woitzo ‘TOV Industrieservice Gabi Project: 1170/1 Date + 09.06.2017 Drawing no : Schneider User De. Ko Filename a : Page tet 2 CYLINDRICAL SHELL Water tube boilers acc. to EN 12952, 2012-3, sections 7/8/11 name/ item =: -1.1 ' : safety concept. . . . :4 - acc. to EN-12952 ; ‘ type Declaration “ calculation for... . : 1 ~ Design Design Data re 10 bar design pressure + Fe = a5 *C' alcalation temperature CHLINORICAL SHELL, TURE Component. |... . : 1 - cyl. shell acc. to sec.7/8 calculation with’ outside or inside diameter: 1 - cuter diameter Result at sizes: (act - req) / req, at other data: (allow - act) / act Data in percent as result stands for over-/undersize Main Component required wall thickness of cyl. shell / pipe: eee eae se yore ane pC/10)_ 7.2=2) = 6.00 ¥eq. minimum shell thickness acc to 7.1.1. a) ers = 6.21 am analysis wall thickness = es - cl.s - c2.3 ‘eles = 0.89 mm with manufacturing tolerance cls 0.00 mm corrosion allowance as zeq. wall thicknesses of shell incl. allowances: e's = 0.89 am ecs + el + eZ aay vel = 0140 mm with manufacturing tolerance c2 = 0:00 mm corrosion allowance effective length of main body irs = 28.91 mm V((dis + ers) -ers) (8.1-1) w. dis = 101.88 mm dos - 2-ers all efficiency caused by openings veall = 0,07 Pe/10-dis / ((2:fs ~ pc/10) -ers) (8.2-1) max diameter of an unreinforced isolated opening 108100109100112100 type of reinforcement . . : 0 ~ no reinforcement opening with internal cover? : 0 - No H41 -15.03.2017 © TOv-NORD Systems, Hoven D T35-2asi0014Continuance: Water tube boilers acc. to EN 12982, 2012-3, sections 7... Date : 09.06. Project: 1170/2 User : Drawing no ; Schneider Page 2ot pase/ iten 1.1 Result Calculation of reinforcement of isolated opening [8.3 existing mean stress: fa = pc/10-(2-AP+AS+Afb+0.7 -Afp) / (2-(AfS+£b/Es “ALb+O.7 -AEp)). fa = 15.4 N/mm? ‘ fs = (116.7 N/mm? design stress E 656 + ~ determined efficiency: ‘ vb = dis: (Afs+fb/fs -Afb+0.7-Afp) / (ers :(2-Ap+Afb-fb/Es "AfD) ) vb = 0,549 Eee! 161 mm? with cross-sectional area as compensation Ais = 161 ma? cross-sectional area of main body Amb = 0 mm? cross-sectignal area of nozzle Af = 0 mn? cross-sectional area of reinforcing pad Ap = 2406 nm? pressure-loaded area Clits Wort! - opening 2s. 2). ga = 338 input digtance of nozzles in cixcumf. dir. : 0 ~ no distance Result Po 300.00 mm centre-to-centre distance of adjacent openings BL = 100,00 mm with distance in longitudinal direction Bo = (0,00 nm distance in circumferential direction | ¢ = 0.00 * angle relative to the axis of the main body existing stres: foo = 14.3 N/mm? —pe/10/2 - ... 18.3-15) fs = 116.7 N/mm? design stress nas | determined efficiency: | mm = 0.593 dis/ers >... (8.3-16) AEs 385 mm? with cross-sectional area as compensation Afso = 385 mm? * cross-sectional area of main body Afb +Afb2= 0 mm? cross-sectional area of nozzles AfpL+Afp2= 0 mm? cross-sectional area of reinf. pads pO = 5094 mmn* pressure-loaded area | ppleap2= 236 mm? Pressure-loaded area (nozzles) Diy_Kin 5.0 Rev.13.9 40.05.2037, 141 - 18.03.2017 © TOV-NORD Systens Eesen,D 135-2us10614 2017 Dr.Wo 2bor te [oe] v6 [eo [rn [sea] een [ee om [ow [oer] om | om [ow Jom | ow 08 oH [om [om] os |e vr [as | ie [ize | pe | ae | ee | eer | cm | oor fos [om [ow | om | om | om om om | om ws | ox i ost | om | om fons%> oe e30 vw oo | om fou 5*>05] cae vw 51 | 09 fists %> 0 za oo on | om [om fons™>a) ae ee | vo on | on [om fusmose] a0 epee le le om | om | om os [on [ou] ome ox [ow [om | ow [om fom | ms ele lee] oe | | ie | os | re [oe | ie | op | ee zm | om | om | om | om | om lon sire B/a)8la a | ow | oar | om | om | Om | opstage ow | ow | om | om [om] ws | om PEEP Eeco-cit -soneanstio00 nr o97-BCELEE PY “BY 0 ¥ HRD 299 urnstEO «ya wousoN ep lela) Se ¥ Te [eo | oF | Om [OH [ems oe] car # wpa pa lave) ow - ve ge | vs | zo oot 8s 08 [om 8m | oF om fone a [ew Con Rae ta ae on [ es [ows [us Tos [oss [eos Toes ] oes [os Toe T osv [cow Tr [om [or [or [ oe | we | oe Juemes] om | on [mm] cms |,stine | 2. Sionetan ssenn 9ENd— P79 oneqe, (a) ¢t0z:bv+2002:1-260L NA ‘0-CL02'1-2601 N3 NIGwolfro TOV Industrieservice Gnbl Project 11i0/3 ate 08.06.2037 | raving no : Schneider Gaer oreo Filename Page; ot Dished Ends with Openings Water tube boile: acc. to EN 12952, 2012-3, sections 10/8 name/ item: : safety concept . . . . : 4 = acc, to EN-12952 4 * Design Data : calculation for. . . . :1 = Design = 10 bar’ design pressure fo Sans *e cantettatlen eospeciags 14 = Kloepper end Result at sizes: (act - req) / req, at other dati Data in percent as result stands for over: fallow ~ act) / act jundersize req. wall thickness of dished end, crown: ‘eco = 0.43 mm eis pc/10 / ((2-f8 - pe/10) -v) (10.2-4) req. wall thickness of dished end, knuckle: ek = 0.75 mm Pe/i0-do "Bk / (4-£s) (20.2-6) 2k 3.055 with shape factor ek/do = 0.0065, required wall thickness of dished end: ast = 1.05 mm ek el + c2 (20.2-1) el . 030 mm ee 0.00 mm 4738 analysis wall thickness ers = 5.70 mm es = cls - c2.8 cles 0.30 mn eis = 0.00 mnwolfro TOV Industrieservice GnbH Project 1170/1 09.06.2017 Drawing no : Schneider ‘Brake Filename ee lor a TUBE BEND | Water tube boilers acc. to EN 12952, 2012-3, sections 7/8/11 name/ item : -4.1 elbow ' : safety concept . + 4 ~ acc. to EN-12952 : Soe Type Deciaration : calculation for... . : 1 ~ Design Design Date pea ip ae eles eae Eo aoe ge enteniiteee, tonvernrere Gompanent.. , 7g "epag = Gute bend ace to seme (act - req) / req, at other data: (allow - act) / act Data in percent as result stands for over-/undersize Main Component required wall thicknesses of tube/pipe bend. req wall thickness at the intrados etit = (0.67 mm ect “(2-R/dos-0.5)/(2-R/dos-1)+el+e2 [11.34] 3768 ect = 0.18 mm with req wall thickness (straight tube) 11.2/11.3 scl = 0.40 mm with manufacturing tolerance c2 = 0.00 mm corrosion allowance req wall thickness at the extrados | eter = 0.55 mn ect “(2-R/dos+0.5)/(2-R/dos#l)+el+c2 —(11.3+3] 480 8 ect = 0.18 mm with req wall thickness (straight tube) 11.2/11.3 cl = 0:40 mm with manufacturing tolerance -c2 = 0.00 mm corrosion allowance R/dos 1.003 ratio radius of curvature/diameter