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INSTALLATION GUIDE
INSTALLATION IMPERATIVES
The following are "must do's" when installing OxyMag floor boards:
Installation Imperative Reference Page
OxyMag floor boards must be stored, installed, finished and maintained as per this
A1.1.ix. 2
guide. Otherwise OxyMag's product warranty will be invalidated.
Prior to installation, OxyMag boards must be stored flat, dry, indoors, undercover and
B2.a. 3
above ground.
C2.a. - Step 1,
A continuous 6mm bead of approved construction adhesive must be applied to joists. 6
Fig.5
Fasteners can’t be more than 200mm apart. Thus, at least 4 fasteners must be used C2.a. – Table on
6
along each joist for each 600mm wide board. Fig.5
Immediately after installation of the OxyMag floor boards, for weather protection of
areas which will not be waterproofed and/or of areas which will be waterproofed,
A2 / B9 3 / 5
plastic sheeting is to be laid or a single coat of suitable primer is to be applied on site
to the surface and the external perimeter edges of the OxyMag floor boards.
The above points do not diminish the validity of all other points in this installation guide which must also be followed
INDEX Page:
A. PRODUCT / ACCESSORIES / TOOLS REQUIRED 2
B1. Scope 4
B2. Storage 4
B3. Safe Working Practices & Handling 4
B4. Design 4
B5. Fasteners 4
B6. Framing 4
B7. Board Layout and Side Up 5
B8. Finishes 5
B9. Maintenance 5-6
C. INTERNAL & EXTERNAL INSTALLATION 6
D. WATERPROOFING 7
c. Prior to commencing your installation of the OxyMag floor boards, ensure that you have the most current installation guide and technical
information on hand. If you are unsure or require additional information, visit www.oxymag.com.au or www.itiaustralia.com.au or contact ITI at
02 8805 5000.
Nail - D Head: 50 x 2.87mm D Head gun nail; Galvanised / Corrosion-resistant Paslode Impulse 50x2.87mm D Head
Nail - Ring Shank: 50 x 2.87mm Ring Shank nail; Galvanised / Corrosion-resistant Paslode Impulse Dekfast 50x2.87mm Ring
Screw for Steel Frames: Class 3 minimum - Self-tapping wing-tipped 40mm screw Buildex Wing Teks 10g 40mm
Weather Protection for Areas which will be Waterproofed: 1. Ardex / Dunlop Waterproofing System:
• No screed: Dunlop Damp Proof
These instructions apply specifically to the recommended waterproofing systems for use with Membrane (one coat) + Dunlop Express
OxyMag floor boards: Wet Area Waterproofing Membrane (2
coats) – See bottom of Section D2 for full
1. Ardex / Dunlop – Lay plastic sheets (do not use primer) immediately after installation of
the boards and leave until just before application of the Dunlop waterproofing system. specification
Notwithstanding the use of the plastic sheeting, application of the waterproofing • With screed:
system must be done within 3 months of the installation of the boards. ∙ On OxyMag board: Dunlop Damp
2. Duram: Apply the Azcoseal primer to the boards immediately after installation of the Proof Membrane
boards. Application of the waterproofing system must be done within 3 months of the ∙ On screed: Dunlop Multipurpose
installation of the boards. An additional coat of Azcoseal must be applied immediately Primer + Dunlop Express Wet Area
prior to completing the waterproofing. Waterproofing Membrane
∙ See bottom of Section D3 for full
Waterproofing: OxyMag floor boards must be waterproofed as follows: specification
• Internal wet areas: Waterproofed In accordance with AS 3740
• External areas: Fully waterproofed in accordance with AS 4564 2. Gripset Waterproofing System:
∙ Primer: Gripset E60 Primer
∙ Membrane options (dependent on
application and as per Gripset
specifications): Gripset BRW PF;
Gripset XpressLay; Gripset 38 FC;
Gripset Express Multi Pro; Gripset 2P
Tiling Adhesive: For securing tiles to OxyMag floor boards for internal dry areas only. Ardex / Dunlop:
• Primer: Dunlop Bond Coat (one coat must
be applied prior to adhesive).
• Adhesives: Dunlop Multipurpose Mastic,
Dunlop Floor Tile Adhesive, Dunlop
Universal Tile Adhesive, Dunlop Tiler’s
Mastic, Dunlop Trade Resaflex, Dunlop
Wall & Floor Tile Adhesive, Dunlop Tile-All.
Compressed Air, Gas or Battery Nail Guns: For fixing sheets to timber or engineered timber frames
Electric or Battery Powered Screw Driver: For fixing boards to timber or steel frames
Saw Blade: A poly-diamond or tungsten carbide blade for fast and clean cutting
Dust Extractor Compatible with Circular Saw: Required to remove dust from cutting - recommend HEPA filter
Foam Backing Rod: A 10mm diameter backing rod is to be fixed into all 5mm butt/control joints.
Paint Scraper or Spatula: For finishing joints and fixing heads when required
B5. FASTENERS
Fastener selection table is below:
Table 2 - Fastener Selection*
Steel Joist
Timber Joist LVL Solid Joist Steel Joist
Product Timber I-Joist Between 1.6 &
(min 45mm wide) (only internal) 0.75-1.6mm BMT
1.9mm BMT
50 x 2.8mm
FC nails
50 x 2.87mm
D Head gun nails
50 x 2.87mm
Ring Shank Nail
10g x 50mm
self-drilling screw
Self-tapping
wing-tipped 40mm
Screw**
Various QuikDrive
Screws***
a. The above table is a guide only and the timber and steel
manufacturers’ recommendations must always be followed for
B3. SAFE WORKING PRACTICES & HANDLING fixing into various types of timber and steel joists. Fasteners must
have the appropriate level of durability required for the intended
a. OxyMag floor boards do not present a health hazard whether project. This is of particular importance in coastal areas and
intact or not. However, to ensure users’ health and safety, the areas subject to salt spray and other corrosive environments.
creation of dust must be minimised and personal protection
must be assured at all times. Note the following: a. Fasteners must be fully compatible with all other materials with
i. Clean-up: Use industrial cleaner; Avoid dry sweeping. which they are in contact to ensure the durability and integrity of
ii. Exposure controls: the assembly.
∙ In order to minimise exposure to dust, cut outdoors (do
not cut indoors). B6. FRAMING
∙ Position cutting station so that prevailing wind will blow a. OxyMag floor boards are typically attached to timber or steel
away from user and other workers. If using circular saw, framing.
ensure that it is equipped with appropriate vacuum Note:
extraction. b. The framing must be suitable for the application and comply with
iii. Personal protection: As a minimum, when cutting, sanding, the relevant standards of the NCC and BCA – Specifically:
drilling or machining, wear the following: ∙ Timber framing must comply with AS 1684. Do not use
∙ A dust mask or appropriate respiratory equipment. unseasoned or wet timber.
∙ Safety goggles or a full-face shield. ∙ Steel framing must comply with AS 3623.
∙ Long-sleeved shirt and long trousers; Safety boots c. The framing must also comply with the manufacturer’s
Safety gloves. specifications and installation instructions.
iv. Always follow tool manufacturers’ safety recommendations. d. The frame joists must be at least 45mm wide except for the
v. Refer to OxyMag's Safety Data Sheet (SDS) for more following engineered joists:
information. ∙ I-joists must be at least 40mm wide and its flange depth must
be sufficient to ensure fastener embedment.
B4. DESIGN ∙ LVL must be at least 42mm wide.
B4.1. General e. The framing must be strong and durable.
f. The boards’ long edges must be laid across / perpendicular to
a. It is essential that all design and construction complies with the
the joists
relevant codes of the most current NCC & BCA as well as any
g. The boards’ short edges (butt ends) must at all times be
other applicable national or local regulations.
supported by a floor joist.
B4.2. Responsibility h. Frame joists must be level and straight – ie: no more than 1mm
deviation for every 1m in all directions.
a. It is the responsibility of the party in charge of the project or the i. Floor space should be well ventilated.
specifier to see to it that the information provided in this guide is
suitable for the planned use of the OxyMag floor boards and that B7. BOARD LAYOUT AND SIDE UP
any extra detailing is completed for a design or application that
does not fall within this guide’s scope. Further, as ITI does not a. Install boards’ long tongue and groove edges across the floor
specialise in waterproofing, it is the responsibility of the specifier joists and ensure the boards’ short square edges (butt ends) are
to complete the required design and detailing to ensure that the fully supported on joists.
waterproofing and finish comply with the specifications, b. Depending on the application, the board layout may be in a
guidelines and codes of the NCC, BCA and the manufacturer. staggered or squared pattern (see Figures 3 and 4 below).
Vinyl, Carpet, Timber, Not required unless B8.5 Floating Laminate Floorboards
Internal etc (not Tiled) Staggered specified by
engineer / specifier
a. The installation of floating laminate floorboards onto Oxy Mag floor
Internal Tiled dry & wet areas Staggered 5.4m in direction boards is the same as for any other substrate floor board and
of board
2.7m in direction of
requires no extra preparation
Waterproof system
External and tiling direct Squared board and 4.2m in
direction of joists
b. Follow manufacturer’s instructions.
Waterproof system,
External slip board, reinforced Staggered 4.1m in direction
of board
B8.6 Tiling
mortar bed and tile
a. In all cases, tiles must be installed in accordance with AS 3958,
B8. FINISHES the NCC and the BCA.
b. Tiles can be laid either directly on the OxyMag floor boards or on
B8.1. General sand-cement mortar bed over the boards (this applies to both
a. For all finishes over the OxyMag floor boards: wet and dry areas). For some applications, this mortar bed may
· Make sure that every component of the finish system is need to be reinforced.
completely compatible with each other and warranted for their c. Points to highlight:
planned use with OxyMag flooring. i. The tiles must be laid from the control joint out and the tiles’
· The intended finish system must be installed in compliance edges must extend over the butt joints by a minimum of
with the manufacturer’s specifications and installation
instructions. 50mm.
b. Boards must be clean and totally dry before applying the ii. Always use a flexible adhesive that is suitable for the tile
intended finish. thickness and size
c. Do not sand the OxyMag floor boards. Should the boards’ edges iii. Tilers must satisfy themselves that the maximum deflection
have slight height differences (not more than 3mm), level these of the boards is allowable/appropriate for the tiles being
out by applying an appropriate self-levelling product that is installed.
compatible with the intended floor finish. iv. For all other matters, consult with the tile manufacturer
d. In relation to wet areas, it is essential that the installation complies and/or the waterproofing supplier and/or the applicable tiling
with AS 3740, AS 3958 and any other relevant regulations. standards and regulations.
e. For weather protection of areas which will not be waterproofed, B9. MAINTENANCE
plastic sheeting is to be laid or a single coat of primer is to be
applied to the surface and the external perimeter edges of the a. For weather protection of areas which will not be waterproofed,
OxyMag floor boards immediately after installation. Even with the plastic sheeting is to be laid or a single coat of suitable primer is
plastic sheeting or coating of primer, the boards must not be to be applied on site to the surface and the external perimeter
exposed to the weather for more than 3 months. edges of the OxyMag floor boards immediately after installation.
f. For weather protection of areas which will be waterproofed, refer Even with the plastic sheeting or coating of primer, the boards
to A2. Recommended Tools & Accessories, Page 2. must not be exposed to the weather for more than 3 months.
g. For external applications, the tiles must be applied within 3 b. For weather protection of areas which will be waterproofed, refer
months after installation. to A2. Recommended Tools & Accessories, Page 3
h. For internal applications, the final covering / finish must be c. The OxyMag boards’ surface, finish, joints, etc should be
applied within 6 months after installation. cleaned and maintained at regular intervals.
d. The boards must be kept dry and protected at all times. Ponded
water must not be permitted to accumulate directly on the
OxyMag Floor boards at any time. If it does happen, the ponded
should be installed later. butt end From Short Edge/Butt End Min. 12mm
b. For internal applications in wet areas and all external applications STEP B
of the OxyMag floor boards, apply joint sealant over: Install Board B to create a butt
joint with a 5mm gap on the joist.
i. all board joints – ensure that an unbroken seal has been
Remove packers once Board B is installed.
formed; and
ii. the heads of fasteners (which must be fixed flush to the FIGURE 7 – CREATING 5MM BUTT JOINT
board prior to sealing)
c. To give the sealant an opportunity to set and dry out, walking,
running etc. on the floor should be avoided for 24-48 hours. Until
the final finish has been applied, the boards’ surface should be