M-018 Tong 14 Con Backup 14.3.4

SERVICE MANUAL NO M-018
PAGE 1 of 58
Frank’s 14” Power Tong c/w 14 ¾” REVISION H

Hydraulic Backup REVISION DATE 6/18/13
Frank’s International Inc.
Frank’s 14" Power Tong c/w 14 3/4" Hydraulic

Backup
Operation & Maintenance Manual
All materials contained herein, unless noted otherwise, are the copyrighted property of Frank’s Casing
Crew, its subsidiaries, affiliated companies and/ or licensors. To reproduce, republish broadcast, post
transmit, modify, distribute or display this work or a portion of material from this work, you must first obtain
written permission from an officer of Frank’s Casing Crew.
PAGE 2 of 58

FOREWARD
This manual is intended as a general guide for the installation, operation, and servicing of the
Frank’s 14" Power Tong coupled with the Frank’s 14 3/4" Hydraulic Backup. THIS MANUAL
SUPERSEDES ALL PREVIOUS MANUALS FOR THIS EQUIPMENT. PLEASE REFER TO THIS
MANUAL ONLY AND DISREGARD EARLIER REVISIONS.
Before the equipment is put into use, it is recommended that the information contained within this
manual be carefully studied. By following the suggested procedures, the equipment should give
a long, trouble-free service life.
The equipment covered by this manual, and information disclosed within, includes features
that are proprietary to FRANK'S and may be covered by one or more patents. Nothing within this
document shall be construed to be a license or permission for the disclosure of such proprietary
information to third parties nor the use of this information for purposes other than the installation,
operation, maintenance, inspection, and servicing of the covered equipment.
Improvements may be made from time to time, therefore the text and illustrations may differ to
some extent with respect to the subject unit of equipment. In any reference to the unit for which this
manual is used, it is essential that the equipment serial number is noted.
Applicability:
This manual applies to equipment with Serial Numbers of the

form:
Beginning with S.N.
FRANK'S CASING CREW & RENTAL TOOLS, INC.

700 E. Verot School Road
Lafayette, LA 70508
USA
(337) 233-0303
PAGE 3 of 58

GENERAL SAFETY INFORMATION

Franks Casing Crew has included features of this manual to provide safety awareness during the
installation, operation, maintenance, and repair of this equipment.
Symbols and Keywords

This manual uses symbols paired with keywords highlighted by different colors to make the user aware
of potential hazards that may cause injury to personnel and/or damages to equipment. The following
symbols, keywords, and colors listed by high to low in severity and are used throughout this manual:
DANGER
This indicates a situation in which a hazard is imminent and will result in a high
probability of serious injury or death.
WARNING
This indicates a potential hazardous situation which could result in some
probability of serious injury or death.
CAUTION
This indicates a potential hazardous situation which could result in minor injury or
moderate injury.
NOTICE
This indicates a potential hazardous situation which could result in damage to
property or can be used to point out prudent information regarding the
equipment.
PAGE 4 of 58

REVISION TABLE
RELEASE
SECTION PAGE NO. DATE REMARKS
5.4.1 - 26 – 28 10/20/97 Deleted, was repeated in Appendix I
5.4.3 Reworded 4th paragraph under “Possible Cure”, it was
5.5 28 10/29/97
referencing Section 5.4.2, which was deleted
6.3 31 – 35 02/04/00 Revision to Dwg. No. 77562 & Bill of Materials
1.2.3 6 04/15/00 Add Reducing/Contour Die Chart
1.3.3.2 7 04/15/00 Removed Griping Range Chart
3.3 14 04/15/00 Removed Last sentence in paragraph
3.3.1 14 04/15/00 Replaced paragraph
3.3.2 14 04/15/00 Updated Chart
6.3 31 04/15/00 Revised Drawing Number 77562
Transferred This Manual from Corel WordPerfect to
All All 05/02/00
Microsoft Word
6.0 34 – 35 07/13/00 Revised Drawing Number 77562
Revised Bill of Materials on Drawing 77562 (Items 3, 31,
6.0 37, 38, 40 07/13/00
32), Added Line Items 98 & 99
1.2.3 7 07/13/01 Added Jaw Sizes and information to chart
1.2.3.1 7 07/13/01 Added Contour (Curved Face) Dies paragraph and chart
5.0 33 07/13/01 Revised Dwg. No. 77171 to Rev. I
5.0 34 07/13/01 Revised Dwg. No. 77562 to Rev. H
3.0 25 05/27/03 Revised Dwg. No. 93013112 to Rev. B
5.0 31 05/27/03 Revised Dwg. No. 77668 to Rev. F
6.2 34 05/27/03 Revised Dwg. No. 77562 to Rev. O
6.3 40 05/27/03 Added Dwg. No. 78270 Rev. B
6.4 41 05/27/03 Revised Dwg. No. 77721 to Rev. F
6.5 42 05/27/03 Revised Dwg. No. 78295 to Rev. D
1.2.4 9 7/20/04 1.2.4.1 – Maximum Flow changed to 84 GPM
PAGE 5 of 58

Revision Table Cont.
RELEASE
SECTION PAGE NO. DATE REMARKS
1.2.4.2 – Maximum Speed – High Gear – added @ 84
1.2.4 9 7/20/04
GPM
1.2.4.2 – Maximum Speed – Low Gear – added @
1.2.4 9 7/20/04
84GPM
1.2.4.3 – Maximum Torque – added @ 3000 psi on High
1.2.4 9 7/20/04
Gear
PAGE 6 of 58

TABLE OF CONTENTS
1.0 SPECIFICATIONS
1.1 Introduction 7
1.2 Power Tong 7
1.3 Hydraulic Backup 9
1.4 Dimensions - Combined Tong and Backup 10
1.5 Tong Lift Cylinder
1.5.1 Description
1.5.2 Specifications 10
1.6 Hanger Spring 10
2.0 DESCRIPTION
2.1 System Introduction 11

2.2 Hydraulic Power Tong 12
2.3 Hydraulic Backup Attachment 14
ILLUSTRATIONS
Figure 2.3.3 Recommended Grip Pressure 15
3.0 INSTALLATION & OPERATION
3.1 Introduction 16
3.2 Backup Installation onto Power Tong 17
3.3 Backup Jaw Selection 17
3.4 Rigging For Use 18
3.5 Power Tong and Backup Function Checks 20
3.6 Operation 21
3.7 Tubular Make Up 22
3.8 Tubular Break Out 23
3.9 Safety 24
3.10 Independent Use of Tong 25
Figure 3-A Tong Rig Up, Dwg. No. 93013112 26

Figure 3-B Loadcells – Locations 27
PAGE 7 of 58

4.0 MAINTENANCE
4.1 Introduction 28
4.2 Before Each Job 28
4.3 After Each Job 28
4.4 Periodic Maintenance 30
5.0 SERVICING PROCEDURES
5.1 Introduction 31
5.2 Backup Pivots, Linkages, and Moving Parts 31
5.3 Hydraulic Cylinders 31
5.4 Backup Manifold Control Block 31
Figure 5.1 Hydraulic Schematic, 14 3/4" Hydraulic Backup, Dwg. No. 77668 32
5.5 Trouble Shooting 33
6.0 DRAWINGS AND PARTS LIST
6.1 Tong Lift Cylinder Assembly, Drawing No. 77171 34

6.2 Tong and Backup Assembly, Drawing No. 77562 35
6.3 Drawing No. 81439 – Tong Assembly – 14” Backup Configuration 41
6.4 Tong Case 14" – Modification c/w 14 3/4" Hyd. Backup, Drawing No. 78270
43
6.5 Jaw Schedule 14 3/4" Hydraulic Backup, Drawing No. 77721 44
6.6 Hydraulic Schematic for Combined Tong and Backup
Drawing No. 78295 45
6.7 Tong Valve Assembly Drawing 76932 46
6.8 Pre-Assembly, Backup- 14 ¾” Hydraulic & Zero Side Loud Backup
Drawing No. 80192
7.0 RECOMMENDED SPARE AND CONSUMABLE PARTS LIST 47
APPENDIX A
WORK INSTRUCTION MFG-006: Valve Adjustment Information – 14 3/4" Hyd. Backup
Fitted w/ FCC # 77067 Manifold & Sun-Hydraulic Valves 49
APPENDIX B
VALVE ADJUSTMENT INFORMATION – 14 3/4" Hyd. Backup Fitted w/ U.K. (Oil
Controls) Valves 53
PAGE 8 of 58

1.0 SPECIFICATIONS
1.1 INTRODUCTION
The 14" Hydraulic Power Tong and Integral 14 3/4" Hydraulic Backup Tong are designed to
be completely self-reactive. The equipment comprises a specifically modified Frank’s 14"
Hydraulically Powered Casing Tong, a Frank’s 14 3/4" Hydraulic Backup attachment
complete with an integral Reaction System, separate Lift Cylinder and Hanger Spring. The
Backup is self-reactive with the Tong, self-compensating in both make up and break out
modes and also compensating for the eccentricity of the Power Tong Jaws. Equipment
incorporates a compression load cell and gauge that by selection can be used to monitor
both make up or break out torques. Provision is also made for incorporation of the Frank’s
CAM and Integrated Control Systems for computer control of tubular make up. This
manual also contains brief technical and operational details on the Frank’s 14" Tong, for
comprehensive information however reference should be made to the appropriate Frank’s
manual.
1.2 POWER TONG
1.2.1 TONG TYPE

Frank’s 14" Hydraulically Powered Casing Tong specially adapted for use
with the
Frank’s 14 3/4" Hydraulic Backup attachment.
1.2.2 MODIFIED TONG DIMENSIONS

Length: 66"
Width: 38"
Height Including
Hanger: 45" (Overall)
Weight: 1800 lbs.
1.2.3 TONG SIZE RANGE

4 1/2" to 13 3/4" outside diameter using interchangeable jaw sets.
Jaw sizes available are listed in the chart on the following page of this
manual.
NOTE: Other pipe sizes are available to special order.
To get part numbers for tong jaws and tong jaw sets, refer to Frank’s Service Manual
M-015, ‘13 3/8" High Torque Casing Tong.
PAGE 9 of 58

1.2.4 REDUCING DIES AND CONTOUR DIES
Reducing Dies are available to allow jaws for a specific pipe size to be used on
alternate sizes. The standard dies used in this power tong are 3/8" thick x 1" wide x
3 7/8" long. The table below details the combinations of tong jaws and reducing dies
available for this model power tong.
DIE
7/16 1/2 9/16 5/8 11/16 3/4
THICKNESS STD. DIE 13/16
DIE PART # 60004 60015 60016 60017 60018 60049 60050 60194
Jaw size
4 ½”
78688 4 1/2 4 3/8 4 1/4 4 1/8 4 3 7/8 3 3/4 3 5/8
5” 5 4 7/8 4 3/4 4 5/8 4 1/2 4 3/8 4 1/4 4 1/8
78689
5 ½” 5 1/2 5 3/8 5 1/4 5 1/8 5 4 7/8 4 3/4 4 5/8
78695
6 1/8” 6 1/8 6 5 7/8 5 3/4 5 5/8 5 1/2 5 3/8 5 1/4
78690
6 5/8” 6 5/8 6 1/2 6 3/8 6 1/4 6 1/8 6 5 7/8 5 3/4
78691
7” 7 6 7/8 6 3/4 6 5/8 6 1/2 6 3/8 6 1/4 6 1/8
78692
7 5/8” 7 5/8 7 1/2 7 3/8 7 1/4 7 1/8 7 6 7/8 6 3/4
78693
7 ¾” 7 3/4 7 5/8 7 1/2 7 3/8 7 1/4 7 1/8 7 6 7/8
78694
8 5/8” 8 5/8 8 1/2 8 3/8 8 1/4 8 1/8 8 7 7/8 7 3/4
78696
9 5/8” 9 5/8 9 1/2 9 3/8 9 1/4 9 1/8 9 8 7/8 8 3/4
78697
9 ¾” 9 3/4 9 5/8 9 1/2 9 3/8 9 1/4 9 1/8 9 8 7/8
78698
10 ¾” 10 3/4 10 5/8 10 1/2 10 3/8 10 1/4 10 1/8 10 9 7/8
78699
11 ¾” 11 3/4 11 5/8 11 1/2 11 3/8 11 1/4 11 1/8 11 10 7/8
78700
PAGE 10 of 58

11 7/8” 11 7/8 11 3/4 11 5/8 11 1/2 11 3/8 11 1/4 11 1/8 11

78701
12 1/8” 12 1/8 12 11 7/8 11 3/4 11 5/8 11 1/2 11 3/8 11 1/4
78702
13 3/8” 13 3/8 13 1/4 13 1/8 13 12 7/8 12 3/4 12 5/8 12 1/2
78703
13 ½” 13 1/2 13 3/8 13 1/4 13 1/8 13 12 7/8 12 3/4 12 5/8
78704
13 ¾” 13 3/4 13 5/8 13 1/2 13 3/8 13 1/4 13 1/8 13 12 7/8
78705
1.2.4.1 CONTOUR (CURVED FACE) DIES
The following contour dies are available for use in the tong jaws. The use of
contour dies substantially decreases the depth of die penetration into the surface
of the pipe.
DIE SIZE FCC PART NUMBER

4" – 5 1/2" Curved Face 60011
6 5/8" – 7 5/8" Curved Face 60012
8 5/8" – 9 5/8" Curved Face 60013
10 3/4"- 13 3/8" Curved 60014
Face
1.2.5TONG PERFORMANCE
1.2.5.1 Hydraulic Requirements

Maximum Flow: 84 GP M
Maximum Pressure: 3000 psi
1.2.5.2 Maximum Speed

High Gear @ 84 GPM 65 RPM
Low Gear @ 84 GPM 9RPM
1.2.5.3 Maximum Torque
High Gear(@ 3,000 psi) 8,000 lb.ft.
Low Gear(@ 3,000 psi) 44,000 lb.ft.
NOTE: Maximum speed and maximum torque do not normally occur simultaneously and
are dependent upon input hydraulic power.
1.2.5.4 Hydraulic Terminations

Aeroquip FD51 Series self-sealing couplings
PAGE 11 of 58

1.3 HYDRAULIC BACKUP

1.3.1 BACKUP TYPE
Frank’s 14 3/4" Hydraulic Backup attachment designed for use in conjunction with the
Frank’s 14" Hydraulic Power Tong.
1.3.2 BACKUP DIMENSIONS
Length: 58"
Width: 38"
Height: 24" (Overall)
Weight: 960 lbs.
1.3.3 BACKUP PERFORMANCE

1.3.3.1 Reactive Torque Capability 50,000 ft-lb Maximum
1.3.3.2 Grip Range 1/2" diameter to 14 3/4" diameter using

interchangeable jaw sets (See Chart 3.3.2) and 3/8" thick dies.
For pipe sizes below 7 5/8" diameter, an additional set of Jaw
Carriers is required.
1.3.4 TORQUE MEASUREMENT
NOTE: Combined Tong and Backup handle length 41". Backup reaction system incorporates an
integral 8 in2 effective area compression loadcell and 41" handle length torque gauge which by
selection can be used to record both ‘make up’ and ‘break out’ torques. Provision is made
within the torque measurement system for fitment of the Frank’s electronic control systems for
computer control of tubular make up.
1.4 DIMENSIONS - COMBINED TONG AND BACKUP
Overall Length: 66"

Overall Width: 38"
Overall Height Backup Foot
to Top of ‘A’ Frame 69"
Combined Weight: 2760 lbs
PAGE 12 of 58

1.5 Tong Lift Cylinder

1.5.1 Description
The lift cylinder is a double acting hydraulic cylinder from which the
combined power tong and backup are suspended. This cylinder provides
the facility for the tong and backup to be vertically positioned in relation to
the tubular connection to be made-up or backed out by the tong operator.
The lift cylinder is connected into the tong hydraulic system via flexible
hoses for quick disconnect couplings and is operated from the power tong.
The lift cylinder incorporates an integral load holding valve to prevent the
tong from dropping in the event of a hose failure. A fixed rate flow control
limits the decent rate of the tong during operation.
1.5.2 Specifications
Cylinder Stroke 48inches
Weight 180 lbs.
Safe Working Load 10,000 lbs.
Note: For additional information about the Tong Lift Cylinder reference
drawing No. 77171 in Section 6.1
1.6 HANGER SPRING
The Hanger Spring is positioned in the Tong hanger line above the Lift Cylinder. The spring
provides flexibility in the system to cater for power tong movement in relation to backup as
the threaded connection is made up.
Hanger Spring Weight: 110 lbs. FCC P/N 77209
2.0 DESCRIPTION
2.1 SYSTEM INTRODUCTION
The combined system of a Frank’s 14" Power Tong and 14 3/4" Hydraulic Backup
attachment provides a fully integrated make up facility for oilfield tubular threaded connections.
Tong and Backup are designed to be completely self-reactive to induce loading resulting
from the torque applied to the threaded connection and to minimize unnecessary loading to
the tubular. The integral reaction system design ensures that only pure torque transmitted by
the Power Tong is applied to the tubular connection and reacted by the Backup.
PAGE 13 of 58

The combined equipment being self-reactive has no requirement for conventional ‘Backup’
lines although a safety check line must always be used to protect rig floor personnel from
unintentional improper equipment operation or system malfunction.
The reaction system design compensates for eccentricity of the Power Tong in both “make
up” and “break out” modes and the use of a hanger spring permits the Tong to follow the
thread make up with minimum induced loading.
Tong and Backup can be readily positioned in relation to the joint to be made up in the rotary
by the hydraulic Lift Cylinder operated from the Tong controls to ensure that Tong and
Backup straddle the joint.
The design of the combined Tong and Backup reaction system enables the torque output
from the Power Tong to be monitored. The system has the capability to incorporate
alternative means of torque measurement and recording as listed:
2.1.1 Conventional 8 in2 effective area hydraulic compression loadcell and 41" handle
length ‘oilfield standard’ torque gauge which can be selectively positioned to record
both ‘make up’ and ‘break out’ torques.
2.1.2 Electronic compression strain gauge loadcell used in conjunction with the Frank’s
CAM system to control torque.
2.1.3 Electronic compression strain gauge loadcell used in conjunction with the
Frank’s Integrated Control System for computerized servo control of tubular make up. All
systems outlined above can be readily fitted to the Tong and Backup.
2.2 HYDRAULIC POWER TONG
2.2.1 GENERAL
For use in this installation a standard Frank’s 14" High Torque Hydraulic Powered
Casing Tong has been specially adapted. See FCC Drawing 81439 in Section 6.3.
Section 6.4, Drawing No. 78270, outlines the necessary tong modifications for existing
tongs.
The modifications to existing tongs consist of the installation of suitable bracket to

support the backup attachment beneath the power tong. In addition a fully integrated
reaction system has been incorporated between tong and backup to enable torque
applied by the power tong above the joint to be reacted by the backup beneath the
joint. The reaction system includes the facility for torque measurement and by selection
for ‘make up’ and ‘break out’ configurations.
PAGE 14 of 58

Full operating and maintenance instructions for the power tong are included within the
Frank’s manual M-015 for the tong however some of the more relevant details relating
to the complete equipment listed below.
2.2.2 POWER TONG DIRECTION AND SPEED CONTROL
The right hand lever on the main tong control valve, controls speed of rotation of
tong hydraulic motor and ultimately torque output of the power tong. For clockwise
rotation (make) push valve handle forward, and for reverse rotation (break) pull the
valve handle in the opposite direction. Speed in either direction is proportional to
the distance that the valve handle is moved from the center or neutral position. On
release, the valve will spring return to center position.
For full details on operation of the Frank’s Integrated Control System with combined
14" Tong and Hydraulic Backup refer to the appropriate manual on the control system.
2.2.3 HIGH AND LOW GEAR
The primary gear box at the rear of the tong provides for high and low gear operation.
For high gear, the shift lever is pushed up from the neutral position, and for low gear,
the lever is moved down from the neutral position. All gear shift changes should be
effected with the tong motor stationary.
2.2.4 LIFT CYLINDER
The left hand lever on the main control valve controls the operation of the
hydraulic lift cylinder in order to correctly position the tong and backup in relation to the
joint to be made up. Pulling the control valve lever lowers the equipment and
pushing the lever raises the equipment. On release the valve will spring return to
the central neutral position. Lift Cylinder incorporates integral load holding valve in
circuit to facilitate controlled lowering of equipment and to prevent equipment falling in
event of hose failure.
2.2.5 BACKUP CONTROL
The central lever on the main directional control valve controls the operation of the
hydraulic backup attachment functions. This includes operation of latch cylinder door
cylinders, opening and closing and extending and retracting of gripping cylinder for
backup jaws. All functions are sequenced automatically once the control valve lever
has been operated.
PAGE 15 of 58

Pulling the control valve lever causes the backup grip cylinder to retract thus releasing
the grip, which is then closely followed by retraction of the latch cylinder and opening of
the tong doors.
Pushing the control valve lever causes the backup doors to close, which is then
closely followed by extension of the latch cylinder, closing the latch and extension
of the gripping cylinder causing the backup tong to grip the tubular. Upon release the
directional control valve spring returns to the central neutral position.
2.2.6 SAFETY INTERLOCK
Power tong incorporates a hydraulic safety interlock system, which is actuated by

the tong door. System comprises a small directional valve, which is connected in
circuit with the main inlet relief valve on the tong control valve. The interlock
ensures that when the power tong door is opened it is not possible to have sufficient
hydraulic pressure in the circuit to allow the equipment functions to operate, the
directional control valve causing the inlet relief valve to ‘vent’ all pressure from the
circuit. This facility protects rig floor personnel from unintentional operation of
equipment when the tong door is open.
2.2.7 TONG JAWS
To dress the power tong for the pipe size to be gripped, the correct size of jaws
have to be installed to undertake this operation refer to the Operation Section 3.6
of this manual, alternatively refer to the Frank’s Operation and Maintenance Manual
for the 14" Power Tong for full details.
Available tong jaw sizes are listed in the chart in Section 1.2.3 of this manual. Other
sizes are available to special order.
2.3 HYDRAULIC BACKUP ATTACHMENT
2.3.1 GENERAL
The 14 3/4" Hydraulic Backup attachment used in this installation incorporates three
independent self-compensating jaws. Pivoting jaws are located in each backup
door with a fully floating jaw in the backup body; these provide the means of
gripping the tubular. The jaws are activated by means of a single hydraulic cylinder
positioned within the body of the backup, which initiates the grip via the central moving
(live) jaw.
PAGE 16 of 58

A range of jaws is available to cater for all sizes of tubular between 4 1/2" to 14 3/4"
diameter. Gripping force applied by the backup cylinder can be regulated to suit the
tubular to be gripped by adjustment of backup cylinder pressure.
2.3.2 BACKUP FUNCTIONS
All backup functions are operated hydraulically by the power tong directional control
valve. This includes hydraulic actuation of backup jaw grip, door opening and closing
and latching. All functions are automatically sequenced once the tong directional
control valve is operated. Cylinder function sequencing is controlled via a manifold
block fitted to the body of the backup. Manifold incorporates the necessary valves
to regulate speed and sequence of grip, door operation and latch cylinders.
Adjustments can be effected to alter the valve settings, (See Section 5 of this manual)
but should not be attempted in the field.
2.3.3 BACKUP GRIPPING FORCE
The gripping force applied by the backup jaws can be regulated to suit the tubular to be
gripped by means of a pressure reducing valve complete with pressure gauge
incorporated into the backup body. The valve regulates the hydraulic pressure to the grip
cylinder and therefore the load applied by the cylinder. Grip pressure can be checked
and regulated by fully extending the cylinder without any tubular in the ‘bite’ area of the
backup and observing the pressure indication on the pressure gauge and adjusting as
necessary. See Figure 2.3.3 for recommended grip pressure.
3000
7" AND ABOVE
2000
CYLINDER
PRESSURE
P.S.I.
1000
0 10000 20000 30000 40000 50000

TORQUE LB. FT.
PAGE 17 of 58

3000
2000
CYLINDER
PRESSURE
P.S.I.
SECONDARY JAW SYSTEM 7” TO 4

½”
0 10000 20000 30000 40000 50000
2.3.4 REACTION SYSTEM AND TORQUE MEASUREMENT
Backup incorporates integral reaction system self-reactive to loads applied by the

power tong during torquing operations. Torque is monitored by a compression loadcell
situated to the rear of the backup body. The loadcell by selection can monitor both
‘make up’ and ‘break out’ torques. Various options of loadcell and torque
measurement facilities can be incorporated into the backup reaction system, which are
as follows:
2.3.4.1 Conventional 8 in2 effective area hydraulic compression loadcell and ‘oilfield
standard’ 41" handle length torque gauge.
2.3.4.2 Electronic compression strain gauge loadcell can be installed above the
hydraulic loadcell in the reaction system to record ‘make up’ and ‘break out’
torques by selection. Electronic loadcell can be used with either the Frank’s
CAM system to control torque applied to the connection or alternatively with
the Frank’s Integrated Control System for computerized servo control of tubular
make up.
PAGE 18 of 58

Refer to applicable Frank’s equipment manual for full operational details of

available systems.
2.3.5 BACKUP JAWS
A full range of backup jaws and inserts are available to cover all tubular sizes within
the range 4 1/2" to 14 3/4" diameter. See Table 3.3.2 for full listing of sizes and
part numbers. See Section 3.3 of this manual for details of how to dress the backup
for the required size of tubular to be gripped.
3.0 INSTALLATIONS AND OPERATION
3.1 INTRODUCTION
The Frank’s 14 3/4" Hydraulic Backup attachment is suspended beneath a Frank’s 14"
Power Tong and reacts its torque through a self-contained reaction system. Tongs being
converted to accommodate the 14 ¾” hydraulic backup (See Drawing No. 81439) must be
modified to accommodate the torque reaction bar by addition of reaction tube (Part No.
78270).
3.2 BACKUP INSTALLATION ONTO POWER TONG REQUIRING MODIFICATION
(Reference Drawing No. 78270, see Section 6.3 of this manual.)
To install torque reaction bar onto rear of 14" Power Tong first remove reaction lugs from the
rear of the power tong and also both front and rear tong support legs. Offer up reaction
assembly (Part No.’s 77716 and 77698) and measure from rotary center line to the center
of the 3" bore in the reaction assembly. The center dimensions must be set at 41" and it
may be necessary to cut a small section out of the rear wall of the tong body to achieve this.
Weld the bottom plate of the reaction assembly to the lower plate of the tong and the bearing
tube of the reaction assembly to the rear case wall ensuring that the bearing tube is parallel
to the tong rotary axis in both planes. Fit the top plate of the reaction assembly over the
exposed end of the bearing tube and carefully pick up the positions of the tong top plate
attachment bolts. Drill through 9/16" diameter in 4 places and fit 4 each of 1/2" UNC x 2"
long hex head bolts.
Carefully fit the bushings in the bearing tube. Locate and attach the backup suspension
clevises (Item 2, Dwg. 78270) and front tong legs (Item 3, Dwg. 78270) to dimensions
PAGE 19 of 58

shown on 78270. Feed the Torque Transfer Bar (Item 74, Dwg. 77562) through the torque
reaction bushings ensuring that spacer tube (Item 75, Dwg. 77562) is in position.
Suspend the tong by its hanger frame and lower into position over the backup ensuring that
the tong guides engage in the tong legs. Fit chains between backup hanger springs and
suspension clevises on underside of tong body. Connect hoses supplied to the additional
‘backup’ section fitted to the directional control valve on tong and the smaller drain hose into
the tong motor drain line.
3.3 BACKUP JAW SELECTION
(Reference Drawing No. 77721, see Section 6.4 of this manual.)
Backup jaws should be selected to suit the nominal size of the tubular, although each jaw
size has a wide tolerance to accommodate tubular size variations. For example, a 13 3/8"
jaw set can be used on 13 3/8" casing at the lower limit up to 13 5/8" maximum weight collars
at 14 3/4" diameter. The jaws are designed to allow use on both parent tubing and collar of
any given size.
3.3.1 JAW CARRIER SET (Reference Drawing No. 77721, Part No.’s 77680 & 80543)
When the backup is used on tubulars in the range 4 1/2" up to 7 5/8" the use of a jaw
carrier set is required. This set is comprised of 3 jaw carriers, 2 of which are retained
in the doors (FCC No. 77680) by jaw carriers pins (FCC No. 77365) and 1 live jaw
carrier (FCC No. 80573) retained by a shorter pin (FCC No. 77363). The backup jaws
are then fitted into the jaw carriers and retained by standard jaw locating pins 77364.
NOTE: The shorter live jaw retaining pin77648 is not used in conjunction with the jaw
carriers.
3.3.2 BACKUP JAW SCHEDULE (Reference Drawing No. 77721)
Backup Jaw Jaw Set Door Jaw Carrier Qty. Center Jaw Qty.
Gripping Part No. PartSet
No. Carrier
Part No.
Range Dia.
4 1/2" to 5 9/16" 77559 77680 2 80543 1

5 1/2" to 6 9/16" 77557 77680 2 80543 1
6 5/8" to 7 9/16" 77555 77680 2 80543 1
7 5/8" to 8 5/8" 77551 77680 2 80543 1
7 5/8" to 8 5/8" 77553 Not Required ---- Not Required ----
PAGE 20 of 58


3.4 RIGGING FOR USE
3.4.1 BACKUP SUSPENSION
With the correct size jaws fitted in the backup, with carrier set if necessary, and with
the final loadcell configuration, the tong and backup should be lifted clear of the
ground. Check that backup top face is horizontal in both planes and measure the
separation between the top face of the backup jaws and the bottom face of the tong
jaws which should be 24 inches ± 1/2 inch. The backup should hang with its nominal
center line in line with the tong rotary gear. If adjustment is required it can be achieved
as follows:
3.4.1.1 To adjust separation and/or inclination left to right etc., it will be necessary to
adjust the tension on the spring hanger rods by screwing the nut up or down
as required. This should be carried out with the weight supported by the
backup feet on suitable supports to permit access to the underside of the spring
hangers. A 1 7/16" deep socket will be required for this operation.
3.4.1.2 To adjust balance fore and aft and tong/backup alignment, the connection
points of the hanging chains can be selected to give best results. If the
backup hangs down at the rear, the chains should be disconnected and refitted
using a drilling nearer to the rear of the backup. NOTE: The spring adjusters
can be rotated through 180° to provide additional pick up points.
3.4.1.3 The adjustment of tong and backup alignment is achieved by selecting the
upper attachment point for the suspension chains mounted beneath the tong
body.
As a starting point, the approximate position will be when the spherical bearing
of the torque bar projecting down from the power tong is central on the
horizontal shaft of the loadcell lever mounted on the rear of the backup.
PAGE 21 of 58

3.4.2 TONG HANGER ADJUSTMENT
The hanging attitude of the Frank’s 14" Power Tong is changed when the backup is
fitted. This can be rectified by adjusting the screws in the hanger stop blocks
(adjacent to the pivot position). The side to side leveling is adjusted by turning the
balance screw at the top of the hanger arm in the appropriate direction.
3.4.3 TORQUE GAUGE AND LOADCELL
The combined tong and backup utilize compression loadcells of both hydraulic and
electronic type for torque measurement. The loadcells are installed at the rear of
the hydraulic backup and operated by the loadcell lever (Drawing No. 77562 Item
7). Loadcell installation is effected in the following manner:
3.4.3.1 If the equipment is to be operated with manual control i.e. without Frank’s
CAM or Control Systems, an 8 in2 effective area hydraulic loadcell and ‘oilfield
standard’ 41" handle length torque gauge must be used. Loadcell (Part No.
76514) and spacer (Part No. 78059) must be configured on the correct side for
the operation being performed.
When viewed from the rear of the tong, right is for ‘make’ and left is for ‘break’.
The dummy loadcell (Drawing No. 77562 Items 20 and 21) should be fitted
the opposite side to the loadcell. The adjusters on the loadcell lever should be
set with both loadcell and dummy in position to ensure that the lever is
horizontal.
3.4.3.2 When equipment is to be used with either the Frank’s CAM system or
Integrated Control System, the electronic compression loadcell is fitted directly
on top of the hydraulic loadcell after removal of the spacer. Again the loadcell
lever should be set in the horizontal plane. When operating equipment with
either the Frank’s CAM or Integrated Control Systems refer to the appropriate
equipment user manuals.
PAGE 22 of 58

3.5 POWER TONG AND BACKUP FUNCTION CHECKS
(Reference Hydraulic Circuit Drawing No. 77668 & 78295. See Sections 5 & 6 of this
manual.)
Prior to dispatch of equipment for operational purposes, a full function check should be
undertaken on the combined tong and backup to verify satisfactory operation. Systems to be
checked should include but not limited to:
1. Lift cylinder operation

2. Tong motor operation
3. Backup latch cylinder operation
4. Backup door cylinders operation
5. Backup grip cylinder operation
In addition, speed and sequence of backup cylinder operation should be checked and verified
as satisfactory. Should adjustments be necessary to speed or sequence of cylinder then
these should be undertaken prior to dispatch of equipment. See Section 5 of this manual for
details of function adjustments.
On no account should adjustment of backup sequencing controls be undertaken in the field.

At this stage it may also be possible to undertake setting of the backup grip cylinder pressure
by regulation of the pressure control valve with the cylinder fully extended should the intended
use of the equipment be known. It is possible to carry out this adjustment in the field should it
be desirable.
NOTE: For recommended grip cylinder pressures see Figure 2.3.3.
3.6 OPERATION
The complete fully assembled tong and backup is designed to be transported to the
operational location in its own purpose built transit skid, which also houses lift cylinder, hanger
spring and peripherals such as jaws, etc. Upon arrival at operational location remove
equipment from skid and transfer to rig floor.
3.6.1 EQUIPMENT ASSEMBLY
Assemble the lift cylinder and hanger spring above the tong hanger using suitable
shackles (minimum 4 Ton SWL). Using a minimum 4 Ton SWL hanger line,
suspend the equipment and ensure that it is hanging level. Undertake
PAGE 23 of 58

adjustments as necessary as previously described. Connect lift cylinder hoses to

power tong directional control valve via quick disconnect couplings.
Remove transit pin (Item 53, Drawing No. 77562) and undertake installation of required
torque monitoring and control system to tong and backup as necessary as previously
described. This may be either fitment of hydraulic compression loadcell and gauge
or alternatively Frank’s CAM or Integrated Control Systems.
Connect equipment to suitable hydraulic power supply using flexible hoses. Refer to
Section 1 of this manual for full details of hydraulic power requirements and
termination points. Where self-sealing couplings are used, care should be taken to
ensure complete engagement to prevent partial closure of the valve in the coupling.
Connect separate drain line from equipment direct to power unit tank.
3.6.2 JAW INSTALLATION
3.6.2.1 POWER TONG
To dress the tong for the tubular size to be gripped the correct size of jaws
must be fitted into the tong. The Frank’s 14" Hydraulic Power Tong has a full
size range available from 4 1/2" to 13 3/4" diameter. Jaws are located in
position by a combined retaining and pivot pin, which holds the jaw in position
while allowing it to pivot in order to grip the tubular. Jaws are installed after first
pulling out the pin from the tong rotary assembly, fitting the required size of jaw
and reinserting the pin into the rotary.
NOTE: Jaws are handled and should be installed with the grease nipple
uppermost so that the jaw roller contacts the tong rotary. For details of the
correct installation procedure for power tong jaws refer to the Frank’s operation
and maintenance manual for the equipment.
3.6.2.2 BACKUP (Reference Drawing No. 77721)
Table 3.3.2 details the correct size of jaws to be used with the backup tong
covering the full range of tubular sizes.
PAGE 24 of 58

To dress the backup, ensure that the correct size of jaw and/or jaw carrier
combination is selected to suit the tubular to be gripped and that the correct
dies have been fitted (standard 3/8" x 5/8" - no other dies should be used). See
Section 3.3 of this manual for backup jaw installation procedure.
3.6.3 BACKUP LINE
The self- reactive design of the combined tong and backup reaction system dictates
that the conventional requirement for backup lines does not exist. For safety reasons
however, a check line must always be used to protect rig floor personnel from
unintentional improper equipment operation or system malfunction. The check line
should be of minimum 6 Ton SWL and be connected to reaction lugs at the power
tong body attachment and a suitable ‘hard point’ on the rig floor. The line should be of
sufficient length to allow equipment to function satisfactorily but also to retain control
in potential hazardous situations.
NOTE: Ensure that safety check line is correctly orientated for ‘make up’ or
‘break out’ operations.
3.7 TUBULAR MAKE UP
3.7.1 PREPARATION
1. Ensure that the correct jaws have been fitted to both power tong and
backup as described above.
2. Check for satisfactory fitment of safety check
line.
3. Ensure that required torque measurement and recording system is correctly
installed and orientated for ‘make mode’.
4. Start power unit and check for
leaks.
5. Ensure that backup grip pressure setting is correctly
adjusted.
6. Operate lift cylinder for correct vertical alignment of equipment in relation
to connection to be made up.
NOTE: The power tong incorporates a safety interlock, which prevents

equipment operation unless the door is closed.
PAGE 25 of 58

3.7.2 MAKING UP
For correct make up of a joint the following procedure must be adopted with reference
to the
Frank’s tong user manual.
1. Rotate power tong to starting position for make-up.
2. Open backup doors.
3. Open tong door and position equipment with tubular in ‘bite’ area.
4. If the vertical position of the equipment requires adjustment operate lift
cylinder as previously described.
5. Manually close tong door ensuring that it is fully home.
6. Close backup doors checking that latch engages fully.
7. Operate backup grip cylinder to allow grip pressure to reach desired
setting and jaws to grip tubular.
8. Select ‘make’ mode on tong and high gear.
9. Slowly rotate tong until joint is stabbed and once joint begins to make up,
increase tong speed until tong begins to stall in high gear.
10. Release tong motor directional control valve handle and change into low gear.
11. Operate directional control valve and continue to make up joint observing
torque gauge until joint has been made up to required torque as indicated
on gauge or control system used.
12. Release tong motor directional control valve.
13. Reverse tong to disengage jaws.
14. Release backup grip and open doors.
15. Manually open tong door.
16. Remove equipment from tubular.
17. Prepare for next joint.
3.8 TUBULAR BREAK OUT
3.8.1 PREPARATION
1. Ensure that the correct jaws have been fitted to both power tong and backup.
2. Check for satisfactory fitment of safety check line.
3. Ensure that required torque measurement and recording system is correctly
installed and orientated for ‘break’ mode.
4. Start power unit and check for leaks.
5. Ensure that backup grip pressure setting is correctly adjusted.
6. Operate lift cylinder for correct vertical alignment of equipment in relation to
connection to be made up.
PAGE 26 of 58

NOTE: The power tong incorporates a safety interlock, which prevents

equipment operation unless the door is closed.
3.8.2 BREAKING OUT
For correct break out of a joint the following procedure must be adopted with
reference to the Frank’s tong user manual.
1. Rotate power tong to starting position for break out.

2. Open backup doors.
3. Open tong door and position equipment with tubular in ‘bite’ area.
4. If the vertical position of the equipment requires adjustment operate lift
cylinder to correct.
5. Manually close tong door ensuring that it is fully engaged.
6. Close backup doors checking that latch engages fully.
7. Operate backup grip cylinder to allow grip pressure to reach desired
setting and jaws to grip tubular.
8. Select ‘break’ mode on tong and low gear.
9. Pull tong motor directional control valve section lever and observe tong
jaws until they move out to contact and grip the tubular connection to be
broken out.
10. Slowly rotate tong until connection begins to break out observing and
recording torque as necessary.
11. Once joint begins to rotate, pull directional control valve fully home
until connection is completely unscrewed.
12. Release tong motor directional control valve.
13. Reverse tong to disengage jaws.
14. Release backup grip and open doors.
15. Manually open tong door.
16. Remove equipment from tubular.
17. Prepare for next joint.
3.9 SAFETY
3.9.1
GENERAL
This equipment must be operated with utmost caution at all times. Precautions should
be taken to protect rig floor personnel while the equipment is in use. Particular care
should be exercised to keep limbs and hands away from moving parts of the
equipment.
PAGE 29 of 58

4.0 MAINTENANCE
For specific maintenance procedures see Frank’s Quality System Procedure Manual, Section OPS-P-
4.1.12, titled “Inspection and Maintenance of Hydraulic Power Tongs (Category II, II+, and V).” A
copy of this procedure can be obtained from your regional quality assurance manager. For general
information regarding maintenance, see Sections 4.1-4.4 below.
4.1 INTRODUCTION
A full description of maintenance and repair of the Frank’s 14" Power Tong is provided in the Frank’s
operation and maintenance manual for the equipment. The relevant instructions covering routine
maintenance for the equipment are included within this section of the manual.
4.2 BEFORE EACH JOB
4.2.1 Check for validity of applicable certification for load bearing parts of the equipment
package. Items to be considered but not limited to are:
1. Lifting points and slings for equipment transportation skid.

2. Tong hanger frame assembly.
3. Hanger spring assembly.
4.2.2 Check level of oil in power tong gearbox, replenish or replace as necessary.
4.3 AFTER EACH JOB
4.3.1 CLEANING
The complete exterior of all the equipment should be thoroughly steam cleaned to remove all
operational debris. Tong and backup jaws should be removed and cleaned separately.
4.3.2 INSPECTION
After thorough cleaning of equipment, undertake the following inspections to assess wear
and/or damage:
1. Hydraulic couplings for signs of damage or leaks.

2. Hydraulic pipework for leaks.
3. Jaws for worn or damaged dies and seized rollers.
4. Door hinges and latches for ease of operation.
5. Load bearing components for signs of wear or deformation.
PAGE 30 of 58

4.3.3 LUBRICATION
NOTE: Unless specified below, use a good quality lithium based bearing grease.
4.3.3.1 POWER TONG
1. Whenever an accumulation of grit and dirt appears in the case around the rotary gear
and in the guide groove of the rotary gear, these affected areas should be thoroughly
washed and re-packed with grease.
2. After washing out the interior of the tong, re-pack around all gears with bearing
grease.
3. Using a grease gun lubricate the following positions at the grease nipples provided:
1. All bearing caps on top and bottom of the tong.

2. Side of tong gearbox.
3. Top of cage plates.
4. Door roller shafts.
5. Door hinge pin.
6. Jaw roller pins.
7. Torque reaction bar.
4.3.3.2 BACKUP
Using a grease gun, lubricate the following positions at the grease nipples provided:
1. Latch pivot.
2. Door hinges.
3. Moving jaw roller and pivot.
4. Cylinder lever pivot position.
5. Cylinder rod ends, all cylinders.
4.3.3.3 EQUIPMENT ASSEMBLY
Apply a thin layer of grease to the following areas:
1. Torque reaction post.

2. Mating faces of latch.
3. Moving parts of torque reaction system.
PAGE 31 of 58

4.4 PERIODIC MAINTENANCE
In addition to the between job cleaning and lubrication already detailed, it is necessary to maintain the
equipment to greater depth periodically. The precise period at which these tasks should be performed
is not possible to fully define, due to the varied usage and conditions to which the equipment is
exposed. Experience and opportunity should provide the basis for establishing a timetable. Items to be
checked should include the following:
4.4.1 POWER TONG
1. Inspect brake bands for wear and tighten as necessary.

2. Door rollers should contact the rotary gear, adjust if necessary.
3. Inspect clutch gears for spline wear.
4. Inspect the rotary gear for excessive wear on the 3 teeth on each side of the gap.
5. Cam rollers for seizure or broken shafts.
6. Bearing on bottom of pinion shaft for damage.
7. Position of the shifting shaft in the shifting yoke. Adjust and lock into position if necessary.
4.4.2 BACKUP
1. Security of hanging arrangement for backup including attachments and fasteners.

2. Function and operation of sequence controls for latch, doors and grip cylinder.
3. Inspect all pivots and moving parts for free movement, checking for excessive play.
4. Inspect all hydraulic cylinders for signs of damage to piston rods or leaking seals.
5. Inspect roller in backup body for signs of deformation or excessive wear.
6. Inspect jaw pivot positions for signs of deformation or excessive wear.
4.4.3 EQUIPMENT ASSEMBLY
1. Inspect all lift points for signs of deformation, check validity of certification for all
applicable items and re-validate as necessary.
2. Check all hydraulic hoses for signs of damage, wear, or chafing, replacing as necessary.
3. Check for security of all fasteners.
4. Check and re-calibrate torque measuring and recording equipment as necessary.
PAGE 32 of 58

5.0 SERVICING PROCEDURES
5.1 INTRODUCTION
The procedures detailed in this section are designed to assist with the routine servicing of the combined
Power Tong and Backup as specified in Section 4 of this Manual, as well as Troubleshooting and for
general use as required. For comprehensive information regarding servicing and repair of the Frank’s
14" Power Tong refer to the Frank’s Equipment Manual. Appropriate information regarding servicing
of the backup components is included within this section of the manual and should be read in
conjunction with the drawings and parts list’s located in Section 6 of this manual.
5.2 BACKUP PIVOTS, LINKAGES AND MOVING PARTS
Periodically, dependent upon usage, inspect all areas for signs of excessive wear, damage, or free play.
Pay particular attention to all pins, rollers, and pivot positions. Section 6 of this manual contains all
relevant assembly drawings and parts list to assist with disassembly of equipment and identification of
replacement parts. Recommended Spare and Consumable Parts is covered in Section 7 of this manual.
IMPORTANT NOTE: Whenever fitting replacement parts to the equipment, always ensure that
original Frank’s supplied components are fitted as the majority of items have been designed and
selected to suit their specific duty requirements.
5.3 HYDRAULIC CYLINDERS
Inspect cylinder piston rods for signs of damage or leaking seals. Seal kits are available as a Spare Part
for all cylinders fitted to the backup. If the piston rod of a cylinder has been damaged, the cylinder
may warrant replacement or refurbishment and this can be arranged through the nearest Frank’s base.
5.4 BACKUP MANIFOLD CONTROL BLOCK
Beneath a panel on the side of the backup, the manifold houses the necessary cartridge valves, which
control the speed and sequence of operations of the backup functions. This includes the functions of
door latching and opening and closing together with grip cylinder operation. Should the function of
any of the cartridge valves in the manifold block be suspect, it is recommended that the valve be
replaced in its entirety. The valves fitted into the manifold block were pre-set during assembly and
testing of the equipment, and should not normally require any further adjustment. If for any reason it
is found necessary to undertake adjustment, Work Instruction MFG-006 (Appendix A) should be
followed to ensure satisfactory operation. Reference Hydraulic Circuit, Drawing No. 77668, on the
following page.
PAGE 33 of 58

3.9.2 OPERATIONAL SAFETY
The following points must be observed prior to and during operation of this equipment:
1. Do not undertake any adjustments to the equipment while the tong is operating.
2. Ensure that tong front door interlock is always fitted and functioning prior to
equipment use.
3. Check for adequacy and security of both hanger and check lines for equipment.
4. Check for integrity of hydraulic system and flexible hoses to and from equipment.
5. Do not attempt to engage power tong or backup on tubular’s outside the stated
limitations of the installed jaws.
6. Check for security of all fasteners.
3.10 INDEPENDENT USE OF POWER TONG
Should independent operation of the power tong be required, it is possible to remove the
backup and reaction system as detailed below and operate the tong in a conventional manner.
1. Disconnect hydraulic hoses between tong and backup.

2. Disconnect reaction system between tong and backup, removing torque reaction
bar from rear of power tong.
3. Release backup at suspension chain attachments and remove power tong from
backup.
Power tong can now be operated in a conventional manner utilizing an ‘oilfield standard’
hydraulic tension loadcell and 41" handle length gauge for torque monitoring. Loadcell
should be attached to reaction point at rear base of tong, which provides a 41" handle length
reaction arm for both make and break positions.
When required re-installation of the backup is the reverse of the above procedure.
PAGE 35 of 58

5.5 TROUBLE SHOOTING
PROBLEM POSSIBLE CURE

1 Backup tong doors and latch do not Is the Hydraulic Power Unit producing sufficient hydraulic
function correctly pressure, e.g. 2800 - 3000 psi?
(As insufficient pressure may fail to operate the sequence
valves in the manifold control block).
Are the hydraulic feed hoses connected to the correct tong
inlet ports?
If the doors and latch still do not function, adjust the
appropriate restriction valve, on the manifold control block,
see Drawing 77668. (This should only be done by an
experienced mechanic.) Careful adjustment of 1/4 turn at a
time.
If opening the restriction valve does not solve the problem,
adjustment of sequence valves will be required. Follow the
steps outlined in Section 4.2 of Work Instruction MFG-006
contained in Appendix A of this manual. (This should only be
done by an experienced mechanic.) Careful adjustment of 1/4
turn at a time.
If tong and backup are used in a Bucking Frame and longer
hoses are required, increase the diameter of the hoses to
maintain correct flow.
PAGE 48 of 58

7.0 RECOMMENDED SPARE AND CONSUMABLE PARTS LISTS - 24 MONTHS OPERATION
When ordering spare parts, always quote equipment type, model number, serial number, and
wherever possible part description and number. Refer to Section 6 of this manual to assist with
identification. Requests for further information or spare parts should be made to:
FRANK’S CASING CREW AND RENTAL TOOLS, INC.

700 E. Verot School Road
Lafayette, LA 70508
USA
TELEPHONE: (337) 233-0303

FAX NUMBER: (337) 234-0074
7.1 POWER TONG
Spares listed below are in addition to those recommended for normal operation of the Power Tong:
Qty. FCC
No. Req’d P/N Description
1. 1 ----- Seal Kit for Power Tong Hydraulic Motor
2. 2 ----- Seal Kit for 3 Work Section Directional Control Valve
3. 1 35236 Seal Kit for Lift Cylinder
4. 1 ----- Spare Cartridge for Lift Cylinder Load Holding Valve
5. 1 75569 Tong Door Interlock Valve
PAGE 49 of 58

7.2 HYDRAULIC BACKUP

Qty. FCC
No. Req’d P/N Description
1. 2 35233 Seal Kit for Latch Cylinder
2. 4 35233 Seal Kit for Door Cylinder
3. 2 35232 Seal Kit for Grip Cylinder
Manifold Block Spare Cartridges for:
4 50146 Sequence Valve
4.
2 50149 Flow Control Valve
2 50145 Check Valve
5. 2 50144 Grip Cylinder Pressure Control Valve Spare Cartridge
6. 2 50019 Grip Cylinder Pressure Gauge
7. 1 50143 Pilot Operated Check Valve
8. 4 77364 Jaw Locating Pin
9. 2 77648 Live Jaw Locating Pin
10. 2 77363 Jaw Carrier Pin, Live Arm
11. 4 77365 Jaw Carrier Pin
12. 6 30057 Retaining Pin
15. 2 77644 Pivot Pin
16. 4 77646 Pivot Pin
17. 6 30316 Nut Hex – 5/8" UNC
18. 4 30088 Nut Hex – 3/4" UNC
19. 1 30100 Nut Hex – 1 1/4" UNC
20. 2 77658 Transport Pin
21. 1 77649 Loadcell Lever Pin
22. 1 77650 Torque Arm Pin
23. 2 77662 Reaction Lever Adjuster
PAGE 50 of 58

APPENDIX
A
Work Instruction MFG-
006:
Valve Adjustment Information – 14 3/4" Hyd.
Backup
Fitted w/ FCC # 77067 Manifold and Sun-Hydraulic
Valves
PAGE 51 of 58

FRANKS Rev. B 19 March 1997

Page 1 OF 3
WORK INSTRUCTION MFG-006
Adjustment & Testing of FRANK'S #77067
Hydraulic Backup Tong Control
1.0 Scope
This WI describes the steps required for prototype and production adjustment and
testing of the hydraulic controls incorporated in the FRANK'S Hyd. Backup Tongs
(U.S. Prod.) utilizing the Part No. 77067 Manifold.
2.0 References
None.
3.0 Responsibility
The equipment assemblyman or his supervisor shall be responsible for performing

the adjustments and testing described in this WI. Any performance failure which
cannot be corrected by the adjustments described herein shall be reported as a
Non Conformance.
4.0 Instructions
4.1 Preparation
4.1.1 Assemble Backup Tong and dress with Jaws.
4.1.2 Mate the Backup Tong to a FRANK'S Power Tong and Power Unit or
other Hydraulic Power source (with directional control) capable of a
maximum flow of 30-75 gpm and maximum pressure output of 2500-
3000 psi.
4.2 Adjustments
4.2.1 Adjust Speed and Timing.
4.2.1.1 Pre-adjust the two (2) Sequence Valves (SCCA-LAN I FCC

#50146) to 1000 psi (Factory Setting) or three turns open
from fully closed if pressure adjustment is not practical.
PAGE 52 of 58

FRANKS
WORK INSTRUCTION MFG-006 Rev. 8

Hydraulic Backup Tong Control Page 2 OF 3
4.2.1.2 Adjust the two (2) Flow Controls (FDBA-LAN I FCC #50149)
four and one half (4%) turns counter-clockwise from the fully
closed position.
4.2.1.3 Remove all personnel, tools, etc. from the path of the doors,
latches, and jaws.
4.2.1.4 Operate the hydraulic control valve to open and close the
doors, etc. several times. Adjust the Flow Controls to
achieve full door opening or closing in approximately one to
one and one-half seconds.
4.2.1.5 Door Closing Sequence: Adjust the upper left Sequence

Valve to achieve smooth closing of the Door, Latch, and Grip
Actuator at the lowest practical pressure. Adjust the
Sequence Valve counter-clockwise to the point that the Door
Latch and the Grip Actuator begin to move before the door
is fully closed. From this point, turn the valve adjustment
clockwise% turn. Lock the setting in place and retest.
4.2.1.6 Door Opening Sequence: The Grip Actuator and the Door
Latch should open before either of the doors open.
(However the Grip Actuator need only retract part way before
the doors begin to open.) Close the adjusting screw on the
upper right Sequence Valve (clockwise) completely. Open
the adjusting screw (a little at a time) until the doors begin to
move before the Latch is completely opened (or before the
Grip Actuator has retracted an inch). From that point, turn
the adjusting screw clockwise % turn and lock in place.
4.2.1.7 Recheck the speed of closing and opening and adjust the
Flow Controls as needed.
PAGE 53 of 58

FRANKS
WORK INSTRUCTION MFG-006 Rev. B

Hydraulic Backup Tong Control Page 3 OF 3
4.2.2 Adjust Grip Pressure
The Pressure Reducing Valve (PBDB-KAN I FCC #50144) which

controls the Grip Pressure, has a Factory Setting of only 200 psi. The
valve is located on the upper edge of the manifold, next to the
Sequence Valve that controls the closing of the Latch and the Grip
Actuator. Clockwise adjustment of the hand knob increases the Grip
pressure. Close the Backup Tong onto a suitable mandrel and adjust
the grip pressure to 2000 psi as observed on the gage mounted on
the Backup Tong.
4.3 Testing
Cycle the Backup Tong through the functions of closing, latching, gripping,
followed by release, unlatching, and opening for three or more cycles.
Observe the operation closely to make certain that the doors close prior to
latching and that the latch is engaged prior to the grip jaw contacting the pipe
during the first half of the cycle. Also make certain that the grip jaw moves
off the pipe and the latch opens prior to either door opening. Observe the
Backup Tong grip pressure gauge to make certain that the clamp pressure
is repeatable. If any timing errors occur, repeat 4.2 of this Work Instruction.
PAGE 54 of 58

APPENDIX
B
Valve Adjustment Information – 14 3/4" Hyd. Backup
Fitted w/ U.K. (Oil Controls) Valves
PAGE 55 of 58

I. TUNING INFORMATION FOR 14 3/4" BACKUP FITTED WITH U.K. (i.e. Oil Control) VALVES
NOTE: Adjustment of valves within the manifold control block should only be done by an experienced
mechanic. (See Figure B)
1. Ensure that control valve cartridge adjustments on manifold block (Items 1, 2, 3, 4, & 5) are screwed in fully.
2. Fully screw in adjusting screw on grip pressure control valve (Item 7); this is the valve above the control
manifold block.
3. Fully screw in adjusting screw on left hand door cylinder flow control valve (Item 6).
4. Start power unit and select backup doors close position on tong directional control valve by pushing control
valve lever.
5. Open appropriate flow control valve (Item 1) at manifold block to allow oil into circuit, to permit backup doors
to close.
6. Check that right hand door viewed from top of tong closes first to facilitate latching operations. If necessary,
adjust flow control valve (Item 6) on left hand door, unscrew in order to “control” speed of operation.
7. With both doors fully closed, adjust sequence valve (Item 2) to allow door latch cylinder to operate, latching
doors together at front of backup. At this point grip cylinder should also begin to extend to activate grip on tubular.
Grip cylinder pressure can be regulated by means of pressure reducing valve (Item 7) fitted into circuit and
monitored on backup body pressure gauge (Item 8).
8. Check that all cylinders function satisfactorily in this mode and lock valve adjustments in position and proceed
to adjust sequence of operations for door opening.
9. Select backup doors open position on tong directional control valve by pulling control valve lever.
10. Open appropriate flow control valve (Item 3) at manifold block to permit backup grip cylinder to retract.
11. With grip cylinder fully retracted, adjust first sequence valve (Item 4) in circuit on manifold block to allow
latch cylinder to fully retract, opening latch.
12. With latch cylinder fully retracted, adjust second sequence valve (Item 5) in circuit on manifold block to allow
door cylinders to fully retract, opening both doors.
NOTE: Flow regulator fitted into circuit on left hand door cylinder does not affect door operation speed being free flow
in this direction.
13. Check that all cylinders function satisfactorily in this mode and lock valve adjustments in position.
14. Recheck both door closing and opening operations to verify correct sequencing and speed, undertaking any fine
tuning as necessary. Lock all valve settings finally in position.
 Adjustment of manifold block is now complete.
 Restriction Valve (Item 1) and the Sequence Valve (Item 2) are for closing the door, engaging the latch,
and energizing the cylinder grip.
 Restriction Valve (Item 3), Sequence Valve (Item 4) and Sequence Valve (Item 5) are for retracting the
cylinder grip, releasing the latch / lock, and opening the doors.
PAGE Page 56 of 57

Figure A
Figure B
Door Cylinder Close Latch Cylinder Note: All Ports to be

PORT “G” Extend PORT “E” 3/8” BSP
PAGE Page 57 of 57

GRIP PRESSURE CONTROL VALVE (Drawing No. 77668, Valve Item 7)
There are no user serviceable parts on the pressure-reducing valve. If suspect, the valve
cartridge should be removed from the valve body and replaced with a new unit completely.
GRIP CYLINDER CHECK VALVE
A pilot operated check valve fitted directly adjacent to the grip cylinder. The valve enables
the grip pressure to be maintained in the cylinder without decay, thus allowing the operator to
release the directional control valve lever without loss of grip. There are no user serviceable
parts within the valve and if suspect, it should be replaced completely.
FLOW CONTROL VALVE
This valve is fitted adjacent to the left hand door cylinder to regulate speed of closure to assist
with door latching operations. There are no user serviceable parts within the valve and if
suspect, the valve should be replaced completely.
TROUBLE SHOOTING
PROBLEM POSSIBLE CURE

Is the Hydraulic Power Unit producing sufficient hydraulic pressure, e.g.
Backup 2800 - 3000 psi?
1 tong (As insufficient pressure may fail to operate the sequence valves in the manifold control
doors block).
and Are the hydraulic feed hoses connected to the correct tong inlet ports?
latch do If the doors and latch still do not function, adjust the appropriate restriction valve, on the
not manifold control block, see Drawing 77668. (This should only be done by an experienced
function mechanic.) Careful adjustment of 1/4 turn at a time.
correctly
If opening the restriction valve does not solve the problem, adjustment of sequence valves
will be required. Follow the steps outlined in Section 4.2 of Work Instruction MFG-006
contained in Appendix A of this manual. (This should only be done by an experienced
mechanic.) Careful adjustment of 1/4 turn at a time.
If tong and backup are used in a Bucking Frame and longer hoses are required,
increase the diameter of the hoses to maintain correct flow.

M-018 Tong 14 Con Backup 14.3.4

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SERVICE MANUAL NO M-018

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

Frank’s International Inc.

Frank’s 14" Power Tong c/w 14 3/4" Hydraulic

Operation & Maintenance Manual

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

This manual applies to equipment with Serial Numbers of the

FRANK'S CASING CREW & RENTAL TOOLS, INC.

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

GENERAL SAFETY INFORMATION

Symbols and Keywords

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

Revision Table Cont.

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

2.1 System Introduction 11

3.0 INSTALLATION & OPERATION

Figure 3-A Tong Rig Up, Dwg. No. 93013112 26

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

5.0 SERVICING PROCEDURES

6.0 DRAWINGS AND PARTS LIST

6.1 Tong Lift Cylinder Assembly, Drawing No. 77171 34

7.0 RECOMMENDED SPARE AND CONSUMABLE PARTS LIST 47

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

1.2 POWER TONG

1.2.1 TONG TYPE

1.2.2 MODIFIED TONG DIMENSIONS

1.2.3 TONG SIZE RANGE

NOTE: Other pipe sizes are available to special order.

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

1.2.4 REDUCING DIES AND CONTOUR DIES

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

11 7/8” 11 7/8 11 3/4 11 5/8 11 1/2 11 3/8 11 1/4 11 1/8 11

DIE SIZE FCC PART NUMBER

1.2.5.1 Hydraulic Requirements

1.2.5.2 Maximum Speed

1.2.5.4 Hydraulic Terminations

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

1.3 HYDRAULIC BACKUP

1.3.3 BACKUP PERFORMANCE

1.3.3.2 Grip Range 1/2" diameter to 14 3/4" diameter using

1.4 DIMENSIONS - COMBINED TONG AND BACKUP

Overall Length: 66"

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

1.5 Tong Lift Cylinder

1.6 HANGER SPRING

Hanger Spring Weight: 110 lbs. FCC P/N 77209

2.1 SYSTEM INTRODUCTION

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

2.2 HYDRAULIC POWER TONG

The modifications to existing tongs consist of the installation of suitable bracket to

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

2.2.2 POWER TONG DIRECTION AND SPEED CONTROL

2.2.3 HIGH AND LOW GEAR

2.2.4 LIFT CYLINDER

2.2.5 BACKUP CONTROL

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

2.2.6 SAFETY INTERLOCK

Power tong incorporates a hydraulic safety interlock system, which is actuated by

2.2.7 TONG JAWS

2.3 HYDRAULIC BACKUP ATTACHMENT

Frank’s 14” Power Tong c/w 14 ¾” REVISION H

2.3.2 BACKUP FUNCTIONS