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DETC2003/PTG-48067
(n) (1)
k s1 ( t ) = Â [ al sin lwm t + bl cos l wm t ]
g rs = g rs – pn (5) l=0
(10)
•
Because p n is an integer and mesh phase is unaffected by addi- k sn ( t ) = Â [ al sin lwm ( t – g sn Tm ) + bl cos l wm ( t – g sn Tm ) ]
tion or subtraction of an integer number of mesh cycles, we con- l=0
(n) (1) For the ring-planet meshes,
clude that g rs = g rs . Consequently, the relative phase
between the ring-planet mesh and sun-planet mesh at a given •
planet is the same as for all other planets, and the superscript is
(n)
k r1 ( t ) = Â [ cl sin lwm ( t ) + dl cos l wm ( t ) ]
not necessary ( g rs = g rs ). This result does not depend on l=0
(11)
•
equal planet spacing. Calculation of g rs is discussed subse- k rn ( t ) = Â [ cl sin lwm ( t – g rn Tm ) + dl cos l wm ( t – g rn Tm ) ]
quently. An equivalent calculation for counter-clockwise planet l=0
rotation yields identical conclusions.
Expressions of the form (10)-(11) can be used to analytically
The nth ring-planet mesh phase relative to the first sun-
derive results for suppression of vibration in planetary gears [2,
planet mesh (which we specified to have zero phase at its pitch
3].
point) is calculable as either
The phase shift g rs between the ring-planet mesh and sun-
ĝ rn = g rs + g rn = g sn + g rs (6) planet mesh is implicit in (9) because the k rn are defined in
The first equality is the phase between the ring-planet 1 mesh terms of k r1 . Note that t = 0 in k r1 corresponds to the sun-
and the sun-planet 1 mesh plus the phase of the ring-planet n
planet 1 (not ring-planet 1) pitch point (and the Fourier series in
mesh relative to the ring-planet 1 mesh. The second equality is
the phase between the nth sun-planet mesh and the first sun- (11) must be calculated accordingly). Letting M r1 ( t ) be the
planet mesh plus the phase between the nth ring-planet mesh mesh tooth variation function of the ring-planet 1 mesh with
and the nth sun-planet mesh. t = 0 being the pitch point of the ring-planet 1 mesh (as might
Equation (6) suggests that g rn = g sn , and this is indeed the be generated by gear analysis software), then
case. Substitution of (4) into (1) yields the alternate forms of
k r1 ( t ) = M r1 ( t – g rs T m )
phasing relationships for clockwise planet rotation (12)
k rn ( t ) = M r1 ( t – ( g rs + g rn )T m ) = M r1 ( t – ĝ rn T m )
Zs pn Zr pn
g sn = ----------------
- g rn = – ----------------
- (7) The results of this section apply for helical and spur plane-
Zs + Zr Zs + Zr
tary gears. Because the results depend only on the tooth num-
The following calculation shows g rn = g sn bers and planet circumferential orientations y n , the results also
apply to modified gear teeth. Tooth modifications may change
Zr pn Zr Zs + Zr Zs pn
g rn = – ----------------
- = p n – ---------------- - = g sn(8)
- = ----------------
- + ---------------- the shape of the mesh tooth variation (and mesh stiffness varia-
Zs + Zr Zs + Zr Zs + Zr Zs + Zr tion) functions, but they do not change the phasing.
where the second equality invokes the fact that addition of an
integer number of complete mesh cycles does not affect the
phase. Similar results follow from (2). Analytical Calculation of k sn, k rn , and g rs
The mesh tooth variation functions obey The mesh tooth variation functions shown in Figure 2 can
be calculated analytically based on gear design parameters.
k sn ( t ) = k s1 ( t – g sn T m ) Considering unmodified, involute spur gears, the following dis-
(9)
k rn ( t ) = k r1 ( t – g rn T m ) cussion refers to Figure 3, where a representative mesh tooth
variation function is shown in Figure 3a with the highlighted
where all k sn ( t ) and k rn ( t ) are periodic at the mesh period T m . points defined as: B, point where second tooth enters contact; C,
point where first tooth exits contact; P, second tooth at pitch
Without loss of generality, we choose t = 0 to correspond to
γ <0
rn
ur 0
2
Planet 2 * *
Ring uc kr1
u2 us 0
1 2
t / Tm = mesh cycle
u3
Planet 3
E2 γs3 = 1/2
(b) D2 ks3
P
*
Q3 2 C2
B2
N2 γ
ks2 s2 = 6/7
2 Rro
Rpb γ = 0.0329
rs
Rpo O2 M2 ks1
* * *
Rpb 1 t / Tm = mesh cycle 2
1
M1 kr2
2 γr2
=
Rsb 1 -1/7
* kr1
*
Rso
O1
0 1 t / T = mesh cycle 2
Figure 3: (a) Example mesh tooth variation functions m
showing the number of teeth in contact. P is the pitch point. p
Figure 4: Mesh tooth variations at each of the sun-planet
denotes the base pitch. (b) Sun-planet and ring-planet mesh
and ring-planet meshes for the example system with fixed ring
details. R sb, R pb, R rb denotes base radii. R so, R po indicate and counter-clockwise carrier input (clockwise planet
sun and planet outer radii; R ro is the inner radius of the ring rotation) as derived using finite element/contact mechanics
software for involute teeth at no load. Each curve fluctuates
gear teeth. a 1, 2 are pressure angles. The points B, C, P, D, between one and two. The symbol * denotes pitch point
and E at each of the two meshes correspond to the points contact. The results agree with (1), (21), and the sign of
indicated in (a). g rs > 0 as dictated by 1 and 2.
γs2 = -6/7
ks2
γrs = -0.0329
ks1
* * *
1 t / Tm = mesh cycle 2
kr4
γr4 = 9/14
Ring-Planet Teeth in Mesh
kr3
γr3 = 1/2
kr2
γr2 = 1/7
* *
kr1
0 1 t / T = mesh cycle 2
m
Sun CCW CW B1 Æ E1 B2 Æ E2
Ring
Carrier CW CCW E1 Æ B1 E2 Æ B2
Carrier CCW CW E1 Æ B1 E2 Æ B2
Carrier CW CW B1 Æ E1 B2 Æ E2
Sun CW CCW B1 Æ E1 B2 Æ E2
Sun CCW CW B1 Æ E1 B2 Æ E2
Carrier
Ring CW CW E1 Æ B1 E2 Æ B2
Table 1: Categorization of possible fixed element, input element, and input rotation direction combinations into: a) direction of
planet rotation, and b) two possible directions of mesh progression along the lines of action. B 1, E 1, B 2, E 2 refer to points in Figure
3b. CCW denotes counter-clockwise and CW denotes clockwise.
Sun/Ring-Planet
Contact Progression g rs > 0 g rs < 0
BÆE B2 Æ Q3 Æ P2 Æ E2 B2 Æ P2 Æ Q3 Æ E2
EÆB E2 Æ Q3 Æ P2 Æ B2 E2 Æ P2 Æ Q3 Æ B2
Table 2: Contact progressions at the ring-planet mesh for g rs < 0 and g rs > 0 . The sign of g rs is governed by whether Q 3 occurs
before or after the pitch point P 2 . The contact progression B Æ E or E Æ B at the sun/ring-planet meshes is dictated by the
configuration and direction of rotation as shown in 1.