector
• Edge saddle(free the harness)
• Plate
• Arm
• Reuse band
• Screw
1x 1x 2x
E-ring
Arm
Plate Reuse band
Screw
Edge saddle Connector
4. Remove the feeder cover in the direction of the arrow.
163
5. Adjustment
5. Remove the screw and temporary tighten it in the screw hole.
Screw hole Plate
Screw
6. Loosen the screw and adjust the plate position.

In case of A > B, move it upward.
In case of A < B, move it downward.
1x Plate
Marking line
Screw
7. After adjustment, tighten the 2 screws.
8. Printout a test chart again and check that the skew is corrected.
Stream Reading Adjustment

1. Create a read position adjustment paper with the paper that is used by customer (white paper).
1-1) Prepare the paper with 70 mm or more in width and 50 mm or more in height.
Tolerance of width 14 mm: -/+ 0.3
1-2) Draw a straight line 15 mm or more away from the right edge on the paper created in step 1-1) with a pencil (black).
Right angle accuracy of paper with line: unnecessary (right angle does not affect the adjustment accuracy).
1-3) Draw a straight line 14 mm left from the line in step 1-2) (tolerance: -/+ 0.3) with a pencil (black).
Approx. 70 mm
Approx. 50 mm
15 mm
14 mm or more
164
5. Adjustment
2. Align the straight line with the clearance between the sheet and the mold, and fix the read position adjustment paper with a
piece of elastic tape.
Position accuracy of read position adjustment paper: -/+0.3 mm
Elastic tape
Straight line
Sheet
Mold
3. Execute the following service mode item.

Service Mode > COPIER > FUNCTION > INSTALL > STRD-POS
Side Registration Adjustment
NOTE:
unit).
■ a. Adjustment for front side reading

1. Set a test chart on the original pickup tray and make a 1-sided print.
2. Overlap the printed paper with the test chart.
3. Check that the rear side of the printed image is within the standard.
Standard: A </= 1 mm
< If the image is displaced toward rear > < If the image is displaced toward front >
Rear side of
printed image Image rear side of
test chart
A
A
Image rear side of

test chart Rear side of
printed image
Feed direction Feed direction
4. If it is out of standard, make an adjustment in service mode.

Service Mode > COPIER > ADJUST > ADJ-XY > ADJ-Y-DF
If the image is displaced toward rear, increase the value (image is moved toward front).
If the image is displaced toward front, decrease the value (image is moved toward rear).
• Changes per 1 unit: 0.1 mm
• Adjustment range: -50 to 50 (default: 0)
5. Printout a test chart again and check that the image is within the standard.
165
5. Adjustment
■ b. Adjustment for back side reading

1. Set a test chart on the original pickup tray upside down and make a 2-sided print.
3. Check that the rear side of the printed image is within the standard.
< If the image is displaced toward rear > < If the image is displaced toward front >
Rear side of
printed image Image rear side of
test chart
A
A
Image rear side of

test chart Rear side of
printed image

Service Mode > COPIER > ADJUST > ADJ-XY > ADJY-DF2
If the image is displaced toward front, increase the value (image is moved toward rear).
If the image is displaced toward rear, decrease the value (image is moved toward front).
• Adjustment range: -50 to 50 (default: 0)
Leading Edge Registration Adjustment
NOTE:
unit).

1. Set a test chart on the original pickup tray and make a 1-sided print.
166
5. Adjustment
3. Check that the leading edge of the printed image is within the standard.
< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >
Leading edge of Image leading edge of

Image leading edge of printed image Leading edge of test chart
test chart printed image
A A

Service Mode > FEEDER > ADJUST > DOCST
If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved backward).
• Adjustment range: -50 to +50

1. Set a test chart on the original pickup tray upside down and make a 2-sided print.
3. Check that the leading edge of the printed image is within the standard.
< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >
Leading edge of Image leading edge of

Image leading edge of printed image Leading edge of test chart
test chart printed image
A A
167
5. Adjustment

Service Mode > FEEDER > ADJUST > DOCST2
If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved backward).
Magnification Adjustment
NOTE:
• There are 2 adjustment methods; for front side reading (reader side scanner unit) and for back side reading (DADF side
scanner unit).
• Compare the image printed by stream reading and printed by copyboard reading to adjust.

1. Set a test chart on the copyboard glass of the connected device and make a print. This is deemed as print1.
2. Set a test chart on the original pickup tray and make a 1-sided print. This is deemed as print2.
3. Overlap the print2 on the print1.
4. Check that the trailing edge of the image of print2 is within the standard.
< If the image of print2 is longer > < If the image of print2 is shorter >
Trailing edge of Trailing edge of

print 1 print 2
print 2 print 1
A A

Service Mode > FEEDER > ADJUST > LA-SPEED
If the image of print2 is longer, increase the value (make the stream reading speed faster).
If the image of print2 is shorter, decrease the value (make the stream reading speed slower).
• Changes per 1 unit: 0.1%

1. Set a test chart on the copyboard glass of the connected device and make a print. This is deemed as print1.
2. Set a test chart on the original pickup tray upside down and make a 2-sided print. This is deemed as print2.
3. Overlap the print2 on the print1.
168
5. Adjustment
4. Check that the trailing edge of the image of print2 is within the standard.
< If the image of print2 is longer > < If the image of print2 is shorter >

print 1 print 2
print 2 print 1
A A

Service Mode > FEEDER > ADJUST > LA-SPD2
If the image of print2 is longer, increase the value (make the sub scanning width shorter).
If the image of print2 is shorter, decrease the value (make the sub scanning width longer).
• Changes per 1 unit: 0.1%
• Setting range: -20 to +20
White Level Adjustment

1. Set A4 or LTR paper on the copyboard glass and close the DADF.
CAUTION:
If the paper with narrow width is used for white level adjustment, the adjustment may not be complete properly.
2. Execute the service mode item.

3. Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.

5. Set the paper to the copyboard glass again and close the DADF.

7. Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.

Hinge Pressure Adjustment

1. Open the DADF and measure the lowest position where the DADF opens by itself.
169
5. Adjustment
2. Check that the height of the position measured in step 1) is within the standard.
Standard: 55 mm to 190 mm (angle: 7.5 degrees to 20 degrees)
3. If it is not within the standard, make the following adjustment.

If it is lower than 55 mm, turn the hex wrench counterclockwise.
If it is higher than 190 mm, turn the hex wrench clockwise.
NOTE:
Service tool: hex wrench (10 mm)
55 to 190 mm
Hex wrench
170
6 Installation
How to Check this Installation
Procedure...................................... 172
Pre-checks........................................ 173
Procedure for Unpacking the Reader
Unit................................................ 176
Installation Procedure....................... 178
6. Installation
How to Check this Installation Procedure
Description on the parts included in the package

The parts with a diagonal line in the contents list will not be used.
Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure.
Screw
1x 1x 1x 1x
Packaged Item Unused Parts Install Remove Tighten Loosen
Harness
(Common for Guides Connector Power Cord
and Clamps)
1x 1x 1x 1x
Install Remove Connect Disconnect Connect Disconnect
Power
ON OFF Check the sound Check visually Check Push Cleaning
172
6. Installation
Pre-checks
Product Name
Safety regulations require the product's name to be registered. In some regions where this product is sold, the following names
may be registered instead.
• F162900
• F710100
Points to Note at Installation

• The Reader Attachment-B1 is required when installing this equipment.
• Because the weight of the equipment is approx. 40kg, be sure to work with 2 or more people when lifting it. Also, be sure to
lift the equipment horizontally.
• To prevent deformation of the bottom of the Reader Unit, be sure that the Reader Support Plate B is installed when placing
it on the floor.
Do not place it directly on the floor while the Reader Support Plate B is not installed.
Screw
Reader Support Plate B

Installation Outline Drawing
Check Items when Turning OFF the Main Power

Check that the main power of the host machine is OFF.
1. Turn OFF the main power supply switch of the host machine.
173
6. Installation
2. Be sure that display in the Control Panel and the lamp of the main power supply are turned off, then disconnect the
power plug.
Checking the Contents

■ Duplex Color Image Reader Unit-K1
NOTE:
• [3]: Because the Scanner Fixation Tool will be needed when moving the machine, be sure to keep it in a safe place.
• [6], [7]: Only used when the user wants to have the Cleaning Cloth stored in a location other than the Reader Right Cover.
It can be installed in any location other than locations where it would interfere with opening and closing the covers and the
ridge lines of the covers.
[1] Reader Unit X 1 [2] Left Upper [3] Scanner Fixation Tool [4] Reader
Small Cover X 1 X1 Communication Cable
X1
[5] Cleaning Cloth X 1 [6] Cleaning Cloth [7] Double-sided Tape [8] Screw
Storage Box X 1 X1 (Binding (Black); M4x6)
X1
[9] Toothed Washer X 1 [10] Wire Saddle (Small) [11] Wire Saddle (Large) [12] Copy Prohibition
X1 X1 Label
for USA X 3
for EUR X 4
for Asia X 5
[13] Cleaning Procedure [14] Cleaning Position

Label Label
for USA X 3 for USA X 1

for EUR X 4 for EUR X 1
for Asia X 5 for Asia X 4
174
6. Installation
■ Reader Attachment-B1
[1] Reader Left Cover [2] Reader Right Cover [3] Reader [4] Reader Positioning
X1 X1 Communication Cable Plate X 2
X1
[5] Reader Fixing Plate [6] Reader Cable Member [7] Reader Cover Sheet [8] Screw (TP; M4x8) X 7
X2 X1 X1
175
6. Installation
4. While lifting this equipment one side at a time,

Procedure for Unpacking the remove tapes on the bottom side.
Reader Unit
CAUTION:
Do not remove the following parts with tags in this step.
• Scanner Fixation Screws
1. Unpack the Reader Unit. • 2 Reader Support Plates
• Roller Pressure Release Member
CAUTION: Scanner Fixation Screw Roller Pressure

Be sure to remove the contents from the cardboard Release Member
box.
Reader Support Plate
2. When removing the plastics, lift the rear of the

Reader Unit and remove it as shown in the figure.
3. Remove all the tapes attached to the equipment as

shown below.
176
6. Installation
5. Open the DADF and remove the tapes and packaging

materials.
NOTE:
It is desirable to keep the removed packaging material
because it may be used when moving the host machine.
177
6. Installation
Installation Procedure
5. Remove the Sub Station Left Upper Cover.
• 9 Screws
Preparing the Host Machine
for Installation 9x
1. Open the Sub Station Front Right Cover and the Sub
Station Front Left Cover.
6. If an Exhaust Duct is installed, remove the Air Hose

and remove the Exhaust Duct.
• 4 Screws
4x
2. Remove the Sub Station Upper Front Cover.
• 2 Screws
2x
7. Remove the Rear Upper Face Cover.

• 1 Screw
3. Remove the Sub Station Upper Right Cover.
• 1 Hook
• 2 Screws
1x
2x
Hook
4. Close the Sub Station Front Left Cover and the Sub
Station Front Right Cover.
178
6. Installation
Installing the Reader Unit

8. Remove the Sub Station Upper Rear Cover.
• 5 Screws
CAUTION:
Points to Note when Removing the Reader
5x • Be careful not to get your hand caught.
• Be careful not to trap the Reader Power Supply
Cable.
• When placing the Reader Unit on the floor, be sure
that the Reader Support Plate B is installed.
9. Install the 2 Reader Positioning Plates.

• 1 Screw (TP; M4 x 8) each
Screw
TP; M4x8
2x
179
6. Installation
NOTE:
1. Have 2 or more people lift up the Reader Unit and Reason for temporarily placing
place it temporarily while approx. 45 mm shifted • For work efficiency in installing the Reader Unit to the
toward left side above the packaging box. host machine, make sure to keep the position shown
in the figure.
• To change the holding position of the Reader Unit,
CAUTION: place it in the position shown in the figure.
• Because the center of gravity of the equipment is
at the rear, be careful not to drop it when lifting it.
• When lifting the Reader Unit, be sure to work with
2 or more people. Also, be sure to lift it horizontally. Reader Unit Host Machine
Hole on the Reader Unit Pin
2. Remove the Reader Support Plate B (the removed

Reader Support Plate B will be used in step 6).
• 1 Screw (the removed screw will be used in step 7)
1x
45 mm
180
6. Installation
3. Hold the position indicated in the figure and the 5. Remove the Reader Support Plate A (the removed
Reader Support Plate A, and have 2 or more people parts will be used in a later step).
lift up the temporarily placed Reader Unit. • 2 Screws
CAUTION:
When lifting the Reader Unit, be sure to hold the 2x
position shown in the figure.
Reader Support Plate A
6. Remove the tags from Reader Support Plates A and

B, and install them as shown in the figure using the
2 screws removed in the previous step.
Reader Support Plate A Reader Support Plate A

2x
4. Place the Reader Unit on the host machine by

inserting it according to the 2 pins.
CAUTION:
• When lifting down the Reader Unit, be careful not
to get your finger caught. Reader Support Plate B
• Be careful not to trap the cable.
• Do not touch the [A] part.
[A]
181
6. Installation
7. Install the Reader Support Plates assembled in the 8. Hook the 2 Reader Fixation Plates on the Rubber
previous step. Bushes to secure the Reader Unit.
• 1 Boss • 2 Bosses each
• 1 Screw (use the screw removed in step 2) • 1 Screw (TP; M4 x 8) each
NOTE:
When replacing the Laser Unit, the Reader Unit needs to
be removed from the host machine. At this time, the
Reader Unit needs to be removed by attaching the
TP; M4x8
Support Plate.
1x
1x
Boss
Boss
1x
Boss
Boss
182
6. Installation
9. Remove the 2 Scanner System Fixation Screws (the 11. Open the DADF, and install the Left Upper Small
removed Scanner System Fixation Screws will not Cover.
be used). • 1 Protrusion
• 1 Claw
2x
NOTE:
Be sure to push it in until it clicks.
10. Lift up the Original Pickup Tray and remove the

Roller Pressure Release Member (the removed
Roller Pressure Release Member will not be used).
183
6. Installation
CAUTION:
Points to note when moving the host machine 14. Install the Grounding Wire.
Be sure to remove the Left Upper Small Cover and • 1 Toothed Washer
install the Scanner Fixation Tool after executing the • 1 Screw (Binding (Black); M4 x 6)
following service mode (level 2).
Service Mode > COPIER > FUNCTION > MISC-R >
RD-SHPOS
Binding (Black)
M4x6
1x Screw
Grounding Wire
Toothed Washer
15. Install the Wire Saddle (Small).
16. Remove the Connector Cover of the Reader

Communication Cable, connect the cable to the
Reader Unit, and secure it using the Wire Saddle
(Small).
NOTE:
12. Close the DADF. Be sure to pass it under the Reader Power Supply Cable.
13. Connect the Reader Power Supply Cable.

• 2 Connectors
• 1 Wire Saddle
2x
1x
1x
1x
184
6. Installation
17. Secure the Reader Communication Cable in place 19. Install the Reader Right Cover.
using the 7 Wire Saddles. • 1 Hook
• 1 Screw (TP; M4 x 8)
7x
TP; M4x8
1x
18. Route the Reader Communication Cable as shown

in the figure, and secure it in place using the 3 Wire
Saddles.
CAUTION:
• Be sure to pass the cable through the [A] part on
the lower side of the duct.
• The cable should not protrude out.
3x
20. Open the Controller Left Cover.
21. Remove the Controller Rear Cover 1.

• 3 Screws

• 4 Screws

• 4 Screws
11x
[A]
185
6. Installation
24. Route the Reader Communication Cable as shown 26. Install the Reader Cable Member, and tighten the
in the figure, and secure it in place using the 6 Wire screw.
Saddles. • 1 Hook
• 1 Boss
NOTE:
Allow extra slack at the [A] part to ensure that the
Controller Rear Cover 1 can be installed easily.
6x
1x
Hook
Boss
[A]
27. Install the removed covers.

25. Connect the Reader Communication Cable to the
Controller Rear Cover 3 (4 screws)
Main Controller.
Controller Rear Cover 2 (4 screws)
Put the Reader Communication Cable through the
CAUTION: cut-off of the Controller Rear Cover 1 and install the
Points to note when connecting the Cable cover. (3 screws)
Do not mix up the Reader Communication Cable and Close the Controller Left Cover.
the Control Panel Cable when connecting the Reader
Communication Cable. If it is connected by mistake,
PCBs may become damaged.
1x
11x
186
6. Installation
Sub Station Upper Rear Cover (5 screws)
29. Install the Reader Left Cover.

5x • 1 Hook
• 2 Screws (TP; M4 x 8)
TP; M4x8
2x
Rear Upper Face Cover 1 (1 screw)
1x
Hook
30. Install the removed covers.

Sub Station Left Upper Cover (9 screws)
28. Install the Exhaust Duct, and connect the Air Hose.
• 4 Screws 9x
CAUTION:
Be sure to always install the Air Hose. Since no errors
occur even if you forget to install it, there is a risk of
reducing the life of the Fixing Roller and Refresh Roller
or jams occurring.
4x
Open the Sub Station Front Right Cover and the Sub
Station Front Left Cover.
187
6. Installation
Sub Station Upper Right Cover (2 screws)
Hook
31. Affix the Reader Cover Sheet.
2x
CAUTION:
Standards for affixing
[A]: Make spacing on both sides even
[B]: Spacing of around 1 to 2 mm
[C]: Above screw dent surface
Sub Station Upper Front Cover (2 screws)
2x
[C]
[B]
Close the Sub Station Front Left Cover and the Sub [A] [A]
Station Front Right Cover.
188
6. Installation
Installing the Cleaning Tool Affixing the Label
1. Open the cover, and place the Cleaning Cloth in the 1. Open the DADF, and affix the labels of the
Reader Left Cover, and then close the cover. appropriate language to the place shown in the
figure.
• Copy Prohibition Label
• Cleaning Procedure Label
• Cleaning Position Label
Cleaning Procedure Label
NOTE:
If the user wants to have the Cleaning Cloth stored in a
location other than the Outer Cover (Right), use the
Cleaning Cloth Storage Box and Double-sided Tape.
It can be installed in any location other than locations
where it would interfere with opening and closing the
covers and the ridge lines of the covers.
Cleaning Position Label Copy Prohibition Label
2. Close the DADF.
Operation Check
2. After completing "Installing the Cleaning Tool",

continue with the installation of the host machine. 1. Connect the power plug to the outlet.
2. Turn ON the main power switch.
3. When the message appears to prompt a shutdown,

turn OFF the main power switch.
4. Turn ON the main power switch again.
5. Enter service mode (Level 1) shown below, and

check that the setting value is "1".
Service Mode > COPIER > OPTION > FNC-SW > W/
SCNR
6. Exit service mode.
189
6. Installation
7. Execute the image quality adjustment shown below.

(refer to "Host Machine Service Manual>
Installation" for the procedure)
• Auto Adjust Gradation (Full Adjust)
• Register Paper to Adjust
• Executing Uneven Density Correction
• Auto Correct Color Tone Settings
190
APPENDICES
Service Tools.................................... 192
General Circuit Diagram....................193
Service Tools
Service Tools
Special Tools
In addition to the standard tools set, the following special tools are required when servicing the machine:
No. Tool Name Tool No. Rank Figure Use/Remarks

1 Digital multi meter FY9-2002-000 A Electric check, etc
Reference: Category
A: Must be kept by each service engineer.
B: Must be kept by each group of about five engineers.
C: Must be kept by each warkshop.
List of Oils/Solvents
The below is the necessary oils/solvent for cleaning and lubricating.
No. Name Uses Composition Remarks

1 Lubricant Scanner rail / shaft Synthetic oil • Synthetic oil
NTN Corporation
EU-1
• Tool No. : FY9-6028
(50 cc)
2 Oil Glass Cleaner Stream reading glass • FY9-6020
(Surface) Cleaning
3 Cleaning Cloth Stream reading glass • FC5-4430
(Surface) Cleaning
192
General Circuit Diagram
P.1
D
A
E
B
F
1
1
To Host Machine
DFRX- 1
GND 2
DFRX+ 3
J2072D
J2072DH
J2072L
SSTS+ 4
AB Size
SCTS 5
SSTS- 6
SCMD+ 7
J2074
SRTS 8
SCMD- 9
SBTMODE 10
SPRDY* 11
2
2
Original Size
IMGGET-S 12
SPOWER 13
Scanner Motor
Sensor 2
CPRDY-S 14 ACOM GND

3
1
1
CF2
3
SLIVEWAKE* 15
6
4
6
SDOWNLD* 16 A SIZE2
2
2
2
FRQCHG 17
5
3
5
GND 18
M1
BCOM +5V
1
3
3
GND 19 GND
M
2
4
B
SIZE2
3
1
3
+5V
2
2
1 +3.3V 1
3
3
J108
J108M
Inch Size
2 GND 2
GND
1
1
3 RESI_S [SENS0] 3
4
4 READ_S [SENS1] 4
5 2READ_S [SENS2] 5 SIZE1
5
6 GND 6
7 EJCT_S [SENS3] 7 +5V
6
6
J601
8 SEPA2_S [SENS4] 8
9 SKEW_S [SENS5] 9
J107
Original Size
J107M
10 GND 10
11 SEPA3_S [SENS6] 11
Sensor 1
12 FEED_S [SENS7] 12 GND 1

3
CF1
1
13 GLASS_HP [SENS8] 13
14 GND 14 SIZE1 2
2
ⱥྡ⛠☜ㄆ
15 Sheet Width Sensor 15

16 RESI_SNS RCV_data [AD1] 16 +5V 3
1
17 RVS_DLV_SNS RCV_data [AD2] 17

ͤ
18 GND 18
19 SP_SNS RCV_data [AD3] 19
20 READ_SNS RCV_data [AD4] 20
J2073
J2071D
J2071DH
J2071L
21 Spare [AD5] 21
22 GND 22
3
23 S2M_0 23
24 GND 24
25 GND 25
26 M2S_0 26
27 GND 27
28 GND 28
29 EXCL_0 29
30 GND 30
31 GND 31 1 LOOP-BACK-OUT
J109M
50
32 D/A_LOAD 32 2 GND
19
49
33 GND 33 3 +6V 48
34 D/A_DIN 34 DOWNLOAD_PC 4 +6V 47
1
5
35 GND 35 5 GND
5
J109
46
TO PC
36 D/A_CLK 36 +5V 6 GND 45

2
4
37 GND 37 7 GND
4
44
38 ADF_RESET 38 PC_TxD 8 GND 43
3
3
39 GND 39 9 +4.8V
3
42
40 DF_READ_MTR_CLK 40 PC_RxD 10 +4.8V 41
4
2
41 GND 41 11 GND
2
40
42 DF_SEP_MTR_CLK 42 GND 12 LAMP_TYPE 39
5
1
43 GND 43 13 RANK_SEL2
1
To DF Driver PCB
38
44 DF_EJCT_MTR_CLK 44 14 RANK_SEL1 37
45 GND 45 15 GND
J2080
36
46 DF_REST_MTR_CLK 46 16 BC-SCLK 35
47 47
J110M
J110
GND 17 GND 34
48 DF_FEED_MTR_CLK 48 18 BC-RX 33
49 GND 49 19 GND 32
50 50 20 BC-TX
J401
J104
31
21 GND 30
22 GND 29
23 HSYNC 28
24 GND 27
25 SCL
4
26
27
SDA
GND
26
25
24
4
28 TA2- 23
29 TA2+ 22
30 GND 21
31 TB2- 20
32 TB2+
J418
J111
19
33 GND 18
34 TC2- 17
35 TC2+
GND
16
36 GND
4
15
4
37 TCLK2-
+5V
14
38 TCLK2+
3
13
J111M
3
39 GND
GND
12
40 TB1-
2
11
2
41 TB1+
+24V
10
42 GND
J106
1
9
1
43 TC1- 8
44 TC1+ 7
45 GND 6
46 GND 5
47 GND 4
48 +24V 3
49 +24V
50
2
50 LOOP-BACK-IN 1
50
50 LOOP-BACK-OUT 1
49 GND 2
48 +7V 3
+7V 4
5
5
47
+7V 5
J105
46
45 +7V 6
44 GND 7
43 GND 8
42 GND 9
41 GND 10
40 GND 11
50 39 LAMP_TYPE 12
38 RANK_SEL2 13
37 RANK_SEL1 14
GND 15
J1102
36
35 BC-SCLK 16 50
GND 17
193
34
33 BC-RX 18
GND 19
J1101
32
BC-TX 20
I_OUT_R4 5 31
GND 21
1
30
GND 22
I_OUT_R3 4 29
HSYNC 23
2
Reader Scanner Unit PCB
28
Reader Scanner Unit PCB

GND 24
I_OUT_R2 3 27
SCL 25 I_OUT_R4 1
3
26
SDA 26
I_OUT_R1 2 I_OUT_L4 25
GND 27 I_OUT_R3 2
4
24
TA2- 28
10
DC_OUT_R 1 I_OUT_L3 23
TA2+ 29 I_OUT_R2 3
5
22
GND 30
9
I_OUT_L4
1
I_OUT_L2 21
TB2- 31 I_OUT_R1 4
3
4
J2413
20 6
TB2+ 32
8
I_OUT_L3
2
I_OUT_L1 19
GND 33 DC_OUT_R 5
4
5
18 7
TC2- 34
7
I_OUT_L2
3
DC_OUT_L 17
TC2+ 35
5
16 8
GND 36
6
I_OUT_L1
J2403
4
15
TCLK2- 37 9
Reader LED Lamp PCB (Left)
14
TCLK2+ 38
Reader Controller PCB
6
6
J2412
DC_OUT_L
5
13
GND 39
Reader LED Lamp PCB (Right)
12 10
11 TB1- 40
TB1+ 41
J2402
10
GND 42
Reader LED Lamp PCB (Right)
Reader LED Lamp PCB (Left)

9
8 TC1- 43
TC1+ 44
J2411
7
PCB1
6 GND 45
5 GND 46
4 GND 47
+24V 48
J2401
3
2 +24V 49
1 LOOP-BACK-IN 50
13
13
7
7
MT1
MT2
J5105F
3
2
1
To PRINTER
GND
6
+12V +12V
1
J5001F
5
GND GND
2
4
+24V GND
3
J123D
J123LH
J123L
3
J124DH
J125DH
J124D
J125D
Scanner Unit Cooling Fan

J124L
J125L
GND +24V
4
8
8
J103
2
2
+24V +24V
5
1
GND
6
J101M
J103M
J101
FM2
3
+24V
1
2
321
2
2
GND
HOT(BLACK)
2
NEUTRAL(WHITE)
NEUTRAL(WHITE)
1
FAN_LOCK2
3
J102M
1 2 3 4 5 6 7 8 9
J5100F
1 2 3 4 5 6 7 8 9 J102
J5103
+5V
9
9
1 2 3 DF_OPEN1
1 2 3 1 2 3
GND
GND
+5V
J5101M
DF_OPEN2
HP
Reader Heater
Reader Heater
+5V
1
1
GND
100V HEATER
200V HEATER
H1
J5201
H2
3 2 1
3 2 1 3 2 1
J5203
J5202
Sensor 1 Sensor 2
2
Sensor
DADF Open/Closed DADF Open/Closed
Scanner Unit Home Position
SR1 SR2 SR3
10
10
Reader
A
E
B
F
DADF (1/2)
10 9 8 7 6 5 4 3 2 1
SR13 PCB2 SR9 SR6

VR1 SR7 SR8 SR1 LED2 SR2 SR3 SR4 SR12
Post-separation Tray Paper
Original AB/ Inch LTR-R/ LGL Original Tray Home Delivery Display LED PCB Pickup Roller Unit
Post-separation Post-separation Sensor 3
F Width Volume Identification Idenfication Sensor Position
Sensor 1 Sensor 2
Delay Open/Closed Surface
Lifter Home Position
F
Sensor Sensor Sensor Sensor
Sensor Sensor Sensor
2 1
1 3
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
2
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
J601 J604 J605 J606 J613 J614

J602 J607 J610 J611
SOLD1
J603 J604D
SOLD2
SOLD3
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 4 3 2 1 3 2 1 3 2 1
3 2 1 3 2 1 3 2 1 3 2 1
MT3
FM1 FM2
DADF Cooling DADF Cooling
J1005D
J1004L
Fan 1 Fan 2
J600L 1 2 3 1 2
1 2 3
J600DH 321 321
E J600D
3 2 1 J1004D 3 2 1 MT4 2 1 J1005L E
J1004DH J1005LH J615L
J614L 1 2 3 1 2 3
J1006L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
J1006LH
J1006D J614D J615D
3 2 1 3 2 1
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J614DH J615DH
J1026L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 J1026LH J1125L 1 2 3 4 5 6 7
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J1026D J1125D 7 6 5 4 3 2 1
J1027L 1 2 3 4 5 6 7 8 9 10 11 12 13
J1125DH
J1027D 13 12 11 10 9 8 7 6 5 4 3 2 1
J1027DH
D D
TRAY_HP_S
FAN1 ALARM
FAN1 ALARM
PAPER_FACE_S
TRAY_OPEN_S
PICKUP_HP_S
SEPA3_S_LED
EMP_S1
FAN1 ON
FAN1 ON
A4LT_S
LGL_S
SEPA3_AD
+3.3S
LED+
LED-
GND
GND
GND
GND
GND
SEPA1_S
SEPA2_S
+5R
+5R
+5R
+5R
GND
GND
FEED_S
VR
GND
GND
GND
GND
GND
GND
GND
+5R
+5R
+5R
+5R
+5R
+5R
+5R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
J413 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7
J414 J404
PCB1
DADF Driver PCB
C C
J401 J418 J403 J408 J402 J416 J407 J406
1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7
50 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6
READ MOT B+
READ MOT A+
READ MOT B-
READ MOT +24V
READ MOT +24V
READ MOT A-
EJCT MOT B+
EJCT MOT A+
FEED MOTOR 24V
FEED MOTOR 24V

EJCT MOT B-
EJCT MOT +24V
EJCT MOT +24V
SEPA MOT B+
EJCT MOT A-
SEPA MOT A+
PICKUP MOTOR B+
PICKUP MOTOR A+
RESI MOTOR 24V
RESI MOTOR 24V
SEPA MOT B-
SEPA MOT +24V
SEPA MOT +24V
SEPA MOT A-
PICKUP MOTOR B-
PICKUP MOTOR A-
FEED MOTOR B+
LIET MOT B+
FEED MOTOR A+
LIET MOT A+
FEED MOTOR B-
LIET MOT B-
FEED MOTOR A-
LIET MOT A-
RESI MOTOR B+
RESI MOTOR A+
+24V
RESI MOTOR B-
RESI MOTOR A-
GND
GND
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
11
+5V
LOOP_BACK
GND
DF_FEED_MTR_CLK
GND
DF_RESI_MTR_CLK
GND
DF_EJCT_MTR_CLK
GND
DF_SEP_MTR_CLK
GND
DF_RE_M_CLK
GND
DF_RESET
GND
DA_CLK
GND
GND
DA_LOAD
GND
JACKAL-SCLK0-
JACKAL-SCLK0+
GND
JACKAL-TX0-
JACKAL-TX0+
GND
JACKAL-RX0-
JACKAL-RX0+
GND
AD_5
WIDTH_AD
RESI_AD
GND
EJCT_AD
READ_AD
GND
Glass_HP
FEED_S
SEP3_S
GND
SKEW_S
SEP2_S
EJCT_S
GND
2READ_S
READ_S
RESI_S
GND
LOOP_BACK
SEPA3_AD
DA_DATA
J1126D
6 5 4 3 2 1
J1126DH
J1126L
B 1 2 3 4
1 2 3 4 5 6
B
J111
1 2 3 4 5 6 J622F
To READER 1 2 3 4 5 6
J617D J620D 1 2 3 4 1 2 3 4 5 6 J622M
4 3 2 1 J621F 1 2 3 4 5 6 6 5 4 3 2 1
J617DH 6 5 4 3 2 1 J620DH M
J618D
M M
J618DH 1 2 3 4 5 6 J620L
J617L 1 2 3 4 1 2 3 4 5 6
J618L
J621M 1 2 3 4 5 6
M8 M4 M1
M
Read Motor Pickup Motor

Tray Lifter Motor
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6
9
8
7
6
5
4
3
2
1
M M
M2 M
Feed Motor
50 M10 M5 M3
J999 Pickup Roller Unit Delivery Motor Registration Motor
To READER Lifter Motor
A A
10 9 8 7 6 5 4 3 2 1
P.1
194
DADF (2/2)
10 9 8 7 6 5 4 3 2 1
PCB1
F DADF Driver PCB F
J410 J405
J409
J411 J412
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 2 3 4 5 6 7 8 9
GND
GND
SIZE2_S
+5R
GND
SIZE4_S
+5R
GND
KAIJO1_HP_S
+5R
GND
SIZE1_S
+5R
GND
SIZE3_S
+5R
GND
EDGE_S
+5R
GND
COVER_S
+5R
+5R
EMP_LED
FAN2 ON
FAN2_ALARM
+5R
EJCT_S_LED
EJCT_AD
GND
+5R
READ_S_LED
READ_AD
GND
+5R
RESI_S_LED
RESI_AD
GND
+24V
STMP1_SOL
+24V
GND
HAISHI_S
+5R
MOVE MOT B+
MOVE MOT B-
KAIJO2 MOT B+
KAIJO2 MOT B-
KAIJO1 MOT B+
KAIJO1 MOT B-
KA SOL
MOVE MOT A+
MOVE MOT A-
KAIJO2 MOT A+
KAIJO2 MOT A-
KAIJO1 MOT A+
KAIJO1 MOT A-
GND
MOVE_HP_S
+5R
GND
2READ_S
+5R
GND
KAIJO2_HP_S
+5R
E J1100D
27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J1101D 9 8 7 6 5 4 3 2 1
J1102D
13 12 11 10 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 J1104D 11 10 9 8 7 6 5 4 3 2 1 J1105D
E
J1100LH J1105L
J1102LH 1 2 3 4 5 6 7 8 9 J1104L 1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 J1101LH 1 2 3 4 5 6 7 8 9 10 11 12 13 J1105LH
1 2 3 4 5 6 7 8 9 J1102L J1104LH
J1100L J1101L
J1113D
J1113DH
J1107D 12 11 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 J1115D 4 3 2 1 8 7 6 5 4 3 2 1 J1109D

J1108D
J1107LH
1 2 3 4 5 6 7 8 9 10 11 12 J1108LH J1115LH 1 2 3 4 5 6 7 8 J1109LH
1 2 3 4 5 6 7 8 9 1 2 3 4
J1107L J1108L J1115L J1109L
1 2 3 4 5 6 7 8 9 10 11 12 13 14
D J1113L
J1122D
9 8 7 6 5 4 3 2 1
J1119D
6 5 4 3 2 1 5 4 3 2 1 J1124D
D
J1124LH
J1122L 1 2 3 4 5 6 7 8 9 J1119L 1 2 3 4 5 6
J1121DH 1 2 3 4 5
3 2 1
J1124L
J1121D J1122LH J1119LH
4 3 2 1
1 2 3
J1121L J710
J616D
J616DH
3 2 1
PCB5
J616L 1 2 3
Delivery Sensor 2 1
J1127D
J1127DH
3 2 1
J1128DH
J1128D
321 J1128L
J608
1 2 3
N.C.
C C
J609
3 2 1
FM3 3 2 1
DADF 3 2 1
LED1
Cooling Fan 3 Original
SR10 Display
Cover LED PCB
Open/Closed
Sensor J707 J1117D 3 2 1
4 3 2 1 4 3 2 1 2 1 J718D
J1114D J1116D 5 4 3 2 1 4 3 2 1 J714D J715D 4 3 2 1 J720
9 8 7 6 5 4 3 2 1 J1123D 6 5 4 3 2 1 3 2 1 J716D J718DH
6 5 4 3 2 1 J1112D J1114DH J714DH J715DH
J1123DH 3 2 1 J1116DH J1117DH
1 2 3 4
1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 J718L
1 2 3 4 5 6 J1114L J714L J715L J716H
J1112L J1123L
J1116L 1 2 3 4 5 1 2 3 4 J1117L 1 2 3
1 2 3 4 5 6 J716L 1 2 3 4
J1112LH
B MT1 SR16 1 2 3 4
1 2 3 4
1 2
B
Disengaging
Home Position
M M
1 2 3 4
SL
SR24
Sensor 2 M SL1 Delivery Tray Sensor
M9 M7
Disengaging
3 2 1 3 2 1 4 3 2 1 4 3 2 1 Glass Movement Moter Disengaging M6 Solenoid
J708 J709 J711 J712 Motor 2
Disengaging
MT2 3 2 1 3 2 1
PCB4 PCB3 Motor 1
3 2 1 3 2 1 3 2 1
3 2 1 3 2 1 3 2 1
J704 J705 J706
Lead Registration
J700 J702
J701 Sensor 1 Sensor
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 SR11 SR5
Glass Lead
Home Position Sensor 2
A SR18 SR20 SR15 SR17 SR19 SR22 Sensor A
Original Size Original Size Disengaging Original Original Leading
Sensor 2 Sensor 4 Home Position Size Size Edge Position
Sensor 1 Sensor 1 Sensor 3 Sensor
10 9 8 7 6 5 4 3 2 1
P.2
195

Duplex Color Image Reader Unit K1 Service Manual

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Duplex Color Image Reader Unit K1 Service Manual

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Duplex Color Image

Symbols Explanation Symbols Explanation

Check visually. Insert the claw.

Check a sound. Push the part.

Symbols Explanation Symbols Explanation

Connect the connector. Disconnect the power cable.

Remove the cable/wire from the Turn on the power.

Install the cable/wire to the cable Turn off the power.

Remove the screw. Loosen the screw.

Install the screw. Tighten the screw.

Cleaning is needed. Measurement is needed.

The following rules apply throughout this Service Manual:

Cleaning the Delivery Roller/Delivery Sensor...................................................................................... 144

General Circuit Diagram..................................................................................................................193

Notes Before it Works Serving

Points to Note at Cleaning

High Speed 2-Side Scan-at One Time (DADF)

High Capacity Pickup Tray (DADF)

Scanner Unit (DADF/Reader)

Item Specification Remarks

Scanning position Scanning position Path of original Original delivery tray

Original Set Display

Original set display

Reader unit Scanner unit

Reader controller PCB

Scanner drive Original size detection

Dust detection Image processing

Main controller PCB

Scanner motor (M1)

Reader controller PCB

Component part Symbol Function/specification

■ Overview of power circuit

Scanner unit (DADF)

DADF driver PCB

Related Error Codes

E280 (Communication error between reader controller PCB – scanner unit)

E400 (Communication error between reader controller PCB – DADF)

E490 (Error caused by incorrect DADF type)

E473 (DDI communication error)

■ Reader controller PCB

Jack No. Destination

1. LED lamp unit

Reader LED Lamp

Reader LED Lamp

LED (light source)

[ Red (R) line]

Related Error Codes

● Original size detection operation

● At start key ON (Book mode/1 sheet original)

6FDQVWDUW 6WUHDP +3VHQVRU 6KDGLQJ ,PDJH 2ULJLQDOVL]H

● At start key ON (DADF mode/1 sheet original)

Reader controller PCB

- Controls DADF driver PCB

Original feed Original pickup Original pickup tray assembly

Original scanning Original scanning Path of original Original delivery assembly

Pickup motor (M1)

Pickup roller unit

Feed motor (M2)

Read motor (M4) Original Display

Read motor Motor Delivery Display

Code Name Role Remarks

The drive of this equipment is shown below.

No. Name No. Name

SR20 SR22 SR17 PCB2 SR12 SR6