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Proceedings of DETC’03

ASME 2003 Design Engineering Technical Conferences and


Computers and Information in Engineering Conference
Chicago, Illinois, USA, September 2-6, 2003

DETC2003/PTG-48067

Mesh Phasing Relationships in Planetary and Epicyclic Gears


R. G. Parker J. Lin
Department of Mechanical Engineering John Deere Corporation
Ohio State University P. O. Box 8000
206 W. 18th Ave. Waterloo, IA 50704-8000
Columbus, OH 43210-1107 linjacobj@waterloo.deere.com
parker.242@osu.edu

Introduction mesh phasing. Private discussions with planetary gear research-


Planetary and epicyclic gears (Figure 1) rely on symmetry ers also suggest a general confusion on the details relating the
to achieve the large torque-weight ratios and compactness that following three quantities at the heart of this issue: phasing
make them widely used in multiple applications. A desirable between the various sun-planet meshes, phasing between the
design objective is to divide the load equally such that the multi- various ring-planet meshes, and phasing between the ring-planet
ple sun-planet tooth meshes carry nearly equal load with the and sun-planet meshes at a given planet. This Technical Brief
same load equality for the ring-planet tooth meshes. To achieve attempts to clarify the mesh phasing properties for general plan-
this, one seeks to have all sun-planet meshes be in-phase, that is, etary (epicyclic) gears and provide a complete analytical
each sun-planet mesh nominally has identical mesh conditions description in terms of the fundamental parameters of tooth
(i.e., number of teeth in contact) at all times with similar condi- numbers and planet locations.
tions for the ring-planet meshes. Past research has shown, how- The journal version of this work will appear in [12].
ever, that differing mesh phasing between the sun-planet (and
consequently ring-planet) meshes has powerful impact on the
dynamic response and can have significant benefits in reducing Planet Mesh Phasing
vibration and noise [1-4]. In essence, designers have a variety of The phase relationships in this work are defined in terms of
options and objectives in choosing the mesh phasing for a given mesh tooth variation functions k sn ( t ), k rn ( t ) that represent the
application, and a clear understanding of the relations governing
number of teeth in contact at the nth sun-planet and ring-planet
the mesh phasing is essential.
meshes. These mesh tooth variation functions, which are
A lumped-parameter representation of a three-planet plane-
approximately proportional to mesh stiffness variation, are time-
tary (epicyclic) gear is shown in Figure 1. This is a typical
dependent functions that are periodic over one mesh cycle.
model used in static and dynamic analyses. The springs between
the sun-planet and ring-planet represent the meshing gear teeth. Because the mesh frequencies w m of the sun-planet and ring-
The stiffness of these meshes varies as the gears rotate because planet meshes are equal, mesh tooth variations at the sun-planet
of the changing numbers of teeth in contact. In using these mod- and ring-planet meshes have equal periodicity T m = 2p § w m .
els for static or dynamic analyses, it is essential to correctly
While each of the sun-planet meshes has the same shape of
define the relative phase of these multiple tooth meshes as the
mesh tooth variation, they are not in phase with each other. In
gears rotate.
other words, there is typically a time shift between the number
Despite a variety of papers [5-11] that deal with planetary
of teeth in contact at two different meshes. Similar comments
gear dynamics and include mesh phasing in the models, there is
apply to the ring-planet meshes.
inconsistency between these works that suggests confusion in
There is no attempt in this paper to examine any properties
the true mesh phasing. These models typically involve a varia-
of the mesh stiffness variation (or closely related static transmis-
tion of the basic schematic in Figure 1. Some of these models
sion error) functions outside of their relative phasing. The shape
are in error in the treatment of phasing while others are concep-
of these functions depends greatly on the tooth modification,
tually correct but do not lay out the mathematical relations for
load, tooth geometry, etc., and must be calculated with analyti-

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cal or computational models. But, whatever the mesh stiffness Counter-clockwise Planet Rotation
variation shape for one sun-planet (ring-planet) mesh, other sun-
planet (ring-planet) meshes will have the same shape with the Zs y n Zr y n
g sn = – -----------
- g rn = -----------
- (2)
exception of a possible phase difference (that is, time lag). To 2p 2p
avoid any explicit reference to the shape of mesh stiffness varia-
tion, this work deals with the mesh tooth variation functions where Z r, s = ring and sun tooth numbers, and y n = circumfer-
k sn ( t ), k rn ( t ) representing the number of teeth in contact. ential angle of planets measured positive counter-clockwise
Attention is focused solely on the relative phase differences of (Figure 1, y 1 = 0 ). The signs of g sn, g rn are important to dic-
the mesh tooth variations, and these relative phase differences tate phase lag (plus sign) or phase lead (minus sign) as shown in
are exactly the same as for the mesh stiffness variation func- Figure 2. With the exception of the plus/minus signs, the rela-
tions. tions in (1) and (2) can be determined intuitively. For example,
The mesh phasing quantities under consideration are (Fig- consider g rn . For a fixed ring gear, planet 1 completes Z r tooth
ure 2): 1) g sn = relative phase between the nth sun-planet mesh meshes in one complete revolution of the carrier that brings
and the arbitrarily chosen first sun-planet mesh ( g s1 = 0 with- planet 1 back to its initial location. Consequently, when the car-
rier rotates an angle y n to bring planet 1 to the initial position
out loss of generality), 2) g rn = relative phase between the nth
(n)
of planet n, Z r y n § 2p tooth meshes are completed, giving the
ring-planet mesh and the first ring-planet mesh, and 3) g rs =
expression for g rn . To determine g sn , imagine a fixed sun sys-
relative phase between the ring-planet n mesh and sun-planet n
(n)
tem. Under a complete revolution of the carrier that moves
mesh. We show subsequently that g rs is independent of the planet 1 through an angle 2p , planet 1 completes Z s tooth
planet under consideration and no superscript is required. The
meshes. Accordingly, Z s y n § 2p tooth meshes are completed in
(n)
phasings g sn , g rn , and g rs are most naturally referenced to a partial carrier rotation that moves planet 1 from its initial ori-
the pitch points of the ring-planet and sun-planet meshes, entation to the initial orientation of planet n. Despite these argu-
although they can be referenced to any arbitrary point within the ments based on a specific fixed element, (1) and (2) apply for
mesh such as a change in the number of teeth in contact (Figure any configuration of fixed and input elements. The relative
2). All phasings are expressed as a fraction of the mesh period phase between any two planets numbered i and j are obtained
T m , where T m is the same for the sun-planet and ring-planet by replacing y n with y i – y j in (1) and (2).
meshes. The convention here is to retain only the fractional Equations (1) and (2) define the mesh phasing of each
(n) planet relative to the first planet for each of the sun meshes and
(decimal) portion of g sn , g rn , and g rs , ignoring the whole
ring meshes individually. They do not define the relative phase
number portion that represents an integer number of mesh (n)
cycles of phase difference. We admit the range g rs between the sun and ring meshes for a given planet (Figure
(n) (n)
– 1 < g sn, g rn, g rs < 1 , but one could restrict these further to 2). g rs can be any value from -1 to 1 and is not restricted to be
(n) 0 or 1/2 depending on the planet having an even or odd number
0 £ g sn, g rn, g rs < 1 .
(n)
The mesh phasing relationships differ slightly depending on of teeth (as has been previously suggested). g rs does not vary
the direction of planet rotation, which is dictated by which ele- from planet to planet as shown by the following calculation,
ment (sun, carrier, or ring) is fixed, which is the input element, (1)
and what the input element rotation direction is. There are where g rs is the relative phase between the ring-planet and
twelve possible combinations as listed in 1. The mesh phasing sun-planet meshes for the first planet,
relations are defined by the following equations:
(n) (1) Zr y n ( 1 ) Zs y n
g rs = ( g rn + g rs ) – g sn = Ê – -----------
- + g rs ˆ – -----------
-
Ë 2p ¯ 2p
Clockwise Planet Rotation (3)
(1) y
Zs y n Zr y n = Ê g rs – ( Z r + Z s ) ------nˆ
Ë 2p¯
g sn = -----------
- g rn = – -----------
- (1)
2p 2p
To assemble a planetary gear, the circumferential orientation of
each of the planets ( y n ) must be an integer multiple of the least
mesh angle, so

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2p the point at which the sun-planet 1 mesh is at the pitch point.
y n = p n ----------------- (4)
Zr + Zs Periodicity of k s1 ensures it has a Fourier series representation;
with (9) this yields
where p n is an integer that varies for each planet. Substitution
of (4) into (3) yields •

(n) (1)
k s1 ( t ) = Â [ al sin lwm t + bl cos l wm t ]
g rs = g rs – pn (5) l=0
(10)

Because p n is an integer and mesh phase is unaffected by addi- k sn ( t ) = Â [ al sin lwm ( t – g sn Tm ) + bl cos l wm ( t – g sn Tm ) ]
tion or subtraction of an integer number of mesh cycles, we con- l=0
(n) (1) For the ring-planet meshes,
clude that g rs = g rs . Consequently, the relative phase
between the ring-planet mesh and sun-planet mesh at a given •
planet is the same as for all other planets, and the superscript is
(n)
k r1 ( t ) = Â [ cl sin lwm ( t ) + dl cos l wm ( t ) ]
not necessary ( g rs = g rs ). This result does not depend on l=0
(11)

equal planet spacing. Calculation of g rs is discussed subse- k rn ( t ) = Â [ cl sin lwm ( t – g rn Tm ) + dl cos l wm ( t – g rn Tm ) ]
quently. An equivalent calculation for counter-clockwise planet l=0
rotation yields identical conclusions.
Expressions of the form (10)-(11) can be used to analytically
The nth ring-planet mesh phase relative to the first sun-
derive results for suppression of vibration in planetary gears [2,
planet mesh (which we specified to have zero phase at its pitch
3].
point) is calculable as either
The phase shift g rs between the ring-planet mesh and sun-
ĝ rn = g rs + g rn = g sn + g rs (6) planet mesh is implicit in (9) because the k rn are defined in
The first equality is the phase between the ring-planet 1 mesh terms of k r1 . Note that t = 0 in k r1 corresponds to the sun-
and the sun-planet 1 mesh plus the phase of the ring-planet n
planet 1 (not ring-planet 1) pitch point (and the Fourier series in
mesh relative to the ring-planet 1 mesh. The second equality is
the phase between the nth sun-planet mesh and the first sun- (11) must be calculated accordingly). Letting M r1 ( t ) be the
planet mesh plus the phase between the nth ring-planet mesh mesh tooth variation function of the ring-planet 1 mesh with
and the nth sun-planet mesh. t = 0 being the pitch point of the ring-planet 1 mesh (as might
Equation (6) suggests that g rn = g sn , and this is indeed the be generated by gear analysis software), then
case. Substitution of (4) into (1) yields the alternate forms of
k r1 ( t ) = M r1 ( t – g rs T m )
phasing relationships for clockwise planet rotation (12)
k rn ( t ) = M r1 ( t – ( g rs + g rn )T m ) = M r1 ( t – ĝ rn T m )
Zs pn Zr pn
g sn = ----------------
- g rn = – ----------------
- (7) The results of this section apply for helical and spur plane-
Zs + Zr Zs + Zr
tary gears. Because the results depend only on the tooth num-
The following calculation shows g rn = g sn bers and planet circumferential orientations y n , the results also
apply to modified gear teeth. Tooth modifications may change
Zr pn Zr Zs + Zr Zs pn
g rn = – ----------------
- = p n – ---------------- - = g sn(8)
- = ----------------
- + ---------------- the shape of the mesh tooth variation (and mesh stiffness varia-
Zs + Zr Zs + Zr Zs + Zr Zs + Zr tion) functions, but they do not change the phasing.
where the second equality invokes the fact that addition of an
integer number of complete mesh cycles does not affect the
phase. Similar results follow from (2). Analytical Calculation of k sn, k rn , and g rs
The mesh tooth variation functions obey The mesh tooth variation functions shown in Figure 2 can
be calculated analytically based on gear design parameters.
k sn ( t ) = k s1 ( t – g sn T m ) Considering unmodified, involute spur gears, the following dis-
(9)
k rn ( t ) = k r1 ( t – g rn T m ) cussion refers to Figure 3, where a representative mesh tooth
variation function is shown in Figure 3a with the highlighted
where all k sn ( t ) and k rn ( t ) are periodic at the mesh period T m . points defined as: B, point where second tooth enters contact; C,
point where first tooth exits contact; P, second tooth at pitch
Without loss of generality, we choose t = 0 to correspond to

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point; D, point where third tooth enters contact; and E, point Q2 B2 = P1 P2 – B2 P2 – tb
where second tooth exits contact. By virtue of the phasing rela- (19)
= [ R pb tan a 1 + R pb ( p – a 1 – a 2 ) + R pb tan a 2 ] – B 2 P 2 – t b
tions (1) and (2), the functions k sn, k rn are fully defined for all
meshes provided one can find them for the arbitrarily chosen where B 2 P 2 is given in (17). The position of Q 3 within the
first planet. It is sufficient to calculate the lengths BE, BC, BP,
contact region B 2 E 2 is
and BD in Figure 3a. The calculations follow from the geometry
of Figure 3b.
B 2 Q 3 = p [ 1 – dec ( Q 2 B 2 § p ) ] (20)
For the sun-planet mesh
B1 E1 = M1 E1 + B1 N1 – M1 N1 where dec ( Q 2 B 2 § p ) is the decimal portion of Q 2 B 2 § p . Then,
(13) P 2 Q 3 = B 2 Q 3 – B 2 P 2 . When the first sun-planet mesh is at
2 2 2 2
= R so – R sb + R po – R pb – ( R sb + R pb ) tan a 1
the pitch point, the first ring-planet mesh is at position Q 3 .
where the notation is defined in the caption of Figure 3. Also,
Consequently, the magnitude of the relative phase between the
pitch points is
2 2
B 1 P 1 = M 1 P 1 – M 1 B 1 = R sb tan a 1 – Ê R so – R sb – B 1 E(14)
ˆ
Ë 1¯
g rs = ( P 2 Q 3 ) § p (21)
The base pitch is p = 2pR sb § Z s = 2pR pb § Z p , and The magnitude of g rs is independent of which element is fixed,
B1 C1 = B1 E1 – p B1 D1 = p (15) which is the input, or the direction of rotation.
The sign of g rs must be established, and this depends on:
For the ring-planet mesh,
1) whether Q 3 falls within B 2 P 2 or P 2 E 2 , and 2) whether
B2 E2 = M2 N2 + N2 E2 – M2 B2
contact along the line of action progresses from B Æ E or
(16)
2 2 2 2 E Æ B (both the sun-planet and ring-planet meshes progress in
= O 1 O 2 sin a 2 + R po – R pb – R ro – R rb
the same direction for all possible planetary (epicyclic) gear
2 2 configurations). The direction of contact along the line of action
B 2 P 2 = M 2 P 2 – M 2 B 2 = R rb tan a 2 – R ro – R rb (17) is indicated in 1 for all configurations. As ring-planet contact
B2 C2 = B2 E2 – p B2 D2 = p (18) progresses along B Æ E (or E Æ B , as appropriate for the
configuration (1)) g rs = – g rs < 0 if contact condition Q 3
where O 1 O 2 = ( R sb + R pb ) § cos a 1 and the base pitch p is
occurs after pitch point contact P 2 , and g rs = g rs > 0 if con-
unchanged.
The shapes of k s1, k r1 are fully defined by (13)-(18). With tact condition Q 3 occurs before pitch point contact P 2 (2).
While equations (13)-(18) hold only for unmodified spur
t = 0 corresponding to the pitch point of k s1 , all k sn are deter-
gears, (21) depends only on the relative positions of the pitch
mined by (1), (2), and (9). The k rn defined in (12) require g rs . points and holds for modified spur gears.
g rs is determined from the points Q 1, 2, 3 on Figure 3b. These
points locate the pitch point of the ring-planet mesh relative to Example
the pitch point of the sun-planet mesh. Q 1 is the image of P 1 The example results in Figures 4 and 5 come from analysis
of the US Army OH58 Kiowa helicopter planetary as described
when the contact line M 1 N 1 is wrapped on the planet base cir-
in [10] (3). For these parameters (1) or (7) yield the following
cle. Because ring-planet contact occurs on the opposite planet for clockwise planet rotation, where the arrows indicate removal
tooth face than sun-planet mesh, we need Q 2 , which is an of the integer portion such that – 1 < g sn, g rn < 1
arclength t b away from Q 1 , where t b is the planet tooth thick-
ness at the base circle. To determine at what phase the ring-
planet mesh is when the sun-planet mesh is at its pitch point, we
find the first point in the ring-planet contact region B 2 E 2 that is
an integer number of base pitches away from Q 2 . That point is
denoted Q 3 . To find Q 3 , we need the length

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planet rotation conditions (1) were confirmed by numerical con-
Ï 0 ¸
Ï g s1 ¸ Ô Ô Ï 0 ¸ Ï 0 ¸ tact solution to yield phasing g sn and g rn identical to (23).
Ô Ô Ô 32p
--------- Ô Ô Ô Ô Ô
g
Ô s2 Ô 27 Ô 63 Ô Ô 48 § 7 Ô Ô 6 § 7 Ô Because g s2, g s3, g s4 < 0 , the sun meshes lead the sun-planet 1
Ì ˝ = ------ Ì ˝ = Ì ˝ÆÌ ˝
Ô g s3 Ô 2p Ô p Ô Ô 27 § 2 Ô Ô 1 § 2 Ô mesh (see (9)). The magnitude of g rs is the same as above. For
Ô Ô Ô 95p Ô Ô 285 § 14 Ô Ô 5 § 14 Ô
Ó g s4 ˛ Ô --------- Ô Ó ˛ Ó ˛ the fixed ring, sun input case, the contact progression is
Ó 63 ˛
(22) B 2 Æ P 2 Æ Q 3 Æ E 2 (1), giving g rs = – 0.0329 < 0 from 2.
Ï 0 ¸ This result is confirmed in Figure 5.
Ï g r1 ¸ Ô Ô Ï 0 ¸ Ï 0 ¸ In both example cases, (13)-(18) are all satisfied in the
Ô Ô Ô 32p
--------- Ô Ô Ô Ô Ô
Ô g r2 Ô 99 Ô 63 Ô Ô – 176 § 7 Ô Ô – 1 § 7 Ô numerically calculated mesh tooth variation results. Also,
Ì ˝ = – ------ Ì ˝ = Ì ˝ÆÌ ˝ (n)
Ô g r3 Ô 2p Ô p Ô Ô – 99 § 2 Ô Ô – 1 § 2 Ô g rs = g rs is the same for all planets.
Ô Ô Ô 95p Ô Ô – 1045 § 14 Ô Ô – 9 § 14 Ô
Ó g r4 ˛ Ô --------- Ô Ó ˛ Ó ˛
Ó 63 ˛
Acknowledgments
For this system, the number of teeth in contact at each mesh was
The authors thank Mr. Vijaya Kumar Ambarisha and Mr.
determined over two mesh cycles using a contact calculation
Gang Liu for their help in validating the analytical phasing
based on precise involute tooth geometry at no load. The results
results. This material is based upon work supported by the U.S.
shown in Figure 4 for fixed ring and counter-clockwise carrier
Army Research Office under grant DAAD19-99-1-0218.
input confirm the analytical predictions in (22). Notice that the
negative signs in g rn correspond to phase lead as expected from
(9). All six clockwise planet rotation cases (1) were calculated References
and yielded identical phasing g sn and g rn . The sign of g rs can 1.Schlegel, R.G. and K.C. Mard. Transmission Noise
differ between these six cases, however, as shown in 1 and 2. Control Approaches in Helicopter Design. in ASME
The steps leading to g rs in (21) give B 2 P 2 = 4.981 mm, Design Engineering Conference. 1967. New York: ASME
paper 67-DE-58.
B 2 Q 3 = 5.250 mm, and g rs = 0.0329 . With B 2 Q 3 > B 2 P 2 ,
the contact progression at the ring-planet mesh for fixed ring
2.Seager, D.L., Conditions for the Neutralization of
Excitation by the Teeth in Epicyclic Gearing. Journal of
and carrier input is E 2 Æ Q 3 Æ P 2 Æ B 2 . Consequently,
Mechanical Engineering Science, 1975. 17(5): p. 293-298.
g rs = 0.0329 > 0 from 2, which is consistent with the numeri-
3.Parker, R.G., A Physical Explanation for the Effec-
cal contact solution of Figure 4. tiveness of Planet Phasing to Suppress Planetary Gear
For counter-clockwise planet rotation, (2) yields mesh Vibration. Journal of Sound and Vibration, 2000. 236(4):
phasing opposite in sign to (22) p. 561-573.
Ï 0 ¸ 4.Kahraman, A. and G.W. Blankenship. Planet Mesh
Ï g s1 ¸ Ô Ô Ï 0 ¸ Phasing in Epicyclic Gearsets. in International Gearing
Ô Ô Ô 32p
--------- Ô Ô Ô
Ô g s2 Ô 27 Ô 63 Ô Ô – 6 § 7 Ô Conference. 1994. Newcastle, UK.
Ì ˝ = – ------ Ì ˝ÆÌ ˝
Ô g s3 Ô 2p Ô p Ô Ô – 1 § 2 Ô 5.Lin, J. and R.G. Parker, Parametric Instability in
Ô Ô Ô 95p Ô Ô – 5 § 14 Ô Planetary Gears under Mesh Stiffness Variation. Journal
Ó g s4 ˛ Ô --------- Ô Ó ˛
Ó 63 ˛ of Sound and Vibration, 2002. 249(1): p. 129-145.
(23)
6.Kahraman, A., Planetary Gear Train Dynamics.
Ï 0 ¸
Ï g r1 ¸ Ô Ô Ï 0 ¸ Journal of Mechanical Design, 1994. 116: p. 713-720.
Ô Ô Ô 32p
--------- Ô Ô Ô
g
Ô r2 Ô 99 Ô 63 Ô Ô 1 § 7 Ô 7.Kahraman, A., Load Sharing Characteristics of
Ì ˝ = ------ Ì ˝ÆÌ ˝ Planetary Transmissions. Mechanism and Machine The-
Ô g r3 Ô 2p Ô p Ô Ô 1 § 2 Ô
Ô Ô Ô 95p Ô Ô 9 § 14 Ô ory, 1994. 29: p. 1151-1165.
Ó g r4 ˛ Ô --------- Ô Ó ˛
Ó 63 ˛ 8.August, R. and R. Kasuba, Torsional Vibrations and
Dynamic Loads in a Basic Planetary Gear System. Jour-
The corresponding numerical results from no-load involute con- nal of Vibration, Acoustics, Stress and Reliability in
tact analysis of the fixed ring, clockwise sun input case are
Design, 1986. 108(3): p. 348-353.
shown in Figure 5 and agree with (23). All counter-clockwise

5 Copyright © 2003 by ASME

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9.Velex, P. and L. Flamand, Dynamic Response of
Planetary Trains to Mesh Parametric Excitations. Journal
of Mechanical Design, 1996. 118: p. 7-14.
10.Parker, R.G., V. Agashe, and S.M. Vijayakar,
2
Dynamic Response of a Planetary Gear System Using a
Finite Element/Contact Mechanics Model. ASME Journal ksn

Sun-Planet Teeth in Mesh


of Mechanical Design, 2000. 122(3): p. 304-310. 1
* γsn > 0 *
11.Lin, J. and R.G. Parker, Analytical Characteriza-
γ >0
tion of the Unique Properties of Planetary Gear Free 0
sn

Vibration. Journal of Vibration and Acoustics, 1999. 121: 2


p. 316-321.
ks1 γ >0
rs
12.Parker, R.G. and J. Lin, Mesh Phasing Relation-
1
ships in Planetary and Epicyclic Gears. ASME Journal of * * *
Mechanical Design, 2003. submitted.
0
1 t / Tm = mesh cycle 2
2
* γ <0
*
rn

Ring-Planet Teeth in Mesh


krn
1

γ <0
rn

ur 0
2
Planet 2 * *
Ring uc kr1

u2 us 0
1 2
t / Tm = mesh cycle

Figure 2: Definition of mesh phase quantities g sn, g rn, g rs .


Carrier ψ2
Sun ψ3 Without loss of generality, g s1 = 0 , and t = 0 corresponds
u1 to pitch point contact at the sun-planet 1 mesh. The * denotes
pitch point contact.
Planet 1

u3
Planet 3

Figure 1: Planetary (or epicyclic) gear system.

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(a)
B p E
p γs4 = 5/14
p ks4

Sun-Planet Teeth in Mesh


P P D P
C

E2 γs3 = 1/2
(b) D2 ks3
P
*
Q3 2 C2
B2
N2 γ
ks2 s2 = 6/7

2 Rro
Rpb γ = 0.0329
rs
Rpo O2 M2 ks1

* * *
Rpb 1 t / Tm = mesh cycle 2
1

kr4 γr4 = -9/14


Ring-Planet Teeth in Mesh
Q N1
Q1 t b 2
* E
* Rrb
1
D
P1 1 kr3 γr3 = -1/2
C1
B1

M1 kr2
2 γr2

=
Rsb 1 -1/7
* kr1
*
Rso
O1
0 1 t / T = mesh cycle 2
Figure 3: (a) Example mesh tooth variation functions m
showing the number of teeth in contact. P is the pitch point. p
Figure 4: Mesh tooth variations at each of the sun-planet
denotes the base pitch. (b) Sun-planet and ring-planet mesh
and ring-planet meshes for the example system with fixed ring
details. R sb, R pb, R rb denotes base radii. R so, R po indicate and counter-clockwise carrier input (clockwise planet
sun and planet outer radii; R ro is the inner radius of the ring rotation) as derived using finite element/contact mechanics
software for involute teeth at no load. Each curve fluctuates
gear teeth. a 1, 2 are pressure angles. The points B, C, P, D, between one and two. The symbol * denotes pitch point
and E at each of the two meshes correspond to the points contact. The results agree with (1), (21), and the sign of
indicated in (a). g rs > 0 as dictated by 1 and 2.

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ks4
γs4 = -5/14
Sun-Planet Teeth in Mesh

ks3 γs3 = -1/2

γs2 = -6/7
ks2

γrs = -0.0329
ks1

* * *
1 t / Tm = mesh cycle 2
kr4
γr4 = 9/14
Ring-Planet Teeth in Mesh

kr3
γr3 = 1/2

kr2
γr2 = 1/7
* *
kr1

0 1 t / T = mesh cycle 2
m

Figure 5: Mesh tooth variations at each of the sun-planet


and ring-planet meshes for the example system with fixed ring
and clockwise sun input (counter-clockwise planet rotation)
as derived using finite element/contact mechanics software
for involute teeth at no load. Each curve fluctuates between
one and two. The symbol * denotes pitch point contact. The
results agree with (2), (21), and the sign of g rs < 0 as dictated
by 1 and 2.

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Contact Progression on Line of
Action (see Figure 3b)
Fixed Input Input Planet Sun-Planet Ring-Planet
Rotation Rotation Mesh Mesh
Sun CW CCW B1 Æ E1 B2 Æ E2

Sun CCW CW B1 Æ E1 B2 Æ E2
Ring
Carrier CW CCW E1 Æ B1 E2 Æ B2

Carrier CCW CW E1 Æ B1 E2 Æ B2

Carrier CW CW B1 Æ E1 B2 Æ E2

Carrier CCW CCW B1 Æ E1 B2 Æ E2


Sun
Ring CW CW E1 Æ B1 E2 Æ B2

Ring CCW CCW E1 Æ B1 E2 Æ B2

Sun CW CCW B1 Æ E1 B2 Æ E2

Sun CCW CW B1 Æ E1 B2 Æ E2
Carrier
Ring CW CW E1 Æ B1 E2 Æ B2

Ring CCW CCW E1 Æ B1 E2 Æ B2

Table 1: Categorization of possible fixed element, input element, and input rotation direction combinations into: a) direction of
planet rotation, and b) two possible directions of mesh progression along the lines of action. B 1, E 1, B 2, E 2 refer to points in Figure
3b. CCW denotes counter-clockwise and CW denotes clockwise.

Sun/Ring-Planet
Contact Progression g rs > 0 g rs < 0

BÆE B2 Æ Q3 Æ P2 Æ E2 B2 Æ P2 Æ Q3 Æ E2

EÆB E2 Æ Q3 Æ P2 Æ B2 E2 Æ P2 Æ Q3 Æ B2

Table 2: Contact progressions at the ring-planet mesh for g rs < 0 and g rs > 0 . The sign of g rs is governed by whether Q 3 occurs
before or after the pitch point P 2 . The contact progression B Æ E or E Æ B at the sun/ring-planet meshes is dictated by the
configuration and direction of rotation as shown in 1.

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Sun Planet Ring
Teeth 27 35 99
Base Radius (mm) 35.19 45.63 129.1
Major Radius (Minor 42.02 52.44 135.9
for ring) (mm)
Sun-planet pressure angle, a 1 = 24.6034 deg
Ring-planet pressure angle, a 2 = 20.1915 deg
Planet tooth thickness at base circle, t b = 6.365 mm
Planet spacing (rad): y 1 = 0 , y 2 = 32p § 63 , y 3 = p , y 4 = 95p § 63
fi p 1 = 0 , p 2 = 32 , p 3 = 63 , p 4 = 95

Table 3: Gear parameters for example system.

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